MODEL H8209
14-PIECE AIR TOOL KIT
INSTRUCTION MANUAL
COPYRIGHT © SEPTEMBER, 2007 BY GRIZZLY INDUSTRIAL, INC.
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.
#JM9879 PRINTED IN CHINA
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7. AVOID ENTANGLEMENTS. Do not
wear loose clothing, gloves, neck-
ties, rings, bracelets, or other jewel-
ry, which may get caught in moving
parts, when operating this tool. Wear
a protective hair covering to contain
long hair.
8. USE CORRECT AIR PRESSURE.
Exceeding the maximum PSI rating
of this tool may cause unpredictable
operation or bursting.
9. DISCONNECT AIR PRESSURE
before servicing, changing accesso-
ries, or moving to another location.
Never leave this tool unattended
when connected to air.
10. SECURE TOOLING. Always verify
tooling is secure before operation.
11. SHARP SURFACES. DO NOT
place hands near the tooling sur-
faces when in operation.
12. REMOVE ADJUSTING KEYS AND
WRENCHES AFTER USE. These
tools become dangerous projectiles
if left on the tool when it is started.
13. AVOID FLAMMABLES. Do not use
this tool around any flammables that
may be ignited by sparks.
14. SECURE WORK. Use clamps or a
vise to hold work when practical. It is
safer than using your hand and frees
both hands to operate tool.
15. MAINTAIN TOOLS WITH CARE.
Keep tools lubricated and clean
for best and safest performance.
Follow instructions for lubricating
and changing accessories.
16. DO NOT FORCE TOOL. It will do
the job better and safer at the rate
for which it was designed.
17. CHECK FOR DAMAGED PARTS
BEFORE USING. Check for bind-
ing and alignment of parts, broken
parts, part mounting, loose bolts,
and any other conditions that may
affect operation. Repair or replace
damaged parts before operating.
18. USE GOOD LIGHTING. Keep work
area well lighted. Dark work areas
increase risk of accidental injury.
19. AVOID UNINTENTIONAL OPERA-
TION. Always disconnect air when
not in use, and do not carry tool with
hand on trigger.
20. USE
THE
RECOMMENDED
ACCESSORIES. Consult owner’s
manual for recommended acces-
sories. Using improper accessories
may increase the risk of injury.
21. NEVER ALLOW UNTRAINED
USERS TO USE THIS TOOL WHILE
UNSUPERVISED.
22. IF YOU ARE UNSURE OF THE
INTENDED OPERATION, STOP
USING TOOL. Seek formal training
or research books or magazines that
specialize in pneumatic tools.
23. BE AWARE OF HOSE LOCATION.
Hoses can easily become a tripping
hazard when laid across the floor in
a disorganized fashion.
24. DO NOT USE UNDER THE
INFLUENCE OF DRUGS OR
ALCOHOL, OR WHEN TIRED.
Nolistofsafetyguidelinesiscomplete,
because every work environment is
different. Always consider safety first
and use common sense. Failure to
use this tool with caution and respect
could result in serious personal
injury.
-2-
Model H8209 14-Piece Air Tool Kit
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Inventory
Case
1
⁄2" Impact Wrench
Tool Oil Bottle
Blow Gun
Tire Inflator
1
⁄2" Impact
Teflon Tape
Socket Set
Quick Connect
Fittings
Air Hose
4mm Hex Wrench
Quick Coupler
Figure 1. Model H8209 Inventory.
Model H8209 14-Piece Air Tool Kit
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-3-
OPERATIONS
Impact Wrench
Specifications
Drive Size................................................1⁄2
"
No Load Speed..........................7000 RPM
Max. Torque...................230 ft/lb (310N.m)
Air Inlet.....................................................1⁄4
Air Hose ID...............................................3⁄8
"
"
Operating Air Pressure.....................90 PSI
Average Air Consumption................4 CFM
Weight................................................5.4 lbs
Read the manual before operation.
Become familiar with this tool, its
safety instructions, and its operation
before beginning any work. Serious
personal injury may result if safety
or operational information is not
understood or followed.
Air Supply
The impact wrench requires 90 PSI to
operate correctly. To improve air tool
lifespan, use a filter/lubricator/regulator
setup shown in Figure 2.
Quick
Connector
Quick
Connector
Lubricator
Regulator
Your
Tool
Air
Compressor
LUNG/EAR
INJURY HAZARD!
Wear protective
equipment when
using this tool.
Quick
Coupler
Quick
Coupler
Air Hose
Filter
Figure 2. Installed filter lubricator
regulator.
ACCIDENTAL
START HAZARD!
Disconnect before
service or tool
changes.
Otherwise, lubricate the impact wrench
daily with a couple drops of pneumatic tool
oil directly into the tool's air inlet fitting, as
shown in Figure 3, before and after each
use.
AIR PRESSURE
HAZARD!
Never exceed 120
PSI.
Figure 3. Manual oiling.
-4-
Model H8209 14-Piece Air Tool Kit
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3. Pull the trigger until the appropriate air
pressure is reached.
4. If the pressure in the tire is too high,
push the pressure release valve to
bleed the excess pressure.
EYE INJURY
HAZARD!
Wear protective
equipment when
using these tools.
Pressure Gauge
Impact Wrench
Your new single hammer 1⁄2" drive impact
wrench (Figure 2) will generate up to 230
ft/lbs. of torque.
Release Valve
Inflator
Only use thick-walled impact sockets with
this air tool. The common thin-walled
chrome sockets may explode if used as
impact sockets causing serious injury.
Figure 5. Tire inflator locations.
Blow Gun
1. Attach the blow gun to the air supply
At the end of the handle you can adjust
the torque setting by pushing the knob in
and turning the knob to 1, 2, 3, or 4; 1 is
the lowest torque setting.
with the air hose.
2. Aim the blow gun at the workpiece and
pull the trigger. DO NOT point the blow
gun in the direction of yourself or oth-
ers.
To change the impact rotation, push the
slide button toward the front of the gun
for clockwise rotation and to the rear for
counterclockwise rotation.
Daily Maintenance
Your impact wrench MUST have 2-6
drops of oil directly dropped into the air
fitting before each use. In addition, we
recommendusinganin-linefilter, lubricator,
and regulator, as shown in Figure 2. If an
in-line lubricator is not used, add 2-3 drops
of oil into the tool air inlet every 2 hours of
continued use.
Rotation Button
These procedures should be done
after each use:
Torque Setting
Figure 4. Impact wrench locations.
Tire Inflator
•
Before putting the impact wrench
away, put 2-6 drops of oil into the air
supply fitting and momentarily operate
the impact wrench to distribute the oil
inside the tool.
1. Connect the air hose to the tire infla-
tor.
•
Wipe the tool exterior and sockets with
a slightly oiled cloth. Your goal is to
leave a light film of oil on the tools to
2. Connect inflator to the tire air valve.
prevent rust.
Model H8209 14-Piece Air Tool Kit
-5-
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AIR IMPACT WRENCH
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REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
1
PH8209001 HOUSING
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
PH8209024 CYLINDER
PH8209025 ROTOR
2
PH8209002 VALVE BUSHING
PH8209003 REVERSE VALVE
PH8209004 TRIGGER
3
PH8209026 ROTOR BLADE
PH8209027 REAR END PLATE
4
5
PRP02M
ROLL PIN 3 X 16
P6001
PH8209029 FRONT END PLATE
PRP61M ROLL PIN 3 X 12
BALL BEARING 6001ZZ
6
PH8209006 VALVE STEM
PH8209007 AIR INLET
PH8209008 BALL SEAT
7
8
PH8209031 COMPRESSION SPRING
PH8209032 PIN 4 X 7
9
PH8209009 COMPRESSION SPRING
PH8209010 STEEL BALL
10
11
12
13
14
15
16
17
18
19
20
21
22
23
PH8209033 GASKET
PH8209011 COVER
PH8209034 REAR COVER
PH8209012 AIR REGULATOR
PSB15M
PLW01M
CAP SCREW M5-.8 X 20
LOCK WASHER 5MM
PORP009
O-RING 8.8 X 1.9 P9
PH8209014 COMPRESSION SPRING
PH8209015 OIL SEAL
PH8209037 FRONT RUBBER
PH8209038 EXHAUST DEFLECTOR
PH8209016 PILOT SET SCREW M5.-8 X 6
PH8209017 BUSHING
PS12M
PHLP HD SCR M3-.5 x 6
SET SCREW M5-.8 X 6
PSS26M
PH8209018 ANVIL
PH8209041 C-CLIP 12MM
PH8209019 HAMMER CAGE
PH8209020 HAMMER PIN
PH8209021 HAMMER DOG
PH8209022 DRIVE CAM
PORP006
O-RING 5.8 X 1.9 P6
PH8209043 RUBBER
PSS20M
SET SCREW M8-1.25 X 8
PH8209045 OIL SEAL
PH8209046 O-RING KIT
PRP15M
ROLL PIN 3 X 8
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ACCESSORIES
102
101
103
104
105
107
108
106
109
111
110
REF PART #
DESCRIPTION
REF PART #
DESCRIPTION
101 PH8209101 TIRE INFLATOR
102 PH8209102 HEX WRENCH 4MM
103 PH8209103 SOCKET 14MM
104 PH8209104 SOCKET 17MM
105 PH8209105 SOCKET 19MM
106 PH8209106 BLOW GUN
107 PH8209107 FEMALE CONNECT FITTING
108 PH8209108 MALE CONNECT FITTING
109 PH8209109 AIR HOSE
110 PH8209110 QUICK COUPLER
111 PH8209111 TEFLON TAPE
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