Briggs Stratton Lawn Mower 110000 User Manual

Operating & Maintenance Instructions  
for IntekE and Quantumr  
with Touch-N-Mowr Starter  
Model Series  
Covered in  
This Manual  
110000  
120000  
Model  
Type  
Code  
Month Day Year  
Note: General Model Series numbers noted above include many specific numbers  
like the ones on your engine. To get replacement parts or technical assistance in  
the future, write your engine Model, Type, Code and date of purchase here.  
TABLE OF CONTENTS  
Safety . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3-5  
WARNING  
Briggs & Stratton does not approve or authorize the use of these engines  
on 3-wheel All TerrainVehicles (ATVs), motor bikes, aircraft products or  
vehicles intended for use in competitive events. Use of these engines in  
such applications could result in property damage, serious injury  
(including paralysis), or even death.  
Engine Information . . . . . . . . . . . . . . . . . . . . . . . . 6  
Oil . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
Fuel and Starting Tips . . . . . . . . . . . . . . . . . . . . . 8  
Starting and Stopping . . . . . . . . . . . . . . . . . . . 9-10  
Maintenance . . . . . . . . . . . . . . . . . . . . . . . . . 11-13  
Adjustments . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 14  
Storage and Service . . . . . . . . . . . . . . . . . . . 15-16  
Warranty Information . . . . . . . . . . . . . . . . . . 17-20  
Need assistance? Go to www.briggsandstratton.com  
for detailed information regarding  
Briggs & Stratton engines.  
Or call, 1-800-233-3723, (U.S.A. and Canada)  
to hear a menu of pre-recorded messages  
offering engine maintenance information.  
PRINTED IN U.S.A.  
Copyright 2003 by Briggs & Stratton Corporation  
FORM NO. 275054-5/03  
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275054  
BEFORE OPERATING ENGINE  
Read entire Operating & Maintenance Instructions AND  
the instructions for the equipment this engine powers.*  
Failure to follow instructions could result in serious injury  
or death.  
THE OPERATING & MAINTENANCE INSTRUCTIONS CONTAIN  
SAFETY INFORMATION TO  
Make you aware of hazards associated with engines  
Inform you of the risk of injury associated with those hazards, and  
Tell you how to avoid or reduce the risk of injury.  
HAZARD SYMBOLS AND MEANINGS  
The safety alert symbol (  
) is used to identify safety  
information about hazards that can result in personal injury.  
A signal word (DANGER, WARNING, or CAUTION) is used with  
the alert symbol to indicate the likelihood and the potential severity  
of injury. In addition, a hazard symbol may be used to represent  
the type of hazard.  
Fire  
Moving Parts  
Hot Surface  
Explosion  
DANGER indicates a hazard which, if not avoided, will  
result in death or serious injury.  
Kickback  
Shock  
WARNING indicates a hazard which, if not avoided,  
could result in death or serious injury.  
Toxic Fumes  
WARNING  
CAUTION indicates a hazard which, if not avoided,  
might result in minor or moderate injury.  
The engine exhaust from this product contains  
chemicals known to the State of California to  
cause cancer, birth defects, or other reproduc-  
tive harm.  
CAUTION, when used without the alert symbol, indi-  
cates a situation that could result in damage to the  
engine.  
THE INTERNATIONAL SYMBOLS USED ON  
THE ENGINE OR IN THIS MANUAL INCLUDE:  
On Off  
Safety Alert  
Fuel Shutoff  
Read Owner’s  
Manual  
Stop  
Primer  
Choke  
Oil  
Fuel  
*
Briggs & Stratton does not necessarily know what equipment this engine will power. For that reason, you should carefully read  
and understand the operating instructions for the equipment on which your engine is placed.  
3
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SAFETY  
WARNING  
WARNING  
Rapid retraction of starter cord (kickback) will pull  
hand and arm toward engine faster than you can  
let go.  
Broken bones, fractures, bruises or sprains  
could result.  
Gasoline and its vapors are extremely flam-  
mable and explosive.  
Fire or explosion can cause severe burns or  
death.  
WHEN ADDING FUEL  
When starting engine, pull cord slowly until resistance is  
felt, then pull rapidly.  
Turn engine OFF and let engine cool at least 2 minutes  
before removing gas cap.  
Remove all external equipment/engine loads before  
Fill fuel tank outdoors or in well-ventilated area.  
Do not overfill fuel tank. Fill tank to approximately 1-1/2  
inches below top of neck to allow for fuel expansion.  
Keep gasoline away from sparks, open flames, pilot  
lights, heat, and other ignition sources.  
starting engine.  
Direct coupled equipment components such as, but not  
limited to, blades, impellors, pulleys, sprockets, etc.,  
must be securely attached.  
Check fuel lines, tank, cap, and fittings frequently for  
cracks or leaks. Replace if necessary.  
WHEN STARTING ENGINE  
WARNING  
Make sure spark plug, muffler, fuel cap and air cleaner  
are in place.  
Do not crank engine with spark plug removed.  
If fuel spills, wait until it evaporates before starting engine.  
If engine floods, set choke to OPEN/RUN position, place  
throttle in FAST and crank until engine starts.  
Touch-N-MowStarting System: If these in-  
structions are not followed, traumatic amputation  
or severe laceration can result.  
ALWAYS disconnect spark plug, de-energize starter,  
lock and remove safety key BEFORE performing  
ANY service to the engine or mower. (See section To  
De-Energize Touch-N-Mow))  
WHEN OPERATING EQUIPMENT  
Do not tip engine or equipment at angle which causes  
gasoline to spill.  
Do not choke carburetor to stop engine.  
WHEN TRANSPORTING EQUIPMENT  
DO NOT attempt any maintenance or repairs to the  
Touch-N-Mowstarter.  
NEVER assume starter is de-energized, even if key  
is in LOCK AND REMOVE position and/or removed  
from engine.  
BEFORE removing grass or other debris from under  
mower deck; BEFORE changing oil, air filter or spark  
plug; BEFORE removing blade for servicing;  
BEFORE performing any other service to engine or  
mower; BEFORE transporting mower – ALWAYS  
DE-ENERGIZE TOUCH-N-MOWSTARTER.  
Transport with fuel tank EMPTY or with fuel shut-off valve  
OFF.  
WHEN STORING GASOLINE OR EQUIPMENT WITH  
FUEL IN TANK  
Store away from furnaces, stoves, water heaters or other  
appliances that have pilot light or other ignition source  
because they can ignite gasoline vapors.  
ALWAYS lock and remove safety key and store in  
safe place until next use. The safety key is designed  
and intended to be removed from engine when not in  
use. Removing key will prevent unsupervised or  
unexpected starting of mower by children or  
unsuspecting adults. The safety key must be in  
locked position before it can be removed.  
WARNING  
Starting engine creates sparking.  
Sparking can ignite nearby flammable gases.  
Explosion and fire could result.  
WARNING  
If there is natural or LP gas leakage in area, do not start  
engine.  
Engines give off carbon monoxide, an odorless,  
colorless, poison gas.  
Do not use pressurized starting fluids because vapors  
are flammable.  
Breathing carbon monoxide can cause nausea,  
fainting or death.  
Start and run engine outdoors.  
Do not start or run engine in enclosed area, even if doors  
or windows are open.  
4
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SAFETY  
WARNING  
WARNING  
Unintentional sparking can result in fire or  
electric shock.  
Rotating parts can contact or entangle hands, feet,  
hair, clothing, or accessories.  
Traumatic amputation or severe laceration can result.  
Unintentional start-up can result in entangle-  
ment, traumatic amputation, or laceration.  
Operate equipment with guards in place.  
Keep hands and feet away from rotating parts.  
Tie up long hair and remove jewelry.  
Do not wear loose-fitting clothing, dangling drawstrings or  
items that could become caught.  
BEFORE PERFORMING ADJUSTMENTS OR REPAIRS  
Disconnect spark plug wire and keep it away from spark  
plug.  
Disconnect battery at negative terminal (only engines  
WARNING  
with electric start).  
Running engines produce heat. Engine parts,  
especially muffler, become extremely hot.  
WHEN TESTING FOR SPARK  
Use approved spark plug tester.  
Do not check for spark with spark plug removed.  
Severe thermal burns can occur on contact.  
Combustible debris, such as leaves, grass,  
brush, etc. can catch fire.  
APPLIES TO TOUCH-N-MOW)  
Allow muffler, engine cylinder and fins to cool before  
touching.  
STARTING SYSTEM  
Remove accumulated combustibles from muffler area  
and cylinder area.  
Install and maintain in working order a spark arrester  
before using equipment on forest-covered, grass-cov-  
ered, brush-covered unimproved land. The state of  
California requires this (Section 4442 of the California  
Public Resources Code). Other states may have similar  
laws. Federal laws apply on federal land.  
ENGINE INFORMATION  
TECHNICAL INFORMATION  
POWER RATINGS: The power ratings for an individual engine  
model are initially developed by starting with SAE (Society of Auto-  
motive Engineers) code J1940 (Small Engine Power & Torque  
Rating Procedure) (Revision 2002-05). Given both the wide array  
of products on which our engines are placed, and the variety of en-  
vironmental issues applicable to operating the equipment, it may  
be that the engine you have purchased will not develop the rated  
horsepower when used in a piece of power equipment (actual “on-  
site” power). This difference is due to a variety of factors including,  
but not limited to, the following: differences in altitude, tempera-  
ture, barometric pressure, humidity, fuel, engine lubrication, maxi-  
mum governed engine speed, individual engine to engine variabil-  
ity, design of the particular piece of power equipment, the manner  
in which the engine is operated, engine run-in to reduce friction  
and clean out of combustion chambers, adjustments to the valves  
and carburetor, and other factors. The power ratings may also be  
adjusted based on comparisons to other similar engines utilized  
in similar applications, and will therefore not necessarily match the  
values derived using the foregoing codes.  
5
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ENGINE INFORMATION  
QUANTUM)  
7
1
13  
11  
8
2
12  
9
3
10  
6
4
5
1. Touch-N-Mowsafety key  
2. Fuel fill  
6. Spark plug wire  
7. Finger guard  
9. Muffler/(Muffler guard, if equipped)/  
(Spark arrester, if equipped)  
10. Side drain plug (if equipped)  
11. Fuel tank  
3. Air cleaner  
8. Engine Model Type  
Code  
xxxxx xxxx xx xxxxxxxx  
4. Primer bulb  
5. Carburetor  
12. Oil fill/Dipstick  
13. Rope handle  
QUANTUM) GENERAL INFORMATION  
ENGINE MODEL  
QUANTUM) MODEL SERIES 120000  
Bore . . . . . . . . . . . . . . . . . . . . . . . . . 2-11/16 in. (68.26 mm)  
Stroke . . . . . . . . . . . . . . . . . . . . . . . . 2-3/64 in. (51.99 mm)  
Displacement . . . . . . . . . . . . . . . . . 11.57 cu. in. (189.6 cc)  
This is a single cylinder, L-head, air-cooled engine. It is a  
low emissions engine.  
INTEKE  
7
1
8
14  
2
7
13  
9
3
6
10  
12  
5
11  
4
1. Touch-N-Mowsafety key  
2. Fuel fill  
6. Spark plug wire  
7. Finger guard  
9. Muffler/Muffler guard (if equipped)  
10. Spark arrester (if equipped)  
11. Side drain plug (if equipped)  
12. Oil fill/Dipstick  
13. Fuel tank  
14. Rope handle  
3. Air cleaner  
8. Engine Model Type Code  
xxxxx xxxx xx xxxxxxxx  
4. Carburetor  
5. Primer bulb  
INTEKE GENERAL INFORMATION  
This is a single cylinder, overhead valve (OHV). It is a low  
emissions engine.  
INTEKE MODEL SERIES 110000  
Bore . . . . . . . . . . . . . . . . . . . . . . . . . 2-11/16 in. (68.26 mm)  
Stroke . . . . . . . . . . . . . . . . . . . . . . . 1-51/64 in. (46.00 mm)  
Displacement . . . . . . . . . . . . . . . . 10.20 cu. in. (167.4 cc)  
ENGINE MODEL  
INTEKE MODEL SERIES 120000  
In the state of California, OHV Model Series 110000 and 120000  
engines are certified by the California Air Resources Board to meet  
emissions standards for 125 hours. Such certification does not grant  
the purchaser, owner or operator of this engine any additional  
warranties with respect to the performance or operational life of this  
engine. This engine is warranted solely according to the product and  
emissions warranties stated elsewhere in this manual.  
Bore . . . . . . . . . . . . . . . . . . . . . . . . . 2-11/16 in. (68.26 mm)  
Stroke . . . . . . . . . . . . . . . . . . . . . . . . 2-3/64 in. (52.00 mm)  
Displacement . . . . . . . . . . . . . . . . . 11.57 cu. in. (189.6 cc)  
Note: For practical operation, the horsepower loading should not  
exceed 85% of rated horsepower. Engine power will decrease  
3-1/2% for each 1,000 feet (300 meters) above sea level and 1%  
for each 10° F (5.6° C) above 77° F (25° C). It will operate satisfac-  
torily at an angle up to 15°.  
6
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275054  
OIL  
SAE Viscosity Grades  
CAUTION:  
This engine is shipped from Briggs & Stratton  
without oil. Check oil level before starting engine. If  
you start the engine without oil, the engine will be  
damaged beyond repair and will not be covered  
under warranty.  
**  
*
-20  
-30  
0
20  
32 40  
0
60  
80  
100  
40  
°F  
°C  
OIL CAPACITY  
Engine holds approximately 5/8 quart (20 ounces; 0.6 liter).  
TYPE OF OIL TO USE  
-20  
-10  
10  
20  
30  
STARTING TEMPERATURE RANGE ANTICIPATED BEFORE NEXT OIL CHANGE  
Use a high quality detergent oil classified “For Service  
SF, SG, SH, SJ” or higher, such as Briggs & Stratton  
30W, Part Number 100005 (20 oz) or 100028 (48 oz).  
Do not use special additives.  
*
CAUTION: Air cooled engines run hotter than  
automotive engines. The use of non-synthetic  
multi-viscosity oils (5W-30, 10W-30, etc.) in  
temperatures above 40° F (4° C) will result in higher  
than normal oil consumption. When using a  
multi-viscosity oil, check oil level more frequently.  
Choose a viscosity according to the table opposite.  
Note: Synthetic oil meeting ILSAC GF-2, API  
certification mark and API service symbol  
(shown at left) with “SJ/CF ENERGY CON-  
SERVING” or higher, is an acceptable oil at all  
temperatures. Use of synthetic oil does not  
alter required oil change intervals.  
** CAUTION: SAE 30 oil, if used below 40° F (4° C), will  
result in hard starting and possible engine bore  
damage due to inadequate lubrication.  
ADDING OIL  
[1] Place engine level and clean around oil fill area.  
CAUTION:  
Do not overfill. Overfilling with oil may cause:  
Oil Fill  
Smoking,  
Hard starting,  
Spark plug fouling, or  
Oil saturation of air filter.  
Check oil level before starting the engine.  
Check level daily, or after every eight (8) hours.  
Keep oil level at FULL.  
[2] Remove dipstick and  
wipe clean with cloth.  
See also Maintenance section for instructions on  
changing oil and scheduled maintenance intervals.  
[3] Replace and tighten dip-  
stick.  
Remove  
and  
check oil level.  
CAUTION:  
[4] Oil level should be at  
FULL line on dipstick.  
If engine is tipped to transport equipment, remove  
grass, drain oil, etc., keep spark plug side of  
engine up. Tipping engine with spark plug down  
[5] If needed, add oil slowly -  
recheck.  
may cause:  
KEEP SPARK PLUG UP  
Do not over fill.  
Smoking,  
[6] Replace and tighten dip-  
stick.  
Hard starting,  
Spark plug fouling,  
Oil saturation of air  
filter.  
7
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FUEL  
Fresh fuel prevents gum from forming in the fuel system or  
on essential carburetor parts. Purchase fuel in quantity  
that can be used within 30 days.  
QUANTUM)  
TYPE OF FUEL TO USE  
Do not use gasoline which contains Methanol.  
Do not mix oil with gasoline.  
Use clean, fresh, regular unleaded gasoline with a  
minimum of 77 octane.  
For engine protection use Briggs & Stratton Gasoline  
Additive available from your Authorized Briggs &  
Stratton Dealer (P/N 5041 or single use pouch).  
INTEKE  
TYPE OF FUEL TO USE  
This engine is certified to operate on gasoline. Exhaust  
Use clean, fresh, regular unleaded gasoline with a  
minimum of 85 octane.  
Emission Control System: EM (Engine Modifications).  
CAUTION: Some fuels, called oxygenated or  
reformulated gasoline, are gasoline blended with  
alcohols or ethers. Excessive amounts of these  
blends can damage the fuel system or cause  
performance problems. If any undesirable operat-  
ing symptoms occur, use gasoline with a lower  
percentage of alcohol or ether.  
WARNING  
Do not use pressurized starting fluids.  
Vapors are flammable.  
ADDING FUEL  
Fuel Fill  
CAUTION: Engine is often shipped with a blue plug in  
the fuel fill, remove and discard. It is not a component of  
the fuel tank.  
WARNING  
Fill fuel tank outdoors or in well-ventilated area,  
away from sparks, open flames, pilot lights, heat,  
and other ignition sources.  
[1] Remove cap. Fill tank to approximately 1-1/2  
inches below top of neck to allow for fuel expan-  
sion. Be careful not to overfill.  
If fuel spills, wait until it evaporates before starting  
engine.  
Briggs & Stratton Smart-fillfuel can fills to the  
correct level and automatically shuts off, reducing  
spills and emissions.  
Turn engine OFF and let engine cool at least 2  
minutes before removing gas cap.  
[2] Replace cap before starting.  
OPERATING TIPS  
Use fresh fuel. Use correct type of oil for expected  
Periodically remove grass buildup under mower  
starting temperature.  
deck.  
After engine has started, let it warm up several  
seconds to several minutes, depending on outside  
temperature.  
Remove external equipment/engine loads before  
starting. (See equipment operating instructions.)  
Start lawn mower on hard surface or over previously  
For maximum performance and life, operate engine  
cut grass.  
with choke (if equipped) in RUN and throttle in FAST.  
8
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STARTING AND STOPPING  
Touch-N-Mow) Starting System: If these  
instructions are not followed, traumatic  
amputation or severe laceration can result.  
WARNING  
ALWAYS disconnect spark plug, de-energize starter, lock and remove safety key BEFORE performing ANY service to the  
engine or mower. (See section To De-Energize Touch-N-Mow) Starter)  
DO NOT attempt any maintenance or repairs to the Touch-N-Mowstarter.  
NEVER assume starter is de-energized, even if key is in LOCK AND REMOVE position and/or removed from engine.  
BEFORE removing grass or other debris from under mower deck; BEFORE changing oil, air filter or spark plug; BEFORE  
removing blade for servicing; BEFORE performing any other service to engine or mower; BEFORE transporting mower –  
ALWAYS DE-ENERGIZE TOUCH-N-MOWSTARTER.  
ALWAYS lock and remove safety key and store in safe place until next use. The safety key is designed and intended to be  
removed from engine when not in use. Removing key will prevent unsupervised or unexpected starting of mower by children  
or unsuspecting adults. The safety key must be in locked position before it can be removed.  
To Start Engine First Time  
OR when the Touch-N-Mow) starter is De-Energized  
(See section To De-Energize Touch-N-Mow) Starter)  
The Touch-N-Mowstarting system is shipped in a de-energized state. To energize this starting system, you must first start  
the engine using the rewind (manual) starter. The Touch-N-Mowstarter will not be energized until a complete startup and  
shutdown procedure have been completed.  
BEFORE STARTING  
Place lawn mower on level surface outdoors.  
Add fuel.  
Add and check oil. Ensure oil level is FULL.  
Push spark plug wire firmly on to spark plug.  
Open fuel shut off valve. (IF EQUIPPED)  
SAFETY KEY  
[1] Install safety key in locked position. Be sure to read  
and retain helpful starting tips enclosed with packag-  
ing of the safety key.  
STARTER TOP VIEW  
RUN  
[2] Turn safety key to RUN position (1/4 turn toward fuel  
cap).  
[3] Press engine primer bulb 3 times.  
LOCKED  
WARNING: A typical equipment control configuration  
is shown. (See equipment manufacturer’s owner/oper-  
ating manual for specific instructions on equipment  
control configuration and operation.)  
[4] Actuate equipment starting controls according to in-  
structions in manufacturer’s owner/operating manual.  
SPARK PLUG  
AND WIRE  
PRIMER BULB  
WARNING: [5] Grasp rope handle. Pull slowly until  
resistance is felt, then pull rapidly  
to start engine and avoid kickback.  
Note: If engine does not start on second pull, press engine  
primer bulb 3 times again and repeat steps 4 and 5.  
TYPICAL EQUIPMENT  
CONTROL HANDLE  
The Touch-N-Mowstarting system is not energized yet.  
To energize the Touch-N-Mowstarting system, see  
section To Stop Engine / Energize Touch-N-Mow)  
System.  
REWIND (MANUAL)  
STARTER ROPE  
TOUCH-N-MOW  
STARTER BUTTON  
9
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STARTING AND STOPPING  
To Stop Engine / Energize Touch-N-Mow) Starting System  
Touch-N-Mowstarting system is functioning properly when  
a mechanical winding/ratcheting sound is heard upon  
releasing equipment control handle. This is the sound of the  
Touch-N-Mowstarting system energizing for the next start.  
Engine must be running to energize Touch-N-MowStarting  
System.  
WARNING: A typical equipment control configuration  
is shown. (See equipment manufacturer’s owner/oper-  
ating manual for specific instructions on equipment  
control configuration and operation.)  
STARTER TOP VIEW  
TYPICAL EQUIPMENT  
CONTROL HANDLE  
[1] Release equipment control handle per equipment  
manufacturer’s instructions.  
[2] ALWAYS lock safety key as shown and remove when  
not in use. Turn safety key to LOCK AND REMOVE  
position (1/4 turn opposite fuel cap) and remove.  
RUN  
LOCKED  
[3] Close fuel shut-off valve (if equipped).  
To Start Cold or Stored Engine  
To Start Warm Engine  
[1] Check oil level (See Oil section).  
[1] A warm engine DOES NOT require priming.  
[2] Press engine primer bulb 3 times.  
[2] Install and turn safety key to RUN position (1/4 turn  
toward fuel cap).  
[3] Install and turn safety key to RUN position (1/4 turn  
toward fuel cap).  
[3] Actuate equipment starting controls according to in-  
structions in manufacturer’s owner/operating manual.  
[4] Actuate equipment starting controls according to in-  
structions in manufacturer’s owner/operating manual.  
Note: If for some reason engine does not start on first attempt using  
Touch-N-Mowstarter, you must use rewind starter to re-start  
engine. Press engine primer bulb 3 times and start according to  
manufacturer’s owner/operating manual.  
Note: If for some reason engine does not start on first attempt using  
Touch-N-Mowstarter, you must use rewind starter to re-start  
engine. Press engine primer bulb 3 times and start according to  
manufacturer’s owner/operating manual.  
TROUBLESHOOTING TIPS  
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To De-energize Touch-N-Mow) Starter  
STARTER TOP VIEW  
RUN  
SAFETY KEY  
Before servicing, storing, or transporting engine, ensure the  
starter is not energized by manually de-energizing it.  
Warning: Keep hands and feet away from rotating  
parts. The engine will turn over when de-energizing.  
LOCKED  
[1] Remove spark plug wire from spark plug.  
[2] Turn safety key to RUN position (1/4 turn toward fuel  
cap).  
[3] Actuate equipment starting controls according to in-  
structions in manufacturer’s owner/operating manual.  
Engine will crank over upon actuating equipment starting  
controls, but will not start if spark plug wire was removed from  
spark plug as described above. Once engine has stopped  
cranking, Touch-N-Mowstarter is de-energized.  
REMOVE SPARK  
PLUG WIRE  
TYPICAL EQUIPMENT  
CONTROL HANDLE  
[4] Turn safety key to LOCK AND REMOVE position (1/4  
turn opposite fuel cap) and remove key. Mower or  
engine may now be safely serviced or stored.  
10  
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MAINTENANCE  
MAINTENANCE  
EMISSION CONTROL  
Regular maintenance will improve the performance and  
extend the life of the engine. See any Authorized Briggs &  
Stratton Dealer for service. Use only genuine Briggs &  
Stratton parts. Other parts may not perform as well,  
may damage the engine, and may result in injury. In  
addition, use of other parts may void your warranty.  
Maintenance, replacement or repair of the emission  
control devices and systems may be performed by any  
nonroad engine repair establishment or individual.  
However, to obtain no charge repairs under the terms and  
provisions of the Briggs & Stratton warranty statement, any  
service or emission control part repair or replacement must  
be performed by a factory authorized dealer.  
Follow the instructions and schedules indicated below.  
WARNING  
ALWAYS disconnect spark plug, de-energize starter, lock  
and remove safety key BEFORE performing ANY  
service to the engine or mower. Traumatic amputation or  
severe laceration can result.  
Task  
Perform task at hourly  
or calendar interval,  
whichever comes first.  
CHANGING OIL  
OIL  
DRAIN  
PLUG  
AIR  
CLEANER  
Check Oil Level  
4
CUTTING  
BLADE  
Change Oil  
4*  
3/8”  
SQUARE  
Change oil filter  
(if equipped)  
RATCHET  
AND  
EXTENSION  
4*  
Service air cleaner filter  
4**  
PIPE  
Service air cleaner car-  
tridge (if equipped with  
pre-cleaner)  
DRAIN  
PLUGS  
4**  
TOP OIL DRAIN  
BOTTOM OIL DRAIN  
Inspect spark arrester  
(if equipped)  
4
Replace spark plug  
4
4
Replace in-line fuel filter  
(if equipped)  
SIDE OIL DRAIN (IF EQUIPPED)  
Clean air cooling  
system  
4**  
WARNING  
[1] Run engine until it runs  
out of fuel. Otherwise,  
fuel can leak out, creating  
a fire/explosion hazard,  
when you tip engine in  
Step 4.  
Check valve clearance  
4
4
Clean combustion  
chamber  
*
Change oil after first 5 to 8 hours of use, then every  
[2] Disconnect spark plug wire and keep it away from  
spark plug. De-energize starter, and lock and  
remove safety key.  
50 hours or every season. Change oil every 25 hours  
when operating the engine under heavy load or in high  
temperatures.  
[3] With engine OFF but still warm remove dipstick.  
** Clean more often under dusty conditions or when  
airborne debris is present. Replace air cleaner parts, if  
very dirty.  
[4] Top oil drain, keep air cleaner above oil outlet.  
Bottom or side oil drain (if equipped), keep engine  
level. Drain oil into appropriate receptacle.  
CAUTION: Used oil is a hazardous waste  
product. Dispose of used oil properly. Do not  
discard with household waste. Check with your  
local authorities, service center, or dealer for safe  
disposal/recycling facilities.  
Note: Top oil drain is recommended method, however  
oil can drain from side (if equipped) or bottom as shown.  
[5] Place engine level. Add about 5/8 quart  
(20 ounces: 0.6 liter) new oil. Fill to FULL line on  
dipstick. Do not overfill. Replace dipstick.  
11  
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MAINTENANCE  
ALWAYS disconnect spark plug, de-energize starter, lock and remove safety key BEFORE  
performing ANY service to the engine or mower. Traumatic amputation or severe laceration  
can result.  
WARNING  
CHANGING OIL FILTER (if equipped)  
[1] After draining engine of used oil, fill with fresh oil.  
[2] Before installing new filter, lightly oil filter gasket  
with fresh, clean oil.  
[3] Screw filter on by hand until gasket contacts oil  
filter adapter.  
[4] Tighten 1/2 to 3/4 turn more.  
[5] Start and run engine at idle to check for leaks.  
[6] Stop engine. Re-check oil level. Add oil if required.  
OIL FILTER  
AIR CLEANER  
All engines have an air cleaner cartridge. The cartridge is  
either flat or oval (see illustrations). In addition, some  
engines have a pre-cleaner.  
CAUTION: Do not use pressurized air or solvents to  
clean cartridge. Pressurized air can damage  
cartridge; solvents will dissolve cartridge.  
CARTRIDGE  
P/N 491588  
OR P/N 5043  
CARTRIDGE  
LIP  
TABS AND SLOTS  
2 SCREWS  
COVER  
PRE-CLEANER  
P/N 493537  
CARTRIDGE  
P/N 497725  
PRE-CLEANER  
ASSEMBLE SO  
CARTRIDGE LIP  
TOUCHES BASE  
IN DIRECTION  
SHOWN  
273185  
ASSEMBLESO THAT  
CARTRIDGE LIP  
SITS INSIDE BASE  
BASE  
BASE  
COVER  
SCREW  
PRE-CLEANER LIP  
Flat Air Cleaner  
Oval Air Cleaner  
REMOVING AND RE-INSTALLING  
OVAL AIR CLEANER  
REMOVING AND RE-INSTALLING  
FLAT AIR CLEANER  
[1] Loosen two screws and lift off cover.  
[1] Loosen screw and tilt cover down.  
[2] Remove air cleaner.  
[2] Remove air cleaner assembly (pre-cleaner, if  
equipped, and cartridge) from base.  
[3] Re-install clean (or new) air cleaner assembly inside  
cover. Lip of pre-cleaner (if equipped) must be at  
bottom of cartridge pleats.  
[3] Re-install clean (or new) air cleaner assembly in base.  
Air cleaner must fit securely in base.  
[4] Place cover over air cleaner and tighten screws.  
[4] Insert cover’s tabs into slots in bottom of base.  
[5] Tilt cover up into place and tighten screw.  
12  
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MAINTENANCE  
ENGINE AND ENGINE PARTS  
We recommend that you see an authorized Briggs & Stratton Service Dealer for all maintenance and service of the engine  
and engine parts. Use only genuine Briggs & Stratton parts.  
ALWAYS disconnect spark plug, de-energize starter, lock and remove safety key BEFORE  
performing ANY service to the engine or mower. Traumatic amputation or severe laceration  
can result.  
WARNING  
Do not strike the flywheel with a hammer or hard object because the flywheel may later  
shatter during operation.  
Do not tamper with governor spring, links or other parts to increase engine speed.  
FUEL SYSTEM  
SPARK PLUG  
Use only Briggs & Stratton Spark Tester (part number  
19368) to check for spark.  
Replacement parts for fuel  
system (cap, hoses, tanks,  
filters, etc.) must be the same  
as original parts, otherwise  
fire can occur.  
WARNING  
Note: In some areas, local  
law requires using resistor  
.020” (0.51 mm)  
WIRE GAGE  
spark plug to suppress igni-  
tion signals. If this engine  
was originally equipped with  
resistor spark plug, use same  
type for replacement.  
RESISTOR P/N 802592  
STANDARD P/N 492167  
REPLACE FUEL FILTER (IF EQUIPPED)  
FUEL FILTER  
PART NO. 298090  
OR 5018  
COMBUSTION DEPOSITS  
FUEL HOSE CLAMPS  
We recommend that after every 100-300 hours you have  
an authorized Briggs & Stratton Service Dealer remove  
combustion deposits from the cylinder, cylinder head, top  
of piston, and around valves.  
WARNING  
[1] Disconnect spark plug  
wire and keep away from  
spark plug. De-energize  
starter. Lock and remove  
safety key.  
AIR COOLING SYSTEM  
We recommend that after every 100 hours you have an  
authorized Briggs & Stratton Service Dealer clean the air  
cooling system.  
[2] Drain fuel tank or close fuel shut-off valve before  
replacing fuel filter. Otherwise, fuel can leak out,  
creating a fire/explosion hazard.  
Over time debris may accumulate in cylinder cooling fins  
and cannot be observed without partial engine disassem-  
bly. For this reason, we recommend that you have an  
authorized Briggs & Stratton Service Dealer clean the air  
cooling system per recommended intervals. Equally impor-  
tant is to keep top of engine free from debris.  
MUFFLER  
Replacement parts for the  
muffler must be the same and  
installed in the same position  
as the original parts, other-  
wise fire can occur.  
WARNING  
VALVE CLEARANCE  
Check valve clearance yearly. (See Tune-up Specifications  
on page 16.)  
If muffler is equipped with  
spark arrester screen, re-  
move screen for inspection. Replace screen if damaged or  
plugged.  
13  
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MAINTENANCE  
CLEANING DEBRIS  
Engine parts should be kept  
WARNING clean to reduce the risk of  
overheating and ignition of accu-  
CAUTION: Do not use water to clean engine parts.  
Water could contaminate fuel system. Use a brush  
or dry cloth.  
mulated debris. This is especial-  
ly important if cutting tall grass.  
Daily or before every use, clean  
grass, chaff or accumulated de-  
bris from engine. Keep debris  
CLEAN  
CLEAN  
guard clean. Keep linkage, spring  
and controls clean. Keep area  
around and behind muffler free of  
CLEAN  
CLEAN  
any combustible debris.  
CLEAN  
CLEAN  
Debris Guard  
Linkage, Springs, Controls  
Muffler, Spark Arrester  
ADJUSTMENTS  
Prevent unintentional starting. Before performing adjustments:  
Remove spark plug wire from spark plug.  
Disconnect battery at negative terminal (only engines with electric start).  
WARNING  
ALWAYS de-energize starter, lock and remove safety key. (See section  
To De-Energize Touch-N-Mow) Starter)  
CARBURETOR ADJUSTMENT  
THROTTLE ADJUSTMENT  
The governor lever on this engine is bent into position and is  
not adjustable. See your authorized Briggs & Stratton  
dealer or follow the instructions below.  
WARNING  
TO ADJUST REMOTE THROTTLE **  
** On some models the governor lever is bent into position  
and is not adjustable.  
The manufacturer of the equipment on which this  
engine is installed specifies top speed at which the  
engine will be operated. DO NOT EXCEED this speed.  
The carburetor on this engine is not adjustable.  
WIRE &  
CASING  
Note: Engines operated at about 3000 to 5000 feet (900 to 1500  
meters) above sea level may require a high altitude carburetor  
main jet. If erratic performance is observed, contact a Briggs &  
Stratton Authorized Service Dealer for cost to install/purchase a  
high altitude carburetor main jet, if available.  
CASING  
CLAMP  
SCREW  
GOVERNOR  
CONTROL  
LEVER  
TO ADJUST STOP SWITCH  
Governor control lever  
should make good con-  
tact with stop switch.  
Check operation of  
throttle.  
[1] Loosen casing clamp screw.  
[2] Move governor control lever, wire, and casing as  
far as possible in direction shown.  
[3] Move remote throttle control to FAST and tighten  
casing clamp screw.  
Readjust if necessary.  
GOVERNOR  
STOP  
CONTROL  
SWITCH  
[4] Move throttle to STOP (if equipped).  
LEVER  
14  
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SERVICE  
PARTIAL LIST OF GENUINE BRIGGS & STRATTON PARTS  
INTEKE  
PART  
QUANTUM)  
BRIGGS & STRATTON  
PART NO.  
BRIGGS & STRATTON  
PART NO.  
PART  
Safety key  
695951  
491588 -or- 5043  
493537  
Safety key  
695951  
491588 -or- 5043  
493537  
Flat air cleaner cartridge  
Flat air cleaner pre-cleaner  
Oval air cleaner cartridge  
Oval air pre-cleaner  
Oil  
Flat air cleaner cartridge  
Flat air cleaner pre-cleaner  
Oval air cleaner cartridge  
Oval air pre-cleaner  
Oil  
Synthetic Oil  
Fuel filter  
497725  
273185  
100005 -or- 100028  
100074  
690610  
273356  
100005 -or- 100028  
100074  
Synthetic Oil  
Fuel Filter  
298090 -or- 5018  
5041  
298090 -or- 5018  
Gas additive  
Gas additive  
5041  
499608  
89838  
19368  
Resistor spark plug  
Standard spark plug  
Long life platinum spark plug  
(used on most L-head engines)  
Spark plug wrench  
Spark tester  
802592  
Resistor spark plug  
Spark plug wrench  
Spark tester  
492167  
5062  
89838  
19368  
5056  
Oil pump kit  
5056  
(uses standard electric drill to remove oil from engine quickly)  
Oil pump kit  
(uses standard electric drill to remove oil from engine quickly)  
An illustrated shop manual includes  
common specifications and detailed in-  
formation covering adjustment, tune-up  
and repair of Briggs & Stratton single  
cylinder, L-head, 4 cycle engines. It is  
available for purchase from an Autho-  
rized Briggs & Stratton Service Dealer or  
you can order it from the factory. Write:  
Briggs & Stratton Corporation  
Attn: Service Division  
P. O. Box 1144  
Milwaukee, WI 53201  
Part No. 270962  
INTEKE  
An illustrated shop manual includes com-  
mon specifications and detailed informa-  
tion covering adjustment, tune-up and  
repair of Briggs & Stratton single cylinder,  
OHV, 4 cycle engines. It is available for  
purchase from an Authorized Briggs &  
Stratton Service Dealer or you can order it  
from the factory. Write:  
Briggs & Stratton Corporation  
Part No. 272147  
Attn: Service Division  
P. O. Box 1144  
Milwaukee, WI 53201  
15  
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SERVICE & STORAGE  
SERVICE  
You may locate your nearest Authorized Briggs & Stratton  
Service Dealer in our dealer locator map on our web site  
See an Authorized Briggs & Stratton Service Dealer. Each  
one carries a stock of Genuine Briggs & Stratton Parts and  
is equipped with special service tools. Trained mechanics  
assure expert repair service on all Briggs & Stratton  
engines. Only dealers advertising as “Authorized Briggs &  
Stratton” are required to meet Briggs & Stratton standards.  
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Engines,” or “Lawn Mowers” or similar category.  
Note: Walking fingers logo and “Yellow Pages” are regis-  
tered trademarks in various jurisdictions.  
TUNE-UP SPECIFICATIONS  
When you purchase equipment powered by a  
Briggs & Stratton engine, you are assured of  
highly skilled, reliable service at more than  
Armature air gap . . . 0.006 – 0.010 in. (0.15 – 0.25 mm)  
Spark plug gap . . . . . . . . . . . . . . . . . . 0.020 in. (0.51 mm)  
30,000  
Authorized  
Service  
Dealers  
Valve clearance with valve springs installed and piston 1/4 in.  
(6 mm) past top dead center (check when engine is cold).  
See appropriate repair manual for your engine.  
Intake . . . . . . . . . . . . . 0.005 – 0.007 in. (0.13 – 0.18 mm)  
Exhaust . . . . . . . . . . . 0.005 – 0.007 in. (0.13 – 0.18 mm)  
STORAGE  
worldwide, including more than 5,000 Master  
Service Technicians. Look for these signs  
wherever Briggs & Stratton service is offered.  
Engines stored over 30 days need special attention.  
[1] To prevent gum from forming in fuel system or on  
essential carburetor parts:  
a) if fuel tank contains oxygenated or reformulated  
gasoline (gasoline blended with an alcohol or an  
ether), run engine until it stops from lack of fuel, or b) if  
fuel tank contains gasoline, either run engine until it  
stops from lack of fuel, or add a gasoline additive to the  
gas in the tank. (See parts list. Single – use pouches of  
gas additive are available from your service dealer.) If  
you use a gas additive, run the engine for several  
minutes to circulate the additive through the carburetor.  
Then, engine and fuel can be stored up to 24 months.  
[2] While engine is still warm, change oil.  
[3] Remove spark plug and pour about 1/2 oz. (15 ml) of  
engine oil into cylinder. Replace spark plug and crank  
slowly to distribute oil.  
[4] Clean engine of surface debris, chaff or grass.  
[5]  
Store in a clean, dry area  
WARNING with the Touch-N-Mow  
starter de-energized and  
the safety key removed.  
Do not store in same area  
as a stove, furnace, water  
heater, or other appliance  
that uses a pilot light or  
has a device that can  
create a spark.  
16  
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LIMITED WARRANTY  
Briggs & Stratton Corporation will repair or replace, free of charge, any part(s) of the engine that is defective in material or workmanship or both.  
Transportation charges on parts submitted for repair or replacement under this warranty must be borne by purchaser. This warranty is effective for the  
time periods and subject to the conditions stated below. For warranty service, find the nearest Authorized Service Dealer in our dealer locator map  
THERE IS NO OTHER EXPRESS WARRANTY. IMPLIED WARRANTIES, INCLUDING THOSE OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, ARE LIMITED TO ONE YEAR FROM PURCHASE, OR TO THE EXTENT PERMITTED BY LAW ANY AND ALL IMPLIED  
WARRANTIES ARE EXCLUDED. LIABILITY FOR INCIDENTAL OR CONSEQUENTIAL DAMAGES ARE EXCLUDED TO THE EXTENT  
EXCLUSION IS PERMITTED BY LAW. Some states or countries do not allow limitations on how long an implied warranty lasts, and some states or  
countries do not allow the exclusion or limitation of incidental or consequential damages, so the above limitation and exclusion may not apply to you.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state and country to country.  
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Consumer Use  
2 years  
1 year  
2 years  
90 days  
1 year  
90 days  
2 years  
1 year  
Commercial Use  
*
Note the following special warranty periods: 2 years for Classicengines in the European Union and Eastern European countries, for all consumer products in  
the European Union, and for emission control systems on engines certified by EPA and CARB. 5 years for consumer use, 90 days for commercial use of Touch-N-  
Mowstarter on Quantumand Intekengines. Engines used in competitive racing or on commercial or rental tracks are not warrantied.  
The warranty period begins on the date of purchase by the first retail consumer or commercial end user, and continues for the period of time stated in the table  
above. “Consumer use” means personal residential household use by a retail consumer. “Commercial use” means all other uses, including use for commercial,  
income producing or rental purposes. Once an engine has experienced commercial use, it shall thereafter be considered as a commercial use engine for pur-  
poses of this warranty.  
NO WARRANTY REGISTRATION IS NECESSARY TO OBTAIN WARRANTY ON BRIGGS & STRATTON PRODUCTS. SAVE YOUR PROOF OF PURCHASE  
RECEIPT. IF YOU DO NOT PROVIDE PROOF OF THE INITIAL PURCHASE DATE AT THE TIME WARRANTY SERVICE IS REQUESTED, THE  
MANUFACTURING DATE OF THE PRODUCT WILL BE USED TO DETERMINE THE WARRANTY PERIOD.  
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EMISSION CONTROL WARRANTY COVERAGE IS APPLICABLE TO CERTIFIED ENGINES PURCHASED IN CALIFORNIA IN 1995 AND THERE-  
AFTER, WHICH ARE USED IN CALIFORNIA, AND TO CERTIFIED MODEL YEAR 1997 AND LATER ENGINES WHICH ARE PURCHASED AND  
USED ELSEWHERE IN THE UNITED STATES (AND AFTER JANUARY 1, 2001 IN CANADA).  
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The California Air Resources Board (CARB), U.S. Elsewhere in the United States, new non-road, Your emission control system includes parts  
EPA and B&S are pleased to explain the Emission spark-ignition engines certified for model year such as the carburetor, air cleaner, ignition sys-  
Control System Warranty on your model year 1997 and later must meet similar standards set tem, muffler and catalytic converter. Also in-  
2002 and later small off-road engine (SORE). In forth by the U.S. EPA. B&S must warrant the emis- cluded may be connectors and other emission  
California, new small off-road engines must be de- sion control system on your engine for the periods related assemblies.  
signed, built and equipped to meet the State’s of time listed below, provided there has been no  
Where a warrantable condition exists, B&S will  
repair your small off-road engine at no cost to  
you including diagnosis, parts and labor.  
stringent anti-smog standards.  
abuse, neglect or improper maintenance of your  
small off-road engine.  
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Small off-road engines are warranted relative to emission control parts defects for a period of two years, subject to provisions set forth below. If any  
covered part on your engine is defective, the part will be repaired or replaced by B&S.  
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As the small off-road engine owner, you are re- As the small off-road engine owner, you should The undisputed warranty repairs should be  
sponsible for the performance of the required however be aware that B&S may deny you war- completed in a reasonable amount of time, not  
maintenance listed in your Operating and Main- ranty coverage if your small off-road engine or a to exceed 30 days.  
tenance Instructions. B&S recommends that part has failed due to abuse, neglect, improper  
you retain all your receipts covering mainte- maintenance or unapproved modifications.  
If you have any questions regarding your war-  
ranty rights and responsibilities, you should con-  
nance on your small off-road engine, but B&S  
You are responsible for presenting your small  
tact  
a
B&S Service Representative at  
cannot deny warranty solely for the lack of re-  
off-road engine to an Authorized B&S Service  
1-414-259-5262.  
ceipts or for your failure to ensure the perfor-  
mance of all scheduled maintenance.  
Dealer as soon as a problem exists.  
The emission warranty is a defects warranty.  
Defects are judged on normal engine perfor-  
mance. The warranty is not related to an in-use  
emission test.  
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The following are specific provisions relative to your Emission Control Defects Warranty Coverage. It is in addition to the B&S engine warranty for non-  
regulated engines found in the Operating and Maintenance Instructions.  
1. Warranted Parts  
2. Length of Coverage  
set forth in the B&S Engine Warranty Policy.  
B&S is not liable to cover failures of War-  
ranted Parts caused by the use of add-on,  
non-original, or modified parts.  
B&S warrants to the initial owner and each  
subsequent purchaser that the Warranted  
Parts shall be free from defects in materials  
and workmanship which caused the failure  
of the Warranted Parts for a period of two  
years from the date the engine is delivered to  
a retail purchaser.  
Coverage under this warranty extends only  
to the parts listed below (the emission con-  
trol systems parts) to the extent these parts  
were present on the engine purchased.  
5. Maintenance  
a. Fuel Metering System  
Any Warranted Part which is not scheduled  
for replacement as required maintenance or  
which is scheduled only for regular inspec-  
tion to the effect of “repair or replace as nec-  
essary” shall be warranted as to defects for  
the warranty period. Any Warranted Part  
which is scheduled for replacement as re-  
quired maintenance shall be warranted as to  
defects only for the period of time up to the  
first scheduled replacement for that part. Any  
replacement part that is equivalent in perfor-  
mance and durability may be used in the per-  
formance of any maintenance or repairs.  
The owner is responsible for the perfor-  
mance of all required maintenance, as de-  
fined in the B&S Operating and Maintenance  
Instructions.  
Cold start enrichment system  
Carburetor and internal parts  
Fuel Pump  
3. No Charge  
Repair or replacement of any Warranted  
Part will be performed at no charge to the  
owner, including diagnostic labor which  
leads to the determination that a Warranted  
Part is defective, if the diagnostic work is  
performed at an Authorized B&S Service  
Dealer. For emissions warranty service  
contact your nearest Authorized B&S Ser-  
vice Dealer as listed in the “Yellow Pages”  
under “Engines, Gasoline,” “Gasoline En-  
gines,” “Lawn Mowers,” or similar category.  
b. Air Induction System  
Air cleaner  
Intake manifold  
c. Ignition System  
Spark plug(s)  
Magneto ignition system  
d. Catalyst System  
Catalytic converter  
Exhaust manifold  
Air injection system, Pulse valve  
4. Claims and Coverage Exclusions  
Warranty claims shall be filed in accordance  
with the provisions of the B&S Engine War-  
ranty Policy. Warranty coverage shall be ex-  
cluded for failures of Warranted Parts which  
are not original B&S parts or because of  
abuse, neglect or improper maintenance as  
e. Miscellaneous Items  
6. Consequential Coverage  
Vacuum, temperature, position,  
time sensitive valves  
and switches  
Coverage hereunder shall extend to the fail-  
ure of any engine components caused by  
the failure of any Warranted Part still under  
warranty.  
Connectors and assemblies  
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5,813,384  
5,765,713  
5,645,025  
5,642,701  
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5,606,948  
5,606,851  
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4,512,499  
4,453,507  
4,430,984  
DES. 308,871  
DES. 308,872  
DES. 309,457  
DES. 356,951  
DES. 361,771  
DES. 375,963  
6,325,036  
6,284,123  
6,260,529  
6,230,678  
6,202,616  
6,116,212  
6,077,063  
6,064,027  
6,014,808  
5,894,715  
5,852,951  
5,823,153  
18  
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INFORMATIONS IMPORTANTES  
CORPORATION BRIGGS & STRATTON  
FAMILLE YBSXS.3192VA 274812  
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CE MOTEUR EST CONFORME AUX NORMES  
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ANTIPOLLUTION 2000 – 2001 DE CALIFORNIE  
POUR LES PETITS MOTEURS HORS ROUTE ET  
AUX NORMES ENVIRONNEMENTALES  
AMÉRICAINES (EPA PHASE 2) POUR LES  
PETITS MOTEURS HORS ROUTE. CONSULTEZ  
LE MANUEL DU PROPRIÉTAIRE POUR LES  
SPÉCIFICATIONS, LENTRETIEN ET LES  
AJUSTEMENTS. CONFORME À LA PÉRIODE  
D’ÉMISSION EPA : CATÉGORIE : C  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Download from Www.Somanuals.com. All Manuals Search And Download.  

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