KE-430B, 430C, 431B, 431C
KE-432B, 432C, 433B
KE-434B, 434C, 435B, 435C
KE-436B, 436C, 484C
BE-438B, 438C
SERVICE MANUAL
Please read this manual before using the machine.
Please keep this manual within easy reach for quick reference.
ELECTRONIC LOCKSTITCH BAR TACKER
ELECTRONIC LOCKSTITCH BELT LOOP BAR TACKER
ELECTRONIC LOCKSTITCH PATTERN TACKER
ELECTRONIC LOCKSTITCH BUTTON SEWER
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2. Notes on safety
DANGER
Wait at least 5 minutes after turning off the power switch and disconnecting the power cord from the wall outlet
before opening the face plate of the control box. Touching areas where high voltages are present can result in
severe injury.
CAUTION
Environmental requirements
Use the sewing machine in an area which is free from
sources of strong electrical noise such as
high-frequency welders.
Sources of strong electrical noise may cause prob-
lems with correct operation.
The ambient temperature should be within the range
of 5C to 35C during use.
Temperatures which are lower or higher than this
may cause problems with correct operation.
The relative humidity should be within the range of
45% to 85% during use, and no dew formation should
occur in any devices.
Excessively dry or humid environments and dew for-
mation may cause problems with correct operation.
Any fluctuations in the power supply voltage should
be within 10% of the rated voltage for the machine.
Voltage fluctuations which are greater than this may
cause problems with correct operation.
The power supply capacity should be greater than the
requirements for the sewing machine’s electrical
consumption.
Avoid exposure to direct sunlight during use.
Exposure to direct sunlight may cause problems with
correct operation.
Insufficient power supply capacity may cause prob-
lems with correct operation.
In the event of an electrical storm, turn off the power
and disconnect the power cord from the wall outlet.
Lightning may cause problems with correct operation.
The pneumatic delivery capability should be greater
than the requirements for the sewing machine’s total
air consumption.
Insufficient pneumatic delivery capability may cause
problems with correct operation.
Installation
Machine installation should only be carried out by a
qualified technician.
All cords should be secured at least 25 mm away
from any moving parts. Furthermore, do not
excessively bend the cords or secure them too firmly
with staples, otherwise there is the danger that fire or
electric shocks could occur.
Contact your Brother dealer or a qualified electrician
for any electrical work that may need to be done.
The sewing machine weighs more than 52 kg. The
installation should be carried out by two or more
people.
Install the belt covers to the machine head and motor.
Do not connect the power cord until installation is
complete, otherwise the machine may operate if the
foot switch is depressed by mistake, which could
result in injury.
If using a work table which has casters, the casters
should be secured in such a way so that they cannot
move.
Be sure to wear protective goggles and gloves when
handling the lubricating oil and grease, so that they
do not get into your eyes or onto your skin, otherwise
inflammation can result.
Furthermore, do not drink the oil or eat the grease
under any circumstances, as they can cause vomiting
and diarrhoea.
Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, after tilting back the machine head, do
not push the face plate side or the pulley side from
above, as this could cause the machine head to
topple over, which may result in personal injury or
damage to the machine.
Keep the oil out of the reach of children.
Be sure to connect the ground. If the ground connec-
tion is not secure, you run a high risk of receiving a
serious electric shock, and problems with correct
operation may also occur.
KE-430B, 430C series
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ii
CAUTION
Sewing
This sewing machine should only be used by opera-
tors who have received the necessary training in safe
use beforehand.
If using a work table which has casters, the casters
should be secured in such a way so that they cannot
move.
The sewing machine should not be used for any
applications other than sewing.
Attach all safety devices before using the sewing
machine. If the machine is used without these
devices attached, injury may result.
Be sure to wear protective goggles when using the
machine.
If goggles are not worn, there is the danger that if a
needle breaks, parts of the broken needle may enter
your eyes and injury may result.
Do not touch any of the moving parts or press any
objects against the machine while sewing, as this
may result in personal injury or damage to the
machine.
Set the needle to the needle up stop position before
turning off the power.
If this is not done, the wiper may strike the needle,
which might cause the needle to break.
If an error occurs in machine operation, or if abnormal
noises or smells are noticed, immediately turn off the
power switch. Then contact your nearest Brother
dealer or a qualified technician.
Turn off the power switch at the following times,
otherwise the machine may operate if the foot switch
is depressed by mistake, which could result in injury.
If the machine develops a problem, contact your
nearest Brother dealer or a qualified technician.
When threading the needle
When replacing the needle and bobbin
When not using the machine and when leaving the
machine unattended
Cleaning
Set the needle to the needle up stop position before
turning off the power.
If this is not done, the wiper may strike the needle,
which might cause the needle to break.
Be sure to wear protective goggles and gloves when
handling the lubricating oil and grease, so that they
do not get into your eyes or onto your skin, otherwise
inflammation can result.
Furthermore, do not drink the oil or eat the grease un-
der any circumstances, as they can cause vomiting
and diarrhoea.
Turn off the power switch before carrying out
cleaning, otherwise the machine may operate if the
foot switch is depressed by mistake, which could
result in injury.
Keep the oil out of the reach of children.
Maintenance and inspection
Maintenance and inspection of the sewing machine
should only be carried out by a qualified technician.
If the power switch and air need to be left on when
carrying out some adjustment, be extremely careful to
observe all safety precautions.
Ask your Brother dealer or a qualified electrician to
carry out any maintenance and inspection of the
electrical system.
Hold the machine head with both hands when tilting it
back or returning it to its original position.
Furthermore, after tilting back the machine head, do
not push the face plate side or the pulley side from
above, as this could cause the machine head to
topple over, which may result in personal injury or
damage to the machine.
Set the needle to the needle up stop position before
turning off the power.
If this is not done, the wiper may strike the needle,
which might cause the needle to break.
Turn off the power switch and disconnect the power
cord from the wall outlet at the following times,
otherwise the machine may operate if the foot switch
is depressed by mistake, which could result in injury.
Use only the proper replacement parts as specified
by Brother.
If any safety devices have been removed, be abso-
lutely sure to re-install them to their original positions
and check that they operate correctly before using
the machine.
When carrying out inspection, adjustment and main-
tenance
When replacing consumable parts such as the ro-
tary hook
Any problems in machine operation which result from
unauthorized modifications to the machine will not be
covered by the warranty.
Disconnect the air hoses from the air supply and wait
for the needle on the pressure gauge to drop to “0”
before carrying out inspection, adjustment and repair
of any parts which use the pneumatic equipment.
KE-430B, 430C series
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iii
3. Warning labels
The following warning labels appear on the sewing machine.
Please follow the instructions on the labels at all times when using the machine. If the labels have been removed or are
difficult to read, please contact your nearest Brother dealer.
1
2
Safety devices
Eye guard
Finger guard
Thread take-up cover
Thread take-up solenoid cover
Belt cover
High temperature warning display
3
Frame side cover, etc.
Be sure to connect the ground. If the ground connection is not secure, you run a high risk of receiving a
serious electric shock, and problems with correct operation may also occur.
4
5
Direction of operation
Thread take-up cover
Frame
side cover
2670Q
Eye guard
Thread take-up
solenoid cover
Belt cover
Finger guard
KE-430B
KE-430C
2737Q
KE-430B, 430C series
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iv
CONTENTS
1. SPECIFICATIONS ...............................
1-1. SPECIFICATIONS...........................................
1
1
5
1-2. Standard thread tension...................................
2. MECHANICAL DESCRIPTIONS .........
2-1. Needle bar and thread take-up
7
mechanisms.....................................................
2-2. Lower shaft and shuttle race mechanisms.......
7
9
2-3. Work clamp lifter mechanism........................... 10
2-4. Work clamp open-close mechanism
(KE-432B, 432C).............................................. 12
2-5. Thread wiper mechanism................................. 13
2-6. Feed mechanism ............................................. 15
2-7. Thread trimmer mechanism ............................. 17
2-8. Thread nipper mechanism ............................... 19
2-9. Thread take-up mechanism ............................. 21
3. DISASSEMBLY ................................... 22
3-1. Covers.............................................................. 22
3-2. Work clamp arm mechanism
KE-430B, 430C series
5. ADJUSTMENT..................................... 99
5-1. Adjusting the needle bar height........................ 99
5-2. Adjusting the needle bar lift amount................. 100
5-3. Adjusting the driver needle guard .................... 101
5-4. Adjusting the needle clearance........................ 101
5-5. Adjusting the shuttle race thread guide............ 102
5-6. Adjusting the clearance between the shuttle
hook and bobbin case holder position bracket
5-24. Adjusting the home position.............................. 126
5-25. Adjusting the needle up stop position ............... 129
5-26. Adjusting the tension of the upper shaft timing
belt ................................................................... 129
5-27. Checking the head position switch.................... 130
5-28. Work clamp interchangeability
(KE-433B)....................................................... 131
5-29. Work clamp interchangeability (KE-434B,
434C, 435B, 435C, 436B, 436C, 484C) ........... 131
5-30. Adjustment of air pressure (Pneumatic
(KE-484C)........................................................ 103
5-7. Adjusting the work clamp lift amount
specifications)................................................... 132
5-31. Adjustment of inner clamping device ................ 132
(KE-430B, 430C, 431B, 431C, 433B) .............. 104
5-8. Adjusting the work clamp lift amount
(KE-432B, 432C).............................................. 104
5-9. Adjusting the work clamp lift amount (KE-434B,
434C, 435B, 435C, 436B, 436C, 484C)........... 105
5-10. Adjusting the button clamp lift amount
6. TROUBLESHOOTING ........................ 133
7. OPTIONAL PARTS ............................. 136
8. ELECTRIC MECHANISM.................... 138
8-1. Precautions at the time of adjustment................. 138
8-2. Components inside the control box and
(BE-438B, 438C).............................................. 106
5-11. Work clamp pressure adjustment
(KE-432B, 432C).............................................. 107
5-12. Adjusting the holding pressure
the operation panel........................................... 138
8-3. Fuse explanation ................................................ 139
8-4. Connectors ......................................................... 140
8-5. Explanation of the DIP switches ......................... 147
8-6. Explanation of the memory switches
(BE-438B, 438C).............................................. 107
5-13. Work clamp closing-distance adjustment
(KE-432B, 432C).............................................. 108
5-14. Adjusting the position of the button holder
(BE-438B, 438C).............................................. 109
5-15. Work clamp adjustment
(KE-430*, 431*, 432*, 433B, 434*, 435*,
484C, BE-438*) ................................................ 150
8-7. Explanation of the memory switches
(KE-435B, 435C, 436B, 436C)......................... 109
5-16. Changing the work clamp lift
(KE-436B, 436C).............................................. 155
8-8. Setting the work clamp mode.............................. 159
8-9. Checking the input sensor and DIP switch
(KE-435B, 435C, 436B, 436C)......................... 110
5-17. Adjusting the thread wiper................................ 111
5-18. Adjusting the thread take-up amount................ 114
5-19. Adjusting the movable knife.............................. 116
5-20. Adjusting the position of the thread trimming
link mechanism ................................................ 122
5-21. Adjusting the backlash...................................... 123
5-22. Adjusting the presser solenoid position
input.................................................................. 161
8-10. Checking the input voltage................................ 163
8-11. Clearing all memory settings............................. 164
8-12. Confirming software version ............................. 165
8-13. Table of error codes.......................................... 167
8-14. Troubleshooting................................................ 171
8-15. Control circuit block diagram............................. 190
(Solenoid specifications) .................................. 124
5-23. Adjusting the sensor perceive plate position
(Solenoid specifications) .................................. 125
KE-430B, 430C series
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1. SPECIFICATIONS
1. SPECIFICATIONS
1-1. SPECIFICATIONS
1
5
2
7
1
2
7
Ordinary materials
Denim
Knitted materials
Bar tacking length
6 -14 mm
Ordinary materials
2
3
Denim
Knitted materials
Bar tacking length
14 - 25 mm
KE-432B
KE-433B
Electronic lockstitch
decorative pattern
tacker
KE-430B
Electronic lockstitch
bar tacker
KE-431B
Electronic lockstitch
belt loop bar tacker
Electronic lockstitch
eyelet buttonhole
end bar tacker
Stitch formation
Single needle lock stitch
2,700 rpm
30 10 mm max.
Maximum sewing speed
Maximum pattern size
Feed mechanism
2,500 rpm
12 3 mm max.
30 30 mm max.
R- intermittent feed mechanism (pulse-motor driven mechanism)
Stitch length
0.1 - 10.0 mm
Number of stitches
Maximum stitch number
Work clamp lifter
Variable
20,000 stitches (including 10,000 stitches which can be added)
Solenoid type
Work clamp height
Rotary hook
17 mm max.
Shuttle hook (shuttle hook 2, optional)
Wiper device
Standard equipment
Thread trimmer device
Thread take-up device
Data storage method
Number of user programs
Number of cycle programs
Standard equipment
Standard equipment
P-ROM (Any sewing pattern can be added using PS-3000.)
16
4
35 sewing patterns are 6 sewing patterns are
set already set already
3 sewing patterns are
set already
Number of stored data
(Up to 100 patterns can be added. Total number of stitches of stored data
which can be added is within 10,000.)
Motor
Three-phase 400W induction motor
Machine head: 52 kg, Operation panel: 0.6 kg,
Control box: 9 - 19 kg (depending on destination)
Single-phase 110, 220 - 230, 240V
Weights
Power source
3-phase 220-230, 380, 400V
Maximum electric power consumption; 600VA
KE-430B, 430C series
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1
1. SPECIFICATIONS
1
2
Medium materials
Heavy materials
KE-436B
Electronic lockstitch
pattern tacker
with stepping foot
and programming
function
KE-435B
Electronic lockstitch
pattern tacker
KE-434B
Electronic lockstitch
pattern tacker
BE-438B
Electronic lockstitch
button sewer
with stepping foot
Stitch formation
Single needle lock stitch
Maximum sewing speed
Maximum pattern size
Feed mechanism
Stitch length
2,500 rpm (Pitch 3 mm)
2,500 rpm
100 60 mm max.
0 - 6.4 0 - 6.4 mm
R- intermittent feed mechanism (pulse-motor driven mechanism)
0.1 - 10.0 mm
Variable
Number of stitches
20,000 stitches
20,000 stitches (including 10,000 stitches
which can be added)
20,000 stitches
(One pattern)
(including 10,000
stitches which can
be added)
Maximum stitch number
Solenoid type or
pneumatic type
Work clamp lifter
Pneumatic type
17 mm max. (for solenoid)
Solenoid type
13 mm max.
Work clamp height
25 mm max. (for pneumatic) (Max. 17 mm for inner clamping device)
Rotary hook
Shuttle hook (shuttle hook 2, optional)
Standard equipment
Wiper device
Thread trimmer device
Thread take-up device
Standard equipment
Standard equipment
Stepping foot lift amount
18 mm
Stepping foot stroke
Safety device
0 mm, 3 - 8 mm
built-in stopping mechanism
P-ROM (Any sewing
pattern can be
added using
P-ROM (Any sewing pattern can be added
using PS-3000.)
3.5 floppy disk
2HD/1.44MB, 2DD
Data storage method
PS-3000.)
Number of user programs
Number of cycle programs
16
4
16
4
49 sewing patterns are
set already
Number of stored data
(*)
(*)
Motor
Three-phase 400W induction motor
Machine head: 56 kg, Operation panel: 0.6 kg (2.8 kg: KE-436B),
Control box: 9 - 19 kg (depending on destination)
Single-phase 110, 220 - 230, 240V
Weights
Power source
3-phase 220-230, 380, 400V
Maximum electric power consumption; 600VA
* Up to 100 patterns can be added. Total number of stitches of stored data which can be added is within 10,000.
KE-430B, 430C series
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2
1. SPECIFICATIONS
1
2
7
Ordinary materials
Denim
Knitted materials
Bar tacking length
6 -14 mm
Bar tacking length
14 -25 mm
2
3
KE-432C
KE-430C
Electronic lockstitch
bar tacker
KE-431C
Electronic lockstitch
belt loop bar tacker
BE-438C
Electronic lockstitch
button sewer
Electronic lockstitch
eyelet buttonhole
end bar tacker
Stitch formation
Single needle lock stitch
Maximum sewing speed
Maximum pattern size
Feed mechanism
2,700 rpm
2,500 rpm
30 26 mm max.
30 10 mm max.
12 3 mm max.
0 - 6.4 0 - 6.4 mm
R- intermittent feed mechanism (pulse-motor driven mechanism)
Stitch length
0.1 - 10.0 mm
Number of stitches
Maximum stitch number
Work clamp lifter
Variable
20,000 stitches (including 10,000 stitches which can be added)
Solenoid type
Work clamp height
Rotary hook
17 mm max.
13 mm max.
Shuttle hook (shuttle hook 2, optional)
Wiper device
Standard equipment
Thread trimmer device
Thread take-up device
Data storage method
Number of user programs
Number of cycle programs
Standard equipment
Standard equipment
P-ROM (Any sewing pattern can be added using PS-3000.)
16
4
61 sewing patterns are 6 sewing patterns are
set already set already
3 sewing patterns are 49 sewing patterns are
set already set already
Number of stored data
(Up to 100 patterns can be added. Total number of stitches of stored data
which can be added is within 10,000.)
Motor
Three-phase 400W induction motor
Machine head: 52 kg, Operation panel: 0.6 kg,
Control box: 9 - 19 kg (depending on destination)
Single-phase 110, 220 - 230, 240V
Weights
Power source
3-phase 220-230, 380, 400V
Maximum electric power consumption; 600VA
KE-430B, 430C series
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3
1. SPECIFICATIONS
1
2
Medium materials
Heavy materials
KE-436C
Electronic lockstitch
pattern tacker
with stepping foot
and programming
function
KE-435C
Electronic lockstitch
pattern tacker
KE-484C
Electronic lockstitch
pattern tacker
KE-434C
Electronic lockstitch
pattern tacker
with stepping foot
with treble hook
Stitch formation
Single needle lock stitch
2,500 rpm (Pitch 3 mm)
100 60 mm max.
2,200 rpm
(Pitch 3 mm)
Maximum sewing speed
Maximum pattern size
Feed mechanism
Stitch length
R- intermittent feed mechanism (pulse-motor driven mechanism)
0.1 - 10.0 mm
Variable
Number of stitches
20,000 stitches
20,000 stitches (including 10,000 stitches
which can be added)
20,000 stitches
(One pattern)
(including 10,000
stitches which can
be added)
Maximum stitch number
Solenoid type or
pneumatic type
Work clamp lifter
Pneumatic type
17 mm max. (for solenoid), 25 mm max. (for pneumatic)
(Max. 17 mm for inner clamping device)
Work clamp height
Rotary hook
Shuttle hook (shuttle hook 2, optional)
Standard equipment
Treble hook
Wiper device
Thread trimmer device
Thread take-up device
Standard equipment
Standard equipment
Stepping foot lift amount
18 mm
Stepping foot stroke
Safety device
0 mm, 3 - 8 mm
built-in stopping mechanism
P-ROM (Any sewing
pattern can be
added using
P-ROM (Any sewing pattern can be added
using PS-3000.)
3.5 floppy disk
2HD/1.44MB, 2DD
Data storage method
PS-3000.)
Number of user programs
Number of cycle programs
16
4
16
4
Number of stored data
(*)
(*)
Motor
Three-phase 400W induction motor
Machine head: 56 kg, Operation panel: 0.6 kg (2.8 kg: KE-436C),
Control box: 9 - 19 kg (depending on destination)
Single-phase 110, 220 - 230, 240V
Weights
Power source
3-phase 220-230, 380, 400V
Maximum electric power consumption; 600VA
* Up to 100 patterns can be added. Total number of stitches of stored data which can be added is within 10,000.
KE-430B, 430C series
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4
1. SPECIFICATIONS
1-2. Standard thread tension
[KE-430B, 430C, 431B, 431C, 432B, 432C, 433B, 434B, 434C, 435B, 435C, 436B, 436C]
Medium materials
Heavy materials (Denim)
(Ordinary materials)
Knitted materials
Standard hook
Use
Standard hook
Large hook
Standard hook
Large hook
#50 or
equivalent
#60 or
#30 or
equivalent
#50 or
Upper thread
Lower thread
←
←
#60 or equivalent
←
1.0 - 1.3
←
←
1.4 - 1.8
←
#80 or equivalent
0.8 - 1.2
equivalent
equivalent
Upper thread tension
(N)
Lower thread tension
(N)
0.8 - 1.2
0.2 - 0.3
1.2 - 1.6
0.2 - 0.3
0.25 - 0.3
Thread take-up
spring height
(mm)
Thread take-up
spring tension
(N)
6 - 8
←
←
6 - 8
←
←
6 - 8
0.3 - 0.4
0.5 - 0.6
0.3 - 0.4
Pre-tension (N)
Needle
0.5 - 0.8
←
←
0.3 - 0.5
←
←
0.5 - 0.8
DP×5#14
DP×17NY#19
DP×5#9
[BE-438B, 438C, KE-484C]
Model
BE-438B
BE-438C
KE-484C
DP×17#25
#4 or equivalent
#4 or equivalent
4.5 - 5.0
Needle
TQ×1#12
TQ×1#12
#60 or equivalent
#60 or equivalent
DP×17NY#12
Upper thread
Lower thread
#60 or equivalent
#60 or equivalent
0.7 - 1.3
Upper thread tension
(N)
0.7 - 1.3
0.7 - 1.5
Lower thread tension
(N)
Thread take-up
spring height
(mm)
0.3 - 0.4
6 - 8
0.3 - 0.4
6 - 8
1.0 - 1.2
0 - 5
Thread take-up
spring tension
(N)
0.4 - 0.6
0.1 - 0.3
0.4 - 0.6
2.0 - 2.5
0.3 - 0.5
Pre-tension (N)
0.1 - 0.3
0.05 - 0.3
KE-430B, 430C series
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5
1. SPECIFICATIONS
1-2-1. Measuring tension
Upper thread tension
Lower thread tension
3564Q
3565Q
Thread take-up spring height
Thread take-up spring tension
1–2 mm
Measure the value when the thread take-up
spring starts to extend.
3566Q
3567Q
* When the spring height (stroke) is great or the spring tension is insufficient, it may cause the thread end length to vary after
thread trimming.
KE-430B, 430C series
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6
2. MECHANICAL DESCRIPTIONS
2. MECHANICAL DESCRIPTIONS
The mechanisms operate in the order of the numbers given in the illustrations.
2-1. Needle bar and thread take-up mechanisms
With stepping foot
1. Pulley
2. Upper shaft
<3> Stepping foot connecting rod
<4> Stepping foot arm
<5> Stepping link assy
<6> Presser bar lifter
3. Thread take-up crank
4. Needle bar crank
5. Needle bar connecting rod
6. Needle bar clamp
7. Needle bar
<7> Stepping foot
3240Q
KE-430B, 430C series
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7
2. MECHANICAL DESCRIPTIONS
KE-484C
1. Pulley
2. Upper shaft
3. Thread take-up crank
4. Needle bar crank
5. Needle bar connecting rod
6. Needle bar clamp
7. Needle bar
3241Q
KE-430B, 430C series
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8
2. MECHANICAL DESCRIPTIONS
2-2. Lower shaft and shuttle race mechanisms
1. Pulley
2. Upper shaft
3. Crank rod assy
4. Rock gear
5. Lower gear
6. Lower shaft
7. Driver
8. Shuttle hook
3242Q
KE-484C
1. Pulley
2. Upper shaft
3. Timing pulley
4. Timing belt
5. Tension pulley arm
6. Lower shaft timing pulley
7. Lower shaft
8. Lower gear
9. Rotary hook shaft
10.Treble hook assy
3243Q
KE-430B, 430C series
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9
2. MECHANICAL DESCRIPTIONS
2-3. Work clamp lifter mechanism
3244Q
1. Work clamp solenoid
2. Plunger
3. Link assy, C
4. Link shaft, B
5. Link, B
6. Link shaft, C
7. Work clamp plate
8. Work clamp arm lever plate
9. Work clamp arm lever shaft
10.Work clamp arm lever
11.Work clamp
* When the presser solenoid is turned off, the
presser plate rises, and work clamps lower.
KE-432B, 432C
BE-438B, 438C
7. Work clamp lifting rod
8. Button clamp lifting lever
9. Button clamp holder hook assy
10. Button clamp holder shaft
11. Button clamp
7. Work clamp lifting rod
8. Work clamp lifter lever
9. Presser adjusting plate assy
10. Button clamp holder shaft
11. Work clamp
3266Q
3267Q
KE-430B, 430C series
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10
2. MECHANICAL DESCRIPTIONS
3245Q
Pneumatic specifications
1. Air cylinder
2. Work clamp arm lever shaft
3. Work clamp arm lever
4. Work clamp
KE-430B, 430C series
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11
2. MECHANICAL DESCRIPTIONS
2-4. Work clamp open-close mechanism (KE-432B, 432C)
1. Solenoid assy
2. OY solenoid pin
3. Sensor plate
4. Work clamp carrier rod assy
5. Lever
3262Q
6. Roller
7. Work clamp carrier plate
8. Work clamp guide plate
9. Screw
10.Work clamp
KE-430B, 430C series
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12
2. MECHANICAL DESCRIPTIONS
2-5. Thread wiper mechanism
3246Q
When the presser solenoid is turned off, the
presser plate rises, and thread wiper operates in
the opposite direction.
1. Work clamp solenoid
2. Plunger
3. Link assy, C
4. Link shaft, B
5. Thread wiper driving lever
6. Thread wiper rod assy
7. Thread wiper arm assy
8. Thread wiper
3247Q
Solenoid type thread wiper
1. Thread wiper solenoid
2. Thread wiper connecting rod assy
3. Thread wiper arm assy
4. Thread wiper
KE-430B, 430C series
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13
2. MECHANICAL DESCRIPTIONS
Stepping foot specifications
1. Thread wiper solenoid
2. Thread wiper connecting rod assy
3. Thread wiper arm assy
4. Thread wiper
3248Q
KE-484C
1. Thread wiper cylinder
2. Thread wiper connecting rod lever
3. Thread wiper connecting rod
4. Thread wiper arm assy
5. Thread wiper
3249Q
KE-430B, 430C series
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14
2. MECHANICAL DESCRIPTIONS
2-6. Feed mechanism
Sewing patterns are created through combinations of X and Y movements.
KE-430B, 431B, 432B, 433B, BE-438B
KE-430C, 431C, 432C, BE-438C
X direction
1. Pulse motor, X
2. Coupling hub, 6.35
3. Coupling spacer
4. Coupling hub, 8
5. Feed cam, X
3250Q
6. Feed cam roller
7. X-feed lever
8. Tack length regulator block assy
9. Feed bracket
Y direction
1. Pulse motor, Y
2. Coupling hub, 6.35
3. Coupling spacer
4. Coupling hub, 8
5. Feed cam, Y
6. Feed cam roller
7. Y-feed lever
8. Tack width feed shaft
9. Feed bracket
3251Q
KE-430B, 430C series
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15
2. MECHANICAL DESCRIPTIONS
KE-434B, 435B, 436B
KE-434C, 435C, 436C, 484C
X direction
1. Pulse motor, X
2. Coupling hub, 8
3. Coupling spacer
4. Coupling hub, 8
5. Feed cam, X
3252Q
6. Feed cam roller
7. X-feed lever
8. Tack length regulator block assy
9. Feed bracket
Y direction
1. Pulse motor, Y
2. Coupling hub, 8
3. Coupling spacer
4. Coupling hub, 8
5. Feed cam, Y
3253Q
6. Feed cam roller
7. Y-feed lever
8. Tack width regulator block assy
9. Feed bracket
KE-430B, 430C series
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16
2. MECHANICAL DESCRIPTIONS
2-7. Thread trimmer mechanism
1. Thread trimmer solenoid
2. Driving lever push lever
3. Thread driving lever
4. Thread trimmer roller
5. Thread trimmer cam
6. Thread trimmer rod
7. Thread trimmer lever
8. Connecting rod lever assy
9. Thread trimmer connecting rod
10. Movable knife
3254Q
11. Fixed knife
KE-430B, 430C series
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17
2. MECHANICAL DESCRIPTIONS
KE-484C
1. Thread trimmer solenoid
2. Driving lever push lever
3. Thread driving lever
4. Thread trimmer roller
5. Thread trimmer cam
6. Thread trimmer rod
7. Thread trimmer lever
8. Thread trimmer rod, L
9. Thread trimmer connecting rod
10. Movable knife
11. Thread trimmer cylinder
12. Extension rod
13. Fixed knife
3255Q
KE-430B, 430C series
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18
2. MECHANICAL DESCRIPTIONS
2-8. Thread nipper mechanism
Manual operation
1. Lifting lever
2. Lifting crank
3. Tension release lever
4. Tension release stud
5. Tension release pin
3256Q
In thread trimming
3257Q
1. Thread trimmer solenoid
2. Driving lever push lever
3. Thread driving lever
7. Tension release driving lever
8. Tension release lever, U
9. Tension release rod assy
4. Tension release driving lever 10. Tension release lever
5. Lower thread retainer collar 11. Tension release stud
6. Thread trimmer cam
12. Tension release pin
KE-430B, 430C series
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19
2. MECHANICAL DESCRIPTIONS
KE-484C
1. Tension release cylinder
2. Tension release pin push lever
3. Tension release pin, L
4. Tension release pin
3258Q
KE-430B, 430C series
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20
2. MECHANICAL DESCRIPTIONS
2-9. Thread take-up mechanism
3259Q
Stepping foot specifications
1. Thread take-up solenoid
2. Solenoid joint
3. Thread take-up lever crank
4. Thread take-up lever
3260Q
3261Q
KE-484C
1. Thread take-up cylinder
2. Thread take-up lever
3. DISASSEMBLY
3. DISASSEMBLY
CAUTION
Disassembly should only be carried out by a
qualified technician.
Disconnect the air hoses from the air supply
and wait for the needle on the pressure gauge
to drop to “0” before disassembly of any parts
which use the pneumatic equipment.
Turn off the power switch before disassembly,
otherwise the machine may operate if the foot
switch is depressed by mistake, which could
result in injury.
Use only the proper replacement parts as
specified by Brother.
Be sure to wear protective goggles and gloves
when handling the lubricating oil and grease,
so that they do not get into your eyes or onto
your skin, otherwise inflammation can result.
Furthermore, do not drink the oil or eat the
grease under any circumstances, as they can
cause vomiting and diarrhea.
If any safety devices have been removed, be
absolutely sure to re-install them to their
original positions and check that they operate
correctly before using the machine.
Any problems in machine operation which
result from unauthorized modifications to the
machine will not be covered by the warranty.
Keep the oil out of the reach of children.
Disassemble each part in order of the numbers.
3269Q
3-1. Covers
KE-430B, 431B, 432B, 433B, BE-438B
KE-430C, 431C, 432C, BE-438C
1. Top cover
2. Belt cover
3. Frame side cover
4. Bed cover, LF
5. Bed cover, LR
6. Bed cover, R
7. Eye guard assy
8. Face plate assy
9. Shuttle race cover assy
3268Q
KE-430B, 430C series
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22
3. DISASSEMBLY
KE-434B, 435B, 436B
KE-434C, 435C, 436C, 484C
3270Q
<KE-435B, 435C>
<KE-436B, 436C>
1. Top cover
2. Belt cover
3. Frame side cover
4. Bed cover, LF
5. Bed cover, LR
6. Bed cover, R
7. Eye guard assy
8. Bolts [2 pcs]
9. Face plate assy
10. Shuttle race cover assy
11. Auxiliary plate supports [2 pcs]
12. Needle plate auxiliary plate
13. Auxiliary plate supports [4 pcs]
3269Q
KE-430B, 430C series
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3. DISASSEMBLY
3-2. Work clamp arm mechanism (KE-430B, 430C, 431B, 431C)
Be careful not to drop these three bearing balls
when removing the work clamp arm assembly.
1. Set screw
2. Needle
3. Needle bar thread guide
4. Bolts [2 pcs]
5. Work clamp arm assy
6. Work clamp felt
7. Screws [2 pcs]
8. Feed plate
3271Q
Be careful not to drop these two bearing balls
when removing the feed bracket assembly.
9. Rubber cap
10. Set screw [Loosen]
11. Tack width feed shaft
12. Rod end
Remove the feed bracket guide
plate and the feed bracket
assembly together as a single unit.
13. Screws [8 pcs]
14. Feed bracket guide plate
15. Feed bracket assy
16. Flat screws [2 pcs]
17. Screws [2 pcs]
3272Q
18. Needle plate
KE-430B, 430C series
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3. DISASSEMBLY
3-3. Work clamp arm mechanism (KE-432B, 432C)
3273Q
Be careful not to drop these two bearing balls
when removing the feed bracket assembly.
Remove the feed bracket
guide plate and the feed
bracket assembly together
as a single unit.
3274Q
1. Set screw
2. Needle
3. Needle bar thread guide
4. Bolt
7. Button clamp holder shaft
8. Work clamp arm assy
9. Bolts [2 pcs]
16. Tack width feed shaft
17. Rod end
18. Screws [8 pcs]
10. Button clamp holder support 19. Feed bracket guide plate
5. Nuts [2 pcs]
11. Work clamp felt
12. Screws [2 pcs]
13. Feed plate
14. Rubber cap
15. Set screw [Loosen]
20. Feed bracket assy
21. Flat screws [2 pcs]
22. Screws [2 pcs]
23. Needle plate
Adjusting screw
Compression spring
[Push upward and remove horizontally]
6. Set screws [2 pcs: Loosen]
KE-430B, 430C series
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3. DISASSEMBLY
3-4. Work clamp arm mechanism (KE-433B)
Be careful not to drop these three bearing balls
when removing the work clamp arm assembly.
1. Set screw
2. Needle
3. Needle bar thread guide
4. Bolts [2 pcs]
5. Work clamp arm assy
6. Work clamp felt
7. Bolts [2 pcs]
8. Feed plate
3275Q
9. Rubber cap
10. Set screw [Loosen]
11. Tack width feed shaft
12. Screws [8 pcs]
13. Feed bracket guide plate
[Pull upward]
14. Screw
15. Cover support stand
16. Feed bracket cover
17. Set screw [Loosen]
18. Tack length regulator block
[Pull out]
19. Feed bracket guide shaft assy
20. Retainer assys [2 pcs]
21. Spacers [2 pcs]
22. Feed bracket assy
23. X feed cover
Remove the feed brack-
et guide plate as a single
assembly with the feed
bracket and other parts
still assembled.
24. Y feed cover
Be careful not to drop the two bearing balls
when removing the feed bracket guide shaft
assembly.
25. Flat screws [2 pcs]
26. Screws [2 pcs]
27. Needle plate
3276Q
KE-430B, 430C series
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26
3. DISASSEMBLY
3
-5
. Work clamp arm mechanism (KE-434B, 434C, 435B, 435C, 436B, 436C, 484C)
KE-434B, 434C Solenoid specification
1. Set screw
2. Needle
3. Needle bar thread guide
4. Bolts [2 pcs: pneumatic spec. only]
5. Cylinder support
[pneumatic spec. only]
6. Bolts [2 pcs]
7. Work clamp arm assy
8. Bolts [2 pcs]
9. Feed plate
10. Feed bracket cover
3277Q
KE-430B, 430C series
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27
3. DISASSEMBLY
3278Q
1) Turn the Y-feed lever forward as
far as it will go.
Tack width regulator
block assy
2) Lift up feed bracket guide plate R
and the feed bracket assembly
together, remove the tack width
regulator block assembly from the
Y-feed lever, and pull all of them
forward to remove them.
Y-feed lever
3279Q
11. Rubber cap
12. Set screw [Loosen]
13. Tack length regulator block assy
14. Retainer assys [2 pcs]
15. Spacers [2 pcs]
16. Screws [2 pcs]
17. Flat screws [2 pcs]
18. Feed bracket guide plate, R
19. Feed bracket assy
20. X-feed lever cover
21. Flat screws [2 pcs]
22. Screws [2 pcs]
23. Needle plate
KE-430B, 430C series
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3. DISASSEMBLY
3-6. Work clamp arm mechanism (BE-438B, 438C)
3280Q
Be careful not to drop these two bearing balls
when removing the feed bracket assembly.
3281Q
Remove the feed bracket
guide plate and the feed
bracket assembly together
as a single unit.
15. Tack width feed shaft
16. Rod end
1. Set screw
7. Button clamp holder
8. Bolts [2 pcs]
2. Needle
17. Screws [8 pcs]
3. Needle bar thread guide
4. Nuts [2 pcs]
9. Button clamp holder support
10. Work clamp felt
11. Screws [2 pcs]
12. Feed plate
13. Rubber cap
14. Set screw [Loosen]
18. Feed bracket guide plate
19. Feed bracket assy
20. Flat screws [2 pcs]
21. Screws [2 pcs]
Adjusting screw
Compression spring
[Push upward and remove horizontally]
5. Set screws [2 pcs: Loosen]
6. Button clamp holder shaft
22. Needle plate
KE-430B, 430C series
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29
3. DISASSEMBLY
3-7. Shuttle hook mechanism
3282Q
1. Bobbin case assy
2. Shuttle race base setting claw
[Open to right and left]
3. Shuttle race base
4. Shuttle hook
3283Q
KE-484C
1. Bobbin case assy
2. Screw
3. Hook stopper setting base
4. Set screw [Loosen]
5. Treble hook assy
KE-430B, 430C series
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30
3. DISASSEMBLY
3-8. Needle bar mechanism
3285Q
3284Q
1. Rubber cap
2. Screw
3. Needle bar
4. Slide block
5. Needle bar clamp
[Pull out]
6. Rubber cap
7. Set screw [Loosen]
8. Wick
[Pull out from arm]
9. Thread take-up support
shaft
10. Thread take-up support
11. Oil cap
12. Set screw [Loosen]
13. Set screw [Loosen]
14. Needle bar connect-
ing rod
3286Q
15. Needle bearing
16. Thread take-up lever
17. Rubber caps [2 pcs]
18. Screws [2 pcs]
19. Needle bar guide
Do not remove the needle bar guide if possible to
prevent the machine from overheating due to needle
bar rubbing.
KE-430B, 430C series
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31
3. DISASSEMBLY
3-9. Stepping foot mechanism (KE-435B, 435C, 436B, 436C)
Note:
Remove the presser adjusting screw gently, as the presser bar
spring guide and the presser bar spring may fly out at this time.
Remove the stepping link assembly and the
presser bar lifter together as a single unit.
1. Screw
2. Finger guard
3. Presser foot
4. Presser adjusting screw
5. Presser bar spring guide
6. Presser bar spring
7. Washer
3287Q
8. Screw [Loosen]
9. Presser bar clamp
10. Cushion
11. Presser bar
12. Screws [2 pcs]
13. Stepping link assy
14. Presser bar lifter
15. Nut
16. Feed lifter lever shaft
17. Bolt [Loosen]
18. Stepping foot arm, R
19. Stepping foot arm, F [Pull out]
KE-430B, 430C series
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32
3. DISASSEMBLY
3-10. Upper shaft mechanism
3288Q
<KE-435B, 435C>
<KE-436B, 436C>
1. Screw [Loosen]
2. Set screw [Loosen]
3. Thread take-up crank
4. Screws [2 pcs]
5. Thread trimmer solenoid
6. Screw
7. Wick support
8. Screws [2 pcs]
9. Crank rod (Upper part)
10. Crank rod (Lower part)
[Lower downward]
11. Set screws [2 pcs: Loosen]
<11> Set screws [2 pcs: Loosen]
12. Set screws [2 pcs: Loosen]
13. Motor connector
14. Nut [Loosen]
15. Bolt [Loosen]
16. Bolts [3 pcs]
17. Motor bracket
18. Upper shaft timing belt
19. Set screws [2 pcs: Loosen]
20. Timing pulley assy, U
21. Screws [2 pcs]
3289Q
22. Synchronizer assy
23. Upper shaft
24. Thrust washer
25. Bobbin winder pulley
<25> Stepping foot connecting rod
26. Thread trimmer cam
KE-430B, 430C series
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33
3. DISASSEMBLY
3290Q
KE-484C
3291Q
1. Screw [Loosen]
13. Nuts [2 pcs: Loosen]
14. Adjusting screw [Loosen]
15. Adjusting screw [Loosen]
16. Tension pulley arm
17. Set screws [2 pcs: Loosen]
18. Set screws [2 pcs: Loosen]
19. Set screws [2 pcs: Loosen]
20. Motor connector
25. Upper shaft timing belt
2. Set screw [Loosen]
3. Thread take-up crank
4. Screws [2 pcs]
5. Thread trimmer solenoid
6. Belt cover support pillars [2 pcs]
7. Screws [4 pcs]
26. Set screws [2 pcs: Loosen]
27. Timing pulley assy, U
28. Screws [2 pcs]
29. Synchronizer assy
30. Upper shaft
31. Thrust washer
8. Blind plate
32. Bobbin winder pulley
33. Thread trimmer cam
34. U-timing pulley, F
35. U-timing belt, F
9. Frame side cover
10. Setting plate packing
11. Nut
21. Nut [Loosen]
22. Bolt [Loosen]
23. Bolts [3 pcs]
12. Plain washer
24. Motor bracket
KE-430B, 430C series
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34
3. DISASSEMBLY
3-11. Lower shaft mechanism
Tilt the machine head.
3292Q
KE-430C series
BE-438C
KE-430B series
BE-438B
Remove the rock gear and the
crank rod together as a single unit.
3293Q
1. Support [Turn in the direction of the arrow]
2. Felt holder
3. Bolt [Loosen]
9. Set screws [2 pcs: Loosen]
10. Wick [Untie the knot]
11. Set screws [2 pcs: Loosen]
12. Rock gear shaft
4. Driver
5. Retaining ring
6. Set screws [2 pcs: Loosen]
7. Lower shaft assy
[Pull out from the rear of the machine]
13. Set screw collar
14. Rock gear
[Pull out from the rear of the machine]
8. Set screw collar
15. Crank rod (Lower part)
KE-430B, 430C series
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35
3. DISASSEMBLY
3294Q
KE-484C
Tilt the machine head.
Note:
This part consists of three smaller parts
which should not be disassembled.
1. Set screw [Loosen]
2. Lower gear
3. Set screws [2 pcs: Loosen]
4. Rotary hook shaft
5. Set screw collar
6. Lower shaft gear spacer
7. Thrust bearing
8. Set screw [Loosen]
9. Wick [Untie the knot]
10. Lower shaft
[Pull out from the rear of the machine]
11. Lower shaft timing pulley
12. U-timing belt, F
3295Q
KE-430B, 430C series
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36
3. DISASSEMBLY
3-12. Feed mechanism (1)
KE-430B, 431B, 432B, 433B, BE-438B
KE-430C, 431C, 432C, BE-438C
Tilt the machine head.
Return the machine head to its
original position.
3296Q
If the tack width feed lever shaft cannot
be removed, remove the retaining ring.
Retaining
ring
3297Q
1. Set screws [2 pcs: Loosen]
2. Set screw collar
3. Set screw [Loosen]
4. Tack width feed lever shaft (with retaining
ring) [Pull upward]
5. Thrust washer
6. Wicks [3 pcs: Pull out from oil supply hole]
7. Y-feed lever assy [Pull upward]
8. Thrust washer
Oil supply
hole
9. X-feed lever assy [Pull upward]
10. Screw
11. Home sensor setting plate
12. Screw
13. Cord holder
14. Screw
15. Home sensor setting plate
16. Screw
17. Cord holder
3298Q
KE-430B, 430C series
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37
3. DISASSEMBLY
KE-434B, 435B, 436B
KE-434C, 435C, 436C, 484C
Tilt the machine head.
Return the machine head to its
original position.
3296Q
If the tack width feed lever shaft cannot
be removed, remove the retaining ring.
Retaining
ring
3299Q
1. Set screws [2 pcs: Loosen]
2. Set screw collar
3. Set screw [Loosen]
Oil supply
hole
4. Tack width feed lever shaft (with retaining
ring) [Pull upward]
5. Thrust washer
6. Wicks [3 pcs: Pull out from oil supply hole]
7. Y-feed lever assy [Pull upward]
8. Thrust washer
9. X-feed lever assy [Pull upward]
10. Screw
11. Y-sensor setting plate
12. Screw
13. X-sensor setting base
14. Screws [3 pcs]
3300Q
15. Cord clamps [3 pcs]
KE-430B, 430C series
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38
3. DISASSEMBLY
3-13. Feed mechanism (2)
3301Q
KE-430B, 431B, 432B, 433B, BE-438B
KE-430C, 431C, 432C, BE-438C
1. Bolts [4 pcs]
2. Pulse motor assy, X
[Disconnect the harness]
3. Bolts [4 pcs]
4. Pulse motor assy, Y
[Disconnect the harness]
5. Coupling spacer
6. Set screws [2 pcs: Loosen]
7. Coupling hub, 6.35
8. Screws [2 pcs]
9. Feed cam bracket
10. Positioning pins [2 pcs]
11. Screw
12. Feed home position dog
13. Set screws [2 pcs: Loosen]
14. Coupling hub, 8
15. Set screws [2 pcs: Loosen]
16. Cam shaft
17. Ball bearings [2 pcs]
18. Feed cam
Same for both
X and Y
3302Q
KE-430B, 430C series
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39
3. DISASSEMBLY
KE-434B, 435B, 436B
KE-434C, 435C, 436C, 484C
3303Q
3304Q
1. Bolts [4 pcs]
13. Positioning pins [2 pcs]
2. Pulse motor assy, X [Disconnect the harness]
3. PM bracket, X
14. Set screws [2 pcs: Loosen]
15. Coupling hub, 8
4. Ball bearing
16. Coupling spacer
5. Bolts [4 pcs] [3 pcs: KE-484C]
6. Pulse motor assy, Y [Disconnect the harness]
7. Set screws [2 pcs: Loosen]
8. Set screw collar
17. Set screws [2 pcs: Loosen]
18. Feed cam
19. Ball bearing [X side only]
20. Ball bearing
9. PM bracket, Y
21. Cam shaft
10. Ball bearing
11. Screws [2 pcs]
22. Set screws [2 pcs: Loosen]
23. Coupling hub, 8
12. Y-feed cam bracket
KE-430B, 430C series
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40
3. DISASSEMBLY
3-14. Work clamp lifter mechanism (Solenoid specifications)
KE-430B, 431B, 433B, 434B
KE-430C, 431C, 434C
1. Springs [2 pcs]
2. Screws [2 pcs]
3. Guide
4. Snap pins [2 pcs]
5. Rubber cap
6. Link shaft, D [Pull out]
7. Set screws [2 pcs: Loosen]
8. Snap pins [2 pcs]
9. Link shaft, A [Pull out]
10. Washers [2 pcs]
Be careful not to drop.
3305Q
3306Q
11. Oil cap
12. Snap pin
Note:
Hold the work clamp plate
when removing link shaft
C, otherwise the work
clamp plate may fall
down.
<KE-433B, 434B, 434C>
13. Link shaft, C [Pull out]
14. Work clamp plate
15. Work clamp lifter link-related parts
16. Rubber caps [2 pcs]
17. Screws [2 pcs]
Do
not
remove,
18. Screws [4 pcs]
otherwise the work
clamp will not move
smoothly.
19. Presser solenoid assy
[Disconnect the harness]
3307Q
KE-430B, 430C series
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41
3. DISASSEMBLY
KE-432, 432C
BE-438, 438C
1. Springs [2 pcs]
2. Screws [2 pcs]
3. Guide
4. Snap pins [2 pcs]
5. Rubber cap
6. Link shaft, D [Pull out]
7. Set screws [2 pcs: Loosen]
8. Snap pins [2 pcs]
9. Link shaft, A [Pull out]
10. Washers [2 pcs]
Be careful not to drop.
3308Q
11. Oil cap
12. Snap pin
13. Link shaft, C [Pull out]
14. Presser lifter link-related parts
15. Set screw [Loosen]
16. Button clamp lever shaft [Pull out]
17. Work clamp lifter lever
[KE-432B, 432C]
Button clamp lifting lever
[BE-438B, 438C]
18. Retaining ring [BE-438B, 438C]
19. Work clamp lifting rod
[Pull downward]
3309Q
<BE-438B, 438C>
20. Rubber caps [2 pcs]
21. Screws [2 pcs]
22. Screws [4 pcs]
23. Presser solenoid assy
[Disconnect the harness]
KE-430B, 430C series
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42
3. DISASSEMBLY
3-15. Stepping foot lifter mechanism (KE-435B, 435C, 436B, 436C)
3310Q
1. Retaining ring
2. Plain washer
3. Screws [4 pcs]
4. Air cylinder setting plate
[Pull upward after disconnecting the air tubes]
KE-430B, 430C series
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43
3. DISASSEMBLY
3-16. Thread wiper mechanism
Solenoid specifications
3311Q
3312Q
Work clamp lever
lifter shaft
1. Screw
2. Plain washer
3. Thread wiper
4. Retaining ring
5. Set screw [Loosen]
6. Thread wiper arm assy
[Pull downward]
7. Set screw [Loosen]
8. Thread wiper shaft
9. Retaining ring
Remove the thread wiper rod assembly from the
work clamp lever lifter shaft, and then lift it up
together with the thread wiper driving lever to
remove them.
10. Tension release lever spring
11. Retaining ring
12. Thread wiper rod assy
13. Thread wiper driving lever
KE-430B, 430C series
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44
3. DISASSEMBLY
Pneumatic specifications
3313Q
1. Screw with washer
2. Lifting lever
3. Plunger pin
4. Bolts [2 pcs]
5. Solenoid box assy
[Disconnect the harness]
6. Screws [2 pcs]
7. Thread wiper connecting rod assy
8. Set screw [Loosen]
9. Thread wiper arm assy [Pull downward]
KE-430B, 430C series
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45
3. DISASSEMBLY
Stepping foot specifications
3314Q
1. Plunger pin
2. Bolts [2 pcs]
3. Solenoid box assy
[Disconnect the harness]
4. Set screw [Loosen]
5. Thread wiper connecting rod assy
KE-484C
3315Q
1. Screw
2. Bolts with washers [2 pcs]
3. Bolts [2 pcs]
4. Cylinder box
[Disconnect the harness]
5. Set screw [Loosen]
6. Thread wiper connecting rod
KE-430B, 430C series
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46
3. DISASSEMBLY
3-17. Thread nipper mechanism
3316Q
1. Set screw
10. Work clamp lever lifter shaft
2. Thread tension assy [Pull out]
3. Tension release pin
4. Tension release stud
5. Shoulder screw
11. Collar
12. Tension release lever
13. Screw with washer
14. Lifting lever
6. Shoulder screw
15. Screw [KE-434B, 434C Pneumatic spec.]
16. Tension release rod [KE-434B, 434C Pneumatic spec.]
17. Presser bar lifter crank
7. Tension release rod assy
8. Driving lever push lever
9. Set screw [Loosen]
KE-430B, 430C series
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47
3. DISASSEMBLY
3317Q
Stepping foot specifications
1. Set screw
2. Thread tension assy [Pull out]
3. Tension release pin
4. Tension release pin, L
5. Shoulder screw
6. Shoulder screw
7. Tension release rod assy
8. Driving lever push lever
9. Screw
10. Tension release bracket
3318Q
KE-484C
1. Set screw
2. Thread tension assy [Pull out]
3. Tension release pin
4. Tension release pin, L
5. Tension release cylinder assy
6. Rubber cap
7. Set screw [Loosen]
8. Lever shaft
9. Tension release pin push lever
KE-430B, 430C series
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48
3. DISASSEMBLY
3-18. Thread take-up mechanism
1. Screws [2 pcs]
2. Solenoid setting plate
3. Spring
4. Set screws [2 pcs: Loosen]
5. Solenoid joint
6. Screw
7. Spring washer
8. Plain washer
9. Nut
10. Shoulder screws [2 pcs]
11. Thread take-up lever
12. Retaining ring
13. Thread take-up lever crank
14. Plain washer
3319Q
3320Q
Stepping foot specifications
KE-430B, 430C series
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49
3. DISASSEMBLY
3321Q
KE-484C
1. Pin
2. Screws [2 pcs]
3. Setting plate
4. Shoulder screws [2 pcs]
5. Thread take-up lever
KE-430B, 430C series
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50
3. DISASSEMBLY
3-19. Thread trimmer mechanism
Be careful not to drop.
Return the machine head to its normal
position, and then remove the
connecting rod lever assembly and the
thread driving lever assembly.
Be careful not to drop.
3322Q
1. Rubber cap
2. Set screw [Loosen]
3. Lever shaft
4. Rubber cap
Tilt the machine head.
5. Set screw [Loosen]
6. Retaining ring
7. Driving lever guide shaft
[Pull out]
8. Cushion
9. Thread release driving lever
assy
10. Washer
11. Spring
12. Spring
13. Spring hook
14. Nuts [2 pcs]
15. Shoulder screws [2 pcs]
16. Washers [2 pcs]
17. Set screw [Loosen]
18. Thread trimmer lever shaft
19. Thread trimmer lever
20. Connecting rod lever assy
21. Thread driving lever assy
3323Q
KE-430B, 430C series
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51
3. DISASSEMBLY
3324Q
KE-484C
Be careful not to drop.
Return the machine head to
its normal position, and then
remove the thread trimmer
rod L and the thread driving
lever assembly.
1. Rubber cap
2. Set screw [Loosen]
3. Lever shaft
Tilt the machine head.
4. Rubber cap
5. Set screw [Loosen]
6. Retaining rings [2 pcs]
7. Driving lever guide shaft
[Pull out]
8. Cushion
9. Washer
10. Spring
11. Spring
12. Bolts [2 pcs]
13. Thread trimmer cylinder
14. Nuts [2 pcs]
15. Shoulder screws [2 pcs]
16. Washers [2 pcs]
17. Set screw [Loosen]
18. Thread trimmer lever shaft
19. Thread trimmer lever
20. Thread trimmer rod, L
21. Thread driving lever assy
3325Q
KE-430B, 430C series
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3. DISASSEMBLY
KE-430B, 430C series
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53
4. ASSEMBLY
4. ASSEMBLY
Assemble each part in order of the numbers.
Apply grease to the required places when reassembling the parts and once every two years.
4-1. Thread trimmer mechanism (1)
3329Q
Install the retaining ring between the thread
release driving lever assembly and the
washer.
Apply grease.
3328Q
Place the cushion against the edge of the
arm, set the various parts so that there is no
gap between them as shown in the
Apply grease.
illustration, and then tighten the set screw as
far as the screw stop.
Adjust the position of the thread driving lever
assembly while referring to “5-20. Adjusting
the position of the thread trimming link
mechanism”.
Tighten the set screw on the screw flat while
lightly pressing the lever shaft downward.
Apply grease.
1. Driving lever guide shaft
2. Spring
3. Washer
4. Thread release driving lever assy
5. Thread driving lever assy
6. Cushion
7. Retaining ring
8. Set screw
9. Rubber cap
Tilt the machine head.
10. Connecting rod lever assy
11. Lever shaft
12. Set screw
13. Rubber cap
14. Thread trimmer lever
15. Thread trimmer lever shaft
(with washer and retaining ring)
16. Set screw
Apply grease.
17. Thread trimmer rod assy
18. Shoulder screw
19. Nut
20. Washers [2 pcs]
21. Shoulder screw
22. Nut
Tighten the set screw on the screw flat while lightly
pressing the thread trimmer lever shaft upward.
23. Spring hook
3330Q
24. Spring
KE-430B, 430C series
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54
4. ASSEMBLY
3332Q
KE-484C
Install the retaining ring between the thread
driving lever assembly and the washer.
Apply grease.
3331Q
Place the cushion against the edge of the
arm, set the various parts so that there is no
gap between them as shown in the
illustration, and then tighten the set screw as
far as the screw stop.
Apply grease.
Adjust the position of the thread driving lever
assembly while referring to “5-20. Adjusting
the position of the thread trimming link
mechanism”.
Tighten the set screw on the screw flat while
lightly pressing the lever shaft downward.
Apply grease.
1. Driving lever guide shaft
2. Spring
3. Washer
4. Thread driving lever assy
5. Cushion
6. Retaining rings [2 pcs]
7. Set screw
Tilt the machine head.
8. Rubber cap
9. Thread trimmer rod, L
10. Lever shaft
11. Set screw
12. Rubber cap
13. Thread trimmer lever
14. Thread trimmer lever shaft
Apply grease.
(with washer and retaining ring)
15. Set screw
16. Thread trimmer rod assy
17. Shoulder screw
18. Nut
19. Washers [2 pcs]
20. Shoulder screw
21. Nut
22. Thread trimmer cylinder
23. Bolts [2 pcs]
24. Spring
Tighten the set screw on the screw flat while lightly
pressing the thread trimmer lever shaft upward.
3333Q
KE-430B, 430C series
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4. ASSEMBLY
4-2. Thread nipper mechanism
Solenoid specifications
Apply grease.
Apply grease.
Driving lever
stopper
Install the driving lever push lever
and the tension release lever U to
the driving lever stopper with the
shoulder screw.
After installing the lifting lever,
check that it moves smoothly.
3334Q
1. Presser bar lifter crank
2. Lifting lever
3. Screw with washer
4. Work clamp lever lifter shaft
5. Tension release lever
6. Collar
7. Tension release rod assy
8. Shoulder screw
9. Driving lever push lever
10. Tension release lever, U
11. Shoulder screw
KE-430B, 430C series
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56
4. ASSEMBLY
Pneumatic specifications
Install the driving lever push lever
and the tension release lever U to
the driving lever stopper with the
shoulder screw.
Apply grease.
Apply grease.
Driving lever
stopper
After installing the lifting
lever, check that it moves
smoothly.
Adjust the thread take-up spring height
while referring to “1-2. Standard thread
tension”.
3335Q
3336Q
1. Presser bar lifter crank
12. Retaining ring
2. Tension release rod
3. Screw
13. Tension release rod assy
14. Shoulder screw
4. Lifting lever
15. Driving lever push lever
16. Tension release lever, U
17. Shoulder screw
18. Tension release stud
19. Tension release pin
20. Thread tension assy
21. Set screw
5. Screw with washer
6. Work clamp lever lifter shaft
7. Tension release lever
8. Collar
9. Retaining ring
10. Set screw
Tighten the set screw while lightly
pressing the work clamp lever lifter
shaft.
11. Tension release lever spring
KE-430B, 430C series
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57
4. ASSEMBLY
Stepping foot specifications
Apply grease.
Apply grease.
Driving lever stopper
Install the driving
lever push lever
and the tension
release lever U to
the driving lever
stopper with the
shoulder screw.
1. Tension release bracket
2. Screw
3. Tension release rod assy
4. Shoulder screw
5. Driving lever push lever
6. Tension release lever, U
7. Shoulder screw
8. Tension release pin, L
9. Tension release pin
10. Thread tension assy
11. Set screw
Adjust the thread take-up spring height
while referring to “1-2. Standard thread
tension”.
3337Q
KE-484C
1. Tension release pin push lever
2. Lever shaft
3. Set screw
4. Rubber cap
5. Tension release cylinder assy
6. Tension release pin, L
7. Tension release pin
8. Thread tension assy
9. Set screw
Apply sealant (Threebond 1212 or similar) to the
thread section.
3338Q
KE-430B, 430C series
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58
4. ASSEMBLY
4-3. Thread wiper mechanism
After installing the thread wiper, moved the forked
part of the thread wiper driving lever and check
that the thread wiper unit moves smoothly.
Note:
Solenoid specifications
If the thread wiper unit does not move smoothly,
error E-60 may be displayed.
3339Q
Adjust while referring to “5-17. Adjusting the
thread wiper”.
Tighten the set screw while lightly
pressing the work clamp lever lifter
shaft.
1. Thread wiper rod assy
[Insert from above]
2. Thread wiper driving lever
3. Thread wiper shaft (with washer and
retaining ring)
4. Set screw
5. Thread wiper rod assy
[Place onto the work clamp lever lifter
shaft]
6. Retaining ring
7. Work clamp lever lifter shaft
8. Set screw
9. Tension release lever spring
10. Retaining ring
11. Thread wiper arm assy
12. Retaining ring
13. Set screw [Temporarily tighten]
14. Thread wiper
15. Plain washer
16. Screw
3341Q
17. Tension release stud
18. Tension release pin
19. Thread tension assy
20. Set screw
Adjust the thread take-up spring height while
referring to “1-2. Standard thread tension”.
KE-430B, 430C series
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59
4. ASSEMBLY
Pneumatic specifications
When installing the sole-
noid box assembly, pass
the tension release rod
through the hole.
Adjust while referring to “5-17.
Adjusting the thread wiper”.
After installing the plunger pin, push
the thread wiper connecting rod
assembly up and check that the thread
wiper unit moves smoothly.
3342Q
1. Thread wiper arm assy
2. Set screw [Temporarily tighten]
3. Thread wiper connecting rod assy
4. Screws [2 pcs]
5. Solenoid box assy
6. Washers [2 pcs]
7. Bolts [2 pcs]
8. Plunger pin
9. Lifting lever
10. Screw with washer
KE-430B, 430C series
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60
4. ASSEMBLY
Stepping foot specifications
3343Q
Adjust while referring to “5-17.
Adjusting the thread wiper”.
1. Thread wiper connecting rod assy
2. Set screw [Temporarily tighten]
3. Solenoid box assy
4. Washers [2 pcs]
After installing the face plate while referring to “4-21. Covers”,
install the bolts, and then push the thread wiper connecting
rod assembly up and check that the thread wiper unit moves
smoothly.
5. Bolts [2 pcs]
6. Plunger pin
7. Bolts [2 pcs: Install to face plate]
KE-484C
3344Q
1. Thread wiper connecting rod
2. Set screw [Temporarily tighten]
3. Cylinder box
4. Washers [2 pcs]
5. Bolts [2 pcs]
6. Bolts with washers [2 pcs]
7. Screw
KE-430B, 430C series
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61
4. ASSEMBLY
4-4. Thread take-up mechanism
3345Q
Attach the spring to spring
hooks (A) and (B).
1) Provisionally install the solenoid
joint to the thread take-up solenoid
with the set screws.
2) Place the solenoid joint onto the
thread take-up lever crank so that
the flat surface is against the flat
part of the thread take-up crank,
and then install the solenoid setting
plate to the machine head.
Apply grease.
3346Q
3347Q
1. Thread take-up lever crank
2. Plain washer
While pushing the solenoid joint
in the direction of the arrow, set
the solenoid setting plate and the
solenoid joint so that the gap
between them is 0.5 mm, and
then tighten the set screws.
* Move the solenoid joint and
check that the thread take-up
lever operates smoothly. If it
does not move smoothly, it
may damage the solenoid. If
the movement is not smooth,
make fine adjustments to the
position of the solenoid setting
plate until the thread take-up
3. Retaining ring
4. Thread take-up lever
5. Shoulder screws [2 pcs]
6. Set screw [Temporarily tighten]
7. Spring washer
8. Plain washer
9. Nut
10. Solenoid joint
11. Set screws [2 pcs]
12. Spring
13. Solenoid setting plate
14. Screws [2 pcs]
Seen from the front
lever operates smoothly.
KE-430B, 430C series
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62
4. ASSEMBLY
3348Q
Stepping foot specifications
Attach the spring to spring
hooks (A) and (B).
1) Provisionally install the solenoid
joint to the thread take-up solenoid
with the set screws.
2) Place the solenoid joint onto the
thread take-up lever crank so that
the flat surface is against the flat
part of the thread take-up crank,
and then install the solenoid setting
plate to the machine head.
Apply grease.
3346Q
3349Q
While pushing the solenoid joint
in the direction of the arrow, set
the solenoid setting plate and the
solenoid joint so that the gap
between them is 0.5 mm, and
then tighten the set screws.
* Move the solenoid joint and
check that the thread take-up
lever operates smoothly. If it
does not move smoothly, it
may damage the solenoid. If
the movement is not smooth,
make fine adjustments to the
position of the solenoid setting
plate until the thread take-up
lever operates smoothly.
1. Thread take-up lever crank
2. Plain washer
3. Retaining ring
4. Thread take-up lever
5. Shoulder screws [2 pcs]
6. Set screw [Temporarily tighten]
7. Spring washer
8. Plain washer
9. Nut
10. Solenoid joint
11. Set screws [2 pcs]
12. Spring
13. Solenoid setting plate
14. Screws [2 pcs]
Seen from above
KE-430B, 430C series
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63
4. ASSEMBLY
3350Q
KE-484C
1. Thread take-up lever
2. Shoulder screws [2 pcs]
3. Setting plate
4. Screws [2 pcs]
5. Pin
6. Retaining ring
KE-430B, 430C series
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64
4. ASSEMBLY
4-5. Work clamp lifter mechanism (Solenoid specifications)
When assembling, apply grease to the required places while referring to “4-5-1. Applying grease”.
KE-430B, 431B, 433B, 434B
KE-430C, 431C, 434C
4. ASSEMBLY
Tighten the screws so that the
presser solenoid assembly protrudes
by 110.0 ± 0.2 mm from the edge of
the arm.
3352Q
Seen from above
3353Q
Lastly, move the work clamp lifer link-related parts by
hand and check that they move smoothly.
11. Screws [2 pcs]
12. Screws [4 pcs]
13. Rubber caps [2 pcs]
14. Link shaft, D
15. Snap pins [2 pcs]
16. Guide
17. Screws [2 pcs]
18. Springs [2 pcs: Hook onto link shaft B and the grooved pins (18)]
19. Oil cap
20. Rubber cap
KE-430B, 430C series
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66
4. ASSEMBLY
When assembling, apply grease to the required places while referring to “4-5-1. Applying grease”.
KE-432B, 432C
BE-438B, 438C
Secure link shaft A using the set
screw so that link B (10) is centered
in the bush.
<BE-438B, 438C>
1. Work clamp lifter link-related parts
[Insert from above the arm]
2. Link shaft, B
3354Q
[Place into the forked section of the thread wiper driving lever (2)]
3. Link shaft, A [Pass through the washer and link A (3)]
4. Snap pins [2 pcs: Attach to both ends of link shaft A]
5. Set screws [2 pcs]
6. Retaining ring
7. Plain washer
8. Rubber band
4. ASSEMBLY
Tighten the screws so that the
presser solenoid assembly protrudes
by 110.0 ± 0.2 mm from the edge of
the arm.
3355Q
Seen from above
3356Q
Lastly, move the work clamp lifer link-related parts by
hand and check that they move smoothly.
16. Link shaft, D
17. Snap pins [2 pcs]
18. Guide
19. Screws [2 pcs]
20. Springs [2 pcs: Hook onto link shaft B and the grooved pins (20)]
21. Oil cap
22. Rubber cap
23. Work clamp lifter lever[KE-432B, 432C]
Button clamp lifting lever[BE-438B, 438C]
24. Button clamp lever shaft
25. Set screw
KE-430B, 430C series
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4. ASSEMBLY
4-5-1. Applying grease
If the work clamp does not move up and down smoothly, error E-60 may be displayed.
Check that the mechanism moves smoothly and also apply grease to all sliding parts during assembly.
3357Q
<KE-433B, 434B, 434C>
<KE-432B, 432C>
<BE-438B, 438C>
1. Sliding portions of link shaft, C [1], link, B [2], and work clamp plate (work clamp lifting rod: KE-432B, 432C,
BE-438B, 438C) [3]
2. Sliding portions of link shaft, B [4], link, B [2], link, A [5] and link assy, C [6]
3. Forked portion of the thread wiper driving lever [7]
4. Sliding portions of link shaft, A [8] and link, A [5]
5. Sliding portions of link shaft, D [9] and link assy, C [6]
6. Forked portion of the plunger [10] where link assy, C [6] is fitted
7. Outer and inner surfaces of spherical bush [11] to be attached to link assy, C [6]
8. Shaft of work clamp plate (work clamp lifting rod: KE-432B/432C, BE-438B/438C) [3]
KE-430B, 430C series
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4. ASSEMBLY
4-6. Feed mechanism (1)
KE-430B, 431B, 432B, 433B, BE-438B
KE-430C, 431C, 432C, BE-438C
Feed cams X and Y both have index marks. Check these when using.
Assembly steps of the feed mechanism are the same for X and Y directions.
3358Q
Tighten the set screw in the
illustration at the screw stop
position.
Set screw at screw stop
3359Q
Place coupling hub 8 onto
Screw stop
Check that the feed cam
turns smoothly.
the cam shaft so that there
is no play in the hub, and
then tighten the set screw
at the screw stop position
as shown in the illustration.
3360Q
1. Feed cam
2. Ball bearings [2 pcs]
3361Q
3. Cam shaft (with retaining ring)
4. Coupling hub, 8
5. Set screws [2 pcs]
3362Q
Place the coupling hub
onto the pulse motor shaft,
and then tighten the set
screw at the screw stop
position so that the pulse
motor shaft protrudes from
the edge by 2.5 mm.
6. Set screws [2 pcs]
7. Feed home position dog
8. Screw [Provisionally tighten at
middle of slot]
9. Coupling hub, 6.35
Coupling hub, 8[KE-433B]
10. Set screws [2 pcs]
KE-430B, 430C series
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4. ASSEMBLY
Assembly steps of the feed mechanism are the same for X and Y directions.
3364Q
Apply grease.
Apply grease.
Apply grease.
Place the coupling spacer onto
coupling hub 8.
11. Coupling spacer
12. Positioning pins [2 pcs]
13. Feed cam bracket
14. Screws [2 pcs]
Place the feed cam bracket onto the positioning
pins, and then install with the screws.
3363Q
3366Q
Set the coupling hub at the angle for inserting the
coupling spacer, and install the pulse motor to the
machine bed.
* Make sure that the harness faces correctly.
15. Pulse motor assy, X
16. Bolts [4 pcs]
17. Pulse motor assy, Y
18. Bolts [4 pcs]
3365Q
KE-430B, 430C series
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4. ASSEMBLY
KE-434B, 435B, 436B
KE-434C, 435C, 436C, 484C
Feed cams X and Y both have index marks. Check these when using.
Assembly steps of the feed mechanism are the same for X and Y directions.
3367Q
Align the edges of coupling
hub 8 and the cam shaft.
X direction
3368Q
Place the cam onto the cam
shaft so that there is no play in
the cam, and then tighten the
set screws.
Y direction
3369Q
3362Q
Place the coupling hub 8
1. Coupling hub, 8
2. Set screws [2 pcs]
3. PM bracket
onto the pulse motor shaft,
and then tighten the set
screw at the screw stop
position so that the pulse
motor shaft protrudes from
the edge by 2.5 mm.
4. Ball bearing [X: 2 pcs, Y: 1 pc]
5. Cam shaft
6. Feed cam
7. Set screws [2 pcs]
8. Coupling hub, 8
9. Set screws [2 pcs]
KE-430B, 430C series
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4. ASSEMBLY
1) Place the coupling spacer onto coupling hub 8.
2) Set coupling hub 8 on the pulse motor shaft at the
angle for inserting the coupling spacer, and install
the pulse motor to the machine bed.
Apply grease.
* Make sure that the harness faces correctly.
Apply grease.
3370Q
While pressing the set collar,
tighten the set screw at the
screw stop position.
Apply grease.
10. Ball bearing [Insert into the bed]
11. Coupling spacer
12. Pulse motor assy, X
13. PM bracket, X
14. Bolts [4 pcs]
Place the feed cam bracket
onto the positioning pins, and
then install with the screws.
15. Positioning pins [2 pcs]
16. Y-feed cam bracket
17. Screws [2 pcs]
3371Q
18. Ball bearing
19. Coupling spacer
20. Pulse motor assy, Y
21. PM bracket, Y
22. Bolts [4 pcs: 3 pcs for KE-484C]
23. Set screw collar
24. Set screws [2 pcs]
KE-430B, 430C series
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73
4. ASSEMBLY
4-7. Feed mechanism (2)
Install home posi-
tion sensors X and
Y so that there is a
gap of 0.5–0.9 mm
between the sen-
sors and the feed
home position dog.
KE-430B, 431B, 432B, 433B, BE-438B
KE-430C, 431C, 432C, BE-438C
Feed home
position dog
Push the home position
sensor Y cable into the
recess.
3374Q
Oil supply
hole
3373Q
Feed home
position dog
Note:
Make sure the wick does not
touch the connecting rod lever.
3372Q
1) Insert the tack width feed lever shaft with the
thrust washer and retaining ring installed into
the Y-feed lever assembly, press down on
the top of it so that there is no play, and then
tighten the set screw at the screw stop
position.
1. X-feed lever assy [Insert onto bushing]
2. Feed cam roller
[Place into groove of feed cam X]
3. Thrust washer
* Check that the Y-feed lever assembly
moves smoothly.
4. Y-feed lever assy
5. Feed cam roller
3375Q
2) Put the driver into the
[Place into groove of feed cam Y]
6. Thrust washer
end of the Y-feed lever,
and press the X-feed
lever assy downward.
7. Tack width feed lever shaft (with retaining
ring)
8. Set screw
9. Set screw collar
3) Place the set screw
collar on the shaft of
the X-feed lever, press
it in the direction of the
arrow, and tighten the
set screws.
10. Set screws [2 pcs]
11. Home sensor setting plate
12. Screw
13. Home sensor setting plate
14. Screw
15. Cord holder
16. Screw
17. Cord holder
18. Screw
19. Wick [Insert into oil supply hole]
20. Wick [Insert into oil supply hole]
3376Q
KE-430B, 430C series
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74
4. ASSEMBLY
KE-434B, 435B, 436B
KE-434C, 435C, 436C, 484C
Home position
dog, X
Home position
sensor X
3379Q
Install the X-sensor setting base so that
there is a gap of 0.5–0.9 mm between the
sensing surface of home position sensor X
and the home position dog X.
Push the home position
sensor Y cable into the
recess.
3378Q
Oil supply
hole
Note:
Make sure the wick does not
touch the connecting rod lever.
3377Q
1) Insert the tack width feed lever shaft with the
thrust washer and retaining ring installed into
the Y-feed lever assembly, press down on
the top of it so that there is no play, and then
tighten the set screw at the screw stop
position.
* Check that the Y-feed lever assembly
moves smoothly.
1. X-feed lever assy [Insert onto bushing]
2. Feed cam roller
3575Q
2) Put the driver into the
[Place into groove of feed cam X]
3. Thrust washer
end of the Y-feed lever,
and press the X-feed
lever assy downward.
4. Y-feed lever assy
5. Feed cam roller
[Place into groove of feed cam Y]
6. Thrust washer
7. Tack width feed lever shaft (with retaining
ring)
8. Set screw
9. Set screw collar
10. Set screws [2 pcs]
3) Place the set screw
collar on the shaft of
the X-feed lever, press
it in the direction of the 11. X-sensor setting base
arrow, and tighten the
set screws.
12. Screw
13. Y-sensor setting plate
14. Screw
15. Cord clamps [3 pcs]
16. Screws [3 pcs]
17. Wick [Insert into oil supply hole]
18. Wick [Insert into oil supply hole]
3376Q
KE-430B, 430C series
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75
4. ASSEMBLY
4-8. Upper shaft mechanism
Push the thread trimmer
Rotation direction
cam onto the upper shaft
crank, align the forward set
screw in the rotation
direction with the screw
stop position, and tighten
the set screw at that
position.
<KE-435B, 435C>
<KE-436B, 436C>
3380Q
Apply grease.
Apply grease.
Apply grease.
Apply adhesive (Threebond
1401 or similar) to the outside
of the bearing.
Upper shaft bush
Place the thread take-up crank onto the upper
shaft from the face plate end, tighten the
screw into the hole in the upper shaft, and
then tighten the set screw.
Place the thread take-up crank, thrust
washer and bobbin winder pulley
(stepping foot connecting rod) into the
upper shaft bush so that there is no play
in the parts, and then tighten the set
screw at the screw stop position.
1. Upper shaft
2. Thread trimmer cam
3. Bobbin winder pulley
<3> Stepping foot
connecting rod
4. Thrust washer
5. Thread take-up crank
3381Q
3382Q
Make a gap of 1.0 mm between
the magnet of timing pulley
assembly and the syn-
6. Screw
Rotation direction
U
chronizer assembly, and then
align the rear set screw in the
rotation direction of timing pulley
assembly U with the screw stop
position and tighten the set
screw at that position.
3383Q
KE-430B, 430C series
76
4. ASSEMBLY
KE-484C
Make a gap of 3 mm
between the thread trimmer
cam and U-timing pulley F.
Align the ridge line at the back
of the groove in the upper
shaft with the edge of the
thread trimmer cam.
Apply adhesive (Threebond
1401 or similar) to the outside of
the bearing.
3384Q
Apply grease.
Apply grease.
Upper shaft
bush
Place the thread take-up crank onto the
upper shaft from the face plate end,
tighten the screw into the hole in the
upper shaft, and then tighten the set
screw.
Place the thread take-up crank, thrust
washer and bobbin winder pulley into the
upper shaft bush so that there is no play
in the parts, and then tighten the set
3385Q
KE-430B, 430C series
77
4. ASSEMBLY
3386Q
20. Setting plate packing
21. Frame side cover
22. Blind plate
23. Screws [4 pcs]
24. Belt cover support pillars [2 pcs]
25. Synchronizer assy
26. Screws [2 pcs]
27. Timing pulley assy, U
28. Set screws [2 pcs]
3387Q
3382Q
Make a gap of 1.0 mm between
the magnet of timing pulley
assembly and the syn-
U
chronizer assembly, and then
align the rear set screw in the
rotation direction of timing pulley
assembly U with the screw stop
KE-430B, 430C series
78
4. ASSEMBLY
4-9. Stepping foot lifter mechanism (KE-435B, 435C, 436B, 436C)
3388Q
Install the air cylinder setting plate so that there
is a distance of 42.8–43.3 mm between section
A of the work clamp lifter lever and the top of
the presser bar bush when section A is at its
lowest point.
Work clamp lifter lever
Presser bar bush
3389Q
1. Stepping link, A
2. Plain washer
3. Retaining ring
4. Air cylinder setting plate
5. Screws [4 pcs]
KE-430B, 430C series
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79
4. ASSEMBLY
4-10. Stepping foot mechanism (KE-435B, 435C, 436B, 436C)
Insert the presser bar spring and the
presser bar spring guide into the top of
the machine head, pass them through
the washer, and then place them onto the
presser bar.
3390Q
Adjust while referring to
“5-16. Changing the
work clamp lift”.
1. Stepping foot arm, R
2. Feed lifter lever shaft
3. Washers [2 pcs]
4. Feed roller
5. Nut
Stepping foot arm, F
7. Bush, L
Adjust while referring to
“5-15. Work clamp
adjustment”.
8. Bush, R
9. Bolt
10. Presser bar [Insert from above]
11. Presser bar lifter
12. Cushion
3391Q
Nut
13. Presser bar clamp
14. Screw
15. Washer
16. Presser bar spring
17. Presser bar spring guide
18. Presser adjusting screw
19. Stepping link assy
20. Screws [2 pcs]
21. Presser foot
Set the presser adjusting screw so that the distance
from its top to the top of the machine head is
approximately 32 mm, and then secure the nut.
22. Finger guard
23. Plain washers [2 pcs]
24. Screw
KE-430B, 430C series
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80
4. ASSEMBLY
4-10-1. Adjusting the lowest point of the presser foot
Carry out the steps in “4-11. Needle bar mechanism” before making this adjustment.
3506Q
3507Q
Index marks
3508Q
3509Q
1. Loosen the set screw (1).
2. Turn the machine pulley to raise the needle bar from its lowest position until reference line B (the lowest
reference line on the needle bar) or reference line b (second reference line from the top) is aligned with the
lower edge of the needle bar bush (2).
3. Turn the stepping work clamp cam (3) without turning the machine pulley to set the presser bar lifter (4) to its
lowest position, and then secure the stepping work clamp cam (3) to the upper shaft (5) with the set screw (1).
* At this time, push the stepping work clamp cam (3) in the direction of the arrow so that there is no play
between it and the upper shaft (5).
4. With the presser bar lifter (4) at its lowest point, loosen the bolt (8) of stepping work clamp arm R (7) and
adjust so that the gap between the presser bar lifter (4) and the presser bar bush (6) is 0.5–1.0 mm. (A guide
to this is that the index mark on stepping work clamp arm F (9) should be about aligned with the index mark
on the arm.)
* Check that there is no forward or backward play in stepping work clamp arm F (9) at this time.
5. With the presser bar (10) at its lowest position, secure the presser bar clamp (11) with the screw (12) so that
the distance from the bottom edge of the presser bar and the top of the needle plate is 23 mm.
KE-430B, 430C series
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81
4. ASSEMBLY
4-11. Needle bar mechanism
Oil supply hole
3392Q
Align the set screw with
the screw stop.
Press
the
thread
take-up support shaft
gently while tightening
the set screw.
KE-430B, 430C series
82
4. ASSEMBLY
4-12. Lower shaft mechanism
Clamp the rock gear with the stepped part
of the rock gear shaft and the set screw
collar so that there is no play in the rock
gear, and then tighten the set screws.
3396Q
Engage the lower shaft
gear with the rock gear.
Apply grease.
KE-430C series
BE-438C
Lower shaft bush
Apply grease.
Set the needle bar
to its lowest position
and then insert the
lower shaft with this
screw stop facing
straight downward.
KE-430B series
BE-438B
Clamp the lower shaft bush with the
lower shaft gear and the set screw collar
so that there is no play in the lower shaft
bush, and then tighten the set screws.
Place the driver against the
retaining ring and provisionally
tighten the bolt.
3397Q
Insert the crank rod (lower part) into the crank of the
upper shaft, and then align the mating mark on the
crank rod (upper part) from above and gently tighten
the screws.
Mating mark
* Check that the machine pulley turns smoothly.
Apply grease.
1. Rock gear shaft [Insert from the rear of the machine head]
2. Rock gear
3. Set screw collar
4. Set screws [2 pcs]
5. Lower shaft assy [Insert from the rear of the machine head]
6. Set screw collar
7. Set screws [2 pcs]
8. Retaining ring
9. Driver
3398Q
10. Bolt [Temporarily tighten]
11. Crank rod (Lower part) [Insert into upper shaft crank]
12. Crank rod (Upper part) [Align the mating mark]
13. Screws [2 pcs]
KE-430B, 430C series
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83
4. ASSEMBLY
While turning the machine pulley, move the
rock gear to the left and right to find the
position where it moves smoothly. Then
without moving the rock gear, turn the rock
gear shaft so that there is a gap of 0.05--0.12
mm at the end of the driver, and tighten the
set screws.
3400Q
* Check that the machine pulley turns
smoothly.
3399Q
Place the upper shaft timing
belt onto the upper shaft
pulley and the motor pulley.
Carry out the steps in “5-26.
Adjusting the tension of the upper
shaft timing belt” before tightening.
3401Q
14. Set screws [2 pcs]
15. Wick [Pass through the rock gear shaft and make a knot]
16. Upper shaft timing belt
17. Motor bracket
18. Bolts [3 pcs: Temporarily tighten]
19. Bolt
20. Nut
21. Motor connector
KE-430B, 430C series
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84
4. ASSEMBLY
KE-484C
3402Q
3403Q
1. Lower shaft [Insert from the rear of the
machine head]
2. Lower shaft timing pulley
3. Thrust bearing
Carry out the steps in “5-26. Adjusting
the tension of the upper shaft timing
belt” before tightening.
4. Lower shaft gear spacer
5. Wick [Pass through the lower shaft and
make a knot]
Place the upper shaft timing belt
onto the upper shaft pulley and the
motor pulley.
6. Set screw
7. U-timing belt, F
[Place onto the lower shaft timing pulley]
8. Rotary hook shaft
[Insert from the rear of the machine head]
9. Set screw collar
10. Set screws [2 pcs]
11. Lower gear
12. Set screw
13. Upper shaft timing belt
14. Motor bracket
15. Bolts [3 pcs: Temporarily tighten]
16. Bolt
17. Nut
18. Motor connector
3404Q
KE-430B, 430C series
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85
4. ASSEMBLY
4-13. Thread trimmer mechanism (2)
1) Place the thread connecting rod onto the
pin of the connecting rod lever assembly,
and then install the needle plate with flat
screws and screws so that the needle is at
the center of the needle hole.
<KE-484C>
Connecting rod lever
Connecting rod lever
assy
3406Q
3405Q
2) Turn the machine pulley to set the needle to its
lowest position.
3) Install the thread trimmer solenoid with the
screws so that the gap between the thread
driving lever assembly and the driving lever
stopper is 0.5 mm when the plunger of the
thread trimmer solenoid is pushed all the way
in.
Driving lever
stopper
Plunger
Thread driving
lever assy
3407Q
1. Thread connecting rod
2. Needle plate
3. Flat screws [2 pcs]
4. Screws [2 pcs]
5. Thread trimmer solenoid
3408Q
6. Screws [2 pcs]
After installing, carry out the steps in “5-19. Adjusting the movable knife”.
KE-430B, 430C series
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86
4. ASSEMBLY
4-14. Shuttle hook mechanism
3412Q
1. Needle bar thread guide
2. Needle
3411Q
3. Set screw
4. Shuttle hook
5. Shuttle race base
6. Bobbin
7. Bobbin case assy
8. Felt holder
After installing the shuttle hook, carry out the adjustments in “5-2.
Adjusting the needle bar lift amount”, “5-3. Adjusting the driver needle
guard” and “5-4. Adjusting the needle clearance”.
9. Support
[Return to original position]
3419Q
<KE-430B series, BE-438B>
2) Press the felt and the wick gently as shown in
the illustration.
3447Q
1) Place the felt support as shown in the
illustration so as not to clamp the felt.
Wick
Felt
Felt
3420Q
3421Q
KE-430B, 430C series
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87
4. ASSEMBLY
KE-484C
3423Q
Approx. 0.8mm
Shuttle hook
Bobbin case holder
position bracket
Install the hook stopper setting base so that the
distance from the tip of the bobbin case holder
position bracket to the needle drop surface is
approximately 0.8 mm.
3422Q
3424Q
3425Q
Tip of the rotary hook
1. Needle bar thread guide
2. Needle
3. Set screw
4. Treble hook assy
5. Set screws [2 pcs]
6. Hook stopper setting base
7. Screw
8. Bobbin
9. Bobbin case assy
Set screws
Turn the machine pulley to align the tip of the rotary hook with
the needle center line. Then tighten the set screw to adjust the
clearance between the needle and the tip of the rotary hook to
0.01–0.08 mm.
KE-430B, 430C series
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88
4. ASSEMBLY
4-15. Work clamp arm mechanism (KE-430B, 430C, 431B, 431C)
Align with the screw stop and push down
from above while tightening the set screw.
Be careful not to drop these two ball
bearings when installing the feed bracket
assembly.
Place the tack length feed slide block
into the groove of the feed bracket
assembly, and then use the screws to
install it together with the feed bracket
guide plate.
Tack length feed
slide block
3426Q
Be careful not to drop these three
ball bearings when installing the
work clamp arm assembly.
Secure the work clamp arm support shaft with the set screw so
that the bottom of the work clamp arm support plate and the ball
bearings touch when the work clamp is raised.
Refer to “4-20. Work clamp
arm mechanism (Applying
grease)”
1. Feed bracket assy
2. Feed bracket guide plate
3. Screws [8 pcs]
4. Rod end
5. Tack width feed shaft
6. Set screw
7. Rubber cap
8. Feed plate
9. Screws [2 pcs]
10. Work clamp felt
11. Work clamp arm assy
12. Washers [2 pcs]
13. Bolts [2 pcs]
3427Q
14. Work clamp arm support shaft
Carry out the adjustment in “5-24. Adjusting the
home position” before installing the feed plate.
15. Set screw
After installing, carry out test feeding and check that the needle hole is inside the work clamp and the
feed plate frame. If the needle hole is not inside the frame, adjust the position of the work clamp arm
assembly and feed plate.
KE-430B, 430C series
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89
4. ASSEMBLY
4-16. Work clamp arm mechanism (KE-432B, 432C)
Align with the screw stop and push down
from above while tightening the set screw.
Be careful not to drop these two ball
bearings when installing the feed bracket
assembly.
Place the tack length feed slide
block into the groove of the feed
bracket assembly, and then use
the screws to install it together
with the feed bracket guide plate.
Tack length feed
slide block
3426Q
Refer to “4-20. Work clamp arm
mechanism (Applying grease)”
First place onto A, then insert into B
and place onto C.
1. Feed bracket assy
2. Feed bracket guide plate
3. Screws [8 pcs]
4. Rod end
5. Tack width feed shaft
6. Set screw
7. Rubber cap
8. Feed plate
9. Screws [2 pcs]
10. Work clamp felt
11. Button clamp holder
support
12. Plain washers [2 pcs]
13. Bolts [2 pcs]
14. Work clamp arm assy
15. Button clamp holder shaft
16. Set screws [2 pcs]
17. Nuts [2 pcs]
Adjusting screw
Compression spring
18. Work clamp carrier rod assy
19. Washer
Carry out the adjustment in “5-24. Adjusting the home
position” before installing the feed plate.
3428Q
20. Bolt
After installing, carry out test feeding and check that the needle hole is inside the work clamp and the
feed plate frame. If the needle hole is not inside the frame, adjust the position of the button clamp holder
support and feed plate.
KE-430B, 430C series
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90
4. ASSEMBLY
4-17. Work clamp arm mechanism (KE-433B)
3429Q
Install parts 1 to 6, clamp them using
parts 7 and 8 so there is no play in them,
and tighten the set screw 9.
Note:
Install so that the two ball bearings of
the feed bracket guide shaft assembly
do not fit into the holes in the feed
bracket guide plate.
Be careful not to drop these three
ball bearings when installing the
work clamp arm assembly.
1. Feed bracket guide plate
2. X feed cover
3. Y feed cover
4. Feed bracket assy
5. Spacers [2 pcs]
6. Retainer assys [2 pcs]
7. Feed bracket guide shaft assy
8. Tack length regulator block
9. Set screw
Secure the work clamp
arm support shaft with the
set screw so that the
bottom of the work clamp
arm support plate and the
ball bearings touch when
the work clamp is raised.
Refer to “4-20. Work clamp arm
mechanism (Applying grease)”
10. Cover support stand
11. Screw
12. Feed bracket cover
13. Screws [8 pcs]
14. Tack width feed shaft
15. Set screw
16. Rubber cap
17. Feed plate
18. Plain washers [2 pcs]
19. Bolts [2 pcs]
20. Work clamp felt
21. Work clamp arm assy
22. Washers [2 pcs]
23. Bolts [2 pcs]
3430Q
24. Work clamp arm support shaft
25. Set screw
Carry out the adjustment in “5-24. Adjusting the home
position” before installing the feed plate.
After installing, carry out test feeding and check that the needle hole is inside the work clamp and the
feed plate frame. If the needle hole is not inside the frame, adjust the position of the work clamp arm
assembly and feed plate.
KE-430B, 430C series
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91
4. ASSEMBLY
4-18. Work clamp arm mechanism (KE-434B, 434C, 435B, 435C, 436B, 436C, 484C)
Align with the screw stop and push down gently
from above while tightening the set screw.
Y-feed lever
3431Q
1) Turn the Y-feed lever forward as far as it will go.
4. ASSEMBLY
Refer to “4-20. Work clamp arm
mechanism (Applying grease)”
3433Q
Work clamp arm assembly
installation position
(A) When using solenoid-type
work clamp S
Refer to “4-20. Work clamp arm
mechanism (Applying grease)”
Pneumatic-type
(B) When using solenoid-type
work clamp L
3435Q
11. Feed bracket cover
12. Feed plate
13. Plain washers [2 pcs]
14. Bolts [2 pcs]
15. Work clamp arm assy
16. Washers [2 pcs]
3434Q
17. Bolts [2 pcs]
18. Cylinder support [Pneumatic spec. only]
19. Bolts [2 pcs: Pneumatic spec. only]
Carry out the adjustment in “5-24. Adjusting the
home position” before installing the feed plate.
After installing, carry out test feeding and check that the needle hole is inside the work clamp and the
feed plate frame. If the needle hole is not inside the frame, adjust the position of the work clamp arm
assembly and feed plate.
KE-430B, 430C series
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93
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