111874 LOADER MOUNTING KIT
for LU126, LU132, 1020, 1027 Loaders
®
on New Holland Tractors
TN55, TN60A,TN65
TN70, TN70A, TN75, TN75A
®
and Case IH Tractors:
JX1060C, JX1070C, JX1075C
includes Hose Kits
58025, 46945, 1010460
1023577, 1023583, 1023584
Tested. Proven. Unbeatable.
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SAFETY RULES
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!
must be surgically removed as soon as possible by
!
a doctor familiar with this form of injury or gan-
LEA EL INSTRUCTIVO!
grene, serious injury, or death will result. CON-
Si no lee Ingles, pida ayuda a
alguien que si lo lea para que le
traduzca las medidas de seguridad.
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
„ Check that all hardware is properly installed.
Always tighten to torque chart specifications
unless instructed otherwise in this manual.
Safety is a primary concern in the design and
manufacture of our products. Unfortunately, our
efforts to provide safe equipment can be wiped
out by an operator’s single careless act.
„ Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
In addition to the design and configuration of
equipment, hazard control and accident preven-
tion are dependent upon the awareness, con-
cern, judgement, and proper training of
personnel involved in the operation, transport,
maintenance, and storage of equipment.
„ Protective hose sleeves must cover all hydrau-
lic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
It has been said, “The best safety device is an
informed, careful operator.” We ask you to be
that kind of operator.
INSTALLATION
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ This Loader Mounting Kit is to be used only for
the loaders and tractors specified in this manual.
Any other use or modification of this mounting kit
may result in serious injury or death.
„ Hydraulics must be connected as instructed in
this manual. Do not substitute parts, modify, or
connect in any other way.
„ After connecting hoses, check that all control
lever positions function as instructed in the Opera-
tor's Manual. Do not put into service until control
lever and equipment movements are correct.
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
„ Do not allow bystanders in the area when oper-
ating, attaching, removing, assembling, or servic-
ing equipment.
„ Use a suitable lifting device of sufficient capac-
ity. Use adequate personnel to handle heavy com-
ponents.
„ Keep hands and body away from pressurized
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Keep all persons away from operator control
area while performing adjustments, service, or
maintenance.
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
Loader Mounting Kit SR3 (4/25/2003)
Safety 3
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LOADER MOUNT INSTALLATION
CAUTION
■
Only use 111874 Loader Mounting Kit for
„ Always wear relatively tight and belted clothing
to avoid getting caught in moving parts. Wear
sturdy, rough-soled work shoes and protective
equipment for eyes, hair, hands, hearing, and head;
and respirator or filter mask where appropriate.
mounting Woods LU126, LU132, 1020, 1027 loaders
on New Holland® TN55, TN60A TN65, TN70, TN70A,
TN75, TN75A tractors and Case IH® JX1060C,
JX1070C, and JX1075C tractors. Any other use or
modification of this mounting kit may result in seri-
ous injury or death.
„ If you do not understand any part of this manual
and need assistance, see your dealer.
„ Safety instructions are important! Read all
attachment and power unit manuals; follow all
safety rules and safety decal information. (Replace-
ment manuals and safety decals are available from
your dealer. To locate your nearest dealer, check
or in the United States and Canada call 1-800-319-
6637.) Failure to follow instructions or safety rules
can result in serious injury or death.
NOTICE
■
This equipment must be assembled and
installed on the customer’s tractor by the Woods
dealer. Dealer must thoroughly inspect equipment
and complete each item on the PRE-DELIVERY
CHECK LIST, DELIVERY CHECK LIST, and PROD-
UCT REGISTRATION from the loader manual
before equipment is released to the customer.
„ Do not modify or alter or permit anyone else to
modify or alter the equipment or any of its compo-
nents in any way.
Tractor Preparation
NOTICE
For installing this mounting kit, references to right, left,
forward, and rearward directions are determined from
the operator’s position in the tractor seat.
■
Clean threaded holes in the tractor chassis
thoroughly, using a tap of the proper size. Paint,
rust, or debris in the threads may not permit cap
screws to be installed and tightened correctly.
1. Remove the tractor front weights and front fend-
ers, if equipped.
2. Rotate the exhaust pipe opening to face away
from the left side of the tractor.
NOTE: On TNA models the tip of the exhaust
pipe will have to be removed and a weather cap
installed. See page 6 for installation instructions.
3. Set the tractor wheels to the manufacturer’s
widest recommended spacing. Refer to the
tractor operator’s manual.
As a valued customer, Woods appreciates your comments. Once loader mount and
hydraulic hoses have been installed, please take a few minutes to complete the Loader
Mount Evaluation sheet that was supplied with this mount. Your comments will help us
continue to bring you quality products.
4 Mount Installation
MAN0041 (Rev. 4/4/2008)
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Install Right and Left Rear Mounts
1. Attach right rear mount (1) to tractor.
2. Secure using one cap screw (7) and hardened flat
washer (9) in the top hole.
3. Secure to bottom holes using two cap screws (8)
and hardened flat washers (9).
7
8
9
9
4. Secure to forward holes using two cap screws (5)
and hardened flat washers (9).
5. Repeat steps to install left rear mount (2). See
Figure 2.
6. Tighten all hardware to specifications listed on
page 6.
5
9
1. 1000468 Right rear mount
2. 1000469 Left rear mount
Figure 1. Right Rear Mount Installed
5. 307553 M20 x 2.5P x 50 mm HHCS
7. 1001377 M20 x 2.5P x 40 mm HHCS
8.
9.
21413 M20 x 2.5P x 70 mm HHCS
57798 3/4 Hardened flat washer.
5
9
7
9
8
9
Figure 2. Left Rear Mount Installed
Install Grill Guard (Optional)
1. Install grill guard (4) to front of tractor chassis,
using four cap screws (5) and lock washers (6) as
shown.
2. Torque hardware to specifications given on
page 6.
4.
5. 307553 M20 x 2.5P x 50 mm HHCS
6. 21531 M20 Lock washer
40449 Grill guard
5
6
Figure 3. Grill Guard Installed
Mount Installation 5
MAN0041 (Rev.4/4/2008)
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Torque Hardware
NOTICE
Torque all hardware to specifications listed below.
■
Check torque value of mount hardware after
10 hours of operation and again after every 50
hours of operation.
TORQUE SPECIFICATIONS
Ref.
Cap Screw
Qty
Wrench
Size
Required Torque
7
5
8
M20 x 2.5P x 40 mm
M20 x 2.5P x 50 mm
M20 x 2.5P x 70 mm
2
8
4
30 mm
30 mm
30 mm
244 lbs-ft. (330 N-m)
244 lbs-ft. (330 N-m)
244 lbs-ft. (330 N-m)
Install Weather Cap on Exhaust Pipe
NOTE: After the hydraulics and loader are install on
the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed.
1. Remove exhaust pipe from the tractor. Save
hardware for later use.
2. Remove approximately 6-inches from the top of
the exhaust pipe.
3. Attach exhaust pipe to the tractor. Make sure that
the support flange on the exhaust pipe is between
the tractor and the support bracket as shown in
page 6. Secure using hardware previously
removed.
DP7
Figure 4. Exhaust Pipe Reinstalled
4. Attach weather cap to the top of the exhaust pipe
with supplied hardware. Position cap hinge to the
rear. See Figure 5. Weather cap is included in the
loader mount kit.
Forward
DP8
Figure 5. Weather Cap Installed
6 Mount Installation
MAN0041 (Rev. 4/4/2008)
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HOSE KIT INSTALLATION
„ Keep hands and body away from pressurized
„ Protective hose sleeves must cover all hydrau-
lic hoses within 20 inches of the operator and be
secured onto metal hose fittings. Replace hoses or
sleeves if damaged or if protective sleeve cannot
be properly positioned or secured.
lines. Use paper or cardboard, not hands or other
body parts to check for leaks. Wear safety goggles.
Hydraulic fluid under pressure can easily penetrate
skin and will cause serious injury or death.
„ Make sure that all operating and service person-
nel know that if hydraulic fluid penetrates skin, it
must be surgically removed as soon as possible by
a doctor familiar with this form of injury or gan-
grene, serious injury, or death will result. CON-
TACT A PHYSICIAN IMMEDIATELY IF FLUID
ENTERS SKIN OR EYES. DO NOT DELAY.
„ Make sure all hydraulic hoses, fittings, and
valves are in good condition and not leaking before
starting power unit or using equipment. Check and
route hoses carefully to prevent damage. Hoses
must not be twisted, bent sharply, kinked, frayed,
pinched, or come into contact with any moving
parts. Operate moveable components through full
operational range to check clearances. Replace
any damaged hoses immediately.
„ Air in hydraulic systems can cause erratic oper-
ation and allows loads or equipment components
to drop unexpectedly. When connecting equipment
or hoses or performing any hydraulic maintenance,
purge any air in hydraulic system by operating all
hydraulic functions several times. Do this before
putting into service or allowing anyone to
approach the equipment.
58025 Hose Kit Installation - - - - - - - - - - - - - - Page 7
46945 Hose Kit Installation- - - - - - - - - - - - - - Page 11
1010460 Hose Kit Installation- - - - - - - - - - - - Page 16
1023577 Hose Kit Installation- - - - - - - - - - - - Page 19
1023584 Hose Kit Installation- - - - - - - - - - - - Page 22
1023583 Hose Kit Installation- - - - - - - - - - - - Page 24
58025 HOSE KIT
General Description
These set up instructions are for operating the 1020,
1027 loader using the tractor hydraulic remote control
levers. To use this hydraulic connection the tractor
must be equipped with either two hydraulic levers or a
joystick control and four tractor hydraulic couplers as
shown (Figure 5).
Hydraulic quick couplers for connection to tractor are
NOT INCLUDED with hose kits, but are available as
service parts.
NOTE: After the hydraulics and loader are installed
on the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed. See Page 6 for installation
instructions.
Figure 6. Connections to Tractor Hydraulic Couplers
(Typical)
Hydraulic Installation 7
MAN0041 (Rev. 4/4/2008)
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58025 Hose Kit
Assemble and Route Hoses
1. Attach a 90-degree elbow (2) and male quick cou-
pler (3) to each loader supply hose (1).
2. Connect loader supply hoses to loader feedlines
as shown in Figure 7.
3. Route hydraulic hoses along loader mount, under
the right side of operator's platform, and over the
rear axle. See Figure 8.
NOTE: Hoses must be routed so that they are not
pinched, bent sharply, or chafed during operation.
Hoses must not interfere with any tractor control
operation or contact any moving parts.
Figure 7. Loader Feedline Connection
1.
2. 313053 Elbow, 3/4 JICF x 1/2 NPTM 90°
3. -------- Quick coupler, Male (not supplied)
53670 Hose, 150" x 3/4 JICM x 3/4 JICM
Figure 8. Hose Routing (Typical Installation)
8 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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58025 Hose Kit
Connect Hoses to Tractor
1. Connect hoses to the tractor hydraulic couplers
D
as shown in Figure 9.
C
B
A
CM2683
Figure 9. Hose Connection to Tractor
Hydraulic Couplers (Typical)
Install Hose Hangers
1. Install hose hangers beneath the tractor chassis.
NOTE: For forward hanger, use hardware pro-
vided in kit; for rearward hanger, use tractor hard-
ware.
2. Route hoses through hose hangers as shown and
attach lock pins to retain hoses.
3. Torque hardware to 15 lbs.-ft.
6.
7.
8.
9.
30577 M8 x 1.25P x 25 mm HHCS
2472 5/16 Lock washer
58033 Hose hanger
58047 1/4 x 2-1/2 Lock pin
Figure 10. Hose Hangers Installed
Figure 11. Hose Hanger Installation
Hydraulic Installation 9
MAN0041 (Rev. 4/4/2008)
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58025 Hose Kit
Verify Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
slowly drive tractor into loader. Shut off tractor.
2. Connect loader feedline hoses to tractor remote
control couplers. See Figure 9.
Control 2
Control 1
3. Comply with all safety rules and start the tractor.
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
5. Check that all hydraulic control lever positions
operate the loader movements correctly as
shown in Figure 12.
6. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
7. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system and check oil level.
DP1
8. When hose routings and correct loader
operations are verified, identify each circuit by
placing a matching colored band around the male
and female quick couplers. The color-coded
bands will make reinstallation easier when the
loader is removed from tractor.
●
●
●
Control 1, Handle forward - Boom down
Control 1, Handle back - Boom up
Control 2, Handle forward - Dump bucket
or attachment
●
Control 2, Handle back - Rollback bucket
or attachment
9. Be sure that adequate slack is left in the hoses so
they can move as the loader moves through its
full range of motion.
Figure 12. Tractor Hydraulic Control Levers
10. Attach the plastic tie straps (included in kit) every
20-inches around the hoses to keep them tightly
bundled and away from contact with the ground
or other moving parts on the tractor or loader.
11. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation
Checklists from the Operator section in the
Loader Operator’s Manual have been completed.
10 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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46945 HOSE KIT
General Description
These set up instructions are for operating the 1020,
1027 loader using single lever control valve mounted
to the loader rear mount as shown in Figure 13. To
use this hydraulic connection the hoses must be con-
nected between the control valve and the tractor
hydraulic system located at the rear of the tractor.
NOTE: After the hydraulics and loader are install on
the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed. See Page 6 for installation
instructions.
NOTICE
■
If hydraulic lines are not connected as shown
in this manual, the control valve may be damaged.
A blocked outlet (RETURN) or improper hose con-
nection will cause pressurized oil to enter the
return circuit and damage the valve.
Figure 13. Control Valve Installed
Adjust Control Valve
The control valve comes standard with two OUT
ports. One at the lower left corner and one at the
upper right corner. The port at the lower left is shipped
with a 3/4 JICM x 7/8 O-ring adapter installed. The
port at the upper right is shipped with a 7/8 O-ring
plug.
Remove plug installed in the upper right port. Remove
adapter from lower left port. Install plug in lower left
port and adapter in upper right port. Control valve
should have IN, OUT and PBY ports arranged as
shown in Figure 14.
Attach control valve and bracket to loader mount
before proceeding.
Figure 14. Correct Control Valve Arrangement
Install Hose Guide
1. Attach hose guide (7) to the outer hole on the
bracket in front to the brake peddle.
2. Secure into place using cap screw (8) as shown
in Figure 15. Torque to 30 lbs.-ft. using a 16mm
wrench.
7.
54305 Hose guide
8. 307203 M10 x 1.25P x 35 mm HHCS
DP2
Figure 15. Hose Guide Installed
Hydraulic Installation 11
MAN0041 (Rev. 4/4/2008)
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46945 Hose Kit
Attach Hoses to Control Valve
NOTICE
■
If hydraulic lines are not connected as shown
in the mount installation manual or tractor man-
ual, the loader control valve may be damaged. A
blocked outlet (RETURN) or improper hose con-
nection will cause pressurized oil to enter the
return circuit and damage the valve or the tractor
hydraulic system.
1. Attach 90° end of hoses (2) to the IN, OUT, and
PBY ports on the control valve.
2. Route hoses over hose guide (as shown in Figure
15), under right side of platform, and over right
rear axle.
2.
46947 Hose, 120” x 3/4 JICF x 7/8 JICF
Figure 16. Control Valve Hose Connections
Install Hydraulic Fittings and Hoses
PRESSURE
RETURN
1. Locate the hydraulic ports on the rear of the trac-
tor as shown in Figure 17.
2. Remove tube and fittings from the PBY,
PRESSURE, and RETURN ports.
DP3
PBY
Figure 17. Tractor Hydraulic Connections
12 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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46945 Hose Kit
Install Hydraulic Fitting and Hoses
(Continued)
3. Install adapter (3) and elbow (5) to the RETURN
port.
4. Install elbow (6) to the PRESSURE port.
5. Install adapter (4) and elbow (5) to the PBY port.
6. Attach hose from the IN port on the control valve
to elbow (6) in the PRESSURE port on the tractor.
7. Attach hose from the PBY port on the control
valve to elbow (5) in the PBY port on the tractor.
8. Attach the hose from the OUT port on the control
valve to elbow (5) in the RETURN port on the
tractor.
9. Position the hoses as shown in Figure 19.
3.
4.
58081 Adapter, M22 x 1.5P x 7/8 JICM
58647 Adapter, M18 x 1.5P x 7/8 JICM
Figure 18. Hydraulic Fitting and Hose Installation
5. 315024 Elbow, 7/8 JICM x 7/8 JICF
6. 46054 Elbow, 7/8 JICF x 7/8 JICF 45°
PRESSURE
RETURN
PBY
Figure 19. Hydraulic Fittings and Hoses Installed
Hydraulic Installation 13
MAN0041 (Rev. 4/4/2008)
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46945 Hose Kit
Install Hose Hanger
1. Remove lower bolt, washers, and nut that
secures right fender to the ROPS.
2. Keep larger washer and discard the remaining
hardware.
3. Attach hose hanger (9), using spacer (10), cap
screw (12), flat washer (from tractor), lock washer
(13), and nut (14) as shown in Figure 20 and
Figure 21.
4. Route PRESSURE and PBY hoses through
Figure 20. Hose Hanger Installation
hanger as shown in Figure 21.
5. Secure hoses into position using lock pin (11).
6. Route RETURN hose as shown in Figure 19 to
12
avoid upper 3-point arms.
7. Tighten all hydraulic fittings securely.
9.
10.
11.
12.
13.
14.
58280 Hose hanger
46948 Spacer
11
9
58047 Lock pin
31138 3/8 NC x 3-1/2 HHCS
838 3/8 Lock washer
835 3/8 NC Hex nut
DP5
Figure 21. Hose Hanger Installed
Connect Work Port Hoses
1. The control valve kit contains hoses assembled
with quick couplers. Attach supply hoses to
loader feedlines, following the color scheme
shown in Figure 22.
2. Connect loader supply hoses to control valve
hydraulic couplers when attaching loader.
Figure 22. 1020, 1027 Control Valve and Loader Feedline Hose Connections
14 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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46945 Hose Kit
Verification of Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
lowly drive tractor into loader. Shut off tractor.
2. Connect loader feedline hoses to control valve
hydraulic couplers (See Figure 22).
NOTE: At least 6” spacing should be maintained
between valve, bracket, or hoses and any tractor
control (brake pedals, accelerator, hand throttle,
or hydraulic levers).
3. Comply with all Safety Rules and start the tractor.
●
●
●
●
Handle forward - Boom down
Handle forward to limit - Float position
Handle back - Boom up
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
Handle right - Dump bucket
or attachment (slow)
●
●
Handle right to limit - Dump bucket
or attachment (fast)
Handle to left - Rollback bucket or attachment
5. Check that all hydraulic control lever positions
operate the loader movements correctly as
shown in Figure 23.
Figure 23. Single Lever Control Operation
6. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
7. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system.
8. When hose routings and correct loader
operations are verified, identify each circuit by
placing a matching colored band around the male
and female quick-disconnect coupler set. The
colored bands will make re-installation easier
when the loader is remove from the tractor.
9. Be sure the adequate slack is left in the hoses so
they can move as the loader moves through its
full range of motion.
10. Attach plastic tie straps every 20" around the
hoses to keep them tightly bound and away from
contact with the ground or other moving parts on
tractor.
11. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation
Checklists from the Operation section in the
Loader Operator’s Manual have been completed.
Hydraulic Installation 15
MAN0041 (Rev. 4/4/2008)
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1010460 HOSE KIT
General Description
These set-up instructions are for operating the 1020,
1027 loader using the tractor hydraulic remote control
lever. To use this hydraulic connection, the tractor
must be equipped with a multi-function hydraulic con-
trol valve and remote control lever. The control valve
is located on the right side of the tractor beneath the
operator platform.
NOTE: After the hydraulics and loader are installed
on the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed. See Page 6 for installation
instructions.
Figure 24. Tractor Hydraulic Control Lever and Valve
Install Hydraulic Fitting to Tractor Valve
1. Locate the tractor hydraulic valve under the right
1. 1010920 Adapter, M22 x 1.5 x 3/4 JICM
3. 315036 Adapter, 3/8 NPTM x 3/4 JICF
5. 316007 Quick coupler set, male & female
side of the tractor platform.
2. Install adapters (1), adapter (3), and female half
of quick coupler set (5) to each of the tractor valve
ports. See Figure 7 and Figure 8.
NOTE: Not all parts supplied with this hose kit are
used for this application.
Figure 26. Hydraulic Fitting Installation
Figure 25. Hydraulic Fittings Installed
16 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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1010460 Hose Kit
Assemble Loader Hoses
1. Attach male half of quick coupler set (5) and
elbow (2) to each of the loader feedline hoses (4).
See Figure 27.
2. Attach loader feedline hoses to the steel feedlines
on the loader boom. See Figure 28.
3. Route hydraulic hoses along loader mount and
under the right side of operator's platform to the
tractor valve.
NOTE: Be sure to avoid contact with brake ped-
als and other moveable tractor components.
Hoses must be routed so that they are not
pinched, bent sharply, or chafed during operation.
Hoses must not interfere with any tractor control
operation or contact any moving parts.
Figure 27. Loader Hose Connection
2. 313015 Elbow, 3/8 NPTM x 3/8 NPTF 45°
4. 1009513 Hose, 76" x 3/8 NPTM x 3/4 JICM
5. 316007 Quick coupler set, male & female
Figure 28. Loader Feedline Connection
Connect Hoses to Tractor Valve
A
B
Connect hoses to the hydraulic quick couplers as
shown in Figure 29.
C
D
DP9
Figure 29. Hydraulic Hose Connection to
Tractor Valve
Hydraulic Installation 17
MAN0041 (Rev. 4/4/2008)
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1010460 Hose Kit
Verification of Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
lowly drive tractor into loader. Shut off tractor.
2. Connect loader feedline hoses to control valve
hydraulic couplers (See Figure 29).
NOTE: At least 6" spacing should be maintained
between valve, bracket, or hoses and any tractor
control (brake pedals, accelerator, hand throttle,
or hydraulic levers).
3. Comply with all Safety Rules and start the tractor.
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
●
●
●
●
●
Handle forward - Boom down
Handle forward to limit - Float position
Handle back - Boom up
Handle right - Dump bucket or attachment
Handle to left - Rollback bucket or attachment
5. Check that all hydraulic control lever positions
operate the loader movements correctly as
shown in Figure 30.
Figure 30. Single Lever Control Operation
6. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
7. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system.
8. When hose routings and correct loader
operations are verified, identify each circuit by
placing a matching colored band around the male
and female quick-disconnect coupler set. The
colored bands will make re-installation easier
when the loader is remove from the tractor.
9. Be sure the adequate slack is left in the hoses so
they can move as the loader moves through its
full range of motion.
10. Attach plastic tie straps every 20" around the
hoses to keep them tightly bound and away from
contact with the ground or other moving parts on
tractor.
11. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation
Checklists from the Operation section in the
Loader Operator’s Manual have been completed.
18 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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1023577 HOSE KIT
General Description
These set-up instructions are for operating the LU126
or LU132 loader using the tractor hydraulic remote
control lever. To use this hydraulic connection, the
tractor must be equipped with a multi-function hydrau-
lic control valve and remote control lever. The control
valve is located on the right side of the tractor
beneath the operator platform.
DP4
Figure 31. Tractor Remote Control Lever
Install Hydraulic Fitting to Tractor Valve
1. Locate the tractor hydraulic valve under the right
1. 1010920 Adapter, M22 x 1.5 x 3/4 JICM
3. 315036 Adapter, 3/8 NPTM x 3/4 JICF
5. 316007 Quick coupler set, male & female
side of the tractor platform.
2. Install adapters (1), adapter (3), and female half
of quick coupler set (5) to each of the tractor valve
ports. See Figure 32 and Figure 33.
NOTE: Not all parts supplied with this hose kit are
used for this application.
Figure 33. Hydraulic Fitting Installation
Figure 32. Hydraulic Fittings Installed
Hydraulic Installation 19
MAN0041 (Rev. 4/4/2008)
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1023577 Hose Kit
Assemble Loader Hoses
1. Attach male half of quick coupler set (5) and
elbow (2) to each of the loader feedline hoses (4).
See Figure 34
2. Attach loader feedline hoses to the steel feedlines
on the loader boom. See Figure 35.
3. Route hydraulic hoses along loader mount and
under the right side of operator's platform to the
tractor valve.
NOTE: Be sure to avoid contact with brake ped-
als and other moveable tractor components.
Hoses must be routed so that they are not
pinched, bent sharply, or chafed during operation.
Hoses must not interfere with any tractor control
operation or contact any moving parts.
Figure 34. Loader Hose Connection
2. 313015 Elbow, 3/8 NPTM x 3/8 NPTF 45°
4. 1022986 Hose, 116" x 3/8 NPTM x 3/4 JICM
5. 316007 Quick coupler set, male & female
Figure 35. Loader Feedline Connection
Connect Hoses to Tractor Valve
A
B
Connect hoses to the hydraulic quick couplers as
shown in Figure 36.
C
D
DP9
Figure 36. Hydraulic Hose Connection to
Tractor Valve
20 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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1023577 Hose Kit
Verification of Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
lowly drive tractor into loader. Shut off tractor.
2. Connect loader feedline hoses to control valve
hydraulic couplers (See Figure 36).
NOTE: At least 6" spacing should be maintained
between valve, bracket, or hoses and any tractor
control (brake pedals, accelerator, hand throttle,
or hydraulic levers).
3. Comply with all Safety Rules and start the tractor.
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
●
●
●
●
●
Handle forward - Boom down
Handle forward to limit - Float position
Handle back - Boom up
Handle right - Dump bucket or attachment
Handle to left - Rollback bucket or attachment
5. Check that all hydraulic control lever positions
operate the loader movements correctly as
shown in Figure 37.
Figure 37. Single Lever Control Operation
6. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
7. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system.
8. When hose routings and correct loader
operations are verified, identify each circuit by
placing a matching colored band around the male
and female quick-disconnect coupler set. The
colored bands will make re-installation easier
when the loader is remove from the tractor.
9. Be sure the adequate slack is left in the hoses so
they can move as the loader moves through its
full range of motion.
10. Attach plastic tie straps every 20" around the
hoses to keep them tightly bound and away from
contact with the ground or other moving parts on
tractor.
11. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation
Checklists from the Operation section in the
Loader Operator’s Manual have been completed.
Hydraulic Installation 21
MAN0041 (Rev. 4/4/2008)
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1023584 HOSE KIT
General Description
These set-up instructions are for operating the LU126
or LU132 loader using the tractor hydraulics. To use
this connection, the tractor must be equipped with two
hydraulic levers and four tractor hydraulic couplers at
the rear of the tractor as shown in Figure 38.
NOTE: The male hydraulic quick couplers for connec-
tion to tractor are NOT INCLUDED with this hose kit
but are available as service parts.
NOTE: After the hydraulics and loader are installed
on the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed. See Page 6 for installation
instructions.
DP12
Figure 38. Tractor Rear Hydraulic Couplers (Typical)
Assemble Hoses
1. Attach a 90-degree elbow (2) and male quick
coupler (3) to each loader supply hose (1). See
Figure 39.
2. Connect loader supply hoses to loader feedlines
as shown in Figure 40.
3. Route hoses along right mount, under the
cab/operator’s platform, and over right rear axle.
Be sure to avoid contact with 3-point linkage,
brake pedals, and other moveable tractor
components. Hoses must be routed so that they
are not pinched, bent sharply, or chafed during
operation.
1. 1023493 Hose, 200" x 3/4 JICM x 3/4 JICM
2. 313053 Elbow, 3/4 JICF x 1/2 NPTM 90°
Figure 39. Hose Assembly
3.
-------- Quick coupler, male
(not included in kit)
Figure 40. Loader Feedline Connections
22 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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1023584 Hose Kit
Install Hose Hanger
1. Remove
a
bolt from the bottom of right
cab/operator’s platform support.
2. Attach hose hanger (4) and secure with tractor
hardware previously removed.
3. Place hoses in hose hanger when routing
hydraulic hoses to the tractor hydraulic couplers.
4. Secure hoses in position using lock pin (5).
4.
5.
59520 Hose hanger
58047 1/4 x 2-1/2 Lock pin
Tractor hardware
*
Figure 41. Hose Hanger Installation
7. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system and check oil level.
Verify Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
slowly drive tractor into loader. Shut off tractor.
8. When hose routings and correct loader
operations are verified, identify each circuit by
placing a matching colored band around the male
and female quick-disconnect coupler. The color-
coded bands will make reinstallation easier when
the loader is removed from the tractor.
2. Connect loader feedline hoses to tractor remote
control couplers. See Figure 42.
3. Comply with all safety rules and start the tractor.
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
9. Be sure that adequate slack is left in the hoses so
they can move as the loader moves through its
full range of motion.
10. Attach the plastic tie straps (included in kit) every
20-inches around the hoses to keep them tightly
bundled and away from contact with the ground
or other moving parts on the tractor or loader.
5. Check that all tractor hydraulic control lever
positions operate the loader movements correctly.
6. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
11. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation Check
Lists in the Loader Operator’s Manual have been
completed.
Figure 42. Loader Feedline to Tractor Remote Coupler Connections
Hydraulic Installation 23
MAN0041 (Rev. 4/4/2008)
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1023583 HOSE KIT
General Description
These set up instructions are for operating the LU126
or LU132 loader using single lever control valve
mounted to the right loader mount as shown in Figure
43. To use this hydraulic connection the hoses must
be connected between the control valve and the trac-
tor hydraulic system located at the rear of the tractor.
NOTE: After the hydraulics and loader are install on
the tractor, check the clearance between the top of
the exhaust pipe and the loader boom when the
loader is raised. If there is interference, a weather cap
will need to be installed. See Page 6 for installation
instructions.
NOTICE
DP10
■
If hydraulic lines are not connected as shown
in this manual, the control valve may be damaged.
A blocked outlet (RETURN) or improper hose con-
nection will cause pressurized oil to enter the
return circuit and damage the valve.
Figure 43. Control Valve Installed (Typical)
Install Hydraulic Fittings to Control Valve
1. Remove open-center plug from the side of the
control valve.
2. Install PBY conversion plug (18) and elbow (17),
supplied with hose kit, into the side of the control
valve.
3. Attach elbow (5) to the fitting in the IN port of the
control valve.
5. 313032 Elbow, 3/4 JICM x 3/4 JICF 90°
17.
60 Elbow, 3/4 JICM x 7/8 ORBM
18. 346143 Power-Beyond conversion plug
Figure 44. Cable Control Valve Fitting Installation
24 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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1023583 Hose Kit
Install Hydraulic Fittings and Hoses
PRESSURE
RETURN
1. Locate the hydraulic ports on the rear of the trac-
tor.
2. Remove tube and fittings from the PBY,
PRESSURE, and RETURN ports shown in Figure
45.
3. Install adapter (4) in the PBY port, adapter (3)
and elbow (5) in the RETURN port and elbow (6)
in the PRESSURE port.
PBY
4. Attach straight end of hose (1) to the PBY port on
Tube
DP3
the control valve.
5. Attach 90° end of second hose (1) to the OUT
Figure 45. Tractor Hydraulic Connections
port on the control valve.
6. Attach one end of hose (2) to the IN port on the
6
RETURN
control valve.
PRESSURE
7. Route hoses under right side of platform, over
right rear axle and out the back of the tractor.
8. Attach straight end of hose (1) from the OUT port
on the control valve to the elbow (5) in the
RETURN port on the back of the tractor.
1
5
9. Attach end of hose (2) from the IN port on the
control valve to the PRESSURE port on the back
of the tractor.
1
DP11
PBY
10. Attach 90° end of hose (1) from the PBY port on
the control valve to the PBY port on the back of
the tractor.
1
Figure 46. Hydraulic Fittings and Hose Connections
1. 1002862 Hose, 120" x 3/4 JICF x 3/4 JICF 90°
2. 1023496 Hose, 120" x 3/4 JICF x 7/8 JICF
3. 1010920 Adapter, M22 x 1.5P x 3/4 JICM
4.
5. 313032 Elbow, 3/4 JICM x 3/4 JICF 90°
6. 46054 Elbow, 7/8 JICM x 7/8 JICF 45°
44426 Adapter, M18 x 1.5P x 3/4 JICM
Figure 47. Hydraulic Fittings and Hose Installation
Hydraulic Installation 25
MAN0041 (Rev. 4/4/2008)
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1023583 Hose Kit
Install Hose Hanger
1. Remove lower bolt, washers, and nut that
secures right fender to the ROPS.
2. Keep larger washer and discard the remaining
hardware.
3. Attach hose hanger (9), using spacer (10), cap
screw (12), flat washer (from tractor), lock washer
(13), and nut (14) as shown in Figure 48 and
Figure 49.
4. Route PRESSURE and PBY hoses through
Figure 48. Hose Hanger Installation
hanger as shown in Figure 49.
5. Secure hoses into position using lock pin (11).
6. Tighten all hydraulic fittings securely.
12
9.
10.
11.
12.
13.
14.
58280 Hose hanger
46948 Spacer
58047 Lock pin
11
9
31138 3/8 NC x 3-1/2 HHCS
838 3/8 Lock washer
835 3/8 NC Hex nut
DP5
Figure 49. Hose Hanger Installed
Connect Work Port Hoses
1. The control valve kit contains hoses assembled
with quick couplers. Attach supply hoses to
loader feedlines, following the color scheme
shown in Figure 50.
2. Connect loader supply hoses to control valve
hydraulic couplers when attaching loader.
Figure 50. LU126 & LU132 Control Valve and Loader Feedline Hose Connections
26 Hydraulic Installation
MAN0041 (Rev. 4/4/2008)
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1023583 Hose Kit14
Verification of Control Movements
1. Mount loader to tractor: Remove mount pins
from loader uprights. Align tractor with loader and
lowly drive tractor into loader. Shut off tractor.
2. Connect loader feedline hoses to control valve
hydraulic couplers (See Figure 50).
3. Comply with all Safety Rules and start the tractor.
4. Mount loader to tractor by activating bucket
cylinders to raise or lower the loader uprights into
the loader mounts. Slowly advance tractor
forward, activating appropriate cylinders to
engage loader completely into mounts. Insert
mounting pins to secure loader.
●
●
●
●
Handle forward - Boom down
Handle forward to limit - Float position
Handle back - Boom up
5. Check that all hydraulic control lever positions
operate the loader movements correctly as
shown in Figure 51.
Handle right - Dump bucket
or attachment (slow)
●
●
Handle right to limit - Dump bucket
or attachment (fast)
Handle to left - Rollback bucket or attachment
6. If loader movements do not respond correctly,
shut off tractor, relieve pressure, and reconnect
properly. Loader control movements must be
correct before proceeding.
Figure 51. Single Lever Control Operation
7. Once all loader functions are correct, start the
tractor and operate the loader to check for leaks.
Purge any remaining air from the hydraulic
system.
8. When hose routings and correct loader
operations are verified, identify each circuit by
placing a matching colored band around the male
and female quick-disconnect coupler set. The
colored bands will make re-installation easier
when the loader is remove from the tractor.
9. Be sure the adequate slack is left in the hoses so
they can move as the loader moves through its
full range of motion.
10. Attach plastic tie straps every 20" around the
hoses to keep them tightly bound and away from
contact with the ground or other moving parts on
tractor.
11. Before operating the loader, make sure that the
Pre-Delivery, Delivery, and Pre-Operation
Checklists from the Operation section in the
Loader Operator’s Manual have been completed.
Hydraulic Installation 27
MAN0041 (Rev. 4/4/2008)
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111874 LOADER MOUNTING KIT
REF PART
QTY
DESCRIPTION
Right rear mount
REF PART
QTY
DESCRIPTION
M20 Lock washer
1
2
3
1000468
1
1
1
6
7
8
9
21531
4
2
4
1000469
40448
Left rear mount
1001377
21413
M20 x 2.5 x 40 mm HHCS CL10.9
M20 x 2.5 x 70 mm HHCS CL10.9
Grill guard kit
(optional; included items 4-6)
57798 10 3/4 Hardened flat washer
Exhaust weather cap 2.25 - 2.43
4
5
40449
1
8
Grill guard
10 1010461
1
307553
M20 x 2.5 x 50 mm HHCS
HHCS Hex Head Cap Screw
* Standard hardware, obtain locally
28 Parts
MAN0041 (Rev. 4/4/2008)
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1010460 HOSE KIT
1020, 1027 LOADERS
REF PART
QTY
DESCRIPTION
1
1
1010920
4
4
4
4
4
4
2
2
2
3
Adapter, M22 x 1.5 x 3/4 JICM
Adapter, M18 x 1.5 x 3/4 JICM
Elbow, 3/8 NPTM x 3/8 NPTF 45°
Adapter, 3/8 NPTM x 3/4 JICF
Hose, 76" x 3/8 NPTM x 3/4 JICM
Quick coupler set, male & female
Spiral band, plastic - Red
1012055
313015
315036
1009513
316007
395061
395062
395063
2
3
4
5
NS
NS
NS
NS
Spiral band, plastic - Blue
Spiral band, plastic - Orange
Plastic tie (TY-RAP)
88 *
* Standard hardware, obtain locally
NS Not Shown
1023577 HOSE KIT
LU126, LU132 LOADERS
REF PART
QTY
DESCRIPTION
1
1
1010920
4
4
4
4
4
4
2
2
2
3
Adapter, M22 x 1.5 x 3/4 JICM
Adapter, M18 x 1.5 x 3/4 JICM
Elbow, 3/8 NPTM x 3/8 NPTF 45°
Adapter, 3/8 NPTM x 3/4 JICF
Hose, 116" x 3/8 NPTM x 3/4 JICM
Quick coupler set, male & female
Spiral band, plastic - Red
1012055
313015
315036
1022986
316007
395061
395062
395063
2
3
4
5
NS
NS
NS
NS
Spiral band, plastic - Blue
Spiral band, plastic - Orange
Plastic tie (TY-RAP)
88 *
* Standard hardware, obtain locally
NS Not Shown
Parts 29
MAN0041 (Rev. 4/4/2008)
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46945 HOSE KIT
1020, 1027 LOADERS
REF PART
QTY
DESCRIPTION
Hose hanger
REF PART QTY
DESCRIPTION
9
58280
46948
58047
31138 *
838 *
1
1
1
1
1
1
6
2
3
4
5
6
7
8
46947
58081
58647
315024
46054
54305
307203
3
1
1
2
1
1
1
Hose, 120” x 3/4 JICF x 7/8 JICF
Adapter, M22 x 1.5M x 7/8 JICM
Adapter, M18 x 1.5M x 7/8 JICM
Elbow, 7/8 JICM x 7/8 JICF
Elbow, 7/8 JICM x 7/8 JICF 45°
Hose guide
10
11
12
13
14
15
Spacer, .62 x .84 x .38
1/4 x 2-1/2 Lock pin
3/8 NC x 3-1/2 HHCS
3/8 Lock washer
835 *
3/8 NC Hex nut
88 *
Plastic ties (not shown)
M10 x 1.25P x 35 mm HHCS
HHCS Hex Head Cap Screw
* Standard hardware, obtain locally
30 Parts
MAN0041 (Rev. 4/4/2008)
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1023583 HOSE KIT
LU126, LU132 LOADERS
NOTE: Not all parts supplied with this
hose kit are used for this application.
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
3/8 NC x 3-1/2 HHCS
1
2
1002862
2
1
1
1
2
1
1
1
1
Hose, 120" x 3/4 JICF x 3/4 JICF 90°
Hose, 120" x 3/4 JICF x 7/8 JICF
Adapter, M22 x 1.5P x 3/4 JICM
Adapter, M18 x 1.5P x 3/4 JICM
Elbow, 3/4 JICM x 3/4 JICF 90°
Elbow, 7/8 JICFM x 7/8 JICF 45°
Hose Bracket
12
13
14
15
17
18
31138 *
1
1
1
6
1
1
1023496
1010920
44426
838 *
835 *
88 *
60
3/8 Lock washer
3
3/8 NC Hex nut
4
Plastic tie (not shown)
Elbow, 3/4 JICM x 7/8 ORBM
PBY conversion plug
5
313032
46054
6
346143
9
58280
10
11
46948
Spacer, .62 x .84 x .38
HHCS Hex Head Cap Screw
58047
Pin, lock 1/4 x 2-1/4
* Standard hardware, obtain locally
Parts 31
MAN0041 (Rev. 4/4/2008)
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58025 HOSE KIT
1020, 1027 LOADERS
REF PART
QTY
DESCRIPTION
REF PART
QTY
DESCRIPTION
1
2
3
53670
4
4
4
Hose, 150” x 3/4 JICM x 3/4 JICM
Elbow, 3/4 JICF x 1/2 NPTM 90°
NS
NS
NS
NS
NS
NS
NS
58677
54305
89 *
1
1
Support bracket (not used)
Hose guide bracket (not used)
Nylon cable ties
313053
66511
Quick coupler, Male 1/2"
(not included in kit)
395061
395062
395063
54124
2
2
2
2
Spiral band, red
6
7
8
9
30577
1
1
2
2
M8 x 1.25P x 25 mm HHCS GR8.8
5/16 Lock washer
Spiral band, blue
2472 *
Spiral band, orange
Spiral band, white
58033
58047
Hose hanger
1/4 x 2-1/2 Lock pin
NS Not shown
HHCS Hex Head Cap Screw
*
Standard hardware, obtain locally
32 Parts
MAN0041 (Rev. 4/4/2008)
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1023584 HOSE KIT
LU126, LU132 LOADERS
REF PART
QTY
DESCRIPTION
1
2
3
1023493
4
4
4
Hose, 200" x 3/4 JICM x 3/4 JICM
Elbow, 3/4 JICF x 1/2 NPTF 90°
313053
66511
Quick coupler, Male 1/2"
(not included in kit)
4
59520
58047
1
1
2
2
2
2
Hose hanger bracket
1/4 x 2-1/2 Lock pin
Plastic band, Red
Plastic band, Blue
Plastic band, Green
Plastic band, Yellow
Plastic tie
5
NS
NS
NS
NS
NS
395061
395062
56061
56062
88 *
NOTE: Not all parts supplied with this
hose kit are used for this application.
NS Not shown
* Standard hardware, obtain locally
Parts 33
MAN0041 (Rev. 4/4/2008)
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BOLT TORQUE CHART
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific
application.
Fasteners must always be replaced with the same grade as specified in the manual parts list.
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.
Make sure fastener threads are clean and you start thread engagement properly.
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.
SAE Bolt Head
Identification
SAE SERIES
TORQUE
CHART
A
SAE Grade 2
(No Dashes)
SAE Grade 8
(6 Radial Dashes)
SAE Grade 5
(3 Radial Dashes)
MARKING ON HEAD
A
SAE 2
SAE 5
SAE 8
Diameter
(Inches)
Wrench
Size
lbs-ft
N-m
8
lbs-ft
10
N-m
13
lbs-ft
14
N-m
1/4"
5/16"
3/8"
7/16"
1/2"
9/16"
5/8"
3/4"
7/8"
1"
7/16"
1/2"
6
18
37
12
17
19
26
27
9/16"
5/8"
23
31
35
47
49
67
36
48
55
75
78
106
163
232
325
569
907
1383
3/4"
55
75
85
115
164
230
403
642
979
120
171
240
420
669
1020
13/16"
15/16"
1-1/8"
1-5/16"
1-1/2"
78
106
149
261
416
634
121
170
297
474
722
110
192
306
467
METRIC SERIES
TORQUE
CHART
8.8
Metric Bolt Head
Identification
10.9
A
Metric
Grade 8.8
Metric
Grade 10.9
COARSE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
FINE THREAD
MARKING ON HEAD
Metric 8.8 Metric 10.9
N-m lbs-ft
A
A
Diameter &
Thread Pitch Wrench
(Millimeters)
Diameter &
Thread Pitch
(Millimeters)
Size
N-m
lbs-ft
6
N-m
lbs-ft
6
6 x 1.0
10 mm
13 mm
16 mm
18 mm
21 mm
24 mm
27 mm
30 mm
34 mm
36 mm
46 mm
8
11
27
8
8
11
29
8
6 x 1.0
8 x 1.0
8 x 1.25
10 x 1.5
12 x 1.75
14 x 2.0
16 x 2.0
18 x 2.5
20 x 2.5
22 x 2.5
24 x 3.0
30 x 3.0
20
15
20
21
16
22
39
29
54
40
41
30
57
42
10 x 1.25
12 x 1.25
14 x 1.5
16 x 1.5
18 x 1.5
20 x 1.5
22 x 1.5
24 x 2.0
30 x 2.0
68
50
94
70
75
55
103
163
250
363
507
684
861
1740
76
109
169
234
330
451
571
1175
80
151
234
323
457
623
790
1626
111
173
239
337
460
583
1199
118
181
263
367
495
623
1258
87
120
184
268
374
505
635
1283
125
172
244
332
421
867
133
194
270
365
459
928
Typical Washer
Installations
Bolt
Flat Washer
Lock Washer
8/9/00
Bolt Torque & Size Charts (Rev. 3/28/2007)
34 Appendix
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BOLT SIZE CHART
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.
SAE Bolt Thread Sizes
5/16
3/8
1/2
5/8
3/4
7/8
IN
1
2
7
3
4
5
6
MM
25
50
75
100
125
150
175
Metric Bolt Thread Sizes
8MM 10MM
12MM
14MM
16MM
18MM
ABBREVIATIONS
AG .............................................................. Agriculture
MPa.........................................................Mega Pascal
N.......................................................................Newton
NC......................................................National Coarse
NF ...........................................................National Fine
NPSM.....................National Pipe Straight Mechanical
NPT.......................................... National Pipe Tapered
NPT SWF .........National Pipe Tapered Swivel Female
ORBM .......................................... O-Ring Boss - Male
P...........................................................................Pitch
PBY...................................................... Power-Beyond
psi..........................................Pounds per Square Inch
PTO..................................................... Power Take Off
QD....................................................Quick Disconnect
RH..............................................................Right Hand
ROPS........................... Roll-Over Protective Structure
RPM ........................................Revolutions Per Minute
RT ....................................................................... Right
SAE..........................Society of Automotive Engineers
UNC .....................................................Unified Coarse
UNF...........................................................Unified Fine
UNS......................................................Unified Special
ASABE.................... American Society of Agricultural &
Biological Engineers (formerly ASAE)
ASAE ....... American Society of Agricultural Engineers
ATF ............................... Automatic Transmission Fluid
BSPP .............................British Standard Pipe Parallel
BSPTM ................British Standard Pipe Tapered Male
CV.....................................................Constant Velocity
CCW .............................................. Counter-Clockwise
CW............................................................... Clockwise
F ...................................................................... Female
FT .............................................................. Full Thread
GA .................................................................... Gauge
GR (5, etc.) ........................................... Grade (5, etc.)
HHCS ........................................Hex Head Cap Screw
HT........................................................... Heat-Treated
JIC .................Joint Industry Council 37° Degree Flare
LH.................................................................Left Hand
LT........................................................................... Left
m......................................................................... Meter
mm................................................................Millimeter
M.......................................................................... Male
Bolt Torque & Size Charts (Rev. 3/28/2007)
Appendix 35
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WARRANTY
(Replacement Parts For All Models Except Mow’n Machine
Zero-Turn Mowers and Woods Boundary Utility Vehicles)
TM
TM
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and
workmanship for a period of ninety (90) days from the date of delivery of the product to the original
purchaser with the exception of V-belts, which will be free of defect in material and workmanship for a
period of 12 months.
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of
WOODS, has been subjected to improper operation, improper maintenance, misuse, or an accident. This
Warranty does not cover normal wear or tear, or normal maintenance items.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell
or otherwise transfer this product to a third party, this Warranty does not transfer to the third party purchaser
in any way. There are no third party beneficiaries of this Warranty.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of
charge, of the product if WOODS, in its sole discretion, deems it to be defective or in noncompliance with
this Warranty. The product must be returned to WOODS with proof of purchase within thirty (30)
days after such defect or noncompliance is discovered or should have been discovered, routed through
the dealer and distributor from whom the purchase was made, transportation charges prepaid.
WOODS shall complete such repair or replacement within a reasonable time after WOODS receives the
product. THERE ARE NO OTHER REMEDIES UNDER THIS WARRANTY. THE REMEDY OF
REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF
THIS WARRANTY. WOODS MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND
WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY OF MERCHANTABILITY AND/
OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising
directly or indirectly from the product, whether such claim is based upon breach of contract, breach
of warranty, negligence, strict liability in tort or any other legal theory. Without limiting the generality
of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business, revenues or
goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for
labor, supplies, substitute machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to
obtain materials or manufacture replacement parts.
No agent, representative, dealer, distributor, service person, salesperson, or employee of any company,
including without limitation, WOODS, its authorized dealers, distributors, and service centers, is authorized
to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-8494 (Rev. 6/23/2005)
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WARRANTY
(All Models Except Mow’n MachineTM Zero-Turn Mowers and Woods BoundaryTM Utility Vehicles)
Please Enter Information Below and Save for Future Reference.
Date Purchased: ____________________________
Model Number: ____________________________
From (Dealer): ___________________________________________
Serial Number: ___________________________________________
Woods Equipment Company (“WOODS”) warrants this product to be free from defect in material and workmanship. Except as otherwise set
forth below, the duration of this Warranty shall be for TWELVE (12) MONTHS COMMENCING ON THE DATE OF DELIVERY OF THE
PRODUCT TO THE ORIGINAL PURCHASER.
Woods backhoe models BH70-X, BH80-X, and BH90-X are warranted for two (2) years from the date of delivery to the original purchaser.
The warranty periods for specific parts or conditions are listed below:
Part or
Condition
Warranted
Duration (from date of delivery
Model Number
to the original purchaser)
BW1260, BW1800
8 years
BB48X, BB60X, BB72X, BB84X, BB600X, BB720X, BB840X, BB6000X,
BB7200X, BB8400X, DS1260, DSO1260, DS1440, TS1680, BW126-2, BW180-2
6 years
Gearbox
components
PHD25, PHD35, PHD65, PHD95, 2162, 3240, DS96, DS120, RCC42, RM550-2,
RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2, 9180RD-2, 5 years
9204RD-2, S15CD, S20CD, S22CD, S25CD, S27CD
3 years (1 year if used in rental or
commercial applications)
RDC54, RD60, RD72
RM550-2, RM660-2, RM990-3, PRD6000, PRD7200, PRD8400, 7144RD-2,
9180RD-2, 9204RD-2
Blade spindles
Rust-through
3 years
BB600, BB720, BB840, BB6000, BB7200, BB8400, BW126-2, BW180-2,
BW1260, BW1800, 2162, 3240, DS1260, DSO1260, DS1440, TS1680
10 years
Under no circumstances will this Warranty apply in the event that the product, in the good faith opinion of WOODS, has been subjected to
improper operation, improper maintenance, misuse, or an accident. This Warranty does not apply in the event that the product has been
materially modified or repaired by someone other than WOODS, a WOODS authorized dealer or distributor, and/or a WOODS authorized
service center. This Warranty does not cover normal wear or tear, or normal maintenance items. This Warranty also does not cover repairs made
with parts other than those obtainable through WOODS.
This Warranty is extended solely to the original purchaser of the product. Should the original purchaser sell or otherwise transfer this product to
a third party, this Warranty does not transfer to the third party purchaser in any way. There are no third party beneficiaries of this Warranty.
WOODS makes no warranty, express or implied, with respect to engines, batteries, tires or other parts or accessories not manufactured by
WOODS. Warranties for these items, if any, are provided separately by their respective manufacturers.
WOODS’ obligation under this Warranty is limited to, at WOODS’ option, the repair or replacement, free of charge, of the product if WOODS,
in its sole discretion, deems it to be defective or in noncompliance with this Warranty. The product must be returned to WOODS with proof
of purchase within thirty (30) days after such defect or noncompliance is discovered or should have been discovered, routed through the
dealer and distributor from whom the purchase was made, transportation charges prepaid. WOODS shall complete such repair or
replacement within a reasonable time after WOODS receives the product. THERE ARE NO OTHER REMEDIES UNDER THIS
WARRANTY. THE REMEDY OF REPAIR OR REPLACEMENT IS THE SOLE AND EXCLUSIVE REMEDY UNDER THIS
WARRANTY.
THERE ARE NO WARRANTIES WHICH EXTEND BEYOND THE DESCRIPTION ON THE FACE OF THIS WARRANTY. WOODS
MAKES NO OTHER WARRANTY, EXPRESS OR IMPLIED, AND WOODS SPECIFICALLY DISCLAIMS ANY IMPLIED WARRANTY
OF MERCHANTABILITY AND/OR ANY IMPLIED WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
WOODS shall not be liable for any incidental or consequential losses, damages or expenses, arising directly or indirectly from the
product, whether such claim is based upon breach of contract, breach of warranty, negligence, strict liability in tort or any other legal
theory. Without limiting the generality of the foregoing, Woods specifically disclaims any damages relating to (i) lost profits, business,
revenues or goodwill; (ii) loss of crops; (iii) loss because of delay in harvesting; (iv) any expense or loss incurred for labor, supplies, substitute
machinery or rental; or (v) any other type of damage to property or economic loss.
This Warranty is subject to any existing conditions of supply which may directly affect WOODS’ ability to obtain materials or manufacture
replacement parts.
No agent, representative, dealer, distributor, serviceperson, salesperson, or employee of any company, including without limitation, WOODS,
its authorized dealers, distributors, and service centers, is authorized to alter, modify, or enlarge this Warranty.
Answers to any questions regarding warranty service and locations may be obtained by contacting:
F-3079 (Rev. 4/4/2008)
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PART NO.
MAN0041
Woods Equipment
Company
2606 South Illinois Route 2
Post Office Box 1000
Oregon, Illinois 61061
800-319-6637 tel
800-399-6637 fax
© 2000 Woods Equipment Company. All rights reserved. WOODS, the Woods logo, and "Tested. Proven. Unbeatable." are trademarks of Woods
Equipment Company. All other trademarks, trade names, or service marks not owned by Woods Equipment Company that appear in this manual
are the property of their respective companies or mark holders. Specifications subject to change without notice.
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