Carrier Refrigerator PH61 User Manual

Model PH61  
Heat Treatment  
Shake Freezer  
Operating Instructions  
048119-M  
7/31/07  
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Table of Contents  
Section 1  
To the Installer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1
Installer Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Site Preparation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Air Cooled Units . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Water Connections (Water Cooled Units Only) . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Electrical Connections . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Beater Rotation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Refrigerant . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
1
1
1
2
2
3
3
Section 2  
To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
4
5
6
Compressor Warranty Disclaimer . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Section 3  
Section 4  
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Operator Parts Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
8
8
PH61 Exploded View . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .  
Beater and Door Assembly . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
X57028-14 Pump A. - Mix Simplified . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 12  
Accessories . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 13  
X44127 Brush A.-Package-HT . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Syrup Tank . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
Section 5  
Important: To the Operator . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
Symbol Definitions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 16  
Power Switch . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Liquid Crystal Display . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Indicator Lights . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Reset Mechanism . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
Operating Screen Descriptions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18  
Operator Menu . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 21  
Model PH61  
Table of Contents  
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Table of Contents - Page 2  
Section 6  
Operating Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Equipment Set Up . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 25  
Daily Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 36  
Daily Opening Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 39  
Syrup System . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 41  
Closing Procedures . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
Draining Product From the Freezing Cylinder . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 45  
Brush Cleaning . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 48  
Sanitizing the Syrup Systems . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 49  
Section 7  
Important: Operator Checklist . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
During Cleaning and Sanitizing . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
Troubleshooting Bacterial Count: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
Regular Maintenance Checks: . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 51  
Winter Storage . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 52  
Section 8  
Troubleshooting Guide . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 53  
Parts Replacement Schedule . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 59  
Parts List . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 60  
Section 9  
Section 10  
Wiring Diagrams . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 73  
Note: Continuing research results in steady improvements; therefore, information  
in this manual is subject to change without notice.  
E August, 2007 Taylor  
All rights reserved.  
048119-M  
Taylor Company  
The word Taylor and the Crown design  
are registered trademarks in the United States  
of America and certain other countries.  
a division of Carrier Commercial Refrigeration, Inc.  
750 N. Blackhawk Blvd.  
Rockton, IL 61072  
Table of Contents  
Model PH61  
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Section 1  
To the Installer  
The following are general installation instructions.  
For complete installation details, please see the  
check out card.  
This unit has many sharp edges that can  
cause severe injuries.  
Site Preparation  
Installer Safety  
Review the area the unit is to be installed in before  
uncrating the unit making sure that all possible  
hazards the user or equipment may come into have  
been addressed.  
In all areas of the world, equipment should  
be installed in accordance with existing local codes.  
Please contact your local authorities if you have any  
questions.  
Air Cooled Units  
Care should be taken to ensure that all basic safety  
practices are followed during the installation and  
servicing activities related to the installation and  
service of Taylor equipment.  
Air cooled units require a minimum of 6” (152 mm)  
of clearance around all sides of the freezer. Failure  
to allow adequate clearance can reduce the  
refrigeration capacity of the freezer and possibly  
cause permanent damage to the compressors.  
S
Only authorized Taylor service personnel  
should perform installation and repairs on  
the equipment.  
For Indoor Use Only: This unit is designed to  
operate indoors, under normal ambient  
temperatures of 70_-75_F (21_-24_C). The freezer  
has successfully performed in high ambient  
temperatures of 104_(40_C) at reduced capacities.  
S
Authorized service personnel should consult  
OSHA Standard 29CFRI910.147 or the  
applicable code of the local area for the  
industry standards on lockout/tagout  
procedures before beginning any installation  
or repairs.  
S
S
Authorized service personnel must ensure  
that the proper PPE is available and worn  
when required during installation and  
service.  
This unit must NOT be installed in an area  
where a water jet or hose can be used. NEVER use  
a water jet or hose to rinse or clean the unit. Failure  
to follow this instruction may result in electrocution.  
Authorized service personnel must remove  
all metal jewelry, rings, and watches before  
working on electrical equipment.  
This unit must be installed on a level surface  
to avoid the hazard of tipping. Extreme care should  
be taken in moving this equipment for any reason.  
Two or more persons are required to safely move  
this unit. Failure to comply may result in personal  
injury or equipment damage.  
The main power supply(s) to the freezer  
must be disconnected prior to performing any  
repairs. Failure to follow this instruction may result in  
personal injury or death from electrical shock or  
hazardous moving parts as well as poor  
Uncrate the unit and inspect it for damage. Report  
any damage to your Taylor Distributor.  
performance or damage to the equipment.  
This piece of equipment is made in the USA and has  
USA sizes of hardware. All metric conversions are  
approximate and vary in size.  
Note: All repairs must be performed by an  
authorized Taylor Service Technician.  
081208  
1
Model PH61  
To the Installer  
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Water Connections  
(Water Cooled Units Only)  
An adequate cold water supply must be provided  
with a hand shut-off valve. On the rear of the unit,  
two 3/8” I.P.S. water connections for inlet and outlet  
have been provided for easy hook-up. 1/2” inside  
diameter water lines should be connected to the  
machine. (Flexible lines are recommended, if local  
codes permit.) Depending on local water conditions,  
it may be advisable to install a water strainer to  
prevent foreign substances from clogging the  
automatic water valve. There will be only one water  
“in” and one water “out” connection. DO NOT install  
a hand shut-off valve on the water “out” line! Water  
080910  
2
To the Installer  
Model PH61  
Beater Rotation  
Refrigerant liquid sprayed onto the skin may  
cause serious damage to tissue. Keep eyes and skin  
protected. If refrigerant burns should occur, flush  
immediately with cold water. If burns are severe,  
apply ice packs and contact a physician  
immediately.  
Beater rotation must be clockwise as viewed  
looking into the freezing cylinder.  
Note: The following procedures should be  
performed by a trained service technician.  
To correct rotation on a three-phase unit,  
interchange any two incoming power supply lines at  
freezer main terminal block only.  
Taylor reminds technicians to be cautious of  
government laws regarding refrigerant recovery,  
recycling, and reclaiming systems. If you have any  
questions regarding these laws, please contact the  
factory Service Department.  
To correct rotation on a single-phase unit, change  
the leads inside the beater motor. (Follow diagram  
printed on motor.)  
Electrical connections are made directly to the  
terminal block. The terminal block is provided in the  
main control box located behind the rear panel.  
WARNING: R404A refrigerant used in  
conjunction with polyolester oils is extremely  
moisture absorbent. When opening a refrigeration  
system, the maximum time the system is open must  
not exceed 15 minutes. Cap all open tubing to  
prevent humid air or water from being absorbed by  
the oil.  
Refrigerant  
In consideration of our environment, Taylor  
proudly uses only earth friendly HFC refrigerants.  
The HFC refrigerant used in this unit is R404A. This  
refrigerant is generally considered non-toxic and  
non-flammable, with an Ozone Depleting Potential  
(ODP) of zero (0).  
However, any gas under pressure is potentially  
hazardous and must be handled with caution.  
NEVER fill any refrigerant cylinder completely with  
liquid. Filling the cylinder to approximately 80% will  
allow for normal expansion.  
080910  
3
Model PH61  
To the Installer  
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Section 2  
To the Operator  
The freezer you have purchased has been carefully  
engineered and manufactured to give you  
dependable operation. When properly operated and  
cared for, it will produce a consistent quality product.  
Like all mechanical products, this machine will  
require cleaning and maintenance. A minimum  
amount of care and attention is necessary if the  
operating procedures outlined in this manual are  
followed closely.  
Dairy products are susceptible to  
bacterial contamination due to improper product  
handling. Therefore, be sure to use clean  
sanitary conditions when handling mix.  
The machine must be disassembled, cleaned,  
sanitized, and lubricated every two weeks.  
This Operator's Manual should be read before  
operating or performing any maintenance on your  
equipment.  
ALWAYS FOLLOW LOCAL HEALTH CODES.  
The Model PH61 will NOT eventually compensate  
and correct for any errors during the set-up or filling  
operations. Thus, the initial assembly and priming  
procedures are of extreme importance. It is strongly  
recommended that personnel responsible for the  
equipment's operation, both assembly and  
disassembly, study these procedures in order to be  
properly trained.  
During the heat treatment process, the product is  
brought to a temperature sufficient to destroy  
bacteria and is returned to a standby temperature.  
In the event you should require technical assistance,  
please contact your local authorized Taylor  
Distributor.  
Note: Warranty is valid only if the parts are  
authorized Taylor parts, purchased from an  
authorized Taylor Distributor, and the required  
service work is provided by an authorized Taylor  
service technician. Taylor reserves the right to deny  
warranty claims on equipment or parts if  
non-approved parts or refrigerant were installed in  
the machine, system modifications were performed  
beyond factory recommendations, or it is determined  
that the failure was caused by neglect or abuse.  
Note: Constant research results in steady  
improvements; therefore, information in this  
manual is subject to change without notice.  
When your machine is delivered or if it has been in  
the OFF position for more than 24 hours,  
disassemble the freezer following procedures found  
on page 47. Follow assembly procedures on  
page 25 to re-assemble your machine.  
080910  
4
To the Operator  
Model PH61  
Compressor Warranty Disclaimer  
The refrigeration compressor(s) on this machine  
are warranted for the term indicated on the  
warranty card accompanying this machine.  
However, due to the Montreal Protocol and the  
U.S. Clean Air Act Amendments of 1990, many  
new refrigerants are being tested and developed,  
thus seeking their way into the service industry.  
Some of these new refrigerants are being  
advertised as drop-in replacements for numerous  
applications. It should be noted that, in the event  
of ordinary service to this machine's refrigeration  
system, only the refrigerant specified on the  
affixed data label should be used. The  
It should also be noted that Taylor does not warrant  
the refrigerant used in its equipment. For example, if  
the refrigerant is lost during the course of ordinary  
service to this machine, Taylor has no obligation to  
either supply or provide its replacement either at  
billable or unbillable terms. Taylor does have the  
obligation to recommend a suitable replacement if  
the original refrigerant is banned, obsoleted, or no  
longer available during the five year warranty of the  
compressor.  
Taylor will continue to monitor the industry and test  
new alternates as they are being developed. Should  
a new alternate prove, through our testing, that it  
would be accepted as a drop-in replacement, then  
the above disclaimer would become null and void.  
To find out the current status of an alternate  
refrigerant as it relates to your compressor warranty,  
call the local Taylor Distributor or the Taylor Factory.  
Be prepared to provide the Model/Serial Number of  
the unit in question.  
unauthorized use of alternate refrigerants will void  
your compressor warranty. It will be the owner's  
responsibility to make this fact known to any  
technician he employs.  
5
Model PH61  
To the Operator  
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Section 3  
Safety  
We at Taylor are concerned about the safety of the  
operator when he or she comes in contact with the  
freezer and its parts. Taylor has gone to extreme  
efforts to design and manufacture built-in safety  
features to protect both you and the service  
technician. As an example, warning labels have  
been attached to the freezer to further point out  
safety precautions to the operator.  
IMPORTANT - Failure to adhere to the  
following safety precautions may result in  
severe personal injury or death. Failure to  
comply with these warnings may damage the  
machine and its components. Component  
damage will result in part replacement expense  
and service repair expense.  
To Operate Safely:  
DO NOT operate the freezer without  
reading this operator's manual. Failure to follow this  
6
Safety  
Model PH61  
This freezer must be placed on a level  
surface. Failure to comply may result in personal  
injury or equipment damage.  
This unit has many sharp edges that can  
cause severe injuries.  
S
DO NOT put objects or fingers in the door  
spout. This may contaminate the product  
and cause severe personal injury from blade  
contact.  
S
S
USE EXTREME CAUTION when removing  
the beater asssembly. The scraper blades  
are very sharp.  
CAUTION-SHARP EDGES: Two people are  
required to handle the cup dispenser.  
Protective gloves must be worn and the  
mounting holes must NOT be used to lift or  
hold the dispenser. Failure to follow this  
instruction can result in personal injury to  
fingers or equipment damage.  
Cleaning and sanitizing schedules are  
governed by your state or local regulatory agencies  
and must be followed accordingly. Please refer to  
the cleaning section of this manual for the proper  
procedure to clean this unit.  
DO NOT obstruct air intake and discharge openings:  
6” (152 mm) minimum air space on all sides. Failure  
to follow this instruction may cause poor freezer  
performance and damage to the machine.  
DO NOT draw product during the HEAT  
cycle because of high product temperatures.  
For Indoor Use Only: This unit is designed to  
operate indoors, under normal ambient  
temperatures of 70_ - 75_F (21_ - 24_C). The  
freezer has successfully performed in high ambient  
temperatures of 104_(40_C) at reduced capacities.  
WARNING!  
Some consumers are highly allergic to  
strawberries. In some severe cases,  
strawberry allergic reactions can cause  
death. When serving shakes, make sure  
the draw handle is closed automatically by  
the portion control device and that the  
white spot is visible.  
NOISE LEVEL: Airborne noise emission does not  
exceed 78 dB(A) when measured at a distance of  
1.0 meter from the surface of the machine and at a  
height of 1.6 meters from the floor.  
080910  
7
Model PH61  
Safety  
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Section 4  
Operator Parts Identification  
PH61 Exploded View  
Figure 1  
8
Operator Parts Identification  
Model PH61  
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Model PH61 Parts Identification List  
ITEM  
DESCRIPTION  
PART NO.  
ITEM  
DESCRIPTION  
Fastener-Clip  
PART NO.  
1
2
3
Kit A.-Cover-Hopper  
Adaptor A.-Caster  
X65369  
X18915  
018794  
13  
14  
15  
16  
17  
045865  
013690  
022763  
X55436  
X28142  
X45386  
Tray-Drip 14-7/8 L  
Shield-Splash  
Panel A.-Front  
Pan A.-Drip  
Caster-Swivel 5/8 St. 4 in.  
Wheel  
4
5
Agitator A.  
X44797  
048204  
048203  
X48228  
X57028-14  
056013  
045517  
045516  
Pan-Drip-Rear HT  
Panel-Rear  
Guide A.-Drip Pan  
*
6
18  
19  
20  
21  
22  
23  
24  
Panel A.-Lower Side  
Decal-Dec  
X24397-SER  
052280  
7
Guide A.-Drip Pan  
Pump A.-Mix Simplified Shake  
Panel-Side Upper R  
Trim-Rear Corner R  
Trim-Rear Corner L  
8
Display-Liquid Crystal  
Panel-Upper Side  
Washer-Plastic Pivot  
Screw-10-24 x 1/2  
Pin-Retaining- Hopper Cover  
Tank-Syrup-4 Qt.  
X38062-SER  
056012  
9
10  
013808  
*
002077  
11  
12  
Panel-Lower Side R  
Screw-1/4-20 x 3/8  
034680  
011694  
043934  
045533  
*
*Not Shown  
9
Model PH61  
Operator Parts Identification  
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Beater and Door Assembly  
Figure 2  
091216  
10  
Operator Parts Identification  
Model PH61  
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Beater & Door Assembly Parts Identification List  
ITEM  
DESCRIPTION  
PART NO.  
ITEM  
DESCRIPTION  
VALVE A.-DRAW  
PART NO.  
1
SHAFT-BEATER-7 QT.  
FLUTED  
050985  
11  
12  
13  
14  
15  
16  
17  
18  
19  
X42210  
020571  
036053  
034054  
X41895  
033107  
X50958  
026278  
024278  
O-RING - DRAW VALVE  
SEAL-SPINNER SHAFT  
SPINNER-DRIVEN  
BLADE A.-SPINNER  
CAP-RESTRICTOR  
BEATER A.-SHAKE  
PLUG-SYRUP HOLE  
O-RING  
2
3
BLADE-SCRAPER  
041103  
032560  
055605  
033493  
X55724-SER  
034034  
016272  
X22820  
034003  
SEAL-DRIVE SHAFT  
BEARING-FRONT  
4
5
O-RING - FREEZER DOOR  
DOOR A.-1 SPT-4 FLV-HT  
HANDSCREW (STUD NUT)  
O-RING - PIVOT PIN  
PIN A.-PIVOT  
6
7
8
9
10  
HANDLE-DRAW VALVE  
081110  
11  
Model PH61  
Operator Parts Identification  
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X57028-14 Pump A. - Mix Simplified  
Figure 3  
ITEM  
1 - 7  
DESCRIPTION  
PART NO.  
X57028-14  
ITEM  
DESCRIPTION  
PIN - COTTER  
PART NO.  
PUMP ASSEMBLY - MIX  
SIMPLIFIED SHAKE  
9
044731  
X41947  
10  
SHAFT A.-DRIVE-MIX PUMP-  
HOPPER  
1
CYLINDER-PUMP-HOPPER-  
SHAKE  
057944  
10a CRANK-DRIVE  
039235  
041948  
048632  
008904  
044641  
X56522  
2
3
4
5
6
PIN A.-COAX PUMP  
PISTON  
X55450  
053526  
020051  
056873-14  
053527  
10b SHAFT-DRIVE  
10c O-RING - DRIVE SHAFT  
10d O-RING 1-3/4  
O-RING 2-1/8” OD - RED  
CAP-VALVE  
11  
12  
CLIP-MIX PUMP RETAINER  
GASKET - SIMPLIFIED PUMP  
VALVE  
TUBE A.-FEED-HOPPER  
SHAKE  
7
8
ADAPTOR-MIX INLET SHAKE -  
BLUE  
054944  
016132  
13  
RING-CHECK .120 OD  
056524  
O-RING - 11/16 OD - RED  
12  
Operator Parts Identification  
Model PH61  
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Accessories  
1
R
2
HI  
3
KAY-5  
®
Sanitizer/Cleaner  
KEEP OUT OF REACH OF CHILDREN  
CAUTION  
FOR INSTITUTIONAL USE ONLY  
1
OZ (28.4 g)  
4
6
5
7
Figure 4  
ITEM  
DESCRIPTION  
PART NO.  
ITEM  
DESCRIPTION  
PART NO.  
1
2
3
4
5
SANITIZER KAY-5 (125 PACKS)  
LUBRICANT-TAYLOR HI-PERF.  
PAIL-MIX 10 QT.  
041082  
048232  
013163  
X45080  
047919  
*
KIT A.-PARTS TRAY SIMPL PMP X58447  
(Consists of 056525 & 044118  
Trays - see parts list, page  
NO TAG)  
BOTTLE A.-SQUEEZE  
*
*
KIT A.-ACCESSORY PH61  
(Consists of X44797 Agitator,  
X54704 Cap, 033107 Cap  
Restrictor, & 041923 O-Ring)  
X48127  
TOOL-SHAFT-DRIVE PUMP  
HPR/LVB  
6
7
TOOL-SHAFT-DRIVE PUMP HPR 057167  
TOOL-SEAL-INSTALL/REMOVE 035460  
KIT-TUNE UP SIMPL PUMP  
X49463-63  
*NOT SHOWN  
13  
Model PH61  
Operator Parts Identification  
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X44127 Brush A.-Package-HT  
013071 Black Bristle 1” x 2”  
013072 Double Ended  
1
2
3
4
5
013073 White Bristle 1” x 2”  
014753 White Bristle 1-1/2” x 3”  
033059 White Bristle 3” x 1/2”  
1
e
l
t
s
i
r
B
w
o
l
l
e
Y
9
1
7
7
9
3
0
6
050103 Set - LVB  
8
9
045079 3-3/4”  
10  
Figure 5  
ITEM  
DESCRIPTION  
Black Bristle Brush  
PART NO.  
ITEM  
DESCRIPTION  
PART NO.  
1
2
3
4
5
013071  
013072  
013073  
014753  
033059  
6
7
Brush Set (3)  
050103  
039719  
023316  
054068  
045079  
Double End Brush  
Yellow Bristle Brush  
White Bristle (3” x 7”)  
Brush-Pump Spout  
Brush-Syrup Port  
White Bristle Brush (1” x 2”)  
White Bristle Brush (1-1/2” x 3”)  
White Bristle Brush (1/2” x 3”)  
8
9
10  
14  
Operator Parts Identification  
Model PH61  
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Syrup Tank  
ITEM  
DESCRIPTION  
TANK-SYRUP 4 QT.  
COVER-TANK  
PART NO.  
ITEM  
DESCRIPTION  
PART NO.  
1
045533  
035759-1  
042747  
024261  
016037  
015441-7  
018550  
018595  
021077  
021524  
4
SOCKET-QD LIQ. 90 DEG.  
021026  
030917  
023551  
016030  
021081  
021081-2  
021081-1  
1a  
4a** RESTRICTOR-SYRUP  
TIP-NYLON WHITE  
TIP-NYLON GREY  
O-RING-3.437 ID  
4b  
5
GASKET-RUBBER  
O-RING-5/8 OD  
1b*  
1c  
1d  
6
PLUG-QD LIQ.  
TUBE-DIP SYRUP TANK  
6a  
6b  
7
VALVE A.-QD PLUG  
INSERT-QD PLUG VALVE  
1d-1 O-RING .291 ID  
1e  
2
WASHER-1/4 FLARE  
DECAL-SET OF 4 SYRUP FLAV 021523  
DECAL-SYRUP TANK 045533-1  
PLUG-Q.D. C02  
8
3
SOCKET-QD C02  
* DUAL SUPPLIER - ORDER AS NEEDED.  
**NOT USED ON CHOCOLATE.  
15  
Model PH61  
Operator Parts Identification  
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Section 5  
Important: To the Operator  
Item  
1
Description  
= WASH  
= PUMP  
Power Switch  
2
Indicator Lights  
Flavor Selector Keypad  
Liquid Crystal Display  
Keys  
3
4
= AUTO  
5
= MENU  
Symbol Definitions  
= MIX LOW  
To better communicate in the International arena,  
the words on many of our operator switches and  
buttons have symbols to indicate their functions.  
Your Taylor equipment is designed with these  
International symbols.  
= MIX OUT  
= HEAT MODE  
= CLEAN MANUALLY/BRUSH CLEAN  
= CHOCOLATE  
The following chart identifies the symbol definitions  
used on the operator switches.  
= OFF  
= STRAWBERRY  
= VANILLA  
= POWER  
= ON  
= OPTIONAL  
= CALIBRATE  
16  
Important: To the Operator  
Model PH61  
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Power Switch  
The power switch is located under the control panel  
17  
Model PH61  
Important: To the Operator  
Operating Screen Descriptions  
When the machine is powered the system will  
initialize. The screen will display “INITIALIZING”.  
There will be four types of data the system will  
check: LANGUAGE, SYSTEM DATA, CONFIG  
DATA, and LOCKOUT DATA. During the  
INITIALIZING... LANGUAGE screen, the alarm will  
18  
Important: To the Operator  
Model PH61  
The mix temperature must be raised above 151_F  
(66.1_C) within 90 minutes or the freezer will be  
19  
Model PH61  
Important: To the Operator  
Soft Lock: If a heat treatment cycle has not been  
initiated  
20  
Important: To the Operator  
Model PH61  
8. HOPPER OVER TEMP: The hopper  
temperature has risen too high as follows. Clear  
the tone.  
Operator Menu  
The OPERATOR MENU is used to enter the  
operator function displays. To access the  
OPERATOR MENU, simply press the MENU key.  
The cursor will flash over the letter “A” indicating that  
this is screen “A”. To select a different screen, use  
the arrow keys and move the cursor to the desired  
screen selection and press the SEL key.  
a. The hopper temperature reaches 41_F  
(5_C) or higher after a power failure.  
b. The hopper temperature has not fallen  
below 41_F (5_C) by the end of the COOL  
phase in the heat cycle.  
OPERATOR MENU  
A B C D E F G H I J  
EXIT FROM MENU  
9. BARREL OVER TEMP: The barrel temperature  
has risen too high as follows. Clear the tone.  
<- - - - - ->  
SEL  
Screen “B” is FAULT DESCRIPTION. The fault  
description will indicate if there is a fault with the  
freezer and the side of the freezer where the fault  
occurred. To clear the tone for any faults which have  
been corrected, press the left arrow key. To see if  
there is more than one fault per cylinder, press the  
SEL key. When the last fault is displayed, the control  
will return to the OPERATOR MENU. To return to  
the main screen, move the cursor to “A” and press  
the SEL key again. Listed below are the variable  
messages which will appear, along with the  
corrective action:  
1. NO FAULT FOUND: There was no fault found  
in the freezer. Nothing will appear on the  
screen after this variable message appears.  
2. BEATER OVERLOAD: Press the reset button  
firmly. Clear the tone.  
3. HPCO COMPRESSOR: Place the power  
switch in the OFF position. Wait 5 minutes for  
the machine to cool. Place the power switch in  
the ON position. Clear the tone.  
4. COMP ON TOO LONG: Place the power  
switch in the OFF position. Call service  
technician. Clear the tone.  
5. HOPPER THERM BAD: Place the power  
switch in the OFF position. Call service  
technician.  
6. BARREL THERM BAD: Place the power  
switch in the OFF position. Call service  
technician.  
7. GLYCOL THERM BAD: Place the power  
switch in the OFF position. Call service  
technician.  
21  
Model PH61  
Important: To the Operator  
To change the date or time, select the SET CLOCK  
option in the menu. Touch the UP arrow symbol to  
advance the arrow from Exit to Change, then touch  
the SEL key to select the Change option.  
Screen “D” is SYSTEM INFORMATION. The first  
screen will indicate the software version used in the  
unit.  
SOFTWARE VERSION  
PH61 Control UVC2  
Version 2.00  
SET CLOCK  
12:01  
Change  
> Exit  
7/21/2007  
SEL  
Change the time by touching the UP arrow with the  
cursor under the hour position. Move the cursor to  
the minutes position by touching the SEL symbol.  
Once the correct minutes are entered, touch the  
SEL key to advance the cursor to the month.  
Press the SEL key to view the second screen of the  
SYSTEM INFORMATION display. This screen will  
indicate the Bill of Material number and serial  
number for the unit. Press the SEL key once to  
return to the Operator Menu.  
SET CLOCK  
12:01  
B.O.M.  
S/N  
PH6133R907  
K0000000  
7/21/2007  
> Exit  
SEL  
Enter the correct month, day, and year. Then touch  
the SEL symbol to advance to the DAYLIGHT  
SAVING TIME screen.  
Screen “E” is AUTO HEAT TIME. This screen is  
used to set the time of day in which the heat  
treatment cycle will start. Move the cursor under the  
number you wish to change. Press the plus key to  
increase the number; press the minus key to  
decrease the number. When the desired time  
appears, press the SEL key once to return to the  
OPERATOR MENU.  
DAYLIGHT SAVING TIME  
ENABLED  
>
Enable  
Disable  
The Daylight Saving feature, when enabled, will  
automatically adjust the control clock for daylight  
saving time. To disable the Daylight Saving Time  
feature, touch the DOWN arrow to move the arrow  
to “Disable”. Then touch the SEL key to save the  
new setting.  
AUTO HEAT TIME  
TIME: 12:00 AM  
- -  
<- - - - - -> +++  
- - -  
SEL  
22  
Important: To the Operator  
Model PH61  
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Screen “F” is CURRENT CONDITIONS. This screen  
gives the viscosity of the product and the hopper  
and barrel temperatures. The last line of the display  
is the compressor countdown safety timer. The  
safety timer prevents the compressor from running  
more than 11 minutes (other than during the cooling  
phase of the heat treatment cycle).  
Listed below are the variable messages which could  
appear:  
HT Failure in the heating phase.  
CL Failure in the cooling phase.  
TT Failure in meeting total heat treatment cycle  
time requirement.  
Press the SEL key once to view the SERVINGS  
COUNTER screen.  
MO Mix out condition.  
OP Operator interruption.  
PF Power failure. (If a power failure occurs, but  
the heat treatment cycle does not fail, an  
asterisk (*) will appear on the third line of the  
display.)  
VISC  
0
HOPPER  
38.5  
BARREL  
28.5  
TIME C  
11:00  
11:00  
BO Beater overload.  
HO High pressure cut-out.  
The SERVINGS COUNTER screen indicates the  
number of times the draw switch has closed  
(number of draws) since the last brush cleaning or  
since the last serving counter reset. A maximum of  
32,767 draws can be recorded; an additional draw  
will cause the counter to restart at zero. Pressing the  
MENU key/SEL will return the display to the  
Operator Menu.  
TH Failed thermistor probe.  
PS Power switch placed in the OFF position.  
ML Mix Low Condition.  
14 14 Day Timeout Occurred.  
RC Heat Cycle Record Cleared.  
11/07  
HEAT  
01:09  
TEMP AT END  
02:00  
OVER  
00:45  
38.5  
05:09  
COOL  
01:14  
XX  
SERVINGS COUNTER  
DRAWS  
1
12  
SEL  
Pressing the left arrow key on any HEAT CYCLE  
DATA screen will cause the extended data screen to  
be displayed. This screen shows the hopper, barrel,  
and glycol temperatures, and the amount of time the  
freezer spent in the phases of the heat cycle when  
the heat cycle completed, or was terminated.  
Draws are counted during the AUTO mode of  
operation only.  
Screen “G” is HEAT CYCLE DATA. The information  
from the previous heat treatment cycles can be  
obtained through this screen. The most recent heat  
treatment cycle data will be shown first; press the  
plus key to scroll through the remaining heat cycle  
displays. If a heat treatment cycle failure should  
occur, a 2 character message will appear on the  
second line of the screen. Press the SEL key once  
to return to the OPERATOR MENU.  
HOPPER  
151.0  
BARREL  
134.5  
GLYCOL  
178.0  
PHASE TIME: 1:20  
1
23  
Model PH61  
Important: To the Operator  
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Screen “H” is the LOCKOUT HISTORY. This screen  
displays a history of the last 40 hard locks, soft  
locks, and brush clean dates. Page numbers are  
indicated in the upper right hand corner. Page 1  
always contains the most recent failure. Press the  
PUMP key to cycle through the pages.  
Screen “I” is the SERVICE MENU. This screen can  
only be accessed by a service technician.  
Screen “J” is the STANDBY MODE. To place the  
freezer in the STANDBY mode, move the cursor  
under the word “yes”. Press the SEL key to execute  
the command. Pressing the SEL key again will  
return you to the main screen. To exit the STANDBY  
mode and place the unit in AUTO, press the AUTO  
key once. Pressing the AUTO key again will place  
the unit in the OFF mode.  
The second line of the screen displays the date and  
time a failure occurs. The third line indicates the  
reason for a failure, or will indicate a successful  
brush cleaning has occurred. Some failures occur  
for multiple reasons. When this occurs, a page will  
be generated for each reason. Press the SEL key  
once to return to the Operator Menu, or twice to  
return to the Main Screen.  
STANDBY MODE  
STANDBY  
YES  
NO  
- - -  
<- - - - - ->  
SEL  
LOCKOUT HISTORY  
1
7/21/07  
02:08  
SOFTLOCK ABORT  
+++  
- - -  
SEL  
24  
Important: To the Operator  
Model PH61  
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Section 6  
Operating Procedures  
Freezing Cylinder Assembly  
Equipment Set Up  
Evaluate the condition of lights and screen  
messages (Hard Lock or Soft Lock, etc.) before  
performing opening procedures. If all four LED's on  
the front of the unit are lit, the unit is locked.  
(See Figure 6.)  
Make sure the power switch is in the  
OFF position. Failure to follow this instruction may  
result in severe personal injury from hazardous  
moving parts.  
With the parts tray available:  
Step 1  
Before installing the shake beater drive shaft,  
lubricate the groove on the beater drive shaft. Slide  
the beater drive shaft boot seal over the small end of  
the beater drive shaft and engage into the groove on  
the shaft. Heavily lubricate the inside portion of the  
boot seal and also lubricate the flat end of the boot  
seal that comes in contact with the rear shell  
bearing.  
Apply an even coat of lubricant to the shaft. DO  
NOT lubricate the square end. (See Figure 7.)  
Note: When lubricating parts, use an approved food  
grade lubricant (example: Taylor Lube HP).  
Figure 6  
We begin our instructions at the point where we  
enter the store in the morning and find the parts  
disassembled and laid out to air dry from the  
previous night's cleaning.  
These opening procedures will show you how to  
assemble these parts into the freezer, sanitize them,  
and prime the freezer with fresh mix in preparation  
to serve your first portion.  
If you are disassembling the machine for the first  
time or need information to get to the starting point  
in our instructions, turn to the Closing Procedures on  
page 45, and start there.  
Figure 7  
25  
Model PH61  
Operating Procedures  
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Note: To ensure that the mix does not leak out of  
the back of the freezing cylinder, the middle section  
of the boot seal should be convex or extend out from  
the seal. If the middle section of the boot seal is  
concave or extending into the middle of the seal,  
turn the seal inside out. (See Figure 8.)  
Step 4  
If blades are in good condition, place each scraper  
blade over the holding pins on the beater assembly.  
(See Figure 10.)  
Figure 10  
Figure 8  
Note: The holes in the scraper blade must fit over  
the pins to prevent damage.  
Step 2  
Install the beater drive shaft through the rear shell  
bearing in the freezing cylinder and engage the  
square end firmly into the drive shaft coupling. Be  
sure the drive shaft fits into the drive coupling  
without binding. (See Figure 9.)  
Step 5  
Hold the blades on the beater assembly. Insert the  
back of the beater assembly into the freezing  
cylinder and connect the drive hole with the drive  
shaft. (See Figure 11.)  
Figure 9  
Step 3  
Check scraper blades for any nicks or signs of wear.  
If any nicks are present, replace the blades.  
Figure 11  
Note: Scraper blades should be replaced every 6  
Note: When properly seated, the beater will not  
months.  
protrude beyond the front of the freezing cylinder.  
26  
Operating Procedures  
Model PH61  
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Step 6  
Step 8  
Place the freezer door o-ring into the groove on the  
back of the freezer door. DO NOT lubricate the  
o-ring. Lubricate the outside diameter of the front  
bearing. Slide the front bearing into the door hub.  
(See Figure 12.)  
Assemble the draw valve spinner assembly. Inspect  
draw valve o-rings for cuts or nicks. (Replace if cut  
or nicked.) If draw valve o-rings are in good  
condition, slide the 2 o-rings into the grooves of the  
draw valve and lubricate. (See Figure 14.)  
11272  
Figure 14  
Step 9  
Lubricate the outer diameter of the spinner shaft  
seal. Fill the cups on each end of the seal with  
lubricant. Insert the spinner shaft seal into the  
bottom of the draw valve as far as it will go. The  
spinner shaft seal should fit into the seal groove  
located inside the draw valve cavity.  
Figure 12  
Step 7  
Position the freezer door on the 4 studs on the front  
of the freezing cylinder. Install the handscrews.  
Tighten equally in a criss-cross pattern to insure the  
door is snug. Do not over-tighten. (See Figure 13.)  
Important: Inspect to see that the spinner shaft  
seal is correctly installed in the groove. A worn,  
missing, or improperly installed spinner shaft seal  
will cause product leakage out the top of the draw  
valve. (See Figure 15)  
11062  
Figure 13  
Figure 15  
27  
Model PH61  
Operating Procedures  
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Step 10  
Lubricate the smaller end of the driven spinner.  
(See Figure 16.)  
Figure 18  
Step 13  
Insert the draw valve spinner assembly from the  
bottom until the slot in the draw valve which accepts  
the draw handle comes into view. (See Figure 19.)  
Figure 16  
Step 11  
Squeezing the split end together, insert the driven  
spinner through the metal opening of the draw valve  
until it snaps into place. (See Figure 17.)  
Figure 19  
Step 14  
Install and lubricate the pivot pin o-ring.  
(See Figure 20.)  
Figure 17  
Step 12  
Lubricate the inside of the freezer door spout, top  
and bottom. (See Figure 18.)  
Figure 20  
28  
Operating Procedures  
Model PH61  
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Step 15  
Step 17  
With the stopping tab of the draw handle facing  
down, slide the fork of the draw handle into the slot  
of the draw valve. Secure the draw handle with the  
pivot pin. (See Figure 21.)  
Insert the spinner blade shaft from the bottom, into  
the center of the driven spinner, and up through the  
draw valve cavity until the shaft appears at the top of  
the draw valve. The spinner blade must be aligned  
and engaged to the driven spinner at the bottom.  
This allows the spinner shaft to raise high enough to  
be engaged into the spinner coupling at the top.  
(See Figure 23.)  
Figure 21  
Figure 23  
Step 16  
Step 18  
Lubricate the shaft of the spinner blade up to the  
groove. (See Figure 22.)  
Raise the locking collar of the spinner coupling and  
insert the spinner shaft into the cavity of the coupling  
until the locking collar can drop into the locked  
position. (See Figure 24.)  
Figure 22  
Figure 24  
29  
Model PH61  
Operating Procedures  
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Step 19  
Mix Hopper Assembly  
Snap the restrictor cap over the end of the door  
spout. (See Figure 25.)  
With the parts trays available:  
Step 1  
Inspect the rubber pump parts. O-rings and gasket  
must be in 100% good condition for the pump and  
entire machine to operate properly. The o-rings and  
gasket cannot properly serve their intended function  
if nicks, cuts, or holes in the material are present.  
Replace any defective parts immediately and  
discard the old.  
Figure 25  
Step 20  
Slide the long drip pan into the hole in the front  
panel.  
Step 2  
Assemble the piston. Slide the red o-ring into the  
groove of the piston. DO NOT lubricate the o-ring.  
(See Figure 27.)  
Step 21  
Slide the short drip pan into the hole in the rear  
panel.  
Step 22  
Install the front drip tray and splash shield under the  
door spout. (See Figure 26.)  
Figure 26  
Figure 27  
30  
Operating Procedures  
Model PH61  
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Step 3  
Step 5  
Apply a thin layer of lubricant to the inside of the  
pump cylinder at the retaining pin hole end.  
(See Figure 28.)  
Assemble the valve cap. Slide the red o-ring into the  
groove of the valve cap. DO NOT lubricate the  
o-ring. (See Figure 30.)  
15130  
15109  
R
Figure 28  
Figure 30  
Step 4  
Step 6  
Insert the piston into the retaining pin hole end of the  
pump cylinder. (See Figure 29.)  
Slide the pump valve gasket into the holes on the  
cap. DO NOT lubricate the gasket. (See Figure 31.)  
15118  
15110  
Figure 29  
Figure 31  
31  
Model PH61  
Operating Procedures  
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Step 7  
Step 9  
Insert the valve cap into the hole in the mix inlet  
adapter. (See Figure 32.)  
Secure the pump parts in position by sliding the  
retaining pin through the cross holes located at one  
end of the pump cylinder. (See Figure 34.)  
Figure 32  
Figure 34  
Step 8  
Note: The head of the retaining pin should located  
Insert the mix inlet assembly into the pump cylinder.  
(See Figure 33.)  
at the top of the pump when installed.  
Step 10  
Assemble the feed tube assembly. Slide the check  
ring into the groove of the feed tube.  
(See Figure 35.)  
15120  
Figure 33  
Note: The adapter must be positioned into the  
notch located at the end of the pump cylinder.  
Figure 35  
32  
Operating Procedures  
Model PH61  
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Step 11  
Step 13  
Install one red o-ring on each end of the mix feed  
tube, and thoroughly lubricate. (See Figure 36.)  
Slide the large black o-ring and the two smaller  
black o-rings into the grooves on the drive shaft.  
Thoroughly lubricate the o-rings and shaft. DO NOT  
lubricate the hex end of the shaft. (See Figure 38.)  
15121  
Figure 38  
Figure 36  
Step 14  
Step 12  
Install the hex end of the drive shaft into the drive  
hub at the rear wall of the mix hopper.  
(See Figure 39.)  
Lay the pump assembly, pump clip, feed tube, cotter  
pin and agitator in the bottom of the mix hopper for  
sanitizing. (See Figure 37.)  
Figure 39  
Note: For ease in installing the pump, position the  
Figure 37  
ball crank of the drive shaft in the 3 o'clock position.  
33  
Model PH61  
Operating Procedures  
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Step 6  
Sanitizing  
Note: Install the pump end of the mix feed tube  
and secure with the cotter pin. Failure to follow  
this instruction could result in sanitizer spraying on  
the operator.  
Step 1  
Prepare a pail of approved 100 PPM sanitizing  
solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R  
or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM  
WATER AND FOLLOW THE MANUFACTURER'S  
SPECIFICATIONS.  
Step 7  
Pour the sanitizing solution into the mix hopper. The  
sanitizing solution should be within 1” (25 mm) of the  
top of the hopper.  
Step 2  
Pour the sanitizing solution over all parts in the  
bottom of the mix hopper and allow it to flow into the  
freezing cylinder.  
Step 8  
Using the white hopper brush, scrub the exposed  
sides of the hopper.  
Note: You have just sanitized the mix hopper  
and parts; therefore, be sure your hands are  
clean and sanitized before going on in these  
instructions.  
Step 9  
Place the power switch to the ON position.  
Step 3  
Step 10  
Using the white hopper brush, clean the mix level  
sensing probes, the mix hopper, mix inlet hole, the  
outside of the agitator drive shaft housing, the  
agitator, the air/mix pump, pump clip, mix feed tube  
and cotter pin.  
Press the WASH key. This will cause the sanitizing  
solution in the freezing cylinder to come in contact  
with all areas of the freezing cylinder. Allow the  
sanitizing solution to agitate for five minutes.  
(See Figure 41.)  
Step 4  
Prepare another pail of approved 100 PPM  
sanitizing solution (examples: 2-1/2 gal. [9.5 liters] of  
Kay-5R or 2 gal. [7.6 liters] of Stera-SheenR).  
USE WARM WATER AND FOLLOW THE  
MANUFACTURER'S SPECIFICATIONS.  
Step 5  
Install the air/mix pump assembly at the rear of the  
mix hopper. To position the pump on the drive hub,  
align the drive slot in the piston with the drive crank  
of the drive shaft. Secure the pump in place by  
slipping the pump clip over the collar of the pump,  
making sure the clip fits into the grooves in the  
collar. (See Figure 40.)  
Figure 41  
Step 11  
With a pail beneath the door spout, open and close  
the draw valve six times.  
Step 12  
Press the PUMP key to sanitize the inside of the  
air/mix pump.  
Step 13  
Open the draw valve and draw off all the remaining  
sanitizing solution.  
Figure 40  
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Step 14  
Step 17  
Press the WASH and PUMP keys to stop the WASH  
and PUMP modes. Close the draw valve.  
(See Figure 42.)  
Return to the freezer with a small amount of  
sanitizing solution. With a pail below the door spout,  
dip the door spout brush into the sanitizing solution  
and brush clean the syrup ports in the freezer door,  
door spout, bottom of the driven spinner and spinner  
blade, and syrup line fittings.  
To assure sanitary conditions are maintained, brush  
clean each item for a total of 60 seconds, repeatedly  
dipping the brush in sanitizing solution.  
Step 18  
With the syrup port brush, brush each syrup port  
hole 10 to 15 times. Dip the brush in sanitizing  
solution before brushing each port.  
Step 19  
Figure 42  
Fill the squeeze bottle with sanitizing solution. With a  
pail beneath the door, insert the tube end of the  
squeeze bottle into the syrup port, and squeeze the  
bottle firmly. This action will force solution out of the  
adjacent port and down around the spinner.  
Note: Be sure your hands are clean and  
sanitized before going on in these instructions.  
Step 15  
Place the agitator on the agitator drive shaft  
housing. (See Figure 43.)  
This procedure should be performed for at least 10  
seconds per port.  
Step 20  
Install the syrup valves and the restrictor cap.  
Priming  
Note: Evaluate the condition of LED's (lights) and  
screen messages before performing priming  
procedures. If all 4 LED's are flashing, the unit is  
locked.  
Figure 43  
Note: If the agitator paddle should stop turning  
during normal operation, with sanitized hands,  
remove the agitator from the agitator drive shaft  
housing and brush clean with sanitizing solution.  
Install the agitator back onto the agitator drive shaft  
housing.  
Step 1  
With a mix pail beneath the door spout, open the  
draw valve. Pour 2-1/2 gallons (9.5 liters) of FRESH  
mix into the mix hopper and allow it to flow into the  
freezing cylinder. This will force out any remaining  
sanitizing solution. When only mix is flowing from the  
door spout, close the draw valve.  
Step 16  
Remove the restrictor cap.  
35  
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Step 2  
Step 4  
When mix stops bubbling down into the freezing  
cylinder, remove the cotter pin from the outlet fitting  
of the mix pump. Remove the mix feed tube. Insert  
the outlet end of the mix feed tube into the mix inlet  
hole in the mix hopper. Place the inlet end of the mix  
feed tube into the outlet fitting of the mix pump.  
Secure with the cotter pin. (See Figure 44.)  
Press the AUTO key. (See Figure 46.)  
Figure 46  
Step 5  
Fill the hopper with fresh mix and place the mix  
hopper cover in position.  
Use only FRESH mix when priming the freezer.  
IMPORTANT: When drawing product, allow the  
draw handle to close automatically. Manually  
closing the draw handle will damage the syrup  
valve and cause serious syrup flavor carryover.  
Figure 44  
Step 3  
Daily Closing Procedures  
Install the shake cup holder. (See Figure 45.)  
This procedure must be done at the close of  
business.  
The function of the Heat Treatment Cycle is to destroy  
bacteria by raising the temperature of the mix in the  
freezing cylinder and the hopper to a specified  
temperature for a specified period of time, and then  
bringing the temperature back down low enough to  
retard spoilage.  
The Heat Treatment Cycle will start at the time  
designated in the Auto Heat Time.  
IMPORTANT: The level of mix in the hoppers  
must be high enough to cover the agitator  
paddles.  
Note: If the CLEAN MANUALLY light is flashing, do  
not add mix. The machine must be disassembled  
and brush cleaned within 24 hours.  
Figure 45  
36  
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Model PH61  
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The freezer must be in the AUTO or STANDBY  
mode before the HEAT cycle may be started.  
(See Figure 47.)  
Step 8  
Prepare a small amount of an approved 100 PPM  
sanitizing solution (example Kay-5® or Stera-  
Sheen®). USE WARM WATER AND FOLLOW THE  
MANUFACTURER'S SPECIFICATIONS.  
MODE:  
MIX:  
HOPPER  
AUTO  
OK  
40.0F  
Step 9  
Sanitize the syrup hole plugs, spout cap, spout cap  
o-ring, rear drip pan, agitator, and hopper cover.  
BRUSH CLEAN ON: MM/DD  
Step 10  
Install the agitator back onto the agitator drive shaft  
housing. Replace the hopper cover. (See Figure 48.)  
Figure 47  
12156  
Step 1  
Remove the hopper cover, shake cup holder, front  
drip tray, splash shield, and all three drip pans (two  
from the rear panel and one from the front panel).  
Make sure your hands are clean and sanitized  
before performing these next steps.  
Note: Pressing the CAL key will stop agitator  
movement for 10 seconds. The agitator will  
automatically restart after 10 seconds.  
Step 2  
Figure 48  
Remove the agitator from the mix hopper and the  
restrictor cap from the freezer door spout.  
Important: If you do not install the agitator correctly,  
the machine will fail the heat cycle and will lock out  
in the morning.  
Step 3  
Take the agitator, hopper cover, shake cup holder,  
drip pans, front drip tray, splash shield and restrictor  
cap to the sink for further cleaning and sanitizing.  
Take the syrup hole plugs, spout cap, and spout cap  
o-ring to the sink for further cleaning and sanitizing.  
Step 11  
Remove the syrup lines from the freezer door.  
Step 12  
Return to the freezer with a small amount of  
cleaning solution. With a pail below the door spout,  
dip the door spout brush into the cleaning solution  
and brush clean the syrup ports in the freezer door,  
door spout and bottom of the driven spinner, spinner  
blade, and syrup line fittings. (See Figure 49.)  
Step 4  
Rinse these parts in cool, clean water.  
Step 5  
Prepare a small amount of an approved 100 PPM  
cleaning solution (example Kay-5® or  
Stera-Sheen®). USE WARM WATER AND  
FOLLOW THE MANUFACTURER'S  
SPECIFICATIONS.  
Step 6  
Brush clean the parts.  
Step 7  
Place the restrictor cap, front drip tray, shake cup  
holder and splash shield on a clean, dry surface to  
air-dry overnight or until the heating cycle is  
complete.  
Figure 49  
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Note: To assure sanitary conditions are maintained,  
brush each item for a total of 60 seconds, repeatedly  
dipping the brush in cleaning solution.  
Step 15  
Place the spout cap o-ring in the spout cap. Fill the  
spout cap with sanitizing solution. While holding the  
draw valve closed, install the spout cap over the end  
of the door spout. This will cause sanitizing solution  
to back flow through the syrup ports.  
(See Figure 52.)  
Step 13  
With the syrup port brush, brush each syrup port  
hole 10 to 15 times. Dip the brush in the cleaning  
solution before brushing each port. (See Figure 50.)  
Figure 50  
Figure 52  
Step 14  
Step 16  
Fill the squeeze bottle with cleaning solution. With a  
pail beneath the door, insert the tube end of the  
squeeze bottle into each syrup port and squeeze the  
bottle firmly. This action will force solution out of the  
adjacent port and down around the spinner. This  
procedure should be performed for at least 10  
seconds per port. (See Figure 51.)  
Install the syrup hole plugs in the syrup ports in the  
freezer door. (See Figure 53.)  
Figure 53  
Step 17  
Remove, clean and reinstall the long drip pan  
through the front panel.  
Figure 51  
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Step 18  
Daily Opening Procedures  
Install the short drip pan in the rear panel.  
Evaluate the condition of LED's (lights) and screen  
messages (Hard Lock or Soft Lock, etc.) before  
performing opening procedures. As indicated in the  
illustration below, 4 flashing LED's, indicate a  
“locked” condition. (See Figure 54.)  
Step 19  
Use a clean, sanitized towel and wipe down the  
freezer door and area around the bottom of the  
freezer door.  
The heat cycle will start when the clock on the  
machine reaches the AUTO HEAT TIME set in the  
Operator Menu (see page 21).  
There are 3 phases of the heat cycle: Heating,  
Holding and Cooling. Each phase has a time limit. If  
any one of the three phases fail to reach the proper  
temperatures within the time limit, the cycle will  
automatically abort and return to the STANDBY  
mode. The LCD will display the message: HEAT  
TREAT CYCLE FAILURE - FREEZER LOCKED -  
PRESS SEL KEY. The product may not be safe to  
serve. The freezer will be locked out (softlock) of the  
AUTO mode. The operator will be given the option  
of pressing the AUTO key which will begin a new  
heat cycle, or pressing the WASH key which will  
place the freezer into the OFF mode to allow a  
brush clean of the machine.  
Figure 54  
Set-Up - Complete The Following  
Make sure your hands are clean and sanitized  
before performing these next steps.  
Step 1  
When the heating cycle is complete, the normal  
display will appear, showing the machine in the  
STANDBY mode.  
Note: Once the heating cycle has started, it cannot  
be interrupted. The heating cycle will take a  
maximum of 4 hours to complete with a full hopper.  
Step 2  
Prepare a small amount of an approved 100 PPM  
sanitizing solution (example Kay-5® or  
Stera-Sheen®). USE WARM WATER AND  
FOLLOW THE MANUFACTURER'S  
SPECIFICATIONS.  
DO NOT attempt to draw product or  
disassemble the unit during the HEAT cycle. The  
product is hot and under extreme pressure.  
Step 3  
Remove the syrup hole plugs and spout cap with  
o-ring from the freezer door. Sanitize the restrictor  
cap, syrup hole plugs, spout cap and o-ring, shake  
cup holder, front drip tray and splash shield, in this  
solution.  
When the heating cycle is complete, the control will  
return to the STANDBY mode.  
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Step 4  
Step 6  
Return to the freezer with a small amount of  
sanitizing solution. With a pail below the door spout,  
dip the door spout brush into the sanitizing solution  
and brush clean the syrup ports in the freezer door,  
door spout, bottom of the driven spinner and spinner  
blade, and syrup line fittings. (See Figure 55.)  
Fill the squeeze bottle with sanitizing solution. With a  
pail beneath the door, insert the tube end of the  
squeeze bottle into the syrup port, and squeeze the  
bottle firmly. This action will force solution out of the  
adjacent port and down around the spinner. This  
procedure should be performed for at least 10  
seconds per port. (See Figure 57.)  
Figure 55  
Figure 57  
Note: To assure sanitary conditions are maintained,  
brush clean each item for a total of 60 seconds,  
repeatedly dipping the brush in sanitizing solution.  
Step 7  
Install the restrictor cap on the freezer door spout.  
(See Figure 58.)  
Step 5  
With the syrup port brush, brush each syrup port  
hole 10 to 15 times. Dip the brush in sanitizing  
solution before brushing each port. (See Figure 56.)  
Figure 58  
Step 8  
Using a clean, sanitized towel, wipe down the  
freezer door and area around the bottom of the  
freezer door.  
Figure 56  
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Step 9  
The syrup tanks are located in the lower front syrup  
compartment. The syrup lines are color spiral  
wrapped. Be sure to match the color wrapped syrup  
line to the correct syrup flavor. (See Figure 60.)  
Install the shake cup holder, the front drip tray, and  
the splash shield.  
Step 10  
When ready to resume normal operation, press the  
AUTO key. (See Figure 59.)  
Figure 60  
Note: Vanilla and strawberry syrup lines use  
restrictors at the syrup tank quick disconnect  
connection to maintain proper calibration. If thin  
viscosity syrups are used in the special tank, it will  
be necessary to install a restrictor in the syrup line  
connection.  
Figure 59  
Unscrew the quick disconnect from the elbow  
portion of the syrup line. Make sure the o-ring rests  
on the end of the quick disconnect fitting. Place the  
restrictor on top of the o-ring and screw the quick  
disconnect back onto the syrup line.  
Note: This procedure should be done 3-4 hours  
before the first shake is served, to buildup icecrystals.  
Step 1  
Filling the syrup tanks: Pull back on the collar of  
the quick disconnect fitting for the air line. Allow the  
air pressure to escape from the syrup tank. (See  
Figure 61.)  
Syrup System  
Two main objectives in your opening procedures  
must be to: (1) fill the syrup tanks, and (2) calibrate  
the syrup flow. This must be checked daily to insure  
the high quality shake you desire.  
Discard syrup weekly and flush syrup lines at least  
once a week. This will prevent syrup clogging the  
lines and will break the bacteria chain. See page 49  
to sanitize the syrup system.  
Figure 61  
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Disconnect the syrup line after you have  
disconnected the air line. (See Figure 62.)  
To determine the rate of syrup flow, you will need a  
syrup sampler and a calibration cup indicating fluid  
ounces. The proper rate of syrup flow is 1 fl. oz. (30  
ml.) of syrup in 5 seconds. Once this rate is set, the  
correct amount of syrup will be blended with the  
shake base regardless of the size of shake served.  
(See Figure 64.)  
Figure 62  
Remove the syrup tank from the compartment.  
Remove the syrup tank lid by lifting up on the locking  
lever. Fill the syrup tank with syrup to the indicating  
mark on the label. DO NOT overfill the tanks. (See  
Figure 63.)  
Figure 64  
Install the syrup sampler to the fitting on one of the  
syrup lines. (See Figure 65.)  
Figure 63  
Replace the tank lid, match and connect the spiral  
wrapped syrup line to the syrup tank. Connect the  
air line to the syrup tank.  
Repeat this procedure for all syrup tanks.  
Step 2  
Calibrating the syrup flow must be done on a daily  
basis. It is vital that the correct amount of syrup be  
incorporated into the mix to obtain a quality shake.  
The cause of too thin shakes is often too much  
syrup. The cause of too thick shakes is often too  
little syrup.  
Figure 65  
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Push the corresponding flavor button for that syrup  
flavor. (See Figure 66.)  
Hold the small portion of the calibrating cup under  
the syrup line with the syrup sampler. Press the CAL  
key. Press the AUTO key to check the rate of syrup  
flow. After 5 seconds the flow of syrup will  
Figure 66  
Hold an empty courtesy cup beneath the exit point  
of the syrup line. Press the CAL key (calibrate). A  
message will appear on the LCD. (See Figure 67.)  
SYRUP SYSTEM PRESS  
AUTO  
WASH  
CAL  
- - -  
- - -  
- - -  
START CAL  
CONTINUOUS  
STOP  
Figure 67  
Press the WASH key. This will bleed any air pockets  
from the syrup line.  
When a STEADY stream of syrup is flowing into the  
cup, press the CAL key to stop the syrup flow.  
Discard the syrup in the cup. (See Figure 68.)  
Figure 68  
43  
Model PH61  
Operating Procedures  
If less than 1 fl. oz. (30 ml.) is received, the pressure  
must be increased. Loosen the lock nut. Using a flat  
blade screwdriver, turn the adjusting screw  
CLOCKWISE.  
Attach the syrup lines to the freezer door. Insert the  
syrup line fitting into the syrup port in the freezer  
Recheck the syrup calibration. Tighten the lock nut  
after the correct calibration is achieved.  
If more than 1 fl. oz. (30 ml.) is received, the  
pressure must be decreased. Loosen the lock nut  
and turn the adjusting screw  
COUNTERCLOCKWISE to zero. Remove the air  
line to the syrup tank to allow the pressure in the  
tank to escape. Reconnect the air line. Adjust the  
regulator to the new pressure setting and recheck  
the syrup calibration. Tighten the lock nut.  
Repeat the calibration procedures for each  
additional syrup line.  
Step 4  
Remove the syrup sampler. Lightly lubricate the  
o-ring on each syrup line fitting. (See Figure 71.)  
Figure 71  
44  
Operating Procedures  
Model PH61  
Step 4  
Closing Procedures  
With a pail under the door spout, press the WASH  
and PUMP keys. Open the draw valve and start to  
drain the product from the freezing cylinder and mix  
hopper. (See Figure 74.)  
THIS PROCEDURE MUST BE COMPLETED  
EVERY 14 DAYS.  
FOLLOW YOUR LOCAL HEALTH CODES.  
To disassemble the PH61, the following items will be  
needed:  
S
S
S
S
S
S
Two cleaning and sanitizing pails  
Necessary brushes (provided with freezer)  
Cleaning solution  
Sanitizing solution  
Clean, sanitized towels  
Parts trays  
Figure 74  
Draining Product From the  
Freezing Cylinder  
Step 5  
When the flow of product stops, press the WASH  
and PUMP keys, cancelling the WASH and PUMP  
modes, and close the draw valve. Discard this  
product. (See Figure 75.)  
Step 1  
Cancel automatic operation by pressing the AUTO  
key. (See Figure 73.)  
Figure 75  
Figure 73  
Step 6  
Step 2  
Remove the cotter pin, mix feed tube, pump clip and  
the assembled air/mix pump. Place the parts into the  
parts tray.  
Remove the shake cup holder. Set it aside for  
cleaning later with all parts.  
Step 3  
Step 7  
Remove the hopper cover and agitator. Take these  
parts to the sink to wash, rinse and sanitize.  
Remove the syrup lines from the freezer door by  
rotating the syrup line fittings and pulling out.  
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Rinsing  
Cleaning and Sanitizing  
Step 1  
Pour two gallons (7.6 liters) of cool, clean water into  
the mix hopper. With the white hopper brush, scrub  
the mix hopper, mix level sensing probes and the  
outside of the agitator drive shaft housing. Using the  
double ended brush, brush clean the mix inlet hole.  
(See Figure 76.)  
Step 1  
Prepare a pail of approved 100 PPM cleaning  
solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R  
or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM  
WATER AND FOLLOW THE MANUFACTURER'S  
SPECIFICATIONS.  
Step 2  
Pour the cleaning solution into the hopper and allow  
it to flow into the freezing cylinder.  
Step 3  
Using the white hopper brush, clean the mix hopper,  
mix level sensing probes and the outside of the  
agitator drive shaft housing. Using the double ended  
brush, clean the mix inlet hole.  
Note: Do not brush clean the mix inlet hole while  
the machine is in the WASH mode.  
Figure 76  
Note: Do not brush clean the mix inlet hole while  
the machine is in the WASH mode.  
Step 4  
Press the WASH key. This will cause the cleaning  
solution in the freezing cylinder to come in contact  
with all areas of the freezing cylinder.  
Step 2  
With a mix pail beneath the door spout, press the  
WASH key. (See Figure 77.)  
Step 5  
Place an empty pail beneath the door spout.  
Step 6  
Open the draw valve on the freezer door and draw  
off all the solution.  
Step 7  
Once the cleaning solution stops flowing from the  
door spout, close the draw valve and press the  
WASH key, cancelling the wash mode.  
Step 8  
Figure 77  
Prepare a pail of approved 100 PPM sanitizing  
solution (examples: 2-1/2 gal. [9.5 liters] of Kay-5R  
or 2 gal. [7.6 liters] of Stera-SheenR). USE WARM  
WATER AND FOLLOW THE MANUFACTURER'S  
SPECIFICATIONS.  
Step 3  
Open the draw valve on the freezer door. Drain all  
the rinse water from the door spout, close the draw  
valve, and press the WASH key, cancelling the  
wash cycle.  
Step 4  
Step 9  
Repeat this procedure using clean, warm water, until  
the water being discharged is clear.  
Repeat steps 2 through 7 with the sanitizing  
solution.  
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The following screen is displayed if the machine is  
not in a brush clean state. (See Figure 79.) If any of  
the requirements for a brush clean have not been  
met, the time displayed will remain at 5:00 minutes.  
Disassembly  
Note: Failure to remove the parts, brush clean, and  
re-lubricate the parts, will result in damage to the  
machine. These parts must be removed every 14  
days or the machine will lock out and will not  
operate.  
POWER SWITCH OFF  
OUT  
68.5  
69.5  
TIME: 4:40  
HOPPER  
BARREL  
OUT  
62.1  
67.7  
Figure 79  
Be sure the power switch is in the OFF  
position. Failure to follow this instruction may result  
in severe personal injury from hazardous moving  
parts. (See Figure 78.)  
When all the requirements for a brush cleaning are  
met, and the five minutes expire, the screen will  
change to the second screen, which is the standard  
power switch OFF screen. (See Figure 80.)  
POWER SWITCH OFF  
- = - = - = - = - = -  
UNIT CLEANED  
Figure 80  
When the power switch is set in the ON position, the  
system mode of operation screen is displayed. In  
this example, the machine is ON, but no mode of  
operation has been selected. The second line of the  
display indicates whether there is a sufficient supply  
of mix in the hopper or if there is a LOW or OUT mix  
condition. The third line of the display shows the  
temperature of the mix hopper. After pressing the  
AUTO key, the last line of the display shows the  
month and date (MM = month, DD = day) that the  
machine needs to be disassembled and brush  
cleaned. (See Figure 81.)  
Figure 78  
In order for the control to recognize that the unit has  
been brush cleaned, the following criteria must be  
met.  
S
S
S
All freezing cylinder and hopper  
temperatures must be above 60_F (16_C).  
STANDBY  
OUT  
40.0F  
:MODE:  
:MIX:  
HOPPER  
WSH-PMP  
LOW  
The mix out and mix low probes must not be  
satisfied.  
40.0F  
BRUSH CLEAN ON: 10/31  
The power switch must remain in the OFF  
position for at least 5 minutes.  
Figure 81  
Note: The Manual Clean LED will begin flashing 24  
hours prior to a 14 day lock-out. The four mode  
LED's will return to their normal function when the  
unit is unlocked.  
Note: These criteria must be met  
simultaneously. These criteria will be met when the  
unit is properly brush cleaned.  
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With the parts tray available, remove the following  
parts and place in the parts tray:  
Step 1  
Remove the syrup lines from the syrup ports, and  
remove the restrictor cap from the bottom of the  
door spout.  
Step 2  
Remove the spinner blade from the bottom of the  
door spout by lifting up the locking collar on the  
spinner coupling and pulling down the blade.  
Step 3  
Remove the handscrews, freezer door, beater  
assembly with drive shaft seal and scraper blades  
from the freezing cylinder.  
Step 4  
Remove the drive shaft seal from the drive shaft of  
the beater assembly.  
Step 5  
Remove the freezer door o-ring, front bearing, pivot  
pin, draw handle and draw valve spinner assembly.  
Remove o-ring from pivot pin.  
Step 6  
Disassemble the draw valve spinner assembly.  
Remove the driven spinner by grasping the draw  
valve and pulling the driven spinner out. Remove the  
spinner shaft seal.  
Step 7  
Remove the two o-rings from the draw valve.  
Note: To remove o-rings, use a clean, sanitized  
towel to grasp the o-ring. Apply pressure in an  
upward direction until the o-ring pops out of its  
48  
Operating Procedures  
Model PH61  
Step 5  
Sanitizing the Syrup Systems  
Using the black brush, clean the drive hub opening  
in the rear wall of the mix hopper. (See Figure 83.)  
Two main objectives in your closing procedures  
must be to:  
1. Discard all syrup at least once a week.  
2. Flush the syrup lines at least twice a week.  
This must be done on a regular basis  
a. to keep a build-up of old syrup from  
clogging the lines, and  
b. to break the bacteria chain which develops  
in the tanks and lines.  
Remember: Calibrating the syrup flow must be  
done once every morning, especially after flushing  
the syrup lines.  
Step 1  
Sanitizing the syrup tanks. Pull back on the collar  
of the quick disconnect fitting of the air line. Allow  
the air pressure to dissipate from the syrup tank.  
Disconnect the syrup line.  
Figure 83  
Remove the syrup tank from its compartment.  
Remove the syrup tank lid by lifting up on the locking  
lever, and discard the remaining syrup.  
Step 6  
Using the double end brush, brush clean the syrup  
line fittings.  
Rinse the syrup tank with clean, warm water.  
Prepare 1/2 gallon (1.9 liters) of the recommended  
sanitizing solution with warm water in the syrup  
tank. Brush clean the inside and outside of the tank.  
Remove the syrup line fitting. Remove the dip tube  
and o-ring from the syrup tank.  
Step 7  
Prepare a sink with an approved 100 PPM sanitizing  
solution (examples: Kay-5® or Stera-Sheen®).  
USE WARM WATER AND FOLLOW THE  
MANUFACTURER'S SPECIFICATIONS.  
Thoroughly brush clean the dip tube, syrup line  
fitting, and o-ring using the sanitizing solution.  
Reassemble the dip tube, o-ring, and syrup line  
fitting.  
Step 8  
Repeat step 3 with the sanitizing solution.  
Pour off all the sanitizing solution and place the tank  
Step 9  
Sanitize all parts in the sanitizing solution for a  
minimum of 1 minute.  
Step 10  
Place disassembled parts on clean and sanitized  
parts trays.  
Step 11  
Wipe all exterior surfaces of the freezer with a clean,  
sanitized towel.  
49  
Model PH61  
Operating Procedures  
Place the power switch in the “ON” position. This will  
activate the air compressor to supply pressure to the  
syrup system.  
Press the WASH key. Flush the syrup line until the  
solution runs clear. Press the CAL key to stop the  
flow of sanitizing solution.  
Note: This procedure will thoroughly clean the  
syrup lines and prevent bacteria build-up.  
Install the syrup sampler to the fitting of the syrup  
line.  
Turn the syrup tank with the sanitizing solution  
upside-down. Press the CAL key. Press the WASH  
key to clear the syrup line of any remaining sanitizer.  
When the sanitizer has been flushed from the syrup  
lines, press the CAL key to complete this step.  
Press the corresponding flavor button for the syrup  
line being sanitized.  
Place an empty pail beneath the exit point of the  
syrup line. Press the CAL key. A message will  
appear on the LCD.  
Repeat this procedure for all syrup lines.  
Place the power switch to the OFF position.  
50  
Operating Procedures  
Model PH61  
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Section 7  
Important: Operator Checklist  
During Cleaning and Sanitizing  
ALWAYS FOLLOW LOCAL HEALTH CODES.  
Cleaning and sanitizing schedules are governed by  
your State or local regulatory agencies and must be  
followed accordingly. The following check points  
should be stressed during the cleaning and  
sanitizing operations.  
CLEANING AND SANITIZING MUST BE  
PERFORMED EVERY 14 DAYS.  
Troubleshooting Bacterial Count:  
j 1. Thoroughly clean and sanitize machine  
regularly, including complete disassembly and  
brush cleaning.  
j 2. Use all brushes supplied for thorough  
cleaning. The brushes are specially designed  
to reach all mix passageways.  
j 3. Use the white bristle brush to clean the mix  
inlet hole which extends from the mix hopper  
down to the rear of the freezing cylinder.  
j 4. Use the black bristle brush to thoroughly  
clean the rear shell bearing located at the rear  
070823  
51  
Model PH61  
Important: Operator Checklist  
Winter Storage  
If the place of business is to be closed during the  
winter months, it is important to protect the freezer  
by following certain precautions, particularly if the  
building is to be left unheated and subject to freezing  
conditions.  
Your local Taylor Distributor can perform this service  
for you.  
Wrap detachable parts of the freezer such as beater  
assembly and freezer door, and place in a protected,  
dry place. Rubber trim parts and gaskets can be  
protected by wrapping with moisture-proof paper. All  
parts should be thoroughly cleaned of dried mix or  
lubrication accumulations which attract mice and  
other vermin.  
Disconnect the freezer from the main power source  
to prevent possible electrical damage.  
On water cooled freezers, disconnect the water  
supply. Use air pressure to blow out any water  
remaining in the condensers. This is extremely  
important. Failure to follow this procedure may  
cause severe and costly damage to the refrigeration  
system.  
080910  
52  
Important: Operator Checklist  
Model PH61  
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Section 8  
Troubleshooting Guide  
Problem  
Probable Cause  
Corrective Action  
All four LED's are  
flashing.  
The freezer is locked.  
See soft lock and hard lock information.  
Soft lock message  
appears on LCD.  
More than 24 hours since The freezer must go through a HEAT cycle every 24  
the last HEAT cycle.  
hours. The freezer must now be disassembled and  
brush cleaned or placed in a heat cycle.  
The power switch is in  
the OFF position.  
The power switch must be in the ON position. The  
freezer must now be disassembled and brush cleaned or  
placed in a heat cycle.  
The freezer is not in the  
AUTO mode.  
The freezer must be in the AUTO mode. Freezer must  
now be disassembled and brush cleaned or placed in a  
heat cycle.  
Mix out condition.  
The level of mix in the mix hopper must be above the  
mix low probe. The freezer must now be disassembled  
and brush cleaned or placed in a heat cycle.  
The agitator is not  
installed.  
The agitator must be cleaned and installed before  
starting the HEAT cycle. The freezer must now be  
disassembled and brush cleaned.  
The agitator is not  
rotating.  
The agitator must be cleaned before starting the HEAT  
cycle. Disassemble the freezer and brush clean.  
An equipment fault has  
occurred.  
See Screen “H” in the Operator's Menu to determine the  
cause.  
Hard lock message  
appears on the LCD.  
A barrel or hopper  
thermistor is faulty.  
Call a service technician.  
More than 14 days since The freezer must be disassembled and brush cleaned  
the last brush cleaning.  
every 14 days.  
No product is being  
dispensed.  
Low on mix. The MIX  
OUT light is ON.  
Add mix to the mix hopper.  
The power switch is in  
the OFF position.  
Place the power switch to ON and press the AUTO key.  
Call service technician.  
Freeze-up in mix inlet  
hole.  
Beater motor is out on  
reset.  
Clear the tone. Allow the beater motor to cool. Place the  
power switch to OFF. Press the reset button firmly,  
place the power switch to ON and press the WASH key.  
Open the side access panel and observe that the drive  
shaft is turning CLOCKWISE as viewed from the front of  
the machine. Press the AUTO key to return to the AUTO  
mode. If the beater motor should go OFF on reset again,  
call service technician.  
53  
Model PH61  
Troubleshooting Guide  
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Problem  
Probable Cause  
Corrective Action  
No product is being  
dispensed. (Cont'd.)  
Air/mix pump is  
incorrectly assembled or  
improperly lubricated.  
Follow assembly procedures carefully.  
The mix pump ball crank Call service technician.  
is broken.  
The pump motor is not  
activated.  
Push the reset button. The draw valve must be fully  
opened to activate the pump motor.  
The product is too thick. Not enough syrup - 1 fl.  
Calibrate the syrups. Check that the syrup tanks have  
oz. (30 ml.) in 5 seconds. an adequate syrup supply.  
Insufficient mix in the  
freezing cylinder.  
Check the air/mix pump assembly.  
Drain the freezing cylinder and re-prime the machine.  
Follow assembly procedures carefully.  
Call service technician.  
Improper priming  
procedures.  
Air/mix pump incorrectly  
assembled.  
The viscosity control is  
set too cold.  
Freeze-up in mix inlet  
hole.  
Call service technician.  
Product is too soft.  
Too much syrup - 1 fl. oz. Calibrate syrups.  
(30 ml.) in 5 seconds.  
Outdrawing capacity of  
freezing cylinder.  
Continuous draw rate is approximately one 16 oz. (473  
ml.) shake by volume every 15-20 seconds.  
Inadequate air space.  
Minimum of 6” (152 mm) air space around all sides.  
Clean regularly.  
Dirty condenser or air  
filters on air cooled units.  
Inadequate water supply Check the water supply. Check the water lines for leaks  
on water cooled units.  
or kinks.  
Bad scraper blades.  
Replace the scraper blades.  
Call service technician.  
The viscosity control is  
set too warm.  
Air passage is blocked in Brush clean the pump components and reassemble.  
the pump.  
54  
Troubleshooting Guide  
Model PH61  
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Problem  
Probable Cause  
Corrective Action  
The mix in the hopper is Hopper cover is not in  
Clean the hopper cover and place in position.  
too warm.  
position.  
The agitator is not  
installed.  
Clean the agitator and install.  
The hopper temperature Call service technician.  
is out of adjustment.  
The mix in hopper is too The hopper temperature Call service technician.  
cold.  
is out of adjustment.  
Product is collecting on  
top of draw valve.  
Inadequate lubrication of Lubricate properly.  
spinner shaft or seal.  
Spinner shaft seal is  
missing or worn.  
Install or replace the spinner shaft seal.  
Product is collecting on  
top of the freezer door.  
The top o-ring on draw  
valve is improperly  
lubricated or worn.  
Lubricate properly or replace the o-ring.  
Lubricate properly or replace the o-ring.  
Excessive mix leakage  
from the bottom of door  
spout.  
Bottom o-ring on draw  
valve is improperly  
lubricated or worn.  
Excessive mix leakage  
into the long drip pan.  
The seal on drive shaft is Lubricate properly or replace the seal.  
improperly lubricated or  
worn.  
The seal is installed  
inside-out on the drive  
shaft.  
Install correctly.  
Worn or missing o-rings  
on pump drive shaft.  
Install or replace the o-rings.  
Inadequate lubrication of Lubricate properly.  
the drive shaft.  
The drive shaft and  
beater assembly work  
forward.  
Call service technician.  
Worn rear shell bearing.  
Call service technician.  
Call service technician.  
Gear box out of  
alignment.  
55  
Model PH61  
Troubleshooting Guide  
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Problem  
Probable Cause  
Corrective Action  
The drive shaft is stuck  
in the drive coupling.  
Mix and lubricant  
collected in drive  
coupling.  
Brush clean the rear shell bearing area regularly.  
Rounded corners of drive Call service technician.  
shaft, drive coupling or  
both.  
Gear box is out of  
alignment.  
Call service technician.  
Freezing cylinder walls  
scored.  
Missing or worn front  
bearing.  
Install or replace the front bearing.  
Broken beater pins.  
Repair or replace the beater assembly. When installing  
scraper blades, be sure they are properly attached over  
the pins.  
Gear box is out of  
alignment.  
Call service technician.  
Spinner shaft will not  
rotate to blend mix and  
syrup.  
Flexible coupling is  
broken.  
Call service technician.  
Pin is missing in quick  
disconnect of spinner  
coupling.  
Call service technician.  
Spinner motor is out on  
thermal overload.  
Allow the spinner motor to cool. Also check lubrication  
on spinner shaft. Properly align the motor and lubricate  
properly.  
Large adjustments are  
necessary to receive 1 fl. matched with correct  
oz. (30 ml.) in 5 seconds. syrup flavor.  
Syrup lines are not  
Match the color wrapped syrup lines to the correct syrup  
flavors.  
The plunger is sticking in Clean the valve.  
the syrup valve.  
Plugged syrup line fitting Clean the syrup line fitting.  
at freezer door  
connection.  
Verify that the proper  
syrup selection was  
made.  
Make the proper syrup selection.  
Push the reset button.  
Pump will not operate in Pump motor is not  
the PUMP mode.  
activated.  
The membrane switch is Call service technician.  
defective.  
56  
Troubleshooting Guide  
Model PH61  
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Problem  
Probable Cause  
Corrective Action  
Machine will not run  
Machine is unplugged.  
Plug into wall receptacle.  
when in the AUTO mode.  
Beater motor is out on  
reset.  
Clear the tone. Allow the beater motor to cool. Place the  
power switch to OFF. Press the reset button firmly.  
Place the power switch to ON, and press the WASH  
key. Open the side access panel and observe that the  
drive shaft is turning CLOCKWISE as viewed from the  
front of the machine. Press the AUTO key to return to  
the AUTO mode. If the beater motor should go OFF on  
reset again, call service technician.  
Circuit breaker OFF or  
blown fuse.  
Turn the breaker ON or replace the fuse, and clear the  
fault.  
Low on mix. The MIX  
OUT light is ON.  
Add mix to the mix hopper and press the AUTO key.  
Water is turned OFF on  
water cooled units.  
Turn water ON, and clear the fault.  
Air compressor runs too Air leak in the system.  
often for normal usage.  
57  
Model PH61  
Troubleshooting Guide  
Problem  
Probable Cause  
Corrective Action  
Syrup flows constantly,  
or not at all. Difficult to  
calibrate syrups.  
Syrup lines are clogged.  
Disassemble and clean the syrup valves. Flush syrup  
lines with warm water and sanitize weekly.  
The syrup valve plunger  
is stuck.  
Disassemble and clean the syrup valve.  
Disassemble and clean the syrup valves.  
Shakes have air bubbles Syrup valves are  
in them.  
clogged.  
Mix low and mix out  
probes are not  
functioning.  
Milkstone build-up in the Clean hoppers thoroughly.  
hopper.  
58  
Troubleshooting Guide  
Model PH61  
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Section 9  
Parts Replacement Schedule  
PART  
DESCRIPTION  
EVERY  
3 MONTHS  
EVERY  
6 MONTHS  
ANNUALLY  
Scraper Blade-Shake  
X
Drive Shaft Seal  
X
X
X
X
X
X
X
X
X
X
X
X
X
X
Freezer Door O-Ring-Shake  
Front Bearing  
Draw Valve O-Ring  
Spinner Shaft Seal-Shake  
Pivot Pin O-Ring  
Restrictor Cap-Shake  
Mix Feed Tube O-Ring  
Pump O-Ring  
Mix Inlet Tube O-Ring  
Mix Feed Tube Check Ring  
Air Inlet Fitting Seal  
Pump Drive Shaft O-Ring  
Pump Valve Gasket  
Brush A.-Package-HT-SS  
Inspect & Replace  
if Necessary  
Minimum  
59  
Model PH61  
Parts Replacement Schedule  
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Section 10  
Parts List  
080130  
60  
Parts List  
Model PH61  
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Model PH61  
Parts List  
61  
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62  
Parts List  
Model PH61  
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081110  
Model PH61  
Parts List  
63  
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64  
Parts List  
Model PH61  
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Model PH61  
Parts List  
65  
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66  
Parts List  
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Model PH61  
Parts List  
67  
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68  
Parts List  
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Model PH61  
Parts List  
69  
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70  
Parts List  
Model PH61  
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Model PH61  
Parts List  
71  
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72  
Parts List  
Model PH61  
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PH61  
044816-33  
8/07  
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PH61  
044816-62  
8/07  
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