GASOLINE UNITS
OPERATION
See enclosed Honda Engine Manual for proper operation.
AIR COMPRESSORS
GENERAL MAINTENANCE AND SERVICE
Always note position and orientation of parts as removed to assure correct repositioning when
reassembling.
®
Air filter
Inspect air filter before each use. Clean filter pad with soap and water as necessary. If filter becomes
clogged or damaged, replace it.
Never clean air filter with a flammable liquid or solvent. Explosive vapors may
accumulate in the air tanks and cause an explosion, resulting in serious injury or death.
CAP2045ST
CAUTION: Do not operate air compressor without air filter.
Storage Tanks
Storage tanks should be drained after each use or after every four hours of operation to prevent
condensation build-up and corrosion inside tank. To drain tanks, slowly and carefully open drain
fittings tip unit towards drain and allow water to drain out.
NOTE: When draining tanks, watch for debris (rust particles). If there appears to be debris in water,
contact your dealer for possible tank replacement.
®
®
Failure to regularly drain tank may cause tank corrosion and risk of tank explosion,
resulting in serious injury. To avoid risk of tank failure during use, drain tank after each use or every
four hours to prevent condensation build-up and corrosion inside tank.
CAP1545PT-OF / CAP1545PT-OL
CAP1580WB / CAP5580WB
If warranty service or repairs are needed contact your nearest authorized service center. If one does
not exist, contact the factory. Unauthorized teardown of the unit will void the factory warranty.
OPERATION and MAINTENANCE MANUAL
MANUAL DE OPERACIÓN Y DE MANTENIMIENTO
MANUEL D’INSTRUCTIONS ET D’ENTRETIEN
BEFORE OPERATING THIS COMPRESSOR, THE USER SHOULD STUDY THIS MANUAL TO
UNDERSTAND AND FOLLOW THE SAFETY WARNINGS AND INSTRUCTIONS. KEEP THESE
INSTRUCTIONS WITH THE COMPRESSOR FOR FUTURE REFERENCE. IF YOU HAVE ANY
QUESTIONS, CONTACT YOUR BOSTITCH REPRESENTATIVE OR DISTRIBUTOR.
122603REVA 6/01
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CAP1560
SPECIFICATIONS
RULES FOR SAFE OPERATION
The employer and/or user must ensure that proper eye protection is worn.
Motor:
1.5HP – 115V – 60HZ
15 Amps minimum
0 – 125 PSI
Eye protection equipment must conform to the requirements of the American
National Standards Institute, ANSI Z87.1-1989 and provide both frontal and side
protection. NOTE: Non-side shielded spectacles and face shields alone do not
provide adequate protection.
Fuse Requirements:
Operating Pressure:
Safety Valve Setting:
Displacement:
150 PSI
CAUTION: Additional Safety Protection will be required in some environments.
For example, the working area may include exposure to noise level which can
lead to hearing damage. The employer and user must ensure that any necessary
hearing protection is provided and used by the operator and others in the work
area. Some environments will require the use of head protection equipment.
When required, the employer and user must ensure that head protection
conforming to ANSI Z89.1 1986 is used.
Air Delivery:
3.4 CFM @ 40 PSI
2.7 CFM @ 90 PSI
Maximum Amps at Working Pressure:
Tank Size:
10.5
6 Gallons
1/4" NPT
1. All users must read and fully understand all information contained in this owner’s manual before
Air Outlet:
assembling, operating, or maintaining this air compressor.
Pressure Switch Settings
On @ 100 PSI
Off @ 125 PSI
2. Never touch any moving parts with any body parts.
Weight:
3. Never operate air compressor without all guards and shrouds in place.
PSI = Pounds Per Square Inch
CFM = Cubic Feet Per Minute
4. Never exceed the pressure rating of any component within the air system (including, but not
limited to, spray guns, hose and hose connections).
CAP1545PT-OF
SPECIFICATIONS
5. Always wear eye protection when operating.
6. Operate compressor only in a dry, clean, and well-ventilated area.
Motor:
1.5HP – 115V – 60HZ
15 Amps minimum
0 – 125 PSI
7. Inspect all components before use for any signs of wear or damage. Do not operate compressor if
any deficiency is found. Contact your Authorized BOSTITCH Service Center for replacement parts
and service.
Fuse Requirements:
Operating Pressure:
Safety Valve Setting:
Displacement:
150 PSI
8. Compressed air blast must never be aimed at anyone. Accidental discharge may result in serious
injury.
Air Delivery:
4.1 CFM @ 40 PSI
3.5 CFM @ 90 PSI
9. Keep children away from area of operation.
10. All air compressors generate heat even under normal operating conditions. To avoid serious burns
never touch the cylinder head parts or tubing during or immediately after operation.
Maximum Amps at Working Pressure:
Tank Size:
10.5
11. Always shut the air compressor off by the power switch before unplugging. This allows the
unloader valve to properly function resulting in easier starting.
4.5 Gallons
Air Outlet:
1/4" NPT
12. Do not abuse the power cord. Use only the handle to transport the air compressor.
13. Avoid the use of an extension cord; instead use a longer airline.
14. Operate at the air compressors rated voltage.
Pressure Switch Settings
On @ 100 PSI
Off @ 125 PSI
61 lbs.
Weight:
PSI = Pounds Per Square Inch
CFM = Cubic Feet Per Minute
15. Keep work area clean and free from debris.
16. Always disconnect air compressor before transporting, servicing, or maintenance.
CAP1545PT-OL
SPECIFICATIONS
17. Use only a properly grounded outlet that will accept a three-pronged plug. Wear proper footwear to
prevent against shocks.
Motor:
1.5HP – 115V – 60HZ
15 Amps minimum
0 – 125 PSI
18. Drain tanks of moisture daily by opening the drain cocks. Leave drain cocks open if unit is not to
be used for any length of time. This will allow moisture to completely drain from the tanks and help
prevent corrosion.
Fuse Requirements:
Operating Pressure:
Safety Valve Setting:
Displacement:
150 PSI
19. Never tamper with the safety valve or pressure switch settings. See only an Authorized
BOSTITCH Service Center to service and maintain these components. Any adjustments to
this valve could cause serious injury.
Air Delivery:
4.1 CFM @ 40 PSI
3.5 CFM @ 90 PSI
20. Use only Genuine BOSTITCH replacement parts.
21. Save this owner’s manual with the air compressor and allow all other operators to completely read
Maximum Amps at Working Pressure:
Tank Size:
12
and fully understand the manual.
4.5 Gallons
Air Outlet:
1/4" NPT
Pressure Switch Settings
On @ 100 PSI
Off @ 125 PSI
61 lbs.
Weight:
PSI = Pounds Per Square Inch
CFM = Cubic Feet Per Minute
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ELECTRICAL GROUNDING INSTRUCTIONS
NOTICE: To aid in removal and to prevent breakage of the
tee or other fittings:
This product should be electrically grounded. In the event of an electrical short circuit, grounding
reduces the risk of electrical shock by providing an escape wire for electrical current. This product is
equipped with a cord having a grounding wire with an appropriate grounding plug. The plug must be
plugged into an outlet that is properly installed and grounded in accordance with all local codes and
ordinances. This product is shipped for use on a nominal 115 volt, and has a grounding plug that looks
like the plug in illustration A. A temporary adapter, which looks like the adapter illustrated in illustration
B, may be used to connect this plug to a 2-pole receptacle as shown in illustration B if a properly
grounded outlet is not available. The temporary adapter should be used only until a qualified electrician
can install a properly grounded outlet (Illustration A). The green colored rigid lug, or wire extending
from the adapter must be connected to a permanent ground such as a properly grounded outlet box
cover (Illustrations B & C). Whenever the adapter is used it must be held in place by a metal screw.
When removing the fitting(s) from the tank, it may
be necessary to apply heat to the area of the threads.
– USE CAUTION WHEN APPLYING HEAT –
WHEN SPRAYING LACQUER OR OTHER FLAMMABLE LIQUIDS, THERE IS A
DANGER OF FIRE OR EXPLOSION. SPRAYING AREA MUST BE WELL-VENTILATED AND AWAY
FROM ANY OPEN FLAME. DO NOT SMOKE. LOCATE COMPRESSOR MAXIMUM DISTANCE
FROM SPRAYING AREA. TO MINIMIZE RISK OF ELECTRICAL SHOCK, DO NOT EXPOSE TO
RAIN. STORE INDOORS.
IMPROPER INSTALLATION OF THE GROUNDING PLUG CAN RESULT IN A RISK OF
ELECTRIC SHOCK. If a repair or replacement cord is necessary, do not connect the grounding wire to
either flat blade terminal. Check with a qualified electrician or serviceman if the grounding instructions are
not completely understood, or if in doubt as to whether this product is properly grounded. Do not modify
the plug provided; if it will not fit the outlet, have the proper outlet installed by a qualified electrician.
SAFETY VALVE – The safety valve is set to avoid over pressurization of the air tanks. It is present at
140 PSIG and will not function unless tank pressure reaches this pressure. DO NOT ATTEMPT TO
ADJUST OR ELIMINATE THIS SAFETY DEVICE.
DO NOT PERFORM WELDING OPERATIONS ON THE AIR TANK OF THIS
COMPRESSOR. WELDING ON THE AIR COMPRESSOR TANK CAN SEVERELY IMPAIR TANK
STRENGTH AND CAUSE AN EXTREMELY HAZARDOUS CONDITION. WELDING ON THE TANK IN
ANY MANNER WILL VOID THE WARRANTY.
The motor of this compressor has a thermal overload protector in the motor winding. If the motor should
overheat, the overload protector will shut off the motor. When the temperature returns to normal, the
motor will restart automatically.
ASSEMBLY
CAP1560
METAL SCREW
COVER OF
GROUNDED
OUTLET BOX
1. Remove the air compressor from the box and inspect the unit for any damaged or defective parts.
Have any damaged components repaired or replaced before operation.
GROUNDING PIN
B
A
2. Attach the two wheels using the bolts and nuts provided. Tighten the nuts with a wrench.
3. Attach the front rubber foot pad using the screw, washer, and nut provided. Be careful not to over
tighten the bolt.
C
GROUNDING
MEANS
4. Screw a _" MPT (male pipe thread) quick disconnect air coupler into the air outlet on the regulator.
Be sure to wrap the threads of the coupler with Teflon tape to prevent leakage.
D
GROUNDING PIN
5. Attach an airline to the quick disconnect air coupler and your BOSTITCH air compressor is now
ready for use.
NOTICE! Do not stop the compressor by pulling out the plug. Use only the ON/OFF switch, which
operates a pressure relief valve on the compressor. If the compressor is plugged in with the switch in
the on position, the compressor may have trouble restarting against the high pressure causing
excessive heat build up which could damage the motor.
NOTICE: Use only the recommended extension cord to ensure the proper operation of the air
compressor. The use of a non-recommended extension cord can result in the loss of voltage supplied
to the compressor. This situation could prevent the air compressor from starting. For optimum performance
increase the length of the airline rather than using an extension cord.
ELECTRIC UNITS
OPERATION
1. Inspect compressor for any damaged components. Have any damaged components repaired or
replaced before operation.
Less than 25 Ft.
25 - 50 Ft.
14 Gauge
12 Gauge
Longer than 50 Ft. Not Recommended
2. Attach airline
3. Plug the unit into a properly grounded outlet.
4. Pull the ON/OFF switch up to the on position. The unit will start and the tank will begin to fill.
5. Adjust the pressure regulator to the proper pressure setting required for the air tool. The pressure
setting can be viewed by reading the needle position on the regulator gauge. To operate the regulator,
pull up on the knob to unlock. Turning the knob clockwise reduces the regulated air pressure, while
turning counter clockwise increases the air pressure. When the proper pressure is reached, lock the
knob by pushing it down.
CAUTION Risk Bursting – Do not adjust regulator to result in output pressure greater than marked
maximum pressure of attachment.
6. The unit is now ready for operation and will cycle itself on and off to keep the tank pressure
maintained as the air is consumed.
7. Shut the unit off by pushing the pressure switch knob to the off position. Never shut the unit off by
unplugging the cord. This will not activate the pump pressure unloader valve, making restarting
difficult.
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