Billy Goat Vacuum Cleaner KD502H User Manual

2
1
OPTIONAL ACCESSORIES  
4
SHREDDER KIT  
P/N 890209. Shreds  
leaves, dramatically reduc-  
ing total volume.  
R
95  
HOSE KITS  
For vacuuming in hard to  
reach areas.  
Heavy Duty Vacuum  
Hose Kit P/N 900943.  
4"(102mm) x10'(3.05m)  
HomeownersVacuum  
Hose Kit P/N 900942.  
4"(102mm) x10'(3.05m)  
NOZZLE WEAR PLATES  
P/N 900810. Extends nozzle  
life when used along curbs and  
hard surfaces.  
STANDARD FELT DEBRIS  
BAGP/N 900803. Standard on  
KD models. For dusty conditions.  
OPTIONAL DEBRIS BAGS  
TURF DEBRIS BAG  
P/N 900806 for use in leaves and  
grass in non-dusty conditions.  
HEAVY DUTY DEBRIS BAG  
P/N 900798Reinforced lower  
panel.  
DEBRIS BAG COVER  
P/N 900801Directs dust  
downwardaway from operator.  
REAR CASTER KIT  
P/N 900655 Improves  
maneuverability on hard  
surfaces.  
Thank You for Selecting  
The Powerful KD VACUUM CLEANER  
BAG SUPPORT KIT  
P/N 900645 Extends bag  
life by keeping bag from  
dragging ground.  
Operator Owner's Manual  
ZIPPERLESS BAG  
P/N 890221 For non dusty  
conditions that are damaging  
to zippers.  
KD502H, KD502ICQ, KD502Q  
Specifications  
3
KD502H  
KD502ICQ  
KD502Q  
ENGINE: H.P.  
ENGINE: TYPE  
5.5 (4.1 kW)  
HONDA OHV  
5 (3.73 kW)  
B&S I/C  
5 (3.73 kW)  
B&S  
ENGINE: FUEL CAP. 2.01 qt. (1.9 L)  
1.5 qt. (1.4 L)  
0.63 qt. (0.6 L)  
103# (46.7 kg)  
126# (57.2 kg)  
24.38# (11.05 kg)  
1.5 qt. (1.4 L)  
0.63 qt. (0.6 L)  
103# (46.7 kg)  
126# (57.2 kg)  
24.38# (11.05 kg)  
ENGINE: OIL CAP.  
WEIGHT:UNIT  
0.69 qt.(0.65 L)  
112# (50.8 kg)  
WEIGHT: SHIPPING 135# (61.2 kg)  
ENGINEWEIGHT: 36# (16.3 kg)  
UNIT SIZE:  
OVERALL LENGTH: 62"(1.57m) OVERALL WIDTH 26.75" (0.68m)  
OVERALL HEIGHT 42" (1.07m)  
Part No. 890255  
Form No. F02169
Page 1 of 8  
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9
GENERAL SAFETY  
For your safety and the safety of others, these directions should be followed:  
Do not operate this machine without first reading  
owner's manual and engine manufacturer's manual.  
·DO NOT operate during excessive vibration.  
·DO NOT remove bag until engine has been turned off and has  
come to a complete stop.  
·DO NOT remove hose kit cap on nozzle until engine has been  
turned off and has come to a complete stop.  
·DO NOT operate machine with hose cap, bag or hose removed.  
·DO NOT use this machine for vacuuming exclusively sand,  
dust, fine dirt, rock, glass, string like material, grain, rags,  
cans, metal, bark or water.  
Use of Ear Protection is recommended while  
operating this machine.  
Use of Eye and Breathing protection is recom--  
mended when using this machine, especially in dry  
and dusty conditions. Optional bag cover directs dust  
toward ground, away from the operator.  
·DO NOT place hands or feet inside nozzle intake opening  
neardebris outlet or near any moving parts.  
·DO NOT start engine without debris bag and quick discon  
nect connected firmly in place to exhaust outlet.  
·DO NOT start or operate machine with debris bag zipper  
open.  
·DO NOT operate this machine on slopes greater than 20%.  
·DO NOT pick up any hot or burning debris, or any toxic or  
explosive material.  
·DO NOT allow children to operate this equipment.  
10  
ASSEMBLY  
1. ASSEMBLE upper handle securely to lower handle stubs using handle  
screws (item 8), washers (item 25) and nut lock 5/16-18 (item 26), with  
screw heads facing inward toward debris bag. Otherwise, premature bag  
wear could result.  
Read all safety and operating instructions  
before assembling or starting this unit.  
2. ASSEMBLE height adjustment rod (item 23), thru eye bolt (item 15), on  
upper handle and thru upper flange of height adjustment bracket (item18),  
thru spring (item 20), and thru lower flange of height adjustment bracket  
(item 18). Insert pin (item 22), between spring and lower flange of height  
adjustment bracket (seeVIEW A on page 6). Slide grip (item 16), onto  
upper end of height adjustment rod (item 23).  
3. UNFOLD the debris bag (item 1) and fasten bag neck to bag quick  
disconnect (item 12). Attach firmly to housing exhaust (item 52) see fig. 2.  
4. ATTACH bag hanger straps to loops (item 11), preassembled to upper  
handle.  
PUT OIL IN ENGINE BEFORE STARTING  
Your Billy Goat is shipped from the factory in one carton,  
completely assembled except for the debris bag, upper handle,  
height adjustment rod and bag quick disconnect.  
5. ATTACH throttle assy. (item 2), to handle using cable clamps (item 9).  
6. CONNECT spark plug wire.  
11  
PACKING CHECKLIST  
These items should be included in your carton. If  
any of these parts are missing, contact your dealer.  
Check  
Check  
Debris Bag  
900802  
Connector  
Quick  
Disconnect  
890176  
Check  
Check  
Handle Assy  
900910  
23  
Rod Height  
Adj. 900978  
Per Model  
Check  
20  
22  
Parts Bag &  
Literature  
Assembly  
900934  
Per Model  
QUICK DISCONNECT  
Parts Bag  
& Literature  
Assembly  
2
9
Check  
Check  
Attach upper handle  
using screws, washers  
and lock nuts provided  
in parts bag.  
Briggs & Stratton  
P/N 272262 English  
Engine  
Manual  
Per Model  
{
Honda  
P/N 31ZE6030 00X31-  
ZE6-0300 English  
Fig. 2  
Denotes parts found in Parts Bag Assembly (shown on page 4).  
Page 3 of 8  
Part No. 890255  
Form No. F021695C  
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PARTS BAG & LITERATURE ASSY P/N 900934  
                                                                                   
                                                                                   
                                                                                   
                                                                                   
13  
12  
CONTROLS  
PARTS BAG ASSEMBLY CHECKLIST P/N 900974  
Literature Checklist  
Owner's  
Manual  
Throttle  
Control  
Check  
Owner's  
Manual  
890255  
Literature  
Parts Bag  
890256  
Stop  
position  
Literature  
Parts Bag  
Check  
Washer  
5/16 SAE  
8172008  
Qty. 2  
25  
STOP  
Briggs  
SLOW  
engines have  
a primer  
button  
carburetor  
rather than  
choke type  
carburetor.  
Honda - Place  
in fast position  
to start.  
Check  
Literature  
Literature  
KD /TKD  
Accessories  
KD /TKD  
Accessories  
900713  
20  
Spring  
FAST  
900136 Qty. 1  
Nut Lock  
5/16-18  
8160002  
Qty. 2  
Check  
26  
Warranty  
Card  
400972  
9
Warranty  
Card  
Start  
position  
Clamp Cable 1"  
900813 Qty. 2  
EU Declaration  
of Conformity &  
EU Distributor  
List 890260  
Check  
Pin Hair  
C9o0t0te4r71 Qty. 1  
22  
EU Declaration  
of Conformity  
& EU  
8
Screw Cap  
5/16-18 x 1 1/2  
8041030 Qty. 2  
Distributor List  
16  
Grip  
900937 Qty. 1  
14  
15  
ENGINE LABELS  
INSTRUCTION LABELS  
These labels should be included on your Vacuum. If any of  
these labels are damaged, replace them before putting this  
equipment into operation. Item and part numbers are given  
to help in ordering replacement labels.  
Honda  
WARNING  
EXPLOSIVE FUEL  
STOP ENGINE AND ALLOW TO  
COOL BEFORE REFUELING.  
DANGER  
Label Do Not Fill While  
Engine Is Hot  
Item 63 Part No.400268  
Label Danger Flying  
Material Item 62  
Part No.810736  
Label Read Owner's  
Manual Item 71  
Part No.890301  
DANGER  
KEEP HANDS and FEET AWAY  
Label Ear Eye Breathing  
Item No. 13 Part No. 890254  
Briggs & Stratton  
Label Danger Keep Hands and Feet  
Away Item 70 Part No.400424  
Debris Bag  
Label item 1  
Page 4 of 8  
Part No. 890255  
Form No. F021695C  
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16  
OPERATION  
INTENDED USE: This machine is designed for vacuuming leaves,  
grass clippings and other types of organic litter. Debris mixed with  
cans, bottles and small amounts of sand can be vacuumed;  
however, it is not this machine's primary purpose. Vacuuming  
cans, bottles and sand will affect the longevity of your machine.  
16.3  
DEBRIS BAG  
Debris bags are normal replaceable wear items.  
Note: Frequently empty debris to prevent bag overloading with  
more weight than you can lift.  
An optional bag and dust cover is available for use where debris will  
be vacuumed in dusty conditions (see Optional Accessories  
shown on page 1).  
Do not operate if excessive vibration occurs. If excessive vibration  
occurs, shut engine off immediately and check for damaged or worn  
impeller, loose impeller bolt, loose impeller key, loose engine or lodged  
foreign objects. Note: See parts list for proper impeller bolt torque  
specifications. (See trouble shooting section on page 8).  
DO NOT place bag on or near hot surface, such as engine.  
Like all mechanical tools, reasonable care must be used  
when operating machine.  
Run engine at 1/2 throttle for first 1/2 hour to condition new  
bag. Your new bag requires a break-in period to condition the  
pores of the material against premature blockage. The entire  
bag surface serves as a filter, and must be able to breath to  
have good vacuum performance.  
Inspect machine work area and machine before operating.  
Make sure that all operators of this equipment are trained in  
general machine use and safety.  
Be sure engine has come to a complete stop before removing  
or emptying bag.  
PUT OIL IN ENGINE BEFORE STARTING  
16.1  
STARTING  
This vacuum is designed for picking up trash, organic  
material and other similar debris (see Safety Warnings page 2 & 3).  
However, many vacuums are used where dust is mixed with  
trash. Your unit can intermittently vacuum in dusty areas. Dust  
is the greatest cause of lost vacuum performance. However,  
following these rules will help maintain your machine's ability  
to vacuum in dusty conditions:  
ENGINE: See engine manufacturer’s instructions  
for type and amount of oil and gasoline used.  
Engine must be level when checking and filling oil and  
gasoline.  
ENGINE SPEED: Controlled by throttle lever on the handle.  
Under normal conditions, operate at minimum throttle to  
accomplish your current cleaning task.  
Run machine at idle to quarter throttle.  
The debris bag must be cleaned more frequently. A vacuum  
with a clean, pillow soft bag will have good pickup performance.  
One with a dirty, tight bag will have poor pickup performance.  
If dirty, empty debris and vigorously shake bag free-of-dust.  
FUEL VALVE: Move fuel valve to "ON" position (when  
provided on engine).  
CHOKE: Operated with throttle control (Honda only).  
PRIMER: Push primer on Briggs & Stratton Engines.  
THROTTLE: Move remote throttle control to fast position.  
Pull starting rope to start engine.  
Machine or pressure-wash debris bag if normal cleaning  
does not fully clean bag. Bag should be thoroughly dry before  
use.  
IFYOUR UNIT FAILSTO START:  
See Troubleshooting on page 8.  
Having one or more spare debris bags is a good way to reduce down  
time while dirty bags are being cleaned.  
DO NOT leave debris in bag while in storage.  
16.2  
VACUUMING OPERATION  
16.4  
HANDLING &TRANSPORTING:  
VACUUM NOZZLE HEIGHT ADJUSTMENT: is raised  
and lowered by pushing slightly downward on handle and  
pulling grip rod at left side of handle. The nozzle height can  
be adjusted during operation without stopping.  
Using two people to lift machine is recommended. Lift holding the  
handle and front of nozzle. Secure in place during transport.  
FOR MAXIMUM PICKUP: Adjust nozzle close to debris, but  
without blocking airflow into the nozzle. NOTE: Never bury nozzle  
into debris.  
16.5  
STORAGE  
Never store engine indoors or in enclosed poorly ventilated  
areas with fuel in tank, where fuel fumes may reach an open  
flame, spark or pilot light, as on a furnace, water heater, clothes  
dryer or other gas appliance.  
If engine is to be unused for 30 days or more, prepare as follows:  
Be sure engine is cool. Do not smoke. Remove all  
gasoline from carburetor and fuel tank to prevent gum deposits  
from forming on these parts and causing possible malfunction of  
engine. Drain fuel outdoors, into an approved container, away  
from open flame. Run engine until fuel tank is empty and engine  
runs out of gasoline.  
CLEARING A CLOGGED NOZZLE  
& EXHAUST: Turn engine off and wait for impeller to  
stop completely and disconnect spark plug wire.  
Wearing durable gloves, remove clog. Danger, the  
clog may contain sharp materials. Reconnect spark  
plug wire.  
Nozzle Height Fine Adjustment For Hard Surface  
Use: Optimum nozzle height is 1/2" (12.7mm) above ground  
with engine not running. To adjust height, loosen screws (item 37),  
on quad plate. Prop front of nozzle up 1.0" (25.4mm) above  
ground. Keeping wheels on ground, re-tighten screws (item 37).  
Recheck and fine adjust to obtain 1/2" (12.7mm) at nozzle front  
NOTE: Fuel stabilizer (such as Sta-Bil) is an acceptable alternative in minimizing  
the formation of fuel gum deposits during storage. Add stabilizer to gasoline in  
fuel tank or storage container. Always follow mix ratio found on stabilizer  
container. Run engine at least 10 min. after adding stabilizer to allow it to reach  
(see fig 1).  
Lowers  
Nozzle  
Adjustment  
Item 37 Ref. Securely  
Tighten, position slots  
toward unit. Can be  
the carburetor.  
reversed to provide better  
hole alignment if required.  
Rod In  
First Hole  
Do not store with debris in bag.  
Adjustment  
Raises Nozzle  
Page 5 of 8  
(fig. 1)  
Part No. 8902
Form No. F021695C  
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VIEW A  
KD502H, KD502ICQ,  
KD502Q  
R
Page 6 of 8  
Part No. 890255  
Form No. F021695C  
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KD502ICQ  
Part No.  
PARTS  
LIST  
KD502H  
Part No.  
KD502Q  
Part No.  
Item  
No.  
QTY  
QTY  
QTY  
Description  
19  
1
2
3
4
5
6
7
8
DEBRIS BAG (INCL. (2) OF 4,5,11) Service Assembly  
THROTTLE ASSEMBLY (INCL. 1 EACH ITEMS 4, 10)  
WASHER - FLAT FENDER (11/32 X 1 - 1/4 X 0.05)  
NUT LOCK (1/4 - 20 NC)  
SCREW, CAP ( 1/4 - 20 NC X 1 -1/2 HEX)  
HANDLE ASSY (INCL. ITEMS 4(2), 5(2), 11(2), 29(2), 15, 4, 14)  
AXLE REAR - PUSH  
SCREW, CAP 5/16 NC X 1 -1/2  
CLAMP CABLE 1”  
SCREW, CAP 1/4 - 20 NC X 1 - 3/4 HEX  
ROD - BAG LOOP  
CONNECTOR QUICK DISCONNECT  
900803  
810135  
*8172020  
*8160001  
*8041008  
900910  
900925  
*8041030  
900813  
*8041009  
800178  
890176  
1
1
6
4
2
1
1
2
2
1
2
1
900803  
810135  
*8172020  
*8160001  
*8041008  
900910  
900925  
*8041030  
900813  
*8041009  
800178  
890176  
1
1
6
4
2
1
1
2
2
1
2
1
900803  
810135  
*8172020  
*8160001  
*8041008  
900910  
900925  
*8041030  
900813  
*8041009  
800178  
890176  
1
1
6
4
2
1
1
2
2
1
2
1
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
LABEL EAR EYE BREATHING  
WASHER - FLAT CUT 1/4  
BOLT EYE 90  
890254  
*8171002  
900913  
900937  
*8181008  
900932  
400164  
900136  
900507  
900471  
900978  
*8024050  
*8172008  
*8160002  
900911  
900933  
400570  
900912  
-
900927  
900749  
900509  
900997  
900498  
*8041028  
900745  
900905  
*8041002  
900926  
*8123086  
1
1
1
1
5
1
3
1
1
1
1
4
22  
12  
1
1
2
1
-
4
1
4
0-1  
2
2
2
2
4
6
1
1
1
1
-
890254  
*8171002  
900913  
900937  
*8181008  
900932  
-
900136  
900507  
900471  
900978  
*8024050  
1
1
1
1
2
1
-
1
1
1
1
4
890254  
*8171002  
900913  
900937  
*8181008  
900932  
-
900136  
900507  
900471  
900978  
*8024050  
1
1
1
1
2
1
-
1
1
1
1
4
GRIP  
WASHER LOCK EXT. 5/16  
BRACKET - HT. ADJ.  
SCREW, CAP 5/16 NFX 1”  
SPRING  
TIRE - ONLY (PER ASSY)  
PIN - HAIR COTTER  
ROD HT. ADJ. PLUNGER  
BOLT - CARRIAGE, 5/16 - 18 NC X 3 - 1/2 LG  
WASHER - FLAT 5/16 SAE  
NUT LOCK 5/16 - 18 NC HEX  
HANDLE STUB (R.H.)  
PLATE - HANDLE SUPPORT  
GRIP HANDLE  
HANDLE STUB (L.H.)  
SCREW CAP 5/16-18 X 2 - 1/2 LG.  
WASHER HUB CAP 1/2 I.D.  
AXLE FRONT MECH. ASSY. ( INCL. 17, 37, 38, 45 )  
WHEEL ASS’Y CAST (INCLUDE 21, 36)  
WASHER 0.75 “C”  
BRG - ONLY (PER ASSY.)  
SCREW CAP 5/16-18 X 1”  
SPACER 0.340” I. D. X 0.330” LG.  
PLATE - BRACE REAR  
SCREW CAP 1/4-20 X 1/2  
SPACER  
SCREW, SELF TAPPING 10 - 24 NC X 1/2 LG.  
NOZZLE MAIN FRAM. ASS’Y - GREEN (INCL. item (qty) 44 (1), 42 ( 1) , 55( 1), 64(1), 70(1)) 900931  
PLUG  
*8172008 22  
*8160002 12  
*8172008 22  
*8160002 12  
900911  
900933  
400570  
900912  
*8041034  
900927  
900749  
900509  
900997  
900498  
*8041028  
900745  
900905  
*8041002  
900926  
*8123086  
900931  
900146  
900746  
800411  
900215 -S  
900974  
900162  
400502  
900154  
900757  
-
1
1
2
1
1
4
1
4
0-1  
2
2
2
2
4
6
1
1
1
1
1
1
1
1
1
1
1
-
9000911  
900933  
400570  
900912  
*8041034  
900927  
900749  
900509  
900997  
900498  
*8041028  
900745  
900905  
*8041002  
900926  
*8123086  
900931  
900146  
900746  
800411  
900215 - S  
900974  
900162  
400502  
900154  
900757  
-
1
1
2
1
1
4
1
4
0-1  
2
2
2
2
4
6
1
1
1
1
1
1
1
1
1
1
1
-
900146  
900746  
-
PLATE QUAD ADJUSTABLE  
GASKET  
IMPELLER ASS’Y’ (INCLUDES iTEM 49, 50, 51)  
PARTS BAG ASS’Y (INCL item (QTY), 9 (2), 25 (2), 26 (2), 8 (2) 20 (1), 22 (1), 16 (1)  
KEY HI PRO 5/32 X 5/8  
900003 - S  
900974  
900162  
400502  
900154  
900757  
900615  
-
1
1
1
1
1
1
1
-
WASHER LOCK 3/8 TWISTED TOOTH  
.
SCREW CAP 3/8-24 x 1" TORQUE 50 FT- LBS (68 N m)  
HOUSING ASS’Y (INCL. 1 EA . ITEMS 13, 65, 67, 68, 69, 70)  
ENGINE 5.5 HP HONDA  
ENGINE 5 HP BRIGGS & STRATTON "IC" QUANTUM  
ENGINE 5 HP BRIGGS & STRATTON QUANTUM  
900273  
-
1
-
-
-
1
-
-
900622  
54  
55  
56  
NUT LOCK 5/16 - 18 HEX  
ROD - BUMPER  
SCREW CAP 5/16 - 18 x 1 - 1/4 LONG  
SCREW CAP 5/16 - 18 x 1 - 1/2 LG.  
CAP - HUB  
WASHER - FLAT 1/2 “SAE”  
PLATE BRACE HT. ADJ. KD / TKD  
CAP END 1” I.D.  
*8160002  
900939  
-
1
1
-
*8160002  
900939  
*8041029  
-
3
1
2
-
*8160002  
900939  
*8041029  
-
3
1
2
-
*8041030  
900468  
*8172011  
900756  
800392  
*8197016  
810736  
400268  
900977  
890148  
890142  
*8059135  
*8164005  
*8171001  
400424  
1
4
8
1
2
4
1
1
1
1
1
2
2
2
2
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
900468  
8172011  
900756  
800392  
*8197016  
810736  
400268  
900977  
890148  
890142  
*8059135  
*8164005  
*8171001  
400424  
8
8
1
2
4
1
1
1
1
1
2
2
2
2
900468  
*8172011  
900756  
800392  
*8197016  
810736  
400268  
900977  
890148  
890142  
*8059135  
*8164005  
*8171001  
400424  
8
8
1
2
4
1
1
1
1
1
2
2
2
2
PIN - COTTER 3/32 X 3/4  
LABEL DANGER FLYING MATERIAL  
LABEL DO NOT FILL WHEN ENGINE IS HOT  
GUARD FOAM INSERT  
DOOR EXHAUST ASSY (incl. items 62, 66)  
SPRING DOOR EXHAUST  
SCREW CAP # 10-24  
NUT LOCK # 10-24  
WASHER # 10-24  
LABEL DANGER KEEP HANDS and FEET  
Denotes parts found in parts bag assembly.  
Denotes standard hardware that may be purchased locally.  
*
Page 7 of 8  
Part No. 890255  
Form No. F021695C  
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17  
MAINTENANCE  
IMPELLER REMOVAL continued  
Use only a qualified mechanic for  
any adjustments, disassembly or  
any kind of repair .  
5.Disassemble housing by removing six (6) lock nuts and washers from nozzle frame, (2  
are inside of nozzle opening).  
6.Remove impeller bolt and lock washer.  
7.Lift impeller upward. If impeller slides freely, proceed to (step 10).  
8 .Place two crowbars between impeller and housing on opposite sides. Pry impeller away  
from engine until it loosens. Using a penetrating oil can help loosen a stuck impeller.  
WARNING: TO AVOID PERSONAL INJURY, ALWAYS  
TURN MACHINE OFF, MAKE SURE ALL MOVING  
PARTS COME TO A COMPLETE STOP.  
9.If the impeller does not loosen, obtain a 1” (25.4mm) longer bolt of the same diameter  
and thread type as the impeller bolt. Thread longer bolt by hand into the crankshaft until  
bolt bottoms. Using a suitable gear or wheel puller against the bolt head and the impeller  
back-plate (near the blades), remove impeller from shaft.  
DISCONNECT SPARK PLUG WIRE  
BEFORE SERVICING UNIT.  
10.Remove engine mounting screws, bolts, and nuts as required.  
11.When impeller is free of the engine shaft, lift impeller and housing assembly off engine.  
Align impeller with opening, and diagonally lift impeller out of housing.  
12. Using a new impeller bolt and lockwasher, reinstall new impeller in reverse order.  
13. Tighten impeller bolt. Torque impeller bolt to 50 Ft. Lbs.(68 N.m) (see item 51 on page 7).  
14. Reinstall engine onto housing in reverse order of removal.  
ENGINE: See engine manufacturer  
operator's instructions.  
15. Invert machine back onto all 4 wheels.  
16. Reinstall spark plug wire.  
DEBRIS BAG: See page 5.  
17.2  
RECONNECT SPARK PLUG WIRE,  
GUARDS, BAG, CAPS AND / OR  
HOSE BEFORE STARTING ENGINE.  
Follow these hourly maintenance intervals.  
Maintenance Schedule  
Every  
Use  
Every 5 hrs  
or (Daily)  
Maintenance Operation  
Engine (See Engine Manual)  
Check for excessive vibration  
17.1  
IMPELLER REMOVAL  
Clean Debris Bag  
1.Wait for engine to cool and disconnect spark plug.  
2.Drain fuel and oil from the engine.  
3.Remove bag, quick release, and upper handle. Do not kink, stretch, or break  
control cables, control housings, or end fittings while removing handles.  
4.Invert and support machine with engine not touching ground to prevent damage  
to recoil starter.  
Check bag strap tightness  
Inspect for loose parts  
Inspect for worn or damaged parts  
20  
TROUBLESHOOTING  
Before Requesting Service Review These Suggestions  
Possible Cause  
Problem  
Solution  
Clean debris bag. Shake bag clean or wash. Adjust nozzle height.  
Check for hose kit cap. Unclog nozzle or exhaust (see page 5).  
Allow air to feed with debris.  
Will not vacuum or has poor Dirty debris bag. Nozzle height set too high or too low. Hose kit cap  
vacuum performance.  
missing. Clogged nozzle or exhaust. Excessive quantity of debris.  
Abnormal vibration.  
Engine will not start.  
Loose or out of balance impeller or loose engine.  
Check impeller and replace if required. Check Engine.  
Check stop switches, throttle, choke position and gasoline. Connect  
spark plug wire. Clean or replace air cleaner. Or contact a qualified  
service person.  
Stop switch off (Honda only). Throttle in off position. Engine not in  
full choke position (Honda only). Out of gasoline. Bad or old  
gasoline. Spark Plug wire disconnected. Dirty air cleaner.  
Debris locked in impeller. Engine problem.  
See page 5, Contact an engine servicing dealer for engine problems.  
Engine is locked, will not  
pull over.  
Nozzle height out of adjustment.  
Nozzle scrapes ground in  
lowest height setting.  
Adjust nozzle height. (See Nozzle height fine adjustment for hard  
surface use on page 5).  
WARRANTY PROCEDURE  
Engine Service and Warranty  
22.1  
22  
Please fill in the WARRANTY CARD and send the upper part to Billy Goat.  
The WARRANTY terms are stated on the lower part which remains with the  
user. Whenever a Billy Goat Machine is faulty due to a defect in material  
and / or workmanship, the owner should make a warranty claim as follows:  
Contact your nearest engine manufacturer's autho-  
rized servicing dealer.  
Record your machine model, serial number  
21 Serial Plate  
and date-of-purchase and where purchased  
The Machine should be taken to the dealer from whom it was  
purchased or to an authorized Billy Goat dealer.  
The owner should present the remaining half of the Warranty  
Registration Card, or, if this is not available, the invoice or receipt.  
L
A
R
CE95  
The Warranty Claim will be filled in by the authorized Billy Goat Dealer,  
who will send it with the faulty part to Billy Goat headquarters.  
1803 S. Jefferson P.O. Box 308  
Lee's Summit, Mo. 64063 / USA  
(816) 524-9666 FAX (816) 524-6983  
96  
The Quality / Service department at Billy Goat headquarters will study  
the claim and parts and will notify their conclusions.  
Model  
Serial No.  
The decision by the Quality / Service department at Billy Goat  
headquarters to approve or reject a Warranty claim is final and  
binding.  
L
A
p
Unit (weight)  
Engine Power  
109  
kg  
min-1  
kW  
@
lbs  
Note: To process a Warranty Claim, it is necessary to quote the Model  
& Serial number who are printed on the Billy Goat Serial Plate.  
Operator  
BILLY GOAT INDUSTRIES INC.  
P.O. BOX 308 (1803 S JEFFERSON LEE'S SUMMIT, MO.64063 / USA  
PHONE: 816-524-9666 FAX:816-524-6983  
Purchased  
from  
Purchase  
Date  
R
Part No. 890255  
Form No. F021695C  
Page 8 of 8  
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