Cal Flame Kitchen Grill BBQCR07900E User Manual
LTR20081037, Rev. B  
6/20/08  
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Instructions For Installation  
Proper Electric Supply  
When determining a suitable location, consider factors  
such as exposure to wind, proximity to traffic paths, and  
windows that open into the home.  
Save these instructions for local electrical inspector’s  
use.  
You must provide an adequate electrical supply system  
as required for your grill. All wire connections must be  
in accordance with local codes and properly insulated.  
Check with local utility for governing electrical codes  
and ordinances. In absence of local electrical codes,  
the National Electrical Code, NFPA No. 70, must be  
followed. A copy of the National Electrical Code, NFPA  
No. 70, can be obtained by writing to:  
Locate barbecue grills and stainless steel carts only in  
well-ventilated areas and only on solid, flat foundations  
(e.g. deck or cement slab). Do NOT place stainless steel  
carts on dirt or grass.  
Cabinet Cut-out Dimensions  
Your Cal Flame™ grill is designed for easy installation  
into a non-combustible enclosure. The supporting deck  
or counter must be flat and level. When determining the  
final location of your grill, adequate cross ventilation  
must be present to prevent gas from being trapped in  
the event of a leak.  
National Fire Protection Association  
Batterymarch Park  
Quincy, Massachusetts 02269  
It can also be found at the NFPA web site at www.nfpa.  
org.  
The drawings below show the cabinet cut-out dimensions  
you will need.  
Your 240V electric grill is required to have a dedicated  
30 amp breaker with three #10 AWG copper wires. This  
will include a black and a red wire for your incoming  
power and a green wire for your ground. Electrical  
service should only be wired by a licensed electrician.  
Breakers vary in appearance and wire locations. Before  
wiring load and feed wires to the breaker, verify they are  
being connected to the proper poles.  
Width Depth Height  
23 ¼”  
22 ¼”  
9 1/4”  
Always follow applicable local, state, and federal codes  
and guidelines.  
Supply Connection  
All electrical connections are to be protected from the  
elements and be in accordance with local codes for  
outdoor wiring. This appliance is to be permanently  
wired.  
Most cities and counties require permits for exterior  
construction and electrical circuits. In addition, some  
communities have codes requiring residential barriers  
such as fencing and/or self-closing gates on property to  
prevent unsupervised access to the property by children  
under the age of five. Your dealer can provide information  
on which permits may be required and how to obtain  
them prior to the delivery of your equipment.  
We recommend the installation, adjustment and service  
of your new grill be performed by L.M.S. qualified  
installers and service technicians to ensure proper  
operation and prevent accidents.  
2008 Electric Grill Owner’s Manual  
Page 1  
LTR20081037, Rev. B  
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Connecting Power to the Grill or Cart  
These instructions apply to both the 220V electric grill and grill cart.  
Owners of the 220V electric grill cart will need a second person to help them.  
1. Lift the grill up from the cart and bring it forward about 10 to 12 inches. You will see a small electrical junction  
box behind the grill.  
Grill owner’s do not need to do this. When have removed all packaging from the grill, place the grill on a solid  
surface. The junction box will be accessible directly behind the grill.  
2. Using a Phillips head screwdriver, remove the screws from  
the access plate.  
3. Insert a 220V power cable through one of  
the holes in the back (left or right side).  
6. Replace thecover. Forcartowners,  
4. Remove the brass caps on the  
sides of the junction box and  
insert the power cables.  
5. Attach power cable to wires in  
carefully move the grill back into  
place.  
junction box with twist-on wire  
connectors.  
Page 2  
2008 Electric Grill Owner’s Manual  
LTR20081037, Rev. B  
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Safety Instructions  
This grill is for household use only. Use the grill only for its intended purpose as described  
in this guide.  
Read and follow all instructions before using this appliance to prevent the potential risk of  
fire, electric shock, personal injury or damage to the appliance as a result of improper usage  
of the appliance. Improper installation, adjustment, alteration, service or maintenance can  
cause injury or property damage.  
•
•
•
Your Cal Flame™ grill must be permanently wired to  
a dedicated three-wire, single phase, AC 240 volt or  
208 volt, 60 cycle electrical system.  
Placement and Location  
•
Cal Flame™ grills are designed for outdoor use  
only.  
Do not use an extension cord to supply power to  
your Cal Flame™ grill. Such use may result in fire,  
electrical shock or other personal injury.  
•
Never locate this appliance in an enclosed room,  
under a sealed overhead structure, or in any type of  
enclosedareasuchasagarage, shed, orbreezeway.  
Keep clear of trees and shrubs.  
Do not install a fuse in the neutral or ground circuit.  
A fuse in the neutral or ground circuit may result  
in an electrical shock hazard. Do not ground this  
appliance to a gas supply pipe or hot water pipe.  
•
•
•
Do not place this grill under or near windows or vents  
that can be opened into your home.  
Cal Flame™ grills are not intended for installation in  
or on recreational vehicles or boats.  
•
•
To prevent fire and smoke damage, remove all  
packaging material before operating grill.  
Maintain sufficient distance as to not overheat any  
overhead combustible material such as a patio  
cover.  
Before you start cooking, clean the entire grill  
thoroughly with hot, soapy water. This is necessary  
to remove residual solvents, oil and grease used in  
the manufacturing process. The grates should also  
be thoroughly cleaned in the same manner.  
•
•
The area surrounding your new grill should be  
kept clean and free from flammable liquids and  
other combustible materials such as mops, rags or  
brooms, as well as solvents, cleaning fluids, and  
gasoline.  
Operation  
•
Do not use grill for other than intended use.  
Do not use the grill, grill cabinet, or area surrounding  
the grill as a storage area for flammable or plastic  
items.  
•
Never use the grill if the drip pan is not properly  
installed. Drip pan should be pushed all the way to  
the rack located just under the grill. Fire or explosion  
can result from an improperly installed drip pan.  
Set-Up  
•
•
Never line the grill or side burners with aluminum  
foil.  
•
Before installing built in grills in enclosures, copy all  
product information such as model number, serial  
number and store information in a safe place. This  
information is located on a plate located behind the  
grill and is visible when the hood is lowered or on  
the right side of the chassis. There is an area on the  
back cover of this manual where you can write down  
this information.  
Do not use fuel such as charcoal briquettes in an  
electric grill.  
•
•
Never leave the grill unattended when in use.  
When using the grill, do not touch the grill rack,  
burner grate, or immediate surroundings as these  
areas become extremely hot and can cause burns.  
Use handles or knobs.  
•
We recommend that a licensed contractor install  
your Cal Flame™ grill. Installation must conform to  
local codes, or in the absence of local codes, the  
National Electrical Code, NFPA No. 70 .  
2008 Electric Grill Owner’s Manual  
Page 3  
LTR20081037, Rev. B  
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•
Do not heat any unopened glass or metal container  
of food on the grill. Pressure may build up and cause  
the container to burst, possibly resulting in serious  
personal injury or damage to the grill.  
Precautions Regarding Children  
•
Never leave children unattended in the area where  
the grill is being used. Close supervision of children  
is necessary when any appliance is use near  
children.  
•
•
Do not reach over your grill or any other surfaces  
when hot or in use.  
•
Do not store items of interest to children around  
or below the grill. Children climbing on appliance  
to reach items could damage the appliance or be  
burned or seriously injured.  
Do not operate the grill with a damaged heating  
element.  
•
•
Turn off controls when cooking is completed.  
•
•
Never allow children to sit or stand on any part of  
the grill.  
Do not allow grill-racks to become overloaded with  
grease. Clean frequently.  
Children must be taught that the appliance and  
utensils in or on it can be hot. Let hot utensils cool in  
a safe place, out of reach of small children. Children  
should be taught that an appliance is not a toy.  
Children should not be allowed to play with controls  
or other parts of the unit.  
•
Do not cover grates completely with meat. Leave  
air space between each steak, etc. to allow proper  
ventilation as well as prevent flare-up.  
Maintenance and Repair  
•
Unless specifically recommended in this manual, do  
not repair or replace any part of the grill except as  
specifically recommended in this manual. A qualified  
technician should perform all service. Any repairs  
made by a non-L.M.S. approved dealer technician  
will void your warranty.  
In Case of Fire  
•
Do not use water on grease fires.  
•
Turn the appliance off and smother the flaming pan  
with a tight-fitting lid, a cookie sheet or a flat tray.  
•
•
For flaming grease outside of the pan, smother it  
with baking soda or use a dry chemical or foam-type  
fire extinguisher.  
Never pick up a flaming pan.  
Page 4  
2008 Electric Grill Owner’s Manual  
LTR20081037, Rev. B  
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Using Your Electric Grill  
Read all instructions before you operate your grill.  
This appliance has been tested for safe performance  
using conventional cookware. Do not use any devices  
or accessories that are not specifically recommended in  
this manual. The use of devices or accessories that are  
not expressly recommended in this manual can create  
serious safety hazards, results in performance problems,  
and reduce the life of the components of this appliance.  
Grill Operation  
Before the first use, wash your new grill grates in hot  
soapy water, rinse and dry. “Season” the surface by  
wiping on a thin coating oil. Remove excess oil by wiping  
with paper towel. This procedure should be repeated  
either when you clean it in the dishwasher or any time  
you use a sugar-based marinade (for example, barbecue  
sauce).  
Aerosol-type cans are EXPLOSIVE when exposed to  
heat and may be highly flammable. Do not use to store  
near appliance.  
•
Preheat the grill on high for 5-10 minutes. Preheating  
improves the flavor and appearance of meats and  
quickly sears the meat to help retain the juices.  
Clean only parts listed in this guide and use procedures  
recommended.  
•
Excessive amounts of fat should be trimmed from  
meats. Only a small amount is necessary to produce  
the smoke needed for that smoked, “outdoor” flavor.  
Excessive fat can create cleaning and flare-up  
problems.  
Remember to use your Cal Flame grill safely by following  
these reminders:  
•
It is dangerous to use barbecue grills in any manner  
other than for what it is designed for.  
•
•
Do not use charcoal in an electric grill.  
•
•
Allowing excessive amounts of grease or drippings  
to constantly flare-up voids the warranty on the grill  
grates.  
Do not heat sealed containers such as cans or  
jars on grills or side burners. Explosion may result  
resulting in injury or death. Any sealed container,  
such as a pressure cooker, must have a properly  
operating pressure relieve valve to minimize  
explosion hazard.  
Excess flare-ups indicate that either the grill interior  
needs to be cleaned or that excessive amounts of  
fat are in the meat or the meat was not properly  
trimmed.  
•
Never put combustible material such as paper, cloth,  
or flammable liquids on your grill at any time. Do not  
use grill, side shelves, cabinets, or any area around  
grill to store flammable materials.  
•
Grease drippings will occasionally ignite to produce  
harmless puffs of flame for a second or two. This is  
a normal part of the cooking process.  
•
•
Never leave grill unattended during grill operation.  
Heating Elements  
Should excess grease cause sustained flare-ups,  
remove meat from grill.  
Never touch surface elements or areas near elements.  
Heating elements may be hot even though they are dark  
in color. Areas near surface elements may become hot  
enough to cause burns.  
During and after use, do not touch or let clothing to  
other flammable materials contract heating elements or  
areas near elements until they have had sufficient time  
to cool.  
Do not soak removable heating elements. Heating  
elements should never be immersed in water.  
Other potentially hot surfaces include: Cooktop and  
areas facing cooktop.  
2008 Electric Grill Owner’s Manual  
Page 5  
LTR20081037, Rev. B  
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Care and Maintenance  
To assure safe and proper maintenance, we recommend you follow these directions carefully.  
Clean internal parts of the grill regularly as determined by the amount of use and foods cooked. The entire grill  
should be cleaned at least once a year.  
In addition, keep the area around your grill or cart clear and free from combustible materials, gasoline, and other  
flammable vapors and liquids.  
Cooking Grates  
We recommend that you clean stainless steel  
components with a cleaner that is approved for stainless  
steel and only clean when the grill is cool and in indirect  
light. Never use steel wool.  
Use a solution equal parts detergent and hot water just as  
you would for any cooking equipment. A stiff brush may  
also be helpful in removing grime and food deposits.  
Covering Your Cart or Grill  
Hood and Body  
When not in use and after cooling, cover your cart or grill  
with our full length, zippered side canvas cover. (See  
your local Cal Flame dealer for details.) The cover will  
help protect your cart or grill from detrimental effects of  
weather and environmental pollutants. Never put a cover  
on a hot grill. Allow the grill to cool before covering.  
Wipe the inside hood and body with detergent and hot  
water. The external surfaces may be cleaned in the  
same fashion. Wipe all area dry before storing.  
Storage  
For your safety, make sure unit is cool and wood and  
charcoal embers completely extinguished before  
storing.  
After Use Care  
The easiest way to clean the grill is immediately after  
cooking is completed and after turning off the flame.  
Drip Pan  
•
Scrub the grill rack with a brass bristle barbecue  
brush and hot soapy water.  
The full width drip pan will collect grease from the main  
grill area. The pan should be cleaned after every use to  
avoid the possibility of a grease fire. Be sure to allow the  
drip pan to cool prior to cleaning. You may clean the drip  
pan with a solution of warm soapy water. Make sure to  
rinse thoroughly to avoid staining.  
•
Wipe the grill with a damp soapy cloth and rinse with  
warm/hot, clean water. For more tenacious deposits,  
including oil, grease and water-borne deposits, use  
a multipurpose cream cleanser and apply with a  
soft, damp cloth.  
•
•
Dry with a soft, dry, clean towel if preferred.  
Care of Stainless Steel  
Be sure appliance is off and all parts are cool before  
handling or cleaning. This is to avoid damage and  
possible burns.  
Do NOT use wire wool pads, scrappers, harsh abrasive,  
scoring materials, bleaches, or harsh cleaners on your  
cart or grill, or allow salt and vinegar mixtures to remain  
in contact for a long period of time. This will cause  
scratching, scoring, rusting and pitting.  
•
•
To prevent staining or discoloration, clean appliance  
after each use.  
If a part is removed, be sure it is correctly replaced.  
Warning  
NEVER cover the entire cooking or grill surface with griddles or pans. Overheating will occur and the grill will not  
perform properly when heat is trapped below the cooking surface.  
CAUTION: NEVER spray water on a hot unit.  
Page 6  
2008 Electric Grill Owner’s Manual  
LTR20081037, Rev. B  
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Control Knobs  
Heating Elements  
Wash, rinse and dry. Do not use abrasive cleaners as Never immerse in water. Most soil will burn off during  
they may scratch the finish.  
use.  
Turn on each element to be sure the knobs have been  
correctly replaced.  
Stainless Steel Grates  
Wash cool grates with detergent in hot water in the sink  
or wash them in the dishwasher. DO NOT IMMERSE  
HOT GRILL GRATES IN WATER. Be sure to remove all  
food residue before cooking on the grill again.  
Control Area  
Use mild cleaners, such as soapy water or mild liquid  
sprays. Wipe with sponge, damp cloth or paper towel.  
Do not scrub with steel wool pads or abrasive cleaners. Remove stubborn soils with plastic mesh puff or pad.  
Use only those cleaning products which state they  
Stainless Steel Grids  
To remove light soil, clean with soapy water or spray  
with cleaners. For easier cleanup:  
are recommended for use when cleaning nonstick  
surfaces.  
If grates were washed in the dishwasher, season with oil  
prior to grilling.  
1. Spray with a household cleanser  
2. Cover with paper towels  
Do not use metal brushes or abrasive scouring pads  
or other scrubbers intended to clean outdoor charcoal  
grills. These will remove the finish as well as scratch the  
grates. Do not clean in self-cleaning oven or use oven  
cleaners on the grates.  
3. Add small amount of hot water to keep paper towels  
moist  
4. Cover and wait 15 minutes  
5. Wipe clean  
To remove moderate soil, scrub with a soft scrub cleanser  
or a plastic scrubber.  
To remove stubborn soil, spray with an oven cleaner. Let  
soak overnight, wipe clean, rinse and dry.  
2008 Electric Grill Owner’s Manual  
Page 7  
LTR20081037, Rev. B  
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Electric Grill Wiring Diagram  
Lloyds Material Supply (L.M.S.) offers the following limited warrants against defects in material and  
workmanship on Cal Flame barbecue products and components:  
Page 8  
2008 Electric Grill Owner’s Manual  
LTR20081037, Rev. B  
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Lifetime  
Equipment Warranty  
L.M.S. warrants against  
deterioration and corrosion  
• L.M.S. warrants against  
L.M.S. warrants the decorative  
finishes at time of delivery,  
including:  
L.M.S. warrants the structural  
frame to maintain its integrity.  
• deterioration and corrosion  
• Rotisserie - HD Stainless Steel  
• Mountings - Stainless Steel  
• Grill Lid and Body - Stainless Steel  
• Flat Drop-In Body  
• Flame Tamers -- Stainless Steel  
• Burners - Cast Stainless Steel  
• Grates - Stainless Steel  
• Griddle  
• Frame - Lightweight, Durable  
• Galvanized Steel  
• Stucco  
• Foot Rest  
• Warming Drawer  
• Umbrella  
• Grout  
• Brick  
Lifetime Component  
Warranty  
• Charcoal Grill  
• Umbrella Lights  
• Rock  
Lifetime  
Structural Warranty  
Warranty  
• Tile  
• Waterfall  
• Granite  
C.A.I warrants the cart’s structural frame, all non-stainless steel fasteners, rotisserie motor, temperature gauge, plastic items, stainless  
steel drawers, doors, sinks, warming racks, ignitors, tube stainless steel burners, gas valves, food warmer, sear zone, infrared burners,  
cocktail center, modules, and ice chest for a period of one year.  
Extent of Warranty  
This 2008 Cal Flame Warranty is only valid on Cal Flame models delivered in the United States or Canada and extends through the selling dealer to the original purchaser at the  
original site of installation. This warranty becomes valid at time of purchase and ends either by specified time-frame listed above or upon owner transfer or relocation.  
Manufacturer Warranty  
All Cal Flame models are manufactured with the highest quality appliances and are warrantied to be free from defects in material and workmanship at time of delivery. The  
appliance warranty is extended through the manufacturer of the product. These items include, but are not limited to, the following: Stereos, speakers, refrigerators, keg  
refrigerators, accessories, televisions, and DVD players.  
Warranty Performance  
In the event of a malfunction or defect covered under the terms of this warranty, a factory authorized service agent of L.M.S. will perform the necessary repairs. To obtain service,  
contact the selling dealer. In the event the consumer is unable to obtain satisfactory customer service from the selling dealer or service agent, written notification must be given  
to the L.M.S. Customer Relations Department within 10 days of the reported failure. There will be no charge for parts or labor on a covered item. However, the service agent may  
assess a reasonable travel or mileage charge per service call. If L.M.S. determines that repair of a covered item is not feasible, L.M.S. reserves the right to replace the defective  
merchandise with merchandise equal in value to the original purchase price. Warranty repair and / or replacement is the sole discretion of L.M.S. and this warranty does not  
cover costs therein, including but not limited to: freight, removal, re-installation, etc. This warrant is non-transferable and may not be extended beyond the above mentioned time  
frames under any circumstances, by any of L.M.S.’s representatives.  
Warranty Limitations  
This warranty is void if the barbecue grill, cart or island has been subject to negligence, alteration, misuse, repairs, dings, dents, scratches, or incorrect and / or prohibited  
applications, as specified in the Owner’s Manual. Gas lines must be installed by a licensed plumber only or local gas company agent. Incorrect electrical installation by unlicensed  
electricians, service by non-L.M.S. authorized representatives, acts of God and other cases beyond the control of L.M.S. are not covered by this warranty. Please refer to the  
Owner’s Manual for examples of exclusions and common acts invalidating this warranty. This limited warranty applies only to barbecue grills, carts, and islands used for personal,  
family, and outdoor household purposes. This warranty does not apply to labor charges on grills, replacement parts and hardware. This limitation is retroactive and applies to  
all grills and hardware manufactured from 2000 and hereafter.  
Disclaimers  
L.M.S. shall not be liable for loss of use of the barbecue grills, carts, islands or other incidental or consequential costs, expense or damages, which may include, but are not  
limited to, removal of permanent deck or other custom fixtures or the necessity for crane removal. Any implied warranty shall have duration equal of the applicable warranty  
stated above.  
Natural stone: Rock, travertine, marble, granite, etc. may be characterized by dry seams, pits, chips, cracks, and fossils that are often filled with grout during installation. These  
are normal imperfections and are not considered defects.  
Legal Remedies  
This limited warranty gives you specific legal rights. You may have other rights, which may vary from state to state.  
Customer Service  
For customer service, contact the authorized selling dealer immediately. If you need additional information or assistance, please contact the L.M.S. Customer Relations  
Department at 1462 E. Ninth St., Pomona CA 91766 or call (800) 225-7727.  
A
Division of Lloyds Material Supply, LLC.  
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Warranty Information  
•
Damage caused by continued operation of the  
barbecue with either known or unknown problems.  
See your Cal Flame barbecue dealer for a copy of the  
applicable warranty, details and any questions you  
may have regarding the warranty coverage on your  
barbecue.  
•
•
Damage caused by direct sunlight.  
Damage caused as a result of failure to follow the  
operating instructions as defined in this Owner’s  
Manual.  
Warranty Limitations  
This Limited Warranty applies only to barbecues normally  
used for personal, family, or household purposes.  
The Limited Warranty is void if the barbecue has been  
subject to negligence, alteration, misuse, abuse, repairs  
by non-L.M.S. authorized representatives, incorrect  
electrical installation, acts of God and any other cases  
beyond the control of L.M.S. Examples of common acts  
invalidating this warranty include but are not limited to:  
This Limited Warranty specifically excludes commercial  
barbecues.  
Warranty Exclusions  
L.M.S. warrants the barbecues from defects in material  
and workmanship for a period of one year from the  
original date of purchase.  
•
•
Scratches caused by normal use.  
Damage caused by extreme weather conditions  
(hot, cold, etc.)  
Barbecue stereo systems are delivered with their own  
manufacturer’s warranty. For more information, see their  
warranties in the owner’s information package that was  
delivered with your barbecue.  
•
Damage caused by dirt, sand, and/or water  
damage.  
Don’t forget to register your new product at www.calspas.com.  
Locating the product serial number  
The serial number of your Cal Flame grill is located on the back and is visible when the hood is down. You will  
need this number to properly register your grill or cart and activate coverage. Write this information in the space  
provided below.  
Grill or cart model: ____________________________________________________________________  
Grill or cart serial number: ______________________________________________________________  
Date purchased: ______________________________________________________________________  
Date installed: ________________________________________________________________________  
Cal Flame dealer’s phone number: _______________________________________________________  
Cal Flame dealer’s address: _____________________________________________________________  
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