Harbor Freight Tools Portable Generator 94192 User Manual

WHEEL KIT FOR 13 HP  
GENERATOR  
94192  
ASSEMBLY AND OPERATING INSTRUCTIONS  
Due to continuing improvements, actual product may  
differ slightly from the product described herein.  
3491 Mission Oaks Blvd., Camarillo, CA 93011  
Copyright © 2006 by Harbor Freight Tools®. All rights reserved. No portion of  
this manual or any artwork contained herein may be reproduced in any shape  
or form without the express written consent of Harbor Freight Tools.  
For technical questions and replacement parts, please call 1-800-444-3353  
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10. Maintain tools with care. Keep tools sharp and clean for better and safer  
performance. Inspect tool cords periodically and, if damaged, have them repaired by  
an authorized technician. The handles must be kept clean, dry, and free from oil and  
grease at all times.  
11. Stay alert. Watch what you are doing, use common sense. Do not operate any tool  
when you are tired.  
12. Check for damaged parts. Before using any tool, any part that appears damaged  
should be carefully checked to determine that it will operate properly and perform its  
intended function. Check for alignment and binding of moving parts; any broken parts  
or mounting fixtures; and any other condition that may affect proper operation. Any  
part that is damaged should be properly repaired or replaced by a qualified  
technician.  
13. Replacement parts and accessories. When servicing, use only identical  
replacement parts. Use of any other parts will void the warranty. Only use accessories  
intended for use with this tool. Approved accessories are available from Harbor  
Freight Tools.  
14. Do not operate tool if under the influence of alcohol or drugs. Read warning  
labels if taking prescription medicine to determine if your judgment or reflexes are  
impaired while taking drugs. If there is any doubt, do not operate the tool.  
Warning:The warnings, cautions, and instructions discussed in this instruction manual  
cannot cover all possible conditions and situations that may occur. It must be under-  
stood by the operator that common sense and caution are factors which cannot be  
built into this product, but must be supplied by the operator.  
Unpacking  
When unpacking, check to make sure the following parts are included. Refer to the Parts  
List and Assembly Drawing at the end of this manual. If any parts are missing or broken,  
please call Harbor Freight Tools at the number on the cover of this manual as soon as  
possible.  
Installation  
Caution: The 13 HP Generator (SKU 94191) weighs 175 lbs. Always have help when  
lifting or moving it. Allow the Generator to cool before Wheel Kit installation. Disable  
motor.  
For ease of installation of the Wheel Kit, refer to the Assembly Drawing at the end of this  
manual.  
1.  
With the help of another person, lift the Generator and rest it on a sturdy support (see  
description below) able to hold the weight of the Generator.  
The support should be at least 12 inches deep by four feet wide, by at least 10 inches  
high, i.e., wooden beam. It should rest flat on the work surface. When placed, the  
Generator must be stable, not wobble.  
Page 3  
SKU 94192  
For technical questions, please call 1-800-444-3353  
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Optionally, if the Generator gas tank is empty, the Generator can be tipped on its back  
frame for ease of mounting the Axle (49), Wheels (50), and Shock Absorbing Feet (54).  
This should only be done on flat, cement surface.  
2.  
3.  
Open the bag of hardware and remove four Bolts (52), Nuts (57), Lock Washers (64),  
Pins (51), Washers (63), and two Axle Brackets (53).  
Place Bolt (52) and Washer (63) up through Axle Bracket (53), then up and into the  
Frame Cross Bracket. Secure from above with Nut (57), Washer (63), and Lock  
Washer (64).  
Repeat this step with each side of Axle Bracket (53), and the second Axle Bracket on  
the other side. To not tighten Bolts completely at this time. (See photo below.)  
4.  
5.  
6.  
Slide Axle (49) through both Axle Brackets (53) and center Axle on the Generator  
Frame.  
Using a wrench (not supplied), securely tighten all Bolts (52) holding the Brackets  
(56).  
Insert Pin (51) into each end of the Axle (49). Bend Pin so it cannot fall out.  
Nut (57)  
Frame Cross Bracket  
Axle (49)  
Lock Washer (64)  
and Washer (63)  
Bolt (52)  
Pin (51)  
Washer (66)  
Axle Bracket (53)  
7.  
Place each Wheel (50) over the end of the Axle and secure in place with another Pin  
(51). Bend Pin so it cannot fall out.  
Air Valve (30 PSI)  
Wheel (50)  
Pin (51)  
Page 4  
SKU 94192  
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8.  
9.  
Inflate each Wheel (50) tire to 30 PSI. Replace valve cap.  
Find two Brackets (56) and Foot (54), and two Bolts (55), four Bolts (52), six Nuts (57),  
six Washers (63), and six Lock Washers (64).  
10. Mount each Foot (54) to the Bracket (56) using Bolt (55), Lock Washer (64), and Nut  
(57). Securely tighten. (See photo below.)  
11. Mount each Bracket to the Frame Cross Bracket using two Bolts (52), Nuts (57),  
Washers (63), and Lock Washers (64). Securely tighten.  
Nut (57) not shown  
Lock Washer (64) and  
Washer (63) not shown  
Bolt (52)  
Frame Cross Bracket  
Bracket (56)  
Nut (57)  
Lock Washer (64)  
Foot (54)  
Bolt (55) not shown  
12. Find Handle (61), two Bolts (62), Washers (63), Lock Washers (64), and Nuts (57).  
13. Mount the Handle (61) to the top of the Generator Frame by placing the Bolt (62), with  
Lock Washer (64), then Washer (63) from the top. Secure from the bottom with  
Washer (63) and Nut (57). Securely tighten.  
Bolt (62)  
Lock Washer (64) and  
Washer (63)  
Nut (57) not shown  
14. With the help of another person, lift the Generator (by its frame) onto its Wheels and  
Feet.  
Operation  
To move the Generator, lift the front end by the Handle (61) and pull it forward, then set the  
Generator down on the two front feet.  
Warning:The Handle must be used for hand pulling only. Do not attach to a vehicle. Not  
for highway use.  
Page 5  
SKU 94192  
For technical questions, please call 1-800-444-3353  
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Maintenance  
Periodically check the tire pressure. It should be 30 PSI.  
Periodically tighten all Generator frame nuts and bolts.  
1.  
2.  
Parts List  
Item  
49  
50  
51  
52  
53  
54  
55  
56  
57  
61  
62  
63  
64  
66  
Description  
Qty  
1
2
4
8
2
2
2
2
12  
1
2
24  
12  
4
Axle  
Wheels  
Pin  
Bolt, M8x25  
Axle Bracket  
Shock Absorbing Foot  
Bolt, M8x25  
Foot Bracket  
Nut, M8  
Handle  
Bolt, M8x45  
Washer, M8  
Lock Washer, M8  
Washer, M16  
NOTE: Some parts are listed and shown for illustration purposes only and are not available individually as re-  
placement parts.  
PLEASE READTHE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDEDTHE PARTS DIAGRAM INTHIS  
MANUAL AS A REFERENCETOOL ONLY. NEITHERTHE MANUFACTURER NOR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR  
SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT OR THAT HE OR SHE IS  
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER  
AND/OR DISTRIBUTOR EXPRESSLY STATESTHAT ALL REPAIRS AND PARTS REPLACEMENTS  
SHOULD BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS AND NOT BY THE  
BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER  
REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING  
OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTSTHERETO.  
Page 6  
SKU 94192  
For technical questions, please call 1-800-444-3353  
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Assembly Drawing  
Page 7  
SKU 94192  
For technical questions, please call 1-800-444-3353  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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