TM
Power Pruner
Operator's Manual
MODEL:
PPT-230
Serial Number 05001001 - 05999999
WARNING
DANGER
Readrulesforsafeoperationandinstructionscarefully. ECHOprovidesanOperator's
ManualandaSafetyManual. Bothmustbereadandunderstoodforproperandsafe
operation.
X750003790
02/03
X7502099800
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TM
POWER PRUNER
OPERATOR'S MANUAL
3
MANUAL SAFETY SYMBOLS AND IMPORTANT INFORMATION
Throughout this manual and on the product itself, you will find safety
alerts and helpful, informational messages preceded by symbols or key
words. The following is an explanation of those symbols and key
words and what they mean to you.
This symbol accompanied by the words WARNING
and DANGER calls attention to an act or condition that
can lead to serious personal injury to operator and
bystanders.
IMPORTANT Theenclosedmessage
provides information necessary for the
protection of the unit.
The circle with the slash symbol means whatever is
shown within the circle is prohibited.
NOTE This enclosed message provides
tips for use, care and maintenance of the
unit.
SAFETY
DECALS
Hot Decal (near muffler)
Locate these safety decals on your unit. Make sure the decals are
legible and that you understand and follow the instructions on them. If
a decal cannot be read, a new one can be ordered from your ECHO
dealer. SeePARTSORDERINGinstructionsforspecificinformation.
P/N 89016006361
Shaft Coupling
P/N 89016022660
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4
INTERNATIONAL SYMBOLS
Symbol
description/application
Symbol
description/application
Symbol
Symbol
description/application
Symbol form/shape
Symbol form/shape
Symbol form/shape
Symbol form/shape
description/application
DO NOT allow
flames or sparks
near fuel.
Wear slip resistant
foot wear.
Read and understand
Operator's Manual.
Fuel and oil mixture
Finger Severing
Ignition
ON/OFF
Wear eyes, ears and
head protection
Emergency stop
Wear hand
protection. Use
two handed.
Hot
Surface
Chain lubrication
Primer bulb
DO NOT smoke
near fuel.
Safety/Alert
Carburetor adjustment
- High speed mixture
Carburetor adjustment
- Low speed mixture
Avoid all power
lines. This unit is not
insulated against
electrical current.
Do not operate clos-
er than 15 M (50 ft.)
from electrical
hazards.
Carburetor adjustment
- Idle speed
Plan retreat path
from falling
objects.
Choke Control
"Cold Start"
Position
Choke Control
"Run"
Position
Keep bystanders at
least 15 meters
(50 feet) away.
(Choke Closed)
(ChokeOpen)
SAFETY INSTRUCTIONS
PERSONAL CONDITION AND SAFETY EQUIPMENT
WARNING
DANGER
Power PrunerTM users risk injury to themselves and others if the Power PrunerTM is used improperly and or safety
precautions are not followed. Proper clothing and safety gear must be worn when operating a Power PrunerTM.
Physical Condition
Hearing Protection
ECHO recommends wearing hearing protection whenever
unit is used.
Your judgment and physical dexterity may not be good:
• if you are tired or sick,
• if you are taking medication,
• if you have taken alcohol or drugs.
Operate unit only if you are physically and mentally well.
Proper Clothing
Wear snug fitting, durable protective clothing; chain saw
safety pants or chaps are recommended.
• Pants should have long legs, shirts with long sleeves.
• DONOTWEARSHORTS,
Eye Protection
Wear eye protection that meets ANSI Z87.1 or CE require-
ments whenever you operate the Power PrunerTM
.
• DONOTWEARTIES,SCARVES,JEWELRY.
Face and Head Protection
When trimming overhead, always wear head protection
meetingANSIZ89.1orCErequirementswithafullface
shield. Head protection with full face shield will help
protect you from falling branches and debris.
Wear sturdy protective safety shoes or boots with non-
skid soles;
• DONOTWEAROPENTOEDSHOES,
• DONOTOPERATEUNITBAREFOOTED.
Hand Protection
Wear no-slip, heavy duty work gloves to improve your
grip on the Power Pruner handles. Gloves also reduce the
transmission of machine vibration to your hands.
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POWER PRUNER
OPERATOR'S MANUAL
5
EXTENDED OPERATION/EXTREME CONDITIONS
Vibration and Cold
It is believed that a condition called Raynaud’s Phenomenon, which
affects the fingers of certain individuals, may be brought about by
exposure to vibration and cold. Exposure to vibration and cold may
cause tingling and burning sensations, followed by loss of color and
numbness in the fingers. The following precautions are strongly
recommended, because the minimum exposure which might trigger the
ailment is unknown.
To reduce the risk of RSI/CTS, do the
following:
• Avoid using your wrist in a bent, ex-
tended, or twisted position. Instead, try to
maintain a straight wrist position. Also,
when grasping, use your whole hand, not
just the thumb and index finger.
• Takeperiodicbreakstominimizerepetition
and rest your hands.
• Reduce the speed and force with which
you do the repetitive movement.
• Do exercises to strengthen the hand and
armmuscles.
• Immediately stop using all power equip-
ment and consult a doctor if you feel
tingling, numbness, or pain in the fingers,
hands, wrists, or arms. The sooner RSI/
CTS is diagnosed, the more likely perma-
nent nerve and muscle damage can be
prevented.
• Keep your body warm, especially the head, neck, feet, ankles, hands,
and wrists.
• Maintain good blood circulation by performing vigorous arm
exercises during frequent work breaks, and also by not smoking.
• Limit the hours of operation. Try to fill each day with jobs where
operating the unit or other hand-held power equipment is not
required.
• If you experience discomfort, redness, and swelling of the fingers
followed by whitening and loss of feeling, consult your physician
before further exposing yourself to cold and vibration.
Repetitive Stress Injuries
It is believed that overusing the muscles and tendons of the fingers,
hands, arms, and shoulders may cause soreness, swelling, numbness,
weakness, and extreme pain in those areas. Certain repetitive hand
activities may put you at a high risk for developing a Repetitive Stress
Injury(RSI). AnextremeRSIconditionisCarpalTunnelSyndrome
(CTS), which could occur when your wrist swells and squeezes a vital
nerve that runs through the area. Some believe that prolonged exposure
to vibration may contribute to CTS. CTS can cause severe pain for
months or even years.
EQUIPMENT
WARNING
DANGER
Serious injury may result from the use of non-approved guide bar and saw chain combinations. ECHO, INC. will not
be responsible for the failure of cutting devices or accessories which have not been tested and approved by ECHO
for use with this unit. Read and comply with all safety instructions listed in this manual.
• Check unit for loose/missing nuts, bolts, and screws. Tighten
and/or replace as needed.
• Inspect fuel lines, tank, and area around carburetor for fuel leaks. DO
NOT operate unit if leaks are found.
• Keepexhaustareaclearofflammable
debris. Avoid contact during and immedi-
ately after operation.
Guide Bar and Saw Chain
• Check that the cutting attachment, guide bar, and saw chain is firmly
attached and in safe operating condition.
• Use only one Echo-approved extension on the pruner.
• Do not hit rocks, stones, tree stumps, and other foreign objects with
the saw chain.
• Do not cut into the ground with the saw chain.
• If cutting attachment end strikes an obstruction, stop engine immedi-
ately and inspect saw chain for damage.
• Do not operate with a dull, fractured, or discolored saw chain.
• Remove all foreign objects from work area.
• Always cover the guide bar and saw chain with guide bar cover
during transportation and for storage.
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6
SAFE OPERATION
WARNING
KeepASolidStance
• Maintain footing and balance at all times.
Do not stand on slippery, uneven, or
unstable surfaces. Do not work in odd
positions or on ladders. Do not overreach.
• Operate the Power PrunerTM only from the
ground or out of an approved bucket lift.
• Always evaluate the branches to be
pruned for hazards such as loose dead
branches, which may fall and strike the
operator or helpers. Remove hazards
before pruning.
DANGER
All overhead electrical conductors and communications wires can
have electricity flow with high voltages. Never touch wires directly
or indirectly when pruning, otherwise serious injury or death may
result.
• Plan retreat path from falling objects.
• Cut branches bounce when striking
ground.
WARNING
DANGER
Do not operate this product indoors or in inadequately ventilated
areas. Engine exhaust contains poisonous emissions and can cause
serious injury or death.
• Check that shoulder harness is adjusted
for safe, comfortable operation.
• Turn the Power PrunerTM off when moving
from tree to tree.
ReadtheManuals
• Provide all operators of this equipment with the Operator's Manual,
and instructions for safe operation.
• Avoid any contact with saw chain.
• Avoid all power lines. This unit is not insulated against electrical
current.
UseProperClothing&Equipment
• Always wear head protection with full face shield to help protect
against falling branches and debris.
KeepAFirmGrip
• Grip Power PrunerTM with both hands with thumbs and fingers
encircling the handle, and shaft tube.
KICKBACK
WARNING
DANGER
Kickback can lead to dangerous loss of control of the Power PrunerTM and result in serious injury to the operator or
any one standing close by. Hold the Power PrunerTM firmly with both hands with thumbs and fingers encircling the
front and rear handles. Be aware of the down-and-outward path the pruner will take after the cut is made.
Kickback may occur when the moving saw chain at the nose or tip of
the guide bar touches an object, or when the wood closes in and
pinches the saw chain in the cut. In some cases this may cause a
lightning-fast reverse action, kicking the guide bar and saw chain up
and back, or down and back, towards the operator. Either of these
reactions may cause the operator to lose control of the Power PrunerTM
which could result in serious personal injury.
,
With a basic understanding of kickback, you can reduce or eliminate the
element of surprise which contributes to accidents.
Avoid contact of the guide bar tip with any object while the saw chain
is moving.
Cut only wood. Avoid striking concrete, metal, wire, or other obstruc-
tions which could cause kickback or damage to the saw chain.
If the saw chain does strike a foreign object, immediately stop the
engine, inspect and repair the Power PrunerTM if necessary.
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POWER PRUNER
OPERATOR'S MANUAL
7
EMISSION CONTROL
EPA Phase 2
The emission control system for these engines are EM (Engine
Modification).
IMPORTANTENGINEINFORMATION
ENGINE FAMILY: 3EHXS.0234EA DISPLACEMENT: 22.8 cc
EMISSION COMPLIANCE PERIOD: 300 Hours
THIS ENGINE MEETS U.S. EPA PH 2 EMISSION
REGULATIONS FOR SMALL NONROAD ENGINE. REFER
TO OWNER'S MANUAL FOR MAINTENANCE SPECIFICA-
TIONS AND ADJUSTMENTS.
An Emission Control Label is located on the engine. (This is an
EXAMPLEONLY,informationonlabelvariesbyengineFAMILY).
PRODUCT EMISSION DURABILITY
The 300 hour emission durability compliance period is the time span selected by the manufacturer certifying the
engine emissions output meets applicable emissions regulations, provided that approved maintenance procedures
are followed as listed in the Maintenance Section of this manual.
DESCRIPTION
Due to packaging restriction the ECHO product you have purchased requires some assembly.
After opening the carton, check for damage. Immediately notify your retailer or ECHO Dealer of damaged or missing
parts. Use the contents list to check for missing parts.
CONTENTS
__ PowerHead
__ Drive Shaft Assembly
__ Cutting Attachment W/ Guide Bar and Saw Chain
__ PlasticBag
__ Operator's Manual
__ Safety Manual
__ Warranty Registration Card
__ Warranty Statement
__ T-Wrench (combination screwdriver/spark plug socket)
__ 3mmhexwrench
__ 4mmhexwrench
__ Safety Glasses
__ Echo Power Blend TM 2-stroke oil sample
__ Shoulder Harness
__ GuideBarCover
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8
13
21
20
19
14
18
17
16
15
8
7
9
10
11
1
12
6
5
4
2
22
3
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POWER PRUNER
OPERATOR'S MANUAL
9
1. POWER HEAD - Includes the Engine, Clutch, Fuel System, Ignition System and Starter.
2. THROTTLETRIGGER -Springloadedtoreturntoidlewhenreleased. Duringaccelerationpresstriggergradually
for best operating technique.
3. SHOULDER HARNESS - An adjustable strap that suspends the unit from the operator.
4. CUTTINGATTACHMENT-Sealed,gearratiois1.5:1reduction.
5. CUTTING SHOE - Used to capture and stabilize branch while cutting. Place cutting shoe against branch, accelerate
and lower saw chain into branch.
6. GUIDEBAR-254mm(10in.)guidebarw/chaintensioner.
7. SAWCHAIN-91VS 9.53mm(3/8in.)lowprofileOregon®sawchain. Runsapproximately609.6m/min.(2000ft/min)
at full throttle.
8. AUTOMATICOILERASSEMBLY-Selfoiling.Usehighquality,lowviscosity,non detergentbarandchainoil.
9. LOWERSHAFTTUBE-Durablefiberglassmeshhousing.
10. STOP SWITCH - Mounted on top of handle assembly. Move switch forward to run, back to stop.
11. THROTTLETRIGGERLOCKOUT-Thislevermustbedepressedbeforethrottletriggercanbeoperated.
12. REAR HANDLE ASSEMBLY - Sturdy handle for right hand placement. Includes stop switch and throttle trigger.
13. TOPGUARD -Protectsarmfromhotengine.
14. SPARKARRESTOR-CATALYTICMUFFLER/MUFFLER-Themufflerorcatalyticmufflercontrolsexhaustnoise
and emission. The spark arrestor screen prevents hot, glowing particles of carbon from leaving the muffler. Keep
exhaust area clear of flammable debris.
15. FUELTANK-Containsfuelandfuelfilter.
16. FUEL TANK CAP - Covers and seals fuel tank opening.
17. RECOIL STARTER - Pull recoil handle slowly until starter engages, then quickly and firmly. When engine starts
return handle slowly. DO NOT let handle snap back or damage will occur.
18. PRIMER BULB - Pumping primer bulb before starting engine draws fresh fuel from the fuel tank priming the carbure-
tor for starting. Pump primer bulb until fuel is visible and flows freely in the clear fuel tank return line. Pump bulb an
additional 4 or 5 times.
19. AIRCLEANERASSEMBLY-Containsreplaceableairfilterelement.
20. CHOKE - Located above air cleaner housing. Move lever to starting position (
position ( ) (open choke).
) (close choke) and back to run
21. SPARKPLUG-Providessparktoignitefuelmixture.
22. GUIDE BAR COVER - Used to cover guide bar and saw chain during transport and storage. Remove guide bar
cover before using unit.
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10
SPECIFICATIONS
MODEL ----------------------------------------------------- PPT-230
Length (Standard) ----------------------------------------- 2.25m(7ft.,4.6in.)
Length(Extended) ----------------------------------------- 3.43m(11ft.,3in.)
Length w/extension ---------------------------------------- 4.95m(16ft.,3in.)
Width-------------------------------------------------------- .23m(9.06in.)
Height ------------------------------------------------------- .22m(8.7in.)
Weight (dry) ------------------------------------------------ 7.8kg(17.2lb.)
Engine Type ------------------------------------------------ Air cooled, two-stroke, single cylinder gasoline engine
Bore ---------------------------------------------------------- 34.0mm(1.34in.)
Stroke-------------------------------------------------------- 28.0mm(1.10in.)
Displacement ----------------------------------------------- 25.4cc(1.55cu.in.)
ExhaustSystem -------------------------------------------- SparkArrestorMuffler
Carburetor -------------------------------------------------- ZamadiaphragmmodelRBw/primerbulb
Ignition System -------------------------------------------- CDI (capacitor discharge ignition)
SparkPlug -------------------------------------------------- NGKBPM-8YGap0.65mm(0.026in.)
Fuel ---------------------------------------------------------- Mixed(GasolineandTwo-strokeOil)
Fuel/OilRatio ----------------------------------------------- 50:1 two-stroke air cooled engine oil
Gasoline ----------------------------------------------------- 89 Octane unleaded. DO NOT use fuel containing methyl alcohol,
more than 10% ethyl alcohol or 15% MTBE.
Oil ------------------------------------------------------------ PowerBlendTM PremiumUniversal2-StrokeOil
Fuel Tank Capacity ---------------------------------------- 0.55lit.(18.6 USfl.oz.)
Starter System ---------------------------------------------- AutomaticRecoilStarter
Clutch ------------------------------------------------------- CentrifugalType
Sprocket Type ---------------------------------------------- 6 tooth spur, 9.53 mm (3/8 in.) pitch
Power Transmission Shaft Assembly ------------------- AluminumExtrusion
GearCaseRatio -------------------------------------------- 1.5:1
OilingSystem ----------------------------------------------- Automatic
SawChainOilCapacity ----------------------------------- 225ml(7.6oz.)
Handle ------------------------------------------------------- Right hand grip w/throttle trigger and lockout
Shoulder Harness ------------------------------------------ Standard
IdleSpeed(RPM) ------------------------------------------ 2400-3200
Wide Open Throttle Speed (RPM) ----------------------- 10,000-12,000
GuideBarandSawChain (91VS) ----------------------- 254mm(10in.);9.53mm(3/8in.)pitch
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POWER PRUNER
OPERATOR'S MANUAL
11
ASSEMBLY
Tools Required: 10x19mm(13/32x3/4in)T-wrench, 3and4mmHex
Wrenches
Parts Required: Power Head, Drive Shaft Assembly,
Cutting Attachment
DRIVE SHAFT / POWER HEAD
1. Loosen bolt (A).
C
B
2. Match square socket in engine shaft with square power transmis-
sion shaft (B) and slide together until engine rests against the
machine surface of lower drive shaft coupler (C).
A
3. Rotate lower drive shaft to align engine and rear handle assembly in
an upright position.
C
4. Tighten bolt (A) securely so engine will not rotate on lower shaft
tube.
A
CUTTING ATTACHMENT TO DRIVE SHAFT INSTALLATION
D
WARNING
DANGER
Saw Chain is sharp! Always wear gloves when handling assembly,
otherwise serious personal injury may result.
1. Loosen the four (4) screws (D) and locator screw (E) on cutting
attachment.
E
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12
2. Loosen center clamp knob (F), turning counter clockwise.
G
F
3. Pulluppertube(G)outoffiberglasslowertube127-152mm(5-6in.),
then slide (G) back into fiberglass lower tube exposing inner drive
shaft (H). Align and join star shaped drive end of inner drive shaft
(H) with cutting attachment shaft (I).
4. Align ridges on upper tube (G) with seams in cutting attachment.
H
G
G
5. Slide together, aligning locator screw (E) in cutting attachment with
locating hole (J) in upper tube.
H
I
6. Tighten locator screw (E). Tighten four (4) cutting attachment
screws(D).
E
J
7. Extend upper tube to desired length. Tighten center clamp knob (F)
turningclockwise.
D
THROTTLE LINKAGE AND IGNITION LEADS
C
A
E
D
1. Connect two (2) ignition leads from throttle cable tubing (A) and
(B) to two (2) ignition leads on engine.
2. Place throttle linkage (C) through adjustment fixture (D), and install
wire end into large carburetor throttle swivel hole (E). Check throttle
for freedom of movement and that wide open throttle / low idle
extremes are adjusted properly. The throttle linkage must be
adjusted by moving the adjustment fixture (D). Consult with your
Echo Dealer for correct adjustment procedure.
B
3. Bundle and secure ignition leads against engine housing with clip
(F).
F
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POWER PRUNER
OPERATOR'S MANUAL
13
SAW CHAIN TENSION ADJUSTMENT
WARNING
DANGER
Always disconnect spark plug wire before servicing cutting
attachment. Wear gloves when handling saw chain, otherwise
serious personal injury may result.
B
A
To Adjust Saw Chain Tension.
1. Loosen two (2) 10 mm (13/32 in.) guide bar nuts (A) located on
cutting attachment.
2. Turn the adjuster slot (B) clockwise until saw chain touches the
bottom of guide bar. Turning adjuster slot (B) counter clockwise
will loosen saw chain on guide bar.
3. Tighten guide bar nuts firmly. Move saw chain backwards on
guide bar by hand. Saw chain should move freely on guide bar if it
is in proper mesh with sprocket.
Keep the saw chain lubricated and properly adjusted and the guide bar
nuts tightened firmly at all times. If saw chain is difficult to rotate or
binds on guide bar, it is too tight.
PRE-OPERATION
FUEL
Fuel Requirements
Gasoline - Use 89 Octane [R+M/2] (mid grade or higher) gasoline known
to be good quality. Gasoline may contain up to 15% MTBE (methyl
tertiary-butyl ether). Gasohol containing methyl (wood) alcohol is NOT
approved.
IMPORTANT
Echo premium Power Blend TM Universal
2-StrokeOilmaybemixedat50:1ratio
for application in all Echo engines sold
in the past regardless of ratio specified
in those manuals.
TwoStrokeOil-Atwo-strokeengineoilmeetingISO-L-EGD(ISO/CD
13738) and J.A.S.O. FC Standards must be used. Echo brand premium
Power Blend TM Universal 2-Stroke Oil meets these standards. Engine
problems due to inadequate lubrication caused by failure to use an ISO-
L-EGDandJ.A.S.O.FCcertifiedoil,suchasEchopremiumPowerBlend
TM, will void the two-stroke engine warranty. (Emission related parts
only are covered for two years, regardless of two-stroke oil used, per
the statement listed in the Emission Defect Warranty Explanation.)
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14
Mixing Instructions
1. Fill an approved fuel container with half of the required amount of
After Refueling
• Wipe any spilled fuel from the unit.
• Move at least 3 m (10 ft.) from refueling
location before starting the engine.
gasoline.
2. Add the proper amount of 2-stroke oil to gasoline.
3. Close container and shake to mix oil with gasoline.
4. Addremaininggasolineandremix.
5. Install fuel container cap and wipe any spilled fuel from container
and surrounding area.
After use
• DO NOT store a unit with fuel in its tank.
Leaks can occur. Return unused fuel to an
approved fuel storage container.
Storage
Handling Fuel
Fuel storage laws vary by locality. Contact
your local government for the laws affecting
your area. As a precaution, store fuel in an
approved, airtight container. Store in a well
ventilated, unoccupied building, away from
sparks and flames. Do not store fuel longer
than 30 days.
WARNING
DANGER
FuelisVERYflammable.Useextremecarewhenmixing,storingor
handling, or serious personal injury may result.
• Use an approved fuel container.
• DONOTsmokenearfuel.
IMPORTANT
• DO NOT allow flames or sparks near fuel.
• Fuel tanks/cans may be under pressure. Always loosen fuel caps
slowly allowing pressure to equalize.
• NEVER refuel a unit when the engine is HOT!
• NEVER refuel a unit with the engine running.
• DO NOT fill fuel tanks indoors. ALWAYS fill fuel tanks out
doors over bare ground.
Stored fuel ages. Do not mix more fuel
than you expect to use in thirty (30)
days, ninety (90) days when a fuel
stabilizer is added.
• Securely tighten fuel cap after refueling.
• Inspect for fuel leakage. If fuel leakage is found, do not start or
operate unit until leakage is repaired.
IMPORTANT
Stored two-stroke fuel may separate.
ALWAYS shake fuel container thor-
oughly before each use.
IMPORTANT
Spilled fuel is a leading cause of hydrocarbon emissions. Some
states may require the use of automatic fuel shut-off containers
to reduce fuel spillage. Contact your ECHO dealer for ordering
information.
LUBRICATING THE GUIDE BAR AND SAW CHAIN
Automatic Oiling System
1. Wipe debris from around oil fill cap.
2. Remove oil fill cap, and fill reservoir with a quality, low-viscosity
guide bar and saw chain oil.
NOTE
The discharge volume of the automatic oiler is preset to deliver 3 to
4 cc/min. at normal operating RPM. During heavy or dry cutting
conditions, the oil discharge volume may be adjusted to assure
adequate lubrication. Refill the oil reservoir with each tank of fuel.
IMPORTANT
To prevent plastic deterioration, do not use synthetic or silicone
based oil.
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POWER PRUNER
OPERATOR'S MANUAL
15
ADJUSTING AUTOMATIC OILER
Toolsrequired: 10x19mm(13/32x3/4)T-Wrench
1. Remove two (2) 10 mm guide bar retaining nuts and sprocket cover.
2. From bottom of gear case, turn adjustment screw (A) clockwise to
decrease oil volume - counter clockwise to increase oil volume.
NOTE
Very little visible oil on the saw chain will provide sufficient
lubrication.
A
3. Assemble components in reverse order.
OPERATION
STARTING COLD ENGINE
WARNING
DANGER
A
The cutting attachment should not move at idle. If cutting attach-
ment moves, readjust carburetor according to "Carburetor Adjust-
ment" instructions in this manual or see your ECHO Dealer,
otherwise serious personal injury may result.
NOTE
Refer to Pole Pruner Safety Manual for proper and safe pruning
techniques.
1. Stop Switch
Move stop switch button (A) forward away from the STOP
position.
2. Choke
Move choke (B) to “Cold Start” (
) Position.
3. Primer
B
Pump primer bulb (C) until fuel is visible and flows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.
C
WARNING
DANGER
Inspect starting area for hazards such as rocks, glass, debris etc.
which could be contacted by the cutting attachment when starting.
Keep helpers and bystanders at least 15 m (50 ft.) from starting area,
otherwise serious personal injury may result.
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16
4. Recoil Starter
Lay the unit on a flat, clear area. Firmly grasp right hand grip and
throttle trigger lockout with left hand and fully depress throttle
trigger to wide open position. Rapidly pull recoil starter handle/rope
(D)untilenginefires(ormaximumfive[5]pulls).
5. Choke
After engine fires (or five [5] pulls), move choke lever back to
“Run” ( ) position. Hold throttle trigger and throttle trigger
D
lockout fully depressed and pull recoil starter handle/rope until
engine starts and runs. Release throttle trigger and allow unit to
warm up at idle for several minutes.
NOTE
If engine does not start with choke in “Run” position after 5 pulls,
repeat instructions 2 - 5.
6. After engine warm up, gradually depress throttle trigger to increase
engine RPM to operating speed.
STARTING WARM ENGINE
The starting procedure is the same as Cold Start, except DO NOT close
the choke, and do not depress throttle trigger.
A
WARNING
DANGER
The cutting attachment should not move at idle. If cutting attach-
ment moves, readjust carburetor according to "Carburetor Adjust-
ment" instructions in this manual or see your ECHO Dealer,
otherwise serious personal injury may result.
1. Stop Switch
Move Stop Switch button (A) forward away from the STOP
position.
2. Primer
Pump primer bulb (C) until fuel is visible and flows freely in the
clear fuel tank return line. Pump bulb an additional 4 or 5 times.
D
3. Recoil Starter
Lay the unit on a flat, clear area and firmly grasp right hand grip.
Pull the recoil starter handle (D) until the engine fires.
NOTE
If engine does not start after 5 pulls, use Cold Start Procedure.
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POWER PRUNER
OPERATOR'S MANUAL
17
STOPPING ENGINE
1. Throttle Trigger
A
Release throttle and allow engine to return to idle before shutting
off engine.
2. Stop Switch
Move stop switch button (A) backward to STOP position.
WARNING
DANGER
If engine does not stop when stop switch is moved to STOP
position, close choke - COLD START position - to stall engine.
Have your ECHO dealer repair stop switch before using pruner
again.
PRUNING TECHNIQUES
The Power PrunerTM is designed for light to medium trimming of limbs
and branches up to 203 mm (8 in.) in diameter. Follow these tips for
successful operation.
CORRE
• Plancutcarefully. Checkdirectionbranchwillfall.
• Plan retreat path from falling branch. Cut branches bounce when
striking ground.
GUIDE
BR
• Long branches should be removed in several pieces.
• Do not stand directly beneath branch being cut.
• When ready to cut:
NOT
CORRECT
Hold "cutting shoe" against branch. This will prevent whipping of the
branch. DO NOT use back and forth sawing action.
• Look out for branch immediately behind the branch being cut. If saw
chain hits rear branch damage to saw chain may occur.
• Accelerate to full throttle.
BLADEHITSREARBRANCH
• Apply cutting pressure.
• Ease cutting pressure when nearing end of cut to maintain control.
• When pruning a limb 102 mm (4 in.) diameter or larger cut as follows:
1.
2.
3.
Under cut 1/4 limb diameter near tree trunk.
Finish top cut slightly farther out on limb.
Flush cut stub at trunk.
• DO NOT use for felling or bucking.
NOT
CORRECT
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18
MAINTENANCE
Your ECHO Power PrunerTM is designed to provide many hours of trouble free service. Regular scheduled maintenance
will help your pruner achieve that goal. If you are unsure or are not equipped with the necessary tools, you may want to
take your unit to an ECHO Service Dealer for maintenance. To help you decide whether you want to DO-IT-YOURSELF
or have the ECHO Dealer do it, each maintenance task has been graded. If the task is not listed see your ECHO Dealer for
repairs.
SKILL LEVEL
Level1=
Level2=
Level3=
Easy to do. Most required tools come with unit.
Moderate difficulty. Some specialized tools may be required.
Experiencerequired.Specializedtoolsarerequired.ECHOrecommends
that the unit be returned to your ECHO dealer for service.
ECHO offers REPOWERTM Maintenance Kits and Parts to make your maintenance job easier. Just below each task
heading are listed the various part numbers required for that task. See your ECHO dealer for these parts.
MAINTENANCE INTERVALS
3
6
REQ'D
SKILL
LEVEL
DAILY OR
BEFORE
USE
YEARLY
600
HOURS
COMPONENT/
SYSTEM
MAINTENANCE
PROCEDURE
EVERY
REFUEL
MONTHS
OR 90
HOURS
MONTHS
OR 270
HOURS
Recommended Echo Dealer Maintenance Procedures
Carburetor
Inspect/Clean/Replace
Inspect/Clean/Decarbon
3
3
I / C (1)
R (1)
Cylinder Exhaust Port
I / C
Do-It-Yourself Maintenance Procedures
Air Filter
Inspect/Clean/Replace
Inspect/Clean
Inspect/Replace
Inspect/Replace
Inspect/Clean
Inspect/Replace
Grease
1
2
1
1
2
2
2
2
I / C
I / C
I *
Choke System
Fuel Filter
I
I
I / R *
Fuel Line
I / R *
I / C
I
Cooling System
Muffler Spark Arrestor
Gear Housing
I / R *
I
I
I
Power Transmission
Shaft
Inspect/Clean
I / C
Guide Bar
Saw Chain
Inspect/Clean/Lubricate
2
2
I / C *
I / R *
I
I
Inspect/Sharpen/Replace/
Lubricate
Recoil Starter Rope
Fuel Leaks
Inspect/Clean
Inspect
1
1
2
1
I
I *
I *
I *
I *
Spark Plug
Inspect/Clean
Inspect/Tighten/Replace
I / C
R *
Screws/Nuts/Bolts
I / R *
MAINTENANCE PROCEDURE LETTER CODES: I = INSPECT, R = REPLACE, C = CLEAN
IMPORTANT NOTE - Time intervals shown are maximum. Actual use and your experience will determine the frequency of required
maintenance.
MAINTENANCE PROCEDURE NOTES:
* All recommendations to replace are based on the finding of damage or wear during inspection.
(1) Replacement will be required for Commercial use after 600 hours. For Consumer use, cleaning every 6 months is required.
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TM
POWER PRUNER
OPERATOR'S MANUAL
19
AIR FILTER
Level1.
Tools required: Cleaning brush 25 or 50 mm (1 or 2 in.)
Parts required: 90008REPOWERTM AirandFuelFilterKit
1. Close choke (Cold Start Position) (
). This prevents dirt from
entering the carburetor throat when the air filter is removed. Brush
accumulated dirt from the air cleaner area.
2. Remove the air cleaner cover. Clean and inspect the element for
damage. If element is fuel soaked and very dirty, replace.
3. If element can be cleaned and reused, be certain it:
• properly fits the cavity in the air cleaner cover.
• is installed with the original side out.
NOTE
Carburetor adjustment may be needed after air filter cleaning/
replacement. See Carburetor Adjustment Section.
FUEL FILTER
Level1.
Tools required: 200-250 mm ( 8 - 10 in.) length of wire with one end
bent into a hook. Clean rag, funnel, and an approved
fuel container
Parts Required: 90008REPOWERTM AirandFuelFilterKit
WARNING
DANGER
FuelisVERYflammable.Useextremecarewhenmixing,storingor
handling or serious personal injury may result.
1. Use a clean rag to remove loose dirt from around fuel cap and
empty fuel tank.
2. Use the “fuel line hook” to pull the fuel line and filter from the tank.
3. Remove the filter from the line and install the new filter.
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20
SPARK PLUG
Level2.
Tools required: 10x19mm(13/32x3/4in)T-wrench, Feelergauge,
Soft metal brush
Parts Required: REPOWERTM Tune-UpKit P/N90074
1. Remove spark plug and check for fouling, worn and rounded center
electrode.
2. Clean the plug or replace with a new one. DO NOT sand blast to
clean. Remaining sand will damage engine.
3. Adjust spark plug gap 0.65 mm (0.026 in.) by bending outer elec-
trode.
0.65 mm
(0.026 in.)
4. Tightensparkplugto145-155kg/cm(125-135in.lb.).
COOLING SYSTEM CLEANING
Level2.
Tools required: 4mmHexwrench, Cleaning brush 25 - 50 mm
(1-2in.)
Parts Required: None.
IMPORTANT
To maintain proper engine operating temperatures, cooling air must
pass freely through the cylinder fin area. This flow of air carries
combustion heat away from the engine.
Overheating and engine seizure can occur when:
• Air intakes are blocked, preventing cooling air from reaching the
cylinder.
• Dust and grass build up on the outside of the cylinder. This build up
insulates the engine and prevents the heat from leaving.
Removal of cooling passage blockages or cleaning of cooling fins is
considered “Normal Maintenance.” Any failure attributed to lack of
maintenance is not warranted.
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TM
POWER PRUNER
OPERATOR'S MANUAL
21
1. Remove spark plug lead.
2. Remove two (2) muffler cover screws and muffler cover (A).
3. Remove screw and top guard (B).
4. Remove engine cover (C).
C
IMPORTANT
B
A
DO NOT use a metal scraper to remove dirt from the cylinder fins.
5. Use brush to remove dirt from the cylinder fins.
6. Remove grass and leaves from the grid between the recoil starter
and fuel tank.
7. Assemble components in reverse order.
EXHAUST SYSTEM
Spark Arrestor Screen
Level2.
Tools Required: Cross Head Screwdriver, Soft Metal Brush,
4mmHexWrench
Parts Required: SparkArrestorScreenP/N14586240630,
GasketP/N14586642031
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22
1. Remove spark plug lead.
2. Removemufflercover(A).
A
3. Place piston at Top Dead Center (TDC) to prevent carbon/dirt from
entering cylinder.
4. Remove spark arrestor screen cover (B), gasket (C), and screen (D)
frommufflerbody.
5. Clean carbon deposits from muffler components.
D
6. Replace screen if it is cracked, plugged or has holes burned
through.
C
B
7. Assemble components in reverse order.
Cylinder Exhaust Port
Level3.
IMPORTANT
The cylinder exhaust port must be inspected and cleaned of excess
carbon every 3 months or 90 hours of operation in order to maintain
this engine within the emissions durability period. ECHO strongly
recommends that you return your unit to your ECHO dealer for this
important maintenance service.
CARBURETOR ADJUSTMENT
Engine Break-In
New engines must be operated a minimum duration of two tanks of fuel
break-in before carburetor adjustments can be made. During the break-in
period your engine performance will increase and exhaust emissions will
stabilize. Idle speed can be adjusted as required.
High Altitude Adjustment
High altitude adjustment is not required for proper operation of this
engine.
Level2.
Tools required: Screwdriver,Tachometer(ECHOP/N99051130017).
Parts required: None.
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TM
POWER PRUNER
OPERATOR'S MANUAL
23
NOTE
Every unit is run at the factory and the carburetor is set in compli-
ance with emission regulations. This carburetor does not have
acceleration and high speed adjustment needles.
1. Check idle speed and reset if necessary. If a tachometer is avail-
able, idle speed screw (A) should be set to the specifications found
on page 10 "Specifications" of this manual. Turn idle screw (A)
clockwise to increase idle speed; counter clockwise to decrease
idle speed.
A
WARNING
DANGER
When carburetor adjustment is completed, the cutting attach-
ment should not turn at idle, otherwise serious personal injury
may result.
GUIDE BAR AND SAW CHAIN REPLACEMENT
WARNING
DANGER
Never try to replace or adjust guide bar and saw chain with engine running. Always disconnect spark plug wire
before servicing guide bar and saw chain. This saw chain is VERY sharp, wear heavy gloves to protect your hands
when handling it. Wear eye protection meeting CE or ANSI specification Z87.1.
Guide Bar Replacement / Installation
Level2
Tools Required: 10x19mm(13/32x3/4 in.)T-wrench
• Remove two (2) 10 mm (13/32 in.) guide bar nuts (A) and relieve saw
chain tension turning adjuster slot (B) counter clockwise.
• Remove sprocket cover.
• Free saw chain from sprocket and remove from guide bar. If guide bar
is okay proceed to saw chain installation.
• Slide guide bar forward and remove from cutting attachment. Install
B
A
new guide bar sliding it onto the cutting attachment as far as pos-
sible.
Saw Chain Installation
Level2
• Install new saw chain onto guide bar. Make sure cutting links are
faced towards the nose of the guide bar.
• Engage saw chain with sprocket.
• Secure sprocket cover with (2) two guide bar nuts.
• Follow instruction for adjusting saw chain tension page 13.
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24
FILING SAW CHAIN
Level3.
30°
Tools required: 4.5mmroundFileP/N89751001130;FlatFile
P/N89751100230;DepthGaugeP/N89751400232.
1
2
IMPORTANT
Dull or damaged cutters will result in poor cutting performance,
increased vibration, and premature saw chain failure.
WARNING
Always stop engine and disconnect spark plug wire before
servicing guide bar and saw chain. Always wear gloves when filing
saw chain, otherwise serious personal injury may result.
DANGER
90°
1. Set round file (A) in cutter at 30° angle. One fifth (1/5) of the file
should be exposed above top cutter edge.
3
2. Keep file horizontal in cutter and file in one direction.
3. File until cutter top and side bevel edges are sharp without nicks.
5
6
4. Place depth gauge tool (B) firmly on top of cutter with .025" slot
and end against front cutter raker. File cutter raker with flat file until
flush with top of depth gauge.
5. Finish cutter sharpening by rounding front raker edge (C) with flat
file.
(SIDE PLATE ANGLE)
7
(TO
6. Properly filed cutter is as shown.
7. Apply clean oil and rotate saw chain slowly to wash away filings.
8. If saw chain is coated or clogged with resin, clean in kerosene, then
soak in oil.
(TOP PLATE CUTTING ANGLE)
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TM
POWER PRUNER
OPERATOR'S MANUAL
25
TROUBLESHOOTING
ENGINE PROBLEM TROUBLESHOOTING CHART
Problem
Check
Status
Cause
Remedy
Clean or replace
Clean or replace
See your Echo dealer
Fuel strainer clogged
Fuel line clogged
Carburetor
No fuel at
carburetor
Fuel at carburetor
No fuel at cylinder Carburetor
See your Echo dealer
Open choke
Fuel at cylinder
Engine
cranks -
starts hard/
doesn't
Clean/replace air filter
Adjust carburetor
See your Echo dealer
Muffler wet with fuel Fuel Mixture too rich
Stop switch off
Turn switch to ON
See your Echo dealer
See your Echo dealer
start
Spark at end
of plug wire
Electrical problem
Interlock switch
No spark
Spark gap incorrect
Covered with carbon
Fouled with fuel
Adjust to .65mm (0.026 in.)
Clean or replace
Clean or replace
Spark at plug
No spark
Plug defective
Replace plug
Air filter
Fuel filter
Air filter dirty
Fuel filter dirty
Fuel vent plugged
Plug dirty/worn
Normal wear
Clean or replace
Replace
Contaminants/residues
in fuel
Contaminants/residues
in fuel
Fuel vent
Clean or replace
Clean and adjust or replace
Adjust
Engine
runs,
but dies or
does not
accelerate
properly
Spark Plug
Carburetor
Cooling System
Normal wear
Vibration
Improper
adjustment
Excessive
dirt/debris
Extended operation in
dirty/dusty locations
Clean
Screen cracked,
plugged, or
Spark Arrestor
Screen
Normal wear
Replace
perforated
Engine
d
oes
not
N/A
N/A
Internal engine problem See your Echo dealer
c
rank
WARNING
DANGER
Fuel vapors are extremely flammable and may cause fire and/or explosion. Never test for ignition spark near an open
spark plug opening, otherwise serious personal injury may result.
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26
STORAGE
Long Term Storage (over 30 days)
WARNING
DANGER
During operation the muffler or catalytic muffler and surrounding cover become hot. Always keep exhaust area clear
of flammable debris during transportation or when storing, otherwise serious property damage or personal injury may
result.
Do not store your unit for a prolonged period of time (30 days or longer) without performing protective storage mainte-
nance which includes the following:
1. Store unit in a dry, dust free place, out of the reach of children.
WARNING
DANGER
Do not store in enclosure where fuel fumes may accumulate or reach an open flame or spark or serious personal
injury may result.
2. Place the stop switch in the "OFF" position.
7. Remove the spark plug and pour 7 cc (1/4 oz.) of
fresh, clean, two-stroke engine oil into the cylinder
through the spark plug hole.
3. Remove accumulation of grease, oil, dirt and debris
fromexteriorofunit.
A. Place a clean cloth over the spark plug hole.
B. Pull the recoil starter handle 2-3 times to
distribute the oil inside the engine.
C. Observe the piston location through the spark
plug hole. Pull the recoil starter handle slowly
until the piston reaches the top of its travel and
leave it there.
IMPORTANT
Some tree sap and resins are corrosive. Thoroughly
wash the guide bar and sprocket areas after each use,
then coat metal parts with light oil.
4. Perform all periodic lubrication and services that are
required.
8. Install the spark plug (do not connect spark plug
cable).
5. Tighten all the screws and nuts.
9. Install the guide bar cover on the guide bar and saw
chain during storage.
6. Drain the fuel tank completely and pull the recoil
starter handle several times to remove fuel from the
carburetor.
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TM
POWER PRUNER
OPERATOR'S MANUAL
27
NOTES
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SERVICING INFORMATION
PARTS
GenuineECHOPartsandECHOREPOWER™PartsandAssembliesfor
your ECHO products are available only from an Authorized ECHO
Dealer. When you do need to buy parts always have the Model
Number and Serial Number of the unit with you. You can find these
numbers on the engine housing. For future reference, write them in the
space provided below.
Model No. _____________ SN. ____________
SERVICE
DEALER?
Call
1-800-432-ECHO
or
Service of this product during the warranty period must be performed
by an Authorized ECHO Service Dealer. For the name and address of
the Authorized ECHO Service Dealer nearest you, ask your retailer or
call:1-800-432-ECHO(3246). Dealerinformationisalsoavailableonour
Web Site. When presenting your unit for Warranty service/repairs,
proof of purchase is required.
ECHO CONSUMER PRODUCT SUPPORT
CONSUMER PRODUCT
SUPPORT
1-800-673-1558
8:30 - 4:30 Mon - Fri C.S.T.
If you require assistance or have questions concerning the application,
operation or maintenance of this product you may call the ECHO
ConsumerProductSupportDepartmentat1-800-673-1558from8:30am
to 4:30 pm (Central Standard Time) Monday through Friday. Before
calling, please know the model and serial number of your unit to help
your Consumer Product Support Representative.
WARRANTY REGISTRATION
You may register your Echo equipment using the warranty registration
direct link between you and ECHO if we find it necessary to contact
you.
ADDITIONAL OR REPLACEMENT MANUALS
Safety Manuals in English/Spanish or English/French are available, free of charge, from your ECHO dealer or at
Operator'sandPartsManualsareavailableby:
•
•
•
Downloadingfreefromwww.echo-usa.com
Purchasing from your Echo Dealer.
Sending a check or money order for $2.00 per Parts Catalog or $1.50 per Operator's Manual made payable to ECHO,
INCORPORATED. State on a sheet of paper the model number and serial number of the ECHO unit you have, part
number of the manual (if known), your name and address and mail to address below.
Safety Videos are available from your Echo dealer. A $5.00 shipping charge will be required for each video.
Available Parts Catalog
PPT-230
Serial Number 05001001 - 05999999
Part Number 99922203306
ECHO, INCORPORATED
400OAKWOOD ROAD
LAKE ZURICH,IL 60047
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