Stanley Black Decker Chainsaw DS06 User Manual

DS06  
HYDRAULIC  
DIAMOND SAW  
WARNING  
SAFETY, OPERATION AND MAINTENANCE  
SERVICE MANUAL  
Stanley Hydraulic Tools  
3810 SE Naef Road  
Milwaukie OR 97267-5698  
503-659-5660  
Copyright © 2005, The Stanley Works  
OPS/MAINT USA  
34567 8/2005 Ver 3  
FAX 503-652-1780  
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TABLE OF CONTENTS  
CERTIFICATE OF CONFORMITY ............................................................................................................................................................................4  
SAFETY SYMBOLS ..................................................................................................................................................................................................5  
SAFETY PRECAUTIONS..........................................................................................................................................................................................6  
TOOL STICKERS & TAGS ........................................................................................................................................................................................8  
HYDRAULIC HOSE REQUIREMENTS.....................................................................................................................................................................9  
HTMA REQUIREMENTS.........................................................................................................................................................................................10  
OPERATION............................................................................................................................................................................................................11  
PREOPERTION PROCEDURES ............................................................................................................................................................................11  
CHECK THE POWER SOURCE.............................................................................................................................................................................11  
CHECK TOOL..........................................................................................................................................................................................................11  
CONNECT HYDRAULIC HOSES............................................................................................................................................................................11  
CONNECTING TO A WATER SUPPLY ...................................................................................................................................................................11  
CHECK CHAIN AND BAR ADJUSTMENT ..............................................................................................................................................................11  
CHECK CHAIN SEGMENT WEAR .........................................................................................................................................................................12  
OPERATING PROCEDURES .................................................................................................................................................................................12  
PLAN THE CUT.......................................................................................................................................................................................................12  
TYPES OF CUTS ....................................................................................................................................................................................................13  
COLD WEATHER OPERATION..............................................................................................................................................................................13  
USING THE WALL WALKER...............................................................................................................................................................................13  
MAINTENANCE & ADJUSTMENTS........................................................................................................................................................................14  
GENERAL MAINTENANCE TIPS............................................................................................................................................................................14  
SAW BAR RAIL .......................................................................................................................................................................................................14  
ROTATING THE SAW BAR.....................................................................................................................................................................................14  
CHAIN TENSION ADJUSTMENT............................................................................................................................................................................14  
SERVICING THE CHAIN.........................................................................................................................................................................................15  
MAINTENANCE & ADJUSTMENTS........................................................................................................................................................................15  
MAINTENANCE & ADJUSTMENTS........................................................................................................................................................................16  
REPLACING THE CHAIN BREAKER PUNCH........................................................................................................................................................16  
SPINNING RIVETS .................................................................................................................................................................................................16  
NOSE SPROCKET DISASSEMBLY AND ASSEMBLY ...........................................................................................................................................17  
MAINTENANCE & ADJUSTMENTS........................................................................................................................................................................17  
TOOL EQUIPMENT & CARE ..................................................................................................................................................................................19  
TROUBLESHOOTING.............................................................................................................................................................................................20  
SPECIFICATIONS...................................................................................................................................................................................................22  
ACCESSORIES.......................................................................................................................................................................................................22  
SERVICE.................................................................................................................................................................................................................23  
MOTOR INSPECTION AND CLEANING.................................................................................................................................................................24  
BAR & CHAIN AND CHAIN GUARD ASSEMBLY ...................................................................................................................................................26  
DS06 PARTS ILLUSTRATION ................................................................................................................................................................................27  
DS06 PARTS LIST ..................................................................................................................................................................................................28  
DS06 PARTS ILLUSTRATION ................................................................................................................................................................................29  
DS06 PARTS LIST ..................................................................................................................................................................................................30  
DIAMOND CHAIN APPLICATIONS.........................................................................................................................................................................31  
WARRANTY ............................................................................................................................................................................................................32  
SERVICING THE STANLEY CONCRETE CHAINSAW: This manual contains safety, operation, and routine  
maintenance instructions. Servicing of hydraulic tools, other than routine maintenance, must be per-  
formed by an authorized and certified dealer. Please read the following warning.  
WARNING  
SERIOUS INJURY OR DEATH COULD RESULT FROM THE IM-  
PROPER REPAIR OR SERVICE OF THIS TOOL.  
REPAIRS AND / OR SERVICE TO THIS TOOL MUST ONLY BE  
DONE BY AN AUTHORIZED AND CERTIFIED DEALER.  
For the nearest authorized and certified dealer, call Stanley Hydraulic Tools at the number listed on the  
back of this manual and ask for a Customer Service Representative.  
3
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CERTIFICATE OF CONFORMITY  
ÜBEREINSTIMMUNGS-ZERTIFIKAT  
CERTIFICAT DE CONFORMITE CEE  
CERTIFICADO DE CONFORMIDAD  
CERTIFICATO DI CONFORMITA  
Hydraulic Tools  
______________________________________________________________________  
I, the undersigned:  
Ich, der Unterzeichnende:  
Schultz, Theodore J.  
Je soussigné:  
Surname and First names/Familiennname und Vornamen/Nom et prénom/Nombre y apellido/Cognome e nome  
El abajo firmante:  
lo sottoscritto:  
hereby certify that the construction plant or equipment specified hereunder:  
bestätige hiermit, daß das im folgenden genannten Werk oder Gerät:  
certifies par ceci que l’ usine ou l’ équipement de construction indiqué cidessous:  
por el presente certifico que la fabrica o el equipo especificado a continuacion:  
certifico che l’impianto o l’attrezzatura sotto specificata:  
1. Category:  
Kategorie:  
Catégorie:  
Categoria:  
Categoria:  
Concrete Cutting Chainsaw  
2. Make/Ausführung/Marque/Marca/Marca  
3. Type/Typ/Type/Tipo/Tipo:  
Stanley  
DS06200001, DS06300001  
4. Serial number of equipment:  
Seriennummer des Geräts:  
Numéro de série de l’équipement:  
Numero de serie del equipo:  
Matricola dell´attrezzatura:  
All  
5. Year of manufacture/Baujahr/année de fabrication/Año de fabricacion/Anno di fabbricazione  
1998  
Has been manufactured in conformity with - EEC Type examination as shown.  
Wurde hergestellt in Übereinstimmung mit - EEC Typ-Prüfung nach.  
Est fabriqué conformément - au(x) type(s) examiné(s) comme indiqué dans le tableau ci-après.  
Ha sido fabricado de acuerdo con - tipo examen EEC como dice.  
E’ stata costruita in conformitá con - le norme CEE come illustrato.  
Examen CEE de type  
Directive  
Richtlinie  
Directives particulières  
Directriz  
Direttiva  
No.  
Nr  
Date  
Datum  
Date  
Fecha  
Data  
Approved body  
Prüfung durch  
Organisme agréé  
Aprobado  
Date of expiry  
Ablaufdatum  
Date d´expiration  
Fecha de caducidad  
Data di scadenza  
Numéro  
No  
n.  
Collaudato  
Machinery Directive  
98/37/EC  
89/392/CEE  
292  
8662-1  
3744  
1998  
Self  
Self  
Self  
Self  
Self  
Self  
NA  
NA  
NA  
NA  
NA  
NA  
EN  
1991  
1988  
1994  
1992  
ISO  
ISO  
ISO  
10726  
6. Special Provisions:  
None  
Spezielle Bestimmungen:  
Dispositions particulières:  
Provisiones especiales:  
Disposizioni speciali:  
Done at/Ort/Fait à/Dado en/Fatto a Stanley Hydraulic Tools, Milwaukie, Oregon USA  
Date/Datum/le/Fecha/Data  
3/98  
Signature/Unterschrift/Signature/Firma/Firma_______________________________________________________  
Position/Position/Fonction/Puesto/Posizione Engineering Manager  
P/N 62310 rev 03 3/05  
4
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SAFETY SYMBOLS  
Safety symbols and signal words, as shown below, are used to emphasize all operator, maintenance and repair  
actions which, if not strictly followed, could result in a life-threatening situation, bodily injury or damage to equip-  
ment.  
This is the safety alert symbol. It is used to alert you to potential personal  
injury hazards. Obey all safety messages that follow this symbol to avoid  
possible injury or death.  
This safety alert and signal word indicate an imminently hazardous situa-  
DANGER  
WARNING  
CAUTION  
tion which, if not avoided, will result in death or serious injury.  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, could result in death or serious injury.  
This safety alert and signal word indicate a potentially hazardous situation  
which, if not avoided, may result in minor or moderate injury.  
This signal word indicates a potentially hazardous situation which, if not  
avoided, may result in property damage.  
This signal word indicates a situation which, if not avoided, will result in  
damage to the equipment.  
NOTICE  
This signal word indicates a situation which, if not avoided, may result in  
damage to the equipment.  
IMPORTANT  
Always observe safety symbols. They are included for your safety and for the protection of the tool.  
LOCAL SAFETY REGULATIONS  
Enter any local safety regulations here. Keep these instructions in an area accessible to the operator and mainte-  
nance personnel.  
5
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SAFETY PRECAUTIONS  
Tool operators and maintenance personnel must always comply with the safety  
precautions given in this manual and on the stickers and tags attached to the tool  
and hose.  
These safety precautions are given for your safety. Review them carefully before  
operating the tool and before performing general maintenance or repairs.  
Supervising personnel should develop additional precautions relating to the specific  
work area and local safety regulations. If so, place the added precautions in the  
space provided on page 5.  
The DS06 Diamond Chain Saw will provide safe and dependable service if operated  
in accordance with the instructions given in this manual. Read and understand this  
manual and any stickers and tags attached to the tool and hoses before operation.  
Failure to do so could result in personal injury or equipment damage.  
• Establish a training program for all operators to ensure safe operation.  
• The operator must be familiar with all prohibited work areas such as excessive slopes and dangerous terrain condi-  
tions.  
• Do not operate the chain saw unless thoroughly trained or under the supervision of an instructor.  
• Always wear safety equipment such as goggles, ear, head protection, leg protection, gloves, snug fitting clothing and  
safety shoes at all times when operating the chain saw.  
• Do not overreach. Maintain proper footing and balnace at all times.  
• Do not inspect or clean the chain saw while the hydraulic power source is connected. Accidental engagement of the  
chain saw can cause serious injury.  
• Always connect hoses to the chain saw hose couplers before engergizing the hydraulic power source. Make sure all  
hose connections are tight.  
• Do not operate the chain saw at fluid temperatures above 140°F/60°C. Operation at higher temperatures can cause  
higher than normal temperatures at the chain saw which can result in operator discomfort.  
• Do not rely exclusively upon the safety devices built into the chain saw. As a chain saw user, several steps must be  
taken to keep your cutting jobs free from accident or injury:  
1. With a basic understanding of kickbacks, you can reduce or eliminate the element of surprise. Sudden surprise  
contributes to accidents.  
2. Keep a good firm grip on the chain saw with both hands, the right hand on the rear handle and the left hand on  
the front handle when operating the chain saw. Use a firm grip with thumbs and fingers encircling the chain saw  
handles. A firm grip helps reduce kickbacks and maintains control of the chain saw. Do not let go.  
3. Make sure the area in which you are cutting is free of obstructions.  
4. Cut at rated operating speeds (gpm).  
5. Do not overreach or cut above shoulder height.  
6. Only use replacement bars and chains specified by Stanley or the equivalent.  
• Make sure the chain guard is in place before operating the chain saw.  
6
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SAFETY PRECAUTIONS  
• Remove or control the water slurry to prevent yourself or others from slipping while cutting.  
• Provide adequate ventilation in closed areas when operating a gas or diesel hydraulic power source.  
• Always be well rested and mentally alert before operating the chain saw.  
• Do not allow bystanders near the chain saw when starting or cutting.  
• Do not start cutting until you have a clear work area and secure footing.  
• Keep all parts of the body away from the chain saw during operation.  
• Carry the chain saw with the tool deenergized and the bar and chain to the rear of your body.  
• Do not operate a chain saw that is damaged, improperly adjusted, or not completely and securely assembled. Make  
sure the chain stops moving when the control trigger is released.  
• Keep the handle dry, clean and free of hydraulic fluid.  
• Do not use the chain saw near energized transmission lines.  
• Turn off the power source or move the hydraulic control valve to neutral before setting the chain saw down.  
• Use a guide bar scabbard when transporting the chain saw.  
• Know the location of buried or covered electrical services before starting work.  
To avoid personal injury or equipment damage, all chain saw repair, maintenance and service must only be performed  
by authorized and properly trained personnel.  
• Make sure the chain breaker and rivet spinner are securely mounted on flat, clean work surfaces. Check the mounting  
screws/bolts often.  
• Check all chain breaker and rivet spinner components regularly for wear and general condition.  
7
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TOOL STICKERS & TAGS  
D
30 LPM @ 138 B AR  
EHTMA CATEGORY  
12412  
Warning Decal  
11207  
11206  
11206  
33445  
Name Tag Decal  
Circuit “C” Decal  
11207  
Lwa  
Circuit “D” Decal  
28323  
CE Decal  
28409  
28323  
11212  
DANGER  
Failure to use hydraulic hose labeled and certified  
as non-conductive when using hydraulic tools on  
or near electric lines may result in death or  
serious injury.  
For proper and safe operation read owners manual  
and mwke sure that you have been properly  
trained in correct procedures required for work  
on or around electric lines.  
28409  
Composite Decal  
ELECTROCUTION  
HAZARD  
12412  
11212  
Sound Level Decal  
33445  
D A N G E R  
D A N G E R  
1. FAILURE TO USE HYDRAULIC HOSE LABELEDAND CERTIFIED  
AS NON-CONDUCTIVE WHEN USING HYDRAULIC TOOLS  
ON OR NEAR ELECTRICAL LINES MAY RESULT IN DEATH  
OR SERIOUS INJURY.  
D
DO NOT LIFT OR CARRY TOOL BY THE HOSES. DO  
NOT ABUSE HOSE. DO NOT USE KINKED, TORN OR  
DAMAGED HOSE.  
3. MAKE SURE HYDRAULIC HOSESARE PROPERLY CONNECTED  
TO THE TOOL BEFORE PRESSURING SYSTEM. SYSTEM  
PRESSURE HOSE MUST ALWAYS BE CONNECTED TO TOOL  
“IN” PORT. SYSTEM RETURN HOSE MUST ALWAYS BE  
CONNECTED TO TOOL “OUT” PORT. REVERSING CONNEC-  
TIONS MAY CAUSE REVERSE TOOL OPERATION WHICH CAN  
RESULT IN SEVERE PERSONAL INJURY.  
BEFORE USING HOSE LABELED AND CERTIFIED AS NON-  
CONDUCTIVE ON OR NEAR ELECTRIC LINES BE SURE THE  
HOSE IS MAINTAINED AS NON-CONDUCTIVE. THE HOSE  
SHOULD BE REGULARLY TESTED FOR ELECTRIC CURRENT  
LEAKAGE IN ACCORDANCE WITH YOUR SAFETY DEPART-  
MENT INSTRUCTIONS.  
2. A HYDRAULIC LEAK OR BURST MAY CAUSE OIL INJECTION  
INTO THE BODY OR CAUSE OTHER SEVERE PERSONAL  
INJURY.  
4. DO NOT CONNECT OPEN-CENTER TOOLS TO CLOSED-CEN-  
TER HYDRAULIC SYSTEMS. THIS MAY RESULT IN LOSS OF  
OTHER HYDRAULIC FUNCTIONS POWERED BY THE SAME  
SYSTEM AND/OR SEVERE PERSONAL INJURY.  
A
DO NOT EXCEED SPECIFIED FLOW AND PRESSURE FOR  
THIS TOOL. EXCESS FLOW OR PRESSURE MAY CAUSE A  
LEAK OR BURST.  
5. BYSTANDERS MAY BE INJURED IN YOUR WORK AREA. KEEP  
BYSTANDERS CLEAR OF YOUR WORK AREA.  
B
DO NOT EXCEED RATED WORKING PRESSURE OF HY-  
6. WEAR HEARING, EYE, FOOT, HAND AND HEAD PROTEC-  
TION.  
DRAU  
LIC HOSE USED WITH THIS  
TOOL. EXCESS PRESSURE MAY  
CAUSE A LEAK OR BURST.  
7. TO AVOID PERSONAL INJURY OR EQUIPMENT DAMAGE, ALL  
TOOL REPAIR MAINTENANCE AND SERVICE MUST ONLY BE  
PERFORMED BY AUTHORIZED AND PROPERLY TRAINED  
PERSONNEL.  
The safety tag (p/n  
C
CHECK TOOL HOSE COUPLERS AND CONNECTORS DAILY  
FOR LEAKS. DO NOT FEEL FOR LEAKS WITH YOUR  
15875) at right is attached  
to the tool when shipped  
from the factory. Read  
and understand the safety  
instructions listed on this  
tag before removal. We  
suggest you retain this tag  
and attach it to the tool  
when not in use.  
I M P O R T A N T  
I M P O R T A N T  
READ OPERATION MANUAL AND  
SAFETY INSTRUCTIONS FOR THIS  
TOOL BEFORE USING IT.  
READ OPERATION MANUAL AND  
SAFETY INSTRUCTIONS FOR THIS  
TOOL BEFORE USING IT.  
USE ONLY PARTS AND REPAIR  
PROCEDURES APPROVED BY  
USE ONLY PARTS AND REPAIR  
PROCEDURES APPROVED BY  
STANLEY AND DESCRIBED IN THE OPERA-  
TION MANUAL.  
STANLEY AND DESCRIBED IN THE OPERA-  
TION MANUAL.  
TAG TO BE REMOVED ONLY BY  
TOOL OPERATOR.  
TAG TO BE REMOVED ONLY BY  
TOOL OPERATOR.  
SEE OTHER SIDE  
SEE OTHER SIDE  
SAFETY TAG P/N 15875  
(shown smaller then actual size)  
8
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HYDRAULIC HOSE REQUIREMENTS  
HOSE TYPES  
Hydraulic hose types authorized for use with Stanley Hydraulic Tools are as follows:  
Certified non-conductive  
Wire-braided (conductive)  
Fabric-braided (not certified or labeled non-conductive)  
Hose listed above is the only hose authorized for use near electrical conductors.  
Hoses and listed above are conductive and must never be used near electrical conductors.  
HOSE SAFETY TAGS  
To help ensure your safety, the following DANGER tags are attached to all hose purchased from Stanley Hydrau-  
lic Tools. DO NOT REMOVE THESE TAGS.  
If the information on a tag is illegible because of wear or damage, replace the tag immediately. A new tag may be  
obtained from your Stanley Distributor.  
THE TAG SHOWN BELOW IS ATTACHED TO “CERTIFIED NON-CONDUCTIVE” HOSE  
D A N G E R  
D A N G E R  
1
FAILURE TO USE HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE  
WHEN USING HYDRAULIC TOOLS ON OR NEAR ELECTRIC LINES MAYRESULT IN DEATH  
OR SERIOUS INJURY.  
FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY  
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND  
ELECTRIC LINES.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR  
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP  
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT  
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE  
PERSONAL INJURY.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, ABRASION, CUTTING, OR  
CONTACT WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE  
HOSE TO PULL OR LIFT TOOLS, POWER UNITS, ETC.  
2. BEFORE USING HYDRAULIC HOSE LABELED AND CERTIFIED AS NON-CONDUCTIVE ON  
OR NEAR ELECTRIC LINES. WIPE THE ENTIRE LENGTH OF THE HOSE AND FITTING  
WITH A CLEAN DRY ABSORBENT CLOTH TO REMOVE DIRT AND MOSISTURE AND TEST  
HOSE FOR MAXIMUM ALLOWABLE CURRENT LEAKAGE IN ACCORDANCE WITH SAFETY  
DEPARTMENT INSTRUCTIONS.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO  
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.  
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
SIDE 1  
SIDE 2  
(shown smaller than actual size)  
3
THE TAG SHOWN BELOW IS ATTACHED TO “CONDUCTIVE” HOSE.  
D A N G E R  
D A N G E R  
1
DO NOT USE THIS HYDRAULIC HOSE ON OR NEAR ELECTRIC LINES. THIS HOSE IS  
NOT LABELED OR CERTIFIED AS NON-CONDUCTIVE. USING THIS HOSE ON OR NEAR  
ELECTRICAL LINES MAY RESULT IN DEATH OR SERIOUS INJURY.  
5. CHECK ENTIRE HOSE FOR CUTS CRACKS LEAKS ABRASIONS, BULGES, OR DAMAGE TO  
COUPLINGS IF ANY OF THESE CONDITIONS EXIST, REPLACE THE HOSE IMMEDIATELY.  
NEVER USE TAPE OR ANY DEVICE TO ATTEMPT TO MEND THE HOSE.  
2. FOR PROPER AND SAFE OPERATION MAKE SURE THAT YOU HAVE BEEN PROPERLY  
TRAINED IN CORRECT PROCEDURES REQUIRED FOR WORK ON OR AROUND  
ELECTRIC LINES.  
6. AFTER EACH USE STORE IN A CLEAN DRY AREA.  
3. DO NOT EXCEED HOSE WORKING PRESSURE OR ABUSE HOSE. IMPROPER USE OR  
HANDLING OF HOSE COULD RESULT IN BURST OR OTHER HOSE FAILURE. KEEP  
HOSE AS FAR AWAY AS POSSIBLE FROM BODY AND DO NOT PERMIT DIRECT CONTACT  
DURING USE. CONTACT AT THE BURST CAN CAUSE BODILY INJECTION AND SEVERE  
PERSONAL INJURY.  
4. HANDLE AND ROUTE HOSE CAREFULLY TO AVOID KINKING, CUTTING, OR CONTACT  
WITH HIGH TEMPERATURE SURFACES. DO NOT USE IF KINKED. DO NOT USE HOSE TO  
PULL OR LIFT TOOLS, POWER UNITS, ETC.  
SEE OTHER SIDE  
SIDE 1  
SIDE 2  
(shown smaller than actual size)  
HOSE PRESSURE RATING  
The rated working pressure of the hydraulic hose must be equal to or higher than the relief valve setting on the  
hydraulic system.  
9
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HTMA REQUIREMENTS  
TOOL CATEGORY  
HYDRAULIC SYSTEM  
REQUIREMENTS  
TYPE 1  
TYPEII  
TYPEIII  
TYPE RR  
FLOW RATE  
4-6 gpm  
7-9 gpm  
11-13 gpm  
9-10.5 gpm  
(34-40 lpm)  
2000 psi  
(15-23 lpm)  
2000 psi  
(138 bar)  
(26-34 lpm)  
2000 psi  
(42-49 lpm)  
2000 psi  
TOOL OPERATING PRESSURE  
(at the power supply outlet)  
(138 bar)  
(138 bar)  
(138 bar)  
SYSTEM RELIEF VALVE SETTING  
(at the power supply outlet)  
2100-2250 psi 2100-2250 psi 2100-2250 psi 2200-2300 psi  
(145-155 bar) (145-155 bar) (145-155 bar) (152-159 bar)  
MAXIMUM BACK PRESSURE  
(at tool end of the return hose)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
250 psi  
(17 bar)  
Measured at a max. fluid viscosity of:  
(at min. operating temperature)  
400 ssu*  
400 ssu*  
400 ssu*  
400 ssu*  
(82 centistokes)(82 centistokes)(82 centistokes)(82 centistokes)  
TEMPERATURE  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
140° F  
(60° C)  
Sufficient heat rejection capacity  
to limit max. fluid temperature to:  
(at max. expected ambient temperature)  
Min. cooling capacity  
3 hp  
5 hp  
7 hp  
6 hp  
at a temperature difference of  
between ambient and fluid temps  
(2.24 kW)  
40° F  
(3.73 kW)  
40° F  
(4.47 kW)  
40° F  
(5.22 kW)  
40° F  
(22° C)  
(22° C)  
(22° C)  
(22° C)  
NOTE:  
Do not operate the tool at oil temperatures above 140° F (60° C). Operation at higher temperatures can cause operator  
discomfort at the tool.  
FILTER  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
25 microns  
30 gpm  
(114 lpm)  
Min. full-flow filtration  
Sized for flow of at least:  
(For cold temp. startup and max. dirt-holding capacity)  
HYDRAULIC FLUID  
100-400 ssu* 100-400 ssu* 100-400 ssu* 100-400 ssu*  
(20-82 centistokes)  
Petroleum based  
(premium grade, anti-wear, non-conductive)  
VISCOSITY  
(at min. and max. operating temps)  
NOTE:  
When choosing hydraulic fluid, the expected oil temperature extremes that will be experienced in service determine the  
most suitable temperature viscosity characteristics. Hydraulic fluids with a viscosity index over 140 will meet the require-  
ments over a wide range of operating temperatures.  
*SSU = Saybolt Seconds Universal  
NOTE:  
These are general hydraulic system requirements. See tool Specification page for tool specific requirements.  
10  
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OPERATION  
CONNECT HYDRAULIC HOSES  
PREOPERTION PROCEDURES  
1. Wipe all hose couplers with a clean lint-free cloth before  
making connections. If necessary, use a light-weight pen-  
etrating oil in a spray can to clean the hose couplers before  
each connection.  
CHECK THE POWER SOURCE  
1. Using a calibrated flow meter and pressure gauge, make  
sure the hydraulic power source develops a flow of 7-9  
gpm/26-34 lpm for the 8 gpm model and 4-6 gpm/15-23  
lpm for the 5 gpm model at 2000 psi/140 bar.  
2. Connect the hoses from the hydraulic power source to  
the chain saw fittings or quick disconnects. It is a good  
practice to connect return hose first and disconnect them  
last to minimize or avoid trapped pressure within the chain  
saw.  
2. Make certain that the power source is equipped with a  
relief valve set to open at 2100-2250 psi/145-155 bar.  
3. Check that the hydraulic circuit matches the tool for  
open-center (OC) or closed-center (CC) operation. The  
DS06 is designed for open-center operation only.  
3. Observe the arrow on the couplers to ensure that the  
flow is in the proper direction. The female coupler on the  
chain saw is the inlet (pressure) coupler.  
NOTE:  
CHECK TOOL  
If uncoupled hoses are left in the sun, pressure in-  
crease inside the hoses might make them difficult to  
connect. Whenever possible, connect the free ends of  
the hoses together.  
1. Make sure all tool accessories are correctly installed.  
Failure to install tool accessories properly can result in  
damage to the tool or personal injury.  
2. There should be no signs of leaks.  
CONNECTING TO A WATER SUPPLY  
3. The tool should be clean, with all fittings and fasteners  
tight.  
1. Using a standard garden hose, connect the DS06 to a  
city or auxiliary water supply. Make sure the flow is at least  
4 gpm/15 lpm at 50 psi/3.5 bar.  
4. Observe the arrow on the couplers to ensure that the  
hydraulic oil flow is in the proper direction. The female cou-  
pler is the inlet (pressure) coupler.  
IMPORTANT  
5. Check that the trigger operates smoothly and is free to  
travel between the "ON" and "OFF" positions.  
Chain and bar damage will occur if the tool operates  
without the proper water supply and water pressure.  
6. Check that the chain is properly installed. The chain is  
designed to only operate in one direction. Make sure the  
chain is installed so the bumper guard precedes each dia-  
mond segment. See figure 1.  
2. Make sure the water is running before starting the tool.  
3. If a water pump is being used, refer to the manufacturers  
instructions for use of the pump. Make sure the pump pro-  
duces a minimum watger flow of 4 gpm/15 lpm at 50 psi/3.5  
bar and the water pressure does not exceed 160 psi/11 bar.  
Segment  
Bumper  
CHECK CHAIN AND BAR ADJUSTMENT  
CORRECT  
Guard  
Note:  
Check the chain tension often during operation, expe-  
cially during the first 1/2 hour when using a new chain.  
Adjust the chain accordingly when it becomes loose.  
Follow the procedures contained in the Mainenance  
and Adjustements section of this manual.  
INCORRECT  
1. Make sure the chain does not exceed a clearance of  
5/16 in./8 mm from the bar (see figure 2). Exceeding the  
maximum clearance increases the chance of the chain be-  
ing dislodged from the bar groove.  
Figure 1. Chain Direction  
11  
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OPERATION  
2. Make your cuts in the order shown in Figure 4, starting  
with cut 1 (base horizontal cut) and proceeding with the  
remaining three cuts.  
2. Make sure the bar attaching nuts are fully tightened and  
the chain guard is in place.  
Bottom of Bar  
Max  
5/16”  
Figure 2. Maximum Chain Clearance  
CHECK CHAIN SEGMENT WEAR  
Figure 4. Planning Cuts  
1. Using adjustable calipers, measure several chain seg-  
ments as illustrated in Figure 3.  
3. Outline the concrete area with a permanent marker for a  
visual guide.  
Bottom of Bar  
4. Know what kind of material and how much reinforcing  
you are going to cut.  
Min.  
1/16”  
NOTICE  
Figure 3. Chain Segment Wear  
2. If the average measurement is less than 1/16-inch/1.6  
mm, then the chain must be replaced. Refer to your Service  
Manual for chain replacement procedures.  
The following are general cutting procedures and  
techniques. Differences in the terrain and the type of  
material being cut will make this information more or  
less valid for particular areas. For advice on specific  
cutting problems or techniques, consult your local  
Stanley Representative. He/she can often provide  
information that will make your work safter and more  
productive.  
OPERATING PROCEDURES  
1. Observe all safety precautions.  
2. Turn on the water supply. Water at the tool will be di-  
rected to the bar and chain when the trigger on the tool is  
squeezed “ON”.  
3. Operate the tool for two minutes away from the intended  
cut and then check the chain tension. New chain will nor-  
mallhy stretch during its first usage. It is very important to  
keep the chain tension adjusted so that it does not exceed  
5/16 in./8 mm clearance from the bottom of the bar. See  
Check Chain & Bar Adjustment in this manual.  
4. If the chain requires adjustment, see Maintenance &  
Adjustments in this manual.  
PLAN THE CUT  
1. Plan your cuts to prevent injury to yourself and to keep  
from pinching the saw bar and chain as a result of falling  
pieces of concrete, brick, etc.  
12  
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OPERATION  
COLD WEATHER OPERATION  
TYPES OF CUTS  
If the saw is to be used during cold weather, preheat the  
hydraulic fluid at low power source speed. When using the  
normally recommended fluids, fluid should be at or above  
50°F/10°C (400 ssu/82 centistokes) before use.  
The DS06 can be operated using the types of cuts shown  
in Figure 5. When making cuts:  
Damage to the hydraulic system or chain saw can result  
from use with fluid that is too viscous or thick.  
DOWN CUT  
USING THE WALL WALKER™  
The Wall Walker™ lessens operator fatigue and effort dur-  
ing cutting by automatic insertion of the wedge into the cut,  
thus allowing the operator to apply leverage to the saw.  
1. Position the Wall Walker™ in the "autofeed" position by  
pinning the lever arm at the lowest hole as shown in the  
illustration.  
PLUNGE CUT  
Start cutting with the DS06 until the cut is large enough to  
allow the tip of the wedge to insert into the cut. With the tip  
of the wedge in the cut, the operator can easily apply lever-  
age to the saw which will aid the cutting process and lessen  
operator fatigue and effort.  
UP CUT  
After the saw cuts approximately 1 to 2.5 in. / 25 to 65 mm,  
withdraw the saw only enough to allow the lever arm and  
wedge to reposition. After repositioning, continue cutting.  
Figure 5. Types of Cuts (chain guard removed for clarity)  
1. Do not use a cutting force in excess of 45 lbs/20 kg.  
Excessive force causes the chain to slow down or stall and  
causes premature wear of the saw bar and chain.  
2. The Wall Walker™ can be positioned to the "parked"  
position by pinning the lever arm at the upper most hole. In  
this position, the Wall Walker™ is used as a bucking cleat.  
2. Always maintain a high chain speed. High chain speeds  
produce the best results.  
3. Always check that plenty of water is being expelled  
from the bar and chain. When the tool is running, water is  
directed to the interior of the bar and then out of several  
holes located along the top and bottom channels on the  
bar. If these holes become plugged, cutting debris will not  
be adequately washed away and will result in premature  
wear of the bar and chain.  
3. Avoid aggressive/heavy plunge forces. Aggressive  
plunge force creates fragmenting of the concrete when the  
saw bar and chain exits and causes premature bar and  
chain wear.  
Wall Walker™ Lever Arm  
(shown in “autofeed position)  
Figure 6. Wall Walker™  
13  
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MAINTENANCE & ADJUSTMENTS  
CHAIN TENSION ADJUSTMENT  
GENERAL MAINTENANCE TIPS  
Correct chain tension is very important throughout the life  
of the chain. Check the chain tension often during use  
(when the chain saw is stopped and the saw bar and chain  
have cooled off). The chain should move easily around the  
saw bar when pulled by hand. To adjust the chain tension:  
Several simple maintenance tasks which, if performed, can  
keep a chain saw operating at a high level of efficiency.  
Routine maintenance also keeps replacement costs down  
on the parts of the chain saw, which occasionally wear out.  
If any chain saw disassembly is required, refer to the Ser-  
vice Manual.  
1. Turn off the water and power supplies.  
2. Loosen the two saw bar attachment nuts (Figure 8).  
SAW BAR RAIL  
A quick check can be made to determine if saw bar rail or  
chain segment wear exists. Figure 7 shows a worn saw bar  
rail.  
Bar Attachment  
Nuts (2)  
Bar Adjusting Screw  
Figure 8. Attachment Screw Locations  
3. Using the saw bar adjustment screw (Item 68, Parts Il-  
lustration), tighten the chain until you are still able to rotate  
it one full revolution by hand (Figure 9).  
Figure 7. Rail Wear  
If the saw bar rails are worn, use a flat file and dress each  
one until it is flat and square with the side of the saw bar  
(Figure 7).  
Figure 9. Pulling the Chain  
Also make sure the saw bar is perfectly straight. If bows  
or bends are present in the saw bar, it must be replaced  
before dressing any rail.  
4. Pull the chain around the saw bar to make sure it proper-  
ly fits the sprocket and saw bar. The chain should be easily  
pulled.  
ROTATING THE SAW BAR  
5. Fully tighten the two saw bar attachment nuts (Figure 8).  
Maximum saw bar life can be achieved by occasionally  
turning the bar over so the top and bottom bar surfaces  
wear evenly. Refer to the saw bar disassembly procedures  
in the Service Manual for further details.  
Note:  
Adjust the chain tension each time the drive link tang  
hangs fully exposed from the groove at the bottom of  
the saw bar (Figure 10).  
14  
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MAINTENANCE & ADJUSTMENTS  
Bottom of Bar  
Max  
5/16”  
Figure 10. Exposed Drive Link Tang  
SERVICING THE CHAIN  
The following procedures explain how to break a chain us-  
ing Stanley’s bench mounted chain breaker (part number  
20858) to remove a worn or damaged segment.  
1. Mount the chain breaker flush with the side or front of a  
flat, clean work surface (Figure 11).  
Figure 13. Inserting the Chain  
3. Position the rivet head you want removed directly under  
the chainbreaker punch and then pull the handle down far  
enough to remove the rivet (Figure 14). Do not use exces-  
sive force.  
Figure 11. Chain Breaker Mounting  
Note:  
The Stanley chain breaker is only designed to remove  
rivet heads from the connecting links, not from a chain  
segment. The rivet heads shown in the shaded areas of  
Figure 12 are the only ones that can be removed.  
Figure 14. Removing a Rivet  
Figure 12. Removable Rivet Heads  
2. Place the chain (the portion that you want broken) into  
the slot of the anvil pushing it forward until the bottom con-  
necting link is flush with the far side of the slot (Figure 13).  
15  
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MAINTENANCE & ADJUSTMENTS  
REPLACING THE CHAIN BREAKER  
PUNCH  
If the chain breaker punch (part number 22801) becomes  
worn or damaged, use the following prcedures for replace-  
ment.  
1. Remove the punch by loosening the set screw (Figure  
15).  
Figure 17. Rivet Spinner Mounting  
2. Lay the chain across the plastic chain supports and then  
rotate the supports so the rivet head is centered between  
the take-up handle pocket and the spinner anvil (Figure  
18).  
Figure 15. Removing the Punch  
2. Insert a new punch into the holder and push it up until it  
is fully seated (Figure 16). Secure the punch to the chain  
breaker holder by fully tightening the set screw.  
Figure 18. Positioning the Chain  
3. Turn the take-up handle until the chain is tight against  
the spinner anvil (Figure 19).  
Take-up  
Rivet Spinner  
Handle  
Crank  
Figure 16. Replacing the Punch  
SPINNING RIVETS  
Figure 19. Securing the Chain  
The following procedures explain how to spin rivets using  
Stanley’s bench-mounted rivet spinner (part number 20857)  
to assembly the chain.  
1. Mount the rivet spinner flush with the side or front of a  
flat, clean work surface (Figure 17).  
16  
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MAINTENANCE & ADJUSTMENTS  
4. turn the rivet spinner crank a few times to center the rivet  
hub in the spinner anvil (Figure 20).  
Take-up  
Handle  
Rivet Spinner  
Crank  
Figure 23. Spinner Oiling Chambers  
Figure 20. Centering the Rivet Hub  
5. Apply a few drops of oil to the rivet hub (Figure 21).  
NOTE:  
the rivet spinner is equipped with oiling chambers and  
should be maintained periodically with a light-weight  
oil (Figure 23).  
NOSE SPROCKET DISASSEMBLY  
AND ASSEMBLY  
1. Using the bench mounted chain breaker (see acces-  
sories), line up the 1/4 inch hole in the side of the chain  
breaker anvil with the chain breaker punch. Punch out the  
six nose sprocket rivets. See Figure 24.  
Figure 21. Applying the Oil  
6. Turn the spinner crank while slowly running the take-up  
handle inward (approximately one full revolution) until the  
rivet head is formed (Figure 22).  
Note:  
The take-up handle provides pressure while the spin-  
ner anvil forms the rivet head.  
Figure 24. Punching Out Nose Sprocket  
Rivets  
2. Insert a straight blade screw driver to spread the bar  
nose rails just enough to remove the old nose sprocket.  
Use a rag or paper towel to clean the nose sprocket area.  
See Figure 25.  
Figure 22. Forming a Rivet Head  
17  
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MAINTENANCE & ADJUSTMENTS  
5. Insert 6 nose rivets into the holes and then hold them  
with your thumb. Remove the screwdriver and slide out the  
insertion card.  
Note: On used bars the nose rails might tend to spread  
apart. Use a small clamp if necessary to hold the rails  
together.  
6. With the bar and rivets solidly supported on a strong flat  
steel surface, carefully peen the rivet heads down with the  
flat end of a hammer. Be careful to only hit the rivet head.  
Do not hit the bar body; this will pinch the nose sprocket.  
Rivet heads must completely fill the countersinks in the  
bar body and be snug and secure while still allowing the  
sprocket to freely turn. See Figure 28.  
Figure 25. Removing Old Nose Sprocket  
3. Remove the new nose sprocket package's clips and fold  
back the top portion of the insertion card being careful not  
to remove or disturb the components. See Figure 26.  
Figure 28. Replacing Rivets  
Figure 26. Preparing New Nose Sprocket  
7. Using a flat file, shave the rivet heads to a uniform height  
that is as close to the bar body as possible. See Figure 29.  
4. With a flat blade screw driver in the bar nose rails, slide  
the nose sprocket assembly into position aligning the 6  
holes in the bar nose with the 6 holes in the nose sprocket  
assembly without removing the components from the card.  
See Figure 27.  
Figure 29. Filing Rivets  
Figure 27. Installing a New Nose Sprocket  
18  
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TOOL EQUIPMENT & CARE  
NOTICE  
In addition to the Safety  
Precautions in this manual,  
observe the following for  
equipment protection and  
care.  
• Make sure all couplers are wiped clean before connection.  
• The hydraulic circuit control valve must be in the “OFF” position when coupling or uncoupling  
hydraulic tools. Failure to do so may result in damage to the quick couplers and cause overheating  
of the hydraulic system.  
• Always store the tool in a clean dry space, safe from damage or pilferage.  
• Make sure the circuit PRESSURE hose (with male quick disconnect) is connected to the “IN” port.  
The circuit RETURN hose (with female quick disconnect) is connected to the opposite port. Do not  
reverse circuit flow. This can cause damage to internal seals.  
• Always replace hoses, couplings and other parts with replacement parts recommended by Stanley  
Hydraulic Tools. Supply hoses must have a minimum working pressure rating of 2500 psi/172 bar.  
• Do not exceed the rated flow (see Specifications) page in this manual for correct flow rate and  
model number. Rapid failure of the internal seals may result.  
• Always keep critical tool markings, such as warning stickers and tags legible.  
Tool repair should be performed by experienced personnel only.  
• Make certain that the recommended relief valves are installed in the pressure side of the system.  
• Do not use the tool for applications for which it was not intended.  
19  
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TROUBLESHOOTING  
correct hydraulic flow and pressure to the tool as listed  
If symptoms of poor performance develop, the following  
chart can be used as a guide to correct the problem.  
in the table. Use a flowmeter known to be accurate.  
Check the flow with the hydraulic oil temperature at least  
80°F/27°C.  
When diagnosing faults in operation of the tool, always  
check that the hydraulic power source is supplying the  
SYMPTOM  
CAUSE  
REMEDY  
Tool does not run.  
Hydraulic power source not function-  
ing correctly.  
Check power source for proper flow  
and pressure (7-9 gpm26-34 lpm at  
2000 psi/140 bar.  
Coupler or hoses blocked.  
Mechanical failure.  
Remove obstruction.  
Have tool serviced by authorized  
dealer.  
Tool runs backwards.  
Pressure and return lines incorrectly  
connected.  
Correct hose connections. Motor shaft  
rotates counterclockwise as viewed  
from the end of the motor shaft.  
Diamond saw cuts slow.  
Insufficient fluid flow or too high back  
pressure or relief valve set too low.  
Check hydraulic supply. If hydraulic  
supply is correct, have unit serviced  
by authorized dealer.  
Back pressure too high.  
Should not exceed 250 psi/17 bar at  
9 gpm/34 lpm measured at the end of  
the tools operating hoses.  
Loss of diamond segment side clear-  
ance.  
Replace chain.  
Chain segment dulled because of con- Redress segmented by cutting in  
tinuous use in hard material or rebar.  
abrasive material (i.e. concrete, build-  
ing block, etc.).  
Note: This indicates that the wrong  
chain is being used.  
Wrong chain for application.  
Scale down to a lower numbered  
chain.  
Wired edged bar rails.  
Hydraulic fluid mixed in water supply.  
Segment(s) broken or missing.  
Dress rails square.  
Have tool serviced.  
Repair broken segment or replace  
chain.  
Excessive vibration and cuts rough.  
Wil not cut straight.  
Chain installed backwards.  
Loose chain tension.  
Excessive feed force.  
Accumulated saw bar wear and un-  
even chain segment profile wear.  
Correct chain direction.  
Retension the chain.  
Reduce feed force.  
Turn the saw bar over and dress rails  
square. Replace the saw bar and  
chain.  
Loss of power.  
Drive sprocket slipping on Tran-  
torque® adapter.  
Adjust and tighten Trantorque®  
adapter to 17 ft lb/23 Nm.  
Trigger hard to press.  
Pressure & return hose reversed.  
Connect for proper flow direction. Mo-  
tor shaft must rotate clockwise.  
Back-pressure too high.  
Should not exceed 250 psi/17 bar @  
9gpm/34 lpm measured at the end of  
the tool’s operating hoses.  
20  
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TROUBLESHOOTING  
SYMPTOM  
CAUSE  
REMEDY  
Leakage around drive sprocket.  
No water discharge at bar.  
Motor shaft seal failure.  
Blocked port(s) in bar.  
Have unit serviced.  
Turn off hydraulic supply. Remove bar  
and chain and clean bar thoroughly.  
Blow ports with compressed air.  
Blocked inlet or outlet.  
Turn off hydraulic supply. Remove bar  
and chain. Make sure water supply  
is on. Press trigger to see if water  
exits near bar adjustment nut area (a  
small port). If no water exits, have unit  
serviced.  
21  
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SPECIFICATIONS  
Cutting Depths............................................................................................................................................13 inches / 33 cm  
Bar Lengths....................................................................................................................................................13 inch / 33 cm  
Chain Type ............................................................................................................ 3/8 inch pitch with 21 diamond segments  
Maximum Back Pressure ................................................................................................................................ 250 psi/17 bar  
Input Flow Range  
5 gpm model..........................................................................................................................4-6 gpm / 15-23 lpm  
8 gpm model............................................................................................................................7-9 gpm/26-34 lpm  
Input Pressure........................................................................................................................................... 2000 psi / 140 bar  
Weight (without bar) ............................................................................................................................................14 lbs / 6 kg  
Length (without bar) ................................................................................................................................14.3 inches / 36 cm  
Width ............................................................................................................................................................9 inches / 23 cm  
Lubrication / Cooling.............................................................................................................. Internal Water Channels in Bar  
Porting............................................................................................................................................................ -8 SAE O-Ring  
Connection ...................................................................................................................................EHTMA/HTMA Flush Face  
Hose Whips...................................................................................................................................................................... Yes  
Chain Speed  
5 gpm model ........................................................................................................................... 4600 fpm/23.4 m/s  
8 gpm model ........................................................................................................................... 5000 fpm/25.4 m/s  
SOUND POWER AND VIBRATION DECLARATION  
Measured A-weighted sound power level, Lwa (ref. 1pW) in decibels  
Uncertainty, Kwa, in decibels  
106.2 dBA  
3 dBA  
Measured A-weighted sound pressure level, Lpa (ref. 20 µPa) at operator’s position, in decibels  
Uncertainty, Kpa, in decibels  
98.2 dBA  
3 dBA  
Values determined according to noise test code given in ISO 15744, using the basic standard ISO3744  
NOTE- The sum of a measured noise emision value and its associated uncertainty represents an upper  
boundry of the range of values which is likely to occur in measurements.  
Declared vibration emission value in accordance with EN 12096  
Measured vibration emmission value: a  
Uncertainty: K  
6.0 m/sec²  
2.0 m/sec²  
Values determined according to ISO 8662-1, ISO 5349-1,2  
ACCESSORIES  
Chain Repair Spinner................................................................................................................................................... 20857  
Diamond Chain Repair Breaker ................................................................................................................................... 20858  
Diamond Chain Service Kit ...........................................................................................................(sub p/n 20857 or 20858)  
Diamond Chain Butterfly Repair Kit.............................................................................................................................. 20859  
Water Pump Kit (115/230 Volt / 60 Hz)......................................................................................................................... 26020  
Water Pump Kit (220/380/440 Volt /50 Hz)................................................................................................................... 26237  
HP1 Power Unit Water Pump Kit.................................................................................................................................. 29361  
13 inch Bar, Sprocket Nose.......................................................................................................................................... 35037  
Ultra-25, Diamond Chain for 13 inch Bar ..................................................................................................................... 56799  
Pinnacle-25, Diamond Chain for 13 inch Bar ............................................................................................................... 56800  
Water Pump Attachment for GT18 & HP1, with Couplers ..........................................................................................HWP10  
Water Flow Meter, 0-7 gpm .......................................................................................................................................... 60859  
22  
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SERVICE INSTRUCTIONS  
a reduced diameter indicate fluid contamination. If  
abnormal wear is present (more than normal polishing),  
replace both the spool and the handle.  
PRIOR TO DISASSEMBLY  
Clean exterior of the tool.  
2. Apply grease and install a new o-ring (15) onto the ON/  
OFF valve (14).  
Obtain a seal kit so that all seals exposed during disas-  
sembly can be replaced.  
3. Apply grease and install new o-rings (34 & 35) into the  
spool bore of the handle.  
ON-OFF VALVE SERVICING  
4. Apply grease and install new o-rings (37 & 39) onto the  
water valve sleeve (38).  
TRIGGER (28) AND SAFETY CATCH (30)  
REMOVAL & INSTALLATION  
5. If the spring retainers (16) and spring (17) were removed  
from the ON/OFF valve, reinstall them. Lubricate the ON/  
OFF valve with hydraulic fluid and install it into the valve  
handle. Secure it in place with the roll pin (20).  
1. Drive the roll pins (20) out of the handle assembly using  
a 3/16 in./4 mm diameter punch. Press the safety latch and  
remove the trigger (28).  
NOTE: The safety catch can be removed at this time by  
driving out the 3/16 inch roll pin (21), but this is not neces-  
sary for servicing the on-off valve.  
6. Install the water valve sleeve into the valve handle.  
7. Install the push pin (40), steel ball (41), spring (42), and  
seal cap (44). Make sure a new o-ring (43) is installed onto  
the seal cap.  
2. To install the trigger and safety catch reverse the above  
procedures.  
8. Install the safety catch (30) making sure the spring (29)  
is positioned properly. Make sure the pin (33) is in place.  
Secure the safety catch with the roll pin (21).  
VALVE SPOOL (14) REMOVAL &  
INSTALLATION  
9. Install the trigger (28) and secure with the roll pin (20).  
1. Remove the plug button (19) from the top of the handle  
by prying under the edge and then pulling it from the  
handle.  
10. Replace the plug button (19) and test the action of the  
safety catch and trigger.  
2. Drive the roll pins (20) out of the handle assembly using  
a 3/16 in./4 mm diameter punch. Press the safety latch and  
remove the trigger (28).  
FLOW CONTROL  
Note:  
3. Drive the roll pin (20) (holding the valve spool (14) in  
place) out of the handle using a 3/16 in./4 mm diameter  
punch.  
Diamond saws with a serial number of 357 and above,  
no longer require a flow control.  
The flow control (32) is factory preset and is not field ser-  
viceable. Use the following as guides to check for proper  
regulated flow.  
4. Unscrew the seal cap (44) and remove it, the spring  
(42), and the steel ball (41).  
5. Lift out the valve spool assy (14 thru 18).  
For 5 gpm model:  
If the regulated flow is over 6.6 gpm or under 5.4 gpm at 8  
gpm input, the flow control valve should be replaced.  
6. Using a 1/2 in./12.7 mm diameter wood dowel, place the  
dowel into the valve spool bore from the plug button (19)  
end of the handle. Push the dowel against the water valve  
sleeve (38) to push the water sleeve out.  
For 8 gpm model:  
If the regulated flow is over 10 gpm or under 8 gpm at 12  
gpm input, the flow control valve should be replaced.  
REASSEMBLY  
1. Inspect the spool bore of the handle and the outer  
surfaces of the spool for damage. Some light surface  
scratches will be noticeable. Grooves, roughness or  
23  
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SERVICE INSTRUCTIONS  
MOTOR SERVICING  
11. To remove the bearing from the shaft, press on the out-  
side end (sprocket end) of the motor shaft while supporting  
the outer race of the bearing. Discard the old bearing.  
1. Remove the 2 nuts (51) and then lift off the chain guard  
(50).  
12. Remove the retaining ring (91) at the bottom of the  
bearing bore. Remove the seal backup washer (57). Re-  
move the quad ring (90) and o-ring (56) using the appropri-  
ate o-ring service tools. Discard the quad ring and o-ring  
2. Lift off the bar (61) and chain (73). If it is necessary to  
take tension off the bar and chain, turn the screw (68)  
counter clockwise.  
For Diamond Saws with Serial Number 357 and above,  
follow the steps a thru c, then proceed to Step 7.  
13. The bushings (6) can be removed using p/n 11930 col-  
let from p/n 05064 bearing puller kit.  
a. Remove the e-clip (60) and slide off items 48, 49 and 58.  
b. Remove the retaining ring (100) and then spacer (47).  
MOTOR INSPECTION AND  
CLEANING  
c. Remove the retaining ring (98) and then items 93 thru  
96.  
Inspect and clean all parts as follows:  
For Diamond Saws with Serial Number 356 and below,  
follow the steps below.  
CLEANING  
Clean all parts with a degreasing solvent. Blow dry with  
compressed air and wipe clean. Use only lint-free cloths.  
3. Slide the sprocket wrench (84) over the sprocket (48).  
While gripping the sprocket wrench and using an open end  
wrench, turn the hex head on the Trantorque™ adapter cap  
(49) counter clockwise until the Trantorque™ adapter can  
be removed from the motor shaft (53).  
GEAR HOUSING  
The chamber bores and bottoms around the shaft bushings  
should be polished and not rough or grooved. If the bush-  
ing bores are yellow-bronze, replace them and investigate  
the cause of wear.  
4. Remove the spacer (47), support washer (100), and  
o-ring (97).  
5. Remove the retaining ring (98).  
6. Remove the capscrews (1).  
The flat surfaces around the chamber and bolt holes should  
be flat and free of nicks or burrs that could cause misalign-  
ment or leaks.  
7. Using a flat-blade screwdriver or similar tool, gently pry  
the gear housing (4) away from the valve handle (22). Lift  
the gear housing straight up. Do Not tilt the housing or pry  
on the flat surface inside of the surrounding groove. For  
prying, only use the groove provided at the split between  
the parts to prevent scratches on the inner mating surfaces.  
BUSHINGS  
The inside of the bushings should be gray with  
some bronze showing through. If significant yellow-bronze  
shows, replace the bushings. Inspect motor shaft for cor-  
responding wear and replace as required.  
8. Remove the two gears (9 & 13), needle roller (54), and  
the idler shaft (8).  
GEARS  
The drive and idler gears should have straight tips without  
nicks, square tooth ends and a smooth even polish on the  
teeth and end faces. Check for cracks between the drive  
gear keyway and gear tooth root. Replace the gear if  
cracks are present.  
9. Remove the large face seal o-ring (7) while being care-  
ful not to damage the o-ring groove or surrounding surface.  
10. While protecting the motor surface of the valve handle  
from damage, tap lightly on the small diameter end (gear  
side) of the motor shaft to remove it and the seal washer  
(94), seal ring (96), v-ring seal (95), o-ring (93), and bear-  
ing (92) from the front of the valve handle. Remove the seal  
keeper, seal spacer, seal, and o-ring from the motor shaft.  
VALVE HANDLE MOTOR SURFACE  
The surface near the gears should show two interconnect-  
ing polished circles without a step. The bottom of the o-ring  
24  
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SERVICE INSTRUCTIONS  
54  
13  
groove should be smooth as should the rest of the flat  
Serial Number 357 and Above.  
surface.  
53  
8
The bore for the shaft seal should be smooth or oil leakage  
may occur.  
90  
57  
4
91  
92  
GEAR HOUSING  
98  
47  
Shake the gear housing and the two seal check balls (not  
shown) should rattle. If the seal balls do not rattle then  
they are probably plugged with contaminants and the gear  
housing will require replacement.  
100  
48  
58  
49  
60  
9
7
SHAFTS  
56  
93  
96  
94  
95  
The shaft diameter at the bearing and seal locations must  
be smooth. Grooves, roughness or a reduced diameter  
indicate fluid contamination or damaged bushings. Grit  
particles may have been imbedded in the bushings grind-  
ing into the hardened shaft. If abnormal shaft wear as  
above occurs (more than normal polishing), replace both  
the shaft and associated bushings.  
2. Grease and carefully install a new quad ring (90) into the  
seal liner (57). Grease and install a new o-ring (56) onto the  
seal liner. Install the seal liner into the valve handle assy  
(22). Replace the retaining ring (91).  
3. To replace the bearing (92) onto the motor shaft (53),  
support the bearing inner race and press the motor shaft  
through the bearing inner race.  
Also check the hydraulic system for excess contamination  
in the fluid and for filter condition. Operating conditions  
may require changing from a 25-micron filter to an over-  
sized 10-micron filter.  
4. Place the valve handle assy on a smooth clean arbor  
press surface (protected from damage) with the large bear-  
ing bore facing up. Position the valve handle so a clearance  
hole exists for the insertion of the motor shaft.  
MOTOR REASSEMBLY  
5. Apply grease to the motor shaft, keyway and bush-  
ing and then insert the motor shaft through the shaft seal.  
Using a socket with a diameter equal to the bearing O.D.,  
press the bearing and motor shaft into place. Press only on  
the outer race.  
Refer to the illustration below for correct placement of  
parts.  
1. If the bushings (6) were removed from the valve handle  
(22) and the gear housing (4), install new bushings using  
a p/n 11918 bearing pusher. (NOTE: The bushing split line  
must face the center of the gear housing).  
6. Install the needle roller (54) in the keyway of the motor  
shaft. Use grease to keep the needle roller in place. Slide  
the drive gear (13) over the needle roller and shaft. Install  
the idler shaft (8) and gear (9).  
Serial Number 356 and Below.  
53  
54  
13  
8
7. Apply grease to the face seal o-ring groove; then install  
the o-ring (7).  
90  
4
57  
91  
92  
8. Note the screw hole pattern on the rear gear housing  
and the valve handle. They will only assemble one way.  
With all parts aligned, carefully slide the gear housing as-  
sembly over the gears until it contacts the valve handle. Do  
not force parts together.  
98  
96  
47  
48  
9
7
9. Turn the motor shaft manually to check for free rotation.  
Install the eight capscrews (1) and then recheck rotation.  
49  
100  
56  
93  
97  
94  
95  
25  
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SERVICE INSTRUCTIONS  
4. Place the bar (with chain) over the studs making sure  
the chain is looped around the sprocket and the bar adjust-  
ment nut is seated in the hole on the bar. While holding  
the bar and chain in place, turn the adjustment screw (68)  
clockwise to take the slack out of the chain. Install the chain  
guard (50) and the 2 nuts (51). Hand tighten the 2 nuts and  
then back them off 1/4 turn.  
For Diamond Saws with Serial Number 357 and above  
follow steps a thru e.  
For Diamond Saws with Serial Number 356 and below,  
follow steps 10 thru 13.  
a. Install the o-ring (43). Push in until it contacts the bearing  
face.  
5. Adjust the chain tension by turning the adjustment screw  
(68) in accordance with the instructions contained in the  
section titled "MAINTENANCE & ADJUSTMENTS".  
b. Install seal washer (94) and the retainer ring (98).  
c. Install v-ring (95) onto seal ring (96) then with both in  
hand, apply a small amount of 242 LoctiteTM to the bore of  
the seal ring (96). Make sure it is applied around the entire  
bore of the seal ring, then slide both parts onto the motor  
shaft.  
6. When adjustments are completed, be sure to tighten the  
nuts (51).  
d. Install the seal spacer (47) and then the retainer ring  
(100).  
e. Install items 58, 48, 49 and e-clip (60).  
10. Apply grease and install a new v-ring seal (95) into  
the seal washer (94). Apply grease and install a new o-ring  
onto the seal keeper. Insert the seal ring (96) into the seal  
washer and then install the seal spacer and seal keeper  
onto the motor shaft as an assembly. Press the assembly  
against the bearing and then install the retaining ring (98).  
11. Apply grease and install a new o-ring (97) onto the  
motor shaft. Slide the o-ring against the seal spacer. Install  
the spacer (47) and support washer (100).  
12. Install the sprocket (48) over the Trantorque™ adapter  
cap (49) and then install this assembly onto the motor  
shaft. While gripping the sprocket, hand tighten the  
hex head of the Trantorque™ adapter cap by turning it  
clockwise.  
13. Slide the sprocket wrench (84) over the sprocket (48).  
While gripping the sprocket wrench and using an open end  
wrench, tighten the hex head on the Trantorque™ adapter  
(49) clockwise to 17 lb. ft./23 Nm.  
BAR & CHAIN AND CHAIN GUARD ASSEMBLY  
1. Back the bar adjustment nut (70) off by turning the ad-  
justment screw (68) counter clockwise.  
2. Install the chain (73) onto the bar (61). Make sure the  
chain is installed so that the bumper guards precede the  
segments. See the section titled 'OPERATION".  
3. Install the chain guide plate (65) over the stud (66) as  
shown in the parts illustration.  
26  
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DS06 PARTS ILLUSTRATION  
For Serial Numbers  
357 and Above.  
54  
99  
27  
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For Serial Numbers  
357 and Above.  
DS06 PARTS LIST  
Item  
No.  
Item  
Part No. Qty  
Description  
Part No. Qty  
Description  
No.  
1
2
00753  
33445  
8
1
HSHCS 10-24 UNC x 1-1/4  
Name Tag  
Circuit “D” Decal (8 gpm Model)  
Circtuit “C” Decal (5 gpm Model)  
56  
57  
58  
59  
60804  
19215  
43689  
58969  
1
1
1
1
O-Ring  
Seal Back-Up Washer  
Sprocket Adapter  
Wiper Seal  
11207  
3
4
1
1
1
11206  
Rear Gear Housing Assy. (Incl. Items 5-6),  
E-Clip  
07652  
07834  
8 gpm Model Only  
60  
41763  
66299  
1
1
(For DS063000 s/n 434 and below and for  
DS06200001 s/n 110 and below)  
Rear Gear Housing Assy. (Incl. Items 5-6),  
5 gpm Model Only  
Dowel Pin  
Bushing  
O-Ring  
Idler Shaft  
No Item  
Pivot Pin  
Pipe Plug  
No Item  
Spiral Retainer Ring  
5
6
7
8
9
10  
11  
12  
00289  
04041  
00020  
07612  
---  
32190  
00961  
---  
2
4
1
1
-
1
1
-
(For DS063000 s/n 435 and above and for  
DS06200001 s/n 111 and above)  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
100  
---  
---  
-
-
Saw Bar (See Accessories)  
No Item  
Flap Mount  
32196  
33219  
32192  
32245  
58968  
02687  
32191  
32198  
33481  
---  
1
1
1
1
2
1
1
1
1
-
Spacer  
Chain Guide Plate  
Stud (Supplied with Item 22)  
HSHCS 1/4 -20 UNC x 5/8  
Machine Screw  
04106  
Drive Gear, 8 gpm Model Only  
13  
2
07832  
Drive Gear, 5 gpm Model Only  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
32207  
07626  
07609  
34119  
04512  
07625  
03009  
07624  
33267  
01605  
01652  
24059  
24058  
33443  
58879  
07602  
34105  
32197  
---  
00072  
07627  
00074  
33488  
05632  
58970  
01403  
33380  
36259  
32188  
04052  
32189  
28323  
---  
1
1
2
1
1
1
2
1
1
-
2
1
1
1
1
1
1
1
-
1
1
1
1
1
1
1
1
1
1
1
1
1
-
1
1
1
1
2
1
1
2
1
On/Off Valve  
O-Ring  
Spring Washer  
Spring  
Retaining Ring, 1/2 EX  
Plug Button  
Roll Pin  
Roll Pin, 3/16 x 1  
Valve Handle Assy. (Incl. Items 6, 31, 66)  
O-Ring, (Supplied with Item 24)  
Pigtail Hose Assy.  
Male Coupler  
Female Coupler  
Water Hose Assy.  
Trigger  
Spring  
Safety Catch  
Stud (Supplied with Item 22)  
No Item  
Roll Pin  
O-Ring  
O-Ring  
Self Locking Retaining Ring  
O-Ring  
Water Valve Sleeve  
O-Ring  
Pin  
Steel Ball, 3/8” Dia.  
Spring  
O-Ring  
Seal Cap  
Stat-O-Seal  
Bar Adjustment Nut  
Wall Walker Clevis Pin  
Spring (Incl. with Item 74)  
Chain (See Accessories)  
Wall Walker  
Handle Bar Retainer  
Handle Weldment  
BHCS 1/4 -20 x .625 Zinc  
Fender Washer  
Hand Guard  
Electrical Warning Decal  
Washer  
HHCS 5/16 -18 x 5/8 Zinc  
Handle Grip  
No Item  
Nut, 1/4 -20 HHD LT SST  
Spirol Pin  
Spirol Pin, 5/16 x 7/8  
Composite Decal (CE)  
Sound Power Level Decal (CE)  
Quad Ring  
Retaining Ring  
Bearing  
O-Ring  
Seal Washer  
---  
-
32206  
02649  
33229  
33260  
33261  
33258  
12412  
12175  
33454  
33263  
---  
17134  
31614  
30635  
28409  
11212  
00173  
04856  
35965  
00621  
38897  
39070  
38700  
---  
1
1
1
1
1
1
1
2
2
1
-
1
1
1
1
1
1
1
1
1
1
1
1
-
V-Ring  
Seal Ring  
No Item  
Retaining Ring  
Extension Spring Anchor  
Retaining Ring  
GPM Decal (8 gpm Models) (Not Shown)  
07324  
37793  
41764  
03786  
1
1
1
1
CE Decal  
No Item  
Seal Spacer  
Sprocket  
Washer  
Chain Guard  
Nut  
Cord Stock, 3/16” Dia.  
Motor Shaft (See Item #60 for Serial No. Break)  
Needle Roller  
38898  
09098  
41765  
32255  
32203  
20721  
43690  
04044  
02688  
33360  
1
SEAL KIT  
HSHCS 5/16 -18 UNC x 3/4  
28  
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DS06 PARTS ILLUSTRATION  
For Serial Numbers  
356 and Below.  
29  
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For Serial Numbers  
356 and Below.  
DS06 PARTS LIST  
Item Qty  
No  
Part  
No.  
Description  
Item Qty  
No  
Part  
No.  
Description  
1
2
3
8
1
1
1
1
00753 HSHCS 10-24UNCx1-1/4  
33445 NAME TAG  
11207 CIRCUIT "D" STICKER (8 gpm model)  
11206 CIRCUIT "C" STICKER (5 gpm model)  
07652 REAR GEAR HOUSING ASSY (INCLD ITEM 5 &  
6), 8 gpm model only  
07834 REAR GEAR HOUSING ASSY (INCLD ITEM 5 &  
6), 5 gpm model only  
00289 DOWEL PIN  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
77  
78  
79  
80  
81  
82  
83  
84  
85  
86  
87  
88  
89  
90  
91  
92  
93  
94  
95  
96  
97  
98  
99  
1
1
-
-
-
60804 O-RING  
19215 SEAL LINER  
----- NO ITEM  
----- NO ITEM  
----- NO ITEM  
----- SAW BAR (SEE ACCESSORIES)  
----- NO ITEM  
32196 FLAP MOUNT  
33219 SPACER  
32192 CHAIN GUIDE PLATE  
32245 STUD  
02446 HSHCS 1/4-20UNCx5/8  
02687 MACHINE SCREW  
4
1
-
1
1
1
1
2
1
1
1
1
5
6
7
8
9
2
4
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
2
1
1
3
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
04041 BUSHING  
00020 O-RING 5-329 R17  
07612 IDLER SHAFT  
04105 IDLER GEAR, 8 gpm model only  
07831 IDLER GEAR, 5 gpm model only  
32190 PIVOT PIN  
22716 ST ELBOW 1/8NPT  
21550 WATER GAUGE  
04106 DRIVE GEAR, 8 gpm model only  
07832 DRIVE GEAR, 5 gpm model only  
32207 ON/OFF VALVE  
32191 STAT-O-SEAL  
10  
11  
12  
13  
32198 BAR ADJUSTMENT NUT  
33481 WALLWALKER CLEVIS PIN  
SPRING (INCLD WITH ITEM 74)  
----- CHAIN (SEE ACCESSORIES)  
32206 WALL WALKER  
02649 HANDLE BAR RETAINER  
33229 HANDLE WELDMENT  
33260 BHCS 1/4-20x.625 ZINC  
33261 FENDER WASHER  
33258 HAND GUARD  
12412 WARNING STICKER-ELECT  
12175 WASHER  
33454 HHCS 5/16-18x5/8 ZINC  
33263 HANDLE GRIP  
33429 SPROCKET WRENCH  
17134 NUT 1/4-20 HHD LT SST  
31614 SPIROL PIN  
1
1
1
1
1
1
1
2
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
07626 O-RING 2-014 R18  
07609 SPRING WASHER  
34119 SPRING  
04512 RETAINING RING 1/2 EX  
07625 PLUG BUTTON  
03009 ROLL PIN  
07624 ROLL PIN-3/16 X 1  
32201 VALVE HANDLE ASSY (INCLD ITEMS 31 & 66)  
01605 O-RING  
01652 PIGTAIL HOSE ASSEMBLY  
24059 MALE COUPLER  
24058 FEMALE COUPLER  
33443 WATER HOSE ASSY  
34093 TRIGGER  
07602 SPRING  
34105 SAFETY CATCH  
30635 SPIROL PIN 5/16 x 7/8  
28409 COMPOSITE STICKER (CE)  
11212 SOUND POWER LEVEL STICKER (CE)  
00173 QUAD RING  
04856 RETAINING RING  
35965 BEARING  
32197 STUD  
33444 FLOW CONTROL VALVE, 8 gpm model only  
34006 FLOW CONTROL VALVE, 5 gpm model only  
00072 ROLL PIN  
00621 O-RING  
38897 SEAL WASHER  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
39070 V-RING  
38700 SEAL RING  
07627 O-RING 2-016 R24  
00074 O-RING 2-021 R16  
33488 SELF LOCKING RETAINING RING  
1 350810 O-RING  
1
-
07324 RETAINING RING  
----- NO ITEM  
05632 O-RING 2-005 R16  
33377 WATER VALVE SLEEVE  
100  
1
34118 SUPPORT WASHER  
01403 O-RING 2-020 R16  
33380 PIN  
33360  
SEAL KIT  
36259 STEEL BALL 3/8 DIA.  
32188 SPRING  
04052 O-RING 3-914 R17  
32189 SEAL CAP  
Denotes Part in Seal Kit  
28323 CE STICKER  
06635 RET RING 1 3/8 INT  
38898 SEAL SPACER  
32210 SPROCKET  
39071 TRANTORQUE™ ADAPTOR  
32255 CHAIN GUARD  
32203 NUT  
20721 CORD STOCK 3/16DIA R1  
35897 MOTOR SHAFT  
04044 NEEDLE ROLLER  
02688 HSHCS 5/16-18UNCx3/4  
30  
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DIAMOND CHAIN APPLICATIONS  
Model  
Bar Length  
P/N  
Correct Applications  
Very hard aggregate concretes (flint, chert, granite, etc). Heavy steel  
reinforcing, 5/8 inch/16 mm diameter and larger. Medium/hard aggre-  
gate concretes (granite, quartz, river rock, etc). Moderate steel rein-  
forcing (wire mesh 3/8-1/2 inch/10-12 mm diameter). Soft aggregate  
concrete, concrete block, masonry, “green” concrete, highly abrasive  
13 inch  
Pinnacle-  
Pinnacle-  
Medium/hard aggregate concretes (granite, quartz, river rock, etc).  
Moderate steel reinforcing (wire mesh 3/8-1/2 inch/10-12 mm di-  
ameter). Soft aggregate concrete, concrete block, masonry, “green”  
concrete, highly abrasive conditions.  
Ultra-  
Ultra-  
13 inch  
31  
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WARRANTY  
Stanley Hydraulic Tools (hereinafter called “Stanley”), subject to the exceptions contained below, warrants new hydraulic tools for a period  
of one year from the date of sale to the first retail purchaser, or for a period of 2 years from the shipping date from Stanley, whichever period  
expires first, to be free of defects in material and/or workmanship at the time of delivery, and will, at its option, repair or replace any tool or part  
of a tool, or new part, which is found upon examination by a Stanley authorized service outlet or by Stanley’s factory in Milwaukie, Oregon to  
be DEFECTIVE IN MATERIAL AND/OR WORKMANSHIP.  
EXCEPTIONS FROM WARRANTY  
FREIGHT COSTS: Freight costs to return parts to Stanley, if requested by Stanley for the purpose of evaluating a warranty claim for warranty  
credit, are covered under this policy if the claimed part or parts are approved for warranty credit. Freight costs for any part or parts which are  
not approved for warranty credit will be the responsibility of the individual.  
SEALS & DIAPHRAGMS: Seals and diaphragms installed in new tools are warranted to be free of defects in material and/or workmanship for  
a period of 6 months after the date of first usage, or for a period of 2 years from the shipping date from Stanley, whichever period expires first.  
CUTTING ACCESSORIES: Cutting accessories such as breaker tool bits are warranted to be free of defects in material and or workmanship  
at the time of delivery only.  
ITEMS PRODUCED BY OTHER MANUFACTURERS: Components which are not manufactured by Stanley and are warranted by their  
respective manufacturers.  
a. Costs incurred to remove a Stanley manufactured component in order to service an item manufactured by other  
manufacturers.  
ALTERATIONS & MODIFICATIONS: Alterations or modifications to any tool or part. All obligations under this warranty shall be terminated if  
the new tool or part is altered or modified in any way.  
NORMAL WEAR: any failure or performance deficiency attributable to normal wear and tear such as tool bushings, retaining pins, wear  
plates, bumpers, retaining rings and plugs, rubber bushings, recoil springs, etc.  
INCIDENTAL/CONSEQUENTIAL DAMAGES: To the fullest extent permitted by applicable law, in no event will STANLEY be liable for any  
incidental, consequential or special damages and/or expenses.  
FREIGHT DAMAGE: Damage caused by improper storage or freight handling.  
LOSS TIME: Loss of operating time to the user while the tool(s) is out of service.  
IMPROPER OPERATION: Any failure or performance deficiency attributable to a failure to follow the guidelines and/or procedures as outlined  
in the tool’s operation and maintenance manual.  
MAINTENANCE: Any failure or performance deficiency attributable to not maintaining the tool(s) in good operating condition as outlined in the  
Operation and Maintenance Manual.  
HYDRAULIC PRESSURE & FLOW: Any failure or performance deficiency attributable to excess hydraulic pressure, excess hydraulic back-  
pressure, or excess hydraulic flow.  
REPAIRS OR ALTERATIONS: Any failure or performance deficiency attributable to repairs by anyone which in Stanley’s sole judgement  
caused or contributed to the failure or deficiency.  
MIS-APPLICATION: Any failure or performance deficiency attributable to mis-application. “Mis-application” is defined as usage of products  
for which they were not originally intended or usage of products in such a matter which exposes them to abuse or accident, without first obtain-  
ing the written consent of Stanley.  
WARRANTY REGISTRATION: STANLEY ASSUMES NO LIABILITY FOR WARRANTY CLAIMS SUBMITTED FOR WHICH NO TOOL REG-  
ISTRATION IS ON RECORD. In the event a warranty claim is submitted and no tool registration is on record, no warranty credit will be issued  
without first receiving documentation which proves the sale of the tool or the tools’ first date of usage. The term “DOCUMENTATION” as used  
in this paragraph is defined as a bill of sale, or letter of intent from the first retail customer. A WARRANTY REGISTRATION FORM THAT IS  
NOT ALSO ON RECORD WITH STANLEY WILL NOT BE ACCEPTED AS “DOCUMENTATION”.  
NO ADDITIONAL WARRANTIES OR REPRESENTATIONS  
This limited warranty and the obligation of Stanley thereunder is in lieu of all other warranties, expressed or implied including merchantability  
or fitness for a particular purpose except for that provided herein. There is no other warranty. This warranty gives the purchaser specific legal  
rights and other rights may be available which might vary depending upon applicable law.  
32  
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Stanley Hydraulic Tools  
3810 SE Naef Road  
Milwaukie OR 97267-5698  
503-659-5660  
FAX 503-652-1780  
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