Grizzly Saw G0513X2 User Manual

MODEL G0513X2  
17" BANDSAW  
MANUAL INSERT  
The Model G0513X2 is the same machine as the Model G0513X except for the cast iron trunnion assembly.  
Except for details given in this insert, the content in the Model G0513X owner's manual is the same for both  
machines. Before operating your new machine, you MUST read and understand this insert and the entire  
Model G0513X manual to reduce the risk of injury from improper use or setup.  
If you have any further questions about this manual insert or the differences between the Model G0513X2  
and the Model G0513X, contact our Technical Support at (570) 546-9663 or email techsupport@grizzly.  
com.  
COPYRIGHT © MAY, 2007 BY GRIZZLY INDUSTRIAL, INC.  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#BL9289 PRINTED IN TAIWAN  
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G0513X2 Fence/Guides Parts  
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-3-  
G0513X2 Manual Insert  
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G0513X2 Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0513X001  
PSS01M  
BUSHING  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
PCB23M  
P0513055  
PB10M  
CARRIAGE BOLT M8-1.25 X 80  
UPPER WHEEL COVER  
HEX BOLT M6-1 X 25  
FLAT WASHER 6MM  
BRUSH  
2
SET SCREW M6-1 X 10  
BUSHING  
3
P0513X003  
P0513004  
P0513005  
PSS07M  
4
LIFTING EYE BOLT M10-1.5  
MACHINE BODY  
SET SCREW M5-.8 X 5  
BUSHING  
PW03M  
5
P0513058  
PSB06M  
P0513X060  
PLN03M  
P0513062  
P0513063  
PN03M  
6
CAP SCREW M6-1 X 25  
STAR HANDLE  
7
P0513X007  
PW03M  
8
FLAT WASHER 6MM  
LOCK NUT 6MM  
9
PWRCRD220L POWER CORD  
STRAIN RELIEF 16MM  
HEIGHT POINTER  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
PN01M  
HEX NUT M6-1  
P0513011  
P0513012  
P0513013  
PRP10M  
P0513015  
P0513016  
P0513017  
P6204LLU  
P0513X019  
PR25M  
POINTER  
HEX NUT M8-1.25  
SHOULDER SCREW M4-.7 X 5  
UPPER SHAFT  
PB124M  
HEX BOLT M8-1.25 X 90  
KNOB SCREW M10-1.5 X 20  
KNOB SCREW M10-1.5 X 55  
THREADED HANDLE 10MM  
CAM  
P0513066  
P0513067  
P0513068  
P0513069  
P0513070  
P0513071  
P0513072  
PN09M  
ROLL PIN 5 X 36  
UPPER WHEEL SHAFT HINGE  
UPPER WHEEL SHAFT  
BUSHING  
PILLOW BLOCK  
BALL BEARING 6204LLU  
UPPER WHEEL 17"  
INT RETAINING RING 47MM  
SPECIAL WASHER 8MM  
CAP SCREW M8-1.25 X 16  
SAW BLADE 1/2" X 131.5"  
LOCK WASHER 8MM  
CAP SCREW M8-1.25 X 20  
TIRE  
HANDLE M10-1.5  
LEVER ROD  
HEX NUT M12-1.75  
SHAFT  
P0513X021  
PSB11M  
P0513074  
PSBS01M  
PLW04M  
PSB02M  
P0513078  
PSS09M  
PN03M  
BUTTON HD CAP SCR M8-1.25 X 20  
LOCK WASHER 8MM  
CAP SCREW M6-1 X 20  
COVER  
P0513023  
PLW04M  
PSB14M  
P0513X026  
P0513X027  
P0513X028  
PN32  
SET SCREW M8-1.25 X 20  
HEX NUT M8-1.25  
LOWER WHEEL 17"  
IDLE PULLEY  
P0513081  
P0513082  
LOWER WHEEL SHAFT  
MOTOR 2HP 110/220V  
MOTOR FAN COVER  
MOTOR FAN  
HEX NUT 1-14  
PLW09  
LOCK WASHER 1"  
82-1 P0513X082-1  
82-2 P0513X082-2  
82-3 P0513X082-3  
82-4 P0513X082-4  
82-5 P0513X082-5  
82-6 P0513X082-6  
82-7 P0513X082-7  
PWRCRD220S MOTOR CORD  
P0513032  
PRP02M  
P0513034  
P51201  
COMPRESSION SPRING  
CAPACITOR COVER  
R. CAPACITOR 40M 250VAC  
WIRING BOX  
ROLL PIN 3 X 16  
LOCATE BLOCK  
THRUST BEARING 51201  
SWITCH  
CAPACITOR COVER  
S. CAPACITOR 200M 250VAC  
HEX BOLT M10-1.5 X 25  
LOCK WASHER 10MM  
MOTOR BRACKET  
P0513036  
P0513037  
P0513038  
PFS07M  
PTLW02M  
PN06M  
HANDWHEEL  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
PB32M  
ADJUSTING BOLT  
PLW06M  
P0513085  
PSBS01M  
P0513087  
PFS07M  
P0513089  
PK15M  
FLANGE SCREW M5-.8 X 10  
EXT TOOTH WASHER 5MM  
HEX NUT M5-.8  
BUTTON HD CAP SCR M8-1.25 X 20  
PLATE  
PFS08M  
P0513043  
PSB11M  
P0513X045  
P0513046  
PSB05M  
P0513048  
PSB04M  
P0513050  
P0513X051  
PLW04M  
PB03M  
FLANGE SCREW M5-.8 X 16  
SWITCH PLATE  
FLANGE SCREW M5-.8 X 10  
PILLOW BLOCK  
CAP SCREW M8-1.25 X 16  
FENDER WASHER 8MM  
UPPER WHEEL SLIDING BRACKET  
CAP SCREW M6-1 X 50  
RIVET 3.2 X 10  
KEY 5 X 5 X 35  
PB81M  
HEX BOLT M8-1.25 X 20 LH  
MOTOR PULLEY  
P0513092  
PVA42  
V-BELT A-42 4L420  
CAP SCREW M6-1 X 10  
LOWER WHEEL COVER  
FLAT HD SCR M4-.7 X 8  
FENDER WASHER 8MM  
CAP SCREW M10-1.5 X 35  
PSB04M  
P0513095  
PFH31M  
P0513X045  
PSB84M  
CAP SCREW M6-1 X 10  
CLEAR WINDOW  
TRUNNION PLATE  
LOCK WASHER 8MM  
HEX BOLT M8-1.25 X 16  
-4-  
G0513X2 Manual Insert  
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REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
99  
PN02M  
HEX NUT M10-1.5  
SMALL GEAR  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
P0513X127  
P0513X128  
P0513X129  
P0513X130  
PSBS01M  
PLW04M  
TABLE INSERT  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
P0513100  
P0513X101  
P0513102  
PLW06M  
PW04M  
TABLE PIN  
LOCK HANDLE  
LOCATE BUSHING  
TRUNNION SUPPORT BRACKET  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
HEX BOLT M6-1 X 20  
CAP SCREW M6-1 X 50  
PILLOW BLOCK  
BUSHING  
BUTTON HD CAP SCR M8-1.25 X 20  
LOCK WASHER 8MM  
GUIDE BRACKET  
PB18M  
P0513X133  
P0513X134  
P0513X135  
PSB50M  
PSB37M  
P0513107  
PN01M  
WORM CYLINDER  
FIXED PLATE  
HEX NUT M6-1  
CAP SCREW M5-.8 X 10  
FLAT WASHER 5MM  
PROTECTIVE COVER ASSY  
CAP SCREW M10-1.5 X 30  
SHOULDER SCREW  
FIBER WASHER  
P0513109  
P6000  
ADJUST BOLT M6  
BALL BEARING 6000ZZ  
CAP SCREW M6-1 X 20  
FLAT WASHER 8MM  
FLAT WASHER 8MM  
PHLP HD SCR M4-.7 X 6  
GEAR PLATE  
PW02M  
P0513X138  
PSB72M  
PSB02M  
PW01M  
P0513X140  
P0513X141  
P0513X142  
PN04M  
PW01M  
PS17M  
SLIDING PLATE  
P0513115  
PLN04M  
PS17M  
HEX NUT M4-.7  
LOCK NUT M8-1.25  
PHLP HD SCR M4-.7 X 6  
LOCK HANDLE  
P0513X144  
P0513X145  
P0513X146  
PSB02M  
RACK  
UPPER GUIDE HOSE  
HANDWHEEL  
P0513118  
PW05M  
FLAT WASHER 4MM  
POINTER  
CAP SCREW M6-1 X 20  
CARRIAGE BOLT M8-1.25 X 85  
CAP SCREW M6-1 X 16  
BLADE ADJUSTMENT ASSY  
CAP SCREW M6-1 X 16  
UPPER GUIDE SUPPORT BLOCK  
SET SCREW M6-1 X 10  
ADJUST BAR  
P0513120  
P0513X121  
PCB10M  
FENCE SET ASSY L=590  
FIXED BASE 640MM  
ADJUST BASE  
PSB01M  
121-1 PH7588001  
121-2 PH7587002  
121-3 PH7587003  
121-4 PH7587004  
121-5 PH7587005  
121-6 PH7528004  
121-7 PH7588007  
121-8 PW01M  
P0513X150  
150-1 PSB01M  
FIXED SHAFT  
150-2 P0513X150-2  
150-3 PSS01M  
SHAFT  
SPRING PIECE  
150-4 P0513X150-4  
150-5 P0513X150-5  
150-6 P0513X150-6  
150-7 PR05M  
LOCK HANDLE M8 X 44  
SUPPORT TUBE 590MM  
FLAT WASHER 8MM  
FENCE HANDLE M8-1.25 X 22  
RAIL PAD  
UPPER BLADE GUIDE SUPPORT  
BIAS SHAFT  
EXT RETAINING RING 15MM  
BALL BEARING 6202ZZ  
HANDLE BUSHING  
CAP SCREW M6-1 X 35  
121-9 PH7587009  
121-10 PH7587010  
121-11 PH7587011  
121-12 PSB69M  
121-13 PH7587013  
121-14 PH7588014  
121-15 PN03M  
150-8 P6202  
150-9 P0513X150-9  
150-10 PSB48M  
CONVEX  
CAP SCREW M6-1 X 25  
FIXED LUMP  
150-11 P0513X150-11 UPPER SPACING SLEEVE  
151  
P0513X151  
BLADE ADJUSTMENT ASSY  
LOWER BLADE GUIDE SUPPORT  
CAP SCREW M6-1 X 16  
BIAS SHAFT  
SQUARE TUBE 640MM  
HEX NUT M8-1.25  
FLANGE SCREW M4-.7 X 6  
GUARD PIECE  
151-5 P0513X151-5  
151-6 PSB01M  
151-7 P0513X151-7  
151-8 PR05M  
121-16 PFS04M  
121-17 PH7587017  
121-18 PH7528002  
121-19 PH7587019  
121-20 PHTEK3M  
121-21 PH7587021  
121-22 PN01M  
EXT RETAINING RING 15MM  
BALL BEARING 6202ZZ  
MOVING PLATE  
151-9 P6202  
PLUG  
151-10 P0513X151-10 HANDLE BUSHING  
TAP SCREW M3.5 X 8  
SCALE  
151-11 PSB48M  
CAP SCREW M6-1 X 35  
MITER GAUGE ASSY  
PHLP HD SCR M4-.7 X 10  
CAST IRON TRUNNION ASSEMBLY  
FLAT WASHER 8MM  
152  
154  
155  
156  
157  
158  
159  
160  
161  
162  
163  
164  
165  
166  
P0513X152  
PS38M  
HEX NUT M6-1  
121-23 PLW03M  
121-24 PSB01M  
121-25 PB08M  
LOCK WASHER 6MM  
CAP SCREW M6-1 X 16  
HEX BOLT M6-1 X 20  
FLANGE BOLT M4-.7 X 8  
FLAT WASHER 6MM  
RESAW FENCE (AL) 590MM  
SPACER PLATE  
P0513X2155  
PW01M  
PLN04M  
LOCK NUT M8-1.25  
121-26 PFB13M  
PS17M  
PHLP HD SCR M4-.7 x 6  
GEAR PLATE  
121-27 PW03M  
P0513115  
PFH32M  
121-28 PH7588028  
121-29 PH7587029  
FLAT HD SCR M4-.7 X 6  
CARRIAGE BOLT M8-1.25 X 85  
UPPER TRUNNION  
PCB10M  
P0513X2162  
PCB23M  
P0513118  
P0513X2165  
PW01M  
122  
123  
124  
125  
126  
P0513X122  
P0513X123  
P0513X124  
PSB11M  
GEAR  
FIXED BOLT  
CARRIAGE BOLT M8-1.25 X 80  
LOCK HANDLE M8-1.25  
ANGLE LABEL  
COVER  
CAP SCREW M8-1.25 X 16  
TABLE 17" X 24"  
P0513X126  
FLAT WASHER 8MM  
-5-  
G0513X2 Manual Insert  
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
167 PB07M  
HEX BOLT M8-1.25 X 25  
LOCK HANDLE M8-1.25  
FLAT WASHER 4MM  
POINTER  
178 P0513X2178  
179 P0513100  
180 PSBS19M  
181 P0513X2181  
182 P6000  
TRUNNION SUPPORT BRACKET  
SMALL GEAR  
168 P0513X101  
169 PW05M  
170 P0513120  
171 PS17M  
BUTTON HD CAP SCR M10-1.5 X 30  
RIGHT COVER  
PHLP HD SCR M4-.7 x 6  
ADJUST BOLT M6-1  
HEX NUT M6-1  
BALL BEARING 6000ZZ  
FLAT WASHER 10MM  
LEFT COVER  
172 P0513109  
173 PN01M  
183 PW04M  
184 P0513X2184  
185 P0513X2185  
186 PLW04M  
187 PSB97M  
174 P0513X2174  
175 PFH01M  
176 PSB01M  
177 PSB37M  
ADJUST PLATE  
ADJUST BLOCK  
FLAT HD SCR M5-.8 X 15  
CAP SCREW M6-1 X 16  
CAP SCREW M6-1 X 50  
LOCK WASHER 8MM  
CAP SCREW M5-.8 X 6  
G0513X2 Labels  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
 
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
201 P0513X2201  
202 G8588  
G0513X2 MODEL # LABEL  
GRIZZLY LOGO PLATE  
OPEN DOOR LABEL  
209 PLABEL-14  
210 P0513X210  
211 PLABEL-18  
212 PLABEL-20  
213 PPAINT-11  
214 P0513X214  
215 PPAINT-1  
ELECTRICITY LABEL  
EXTREME SERIES PLATE  
DISCONNECT POWER LABEL  
OPEN DOOR LABEL  
203 PLABEL-20  
204 P0513X204  
205 P0513X205  
206 PLABEL-11  
207 PLABEL-19  
208 PLABEL-12  
GUARD ADJ LABEL  
SCALE DIRECTIONS LABEL  
SAFETY GLASSES LABEL  
HANDS/BLADE LABEL  
READ MANUAL LABEL  
"PUTTY" PAINT  
TENSION ADJ LABEL  
"GRIZZLY GREEN" PAINT  
MACHINE ID LABEL  
216 P0513X2216  
-6-  
G0513X2 Manual Insert  
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G0513X2 Manual Insert  
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G0513X2 Manual Insert  
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MODEL G0513X/G0514X/G0514X3  
EXTREME SERIES BANDSAW  
OWNER'S MANUAL  
COPYRIGHT © JANUARY, 2006 BY GRIZZLY INDUSTRIAL, INC. REVISED FEBRUARY, 2007 (TR)  
WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, INC.  
#EWTR7787 PRINTED IN TAIWAN  
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Table of Contents  
INTRODUCTION............................................................................................................................... 3  
Foreword .................................................................................................................................... 3  
Contact Info................................................................................................................................ 3  
G0513X Machine Data Sheet .................................................................................................... 4  
G0514X Machine Data Sheet .................................................................................................... 6  
G0514X3 Machine Data Sheet .................................................................................................. 8  
Identification ............................................................................................................................. 10  
SECTION 1: SAFETY..................................................................................................................... 11  
Safety Instructions for Machinery............................................................................................. 11  
Additional Safety Instructions for Bandsaws............................................................................ 13  
SECTION 2: CIRCUIT REQUIREMENTS ...................................................................................... 14  
Operation.................................................................................................................................. 14  
Grounding................................................................................................................................. 15  
Extension Cords....................................................................................................................... 15  
Phase Converter ...................................................................................................................... 15  
SECTION 3: SET UP...................................................................................................................... 16  
Set Up Safety........................................................................................................................... 16  
Items Needed for Set Up ......................................................................................................... 16  
Unpacking ................................................................................................................................ 16  
Inventory................................................................................................................................... 17  
Hardware Recognition Chart.................................................................................................... 18  
Clean Up .................................................................................................................................. 19  
Site Considerations.................................................................................................................. 19  
Moving & Placing Base Unit..................................................................................................... 20  
Mounting................................................................................................................................... 20  
Table ........................................................................................................................................ 21  
Blade Tracking ......................................................................................................................... 22  
Positive Stop ............................................................................................................................ 23  
Dust Collection......................................................................................................................... 24  
Installing Fence........................................................................................................................ 25  
Test Run................................................................................................................................... 26  
Tensioning Blade ..................................................................................................................... 27  
Adjusting Support Bearings...................................................................................................... 27  
Adjusting Blade Guide Bearings .............................................................................................. 29  
Aligning Table .......................................................................................................................... 30  
Aligning Fence ......................................................................................................................... 31  
Miter Gauge ............................................................................................................................. 31  
SECTION 4: OPERATIONS ........................................................................................................... 32  
Operation Safety ...................................................................................................................... 32  
Overview .................................................................................................................................. 32  
START/STOP Switch............................................................................................................... 33  
Guide Post ............................................................................................................................... 33  
Fine Tune Tracking .................................................................................................................. 34  
Blade Lead............................................................................................................................... 34  
Table Tilt .................................................................................................................................. 35  
Ripping ..................................................................................................................................... 36  
Crosscutting ............................................................................................................................. 36  
Resawing.................................................................................................................................. 37  
Cutting Curves ......................................................................................................................... 38  
Stacked Cuts............................................................................................................................ 38  
Blade Speed............................................................................................................................. 39  
Blade Information..................................................................................................................... 40  
Blade Changes......................................................................................................................... 42  
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SECTION 5: ACCESSORIES......................................................................................................... 43  
SECTION 6: MAINTENANCE ........................................................................................................ 45  
Schedule .................................................................................................................................. 45  
Cleaning ................................................................................................................................... 45  
Unpainted Cast Iron ................................................................................................................. 45  
Lubrication................................................................................................................................ 45  
Wheel Brush............................................................................................................................. 45  
SECTION 7: SERVICE ................................................................................................................... 46  
Troubleshooting........................................................................................................................ 46  
Checking V-Belt ....................................................................................................................... 48  
Tensioning V-Belt..................................................................................................................... 48  
Replacing V-Belt ...................................................................................................................... 49  
Adjusting Tension Lever........................................................................................................... 50  
Adjusting Wheel Brush............................................................................................................. 50  
Wheel Alignment...................................................................................................................... 51  
G0513X Electrical Components............................................................................................... 53  
G0513X Wiring Diagram .......................................................................................................... 54  
G0514X Electrical Components............................................................................................... 55  
G0514X Wiring Diagram .......................................................................................................... 56  
G0514X3 Electrical Components............................................................................................. 57  
G0514X3 Wiring Diagram ........................................................................................................ 58  
G0513X Main Parts.................................................................................................................. 59  
G0513X Fence/Guide Parts..................................................................................................... 60  
G0513X Parts List.................................................................................................................... 61  
G0513X Labels ........................................................................................................................ 63  
G0514X/G0514X3 Main Parts.................................................................................................. 64  
G0514X/G0514X3 Fence/Guide Parts..................................................................................... 65  
G0514X/G0514X3 Labels ........................................................................................................ 66  
G0514X/G0514X3 Parts List.................................................................................................... 67  
WARRANTY AND RETURNS........................................................................................................ 70  
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INTRODUCTION  
Foreword  
Contact Info  
We are proud to offer the Model G0513X/G0514X/  
G0514X3 Extreme Series Bandsaw. This machine  
is part of a growing Grizzly family of fine wood-  
working machinery. When used according to  
the guidelines set forth in this manual, you can  
expect years of trouble-free, enjoyable operation  
and proof of Grizzly’s commitment to customer  
satisfaction.  
If you have any comments regarding this manual,  
please write to us at the address below:  
Grizzly Industrial, Inc.  
Technical Documentation Manager  
P.O. Box 2069  
C
/O  
Bellingham, WA 98227-2069  
We are pleased to provide this manual with the  
Model G0513X/G0514X/G0514X3. It was writ-  
ten to guide you through assembly, review safety  
considerations, and cover general operating pro-  
cedures. It represents our effort to produce the  
best documentation possible.  
We stand behind our machines. If you have any  
service questions or parts requests, please call or  
write us at the location listed below.  
Grizzly Industrial, Inc.  
1203 Lycoming Mall Circle  
Muncy, PA 17756  
The specifications, drawings, and photographs  
illustrated in this manual represent the Model  
G0513X/G0514X/G0514X3 as supplied when the  
manual was prepared. However, owing to Grizzly’s  
policy of continuous improvement, changes may  
be made at any time with no obligation on the  
part of Grizzly. For your convenience, we always  
keep current Grizzly manuals available on our  
website at www.grizzly.com. Any updates to  
your machine will be reflected in these manuals  
as soon as they are complete. Visit our site often  
to check for the latest updates to this manual!  
Phone: (570) 546-9663  
Fax: (800) 438-5901  
-3-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0513X Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL G0513X 17" 2 HP EXTREME SERIES BANDSAW  
Product Dimensions:  
Weight.............................................................................................................................................................. 345 lbs.  
Length/Width/Height............................................................................................................................. 32 x 32 x 73 in.  
Foot Print (Length/Width)....................................................................................................................... 27 x 17-3/4 in.  
Shipping Dimensions:  
Type....................................................................................................................................................Wood Slat Crate  
Content............................................................................................................................................................ Machine  
Weight.............................................................................................................................................................. 414 lbs.  
Length/Width/Height............................................................................................................................. 31 x 20 x 81 in.  
Electrical:  
Switch............................................................................................................................................ On/Off Push Button  
Switch Voltage............................................................................................................................................... 110/220V  
Cord Length............................................................................................................................................................ 6 ft.  
Cord Gauge....................................................................................................................................................14 gauge  
Recommended Breaker Size................................................................................30 amps at 110V, 15 amps at 220V  
Plug.......................................................................................................................................................................... No  
Motors:  
Main  
Type.................................................................................................................. TEFC Capacitor Start Induction  
Horsepower.................................................................................................................................................2 HP  
Voltage.................................................................................................................................................110/220V  
Prewired......................................................................................................................................................220V  
Phase........................................................................................................................................................Single  
Amps........................................................................................................................................................20/10A  
Speed.................................................................................................................................................1725 RPM  
Cycle..........................................................................................................................................................60 Hz  
Number Of Speeds........................................................................................................................................... 1  
Power Transfer ...................................................................................................................................Belt Drive  
Bearings..................................................................................................Shielded and Permanently Lubricated  
Main Specifications:  
Operation  
Blade Speeds........................................................................................................................... 1700, 3500 FPM  
Table Tilt.............................................................................................................................Left 5, Right 45 deg.  
Cutting Capacities  
Height Capacity At Blade........................................................................................................................... 12 in.  
Overall Height Capacity..............................................................................................................................12 in.  
Throat Capacity Left of Blade...............................................................................................................16-1/4 in.  
Blade Information  
Standard Blade Length...................................................................................................................... 131-1/2 in.  
Blade Width Range.............................................................................................................................. 1/8 - 1 in.  
Upper Blade Guides........................................................................................................................ Ball Bearing  
Lower Blade Guides........................................................................................................................ Ball Bearing  
The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications.  
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.  
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G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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Table Information  
Table Length........................................................................................................................................ 23-5/8 in.  
Table Width..........................................................................................................................................17-1/4 in.  
Table Thickness.....................................................................................................................................1-1/2 in.  
Floor to Table Height............................................................................................................................37-1/2 in.  
Fence Information  
Locks in Front............................................................................................................................................... Yes  
Locks in Rear..................................................................................................................................................No  
Adjustable for Blade Lead.............................................................................................................................Yes  
Construction  
Table Construction...................................................................................................Precision Ground Cast Iron  
Rip Fence .................................................................. Cast Iron Fence with Extruded Aluminum Resaw Fence  
Base Construction......................................................................................................................... Formed Steel  
Body Construction......................................................................................................................... Formed Steel  
Upper Wheel........................................................................................................Computer Balanced Cast Iron  
Lower Wheel........................................................................................................Computer Balanced Cast Iron  
Tire Material...................................................................................................................................Polyurethane  
Wheel Cover ..........................................................................................................................Pre-Formed Steel  
Paint........................................................................................................................................... Powder Coated  
Other Related Information  
Wheel Diameter................................................................................................................................... 16-3/4 in.  
Wheel Width...........................................................................................................................................1-1/4 in.  
Number of Dust Ports........................................................................................................................................2  
Dust Port Size.............................................................................................................................................. 4 in.  
Mobile Base..............................................................................................................................................G7314  
Other Specifications:  
ISO Factory ...................................................................................................................................................ISO 9001  
Country Of Origin ..............................................................................................................................................Taiwan  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location ................................................................................................................ Label on Top Cover  
Assembly Time .................................................................................................................................................. 1 hour  
Features:  
Ball Bearing Blade Guides  
Quick Change Blade Release/Tensioner  
Magnifying Window Over Fence Scale  
Micro Adjusting Geared Table  
Height Scale Measurement  
Blade Tracking Window  
Hinged Wheel Covers  
Deluxe Cast Iron Fence with Extruded Aluminum Resaw Fence  
Miter Gauge  
Includes 1/2" Blade  
The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications.  
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.  
-5-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0514X Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL G0514X 19" 3 HP EXTREME SERIES BANDSAW  
Product Dimensions:  
Weight.............................................................................................................................................................. 383 lbs.  
Length/Width/Height............................................................................................................................. 36 x 32 x 76 in.  
Foot Print (Length/Width)................................................................................................................. 29-1/2 x 17-3/4 in.  
Shipping Dimensions:  
Type....................................................................................................................................................Wood Slat Crate  
Content............................................................................................................................................................ Machine  
Weight.............................................................................................................................................................. 460 lbs.  
Length/Width/Height............................................................................................................................. 21 x 33 x 85 in.  
Electrical:  
Switch.......................................................................................................Magnetic with Thermal Overload Protection  
Switch Voltage...................................................................................................................................................... 220V  
Cord Gauge....................................................................................................................................................14 gauge  
Recommended Breaker Size............................................................................................................................ 20 amp  
Plug.......................................................................................................................................................................... No  
Motors:  
Main  
Type.................................................................................................................. TEFC Capacitor Start Induction  
Horsepower.................................................................................................................................................3 HP  
Voltage........................................................................................................................................................220V  
Prewired......................................................................................................................................................220V  
Phase........................................................................................................................................................Single  
Amps.............................................................................................................................................................16A  
Speed.................................................................................................................................................1725 RPM  
Cycle..........................................................................................................................................................60 Hz  
Number Of Speeds........................................................................................................................................... 1  
Power Transfer ...................................................................................................................................Belt Drive  
Bearings..................................................................................................Shielded and Permanently Lubricated  
Main Specifications:  
Operation  
Blade Speeds........................................................................................................................... 1700, 3500 FPM  
Table Tilt.............................................................................................................................Left 5, Right 45 deg.  
Cutting Capacities  
Height Capacity At Blade........................................................................................................................... 12 in.  
Overall Height Capacity..............................................................................................................................12 in.  
Throat Capacity Left of Blade...............................................................................................................18-1/4 in.  
Blade Information  
Standard Blade Length.............................................................................................................................143 in.  
Blade Width Range........................................................................................................................1/8 - 1-1/4 in.  
Upper Blade Guides........................................................................................................................ Ball Bearing  
Lower Blade Guides........................................................................................................................ Ball Bearing  
The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications.  
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.  
-6-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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Table Information  
Table Length........................................................................................................................................ 26-3/4 in.  
Table Width................................................................................................................................................ 19 in.  
Table Thickness.....................................................................................................................................1-1/2 in.  
Floor to Table Height............................................................................................................................37-1/2 in.  
Fence Information  
Locks in Front............................................................................................................................................... Yes  
Locks in Rear..................................................................................................................................................No  
Adjustable for Blade Lead.............................................................................................................................Yes  
Construction  
Table Construction...................................................................................................Precision Ground Cast Iron  
Rip Fence .................................................................. Cast Iron Fence with Extruded Aluminum Resaw Fence  
Base Construction......................................................................................................................... Formed Steel  
Body Construction......................................................................................................................... Formed Steel  
Upper Wheel........................................................................................................Computer Balanced Cast Iron  
Lower Wheel........................................................................................................Computer Balanced Cast Iron  
Tire Material...................................................................................................................................Polyurethane  
Wheel Cover ..........................................................................................................................Pre-Formed Steel  
Paint........................................................................................................................................... Powder Coated  
Other Related Information  
Wheel Diameter................................................................................................................................... 18-7/8 in.  
Wheel Width...........................................................................................................................................1-1/4 in.  
Number of Dust Ports........................................................................................................................................2  
Dust Port Size.............................................................................................................................................. 4 in.  
Other Specifications:  
ISO Factory ...................................................................................................................................................ISO 9001  
Country Of Origin ..............................................................................................................................................Taiwan  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location ................................................................................................................ Label on Top Cover  
Assembly Time .................................................................................................................................................. 1 hour  
Features:  
Blade Tension Indicator  
Micro Adjusting Gear Table  
Height Scale Measurement  
Fence with Scale and Magnifying Window  
Deluxe Cast Iron Fence with Extruded Aluminum Resaw Fence  
Miter Gauge  
Quick Change Blade Release/Tensioning  
Rack and Pinion Upper Guide Adjustment  
Includes 3/4" Blade  
Hinged Wheel Covers  
The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications.  
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.  
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G0514X3 Machine Data Sheet  
MACHINE DATA  
SHEET  
Customer Service #: (570) 546-9663 · To Order Call: (800) 523-4777 · Fax #: (800) 438-5901  
MODEL G0514X3 19" 3 HP 3-PHASE EXTREME SERIES  
BANDSAW  
Product Dimensions:  
Weight.............................................................................................................................................................. 378 lbs.  
Length/Width/Height............................................................................................................................. 36 x 32 x 76 in.  
Foot Print (Length/Width)................................................................................................................. 29-1/2 x 17-3/4 in.  
Shipping Dimensions:  
Type....................................................................................................................................................Wood Slat Crate  
Content............................................................................................................................................................ Machine  
Weight.............................................................................................................................................................. 456 lbs.  
Length/Width/Height............................................................................................................................. 21 x 33 x 85 in.  
Electrical:  
Switch.......................................................................................................Magnetic with Thermal Overload Protection  
Switch Voltage...................................................................................................................................................... 220V  
Cord Gauge....................................................................................................................................................14 gauge  
Recommended Breaker Size............................................................................................................................ 10 amp  
Plug.......................................................................................................................................................................... No  
Motors:  
Main  
Type........................................................................................................................................... TEFC Induction  
Horsepower.................................................................................................................................................3 HP  
Voltage.................................................................................................................................................220/440V  
Prewired......................................................................................................................................................220V  
Phase.........................................................................................................................................................Three  
Amps.........................................................................................................................................................9/4.5A  
Speed.................................................................................................................................................1725 RPM  
Cycle..........................................................................................................................................................60 Hz  
Number Of Speeds........................................................................................................................................... 1  
Power Transfer ...................................................................................................................................Belt Drive  
Bearings..................................................................................................Shielded and Permanently Lubricated  
Main Specifications:  
Operation  
Blade Speeds........................................................................................................................... 1700, 3500 FPM  
Table Tilt.............................................................................................................................Left 5, Right 45 deg.  
Cutting Capacities  
Height Capacity At Blade........................................................................................................................... 12 in.  
Overall Height Capacity..............................................................................................................................12 in.  
Throat Capacity Left of Blade...............................................................................................................18-1/4 in.  
Blade Information  
Standard Blade Length.............................................................................................................................143 in.  
Blade Width Range........................................................................................................................1/8 - 1-1/4 in.  
Upper Blade Guides........................................................................................................................ Ball Bearing  
Lower Blade Guides........................................................................................................................ Ball Bearing  
The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications.  
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.  
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Table Information  
Table Length........................................................................................................................................ 26-3/4 in.  
Table Width................................................................................................................................................ 19 in.  
Table Thickness.....................................................................................................................................1-1/2 in.  
Floor to Table Height............................................................................................................................37-1/2 in.  
Fence Information  
Locks in Front............................................................................................................................................... Yes  
Locks in Rear..................................................................................................................................................No  
Adjustable for Blade Lead.............................................................................................................................Yes  
Construction  
Table Construction...................................................................................................Precision Ground Cast Iron  
Rip Fence .................................................................. Cast Iron Fence with Extruded Aluminum Resaw Fence  
Base Construction......................................................................................................................... Formed Steel  
Body Construction......................................................................................................................... Formed Steel  
Upper Wheel........................................................................................................Computer Balanced Cast Iron  
Lower Wheel........................................................................................................Computer Balanced Cast Iron  
Tire Material...................................................................................................................................Polyurethane  
Wheel Cover ..........................................................................................................................Pre-Formed Steel  
Paint........................................................................................................................................... Powder Coated  
Other Related Information  
Wheel Diameter................................................................................................................................... 18-7/8 in.  
Wheel Width...........................................................................................................................................1-1/4 in.  
Number of Dust Ports........................................................................................................................................2  
Dust Port Size.............................................................................................................................................. 4 in.  
Other Specifications:  
ISO Factory ...................................................................................................................................................ISO 9001  
Country Of Origin ..............................................................................................................................................Taiwan  
Warranty ............................................................................................................................................................ 1 Year  
Serial Number Location ................................................................................................................ Label on Top Cover  
Assembly Time .................................................................................................................................................. 1 hour  
Features:  
Blade Tension Indicator  
Micro Adjusting Gear Table  
Height Scale Measurement  
Fence with Scale and Magnifying Window  
Deluxe Cast Iron Fence with Extruded Aluminum Resaw Fence  
Miter Gauge  
Quick Change Blade Release/Tensioning  
Rack and Pinion Upper Guide Adjustment  
Includes 3/4" Blade  
The information contained herein is deemed accurate as of 2/9/2007 and represents our most recent product specifications.  
Due to our ongoing improvement efforts, this information may not accurately describe items previously purchased.  
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Identification  
M
K
J
L
N
A
I
G
B
H
C
F
E
D
Q
R
P
O
Figure 1. Bandsaw front view.  
Figure 2. Bandsaw back view.  
A. Tension Indicator Window  
B. ON/OFF Switch  
C. Rip Fence  
D. Fence Locking Lever  
E. Dust Port 4"  
L. Quick Release Blade Tension Lever  
M. Blade Tracking Knob  
N. Guide Post Lock Knob  
O. Dust Port 4"  
P. Motor  
F. Miter Gauge  
Q. Table Tilt Controls  
R. Lower Wheel Adjustment Control  
G. Blade Tension Handwheel  
H. Ball Bearing Roller Guides  
I. Guide Post  
J. Guide Post Handwheel  
K. Blade Tracking Window  
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SECTION 1: SAFETY  
For Your Own Safety, Read Instruction  
Manual Before Operating this Machine  
The purpose of safety symbols is to attract your attention to possible hazardous conditions. This  
manual uses a series of symbols and signal words which are intended to convey the level of  
importance of the safety messages. The progression of symbols is described below. Remember  
that safety messages by themselves do not eliminate danger and are not a substitute for proper  
accident prevention measures.  
Indicates an imminently hazardous situation which, if not avoided,  
WILL result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
COULD result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided,  
MAY result in minor or moderate injury. It may also be used to alert  
against unsafe practices.  
This symbol is used to alert the user to useful information about  
proper operation of the machine.  
NOTICE  
Safety Instructions for Machinery  
1. READ THROUGH THE ENTIRE MANUAL  
BEFORE STARTING MACHINERY.  
Machinery presents serious injury hazards  
to untrained users.  
4. ALWAYS USE HEARING PROTECTION  
WHEN OPERATING MACHINERY.  
Machinery noise can cause permanent  
hearing damage.  
5. WEAR PROPER APPAREL. DO NOT  
wear loose clothing, gloves, neckties, rings,  
or jewelry which may get caught in moving  
parts. Wear protective hair covering to con-  
tain long hair and wear non-slip footwear.  
2. ALWAYS USE ANSI APPROVED  
SAFETY GLASSES WHEN OPERATING  
MACHINERY. Everyday eyeglasses only  
have impact resistant lenses—they are  
NOT safety glasses.  
6. NEVER OPERATE MACHINERY WHEN  
TIRED, OR UNDER THE INFLUENCE OF  
DRUGS OR ALCOHOL. Be mentally alert  
at all times when running machinery.  
3. ALWAYS WEAR AN ANSI APPROVED  
RESPIRATOR WHEN OPERATING  
MACHINERY THAT PRODUCES DUST.  
Wood dust is a carcinogen and can cause  
cancer and severe respiratory illnesses.  
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Safety Instructions for Machinery  
7. ONLY ALLOW TRAINED AND PROP-  
17. REMOVE ADJUSTING KEYS AND  
ERLY SUPERVISED PERSONNEL TO  
OPERATE MACHINERY. Make sure  
operation instructions are safe and clearly  
understood.  
WRENCHES. Make a habit of checking for  
keys and adjusting wrenches before turn-  
ing machinery ON.  
18. CHECK FOR DAMAGED PARTS  
BEFORE USING MACHINERY. Check  
for binding and alignment of parts, broken  
parts, part mounting, loose bolts, and any  
other conditions that may affect machine  
operation. Repair or replace damaged  
parts.  
8. KEEP CHILDREN AND VISITORS AWAY.  
Keep all children and visitors a safe dis-  
tance from the work area.  
9. MAKE WORKSHOP CHILD PROOF. Use  
padlocks, master switches, and remove  
start switch keys.  
19. USE RECOMMENDED ACCESSORIES.  
Refer to the instruction manual for recom-  
mended accessories. The use of improper  
accessories may cause risk of injury.  
10. NEVER LEAVE WHEN MACHINE IS  
RUNNING. Turn power OFF and allow all  
moving parts to come to a complete stop  
before leaving machine unattended.  
20. DO NOT FORCE MACHINERY. Work at  
the speed for which the machine or acces-  
sory was designed.  
11. DO NOT USE IN DANGEROUS  
ENVIRONMENTS. DO NOT use machin-  
ery in damp, wet locations, or where any  
flammable or noxious fumes may exist.  
21. SECURE WORKPIECE. Use clamps or  
a vise to hold the workpiece when practi-  
cal. A secured workpiece protects your  
hands and frees both hands to operate the  
machine.  
12. KEEP WORK AREA CLEAN AND WELL  
LIT. Clutter and dark shadows may cause  
accidents.  
22. DO NOT OVERREACH. Keep proper foot-  
13. USE A GROUNDED EXTENSION CORD  
RATEDFORTHEMACHINEAMPERAGE.  
Undersized cords overheat and lose power.  
Replace extension cords if they become  
damaged. DO NOT use extension cords  
for 220V machinery.  
ing and balance at all times.  
23. MANY MACHINES WILL EJECT THE  
WORKPIECETOWARDTHEOPERATOR.  
Know and avoid conditions that cause the  
workpiece to "kickback."  
14. ALWAYS DISCONNECT FROM POWER  
24. ALWAYS LOCK MOBILE BASES  
(IF USED) BEFORE OPERATING  
MACHINERY.  
SOURCE  
BEFORE  
SERVICING  
MACHINERY. Make sure switch is in OFF  
position before reconnecting.  
25. BE AWARE THAT CERTAIN DUST MAY  
BE HAZARDOUS to the respiratory sys-  
tems of people and animals, especially  
fine dust. Make sure you know the hazards  
associated with the type of dust you will be  
exposed to and always wear a respirator  
approved for that type of dust.  
15. MAINTAIN MACHINERY WITH CARE.  
Keep blades sharp and clean for best and  
safest performance. Follow instructions for  
lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE  
AND WORK CORRECTLY BEFORE  
USING MACHINERY.  
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Additional Safety Instructions for Bandsaws  
1. BLADE CONDITION. Do not operate with  
dull, cracked or badly worn blade. Dull  
blades require more effort to use and are  
difficult to control. Inspect blades for cracks  
and missing teeth before each use, and  
replace as required.  
7. BLADE SPEED. Allow blade to reach full  
speed before cutting.  
8. LEAVING WORK AREA. Never leave a  
machine running and unattended. Allow the  
bandsaw to come to a complete stop be-  
fore you leave it unattended.  
2. HAND PLACEMENT. Never position fin-  
gers or thumbs in line with the cut. Serious  
personal injury could occur.  
9. FEED RATE. Always feed stock evenly  
and smoothly. DO NOT force or twist blade  
while cutting, especially when sawing small  
radii.  
3. GUARDS. Do not operate this bandsaw  
without the blade guard in place or with the  
doors open.  
10. WORKPIECE MATERIAL. This machine  
is designed to cut wood only. It is not  
designed to cut metal or use cutting fluid.  
4. BLADE REPLACEMENT. When replacing  
blades, make sure teeth face toward the  
workpiece and the blade is properly ten-  
sioned before operating.  
11. MAINTENANCE/SERVICE. All inspec-  
tions, adjustments, and maintenance are  
to be done with the power OFF and the  
plug removed from the outlet. Wait for all  
moving parts to come to a complete stop.  
5. WORKPIECE HANDLING. Never hold  
small workpieces with your fingers during  
a cut. Always support/feed the workpiece  
with push stick, table support, vise, or  
some type of clamping fixture.  
12. BLADE CONTROL. Do not attempt to  
stop or slow the blade with your hand or  
a workpiece. Allow the blade to stop on its  
own, unless your machine is equipped with  
a brake.  
6. CUTTING TECHNIQUES. Plan your cuts  
so you always cut out of the wood. DO  
NOT back the workpiece away from the  
blade while the saw is running. If you need  
to back the work out, turn the bandsaw  
OFF and wait for the blade to come to a  
complete stop, and DO NOT twist or put  
excessive stress on the blade while back-  
ing work away.  
13. EXPERIENCING DIFFICULTIES. If at  
any time you are experiencing difficulties  
performing the intended operation, stop  
using the machine! Contact our Technical  
Support Department at (570) 546-9663.  
No list of safety guidelines can be complete.  
Every shop environment is different. Always  
consider safety first, as it applies to your  
individual working conditions. Use this and  
other machinery with caution and respect.  
Failure to do so could result in serious per-  
sonal injury, damage to equipment, or poor  
work results.  
Like all machinery there is potential danger  
when operating this machine. Accidents are  
frequently caused by lack of familiarity or  
failure to pay attention. Use this machine  
with respect and caution to lessen the pos-  
sibility of operator injury. If normal safety  
precautions are overlooked or ignored, seri-  
ous personal injury may occur.  
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SECTION 2: CIRCUIT REQUIREMENTS  
Plug Type  
Operation  
The cord set enclosed does not have a plug as  
the style of plug you require will depend upon  
the type of service you currently have or plan to  
install. We recommend using the following plugs  
for your machine on a dedicated circuit only (see  
Serious personal injury could occur if you  
connect the machine to the power source  
Figures 3–6 for examples):  
before you have completed the set up pro-  
cess. DO NOT connect the machine to the  
power source until instructed to do so.  
G0513X at 220V....................... NEMA 6-15 Plug  
G0513X at 110V* ..................... NEMA 5-30 Plug  
G0514X .................................... NEMA 6-20 Plug  
G0514X3 at 220V ..................NEMA L15-20 Plug  
G0514X3 at 440V**................NEMA L16-20 Plug  
Amperage Draw  
The motor for your machine may draw the follow-  
ing amps at maximum load.  
G0513X at 220V Single-Phase............. 10 Amps  
G0513X at 110V* .................................. 20 Amps  
G0514X at 220V Single-Phase............. 16 Amps  
G0514X3 at 220V 3-Phase..................... 9 Amps  
G0514X3 at 440V 3-Phase** ............... 4.5 Amps  
Circuit Requirements  
We recommend connecting this machine to a  
dedicated circuit with a verified ground, using the  
circuit breaker size given below. Never replace a  
circuit breaker with one of higher amperage with-  
out consulting a qualified electrician to ensure  
compliance with wiring codes. If you are unsure  
about the wiring codes in your area or you  
plan to connect your machine to a shared cir-  
cuit, you may create a fire hazard—consult a  
qualified electrician to reduce this risk.  
Figure 3. NEMA 6-15 plug and receptacle.  
G0513X at 220V.............15 Amp Circuit Breaker  
G0513X at 110V* ...........30 Amp Circuit Breaker  
G0514X ..........................20 Amp Circuit Breaker  
G0514X3 at 220V...........15 Amp Circuit Breaker  
G0514X3 at 440V**........15 Amp Circuit Breaker  
* To run on 110V, you MUST rewire the motor.  
Refer to the wiring diagram on Page 54.  
** To run on 440V, you must rewire the motor  
and replace the 220V magnetic switch assem-  
bly with the 440V magnetic switch assembly  
(Part #P0514X3161A). Refer to the wiring dia-  
gram on Page 58 for wiring details.  
Figure 4. NEMA 5-30 plug and receptacle.  
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Grounding  
In the event of an electrical short, grounding  
reduces the risk of electric shock. The grounding  
wire in the power cord must be properly connect-  
ed to the grounding prong on the plug; likewise,  
the outlet must be properly installed and ground-  
ed. All electrical connections must be made in  
accordance with local codes and ordinances.  
Extension Cords  
Figure 5. NEMA 6-20 plug and receptacle.  
We do not recommend the use of extension  
cords. Instead, arrange the placement of your  
equipment and the installed wiring to eliminate  
the need for extension cords.  
If you find it absolutely necessary to use an exten-  
sion cord with your machine, the extension cord  
must also contain a ground wire and plug pin.  
110V Operation  
Use at least a 10 gauge cord that does not exceed  
50 feet in length!  
Figure 6. NEMA L15-20 plug and receptacle.  
220V Operation  
Use at least a 12 gauge cord that does not exceed  
50 feet in length!  
440V Operation  
Do not use an extension cord with 440V!  
Phase Converter  
When using a phase converter for 3-phase, the  
power from the manufactured power leg (some-  
times called the wild wire) can fluctuate. Connect  
the manufactured power leg to the S terminal to  
prevent damage. The wire from the S terminal can  
handle some fluctuation because it goes directly  
to the motor. The power going to the R and T ter-  
minals must be consistent to prevent damage.  
This machine must have a ground prong in  
the plug to help ensure that it is grounded.  
DO NOT remove ground prong from plug  
to fit into a two-pronged outlet! If the plug  
will not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
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SECTION 3: SET UP  
Set Up Safety  
Items Needed for  
Set Up  
The following items are needed to complete the  
set up process, but are not included with your  
machine:  
This machine presents  
serious injury hazards  
to untrained users. Read  
through this entire manu-  
al to become familiar with  
the controls and opera-  
tions before starting the  
machine!  
DESCRIPTION  
Qty  
Safety Glasses (for each person) .............. 1  
Machinist's Square..................................... 1  
Feeler Gauge 0.016".................................. 1  
Straightedge............................................... 1  
Fine Ruler................................................... 1  
Dust Collector............................................. 1  
Dust Hoses 4" ............................................ 2  
Hose Clamps.............................................. 2  
Forklift......................................................... 1  
1000 Lb Capacity Chain or Strap w/Hook.. 1  
Wear safety glasses dur-  
ing the entire set up pro-  
cess!  
Unpacking  
This is an extremely  
heavy machine. Serious  
personal injury may  
occur if safe moving  
methods are not fol-  
lowed. To be safe, you  
will need assistance and  
a forklift or pallet jack  
when moving the ship-  
ping crate.  
The Model G0513X/G0514X/G0514X3 was care-  
fully packed when it left our warehouse. If you  
discover the machine is damaged after you  
have signed for delivery, please immediately call  
Customer Service at (570) 546-9663 for advice.  
Save the containers and all packing materials for  
possible inspection by the carrier or its agent.  
Otherwise, filing a freight claim can be difficult.  
When you are completely satisfied with the con-  
dition of your shipment, you should inventory the  
contents.  
Unsupervised children and  
visitors inside your shop  
could cause serious per-  
sonal injury to themselves.  
Lock all entrances to the  
shop when you are away and  
DO NOT allow unsupervised  
children or visitors in your  
shop at any time!  
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Inventory  
C
B
After all the parts have been removed from the  
crate, you should have the following items:  
Crate Contents (Figure 7 & 8):  
Qty  
A. Bandsaw (not shown)................................. 1  
B. Table........................................................... 1  
C. Miter Gauge................................................ 1  
D. Back Square Tube...................................... 1  
E. Resaw Fence ............................................. 1  
F. Front Rail ................................................... 1  
G. Fence Assembly......................................... 1  
Figure 7. Bandsaw components.  
Hardware and Tools:  
Qty  
Eye Bolt M10-1.5 (may be installed).......... 1  
Flat Washers 8mm  
E
(Table, Pos. Stop, Fence) .......................... 7  
Lock Washers 8mm (Table)....................... 4  
Hex Bolts M8-1.25 x 16 (Table) ................. 4  
Hex Bolt M8-1.25 x 90 (Pos. Stop) ............ 1  
Hex Nuts M8-1.25 (Pos. Stop, Fence)....... 2  
Table Pin .................................................... 1  
Table Insert ................................................ 1  
Cap Screws M6-1 x 16 (Fence) ................. 2  
Hex Bolts M6-1 x 20 (Fence) ..................... 2  
Fence Handle M8-1.25 x 22 (Fence) ......... 1  
Lock Washers 6mm (Fence)...................... 2  
Flat Washers 6mm (Fence)........................ 2  
Rail Pad M6 x 18 (Fence) .......................... 1  
Hex Nut M6-1 (Fence)................................ 1  
Lock Handle M8-1.25 x 44 (Fence)............ 1  
Moving Plate (Fence)................................. 1  
Hex Wrench 5mm & 8mm.....................1 Ea  
Open End Wrench 10 x 13mm................... 1  
D
G
F
Figure 8. Fence components.  
In the event that any nonproprietary parts are  
missing (e.g. a nut or a washer), we would be  
glad to replace them, or for the sake of expedi-  
ency, replacements can be obtained at your local  
hardware store.  
NOTICE  
Some hardware/fasteners on the inventory  
list may arrive pre-installed on the machine.  
Check these locations before assuming that  
any items from the inventory list are miss-  
ing.  
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Hardware Recognition Chart  
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Clean Up  
Site Considerations  
The unpainted surfaces are coated with a waxy  
oil to protect them from corrosion during ship-  
ment. Remove this protective coating with a sol-  
vent cleaner or citrus-based degreaser such as  
Grizzly’s G7895 Degreaser. To clean thoroughly,  
some parts may need to be removed. For opti-  
mum performance from your machine, make  
sure you clean all moving parts or sliding  
contact surfaces that are coated. Avoid chlo-  
rine-based solvents, such as acetone or brake  
parts cleaner, as they may damage painted sur-  
faces should they come in contact. Always follow  
the manufacturer’s instructions when using any  
type of cleaning product.  
Floor Load  
Refer to the Machine Data Sheet for the weight  
and footprint specifications of your machine.  
Some floors may require additional reinforcement  
to support both the machine and operator.  
Working Clearances  
Consider existing and anticipated needs, size of  
material to be processed through each machine,  
and space for auxiliary stands, work tables or  
other machinery when establishing a location for  
your new machine. See Figures 9 & 10 for the  
minimum working clearances.  
Gasoline and petroleum  
products have low flash  
points and could cause  
an explosion or fire if  
used to clean machinery.  
DO NOT use gasoline or  
petroleum products to  
clean the machinery.  
 
 
Many of the solvents  
commonly used to clean  
machinery can be toxic  
when inhaled or ingest-  
ed. Lack of ventilation  
while using these sol-  
vents could cause seri-  
ous personal health risks  
or fire. Take precautions  
from this hazard by only  
using cleaning solvents  
in a well ventilated area.  
Figure 9. G0513X minimum working clearances.  
 
 
Figure 10. G0514X and G0514X3 minimum  
working clearances.  
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Moving & Placing  
Base Unit  
Mounting  
We recommend mounting your new machine to  
the floor. Because floor materials may vary, floor  
mounting hardware is not included. You may also  
mount your machine to a mobile base that has  
wheel locking or wheel retracting capabilities that  
keep the mobile base from rolling when not in  
use.  
This is an extremely heavy machine. Serious  
personal injury may occur if safe moving  
methods are not followed. To be safe, you  
will need assistance and a forklift or a hoist  
when removing the machine from the crate.  
Use a chain or a lifting strap with a minimum  
of 1000 lbs. lifting capacity. If the chain or  
lifting strap breaks, serious personal injury  
may occur.  
Bolting to Concrete Floors  
Lag shield anchors with lag bolts (Figure 12) and  
anchor studs (Figure 13) are two popular meth-  
ods for anchoring an object to a concrete floor.  
We suggest you research the many options and  
methods for mounting your machine and choose  
the best that fits your specific application.  
Special care should be taken when moving this  
bandsaw. Only use the following methods to lift or  
move this bandsaw.  
To move and place the bandsaw:  
1. Use a forklift to move the bandsaw on the  
pallet to its final location.  
2. Unbolt the bandsaw from the pallet.  
3. Install the eye bolt shown in Figure 11 if it is  
not already installed (make sure it is threaded  
all the way in), then place the lifting hook  
through the eye bolt and lift slowly with a  
forklift.  
Figure 12. Typical lag shield anchor and bolt.  
4. Remove the pallet and slowly set the bandsaw  
into position.  
Figure 13. Typical anchor stud.  
NOTICE  
Anchor studs are stronger and more per-  
manent alternatives to lag shield anchors;  
however, they will stick out of the floor,  
which may cause a tripping hazard if you  
decide to move your machine.  
Figure 11. Lifting the bandsaw.  
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3. Open the upper and lower wheel covers, and  
Table  
slide the blade off of both wheels.  
The table is heavy and requires two people to lift  
it onto the trunnions. The saw blade should also  
be removed to make table installation easier.  
Personal injury may occur  
if the table is lifted without  
assistance. Get help when  
installing the table.  
Components and Hardware Needed:  
Qty  
Table.................................................................. 1  
Hex Bolts M8-1.25 x 16..................................... 4  
Lock Washers 8mm........................................... 4  
Flat Washers 8mm ............................................ 4  
Table Pin ........................................................... 1  
Table Insert ....................................................... 1  
4. With the help of another person, lift the table  
onto the trunnions.  
5. Secure the table to the trunnions as shown  
in Figure 15 with the supplied hex bolts and  
washers.  
To install the table:  
1. Loosen blade tension by rotating the quick  
release tension lever clockwise as shown in  
Figure 14.  
Trunnions  
Loosen  
Tighten  
Figure 15. Mounting the table.  
6. With the blade teeth pointing downward, slide  
the blade through the table slot.  
Figure 14. Quick release tension lever.  
7. Slide the blade through the upper and lower  
blade guides, and mount it over the upper  
and lower wheels.  
2. Adjust the upper and lower blade guides  
away from the blade. Refer to Adjusting  
Blade Guide Bearings on Page 29 for more  
details.  
8. Tighten the quick release tension lever, then  
install the table insert and table pin.  
9. Keep the upper and lower blade guides  
adjusted away from the blade until the blade  
tracking and tension have been adjusted.  
All saw blades are dan-  
gerous and may cause  
personal injury or death.  
Wearleathergloveswhen  
handling.  
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4. Spin the upper wheel by hand at least three  
times and watch how the blade rides on the  
crown of the wheel. Refer to Figure 17 for an  
illustration of this concept.  
Blade Tracking  
If the blade rides in the center of the  
upper wheel and is centered on the peak  
of the wheel crown, then the bandsaw is  
already tracked properly and no further  
adjustments are needed at this time.  
Personal injury or death  
can occur if the machine  
starts while your hand  
is touching the bandsaw  
wheel during tracking  
adjustments. Disconnect  
power from the bandsaw  
before performing blade  
tracking adjustments.  
If the blade does not ride in the center  
of the upper wheel and is not centered  
on the peak of the wheel crown, then  
continue with the following steps.  
The blade tracking is primarily affected by the  
tilt of the upper wheel, also known as "Center  
Tracking"; and the alignment of both wheels, also  
known as "Coplanar Tracking." (For Coplanar  
Tracking, see the Wheel Alignment instructions  
on Page 51.)  
The cast iron spokes may have sharp edges  
and the blade teeth may extend beyond the  
edge of the wheel, creating a laceration  
hazard. Be careful when turning the wheels  
by hand.  
The wheels on this bandsaw were aligned at the  
factory, so Center Tracking is the only adjust-  
ment that needs to be performed when the saw  
is new.  
Blade Centered  
on Peak of Crown  
To center track the blade:  
Blade  
Centered  
on Wheel  
1. DISCONNECT BANDSAW FROM POWER!  
2. Make sure the upper and lower blade guides  
are adjusted away from the blade.  
3. Engage the quick tension lever and turn the  
blade tension handwheel until the tension  
scale (Figure 16) reads between 4 and 6.  
CENTER TRACKING  
Figure 17. Center tracking profiles.  
Blade Tension  
Scale  
Blade Tension  
Handwheel  
Figure 16. Blade tensioning controls.  
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5. Loosen the lock lever (Figure 18) so that the  
Positive Stop  
blade tracking knob can rotate.  
Personal injury or death  
can occur if the bandsaw  
starts during table adjust-  
ments. Disconnect power  
from the bandsaw before  
performing table adjust-  
ments.  
Blade Tracking  
Knob  
The positive stop allows the table to be quickly  
and accurately returned to the horizontal (0˚)  
position after being adjusted to a different angle.  
Lock Lever  
Figure 18. Blade tracking controls.  
Components and Hardware Needed:  
Hex Bolt M8-1.25 x 90....................................... 1  
Hex Nut M8-1.25 ............................................... 1  
Qty  
6. Spin the upper wheel with one hand and  
rotate the tracking control knob with the other  
hand to make the blade rides in the center of  
the bandsaw wheel tire.  
To install the positive stop:  
7. Tighten the tracking control lock knob and  
1. Thread the M8-1.25 hex nut halfway onto  
the M8-1.25 x 90 hex bolt (this is the positive  
stop bolt).  
close the upper wheel cover.  
For the best performance from your saw, regularly  
maintain proper tracking of the blade.  
2. Thread the positive stop bolt into the thread-  
ed hole on bandsaw body as shown in  
Figure 19.  
NOTICE  
Changes in the blade tension may change  
the blade tracking.  
Positive Stop  
Figure 19. Installed positive stop bolt.  
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To set the positive stop:  
Dust Collection  
1. DISCONNECT BANDSAW FROM POWER!  
2. Adjust the blade tension until the mark on the  
blade tension scale is between 4 and 6.  
DO NOT operate this bandsaw without an  
adequate dust collection system. This saw  
creates substantial amounts of wood dust  
while operating. Failure to use a dust collec-  
tion system can result in short and long-term  
respiratory illness.  
3. Loosen the hex nut that locks the positive  
stop bolt in place.  
4. Raise the guide post and place a machinist’s  
square on the table next to the side of the  
blade as illustrated in Figure 20. Adjust the  
table square with the blade, then secure with  
the table tilt knobs.  
Recommended CFM at Each Dust Port: 400  
Do not confuse this CFM recommendation with  
the rating of the dust collector. To determine the  
CFM at the dust port, you must take into account  
many variables, including the CFM rating of the  
dust collector, the length of hose between the  
dust collector and the machine, the amount of  
branches or wyes, and the amount of other open  
lines throughout the system. Explaining this cal-  
culation is beyond the scope of this manual. If you  
are unsure of your system, consult an expert or  
purchase a good dust collection "how-to" book.  
To connect a dust collection hose:  
1. Fit a 4" dust hose over each dust port, as  
shown in Figure 21, and secure in place with  
a hose clamp.  
Figure 20. Squaring table to blade.  
5. Adjust the positive stop bolt to the table and  
secure it by tightening the hex nut against  
the trunnion bracket.  
2. Tug each hose to make sure it does not  
come off. Note: A tight fit is necessary for  
proper performance.  
6. Check the adjustment for accuracy once you  
have tightened the hex nut.  
7. Loosen the screw on the pointer, but do not  
remove it.  
8. Align the tip of the pointer with the 0˚ mark on  
the table tilt scale.  
9. Tighten the screw on the pointer so that the  
pointer is locked in place.  
Figure 21. Dust hose attached to dust port.  
3. Attach the dust hoses to a dust collector.  
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3. Install an M8-1.25 hex nut on the fence  
handle, then thread the handle into the fence  
assembly (Figure 23). Tighten the hex nut  
against the fence pivot block to secure the  
handle.  
Installing Fence  
Components and Hardware Needed:  
Qty  
Fence Assembly................................................ 1  
Back Square Tube............................................. 1  
Front Rail .......................................................... 1  
Resaw Fence..................................................... 1  
Cap Screws M6-1 x 16...................................... 2  
Hex Bolts M6-1 x 20.......................................... 2  
Lock Washers 6mm........................................... 2  
Flat Washers 6mm ............................................ 2  
Fence Handle M8-1.25 x 22.............................. 1  
Hex Nut M8-1.25 ............................................... 1  
Rail Pad M6-1 x 18............................................ 1  
Hex Nut M6-1 .................................................... 1  
Flat Washer 8mm.............................................. 1  
Lock Handle M8-1.25 x 44 ................................ 1  
Moving Plate...................................................... 1  
Pivot Block  
Hex  
Nut  
Figure 23. Handle installed on fence assembly.  
To install the fence:  
4. Thread the M6-1 hex nut onto the rail pad,  
then thread the rail pad into the fence (see  
Figure 24).  
1. Attach the back square tube to the table with  
the cap screws as shown in Figure 22.  
2. Attach the front rail with the hex bolts, lock  
washers, and flat washers as shown in  
Figure 22.  
Rear View  
Figure 24. Installed rail pad.  
5. Place the 8mm flat washer on the lock han-  
dle, slide it through the hole in the fence, then  
thread the moving plate onto the end of the  
lock handle threads.  
Front View  
Figure 22. Rail installation.  
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6. Slide the resaw fence over the moving plate,  
as shown in Figure 25, so the moving plate  
fits inside the channel of the resaw fence.  
Test Run  
Once the assembly is complete and you have  
finished the Blade Tracking procedure, you  
need to test run the machine to continue with the  
remainder of the adjustments.  
Resaw Fence  
If, during the test run, you cannot easily locate  
the source of an unusual noise or vibration, stop  
using the machine immediately, then contact our  
service department for further assistance.  
Lock Handle  
Moving  
Plate  
Wear safety glasses dur-  
ing the entire test run  
process. Failure to com-  
ply may result in serious  
personal injury.  
Figure 25. Attaching resaw fence to standard  
fence.  
7. Tighten the lock handle.  
To test run the machine:  
8. Pull the fence handle up and place the fence  
assembly on the fixed rail as shown in Figure  
26.  
1. Make sure that you have completed the  
Blade Tracking procedure before continu-  
ing.  
2. Make sure that the blade guides are adjusted  
as far away from the blade as possible, and  
that the blade is not touching the table or  
table insert.  
3. Refer to CIRCUIT REQUIREMENTS on Page  
14, and connect the plug to the power cord.  
4. Make sure that any tools or foreign objects  
have been removed from the machine.  
5. Plug the machine into the power source.  
6. Turn the bandsaw ON.  
Figure 26. Correctly installed fence.  
9. Push the fence handle down to lock the fence  
7. Listen to and watch the bandsaw for abnor-  
mal noises or actions. The bandsaw should  
run smoothly with little or no vibration or  
rubbing noises. Strange or unusual noises  
MUST be investigated and corrected before  
operating the machine further—always turn  
OFF and unplug the machine when investi-  
gating or correcting potential problems.  
assembly in place.  
10. Adjust the rail pad until there is an even gap  
between the bottom of the fence and the  
table, then tighten the hex nut against the  
fence.  
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Tensioning Blade  
Adjusting Support  
Bearings  
A properly tensioned blade is essential for mak-  
ing accurate cuts and is required before mak-  
ing many bandsaw adjustments. (Everytime you  
replace the blade, you should perform this proce-  
dure because all blades tension differently.)  
NOTICE  
Whenever changing a blade or adjusting ten-  
sion and tracking, the upper and lower blade  
support bearings and blade guide bearings  
must be properly adjusted before cutting  
operations.  
To tension the bandsaw blade:  
1. Complete the Test Run procedure and make  
sure the blade is tracking properly.  
The support bearings are positioned behind  
the blade for support during cutting operations.  
Proper adjustment of the support bearings is an  
important part of making accurate cuts and also  
keeps the blade teeth from coming in contact with  
the guide bearings while cutting.  
2. Raise the upper blade guide assembly as  
high as it will go, and adjust the upper and  
lower guide blocks as far away from the  
blade as possible. Note: This procedure will  
NOT work if the guide blocks have any con-  
tact with the blade.  
To adjust the upper support bearings:  
3. Engage the quick tension lever to the tight-  
ened position and turn the blade tension  
handwheel until the tension scale reads  
between 4 and 6.  
1. DISCONNECT BANDSAW FROM POWER!  
2. Make sure the blade is tracking properly and  
that it is correctly tensioned.  
4. Turn the bandsaw ON.  
3. Familiarize yourself with the upper support  
bearing controls shown in Figure 27.  
5. Slowly release the tension one quarter of a  
turn at a time. When you see the bandsaw  
blade start to flutter, stop decreasing the ten-  
sion.  
Guide Block  
Assembly  
Cap Screw  
Support  
Bearing Cap  
6. Now, slowly increase the tension until the  
blade stops fluttering, then tighten the ten-  
sion another quarter turn.  
Screw  
7. Look at what the tension gauge reads and  
use that as a guide for tensioning that blade  
in the future. Note: Always detension the  
blade after use to increase blade life and  
reduce strain on the bandsaw components.  
Support Bearing  
Adjustment  
Shaft Cap Screw  
8. Re-adjust the blade tracking as instructed on  
Page 22.  
Figure 27. Upper support bearing controls.  
4. Loosen the guide block assembly cap screw  
and rotate the blade guide assembly side-to-  
side, until the blade is perpendicular with the  
face of the support bearing as illustrated in  
Figure 28.  
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Note: For a quick gauge, fold a dollar bill in half  
twice (four thicknesses of a dollar bill is approxi-  
mately 0.016") and place it between the support  
bearing and the blade as shown in Figure 30.  
Bandsaw  
Blade  
Support  
Bearing  
Top View  
Figure 28. Blade should be perpendicular (90˚)  
to the face of the support bearing.  
5. Tighten the assembly cap screw.  
6. Loosen the cap screw on the support bearing  
Figure 30. Dollar bill folded twice to make an  
adjustment shaft.  
approximate 0.016" gauge.  
7. Place a 0.016" feeler gauge between the  
support bearing and the blade, and position  
the bearing 0.016" away from the back of the  
blade as illustrated in Figure 29.  
8. Tighten the cap screw to keep the support  
bearing locked in place.  
To adjust the lower support bearings:  
1. DISCONNECT BANDSAW FROM POWER!  
0.016" Gap  
2. Make sure that the blade is tracking properly  
and is correctly tensioned.  
3. Familiarize yourself with the lower support  
bearing controls shown in Figure 31.  
Support  
Bearing  
Support  
Bearing  
Adjustment  
Shaft Cap  
Screw  
Blade  
Figure 29. Blade should be aligned approxi-  
mately 0.016" away from the bearing edge.  
Support  
Bearing  
Guide Block  
Assembly Cap Screw  
Figure 31. Lower support bearing controls.  
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3. Familiarize yourself with the blade guide con-  
trols shown in Figure 32.  
4. Check to make sure the guide block assem-  
bly is perpendicular with the face of the sup-  
port bearing as illustrated in Figure 28.  
Blade  
Guide  
Bearings  
Lateral  
Adjustment  
Rod Cap  
Screw  
—If the guide block assembly is perpen-  
dicular to the face of the support bearing,  
continue on to the next step.  
—If the guide block assembly is not per-  
pendicular to the support bearing, loosen  
the guide block assembly cap screws and  
rotate the blade guide assembly side-to-  
side until the blade is perpendicular with  
the face of the support bearing, then re-  
tighten the cap screws. Note: The table  
must be re-aligned with the blade after the  
lower guide block assembly is adjusted.  
Refer to Page 30.  
Bearing Rotation  
Adjustment Cap  
Screw  
Knurled  
Knob  
Figure 32. Blade guide controls.  
5. Loosen the cap screw on the support bearing  
4. Loosen the cap screw on the lateral adjust-  
ment rod and adjust the blade guides until  
the edges of the bearings are 1/16" behind the  
blade gullets as illustrated in Figure 33.  
adjustment shaft.  
6. Place a 0.016" feeler gauge between the  
support bearing and the blade, and position  
the bearing 0.016" away from the back of the  
blade as illustrated in Figure 29 or use a dol-  
lar bill as shown in Figure 30.  
Note: The 1/16" spacing is ideal, although with  
larger blades it may not be possible. In such  
cases, adjust the guide bearings as far for-  
ward as possible to the blade gullets, and still  
maintain the proper support bearing spacing  
adjustment.  
7. Tighten the cap screw to keep the support  
bearing locked in place.  
Adjusting Blade  
Guide Bearings  
The blade guides provide side-to-side support to  
help keep the blade straight while cutting. The  
blade guides are designed to be adjusted in two  
ways—forward/backward and side-to-side.  
Blade  
Gullet  
To adjust the upper and lower blade guides:  
1. Make sure the blade is tracking properly and  
Figure 33. Lateral adjustment of blade guides.  
that it is correctly tensioned.  
2. DISCONNECT BANDSAW FROM POWER!  
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Aligning Table  
NOTICE  
Make sure that the blade teeth will not con-  
tact the guide bearings when the blade is  
against the rear support bearing during the  
cut or the blade teeth will be ruined.  
To ensure cutting accuracy when the table is first  
installed, the table should be aligned so that the  
miter slot is parallel to the bandsaw blade. This  
procedure works best with a 34" blade installed.  
5. Tighten the cap screw on the lateral adjust-  
ment rod.  
To align the table so the miter slot is parallel  
to the bandsaw blade:  
6. Loosen the bearing rotation adjustment cap  
screws.  
1. Make sure that the blade is tracking prop-  
erly and that it is correctly tensioned.  
7. Rotate the knurled knob to position the  
bearings 0.004" away from the blade. Note:  
0.004" is approximately the thickness of a  
dollar bill.  
2. DISCONNECT BANDSAW FROM POWER!  
3. Loosen the trunnion bolts that secure the  
trunnions to the table.  
8. Tighten the cap screw to lock the blade guide  
bearings in position.  
4. Place an accurate straightedge along the  
blade. The straightedge should lightly touch  
both the front and back of the blade. Note:  
Make sure the straightedge does not go  
across a tooth.  
9. Repeat this procedure for the lower guides.  
NOTICE  
Whenever changing a blade or adjusting ten-  
sion and tracking, the upper and lower blade  
support bearings and guide bearings must  
be properly adjusted before cutting opera-  
tions.  
5. Use a fine ruler to gauge the distance  
between the straightedge and the miter slot.  
The distance you measure should be the  
same at both the front and the back of the  
table (see Figure 34).  
6. Adjust the table as needed for proper align-  
ment.  
7. Tighten the trunnion bolts.  
Figure 34. Measuring for miter slot to be parallel  
with blade.  
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Aligning Fence  
Miter Gauge  
To ensure cutting accuracy when the fence is first  
installed, the fence should be aligned with the  
miter slot.  
The miter gauge needs to be calibrated to the  
blade when it is first mounted in the miter slot.  
To calibrate the miter gauge:  
To align the fence parallel with the miter slot:  
1. Use a machinist's square with one edge  
against the face of the miter gauge and the  
other against the blade face as shown in  
Figure 36.  
1. If the fence is mounted on the left-hand side  
of the blade, remove it and remount it next to  
the miter slot.  
2. Loosen the four cap screws located on the  
top face of the fence (Figure 35).  
Figure 36. Squaring miter gauge to blade.  
2. Loosen the lock knob on the miter gauge and  
adjust it flush with the edge of the square.  
Figure 35. Four fence cap screws.  
3. Tighten the lock knob, and verify the setting.  
3. Adjust the fence face parallel with the edge of  
the miter slot.  
Note: Sometimes the tightening procedure  
can affect the adjustment.  
4. Tighten the four cap screws, being careful not  
to move the fence.  
4. Loosen the screw that secures the angle  
pointer and adjust the pointer to the 0˚ mark  
on the scale.  
NOTICE  
Adjusting the fence parallel to the miter slot  
does not guarantee straight cuts. The miter  
slot may need to be adjusted parallel to  
the side of the blade. Refer to the "Aligning  
Table" instructions.  
5. Retighten the screw that secures the angle  
pointer.  
-31-  
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SECTION 4: OPERATIONS  
Operation Safety  
Overview  
The bandsaw is one of the most versatile wood  
cutting tools in the shop. It is capable of perform-  
ing many different cutting functions including:  
Damage to your eyes, lungs, and ears could  
result from using this machine without  
proper protective gear. Always wear safety  
glasses, a respirator, and hearing protection  
when operating this machine.  
Straight Cuts  
Miters  
Angles  
Compound Angles  
Resawing  
Ripping  
Crosscutting  
Irregular Cuts  
Simple and Complex Curves  
Duplicate Parts  
Circles  
Loose hair and cloth-  
ing could get caught in  
machinery and cause seri-  
ous personal injury. Keep  
loose clothing and long  
hair away from moving  
machinery.  
Beveled Curves  
A properly adjusted and tuned bandsaw can be  
safer to operate than most other saws and per-  
forms many functions with ease and accuracy.  
Basic Cutting Tips  
Here are some basic tips to follow when oper-  
ating the bandsaw:  
NOTICE  
If you have never used this type of machine  
or equipment before, WE STRONGLY REC-  
OMMEND that you read books, trade maga-  
zines, or get formal training before begin-  
ning any projects. Regardless of the con-  
tent in this section, Grizzly Industrial will  
not be held liable for accidents caused by  
lack of training.  
Replace, sharpen, and clean blades as nec-  
essary and make adjustments periodically to  
keep the saw always running in top condi-  
tion.  
Use light and even pressure while cutting.  
Light contact with the blade will permit easier  
line following and prevent undue friction.  
Avoid trying to turn tight corners because  
this will twist the blade. Remember, you must  
saw around corners.  
Misuse of the saw or using incorrect tech-  
niques is unsafe and results in frustration  
and poor cuts. Remember—the blade does  
the cutting with the operator’s guidance.  
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START/STOP Switch  
Guide Post  
The START/STOP switch on the Model G0513X/  
G0514X/G0514X3 is located on the column for  
easy access (Figures 37 & 38). Immediately  
turn the machine OFF if there becomes a safety  
hazard.  
The guide post, shown in Figure 39, connects  
the upper blade guide assembly to the bandsaw.  
The guidepost allows the blade guide assembly  
to move up or down via a rack and pinion. In order  
to cut accurately, the blade guide assembly must  
be no more than 1" from the top of the workpiece  
at all times—this positioning provides the best  
support for the blade.  
Guide Post  
Lock Knob  
Figure 37. G0513X START/STOP switch.  
Guide Post  
Handwheel  
Figure 39. Guide post controls.  
To adjust guide post:  
1. Make sure that the blade tension, blade  
tracking, support bearing, and blade guides  
are adjusted correctly.  
2. Loosen the guide post lock knob shown in  
Figure 39.  
Figure 38. G0514X/G0514X3 START/STOP  
3. Turn the guide post handwheel to raise or  
lower the guide post until the upper blade  
guide assembly is within 1" from the top of  
the workpiece.  
switch.  
The Model G0514X/G0514X3 features a switch  
disabling lock to prevent unauthorized starting of  
the machine. To disable the switch, turn the key to  
"0". To enable the switch, turn the key to "1".  
4. Lock the guide post in place with the lock  
knob.  
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Fine Tune Tracking  
Blade Lead  
Bandsaw blades commonly wander off the cut  
line when sawing, as shown in Figure 41. This  
is called blade lead. Blade lead is commonly  
caused by too fast of a feed rate, a dull or abused  
blade, or improper tension. If your blade is sharp/  
undamaged and you still have blade lead, per-  
form the following instructions.  
NOTICE  
Adjusting the final blade tracking setting  
requires the machine to be turned ON.  
To fine tune the tracking:  
1. Close the wheel covers and turn the bandsaw  
ON.  
2. Observe the blade tracking path through  
the clear window on the right edge of the  
bandsaw as shown in Figure 40.  
Figure 41. Blade leading away from line of cut.  
To correct blade lead:  
1. Uselesspressurewhenfeedingtheworkpiece  
through the cut.  
2. Check that the miter slot or fence is parallel  
to the blade line, and correct if necessary.  
Figure 40. Blade tracking window.  
3. Check for proper blade tension. If the blade  
tension is correct and it is not convenient to  
replace the blade, compensate for lead by  
skewing the fence or adjusting the table.  
3. Using the tracking controls (Page 23, Figure  
18), adjust the blade so it tracks on the center  
of the wheel.  
4. Tighten the tracking lock so the knob cannot  
To skew your fence:  
move.  
1. Cut a piece of scrap wood approximately 34  
"
thick x 3" wide x 17" long. On a wide face of  
the board, draw a straight line parallel to the  
long edge.  
2. Cut halfway through the board on the line by  
pushing it into the blade. Turn the bandsaw  
OFF and wait for the blade to stop.  
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3. Clamp the board to the bandsaw table with-  
out moving it. Now slide the fence over to  
the board so it barely touches one end of the  
board.  
Table Tilt  
4. Loosen the four cap screws on top of the  
fence.  
Personal injury or death  
can occur if the bandsaw  
startsduringtableadjust-  
ment. Disconnect power  
from the bandsaw before  
performing table adjust-  
ments.  
5. Skew the fence so it is parallel to the edge of  
the scrap piece. You may need to re-adjust  
the fence locking mechanisms to gain maxi-  
mum adjustment.  
6. While maintaining the skew, tighten the cap  
screws.  
The bandsaw table will tilt 5˚ left and 45˚ right to  
provide a wide range of cutting options. Remove  
the positive stop bolt to tilt the table to the left.  
To shift the table:  
1. On a scrap piece of wood, mark a line that is  
To tilt the table:  
perpendicular to the front edge.  
1. DISCONNECT BANDSAW FROM POWER!  
2. Cut halfway through the board on the line by  
pushing it into the blade.  
2. Loosen the lock handle on the table trunnion  
shown in Figure 42.  
3. Turn the bandsaw OFF and wait for the blade  
to stop.  
Angle Indicator Scale  
Located On Opposite Face  
4. Loosen the table mounting bolts. Shift the  
table to compensate for the blade lead, then  
retighten the table bolts.  
5. Repeat Steps 1–4 until the blade cuts  
straight.  
Table Tilt Knob  
Lock Handle  
Figure 42. Table tilt controls.  
3. Turn the table tilt knob to position the table  
to the desired angle of tilt. Refer to the angle  
gauge on the front table trunnion for the tilting  
angle.  
4. Retighten the lock handle to secure the  
table.  
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Ripping  
Crosscutting  
Ripping is the process of cutting with the grain  
of the wood stock. For plywood and other pro-  
cessed wood, ripping simply means cutting down  
the length of the workpiece.  
Crosscutting is the process of cutting across the  
grain of wood. For plywood and other processed  
wood, crosscutting simply means cutting across  
the width of the material.  
To make a rip cut:  
To make a 90˚ crosscut:  
1. Adjust the fence to match the width of the  
cut on your workpiece and lock the fence in  
place.  
1. Mark the workpiece on the edge where you  
want to begin the cut.  
2. Adjust the blade guide assembly to the cor-  
rect height and make sure the miter gauge is  
set to 90°.  
2. Adjust the blade guide assembly to the cor-  
rect height.  
3. After all safety precautions have been met,  
turn the bandsaw ON. Slowly feed the  
workpiece into the blade and continue with  
the cut until the blade is completely through  
the workpiece. Figure 43 shows a typical rip-  
ping operation. Note: If you are cutting nar-  
row pieces, use a push stick to protect your  
fingers.  
3. Move the fence out of the way. Place the  
workpiece evenly against the miter gauge.  
4. Hold the workpiece against the miter gauge  
and line up the mark with the blade.  
5. After all safety precautions have been met,  
turn the bandsaw ON. Slowly feed the  
workpiece into the blade and continue the  
cut until the blade is all the way through the  
workpiece. Figure 44 shows a typical cross-  
cutting operation.  
Figure 43. Ripping with a push stick.  
Figure 44. Crosscutting with miter gauge.  
NEVER place fingers or hands in the line of  
cut. In the event that something unexpected  
happens, your hands or fingers may be  
pulled into the blade. ALWAYS use a push  
stick when ripping narrow pieces. Failure to  
follow these warnings may result in serious  
personal injury!  
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To resaw a workpiece:  
Resawing  
1. Verify that the bandsaw is setup properly and  
that the table is perpendicular to the blade.  
Resawing (Figure 45) is the process of cutting a  
board into two or more thinner boards. The maxi-  
mum board width that can be resawn is limited by  
the maximum cutting height of the bandsaw.  
2. Use the widest blade your bandsaw will  
accept. Note: The blade must also be sharp  
and clean.  
One of the most important considerations when  
resawing is blade selection. Generally, the wider  
blade, the better. In most applications, a hook or  
a skip tooth style will be desirable. Choose blades  
with fewer teeth-per-inch (from 3 to 6), because  
they offer larger gullet capacities for clearing saw-  
dust, reducing heat buildup and reducing strain  
on the motor.  
3. Install the resaw fence and set it to the  
desired width of cut and lock it in place.  
NOTICE  
The scale on the front rail will NOT be accu-  
rate when using the resaw fence.  
4. Support the ends of the board if necessary.  
5. Turn the bandsaw ON.  
6. Using push paddles and a push stick, keep  
pressure against the fence and table, and  
slowly feed the workpiece into the moving  
blade until the blade is completely through  
the workpiece (see Figure 45).  
Figure 45. Resawing lumber.  
When resawing thin pieces, a wandering  
blade (blad lead) can tear through the sur-  
face of the workpiece, exposing your hands  
to the blade teeth. Always use push blocks  
when resawing and keep your hands clear  
of the blade.  
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Cutting Curves  
Stacked Cuts  
When cutting curves, simultaneously feed and  
turn the stock carefully so that the blade follows  
the layout line without twisting. If a curve is so  
abrupt that it is necessary to repeatedly back up  
and cut a new kerf, use either a narrower blade  
or a blade with more TPI (teeth per inch), or make  
more relief cuts.  
One of the benefits of a bandsaw is its ability to  
cut multiple copies of a particular shape by stack-  
ing a number of workpieces together. Before mak-  
ing stacked cuts, ensure that both the table and  
the blade are properly adjusted to 90°. Otherwise,  
any error will be compounded.  
To complete a stacked cut:  
Always make short cuts first, then proceed to  
the longer cuts. Relief cuts will also reduce the  
chance that the blade will be pinched or twisted.  
Relief cuts are cuts made through the waste  
portion of the workpiece and are stopped at the  
layout line. As you cut along the layout line, waste  
wood is released from the workpiece, alleviating  
any pressure on the back of the blade. Relief cuts  
also make backing the workpiece out easier, if  
needed.  
1. Align your pieces from top to bottom to  
ensure that each piece has adequate scrap  
to provide a clean, unhampered cut.  
2. Secure all the pieces together in a manner  
that will not interfere with the cutting. Hot  
glue on the edges works well, as do brad  
nails through the waste portion. (Be careful  
not to cut into the brads or you may break the  
blade!)  
3. On the face of the top piece, lay out the  
NOTICE  
shape you intend to cut.  
The list below displays blade widths and  
the corresponding minimum radii for those  
blade widths.  
4. Make relief cuts perpendicular to the out-  
line of your intended shape in areas where  
changes in blade direction could strain the  
woodgrain or cause the blade kerf to bind.  
Width  
Radius  
1
8"....................................18  
"
316"...................................38  
"
1
5. Cut the stack of pieces as though you were  
cutting a single piece. Follow your layout line  
with the blade kerf on the waste side of your  
line as shown in Figure 46.  
4''....................................58''  
8''....................................114''  
2''....................................212''  
8''....................................334''  
4''....................................512''  
3
1
5
3
Figure 46. Typical stacked cut.  
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3. Refer to Figure 48 to locate the correct V-  
Blade Speed  
belt position for the desired blade speed.  
The blade speed can be adjusted to 1700 or 3500  
FPM. Speed adjustments are made by moving  
the V-belt position on the motor and wheel pul-  
leys.  
 
��  
Most woodcutting can be performed successfully  
at the higher blade speeds. Slower blade speeds  
generally produce better results when cutting  
hardwoods, intricate curves, or when an excep-  
tionally smooth cut is desired.  
��  
���  
 
���  
To adjust the blade speed:  
1. DISCONNECT BANDSAW FROM POWER!  
Figure 48. V-belt speeds.  
2. Loosen the motor mount cap screws shown  
in Figure 47 and rotate the motor to loosen  
the V-belt.  
4. Move the V-belt to the desired pulley.  
5. Rotate the motor to tension the V-belt, then  
tighten the motor mount cap screws.  
6. Check the V-belt tension. When tensioned  
correctly, the V-belt can be deflected approxi-  
mately 34" (see Figure 49).  
 
��  
�  
Figure 47. Motor mount cap screws.  
 
���  
Figure 49. V-belt deflection.  
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Straight Cutting: Use the largest width  
blade that you own. Narrow blades can cut  
tight curves (a small radius) but are not very  
good at cutting straight lines because they  
naturally wander (blade lead). However, larg-  
er blades are much better at cutting straight  
lines, but function poorly at cutting small  
curves because of their size.  
Blade Information  
Selecting the right blade requires a knowledge  
of the various blade characteristics to match the  
blade with the particular cutting operation.  
Blade Length  
Measured by the circumference, blade lengths  
Tooth Style  
are usually unique to the brand of your bandsaw  
When selecting blades, another option to con-  
sider is the shape, gullet size, teeth set and teeth  
angle—otherwise known as “Tooth Style."  
and the distance between wheels. The Model  
1
G0513X is designed for blades that are 131 2  
"
long and the Model G0514X/G0514X3 is designed  
for blades that are 143" long. Refer to Page 43 for  
blade replacements.  
Figure 51 shows the three main categories of  
tooth style:  
Blade Width  
Measured from the back of the blade to the tip of  
the blade tooth (the widest point), blade width is  
often the first consideration given to blade selec-  
tion. Blade width dictates the largest and smallest  
curve that can be cut, as well as how accurately it  
can cut a straight line.  
Skip  
Raker  
Hook  
The Model G0513X can use blades from 18" to 1"  
in width. The Model G0514X/G0514X3 can use  
1
1
blades from 8" to 1 ⁄4" in width. Always pick the  
size of blade that best suits your application.  
Curve Cutting: Use the chart in Figure 50 to  
determine the correct blade for curve cutting.  
Determine the smallest radius curve that will  
be cut on your workpiece and use the cor-  
responding blade width.  
Figure 51. Raker, Skip & Hook tooth styles.  
Raker: This style is considered to be the  
standard because the tooth size and shape  
are the same as the tooth gullet. The teeth  
on Raker blades usually are very numerous,  
have no angle, and produce cuts by scrap-  
ing the material; these characteristics result  
in very smooth cuts, but do not cut fast and  
generate more heat while cutting.  
Skip: This style is similar to a raker blade  
that is missing every other tooth. Because  
of the design, skip toothed blades have a  
much larger gullet than raker blades, and  
therefore, cut faster and generate more heat.  
However, these blades also leave a rougher  
cut than raker blades.  
��  
Figure 50. Blade width radii.  
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Hook: The teeth on this style have a posi-  
tive angle (downward) which makes them  
dig into the material, and the gullets are usu-  
ally rounded for easier waste removal. These  
blades are excellent for the tough demands  
of resawing and ripping thick material.  
The most common causes of blade breakage  
are:  
Faulty alignment and adjustment of the  
guides.  
Forcing or twisting a wide blade around a  
curve of short radius.  
Tooth Pitch  
Usually measured as TPI (teeth per inch), tooth  
pitch determines the size of the teeth. More teeth  
per inch (fine pitch) will cut slower, but smoother;  
while fewer teeth per inch (coarse pitch) will cut  
rougher, but faster. As a general rule, choose  
blades that will have at least three teeth in the  
material at all times. Use fine pitched blades on  
harder woods and coarse pitched blades on softer  
woods.  
Feeding the workpiece into the blade too  
fast.  
Tooth dullness or absence of sufficient set.  
Incorrect tension.  
Top blade guide assembly set too high above  
the workpiece.  
Using a blade with a lumpy or improperly fin-  
ished braze or weld.  
Blade Care  
A bandsaw blade is a delicate piece of steel that  
is subjected to tremendous strain. You can obtain  
longer use from a bandsaw blade if you give it fair  
treatment and always use the appropriate feed  
rate for your operation.  
Continuously running the bandsaw when not  
in use.  
Be sure to select blades with the proper width,  
style, and pitch for each application. The wrong  
choice of blades will often produce unnecessary  
heat which will shorten the life of your blade.  
A clean blade will perform much better than a dirty  
blade. Dirty or gummed up blades pass through  
the cutting material with much more resistance  
than clean blades. This extra resistance also  
causes unnecessary heat.  
Blade Breakage  
Many conditions may cause a bandsaw blade to  
break. Blade breakage is unavoidable, in some  
cases, since it is the natural result of the peculiar  
stresses that bandsaw blades are subjected to.  
Blade breakage is also due to avoidable circum-  
stances. Avoidable breakage is most often the  
result of poor care or judgement on the part of the  
operator when mounting or adjusting the blade or  
support guides.  
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To replace a blade:  
Blade Changes  
1. Slide the blade through the table slot, ensur-  
ing that the teeth are pointing down toward  
the table. Note: If the teeth will not point  
downward in any orientation, the blade is  
inside-out. Put on heavy gloves, remove the  
blade, and twist it right side-out.  
Alwaysdisconnectpower  
to the machine when  
changing blades. Failure  
to do this may result in  
serious personal injury.  
2. Slip the blade through the guides, and mount  
it on the upper and lower wheels (Figure  
52).  
All saw blades are dan-  
gerous and may cause  
personalinjury.Toreduce  
the risk of being injured,  
wear leather gloves when  
handling saw blades.  
To remove a blade:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Release the blade tension by turning the  
Figure 52. Placing blade on the wheels.  
3. Tighten the blade tension lever.  
blade tension quick release lever to the left.  
3. Remove the table insert and the table pin.  
Adjust the upper and lower guide bearings as  
far away as possible from the blade.  
4. Apply tension to the blade by turning the ten-  
sion control knob. Rotate the upper wheel  
slowly by hand as tension is applied to allow  
the blade to center itself on the wheel. Adjust  
tracking if needed.  
4. Open the upper and lower wheel covers, and  
with gloved hands, slide the blade off of both  
wheels.  
5. Rotate the blade 90˚ and slide it through the  
5. Adjust tension as described Page 27.  
slot in the table.  
6. Adjust the upper/lower guide bearings and  
the support bearings.  
7. Close the wheel covers.  
8. Replace the table insert and table pin, being  
sure not to use excessive force when insert-  
ing the table pin.  
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SECTION 5: ACCESSORIES  
143" Carbon Steel Replacement Blades for the  
Model G0514X and Model G0514X3.  
Replacement Blades  
These replacement blades are milled for exact  
tooth set and are made with high quality tool  
steel.  
MODEL  
H4826  
H4827  
H4828  
H4829  
H4830  
H4831  
H4832  
H4833  
H4834  
H4835  
WIDTH  
1/8"  
1/4"  
1/4"  
3/8"  
1/2"  
1/2"  
3/4"  
1"  
TPI  
14 RAKER  
6 HOOK  
13112" Carbon Steel Replacement Blades for  
the Model G0513X  
18 RAKER  
10 RAKER  
6 HOOK  
MODEL  
H4803  
H4804  
H4805  
H4806  
H4807  
H4808  
H4809  
H4810  
H4811  
WIDTH  
1/8"  
1/4"  
1/4"  
3/8"  
1/2"  
1/2"  
3/4"  
1"  
TPI  
14 RAKER  
6 HOOK  
18 RAKER  
10 RAKER  
6 HOOK  
10 RAKER  
3 HOOK  
6 HOOK  
2 HOOK  
10 RAKER  
3 HOOK  
6 HOOK  
1"  
2 HOOK  
1-1/4"  
1.3 HOOK  
143" Carbon Steel Replacement Blades for the  
Model G0514X and Model G0514X3.  
1"  
MODEL  
H4907  
H4908  
H4909  
H4910  
H4911  
H4912  
H4913  
WIDTH  
3/8"  
TPI  
3-4 VP  
3
13112" Carbide Tipped Replacement Blades  
for the Model G0513X.  
1/2"  
3/4"  
3
MODEL  
H4897  
H4898  
H4899  
H4900  
H4901  
WIDTH  
3/8"  
1/2"  
3/4"  
1"  
TPI  
3-4 VP  
3
1"  
2-3 VP  
3-4 VP  
2-3 VP  
3-4 VP  
1"  
1-1/4"  
1-1/4"  
3
2-3 VP  
3-4 VP  
1"  
-43-  
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G7984—Face Shield  
H2499—Small Half-Mask Respirator  
H1298—Dust Sealed Safety Glasses  
H1300—UV Blocking, Clear Safety Glasses  
H2347—Uvex® Spitfire Safety Glasses  
H0736—Shop Fox® Safety Glasses  
Safety Glasses are essential to every shop. If  
you already have a pair, buy extras for visitors  
or employees. You can't be too careful when it  
comes to shop safety!  
H3631—Medium Half-Mask Respirator  
H3632—Large Half-Mask Respirator  
H3635—Disposable Cartridge Filter Pair P100  
Wood dust is now considered a known carcino-  
gen and has been linked to nasal cancer and  
severe respiratory illnesses. If you work around  
dust everyday, a half-mask respirator can be a  
lifesaver. Also compatible with safety glasses!  
H2347  
H1298  
G7984  
H1300  
H0736  
Figure 53. Our most popular safety glasses.  
Figure 55. Half-mask respirator and disposable  
cartridge filters.  
H1302—Standard Earmuffs  
G5562—SLIPIT® 1 Qt. Gel  
H4979—Deluxe Twin Cup Hearing Protector  
H4977—Work-Tunes Radio Headset Earmuffs  
Protect yourself comfortably with a pair of cush-  
ioned earmuffs. Especially important if you or  
employees operate for hours at a time.  
G5563—SLIPIT® 12 oz Spray  
G2871—Boeshield® T-9 12 oz Spray  
G2870—Boeshield® T-9 4 oz Spray  
H3788—G96® Gun Treatment 12 oz Spray  
H3789—G96® Gun Treatment 4.5 oz Spray  
H1302  
H4979  
H4977  
Figure 54. Our most popular earmuffs.  
Figure 56. Recommended products for protect-  
ing unpainted cast iron/steel on machinery.  
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SECTION 6: MAINTENANCE  
Unpainted Cast Iron  
Always disconnect power  
to the machine before  
performing maintenance.  
Failure to do this may  
result in serious person-  
Protect the unpainted cast iron surfaces on the  
table by wiping the table clean after every use—  
this ensures moisture from wood dust does not  
remain on bare metal surfaces.  
al injury.  
Keep tables rust-free with regular applications of  
products like G96® Gun Treatment, SLIPIT®, or  
Boeshield® T-9(seeSECTION5:ACCESSORIES  
on Page 43 for more details).  
Schedule  
For optimum performance from your machine,  
follow this maintenance schedule and refer to any  
specific instructions given in this section.  
Lubrication  
Daily Check:  
Sealed and pre-lubricated ball bearings require  
no lubrication for the life of the bearings. All bear-  
ings are standard sizes, and replacements can  
be purchased from our parts department or a  
bearing supply store.  
Loose mounting bolts.  
Damaged saw blade.  
Worn or damaged wires.  
Any other unsafe condition.  
Monthly Check:  
For adjustment controls, an occasional “shot” of  
light oil is just about all that is necessary. Wipe off  
any sawdust with a clean cloth, towel, or dry paint  
brush, and spray on the lubricant. Do not get oil  
on the pulleys or V-belt because it could cause  
belt deterioration and slipping.  
V-belt tension, damage, or wear.  
Clean/vacuum dust buildup from inside cabi-  
net and off motor.  
Cleaning  
Wheel Brush  
Cleaning your bandsaw is relatively easy. Vacuum  
excess wood chips and sawdust, and wipe off the  
remaining dust with a dry cloth. If any resin has  
built up, use a resin dissolving cleaner to remove  
it. Treat all unpainted cast iron and steel with a  
non-staining lubricant after cleaning.  
The bandsaw is equipped with a lower wheel  
brush. The brush should be checked daily and  
cleaned when it becomes dirty. There is an adjust-  
ment bracket that allows the brush to be adjusted  
for bristle wear. Refer to Adjusting Wheel Brush  
on Page 50 for adjustment details.  
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SECTION 7: SERVICE  
This section is provided for your convenience—it is not a substitute for the Grizzly Service Department. If  
you need help troubleshooting, you need replacement parts, or you are unsure of how to perform the pro-  
cedures in this section, then feel free to call our Technical Support at (570) 546-9663.  
Troubleshooting  
Motor & Electrical  
Symptom  
Possible Cause  
Possible Solution  
Machine does 1. Plug/receptacle is at fault or wired incorrectly. 1. Test for good contact or correct the wiring.  
not start or a  
breaker trips.  
2. Motor connection wired incorrectly.  
3. Power supply is at fault/switched OFF.  
2. Correct motor wiring connections (Page 54).  
3. Ensure hot lines have correct voltage on all legs and  
main power supply is switched ON.  
4. Motor ON/OFF switch is at fault.  
5. Centrifugal switch is at fault.  
4. Replace faulty ON/OFF switch.  
5. Adjust/replace the centrifugal switch if available.  
6. Check for broken wires or corroded/disconnected con-  
nections, and repair/replace as necessary.  
7. Test/replace if faulty.  
6. Wiring is open/has high resistance.  
7. Start capacitor is at fault.  
8. Motor is at fault.  
8. Repair/replace.  
Machine stalls 1. Wrong workpiece material (wood).  
or is underpow-  
1. Use wood with correct moisture content, without glues,  
and little pitch/resins.  
ered.  
2. Processing speed too fast for task.  
2. Decrease processing speed. See Basic Cutting Tips  
on Page 32.  
3. V-belt slipping.  
3. Replace bad V-belt, align pulleys, and re-tension  
(Page 49).  
4. Blade is slipping on wheels.  
4. Adjust blade tracking and tension to factory specifica-  
tions. See Page 22 or 27.  
5. Low power supply voltage.  
6. Run capacitor is at fault.  
5. Ensure all hot lines have correct voltage on all legs.  
6. Repair/replace.  
7. Plug/receptacle is at fault.  
8. Motor connection is wired incorrectly.  
9. Motor bearings are at fault.  
7. Test for good contacts and correct wiring.  
8. Correct motor wiring connections (Page 54).  
9. Test by rotating shaft; rotational grinding/loose shaft  
requires bearing replacement.  
10. Motor has overheated.  
11. Motor is at fault.  
10. Clean off motor, let cool, and reduce workload.  
11. Repair/replace.  
12. Centrifugal switch is at fault.  
12. Adjust/replace centrifugal switch if available.  
Disconnect power to the  
machine when perform-  
ing any troubleshooting.  
Failure to do this may  
result in serious person-  
al injury.  
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Symptom  
Possible Cause  
Possible Solution  
Machine has 1. Blade weld hits guides or teeth are broken.  
1. Replace blade (Page 42).  
vibration  
noisy operation  
when running.  
or  
2. Bent or worn out blade.  
2. Replace blade (Page 42).  
3. Motor or component is loose.  
3. Inspect/replace stripped or damaged bolts/nuts, and  
re-tighten with thread locking fluid.  
4. V-belt worn or loose.  
4. Inspect/replace belts with matched set (Page 49).  
5. Replace dented fan cover and loose/damaged fan.  
6. Realign/replace shaft, pulley, setscrew, and key as  
required.  
5. Motor fan is rubbing on fan cover.  
6. Pulley is loose.  
7. Machine is incorrectly mounted or sits uneven- 7. Adjust the feet on the bottom of the stand; relocate  
ly on floor.  
machine.  
8. Motor bearings are at fault.  
8. Test by rotating shaft — rotational grinding/loose shaft  
requires bearing replacement.  
9. Worn arbor bearings.  
9. Check/replace arbor bearings.  
10. Adjust wheel alignment to coplaner (Page 51).  
11. Re-install tires on wheels.  
10. Wheels not coplanar/aligned correctly.  
11. Tires incorrectly installed on wheels.  
12. Wheels out of balance.  
12. Replace wheels.  
Cutting Operations  
Symptom  
Possible Cause  
Possible Solution  
Machine slows 1. Feeding workpiece too fast.  
when operating.  
1. Reduce feed rate. See Basic Cutting Tips on Page  
32.  
2. Blade is dull.  
2. Replace blade (Page 42).  
Ticking  
when the saw is  
running.  
sound 1. Blade weld contacting support bearing.  
1. Use file or stone to smooth and round the back of the  
blade.  
2. Blade weld may be failing.  
2. Inspect and replace blade if necessary (Page 42).  
Blade contacting 1. Excessive side pressure when cutting.  
table insert.  
1. Reduce side pressure.  
2. Table improperly adjusted.  
2. Adjust table (Page 30).  
Vibration when 1. Loose or damaged blade.  
cutting.  
1. Tighten or replace blade. See Page 27 or 42.  
Burn marks on 1. Too much side pressure when feeding 1. Feed workpiece straight into the blade. See Basic  
the edge of the  
cut.  
workpiece.  
Cutting Tips on Page 32.  
2. Blade too wide for size of radius being cut.  
2. Install a smaller width blade/increase blade tension.  
See Page 27 or 42.  
Rough or poor 1. Feeding workpiece too fast.  
quality cuts.  
1. Reduce feed rate. See Basic Cutting Tips on Page  
32.  
Sawdust buildup 1. Clogged dust port.  
1. Clean out dust port.  
inside cabinet.  
2. Low CFM (airflow) from dust collection sys- 2. Three options:  
tem.  
—Check dust lines for leaks or clogs.  
—Move dust collector closer to saw.  
—Install a stronger dust collector.  
Blade wanders or 1. Blade lead.  
won't follow line  
1. Refer to Blade Lead on Page 34.  
of cut.  
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Checking V-Belt  
Tensioning V-Belt  
Tools Needed:  
Hex Wrench 6mm...............................................1  
Qty  
To ensure optimum power transmission from the  
motor to the blade, the V-belt must be in good  
condition and operate under proper tension. The  
belt should be checked for cracks, fraying, and  
wear. Belt tension should be checked at least  
every 3 months—more often if the bandsaw is  
used daily.  
To tension the V-belt:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Open the lower wheel cover.  
To check the V-belt:  
3. Loosen the motor mount screws shown in  
Figure 58.  
1. DISCONNECT BANDSAW FROM POWER!  
2. Open the lower wheel cover.  
3. Note the condition of the V-belt. If the V-belt  
is cracked, frayed, or glazed; it should be  
replaced as soon as convenient.  
Motor  
Hinge  
Screw  
4. Push the center of the V-belt. Note the  
amount of deflection (Figure 57). If deflec-  
tion is more than 34", tighten the V-belt.  
Motor  
Adjustment  
Screw  
�  
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Figure 58. Motor mount screws.  
4. Rotate the motor to tension the V-belt, then  
tighten the motor adjustment screw.  
5. Push the center of the V-belt. If deflection  
3
is approximately 4" with moderate pressure  
from your thumb or finger, then the tension  
is correct. If the deflection is more than 4",  
repeat Steps 3 & 4.  
�  
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3
Figure 57. V-belt deflection.  
6. When the V-belt tension is correct, tighten  
the motor hinge screw and close the lower  
wheel cover.  
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5. Rotate the motor to release the tension on  
Replacing V-Belt  
the V-belt and pull it off of the motor pulley.  
6. Slip the old V-belt off of the wheel pulley and  
Tools Needed:  
Hex Wrench 6mm...............................................1  
QTY  
install the new V-belt in its place.  
Wrench 13mm ....................................................1  
7. Install the lower wheel back onto the bearing  
shaft and replace/tighten the wheel mount  
bolt.  
To replace the V-belt:  
1. DISCONNECT BANDSAW FROM POWER!  
8. Rotate the motor to tension the V-belt, then  
tighten the motor adjustment screw.  
2. Open both wheel covers, and remove the  
blade.  
9. Check the V-belt tension and adjust if neces-  
sary as described in the Tensioning V-Belt  
instructions.  
3. Loosen the motor mount screws shown in  
Figure 58.  
10. When the V-belt tension is correct, tighten the  
motor hinge bolt and close the lower wheel  
cover.  
4. Unthread the wheel mount bolt shown in  
Figure 59 and slide the lower wheel off of the  
bearing shaft.  
Wheel  
Mount Bolt  
Figure 59. Wheel mount bolt.  
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Adjusting Tension  
Lever  
Adjusting Wheel  
Brush  
The tension lever has an adjustment screw that  
allows you to adjust how much tension is released  
when the lever is used.  
The lower wheel compartment contains the wheel  
brush shown in Figure 61. This brush is designed  
to sweep sawdust off the wheel tire as the  
bandsaw is operating. In order to work prop-  
erly the brush must be making contact with the  
wheel.  
Tools Needed:  
QTY  
Hex Wrench 6mm.............................................. 1  
Hex Wrench 5mm.............................................. 1  
To adjust the tension lever:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Loosen the tension lever and remove the  
blade.  
3. Remove the upper wheel by taking out the  
cap screw at the center of the wheel.  
Wheel Brush  
4. Move the tension lever to the tightened posi-  
tion.  
5. Turn the adjustment screw shown in Figure  
60 until the gap between the screw and the  
wheel shaft hinge is 116"– 316".  
Figure 61. The wheel brush.  
Tools Needed:  
QTY  
Wrench/Socket 10mm........................................2  
Adjustment Screw  
To adjust the wheel brush:  
1. DISCONNECT BANDSAW FROM POWER!  
2. Open the lower wheel cover.  
Adjustment  
Gap 116"-316"  
Wheel Shaft  
Hinge  
3. Loosen the bolt/nut that secures the wheel  
brush in place.  
4. Adjust the wheel brush so it makes good con-  
tact with the wheel.  
Figure 60. Tension lever adjustment  
5. Tighten the bolt/nut to secure the wheel brush  
components.  
in place.  
6. Reassemble the removed components and  
tension and track the blade as normal.  
-50-  
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Wheel Alignment  
Components and Hardware Needed:  
Qty  
60" Long 2x4 ..................................................... 1  
 
Tools Needed:  
�  
Wrench 13mm................................................... 1  
Tape Measure ................................................... 1  
Coplanarity Gauge (see Figure 62).................. 1  
Wheel alignment is one of the most critical factors  
for optimal performance from your bandsaw.  
�  
 
Heat, vibration, wandering, blade wear, tire wear  
and overall bandsaw wear are considerably  
decreased when the wheels are properly aligned  
or “coplanar.”  
���  
�  
�  
Coplanar wheels automatically track the blade  
by balancing it on the crown of the wheel. This is  
known as coplanar tracking.  
To check if your wheels are coplanar:  
�  
1. Make the "Coplanarity Gauge" shown in  
Figure 62. Note: For best results, straighten  
the 2x4 with a jointer before cutting.  
�  
2. Remove the fence and table, then open both  
wheel covers.  
 
Figure 62. Dimensions of coplanarity gauge.  
3. Make sure the guide blocks and rear sup-  
port bearings are away from the blade, then  
tighten your blade to the tension that it will be  
used during operation.  
Coplanarity  
Gauge Positions  
Gauge  
4. Place your coplanarity gauge up against both  
wheels in the positions shown in Figure 63.  
Tracking  
Knob  
Wheels  
Adjustment  
Hub  
Figure 63. Checking for coplanarity.  
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5. Adjust the tracking knob to get both wheels  
parallel. If the wheels won’t go parallel to  
each other, then move the lower wheel at the  
adjustment hub (Figure 64) so they line up.  
Adjustment Hub  
Top Tilt  
6. If the wheels will go parallel but not coplanar,  
shim the required wheel out as necessary,  
using thin 4" washers on the shaft behind  
the wheel.  
Side  
Tilt  
3
Side  
Tilt  
7. Figure 65 shows the positions of the wheels  
when coplanar. When your wheels are copla-  
nar, readjust the guide blocks and rear sup-  
port bearings, and replace the wheel cov-  
ers.  
Bottom Tilt  
Figure 64. Lower wheel adjustment control.  
Note: The blade may track slightly off-center  
when the wheels are coplanar. This is natural  
because the blade will be balanced on the crown  
of the tire, rather than just in the center of the tire.  
This will be more noticeable with larger blades.  
Parallel, Not  
Not Parallel  
Not Coplanar  
Adjust  
Tracking Knob  
Coplanar  
Coplanar  
Coplanarity Gauge  
Contacts Top  
And Bottom of  
Both Wheels  
Figure 65. Coplanarity diagram.  
-52-  
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G0513X Electrical Components  
Switch Wiring  
To Power Supply  
To Motor  
Motor Wiring  
-53-  
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G0513X Wiring Diagram  
G0513X Wiring Diagram  
 
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-54-  
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G0514X Electrical Components  
Power Supply Junction Block  
Motor Wiring  
To Junction Box  
Control Panel Wiring  
Magnetic Switch  
Wiring  
POWER  
ON  
OFF  
To Motor  
To Control Panel  
-55-  
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G0514X Wiring Diagram  
 
 
 
 
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-56-  
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G0514X3 Electrical Components  
Motor Wiring (220V)  
Power Supply Junction Block  
Control Panel Wiring  
To Junction Box  
Magnetic Switch  
Wiring  
POWER  
ON  
OFF  
To Motor  
To Control Panel  
-57-  
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G0514X3 Wiring Diagram  
G0514X3 Wiring Diagram  
 
 
 
 
 
 
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-58-  
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G0513X Main Parts  
-59-  
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G0513X Fence/Guide Parts  
 
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-60-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0513X Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
P0513X001  
PSS01M  
BUSHING  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
PCB23M  
P0513055  
PB10M  
CARRIAGE BOLT M8-1.25 X 80  
UPPER WHEEL COVER  
HEX BOLT M6-1 X 25  
FLAT WASHER 6MM  
BRUSH  
2
SET SCREW M6-1 X 10  
BUSHING  
3
P0513X003  
P0513004  
P0513005  
PSS07M  
4
LIFTING EYE BOLT M10-1.5  
MACHINE BODY  
SET SCREW M5-.8 X 5  
BUSHING  
PW03M  
5
P0513058  
PSB06M  
P0513X060  
PLN03M  
P0513062  
P0513063  
PN03M  
6
CAP SCREW M6-1 X 25  
STAR HANDLE  
7
P0513X007  
PW03M  
8
FLAT WASHER 6MM  
LOCK NUT 6MM  
9
PWRCRD220L POWER CORD  
STRAIN RELIEF 16MM  
HEIGHT POINTER  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
PN01M  
HEX NUT M6-1  
P0513011  
P0513012  
P0513013  
PRP10M  
P0513015  
P0513016  
P0513017  
P6204LLU  
P0513X019  
PR25M  
POINTER  
HEX NUT M8-1.25  
SHOULDER SCREW M4-.7 X 5  
UPPER SHAFT  
PB124M  
HEX BOLT M8-1.25 X 90  
KNOB SCREW M10-1.5 X 20  
KNOB SCREW M10-1.5 X 55  
THREADED HANDLE 10MM  
CAM  
P0513066  
P0513067  
P0513068  
P0513069  
P0513070  
P0513071  
P0513072  
PN09M  
ROLL PIN 5 X 36  
UPPER WHEEL SHAFT HINGE  
UPPER WHEEL SHAFT  
BUSHING  
PILLOW BLOCK  
BALL BEARING 6204LLU  
UPPER WHEEL 17"  
INT RETAINING RING 47MM  
SPECIAL WASHER 8MM  
CAP SCREW M8-1.25 X 16  
SAW BLADE 1/2" X 131.5"  
LOCK WASHER 8MM  
CAP SCREW M8-1.25 X 20  
TIRE  
HANDLE M10-1.5  
LEVER ROD  
HEX NUT M12-1.75  
SHAFT  
P0513X021  
PSB11M  
P0513074  
PSBS01M  
PLW04M  
PSB02M  
P0513078  
PSS09M  
PN03M  
BUTTON HD CAP SCR M8-1.25 X 20  
LOCK WASHER 8MM  
CAP SCREW M6-1 X 20  
COVER  
P0513023  
PLW04M  
PSB14M  
P0513X026  
P0513X027  
P0513X028  
PN32  
SET SCREW M8-1.25 X 20  
HEX NUT M8-1.25  
LOWER WHEEL 17"  
IDLE PULLEY  
P0513081  
P0513082  
LOWER WHEEL SHAFT  
MOTOR 2HP 110/220V  
MOTOR FAN COVER  
MOTOR FAN  
HEX NUT 1-14  
PLW09  
LOCK WASHER 1"  
82-1 P0513X082-1  
82-2 P0513X082-2  
82-3 P0513X082-3  
82-4 P0513X082-4  
82-5 P0513X082-5  
82-6 P0513X082-6  
82-7 P0513X082-7  
PWRCRD220S MOTOR CORD  
P0513032  
PRP02M  
P0513034  
P51201  
COMPRESSION SPRING  
CAPACITOR COVER  
R. CAPACITOR 40M 250VAC  
WIRING BOX  
ROLL PIN 3 X 16  
LOCATE BLOCK  
THRUST BEARING 51201  
SWITCH  
CAPACITOR COVER  
S. CAPACITOR 200M 250VAC  
HEX BOLT M10-1.5 X 25  
LOCK WASHER 10MM  
MOTOR BRACKET  
P0513036  
P0513037  
P0513038  
PFS07M  
PTLW02M  
PN06M  
HANDWHEEL  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
PB32M  
ADJUSTING BOLT  
PLW06M  
P0513085  
PSBS01M  
P0513087  
PFS07M  
P0513089  
PK15M  
FLANGE SCREW M5-.8 X 10  
EXT TOOTH WASHER 5MM  
HEX NUT M5-.8  
BUTTON HD CAP SCR M8-1.25 X 20  
PLATE  
PFS08M  
P0513043  
PSB11M  
P0513X045  
P0513046  
PSB05M  
P0513048  
PSB04M  
P0513050  
P0513X051  
PLW04M  
PB03M  
FLANGE SCREW M5-.8 X 16  
SWITCH PLATE  
FLANGE SCREW M5-.8 X 10  
PILLOW BLOCK  
CAP SCREW M8-1.25 X 16  
FENDER WASHER 8MM  
UPPER WHEEL SLIDING BRACKET  
CAP SCREW M6-1 X 50  
RIVET 3.2 X 10  
KEY 5 X 5 X 35  
PB81M  
HEX BOLT M8-1.25 X 20 LH  
MOTOR PULLEY  
P0513092  
PVA42  
V-BELT A-42 4L420  
CAP SCREW M6-1 X 10  
LOWER WHEEL COVER  
FLAT HD SCR M4-.7 X 8  
FENDER WASHER 8MM  
CAP SCREW M10-1.5 X 35  
PSB04M  
P0513095  
PFH31M  
P0513X045  
PSB84M  
CAP SCREW M6-1 X 10  
CLEAR WINDOW  
TRUNNION PLATE  
LOCK WASHER 8MM  
HEX BOLT M8-1.25 X 16  
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G0513X Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
99  
PN02M  
HEX NUT M10-1.5  
SMALL GEAR  
121-29 PH7587029  
SPACER PLATE  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
P0513100  
P0513X101  
P0513102  
PLW06M  
PW04M  
122  
123  
124  
125  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
144  
145  
146  
147  
148  
149  
150  
P0513X122  
P0513X123  
P0513X124  
PSB11M  
GEAR  
LOCK HANDLE  
FIXED BOLT  
TRUNNION SUPPORT BRACKET  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
HEX BOLT M6-1 X 20  
CAP SCREW M6-1 X 50  
PILLOW BLOCK  
COVER  
CAP SCREW M8-1.25 X 16  
TABLE 17" X 24"  
P0513X126  
P0513X127  
P0513X128  
P0513X129  
P0513X130  
PSBS01M  
PLW04M  
PB18M  
TABLE INSERT  
PSB37M  
P0513107  
PN01M  
TABLE PIN  
LOCATE BUSHING  
BUSHING  
HEX NUT M6-1  
P0513109  
P6000  
ADJUST BOLT M6  
BALL BEARING 6000ZZ  
CAP SCREW M6-1 X 20  
FLAT WASHER 8MM  
FLAT WASHER 8MM  
PHLP HD SCR M4-.7 X 6  
GEAR PLATE  
BUTTON HD CAP SCR M8-1.25 X 20  
LOCK WASHER 8MM  
GUIDE BRACKET  
WORM CYLINDER  
FIXED PLATE  
PSB02M  
PW01M  
P0513X133  
P0513X134  
P0513X135  
PSB50M  
PW01M  
PS17M  
CAP SCREW M5-.8 X 10  
FLAT WASHER 5MM  
PROTECTIVE COVER ASSY  
CAP SCREW M10-1.5 X 30  
SHOULDER SCREW  
FIBER WASHER  
P0513115  
PLN04M  
PS17M  
PW02M  
LOCK NUT M8-1.25  
PHLP HD SCR M4-.7 X 6  
LOCK HANDLE  
P0513X138  
PSB72M  
P0513118  
PW05M  
P0513X140  
P0513X141  
P0513X142  
PN04M  
FLAT WASHER 4MM  
POINTER  
P0513120  
P0513X121  
SLIDING PLATE  
FENCE SET ASSY L=590  
FIXED BASE 640MM  
ADJUST BASE  
HEX NUT M4-.7  
121-1 PH7588001  
121-2 PH7587002  
121-3 PH7587003  
121-4 PH7587004  
121-5 PH7587005  
121-6 PH7528004  
121-7 PH7588007  
121-8 PW01M  
P0513X144  
P0513X145  
P0513X146  
PSB02M  
RACK  
UPPER GUIDE HOSE  
HANDWHEEL  
FIXED SHAFT  
SHAFT  
CAP SCREW M6-1 X 20  
CARRIAGE BOLT M8-1.25 X 85  
CAP SCREW M6-1 X 16  
BLADE ADJUSTMENT ASSY  
CAP SCREW M6-1 X 16  
SPRING PIECE  
PCB10M  
LOCK HANDLE M8 X 44  
SUPPORT TUBE 590MM  
FLAT WASHER 8MM  
FENCE HANDLE M8-1.25 X 22  
RAIL PAD  
PSB01M  
P0513X150  
150-1 PSB01M  
121-9 PH7587009  
121-10 PH7587010  
121-11 PH7587011  
121-12 PSB69M  
121-13 PH7587013  
121-14 PH7588014  
121-15 PN03M  
150-2 P0513X150-2 UPPER GUIDE SUPPORT BLOCK  
150-3 PSS01M SET SCREW M6-1 X 10  
CONVEX  
150-4 P0513X150-4 ADJUST BAR  
CAP SCREW M6-1 X 25  
FIXED LUMP  
150-5 P0513X150-5 UPPER BLADE GUIDE SUPPORT  
150-6 P0513X150-6 BIAS SHAFT  
SQUARE TUBE 640MM  
HEX NUT M8-1.25  
FLANGE SCREW M4-.7 X 6  
GUARD PIECE  
150-7 PR05M  
150-8 P6202  
EXT RETAINING RING 15MM  
BALL BEARING 6202ZZ  
121-16 PFS04M  
150-9 P0513X150-9 HANDLE BUSHING  
150-10 PSB48M CAP SCREW M6-1 X 35  
150-11 P0513X150-11 UPPER SPACING SLEEVE  
151 P0513X151 BLADE ADJUSTMENT ASSY  
151-5 P0513X151-5 LOWER BLADE GUIDE SUPPORT  
151-6 PSB01M CAP SCREW M6-1 X 16  
151-7 P0513X151-7 BIAS SHAFT  
121-17 PH7587017  
121-18 PH7528002  
121-19 PH7587019  
121-20 PHTEK3M  
121-21 PH7587021  
121-22 PN01M  
MOVING PLATE  
PLUG  
TAP SCREW M3.5 X 8  
SCALE  
HEX NUT M6-1  
121-23 PLW03M  
121-24 PSB01M  
121-25 PB08M  
LOCK WASHER 6MM  
CAP SCREW M6-1 X 16  
HEX BOLT M6-1 X 20  
FLANGE BOLT M4-.7 X 8  
FLAT WASHER 6MM  
RESAW FENCE (AL) 590MM  
151-8 PR05M  
151-9 P6202  
EXT RETAINING RING 15MM  
BALL BEARING 6202ZZ  
151-10 P0513X151-10 HANDLE BUSHING  
121-26 PFB13M  
151-11 PSB48M  
CAP SCREW M6-1 X 35  
MITER GAUGE ASSY  
PHLP HD SCR M4-.7 X 10  
121-27 PW03M  
152  
154  
P0513X152  
PS38M  
121-28 PH7588028  
-62-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0513X Labels  
Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
 
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
201  
202  
203  
204  
205  
206  
207  
208  
P0513X201  
G8588  
G0513X MODEL # LABEL  
GRIZZLY LOGO PLATE  
OPEN DOOR LABEL  
209  
210  
211  
212  
213  
214  
215  
216  
PLABEL-14  
P0513X210  
PLABEL-18  
PLABEL-20  
PPAINT-11  
P0513X214  
PPAINT-1  
ELECTRICITY LABEL  
EXTREME SERIES PLATE  
DISCONNECT POWER LABEL  
OPEN DOOR LABEL  
PLABEL-20  
P0513X204  
P0513X205  
PLABEL-11  
PLABEL-19  
PLABEL-12  
GUARD ADJ LABEL  
SCALE DIRECTIONS LABEL  
SAFETY GLASSES LABEL  
HANDS/BLADE LABEL  
READ MANUAL LABEL  
"PUTTY" PAINT  
TENSION ADJ LABEL  
"GRIZZLY GREEN" PAINT  
MACHINE ID LABEL  
P0513X216  
-63-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0514X/G0514X3 Main Parts  
-64-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0514X/G0514X3 Fence/Guide Parts  
 
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-65-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0514X/G0514X3 Labels  
 
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Safety labels warn about machine hazards and ways to prevent injury. The owner of this machine  
MUST maintain the original location and readability of the labels on the machine. If any label is  
removed or becomes unreadable, REPLACE that label before using the machine again. Contact  
-66-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0514X/G0514X3 Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PSS01M  
SET SCREW M6-1 X 10  
FLANGE SCREW M5-.8 X 10  
BUSHING  
49  
50  
51  
52  
53  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
82  
PSB04M  
CAP SCREW M6-1 X 10  
CLEAR WINDOW  
2
PFS07M  
P0513050  
PSB02M  
3
P0513X003  
P0513004  
P0514005  
PSS07M  
CAP SCREW M6-1 X 20  
BUSHING  
4
LIFTING EYE BOLT M10-1.5  
MACHINE BODY  
P0514X052  
PFH31M  
5
FLAT HD SCR M4-.7 X 8  
CAP SCREW M8-1.25 X 16  
UPPER WHEEL COVER  
CAP SCREW M6-1 X 25  
FLAT WASHER 6MM  
BRUSH  
6
SET SCREW M5-.8 X 5  
BUSHING  
PSB11M  
7
P0513X007  
PW03M  
P0514055  
PSB06M  
8
FLAT WASHER 6MM  
HEX NUT M6-1  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
32  
33  
34  
35  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
PN01M  
PW03M  
P0513011  
P0513012  
P0513013  
PRP10M  
POINTER  
P0513058  
PSB06M  
SHOULDER SCREW M4-.7 X 5  
UPPER SHAFT  
CAP SCREW M6-1 X 25  
STAR HANDLE  
P0513060  
PLN03M  
ROLL PIN 5 X 36  
LOCK NUT 6MM  
P0513015  
P0513016  
P0513017  
P6204LLU  
P0514X019  
PR25M  
UPPER WHEEL SHAFT HINGE  
UPPER WHEEL SHAFT  
BUSHING  
P0513062  
P0513063  
PN03M  
STRAIN RELIEF 16MM  
HEIGHT POINTER  
HEX NUT M8-1.25  
BALL BEARING 6204LLU  
UPPER WHEEL 19"  
INT RETAINING RING 47MM  
SPECIAL WASHER 8MM  
CAP SCREW M8-1.25 X 16  
SAW BLADE 6TPI 143"  
LOCK WASHER 8MM  
CAP SCREW M8-1.25 X 20  
TIRE  
PB124M  
HEX BOLT M8-1.25 X 90  
KNOB SCREW M10-1.5 X 20  
KNOB SCREW M10-1.5 X 55  
THREADED HANDLE 10MM  
CAM  
P0513066  
P0513067  
P0513068  
P0513069  
P0513070  
P0513071  
P0513072  
PN09M  
P0514X021  
PSB11M  
P0514023  
PLW04M  
PSB14M  
PILLOW BLOCK  
HANDLE M10-1.5  
LEVER ROD  
P0514X026  
P0514X027  
P0514X028  
PN32  
HEX NUT M12-1.75  
SHAFT  
LOWER WHEEL 19"  
IDLE PULLEY  
P0513074  
PSBS01M  
PLW04M  
P0514X077  
P0513078  
PSS09M  
BUTTON HD CAP SCR M8-1.25 X 20  
LOCK WASHER 8MM  
COVER  
HEX NUT 1-14  
PLW09  
LOCK WASHER 1"  
COMPRESSION SPRING  
ROLL PIN 3 X 16  
P0513032  
PRP02M  
COVER  
SET SCREW M8-1.25 X 20  
HEX NUT M8-1.25  
P0513034  
P51201  
LOCATE BLOCK  
PN03M  
THRUST BEARING 51201  
HANDWHEEL  
P0513081  
P0514X082  
P0514X3082  
LOWER WHEEL SHAFT  
MOTOR 3HP 1-PHASE (G0514X)  
MOTOR 3HP 3-PHASE (G0514X3)  
P0513037  
P0513038  
P0514X039  
PHTEK15M  
P0514X041  
P0514X042  
P0514X043  
PSB11M  
ADJUSTING BOLT  
SWITCH PLATE  
82-1 P0514X082-1 FAN COVER (G0514X)  
82-1 P0514X3082-1 FAN COVER (G0514X3)  
82-2 P0514X082-2 FAN (G0514X)  
TAP SCREW M4 X 10  
KEY SWITCH 22  
STOP SWITCH 22  
82-2 P0514X3082-2 FAN (G0514X3)  
START SWITCH 22  
CAP SCREW M8-1.25 X 16  
FENDER WASHER 8MM  
UPPER WHEEL SLIDING BRACKET  
CAP SCREW M6-1 X 50  
RIVET 3.2 X 6  
82-3 P0514X082-3 START CAPACITOR COVER  
82-4 PC300C  
S. CAPACITOR 300MFD/250VAC  
P0513X045  
P0513046  
PSB05M  
82-5 P0514X082-5 CAPACITOR COVER  
82-6 PC060A  
R. CAPACITOR 60MFD/250VAC  
82-7 P0514X082-7 ELECTRICAL BOX COVER (G0514X)  
82-7 P0514X3082-7 ELECTRICAL BOX COVER (G0514X3)  
P0514X048  
-67-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0514X/G0514X3 Parts List  
REF  
PART #  
DESCRIPTION  
REF  
PART #  
DESCRIPTION  
83  
PB32M  
HEX BOLT M10-1.5 X 25  
LOCK WASHER 10MM  
MOTOR BRACKET  
BUTTON HD CAP SCR M8-1.25 X 20  
PLATE  
125-3  
125-4  
125-5  
125-6  
125-7  
125-8  
125-9  
PH7587003  
PH7587004  
PH7587005  
PH7528004  
PH7589007  
PW01M  
FIXED SHAFT  
84  
PLW06M  
P0513085  
PSBS01M  
P0513087  
PFS07M  
P0513089  
PK15M  
SHAFT  
85  
SPRING PIECE  
86  
ADJUSTMENT HANDLE M8 X 44  
SUPPORT TUBE 640mm  
FLAT WASHER 8MM  
FENCE HANDLE M8-1.25 X 22  
ADJUST SCREW  
87  
88  
FLANGE SCREW M5-.8 X 10  
PILLOW BLOCK  
89  
PH7587009  
90  
KEY 5 X 5 X 35  
125-10 PH7587010  
125-11 PH7587011  
125-12 PSB07M  
125-13 PH7587013  
125-14 PH7589014  
125-15 PN03M  
91  
PB81M  
HEX BOLT M8-1.25 X 20 LH  
MOTOR PULLEY  
CONVEX  
92  
P0514X092  
PVA42  
CAP SCREW M6-1 X 30  
FIXED LUMP  
93  
V-BELT A-42 4L420  
CAP SCREW M6-1 X 10  
LOWER WHEEL COVER  
FIXED BOLT  
94  
PSB04M  
P0514X095  
P0514X096  
P0513X045  
PSB84M  
PN02M  
SQUARE TUBE 710mm  
HEX NUT M8-1.25  
FLANGE SCREW M4-.7 X 6  
GUARD PIECE  
95  
96  
125-16 PFS04M  
125-17 PH7587017  
125-18 PH7528002  
125-19 PH7587019  
125-20 PHTEK3M  
125-21 PH7588021  
125-22 PN01M  
97  
FENDER WASHER 8MM  
CAP SCREW M10-1.5 X 35  
HEX NUT M10-1.5  
98  
MOVING PLATE  
99  
PLUGGED  
100  
101  
102  
103  
104  
105  
106  
107  
108  
109  
110  
111  
112  
113  
114  
115  
116  
117  
118  
119  
120  
121  
122  
123  
124  
125  
125-1  
125-2  
P0513100  
P0513X101  
P0513102  
PLW06M  
PW04M  
SMALL GEAR  
TAP SCREW M3.5 X 8  
SCALE  
LOCK HANDLE  
TRUNNION SUPPORT BRACKET  
LOCK WASHER 10MM  
FLAT WASHER 10MM  
HEX BOLT M6-1 X 20  
CAP SCREW M6-1 X 45  
PILLOW BLOCK  
HEX NUT M6-1  
125-23 PLW03M  
125-24 PSB01M  
125-25 PB08M  
LOCK WASHER 6MM  
CAP SCREW M6-1 X 16  
HEX BOLT M6-1 X 20  
FLANGE BOLT M4-.7 X 10  
FLAT WASHER 6MM  
RESAW FENCE (AL) 640mm  
SPACER PLATE  
PB18M  
PSB30M  
P0513107  
PN01M  
125-26 PFB11M  
125-27 PW03M  
HEX NUT M6-1  
125-28 PH7589028  
125-29 PH7587029  
P0513109  
P6000  
ADJUST BOLT M6  
BALL BEARING 6000ZZ  
CAP SCREW M10-1.5 X 20  
FLAT WASHER 8MM  
FLAT WASHER 8MM  
PHLP HD SCR M4-.7 X 6  
GEAR PLATE  
126  
127  
128  
129  
130  
131  
132  
133  
134  
135  
136  
137  
138  
139  
140  
141  
142  
143  
P0514X126  
P0513X127  
P0513X128  
PSB50M  
TABLE 26-3/4" X 19"  
TABLE INSERT  
PSB61M  
PW01M  
TABLE PIN  
PW01M  
CAP SCREW M5-.8 X 10  
FLAT WASHER 5MM  
PROTECT COVER ASSY  
STEP SCREW  
PS17M  
PW02M  
P0513115  
PLN04M  
PS17M  
P0514X131  
P0514X132  
P0513X140  
P0513X141  
P0513X142  
PSB01M  
LOCK NUT M8-1.25  
PHLP HD SCR M4-.7 X 6  
LOCK HANDLE  
SHOULDER SCREW  
FIBER WASHER 13MM  
SLIDING PLATE  
P0513118  
PW05M  
FLAT WASHER 4MM  
POINTER  
P0513120  
P0514X121  
PLW04M  
PB03M  
CAP SCREW M6-1 X 16  
CAP SCREW M6-1 X 20  
PHLP HD SCR M4-.7 X 10  
GEAR  
TRUNNION PLATE  
LOCK WASHER 8MM  
HEX BOLT M8-1.25 X 16  
CARRIAGE BOLT M8-1.25 X 80  
FENCE SET ASSY  
PSB02M  
PS38M  
P0513X122  
PN04M  
PCB23M  
P0514X125  
PH7589001  
PH7587002  
HEX NUT M4-.7  
P0513X144  
P0513X145  
P0513X146  
RACK  
FIXED BASE 710mm  
ADJUST BASE  
UPPER GUIDE TUBE  
HANDWHEEL  
-68-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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G0514X/G0514X3 Parts List  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
144  
145  
146  
147  
148  
149  
150  
151  
152  
PSB02M  
CAP SCREW M6-1 X 20  
LOCATE BUSHING  
158  
159  
160  
161  
161  
161A  
162  
163  
165  
166  
167  
168  
169  
170  
201  
201  
202  
203  
204  
205  
206  
207  
208  
209  
210  
211  
212  
213  
214  
215  
216  
216  
PN04M  
HEX NUT M4-.7  
P0514X145  
P0513X130  
PSBS01M  
PLW04M  
PS23M  
PHLP HD SCR M5-.8 X 12  
STRAIN RELIEF 20MM  
MAG SWITCH 3HP/1PH/60HZ/220V  
MAG SWITCH 3HP/3PH/60HZ/220V  
MAG SWITCH 3HP/3PH/60HZ/440V  
PHLP HD SCR M4-.7 X 20  
FLANGE SCREW M5-.8 X 10  
SWITCH CORD  
BUSHING  
P0514X160  
P0514X161  
P0514X3161  
P0514X3161A  
PS52M  
BUTTON HD CAP SCR M8-1.25 X 20  
LOCK WASHER 8MM  
GUIDE BRACKET  
P0513X133  
P0513X134  
P0513X135  
P0514X152  
WORM CYLINDER  
FIXED PLATE  
PFS07M  
BLADE ADJUSTMENT ASSY  
CAP SCREW M6-1 X 16  
UPPER GUIDE SUPPORT BLOCK  
SET SCREW M6-1 X 10  
ADJUST BAR  
P0514X165  
P0514X166  
P0514X167  
P0514X168  
PFS12M  
152-1 PSB01M  
SWITCH CORD  
152-2 P0513X150-2  
152-3 PSS01M  
CORD  
CORD CLAMP  
152-4 P0513X150-4  
152-5 P0513X150-5  
152-6 P0513X150-6  
152-7 PR05M  
FLANGE SCREW M5-.8 X 12  
EXT TOOTH WASHER 5MM  
G0514X MODEL # LABEL  
G0514X3 MODEL # LABEL  
GRIZZLY LOGO PLATE  
SAFETY GLASSES LABEL  
OPEN DOOR LABEL  
UPPER BLADE GUIDE SUPPORT  
BIAS SHAFT  
PTLW02M  
P0514X201  
P0514X3201  
G8589  
EXT RETAINING RING 15MM  
BALL BEARING 6202ZZ  
HANDLE BUSHING  
152-8 P6202  
152-9 P0513X150-9  
152-10 PSB48M  
PLABEL-11  
PLABEL-20  
P0513X205  
PLABEL-12  
PLABEL-14  
PLABEL-19  
PLABEL-21  
PPAINT-1  
P0513X210  
PPAINT-11  
PLABEL-18  
PLABEL-20  
P0513X214  
P0514X216  
P0514X3216  
CAP SCREW M6-1 X 35  
152-11 P0513X150-11 UPPER SPACING SLEEVE  
GUARD ADJ LABEL  
153  
P0514X153  
BLADE ADJUSTMENT ASSY  
LOWER BLADE GUIDE SUPPORT  
CAP SCREW M6-1 X 16  
BIAS SHAFT  
READ MANUAL LABEL  
ELECTRICITY LABEL  
153-5 P0513X151-5  
153-6 PSB01M  
153-7 P0513X151-7  
153-8 PR05M  
HANDS/BLADE LABEL  
BS MOVING/ADJUST LABEL  
"GRIZZLY GREEN" PAINT  
EXTREME SERIES PLATE  
"PUTTY" PAINT  
EXT RETAINING RING 15MM  
BALL BEARING 6202ZZ  
153-9 P6202  
153-10 P0513X151-10 HANDLE BUSHING  
153-11 PSB48M  
CAP SCREW M6-1 X 35  
MITER GAUGE ASSY  
FLANGE SCREW M5-.8 X 50  
TERMINAL BOX  
DISCONNECT POWER LABEL  
OPEN DOOR LABEL  
154  
155  
156  
157  
P0513X152  
PFS09M  
TENSION ADJ LABEL  
P0514X156  
P0514X157  
G0514X MACHINE ID LABEL  
G0514X3 MACHINE ID LABEL  
TERMINAL HOUSE  
-69-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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WARRANTY AND RETURNS  
Grizzly Industrial, Inc. warrants every product it sells for a period of 1 year to the original purchaser from  
the date of purchase. This warranty does not apply to defects due directly or indirectly to misuse, abuse,  
negligence, accidents, repairs or alterations or lack of maintenance. This is Grizzly’s sole written warranty  
and any and all warranties that may be implied by law, including any merchantability or fitness, for any par-  
ticular purpose, are hereby limited to the duration of this written warranty. We do not warrant or represent  
that the merchandise complies with the provisions of any law or acts unless the manufacturer so warrants.  
In no event shall Grizzly’s liability under this warranty exceed the purchase price paid for the product and  
any legal actions brought against Grizzly shall be tried in the State of Washington, County of Whatcom.  
We shall in no event be liable for death, injuries to persons or property or for incidental, contingent, special,  
or consequential damages arising from the use of our products.  
To take advantage of this warranty, contact us by mail or phone and give us all the details. We will then  
issue you a “Return Number,’’ which must be clearly posted on the outside as well as the inside of the  
carton. We will not accept any item back without this number. Proof of purchase must accompany the  
merchandise.  
The manufacturers reserve the right to change specifications at any time because they constantly strive to  
achieve better quality equipment. We make every effort to ensure that our products meet high quality and  
durability standards and we hope you never need to use this warranty.  
Please feel free to write or call us if you have any questions about the machine or the manual.  
Thank you again for your business and continued support. We hope to serve you again soon.  
-70-  
G0513X/G0514X/G0514X3 Extreme Series Bandsaw  
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Buy Direct and Save with Grizzly® – Trusted, Proven and a Great Value!  
~Since 1983~  
Visit Our Website Today For  
Current Specials!  
ORDER  
24 HOURS A DAY!  
1-800-523-4777  
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