Cisco Systems Network Router 12006 series User Manual

C H A P T E R  
1
Product Overview  
This chapter provides an overview of the Cisco 12006 and Cisco 12406 series  
routers. It contains physical descriptions of the router hardware and major  
components, and functional descriptions of the hardware-related features.  
Introduction  
The routers described in this guide are part of the Cisco 12006 and Cisco 12406  
series routers and include:  
The original Cisco 12006 and Cisco 12406 series routers.  
The Cisco 12006 and Cisco 12406 enhanced series routers. The enhanced  
series of routers use higher capacity power supplies, a more powerful blower  
module, and have a new front door.  
Note  
Most illustrations are shown without the new front door for clarity.  
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Product Description  
Figure 1-1  
Cisco 12006 and Cisco 12406 router (Front View)  
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RP slot  
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Alarm card slots (two)  
Power module bays (two)  
CSC slots (two)  
Blower module  
SFC slots (three)  
Cable-management bracket  
With a chassis height of 18.5 inches (46.9 cm), four Cisco 12006 and  
Cisco 12406 routers can be installed in a single standard 7-foot (2.15-m)  
equipment rack.  
Cisco 12006 and Cisco 12406 routers support system software downloads for  
most Cisco IOS software upgrades, which enables you to remotely download,  
store, and boot from a new Cisco IOS image.  
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Chapter 1 Product Overview  
Product Description  
Cisco 12006 and Cisco 12406 routers have the following key features:  
Route Processor (RP)—Slot 5 (bottom slot) is the recommended slot for the  
first RP. When the router is equipped with a redundant RP, it can be installed  
in any of the five regular line card slots.  
Line Cards—Up to five OC-192 line cards, four if redundant RPs are  
installed. These slots support the online insertion and removal (OIR) feature  
so installed cards are hot-swappable: A failed card can be removed and  
replaced with the router powered on.  
Clock and Scheduler Cards (CSCs) and Switch Fabric Cards (SFCs)—Two  
dedicated hot-swappable slots for CSCs; three dedicated hot-swappable slots  
for SFCs.  
Note  
Note  
The Cisco 12006 Router uses 2.5-Gbps switch fabric; the  
Cisco 12406 Router uses 10-Gbps switch fabric. You cannot mix  
2.5-Gbps switch fabric cards and 10-Gbps switch fabric cards in a  
chassis. The router will not operate with a mix of switch fabric card  
types.  
When operating your router with a single CSC, the second CSC slot  
must have a CSC blank filler (MAS-GSR6-CSCBLNK=) installed to  
ensure EMI compliance.  
Two dedicated alarm card slots (for 1+1 redundancy)  
Alarm and Illumination—Alarm and illumination for operating ranges in the  
card cage, clock and scheduler card, and switch fabric card bays.  
Two hot-swappable AC-input power supplies or DC-input power entry  
modules (PEMs).  
Note  
When operating your router on a single AC-input power supply or  
DC-input PEM, the second power module bay must have a blank filler  
(MAS-GSR-PWRBLANK=) installed to ensure EMI compliance.  
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Product Description  
All power modules and other field replaceable units (FRUs), except for the  
air blower module and the power distribution unit (PDU), can be removed  
from the front of the chassis.  
All source power connections are located at the rear of the chassis on the  
PDU. (See Figure 1-2.)  
Enhanced models have a new stylish front door that hides router cabling. The  
door can be installed to open from the right side or left side to give you total  
flexibility.  
Network Equipment Building Systems—Cisco 12006 and Cisco 12406  
routers comply with the Network Equipment Building System (NEBS)  
Criteria Level 3 requirements defined in SR-3580 for flammability,  
structural, and electronics compliance.  
Electromagnetic Compatibility and Electrostatic Discharge Compliant—  
Cisco 12006 and Cisco 12406 routers comply with emissions, immunity, and  
electrostatic discharge (ESD) standards for both product and packaging.  
Bonding and Grounding—Bonding and grounding for safety, circuit  
protection, noise currents, reliability, and operations compliance.  
Environmental Monitoring—Cisco 12006 and Cisco 12406 router complies  
with environmental monitoring standards for operating temperature and  
humidity, as well as handling temperature and humidity (except for heat  
dissipation).  
Shock and Vibration—Cisco 12006 and Cisco 12406 routers have been  
shock- and vibration-tested for operating ranges, handling, and earthquake  
standards to NEBS (Zone 4 per GR-63-Core). These tests have been  
conducted in earthquake environment and criteria, office vibration and  
criteria, transportation vibration and criteria, and packaged equipment shock  
criteria.  
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Product Description  
Figure 1-2  
Cisco 12006 and Cisco 12406 router (Rear View)  
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Blower module  
Blower module LEDs  
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Air exhaust vents  
PDU (behind Blower module; AC  
PDU shown)  
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Blower module handle  
Fiber Cable Management—Fiber cable management with support for  
high-density fiber Fast Ethernet (FE) ports.  
Current 1.275-inch pitch line cards will fit in the line card cage with the  
addition of a front panel adapter cover. The line card adapter cover is included  
with the 1.275-inch line card.  
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Chapter 1 Product Overview  
Physical and Functional Description  
Physical and Functional Description  
The main physical components of Cisco 12006 and Cisco 12406 routers and their  
functions are described in the following sections:  
Chassis  
The Cisco 12006 and Cisco 12406 router chassis is an enclosure that consists of  
two integral card cages and two power module bays. (see Figure 1-1.)  
RP and Line Card Slots  
The RP and line card cage has six user-configurable slots that support one RP and  
up to five line cards. Network interfaces reside on the line cards that connect the  
switch fabric of the router to the external networks. For more information about  
the role of the RP, see the “Route Processors” section on page 1-15. For more  
information about the role of the line cards, see the “Line Cards” section on  
Note  
Cisco 12006 and Cisco 12406 routers use line cards that are compatible with  
other Cisco 12000 series routers.  
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Chapter 1 Product Overview  
Chassis  
Switch Fabric Card Slots  
The switch fabric circuitry resides in five fabric card slots: two for CSCs and three  
for SFCs. (See Figure 1-1.) For more information about the role of the switch  
Alarm Card Slots  
Cisco 12006 and Cisco 12406 routers are equipped with two alarm cards. These  
cards are positioned beside one another and occupy two card slots directly under  
the CSC slots. (See Figure 1-1.) For more information about the role of the alarm  
Note  
The two alarm cards occupy slots under the two CSC slots in the CSC card cage,  
but are not part of the switch fabric.  
Chassis Backplane  
All of the card cages are tied together electrically through a passive system  
backplane in the back of the chassis. Nearly all of the wiring and circuitry in the  
chassis is contained within or connected to the chassis backplane. The chassis  
backplane distributes DC power to all of the cards in the chassis as well as the  
blower module, and provides the physical communication pathway between  
cards, both for network data and system communication across the internal system  
maintenance bus (MBus).  
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Chassis  
Power  
Because a Cisco 12006 or Cisco 12406 Router can be configured with either an  
AC-input power system or a DC-input power system, the power module bays will  
accept either AC-input power supply modules or DC-input PEMs. For more  
information about the power subsystems, see the “Power Subsystems” section on  
Caution  
To ensure that the chassis configuration complies with the required power  
budgets, use the on-line power calculator. Failure to properly verify the  
configuration may result in an unpredictable state if one of the power units fails.  
Contact your local sales representative for assistance.  
Cooling  
Cisco 12006 and Cisco 12406 routers are equipped with a blower module to  
distribute air within the chassis. The blower module is a removable module  
located on the rear of the chassis. (See Figure 1-2.) For more information about  
the blower module, see the “Blower Module” section on page 1-47.  
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Multigigabit Crossbar Switch Fabric  
Multigigabit Crossbar Switch Fabric  
Cisco 12006 and Cisco 12406 router switch fabric circuity provides synchronized  
gigabit-speed interconnections for the line cards and the RP. The switch fabric  
circuitry resides in five fabric card slots: two for CSCs; three for SFCs. (See  
Figure 1-3  
Clock and Scheduler and Switch Fabric Card Bays  
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Switch Fabric Card Types  
The CSCs are installed in the half-width slots labeled CSC 0 and CSC 1 on the  
lower left side of the chassis, located directly beneath the RP and line card cage  
and directly above the alarm card bays. The three SFCs are installed in the  
half-width slots labeled SFC 0, SFC 1, and SFC 2 on the lower right side of the  
chassis.  
Note  
To operate, Cisco 12006 and Cisco 12406 routers must have at least one CSC card  
installed, in addition to SFC and alarm cards.  
The CSC contains the following functionality:  
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Multigigabit Crossbar Switch Fabric  
System clock—The system clock synchronizes data transfers between line  
cards or between the RP and a line card, through the switch fabric. In systems  
with redundant CSCs, the two system clocks are synchronized so that if one  
system clock fails, the other clock takes over. The system clock signal is sent  
to all line cards, the RP, and switch fabric cards.  
Scheduler—The scheduler handles requests from the line cards for access to  
the switch fabric. When the scheduler receives a request from a line card for  
switch fabric access, the scheduler determines when to allow the line card  
access to the switch fabric.  
Switch fabric—The switch fabric carries the user traffic between line cards or  
between the RP and the line cards. The switch fabric card contains only the  
switch fabric circuitry and receives scheduling information and system clock  
information from the CSC.  
The SFC contains only the switch fabric circuitry, which carries user traffic  
between line cards or between the RP and the line cards. The SFC receives  
scheduling information and the system clock sent from the CSC.  
Nonredundant and Redundant System Configurations  
Cisco 12006 and Cisco 12406 routers are available in two system configurations:  
1. Nonredundant configuration that includes one CSC and one power supply.  
When you order a Cisco 12006 or Cisco 12406 Router, the nonredundant  
configuration is shipped by default.  
2. Redundant configuration that includes two CSCs and two power supplies.  
For the redundant configuration, EMI compliance and cooling requirements are  
met by having two CSCs and two power supplies installed in the system.  
For the nonredundant configuration, EMI compliance and cooling requirements  
are met only when blank fillers are installed in place of either (or both) the second  
(unused) CSC slot or the second (unused) power supply bay.  
Note  
When operating your router with a single CSC, the second CSC slot must have a  
CSC blank filler (MAS-GSR6-CSCBLNK=) installed to ensure EMI compliance.  
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Chapter 1 Product Overview  
Multigigabit Crossbar Switch Fabric  
Switch Fabric Switching Capacity and Router Type  
The Cisco 12006 Router is based on a 2.5-Gbps switch fabric, where each CSC or  
SFC provides a 2.5-Gbps full-duplex connection to each line card in the system.  
The 2.5-Gbps switch fabric consists of the 12006 Advanced Clock and Scheduler  
Card (product number 12006-CSC=) and the 12006 Advanced Switch Fabric Card  
(product number 12006-SFC=). The 2.5-Gbps switch fabric for the  
Cisco 12006 Router can be identified by the Cisco identification labels on the  
switch fabric cards (SFCs and CSCs): The CSC is labeled CSC-30/120 and the  
SFC is labeled SFC-30/120.  
The Cisco 12406 Router is based on a 10-Gbps switch fabric, where each CSC or  
SFC provides a 10-Gbps full-duplex connection to each line card in the system.  
The 10-Gbps switch fabric consists of the Clock and Scheduler Card (product  
number GSR6-CSC=) and the Switch Fabric Card (product number GSR6-SFC=).  
The 10-Gbps switch fabric cards are labeled simply CSC and SFC.  
Note  
You cannot mix 2.5-Gbps switch fabric cards and 10-Gbps switch fabric cards in  
a chassis. The router will not operate with a mix of switch fabric card types.  
Switch Fabric Redundancy  
Equipping the router with two CSCs provides data path, scheduler, and reference  
clock redundancy. The interfaces between the line cards and the switch fabric are  
monitored constantly. If the router detects a loss of synchronization (LOS), it  
automatically activates the data paths of the redundant CSC, and data flows across  
the redundant path. The switch to the redundant CSC occurs within 0.5 second,  
with little or no loss of data.  
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Chapter 1 Product Overview  
Maintenance Bus  
Maintenance Bus  
The Cisco 12006 and Cisco 12406 router maintenance bus and MBus modules  
manage the maintenance functions of the system. The MBus is integrated into the  
backplane and consists of two separate buses, providing MBus redundancy.  
Both MBus networks are linked to all the following items:  
Route processor and line cards  
CSCs, SFCs, and alarm cards  
Power modules  
Blower module  
The MBus module located on each component communicates over the MBus and  
is powered by DC voltage directly from the alarm card. The MBus performs the  
functions of power-up/down control for each component, component (device)  
discovery, code download, diagnostics, and environmental monitoring and  
alarms.  
Power-Up/Down Control  
Each MBus module directly controls the DC-DC converters on the component on  
which it is mounted, based on commands the component receives from its  
on-board EPROM and from the RP. Each MBus module is tied directly to DC  
voltage from the alarm card.  
When power is applied to the router, all MBus modules immediately power up.  
The MBus modules on the RP and CSC immediately turn on the DC-DC  
converter, powering up the respective card. The line card MBus module waits to  
power up the line card until it receives a command from the RP.  
Device Discovery  
The RP uses the MBus to detect the system configuration. The RP sends a  
message over the MBus requesting identity information from all installed devices.  
The responses provide component type, as well as slot numbers for the line cards,  
CSCs, SFCs, and alarm cards.  
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Chapter 1 Product Overview  
Maintenance Bus  
Code Download  
A portion of the line card operating software can be downloaded from the RP to  
the line card over the MBus. Because the MBus is relatively slow compared to the  
switch fabric, only enough code is downloaded to the line card for it to access the  
switch fabric and complete the download process.  
Diagnostics  
The diagnostic software image is downloaded from the RP to the line card during  
the test sequence.  
Environmental Monitoring and Alarms  
The MBus module on each component monitors the environment of that  
component as follows:  
Line cards and the RP are monitored for temperature by two temperature  
sensors mounted on each card. The MBus module makes voltage adjustments  
through software for the +2.5 VDC, +3.3 VDC, and +5 VDC DC-DC  
converters.  
Clock and scheduler cards and switch fabric cards are monitored for  
temperature by two temperature sensors mounted on each card. The MBus  
module makes voltage adjustments through software for the +2.5 VDC and  
+3.3 VDC converters.  
The MBus module on the alarm card makes voltage adjustments for +5 VDC.  
Environmental monitoring includes voltage monitoring, temperature  
monitoring, and sensing for the blower module fans.  
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Route Processors  
Route Processors  
Each Cisco 12006 and Cisco 12406 router has one main system (or route)  
processor. The route processor (RP) processes the network routing protocols and  
distributes updates to the Cisco Express Forwarding (CEF) tables on the line  
cards. The RP also performs general maintenance functions, such as diagnostics,  
console support, and line card monitoring.  
Route Processor Functions  
The RP performs the following are primary functions:  
Downloading the Cisco IOS software to all of the installed line cards at  
power-up  
Providing a console (terminal) port for router configuration  
Providing an auxiliary port for other external equipment, such as modems  
Providing an IEEE 802.3, 10/100-megabit-per-second (Mbps) Ethernet port  
for Telnet functionality  
Running routing protocols  
Building and distributing routing tables to the line cards  
Providing general system maintenance functions for the router  
The RP will function in any slot in the line card/RP card cage, but slot 5 is the  
recommended slot. If the router is equipped with an optional, redundant route  
processor, it can be installed in any of the remaining five slots.  
The RP communicates with the line cards either through the switch fabric or  
through the MBus. The switch fabric connection is the main data path for routing  
table distribution as well as for packets that are sent between the line cards and  
the RP. The MBus connection allows the RP to download a system bootstrap  
image, collect or load diagnostic information, and perform general, internal  
system maintenance operations.  
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Chapter 1 Product Overview  
Route Processors  
Route Processor Types  
Two types of RPs are available for Cisco 12006 and Cisco 12406 routers, the  
Gigabit Route Processor (GRP), and the Performance Route Processor (PRP).  
Each of these route processor types is reviewed in the following sections:  
When not explicitly specified, this document uses the term route processor (RP)  
to indicate either the GRP or the PRP.  
Note  
If you install a second RP for redundancy, the second RP must be of the same type  
as the primary RP.  
Gigabit Route Processor  
This section provides information about the GRP. The GRP front view is shown  
in Figure 1-4.  
Figure 1-4  
Gigabit Route Processor (Front View)  
GIGABIT ROUTE PROCESSOR  
The GRP card has the following components:  
RISC processor—IDT R5000 Reduced Instruction Set Computing (RISC)  
processor used for the CPU. The CPU runs at an external bus clock speed of  
100 MHz and an internal clock speed of 200 MHz.  
DRAM—Up to 512 megabytes (MB) of parity-protected, extended data  
output (EDO) dynamic random-access memory (DRAM) on two  
60-nanosecond (ns), dual in-line memory modules (DIMMs). 128 MB of  
DRAM is the minimum shipping configuration for the GRP.  
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Chapter 1 Product Overview  
Route Processors  
Note  
GRP route memory configurations of 512 MB are compatible with  
only Product Number GRP-B=. Cisco IOS Release 12.0(19)S or  
12.0(19)ST or later, and ROMMON Release 11.2 (181) or later are  
also required.  
SRAM—512 kilobytes (KB) of static random-access memory (SRAM) for  
secondary CPU cache memory functions. SRAM is not user configurable or  
field upgradeable.  
NVRAM—512 KB of nonvolatile RAM (NVRAM). NVRAM is not user  
configurable or field upgradeable.  
Memory—Most of the additional memory components used by the system,  
including onboard Flash memory and up to two Personal Computer Memory  
Card International Association (PCMCIA)-based Flash memory cards and  
Advanced Technology Attachment (ATA) Flash disks.  
The GRP is shipped with 20 MB of Flash memory as the default  
configuration.  
Sensors—Air-temperature sensors for environmental monitoring.  
Note  
The GRP memory options and instructions for upgrading memory are described  
in the Cisco 12000 Series Gigabit Switch Router Memory Replacement  
Instructions (Document Number 78-4338-xx).  
The Cisco IOS software images for operating the router reside in Flash memory  
on the GRP. The Flash memory can be either the single in-line memory module  
(SIMM) on the GRP or a PCMCIA Flash memory card that inserts into either  
PCMCIA slot 0 or slot 1 (labeled SLOT-0 and SLOT-1) on the front of the GRP.  
(See Figure 1-5.)  
Note  
The GRP Flash memory SIMM contains the Cisco IOS software boot image, and  
a PCMCIA Flash memory card contains the Cisco IOS software image.  
Storing the Cisco IOS images in Flash memory enables you to download and boot  
from upgraded Cisco IOS images remotely or from software images resident in  
GRP Flash memory. The Cisco IOS software runs from within GRP DRAM.  
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Chapter 1 Product Overview  
Route Processors  
Figure 1-5  
GRP Layout  
Backplane connector  
U42  
U39  
Bank 2  
DRAM DIMMs  
Bank 1  
Flash  
SIMM  
U17  
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LIN  
Auxiliary port  
Console port  
PCMCIA slots  
slot 0: bottom  
slot 1: top  
Alphanumeric  
LED displays  
Ethernet  
interface  
(RJ-45 or MII)  
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Chapter 1 Product Overview  
Route Processors  
GRP Memory Components  
Table 1-1 lists the memory components on the GRP. Figure 1-5 shows the location  
of the DRAM and Flash SIMM on the GRP.  
Table 1-1  
GRP Memory Components  
Type  
Size  
Quantity Description  
1 or 2 64-MB or 128-MB DIMMs (based on  
Location  
1
DRAM  
128 or 256  
MB  
U39 (bank 1)  
U42 (bank 2)  
DRAM required) for main Cisco IOS  
software functions  
SRAM  
512 KB  
(fixed)  
Secondary CPU cache memory functions  
2
NVRAM  
512 KB  
(fixed)  
System configuration files, register  
settings, and logs  
3
Flash Memory 8 MB SIMM  
1
Cisco IOS software images and other  
user-defined files  
U17  
Flash  
4
20 MB Flash 1 or 2  
memory card  
Cisco IOS software images, system  
configuration files, and other user-defined memory card  
5
files on up to two Flash memory cars  
slot 0 and  
slot 1  
Flash boot  
ROM  
512 KB  
1
Flash EPROM for the ROM monitor  
program boot image  
1. 128 MB of DRAM is the default DRAM configuration for the GRP.  
2. This memory is neither user configurable nor field upgradeable.  
3. SIMM socket is wired according to a Cisco design and does not accept industry-standard, 80-pin Flash SIMMs.  
4. 20-MB Flash memory card is the default shipping configuration.  
5. Type I or Type II PCMCIA cards can be used in either PCMCIA slot.  
DRAM  
The EDO DRAM on the GRP stores routing tables, protocols, and network  
accounting applications, and runs the Cisco IOS software. The standard (default)  
GRP DRAM configuration is 64 MB of EDO DRAM, which you can upgrade to  
256 MB. Table 1-2 lists the DRAM configurations and upgrades.  
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Chapter 1 Product Overview  
Route Processors  
Table 1-2  
GRP DRAM Configurations  
Total DRAM Product Numbers  
DRAM Sockets  
Number of DIMMs  
1
128 MB  
MEM-GRP/LC-64(=)  
U39 (bank 1) and 2 64-MB DIMMs  
U42 (bank 2)  
128 MB  
256 MB  
MEM-GRP/LC-128(=) U39 (bank 1)  
1 128-MB DIMM  
MEM-GRP/LC-256(=) U39 (bank 1) and 2 128-MB DIMMs  
U42 (bank 2)  
1. 128 MB is the standard (default) DRAM configuration for the GRP.  
Caution  
To prevent memory problems, DRAM DIMMs must be 3.3-volt (V),  
60-nanosecond (ns) devices. Do not install other devices in the DIMM sockets.  
Cisco recommends that you use the Cisco-approved memory options listed in  
SRAM  
SRAM provides secondary CPU cache memory. The standard GRP configuration  
is 512 KB. Its principal function is to act as a staging area for routing table  
updates and for information sent to and received from line cards. SRAM is not  
user configurable and cannot be upgraded in the field.  
NVRAM  
NVRAM provides 512 KB of memory for system configuration files, software  
register settings, and environmental monitoring logs. This information is backed  
up with built-in lithium batteries that retain the contents for a minimum of five  
years. NVRAM is not user configurable and cannot be upgraded in the field.  
Flash Memory  
Flash memory allows you to remotely load and store multiple Cisco IOS software  
and microcode images. You can download a new image over the network or from  
a local server and then add the new image to Flash memory or replace the existing  
files. You then can boot the routers either manually or automatically from any of  
the stored images.  
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Flash memory also functions as a Trivial File Transfer Protocol (TFTP) server to  
allow other servers to boot remotely from stored images or to copy them into their  
own Flash memory. The onboard Flash memory (called bootflash) contains the  
Cisco IOS boot image, and the Flash memory card contains the Cisco IOS  
software image. To order a spare Flash memory card, use Cisco product number  
MEM-GRP-FL20=, which is a 20-MB Type II PCMCIA Flash memory card.  
System Status LEDs  
The GRP faceplate contains two types of system status LEDs: alphanumeric LED  
displays and device or port activity indicators.  
The device or port activity indicators (see Figure 1-6) consist of the following  
functional groups:  
Two Flash memory card activity LEDs (labeled SLOT-0 and SLOT-1)—one  
LED per Flash memory slot—Turns on when the slot is accessed.  
Four RJ-45 Ethernet port activity LEDs (labeled LINK, COLL, TX, and  
RX)—These LEDs are used only by the RJ-45 Ethernet connector and are  
disabled when the media-independent interface (MII) Ethernet port is in use.  
The LEDs indicate link activity (LINK), collision detection (COLL), data  
transmission (TX), and data reception (RX).  
Two Ethernet port selection LEDs (labeled MII and RJ-45)—When on, these  
LEDs identify which one of the two Ethernet connections you selected. When  
the RJ-45 port is selected, its LED is on and the MII LED is off. When the  
MII port is selected, its LED is on and the RJ-45 LED is off.  
Figure 1-6  
GRP LEDs (Partial Front Panel)  
X
AU  
The alphanumeric LED displays (see Figure 1-7) are organized as two rows of  
four characters each. The content of the displays is controlled by the MBus  
module software. Both rows of the display are powered by the MBus module.  
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Figure 1-7  
GRP Alphanumeric LED Displays (Partial Faceplate)  
Left alphanumeric  
LED display (four digits)  
Right alphanumeric  
LED display (four digits)  
The alphanumeric LED displays router status messages:  
Router status messages that are displayed during the boot process  
Router status messages that are displayed after the boot process is complete  
During the boot process, the alphanumeric LED message displays are controlled  
directly by the MBus module. After the boot process, they are controlled by the  
Cisco IOS software (through the MBus) and display messages designated by the  
Cisco IOS software.  
The alphanumeric LED message displays also provide information about different  
levels of system operation, including the following:  
Status of the GRP  
Router error messages  
User-defined status and error messages  
Note  
A complete, descriptive list of all system and error messages is located in the  
Cisco IOS System Error Messages publications.  
Soft Reset Switch  
The soft reset switch (see Figure 1-6) causes a nonmaskable interrupt (NMI) and  
places the GRP in ROM monitor mode. When the GRP enters ROM monitor  
mode, its behavior depends on the setting of the GRP software configuration  
register. (For more information on the software configuration register, see the  
“Configuring the Software Configuration Register” section on page 4-1.)  
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For example, when the boot field of the software configuration register is set to  
0x0 and you press the NMI switch, the GRP remains at the ROM monitor prompt  
(rommon>) and waits for a user command to boot the system manually. If the boot  
field is set to 0x1, the system automatically boots the first Cisco IOS image found  
in the onboard Flash memory SIMM on the GRP.  
Caution  
The soft reset (NMI) switch is not a mechanism for resetting the GRP and  
reloading the IOS image. It is intended for software development use. To prevent  
system problems or loss of data, use the soft reset switch only on the advice of  
Cisco service personnel.  
Access to the soft reset switch is through a small opening in the GRP faceplate.  
To press the switch, you must insert a paper clip or similar small pointed object  
into the opening.  
PCMCIA Slots  
The GRP has two PCMCIA slots. Either slot can support a Flash memory card or  
an input/output (I/O) device, as long as the device requires only +5.2 VDC. The  
GRP supports only Type I and Type II devices. It does not support +3.3 VDC  
PCMCIA devices. Each PCMCIA slot has a button to eject the PCMCIA card  
from the slot.  
Table 1-3  
PCMCIA Devices (with GRP Oriented Horizontally)  
PCMCIA Slot 0 (Bottom)  
Type I or II  
PCMCIA Slot 1 (Top)  
Empty  
Empty  
Type I or II  
Type I or II  
Type I or II  
Asynchronous Serial Ports  
The console and auxiliary ports on the GRP are asynchronous serial ports used to  
connect external devices to monitor and manage the system. (See Figure 1-4.)  
The console port is an Electronics Industries Association/Telecommunications  
Industry Association (EIA/TIA)-232 receptacle (female) that provides a data  
circuit-terminating equipment (DCE) interface for connecting a console terminal.  
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Note  
EIA/TIA-232 is also referred to as RS-232.  
The auxiliary port is an EIA/TIA-232 plug (male) that provides a data terminal  
equipment (DTE) interface. The auxiliary port supports flow control and is often  
used to connect a modem, a channel service unit (CSU), or other optional  
equipment for Telnet management.  
Note  
In order to maintain Class B EMI compliance, shielded cables must be used on the  
console and auxiliary ports of the GRP= and GRP-B=. An updated version of the  
GRP-B= board (Rev. F0) is available. This version does not require shielded  
cables for Class B compliance.  
Ethernet Port  
The GRP has one Ethernet port (see Figure 1-4), which uses one of the following  
two port connection types:  
RJ-45 receptacle—An 8-pin media-dependent interface (MDI) RJ-45  
receptacle for either an IEEE 802.3 10BASE-T (10 Mbps) or an IEEE 802.3u  
100BASE-TX (100 Mbps) connection.  
MII receptacle—A 40-pin media independent interface (MII) receptacle that  
provides additional flexibility in Ethernet connections.  
Note  
The RJ-45 and MII receptacles on the GRP represent two physical connection  
options for one Ethernet interface: you can use either the MDI RJ-45 connection  
or the MII connection, but not both simultaneously. The transmission speed of the  
Ethernet port is set through an auto-sensing scheme on the GRP.  
The speed is determined by the network to which the Ethernet interface is  
connected, and is not user-configurable. Moreover, even at the auto-sensed data  
transmission rate of 100 Mbps, the Ethernet port provides maximum usable  
bandwidth of less than 100 Mbps. Expect a maximum usable bandwidth of  
approximately 20 Mbps when using either the MII or RJ-45 connection.  
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Performance Route Processor  
This section provides information about the PRP. The PRP is supported in both  
the Cisco 12406 Router and the Cisco 12006 Router. Figure 1-8 shows the front  
panel view of the PRP. The PRP is shipped with 20 MB of Flash memory as the  
default configuration.  
Figure 1-8  
Performance Route Processor (Front View)  
ETH 0  
ETH 1  
AUX  
CONSOLE  
PRIMARY  
PRIMARY  
PERFORMANCE ROUTE PROCESSOR 1 (PRP-1)  
The PRP is available as Product Number PRP-1=, which includes one PRP with  
512 MB of SDRAM and one 64-MB ATA Flash disk. A redundant PRP (Product  
Number PRP-1/R=) is also available.  
The PRP contains the following components:  
PowerPC processor—Motorola PowerPC 7450 CPU, which runs at an  
external bus clock speed of 133 MHz and an internal clock speed of  
667 MHz.  
SDRAM—Up to 2 GB of Cisco-approved SDRAM on two DIMMs. 512 MB  
of SDRAM is the default shipping configuration. SDRAM is field replaceable  
only when using Cisco-approved DIMMs.  
SRAM—2 MB of SRAM for secondary CPU cache memory functions.  
SRAM is not user configurable or field replaceable.  
NVRAM—2 MB of NVRAM. NVRAM is not user configurable or field  
replaceable.  
Memory—Additional memory components include onboard Flash memory  
and up to two Flash disks.  
Sensors—Air-temperature sensors for environmental monitoring.  
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The Cisco IOS software images are stored in Flash memory. Two types of Flash  
memory ship with the PRP:  
1. Onboard Flash memory—Ships as a single in-line memory module (SIMM).  
This Flash memory contains the Cisco IOS boot image (bootflash) and is not  
field replaceable.  
2. Flash disk—The PRP ships with a Flash disk that can be installed in either  
Flash disk slot. (See Figure 1-9.) The Flash disk contains the Cisco IOS  
software image.  
Storing the Cisco IOS images in Flash memory enables you to download and boot  
from upgraded Cisco IOS software images remotely, or from software images that  
reside in PRP Flash memory.  
Cisco 12000 Series Routers support downloadable system software for most  
Cisco IOS software upgrades. This enables you to remotely download, store, and  
boot from a new Cisco IOS software image. The Cisco IOS software runs from  
within the SDRAM of the PRP.  
Figure 1-9 shows the locations of the various hardware components on the PRP.  
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Figure 1-9  
PRP (Horizontal Orientation)  
1
3
2
ETH  
0
ETH  
1
AUX  
CONSOLE  
1
-
T
SLO  
RX  
TX  
RX  
TX  
0
-
T
SLO  
EN  
EN  
RESET  
PRIMARY  
LINK  
PRIMARY  
LINK  
PERFORMANCE ROUTE PROCESR (PRP-1)  
1
4
5
7
8
9
10  
6
1
2
3
Backplane connector  
6
Ethernet ports  
Auxiliary port  
Console port  
Flash SIMM (Socket number P3)  
7
8
SDRAM DIMMs  
Bank 1 - Socket number U15  
Bank 2 - Socket number U18  
4
5
Ejector lever  
9
Handle  
Flash disk slots (covered)  
10 Display LEDs  
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PRP Memory Components  
PRP memory options and functions are listed in Table 1-4.  
Table 1-4  
PRP Memory Components  
Type  
Size  
Quantity Description  
Location  
1
2
SDRAM  
512 MB,  
1 GB, or 2 GB  
1 or 2  
512-MB and 1-GB DIMMs (based on desired U15 (bank 1)  
SDRAM configuration) for main Cisco IOS U18 (bank 2)  
software functions  
3
SRAM  
2 MB (fixed)  
2 MB (fixed)  
1
Secondary CPU cache memory functions  
3
NVRAM  
System configuration files, register settings,  
and logs  
Flash  
memory  
64 MB  
SIMM  
1
Cisco IOS boot image (bootflash), crash  
information, and other user-defined files  
P3  
4
64 MB,  
128 MB, or  
1 GB  
1 or 2  
Cisco IOS software images, system  
configuration files, and other user-defined  
files on up to two Flash disks  
Flash disk  
slot 0 and  
slot 1  
5
Flash disks  
Flash boot 512 KB  
ROM  
1
Flash EPROM for the ROM monitor program  
boot image  
1. Default SDRAM configuration is 512 MB. Bank 1 (U15) must be populated first. You can use one or both banks to configure  
SDRAM combinations of 512 MB, 1 GB, or 2 GB. 1.5-GB configurations are not supported.  
2. If both banks are populated, bank 1 and bank 2 must contain the same size DIMM.  
3. This memory is neither user configurable nor field replaceable.  
4. Flash memory SIMM is not user configurable or field replaceable.  
5. ATA Flash disks and Type I and Type II linear Flash memory cards are supported. See the “Flash Memory” section on  
page 1-29 for Flash disk information.  
Note  
If a single DIMM module is installed, it must be placed in bank 1 (U15).  
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SDRAM  
SDRAM stores routing tables, protocols, and network accounting applications,  
and runs the Cisco IOS software. The default PRP configuration includes 512 MB  
of error checking and correction (ECC) SDRAM. DIMM upgrades of 512 MB and  
1 GB are available. You cannot mix memory sizes. If two DIMMS are installed,  
they must be the same memory size.  
Caution  
Cisco Systems strongly recommends that you use only Cisco-approved memory.  
To prevent memory problems, SDRAM DIMMs must be +3.3 VDC,  
PC133-compliant devices. Do not attempt to install other devices in the DIMM  
sockets.  
SRAM  
SRAM provides 2 MB of parity-protected, secondary CPU cache memory. It acts  
as a staging area for routing table updates and for information sent to and received  
from line cards. SRAM is not user configurable and cannot be upgraded in the  
field.  
NVRAM  
NVRAM provides 2 MB of memory for system configuration files, software  
configuration register settings, and environmental monitoring logs. This  
information is backed up with built-in lithium batteries that retain the contents for  
a minimum of 5 years. NVRAM is not user configurable and cannot be upgraded  
in the field.  
Flash Memory  
Flash memory allows you to remotely load and store multiple Cisco IOS software  
and microcode images. You can download a new image over the network or from  
a local server and then add the new image to Flash memory or replace the existing  
files. You then can boot the routers either manually or automatically from any of  
the stored images.  
Flash memory also functions as a TFTP server to allow other servers to boot  
remotely from stored images or to copy them into their own Flash memory. The  
onboard Flash memory (called bootflash) contains the Cisco IOS boot image, and  
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the Flash disk contains the Cisco IOS software image. A 64-MB ATA Flash disk  
ships by default with the PRP. Table 1-5 lists the supported Flash disk sizes and  
their Cisco product numbers.  
Table 1-5  
Supported Flash Disk Sizes and Product Numbers  
1
Flash Disk Size  
Product Number  
2
64 MB  
MEM-12KRP-FD64=  
MEM-12KRP-FD128=  
MEM-12KRP-FD1G=  
128 MB  
1 GB  
1. Standard Type 1 and Type 2 linear Flash memory cards also are supported, although they may  
not have the capacity to meet the requirements of your configuration.  
2. 64-MB ATA Flash disk is the default shipping configuration.  
System Status LEDs  
The PRP faceplate is equipped with two types of system status LEDs: device or  
port activity indicators and alphanumeric LED displays.  
The device or port activity indicators consist of the following functional groups:  
Two Flash disk activity LEDs (labeled SLOT-0 and SLOT-1)—one LED per  
Flash disk slot—Turns on when the slot is accessed.  
Four RJ-45 Ethernet port LEDs (labeled LINK, EN, TX, and RX)—Used in  
conjunction with each of the RJ-45 Ethernet connectors. Each connector  
includes a set of four LEDs that indicate link activity (LINK), port enabled  
(EN), data transmission (TX), and data reception (RX).  
Two Ethernet connection LEDs (labeled PRIMARY)—These two LEDs,  
when on, identify which of the two Ethernet connections is selected. Because  
both ports are supported on the PRP, the LED on port ETH0 is always on. The  
ETH1 LED goes on when it is selected.  
The alphanumeric display LEDs are organized as two rows of four characters each  
and are located at one end of the card. (See Figure 1-7.) These LEDs display  
system status and error messages generated during and after the boot process. The  
boot process and the content displayed are controlled by the MBus module  
software on the PRP.  
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At the end of the boot process, the LEDs are controlled by the Cisco IOS software  
(via the MBus), and the content displayed is designated by the Cisco IOS  
software.  
The display LEDs indicate the following information:  
Status of the PRP  
System error messages  
User-defined status and error messages  
Note  
A complete, descriptive list of all system and error messages is located in the  
Cisco IOS System Error Messages publications.  
Soft Reset Switch  
The soft reset switch causes a nonmaskable interrupt (NMI) and places the PRP  
in ROM monitor mode. When the PRP enters ROM monitor mode, its behavior  
depends on the setting of the PRP software configuration register. (For more  
information on the software configuration register, see the “Configuring the  
Software Configuration Register” section on page 4-1. For example, when the  
boot field of the software configuration register is set to 0x0 and you press the  
NMI switch, the PRP remains at the ROM monitor prompt (rommon>) and waits for  
a user command to boot the system manually. If the boot field is set to 0x1, the  
system automatically boots the first IOS image found in the onboard Flash  
memory SIMM on the PRP.  
Caution  
The soft reset (NMI) switch is not a mechanism for resetting the PRP and  
reloading the IOS image. It is intended for software development use. To prevent  
system problems or loss of data, use the soft reset switch only on the advice of  
Cisco service personnel.  
Access to the soft reset switch is through a small opening in the PRP faceplate. To  
press the switch, you must insert a paper clip or similar small pointed object into  
the opening.  
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Flash Disk Slots  
The PRP includes two Flash disk (PCMCIA) slots. Either slot can support an ATA  
Flash disk or a Type 1 or Type 2 linear Flash memory card. The PRP ships by  
default with one 64-MB ATA Flash disk.  
Note  
The PRP only supports +5 VDC Flash disk devices. It does not support  
+3.3 VDC PCMCIA devices.  
The PRP supports different combinations of Flash devices. You can use ATA  
Flash disks, Type 1 or Type 2 linear Flash memory cards, or a combination of the  
two. Each Flash disk slot has an ejector button for ejecting a card from the slot.  
Note  
Type 1 and Type 2 linear Flash memory cards may not have the capacity to meet  
the requirements of your configuration.  
Ethernet Ports  
The PRP has two 10/100 Mbps Ethernet ports, each using an 8-pin RJ-45  
receptacle for either IEEE 802.3 10BASE-T (10 Mbps) or IEEE 802.3u  
100BASE-TX (100 Mbps) connections. (See Figure 1-8.)  
Note  
The transmission speed of the Ethernet ports is auto-sensing by default and is user  
configurable.  
Asynchronous Serial Ports  
The PRP has two asynchronous serial ports, the console and auxiliary ports.  
(See Figure 1-8.) These ports allow you to connect external serial devices to  
monitor and manage the system. Both ports use RJ-45 receptacles.  
The console port provides a data circuit-terminating equipment (DCE) interface  
for connecting a console terminal. The auxiliary port provides a data terminal  
equipment (DTE) interface and supports flow control. It is often used to connect  
a modem, a channel service unit (CSU), or other optional equipment for Telnet  
management.  
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Line Cards  
Line Cards  
Cisco 12006 and Cisco 12406 routers come pre-installed with the number and  
type of line cards that you ordered. Line cards and RPs can be installed in two  
basic combinations to support RP redundancy and a variety of physical network  
media:  
Nonredundant RP—One RP and up to five Cisco 12000 Series Router line  
cards.  
Redundant RPs—Two RPs and up to four Cisco 12000 Series Router line  
cards.  
Line cards can be installed in any slot—zero (0) through five (5)—in the card  
cage. Slot number 5 is the recommended default RP slot. Single-mode and  
multimode line cards are shown in Figure 1-10.  
Line cards provide the interfaces to the router’s external physical media. External  
connections are made from the front of the chassis to the connectors on the line  
card face plates. The line cards communicate with the RP and exchange packet  
data with each other through the switch fabric cards in the switch fabric and alarm  
card cage.  
Caution  
Any unoccupied card slot in the line card and RP card cage must have a blank  
filler panel installed for electromagnetic compatibility (EMC) and to ensure  
proper air flow through the chassis. When the faceplate of a line card does not  
completely fill the card slot opening, a narrow card filler panel must be installed.  
A cable-management bracket attaches to the faceplate of each line card to manage  
and organize the network interface cables connected to the individual ports on the  
line card.  
Line cards installed in the router support online insertion and removal (OIR),  
which means you can remove and replace a line card while the router remains  
powered up.  
Note  
For detailed instructions on removing, replacing, and configuring the line cards,  
see the configuration note shipped with each line card when ordered as an FRU.  
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Line Cards  
Figure 1-10  
Sample Line Cards  
Multimode  
Single Mode  
Ejector lever  
Port 0  
Status LEDs  
Port 1  
Port 2  
Port 3  
160-pin  
backplane  
signal  
connector  
Alphanumeric  
LED display  
Ejector lever  
Front view  
Rear view  
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Line Cards  
Alarm Cards  
Cisco 12006 and Cisco 12406 routers have two alarm card slots. Each alarm card  
performs the following function or indicates the following condition:  
Alarm output  
CSC status  
SFC status  
Alarm card status  
Power source and power entry module status  
Alarm relay contacts  
The entire alarm function has been implemented on redundant alarm cards with  
OIR maintenance (hot-swappable) functionality.  
Figure 1-11  
Alarm Card Features  
FAIL  
ENABLED  
0
1
0
1
2
ALARM  
1
2
3
4 5 6  
1
2
3
4
MBus status LED  
5
6
Major alarm LED  
Minor alarm LED  
Alarm relay contact connector  
CSC status LEDs (two)  
SFC status LEDs (three)  
Critical alarm LED  
Note  
Cisco 12006 and Cisco 12406 routers must be populated with two alarm cards, to  
meet EMI standards.  
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Line Cards  
Alarm Output Function  
The alarm output function consists of a group of relays, LEDs, and their  
associated drivers connected to an output port on the MBus module.  
The alarm output function is controlled by the software on the RP. When a signal  
is received from the RP, the MBus module on the alarm card activates specific  
relays to signal an alarm condition. There are three alarm condition severity  
levels: critical, major, and minor. The critical, major, and minor LEDs are paired  
for redundancy to protect against a single failed LED.  
Note  
Alarm cards for some Cisco 12000 series routers have both audible and visible  
alarm indicators. The alarm card for the Cisco 12006 and Cisco 12406 routers  
provides only visible alarm indicators as local alerts to unusual conditions in the  
router.  
The IOS software running on the RP determines whether a given alarm condition  
is a critical, major, or minor alarm. Typing the show commands sh gsr table and  
sh env all will give you the table of limits and current readings for the LEDs.  
Clock and Scheduler Card and Switch Fabric Card Status  
The alarm card provides OK and FAIL indications for all clock and scheduler  
cards and switch fabric cards in the system. Redundant signals from the fabric  
cards are brought out to the LEDs on each alarm card. The alarm card does not  
control how these LEDs are used.  
The MBus auxiliary power supply consists of a 50W DC-DC power supply and  
some current-sharing circuitry. Because the alarm card itself is powered by this  
supply, the on-board MBus module can report problems with the supply only  
when the redundant alarm card is in the chassis and providing MBus power.  
Alarm Card Status  
The ENABLED/FAIL pair of LEDs labeled MBUS indicate the status of the alarm  
card. The green ENABLED LED indicates that the MBus module on the alarm  
card is operating properly. The yellow FAIL LED indicates that the alarm card has  
detected an error in itself or with the MBus power supply.  
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Power Subsystems  
Power Source Monitoring  
The alarm card monitors the power modules and signals when there is a condition  
outside the normal range of operation. It discloses problems such as the following:  
Power source voltage is not being provided to a component  
A fault exists in the power source or power module  
Output voltage—Voltage monitor signal is outside the allowable range  
Output current—Current monitor signal is outside the allowable range  
Alarm Relay Contact Connector  
The 9-pin D-type alarm relay contact connector on the faceplate of the alarm card  
(see Figure 1-11) is used to connect external alarm indication equipment to the  
router so that alarm indicator signals in the router can be repeated elsewhere  
outside the router.  
The pins on this connector are tied directly to the critical, major, and minor alarm  
relay contacts (normally open, normally closed, and common). Any event that  
causes one of the alarm LEDs on the alarm card faceplate to go on also activates  
the corresponding relay contact closure. The relay interface is rated at a maximum  
of 2A, 60V, or 50VA, whichever is greater.  
Because alarm contact cables are entirely dependent on site-specific  
circumstances, alarm connector cables are not available from Cisco. For  
information about alarm connector wiring requirements and the pinout for the  
alarm connector interface, see the “Alarm Card Alarm Relay Connector  
Specifications” section on page A-6.  
Power Subsystems  
Cisco 12006 and Cisco 12406 routers can be powered by either an AC or DC  
power subsystem, as described in the following sections:  
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Chapter 1 Product Overview  
Power Subsystems  
Note  
Cisco 12006 and Cisco 12406 routers can be either AC powered or DC powered;  
the router cannot accept two different types of power modules at the same time.  
For detailed handling and replacement instructions for the Cisco 12006 and  
Cisco 12406 router power supplies or PEMs, see Chapter 6, “Maintaining the  
Router,” or refer to the appropriate configuration note for the power supply or  
PEM that is shipped from the factory as an FRU.  
Note  
Cisco 12006 and Cisco 12406 routers operating from an AC power source can be  
converted to operate from a DC power source, and vice versa. The conversion can  
be done in the field, but the system must be powered down. For more information  
about this conversion process, see the “Converting the Power System” section in  
the Cisco 12006 and Cisco 12406 Router Power System Procedures Guide.  
AC Power Subsystem  
The AC power subsystem consists of the following system components:  
AC PDU (one)  
AC-input power supplies (one for nonredundant operation; two for redundant  
operation)  
Caution  
To ensure that the chassis configuration complies with the required power  
budgets, use the on-line power calculator. Failure to properly verify the  
configuration may result in an unpredictable state if one of the power units fails.  
Contact your local sales representative for assistance.  
AC PDU  
Facility AC power connects to AC-powered Cisco 12006 and Cisco 12406 routers  
though the AC PDU on the chassis rear panel. (See Figure 1-2 and Figure 1-12.)  
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Chapter 1 Product Overview  
Power Subsystems  
Figure 1-12  
AC Power Distribution Unit  
1
4
3
5
6
2
1
Captive screw  
4
5
6
AC power distribution unit  
Guide pin  
2
3
AC power cord receptacle A  
AC power cord receptacle B  
Blower module connector  
Depending on whether the router is configured for nonredundant or redundant  
power operation, the router ships with either one or two 14-foot (4.3-m) AC power  
cords to connect the PDU to the facility AC power source. AC power cords with  
different source AC power plugs are available. (See Figure 2-3 on page 2-15.)  
Note  
For true redundancy, connect each power supply to a separate power circuit  
protected by its own circuit breaker.  
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Chapter 1 Product Overview  
Power Subsystems  
AC-Input Power Supply  
The AC-input power supply is a removable power module that installs in one of  
the bottom two bays on the front of the chassis (see Figure 1-1). These power  
modules support the OIR feature and are hot-swappable.  
Figure 1-13  
AC-Input Power Supply  
3
1
2
5
4
1
2
3
AC-input power supply  
Handle  
4
5
Release levers captive screws  
LEDs  
Power standby switch  
Note  
When operating your router on a single power module, the second power module  
bay must have a blank filler (MAS-GSR-PWRBLANK=) installed to ensure EMI  
compliance.  
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Chapter 1 Product Overview  
Power Subsystems  
An AC-input power supply (shown in Figure 1-13) has the following features:  
A power factor corrector (PFC) allows the power supply to accept AC power  
source voltage from an AC power source operating from 100 to 240 VAC  
20-amp service in North America, and a range of from 185 to 264 VAC  
16-amp service in an international environment.  
Each AC-input power supply weighs 14 pounds (6.4 kg), and can deliver up  
to 1400 Watts (W) at –54.5 VDC.  
Each AC-input power supply requires a dedicated 20A service in North  
America (16A international).  
A power standby switch on the faceplate temporarily disables the DC output  
power circuitry in the AC-input power supply.  
Note  
This switch does not interrupt the incoming AC power in the  
AC-input power supply. Portions of the power supply circuitry are  
still under AC power as long as AC power is connected to the router.  
A handle is provided for ease in removing and replacing the power supply.  
Captive screws on the power supply ejector levers secure it in the power  
supply bay.  
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Chapter 1 Product Overview  
Power Subsystems  
Two LEDs on the faceplate to provide status information. Table 1-6  
summarizes the function of these indicators.  
Table 1-6  
AC-Input Power Supply LED indicators  
LED Label  
Function  
State  
Description  
AC  
Input  
power  
On  
AC power source is present and is within  
specified limits.  
Off  
On  
Off  
Power source is not within specified  
limits.  
DC  
Output  
Power  
Power supply is operating normally in a  
power-on condition.  
Power supply is operating in a fault  
condition and shutdown has occurred.  
DC Power Subsystem  
The DC power subsystem consists of the following system components:  
DC PDU (one)  
DC-input PEMs (one for nonredundant operation; two for redundant  
operation)  
Caution  
To ensure that the chassis configuration complies with the required power  
budgets, use the on-line power calculator. Failure to properly verify the  
configuration may result in an unpredictable state if one of the power units fails.  
Contact your local sales representative for assistance.  
DC PDU  
Facility DC power connects to DC-powered routers though the connector blocks  
on the DC PDU. (See Figure 1-2 and Figure 1-14.)  
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Chapter 1 Product Overview  
Power Subsystems  
Figure 1-14  
DC Power Distribution Unit  
1
PO  
WER B  
4
+
GND  
3
5
PO  
WER A  
6
+
GND  
2
1
Captive screw  
4
DC power distribution unit  
Guide pin  
2
3
DC power connector block A  
DC power connector block B  
5
6
Blower module connector  
DC-input power is connected through the DC PDU on the chassis rear panel. The  
DC PDU is equipped with two DC power connector blocks. Each DC power  
connector block is equipped with three terminal ports. Leads from the DC source  
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Chapter 1 Product Overview  
Power Subsystems  
power should be connected to the terminal block. A negative lead is connected to  
the top port, a positive lead to the middle port, and a ground lead to the bottom  
port. (See Figure 1-15.)  
Figure 1-15  
Cisco 12006 Router DC PDU Power Connector Block  
PO  
WER A  
1
4
+
2
GND  
3
1
2
Negative Terminal Port  
Positive Terminal Port  
3
4
Ground Terminal Port  
Terminal Port Connector Screws  
DC-Input Power Entry Module  
The DC-input PEM is a removable power module that installs in one of the bottom  
two bays on the front of the chassis (see Figure 1-1). These power modules  
support the OIR feature and are hot-swappable.  
Note  
When operating your router on a single power module, the second power module  
bay must have a blank filler (MAS-GSR-PWRBLANK=) installed to ensure EMI  
compliance.  
Caution  
Cisco 12006 and Cisco 12406 routers are configured for either AC power or DC  
power. Do not mix AC-input power supplies and DC-input PEMs.  
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Chapter 1 Product Overview  
Power Subsystems  
Figure 1-16  
OUTPUT  
DC-Input Power Entry Module  
INPUT  
OK  
MISWIRE  
OK  
OUTPUT  
INPUT  
OK  
MISWIRE  
OK  
5
4
4
3
2
1
1
2
3
DC-input PEM  
Handle  
4
5
Captive screws on release levers  
Air inlet for cooling fan  
Circuit breaker ON/OFF switch  
A DC-input PEM (shown in Figure 1-16) has the following features:  
A circuit breaker switch on the faceplate turns the PEM on and off.  
A handle is provided for ease in removing and replacing the PEM.  
Captive screws on the PEM ejector levers secure it in the PEM bay.  
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Chapter 1 Product Overview  
Power Subsystems  
Three LEDs on the faceplate to provide status information. Table 1-7  
summarizes the function of these indicators.  
Table 1-7  
DC-input PEM LED Indicators  
LED Label  
Color  
Function  
OUTPUT OK  
Green  
PEM is operating normally in a powered-on  
condition.  
INPUT OK  
MISWIRE  
Green  
DC power is present at the PEM input and  
within the specified limits.  
Amber  
Indicates input is wired backward at the PDU  
input.  
Each PEM weighs 10.5 pounds (4.76 kg), and can deliver up to 1400 W at  
–48 VDC.  
Only a DC power source that complies with the safety extra-low voltage  
(SELV) requirements in UL1950, CSA 950, EN 60950, and IEC950 can be  
connected to a PEM.  
Cisco 12006 and Cisco 12406 routers with a DC PDU and DC-input power  
entry modules (PEMs) require an external DC circuit breaker for each DC  
power source:  
Original series Cisco 12006 and Cisco 12406 router input power shall not  
draw more than 45A max. @ 40.5VDC form each DC power source.  
Enhanced series Cisco 12006 and Cisco 12406 router input power shall  
not draw more than 60A max. @ 40.5VDC from each DC power source.  
This circuit breaker should protect against short-circuit and overcurrent faults  
in accordance with United States National Electrical Code NFPA 70 (United  
States), Canadian Electrical Code, part I, CSA C22.1 (Canada), and IEC 364  
(other countries).  
Note  
Cisco Systems recommends that you install an uninterruptable power source  
(UPS) as a safeguard against power loss.  
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Chapter 1 Product Overview  
Blower Module  
Power Distribution  
The router chassis backplane distributes -48 VDC power throughout the router  
and to all cards in the card cages.  
All cards have multiple DC-DC converters that convert the -48 VDC into  
+2.5 VDC, +3.3 VDC, +5 VDC, and other voltages as required by the line card.  
The DC-DC converters are turned on by the MBus modules under the control of  
the RP and MBus software.  
Power for the blower module is supplied directly from the backplane through a  
connector in the PDU that passes DC voltage from the backplane to the blower  
module. An blower module controller card in the blower module converts  
–48 VDC into DC voltage that powers the blower module fans.  
Caution  
To ensure that the chassis configuration complies with the required power  
budgets, use the on-line power calculator. Failure to properly verify the  
configuration may result in an unpredictable state if one of the power units fails.  
Contact your local sales representative for assistance.  
Blower Module  
Cisco 12006 and Cisco 12406 routers are equipped with a blower module to  
distribute air within the chassis. The blower module is located on the rear of the  
chassis. (See Figure 1-2.) The blower module draws room air into the chassis  
through two air filters on the side of the chassis, pulls the air through the chassis  
card cages, and expels it through exhaust vents on the back of the blower module.  
(See Figure 1-17.)  
Caution  
Exhaust from other equipment vented directly into the router air inlet may cause  
overheating.  
The front, back, and sides of the router must remain unobstructed to ensure  
adequate air flow and prevent overheating inside the chassis. Allow sufficient air  
flow by maintaining 6 inches (15.24 cm) of clearance at both the inlet and exhaust  
openings on the chassis.  
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Chapter 1 Product Overview  
Blower Module  
If the air temperature inside the RP and line card cage rises, the system  
environmental monitor shuts down all internal power to prevent equipment  
damage from excessive heat.  
If the system detects that one of three fans within a blower module has failed, it  
displays a warning message on the console screen. If multiple fans fail, the system  
shuts down to prevent equipment damage.  
Figure 1-17  
Internal Air Flow (Top View)  
Air exhaust  
Air exhaust  
Blower module  
Room air  
Room air  
Air filter  
Top view  
The two LEDs on the blower module provide a visual indication of blower module  
status. Both LEDs are visible on the blower module from the rear of the chassis.  
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Chapter 1 Product Overview  
Blower Module  
OK—Left LED; Green. When on, this LED indicates that the blower module  
is operating normally. This LED should come on as soon as the blower  
module is installed and receives power from the backplane connector.  
FAIL—Right LED; Red. The red LED should remain off during normal  
operation. If the red LED is on, the system has detected a fan failure or other  
fault in the blower module. Replace the existing blower module with a spare.  
Air Filters  
Cisco 12006 and Cisco 12406 routers are equipped with two user-serviceable air  
filters. (See Figure 1-18.)  
Figure 1-18  
Air Filter Locations  
T
C
E
J
1
0
-
E
T
O
L
T
E
S
S
S
-
E
R
T
O
L
X
U
A
K
I
C
IS  
A
B
C
IT  
O
12  
0
H
0
R
0 SE  
RIE  
S
G
IG  
S
W
IT  
C
O
U
T
ER  
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Chapter 1 Product Overview  
Cable-Management System  
The air filters are located on the right of the front side of the chassis. The air filters  
are housed behind a door that is spring-loaded in the closed position.  
Caution  
Air filters should be clean when the router is operating. Inspect and clean the air  
filters once a month, more often in dusty environments.  
Do not run the router without the air filters installed. You should inspect and clean  
the air filters once a month, more often in dusty environments. Procedures for  
vacuuming and replacing the air filters are contained in the “Cleaning or  
Replacing the Air Filters” section on page 6-7.  
Cable-Management System  
The Cisco 12006 and Cisco 12406 router cable-management system organizes the  
interface cables entering and exiting the system, keeping them free of sharp bends  
and out of the way.  
Caution  
Excessive bending in an interface cable can degrade performance.  
The cable-management system (see Figure 1-19) consists of the following  
components:  
One vertical cable-management bracket on the chassis  
One line card cable-management bracket on each line card  
When you face the front of the router chassis, the chassis cable-management  
bracket is installed on the left side of the chassis, adjacent to the line card and RP  
card cage. The chassis cable-management bracket organizes the line card and RP  
cables to keep them from binding, and it eliminates interference when access to  
the front of the chassis is necessary for maintenance and reading the LEDs.  
A line card cable-management bracket attaches to each line card with captive  
screws. Cable ties on the bracket hold the network interface cables in place, keep  
the cables organized relative to their assigned connectors, and manage the bend  
radius of each cable as it enters the connector on the line card.  
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Chapter 1 Product Overview  
Cable-Management System  
On line cards with multiple ports, the line card cable-management bracket keeps  
the network interface cables organized when your remove and replace the line  
card. You can unplug the network interface cables from their connectors on the  
line cards and leave the cables bundled in the line card cable-management bracket  
while you remove the bracket from the line card. That way, when you replace the  
line card, the network interface cables are already aligned with the correct line  
card cable connectors.  
Figure 1-19  
Chassis Cable-Management System  
1
0
-
EJECT  
T
SLO  
-
T
RESET  
SLO  
X
U
A
COLL  
TX  
RX  
CONSOLE  
RJ-45  
LINK  
MII  
GIGABIT  
R
OUTE PR  
CIS  
C
IT  
O
12  
0
0
R
0 S  
ER  
IE  
S
GI  
G
A
B
S
W
IT  
CH  
O
UT  
E
R
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Chapter 1 Product Overview  
Field-Replaceable Units  
Field-Replaceable Units  
The field-replaceable units (FRUs) for Cisco 12006 and Cisco 12406 routers  
include the following units:  
Route processor  
Line cards  
CSCs  
SFCs  
Alarm cards  
PDU:  
For AC powered systems, AC PDU  
For DC-powered systems, DC PDU  
Power modules:  
For AC-powered systems, AC-input power supplies  
For DC-powered systems, DC-input PEMs  
AC power cords (for AC powered systems)  
Blower module  
Air filters  
Chassis cable-management bracket  
Technical Specifications  
For technical specifications and compliance information for Cisco 12006 and  
Cisco 12406 routers, see Appendix A, “Technical Specifications.”  
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