Baxi Potterton COMBI 105 HE User Manual

User’s Operating Instructions &  
Important Warranty Information  
Baxi Combi 105 HE  
Gas Fired Wall Mounted  
Condensing Combination Boiler  
Please keep these instructions in a safe place.  
If you move house, please hand them over to the next occupier.  
© Baxi Heating UK Ltd 2007  
Legislation  
IMPORTANT - Installation, Commissioning, Service & Repair  
This company declare that no substances harmful to health  
are contained in the appliance or used during appliance  
manufacture.  
This appliance must be installed in accordance with the manufacturer’s instructions and  
the regulations in force. Read the instructions fully before installing or using the  
appliance.  
The appliance is suitable only for installation in GB and IE and  
should be installed in accordance with the rules in force, and  
only used in a suitably ventilated location.  
In GB, this must be carried out by a competent person as stated in the Gas Safety  
(Installation & Use) Regulations.  
In GB, the installation must be carried out by a CORGI  
Registered Installer. It must be carried out in accordance with  
the relevant requirements of the:  
Definition of competence: A person who works for a CORGI registered company and  
holding current certificates in the relevant ACS modules, is deemed competent.  
• Gas Safety (Installation & Use) Regulations.  
• The appropriate Building Regulations either The  
Building Regulations, The Building Regulations  
(Scotland), Building Regulations (Northern Ireland).  
• The Water Fittings Regulations or Water Byelaws in  
Scotland.  
In IE, this must be carried out by a competent person as stated in I.S. 813 “Domestic  
Gas Installations”.  
Lifting - This product should be lifted and handled by two people. Stooping should be  
avoided and protective equipment worn where necessary. Carrying & lifting equipment  
should be used as required, e.g. when installing in a loft space.  
• The Current I.E.E. Wiring Regulations.  
Where no specific instructions are given, reference should be  
made to the relevant British Standard Code of Practice.  
The addition of anything that may interfere with the normal operation of the appliance  
without express written permission from the manufacturer or his agent could invalidate  
the appliance warranty. In GB this could also infringe the Gas Safety (Installation and  
Use) Regulations.  
In IE, the installation must be carried out by a competent  
Person and installed in accordance with the current edition of  
I.S. 813 ‘Domestic Gas Installations’, the current Building  
Regulations and reference should be made to the current ETCI  
rules for electrical installation.  
Warning - Check the information on the data plate is compatible with local supply  
All systems must be thoroughly flushed and treated with  
inhibitor.  
conditions.  
Codes of Practice, most recent version should be used  
Benchmark Commissioning Checklist  
In GB the following Codes of Practice apply:  
Please ensure that your installer hands you the boiler Installation & Servicing  
Instructions with the Benchmark Commissioning Checklist sections completed. The  
details in the Checklist will be required in the event of any warranty work. Keep the  
instructions in a safe place and ensure that the Service Interval Record at the back is  
completed at each service visit.  
Standard  
BS 6891  
BS 5546  
Scope  
Gas Installation.  
Installation of hot water supplies for  
domestic purposes.  
BS 5449  
BS 6798  
BS 5440 Part 1  
BS 5440 Part 2  
BS 7074  
Forced circulation hot water systems.  
Installation of gas fired hot water boilers.  
Flues.  
Ventilation.  
Expansion vessels and ancillary equipment  
for sealed water systems.  
Treatment of water in domestic hot water  
central heating systems.  
BS 7593  
All CORGI registered installers carry a CORGI identification card and have a  
registration number. You can check your installer is registered by telephoning  
In IE the following Codes of Practice apply:  
Standard  
I.S. 813  
Scope  
0870 4012300 or writing to:-  
1 Elmwood,  
Domestic Gas Installations.  
The following BS standards give valuable additional information;  
BS 5546  
Installation of hot water supplies for  
domestic purposes.  
Chineham Business Park,  
Crockford Lane,  
BS 5449  
BS 7074  
Forced circulation hot water systems.  
Expansion vessels and ancillary equipment  
for sealed water systems.  
Basingstoke. RG24 8WG  
BS 7593  
Treatment of water in domestic hot water  
central heating systems.  
3
© Baxi Heating UK Ltd 2007  
1.0 Warnings  
1.1  
In an Emergency  
If a water or gas leak occurs or is suspected, the boiler  
can be isolated at the inlet valves as follows;  
1. Using a suitable open ended spanner, turn the square  
1
nut on the gas tap through 90° ( /4 turn) in a clockwise  
direction to isolate the gas supply at the boiler (Fig. 1).  
Gas Tap  
2. The isolating valves are positioned under the boiler  
and can be closed by turning their taps to the right  
towards the wall (Fig. 2).  
Fig. 1  
3. Call your Installer or Service Engineer as soon as  
possible.  
1.2  
In case of gas leaks  
Fig. 2  
Heating Flow, Heating  
Return and Mains Water  
Inlet  
1. If a gas leak is found or suspected, turn off the gas  
supply at the meter immediately and at the isolating  
valve on the boiler if possible. Contact your Gas  
Supplier immediately.  
Isolating Valves  
1.3  
Servicing your Appliance  
1. For reasons of safety and economy your appliance  
should be serviced annually. Servicing must be  
performed by a competent person. Your Installer or  
Service Engineer will be able to advise you.  
2. Any purpose provided ventilation should be checked  
periodically to ensure that it is free from obstruction.  
1.4  
Electricity Supply  
1. THIS APPLIANCE MUST BE EARTHED.  
2. A standard 230V ~ 50Hz supply is required. The  
appliance must be protected by a 3 amp fuse.  
Never Hang Flammable Items Over The Appliance  
4
© Baxi Heating UK Ltd 2007  
2.0 Introduction  
2.1  
Introduction  
1. Your Baxi Combi 105 HE is a gas fired, room sealed,  
powered flue condensing combination boiler,  
providing central heating for your home and mains fed  
domestic hot water to taps and shower. It is fully  
automatic and does not have a pilot light. Boiler frost  
protection and pump protection are integral features  
of the appliance.  
2. Priority is given to the hot water mode - when a  
hot water tap is turned on the supply of heat to the  
central heating circuit is interrupted.  
Hinged Lower  
Door Panel  
3. Due to the high efficiency and resultant low flue gas  
temperature when in condensing mode a white plume  
of condensate will be emitted from the terminal. This  
will be particularly evident during periods of low  
outside temperature.  
Facia Panel  
2.2  
Facia Panel  
1. The facia panel is behind the hinged lower door  
panel. As well as the on/off/reset selector switch,  
temperature control knobs and pressure gauge, the  
facia incorporates ten neon indicator lights.  
30o 40o 50o 60o 70o 80o  
Reset  
2. Neons 12 to 15 indicate the operational status of  
the boiler. Neons 6 to 11 have a dual function,  
indicating the temperature of the central heating water  
when constantly illuminated. If a fault develops the  
appropriate neon will begin to flash. Refer to Sections  
3.3 to 3.7.  
1
2
3
4
5
Fig. 3  
KEY TO FACIA PANEL (Fig. 3)  
6
7
8
9
10  
11  
1. On/Off/Reset Selector Switch  
30o 40o 50o 60o 70o 80o  
2. Central Heating Temperature Control  
3. Hot Water Temperature Control  
4. Central Heating System Pressure Gauge  
5. Optional Integral Timer Position  
Neon Indicators  
6. Flame Failure or Blocked Condensate Drain  
7. Safety Thermostat Activated (Boiler or Flue)  
8. Fault on Fan or Flue  
9. Fault on Pump or Low System Pressure  
10. Fault on Hot Water Sensor  
11. Fault on Central Heating Sensor  
12. Power On  
12  
13  
14  
15  
13. Domestic Hot Water Mode  
14. Central Heating Mode  
15. Burner On  
When neons 6 to 11 are constantly illuminated, they  
indicate the temperature of the central heating water  
5
© Baxi Heating UK Ltd 2007  
3.0 Operating the Boiler  
3.1  
Operating the Boiler  
1. Ensure that the electricity and gas supplies are turned  
on. Check that the central heating pressure is between 0.5  
and 1.0 bar (Fig. 4).  
2. Turn the On/Off/Reset selector switch either anti-  
clockwise from the off position (Fig. 6) to both central  
heating and domestic hot water or clockwise to domestic  
hot water only.  
6
7
8
9
10 11  
30o 40o 50o 60o 70o 80o  
3. In either position the green power on indicator  
(
) will illuminate (Fig. 5).  
4. Position (i) In this position the central heating will  
operate according to demand or provide domestic hot  
water when a tap or shower is turned on (Fig. 7). Priority  
is given to domestic hot water. The central heating/hot  
2
water neon (  
) will illuminate (Fig. 5). Neons 6 to 11  
will illuminate as the temperature rises.  
Power On  
Neon  
Burner On  
Neon  
bar  
5. Position (ii) In this position hot water will be provided  
Fig. 5  
Domestic  
Hot Water  
Neon  
when a tap or shower is turned on (Fig. 8). The hot water  
Central  
Heating Neon  
neon (  
) will illuminate (Fig. 5).  
Central Heating System  
Pressure Gauge  
Fig. 4  
6. The boiler will light automatically on demand.  
7. The orange burner on neon (  
) will illuminate when  
30o 40o 50o 60o 70o 80o  
the boiler is operating and the main burner is on (Fig. 5).  
Reset  
IMPORTANT: When the selector switch is in the ‘0’  
(Off) position the electrical supply to the boiler is  
isolated. The boiler will not operate and the integral  
timer (if fitted) will require resetting once the  
selector switch is set to either Position (i) or  
Position (ii).  
On/Off/Reset  
Selector Switch  
Reset  
Reset  
OFF Position  
Position (i)  
(Central Heating or Hot Water)  
Fig. 6  
Fig. 7  
Reset  
Position (ii)  
(Hot Water)  
Fig. 8  
6
© Baxi Heating UK Ltd 2007  
3.0 Operating the Boiler  
3.2  
Temperature Control  
1. Central Heating: The central heating hot water flow  
temperature can be adjusted between 30° C ( 5° C)  
minimum and 85° C ( 5° C) maximum.  
2. Turn the control knob clockwise to increase the  
temperature (Fig. 9).  
3. In normal winter usage we recommend that the  
central heating temperature be set at maximum.  
4. Domestic Hot Water: The temperature of the  
domestic hot water can be adjusted by turning the  
control knob clockwise to increase up to a maximum of  
65° C (Fig. 10).  
Fig. 9  
Central Heating  
Temperature Control  
5. The temperature of the water is also dependent on  
the water flow rate and the temperature of the mains  
coming into the house.  
6. By slightly reducing the flow from the tap the  
temperature will increase up to the maximum if  
required.  
7. The flow rate can be reduced down to as low as 2.5  
litre/min. The boiler will still recognise the need to heat  
the water.  
Fig. 10  
3.3  
Flame Failure Reset  
Domestic Hot Water  
Temperature Control  
1. The red flame failure neon (  
) will illuminate in  
the event of the burner failing to light, when incomplete  
lighting of the burner occurs or blockage of the  
condensate drain (Fig. 11).  
Flame Failure  
Neon  
Safety Thermostat  
Neon  
2. Turn the selector switch fully anti-clockwise against  
the spring pressure to the ‘Reset’ position for at least  
two seconds and release (Fig. 12). Set the selector to  
the required position to light the boiler.  
30o 40o 50o 60o 70o 80o  
3. If the flame failure light illuminates repeatedly a fault is  
indicated with either the boiler, the gas supply or the  
condensate drain. Your installer or Service Engineer  
should be contacted as soon as possible.  
Fig. 11  
3.4  
Safety Thermostats  
1. Your Baxi Combi 105 HE is fitted with additional  
safety devices, which shut down the boiler in the event  
of the system, the boiler or the flue overheating. The  
safety thermostat neon ( ) will light in this instance  
(Fig. 11).  
Reset  
2. To reset: Turn the selector fully anti-clockwise against  
the spring pressure to the ‘Reset’ position for at least  
two seconds and release (Fig. 12). Set the selector to  
the required position to light the boiler.  
Reset Position  
3. If after turning the selector to the ‘Reset’ position the  
boiler does not relight or the safety thermostat operates  
repeatedly, causing boiler shutdown, a fault is indicated.  
Your Installer or Service Engineer should be contacted  
as soon as possible.  
Fig. 12  
7
© Baxi Heating UK Ltd 2007  
3.0 Operating the Boiler  
3.5  
Air Flow Monitor  
Pump/Low  
Pressure Neon  
Sensor Fault  
Neons  
1. The boiler is fitted with an air pressure sensing device.  
This monitors the flue system.  
Air Flow  
Monitor Neon  
2. If the neon illuminates (  
) it indicates that the flue  
30o 40o 50o 60o 70o 80o  
or flue terminal is blocked or obstructed in some way,  
or that there is an internal fault. If there is no external  
blockage of the flue terminal that can be easily removed  
contact your Installer or Service Engineer (Fig. 12).  
3.6  
Pump Fault or Low Pressure  
) will illuminate if the circulating pump  
Fig. 12  
1. The neon (  
is faulty or the system pressure drops below the  
minimum requirement (Fig. 12).  
2. Check the pressure gauge as described in Section 3.9.  
If the pressure is in the normal range, a pump fault is  
indicated. Contact your Installer or Service Engineer to  
determine the nature of the fault.  
3.7  
Sensor Fault  
) or (  
1. When the (  
) neon is illuminated a fault  
on the hot water or central heating temperature sensor  
is indicated (Fig. 12). Contact your Installer or Service  
Engineer.  
Reset  
3.8  
Pump Protection  
1. With the selector switch in either Position (i) or  
Position (ii) (Figs. 13 & 14) the pump will automatically  
operate for 1 minute in every 24 hours to prevent  
sticking.  
Fig. 13  
Reset  
Fig. 14  
8
© Baxi Heating UK Ltd 2007  
3.0 Operating the Boiler  
Pressure Gauge  
3.9  
Central Heating System Pressure  
2
1. The water pressure in the central heating system is  
indicated by the pressure gauge.  
bar  
2. With the system cold and the boiler not operating the  
pressure should be between 0.5 and 1.0 bar. During  
operation the pressure should not exceed 2.5 bar, and  
will normally be between 1.0 and 2.0 (Figs. 15 & 16).  
Fig. 15  
Normal Pressure (when cold)  
3. A pressure of 3 or greater indicates a fault. The safety  
pressure relief valve will operate, at a pressure of 3 (Fig.  
17). It is important that your Installer or Service  
Engineer is contacted as soon as possible.  
2
bar  
4. The MINIMUM pressure for correct operation is 0.5. If  
the pressure falls below 0.5, this may indicate a leak on  
the central heating system (Fig. 18).  
Fig. 16  
Normal Pressure (operating)  
2
3.10  
To Shut Off the Boiler  
1. For short periods: Turn the selector switch to the OFF  
position (Fig. 19).  
bar  
2. For long periods: Turn off the selector switch (Fig.19),  
Fig. 17  
electricity and gas supplies.  
Fault  
If your home is to be left unoccupied for long  
periods during cold weather the boiler and whole  
system should be drained unless there is additional  
frost protection.  
2
bar  
3. Your installer will advise you about frost protection and  
draining the system.  
Fig. 18  
IMPORTANT: When the selector switch is in the ‘0’  
(Off) position the electrical supply to the boiler is  
isolated. The boiler will not operate and the integral  
timer (if fitted) will require resetting once the  
selector switch is set to either Position (i) or  
Position (ii).  
Below Minimum  
ON/OFF  
Selector Switch  
3.11  
Frost Protection Mode  
1. The frost protection feature will operate when the  
selector switch is in the central heating and domestic hot  
water mode.  
Reset  
The gas and electrical supplies to the boiler must be on  
and the system pressure must be within the range  
described in Section 3.9.  
Fig. 19  
2. If the system temperature falls below 5°C, then the  
boiler will fire until the water temperature has been  
raised.  
OFF Position  
3. Further frost protection can be incorporated by using a  
frost thermostat to protect the whole system.  
9
© Baxi Heating UK Ltd 2007  
4.0 Clearances and Check List  
20mm/5mm Min  
See * NOTE:  
450mm  
5mm Min  
4.1  
Clearances around the Boiler  
(Figs. 20 & 21)  
1. The minimum clear spaces needed around the boiler  
measured from the casing are as follows:  
200mm Min  
Top  
-
-
-
-
-
-
200mm  
200mm  
5mm  
20mm/5mm  
5mm  
Bottom  
Left Side  
Right Side  
Front  
(In Operation)  
(For Servicing)  
450mm  
* NOTE: The boiler can be operated with a clearance  
of 5mm at the right. This is also sufficient for routine  
maintenance. However a clearance of 20mm is  
required if it is necessary to remove the secondary  
heat exchanger. This should be considered when  
siting the appliance and in the event of any subsequent  
alteration in the area of installation.  
780mm  
2. These areas must not be obstructed in any way, and  
must be maintained during the regular operation of the  
boiler and for routine maintenance. Blocking the  
clearance spaces may result in the boiler overheating  
and damage may occur.  
3. The gas burning compartment of your boiler is  
completely sealed from the room in which it is fitted.  
Products from the combustion of gas are vented to the  
outside through the flue terminal which must be kept  
free from obstruction as this would interfere with the  
correct operation of the boiler.  
200mm Min  
Fig. 20  
4. The boiler may be installed in a cupboard if these  
minimum clearances are kept. The compartment should  
be large enough to house the boiler and ancillary  
equipment only.  
5. IT SHOULD NOT BE USED AS A STORAGE  
CUPBOARD.  
4.2  
Check List  
1. If a fault develops, or is suspected, call your installer or  
Service Engineer as soon as possible.  
2. Go through the following check list before you make  
contact.  
450mm Min  
For Servicing  
Purposes  
a) Is the electricity supply on ?  
b) Is the selector switch on (giving a green “Power ON”  
neon) and set for both Central Heating and Domestic  
Hot Water ?  
c) Is the red “Flame Failure” neon lit ? Turn the  
On/Off/Reset selector fully anti-clockwise.  
d) Is the gas supply on ?  
e) Is the mains water supply turned on ?  
f) Is the system pressure correct ?  
g) Are the boiler temperature controls set high enough ?  
h) Is the time clock (if fitted) calling for central heating ?  
i) Is the room thermostat (if fitted) set high enough ?  
j) Are the radiator valves open ?  
5mm Min  
In Operation  
Fig. 21  
10  
© Baxi Heating UK Ltd 2007  
5.0 Care of the Boiler  
5.1  
Cleaning the Outercase  
The painted panels should be wiped with a damp cloth  
and then dried completely. DO NOT USE ABRASIVE  
CLEANING AGENTS.  
5.2  
Spare Parts  
1. Once outside the guarantee period any spare parts  
may be obtained through approved Baxi Heating UK Ltd  
stockists if required.  
2. Quote the boiler name, model number (found on the  
reverse of the facia cover) and where possible the part  
number when ordering spares. A short parts list is  
included in the Installation and Servicing Instructions.  
11  
© Baxi Heating UK Ltd 2007  
Please complete the boxes below  
9.0 Warranty & Service  
Serial Number  
Standard Warranty Term & Conditions  
12 Months Free Warranty - register today  
To receive your 12 months free warranty please complete the form supplied  
with the boiler or simply call heateam, the service of Baxi Heating UK Ltd on  
08706 000 653.  
Our promise to you  
If you experience a fault with your new boiler, we aim to provide a safe and  
high quality repair service supported by our dedicated national network of  
highly skilled engineers. If your installer can’t resolve the problem for you, we  
will do everything we can to get an engineer out to you as quickly as possible.  
Nothing in this warranty will affect your statutory consumer rights.  
Date of Installation  
D
D
M M  
Y
Y
What you need to do if you experience a problem with your heating system  
or the operation of the boiler  
Installer Details (name, address and contact number(s))  
You should always contact your installer first, because the fault may not be  
related to the boiler. If your installer confirms that the fault is within the boiler  
it self and he/she can’t repair it, our friendly customer service team is on hand  
to help. Simply call our service division heateam on 08700 60 30 60 to book  
an engineer visit or for any general advice that you may need. Our contact  
centre is open Monday to Friday 8am - 6pm, weekends and Bank Holidays  
8.30am - 2pm, excluding Christmas Day and New Years Day.  
When calling heateam it would be helpful if you could have the following  
information to hand:-  
1
2
3
4
boiler serial number (see opposite).  
boiler make and model number.  
Your installer name and address details.  
Proof of purchase (if you do not have the boiler serial number).  
What this warranty covers  
Free of charge repair or replacement of components found to be faulty from  
manufacture.  
Free of charge replacement of the complete unit provided always that the  
failure is related to a manufacturing fault that cannot be repaired or is  
uneconomic to repair.  
The warranty runs for 12 months from the date your product is installed.  
What this warranty does not cover  
Repairs to boilers which haven’t been installed and commissioned properly,  
and as set out in the installation instructions (this includes the need to flush the  
system effectively and add a suitable corrosion inhibitor).  
Users Operating  
Instruction Label  
Any damage caused by hard water scale deposits and/or aggressive water  
resulting from corrosion.  
Any other defects or failures, either in the connected heating system or  
outside of the boiler itself.  
Hinged Lower  
Door Panel  
Faults caused by inadequate supply of electricity, gas or water to the property.  
Installations within commercial settings for which this boiler was not designed.  
Label  
Reimbursement of any third party repair or replacement costs that we haven’t  
been told about or agreed with you in advance.  
All descriptions and illustrations provided in this leaflet have been carefully  
prepared but we reserve the right to make changes and improvements in  
our products which may affect the accuracy of the information contained in  
this leaflet. All goods are sold subject to our standard Conditions of Sale  
which are available on request.  
Compensation for consequential losses (e.g. loss of earnings, business losses,  
stress and inconvenience) arising from a production breakdown, including  
repair delays caused by factors outside our reasonable control.  
Annual Service  
BAXI  
To ensure you receive the maximum efficiency from your boiler we  
recommend your boiler has an annual service so you and your family can  
continue to enjoy heating and hot water comfort. To arrange an annual service  
from one of our Baxi Heating UK Ltd heating experts, please call to arrange a  
visit convenient to you.  
A Trading Division of Baxi Heating UK Ltd  
Brooks House, Coventry Road, Warwick. CV34 4LL  
After Sales Service 08700 60 30 60 Technical Enquiries 08706 049 049  
e&oe  
o
© Baxi Heating UK Ltd 2007  
Comp N 5111810 - Iss 5 - 3/07  

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