Ryobi Saw SC163VS User Guide

OPERATOR'S MANUAL  
16 in. (406 mm) Variable Speed  
SCROLL SAW  
Model SC163VS  
0
THANK YOU FOR BUYING A RYOBI SCROLL SAW.  
Your new Scroll Saw has been engineered and manufactured to Ryobi's high standards for dependability, ease of operation,  
and operator safety. Properly cared for, it will give you years of rugged, trouble-free performance.  
CAUTION: Carefully read through this entire operator's manual before using your new saw.  
Pay close attention to the Rules for Safe Operation, Warnings, and Cautions. If you use your saw properly and only for what  
it is intended, you will enjoy years of safe, reliable service.  
Please fill out and return the Warranty Registration Card so we can be of future service to you.  
SAVE THIS MANUAL FOR FUTURE REFERENCE  
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RULES FOR SAFE OPERATION  
The purpose of safety symbols is to attract your attention to possible dangers. The safety symbols, and the  
explanations with them, deserve your careful attention and understanding. The safety warnings do not by  
themselves eliminate any danger. The instructions or warnings they give are not substitutes for proper  
accident prevention measures.  
SYMBOL  
MEANING  
SAFETY ALERT SYMBOL:  
Indicates danger, warning, or caution. May be used in conjunction with other symbols or pictographs.  
DANGER: Failure to obey a safety warning will result in serious injury to yourself or to others. Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
WARNING:Failuretoobeyasafetywarningcanresultinseriousinjurytoyourselfortoothers.Always  
follow the safety precautions to reduce the risk of fire, electric shock and personal injury.  
CAUTION: Failure to obey a safety warning may result in property damage or personal injury to  
yourself or to others. Always follow the safety precautions to reduce the risk of fire, electric shock and  
personal injury.  
NOTE:  
Advises you of information or instructions vital to the operation or maintenance of the equipment.  
IMPORTANT  
WARNING:  
Servicing requires extreme care and knowledge and should  
be performed only by a qualified service technician. For  
servicewesuggestyoureturnthetooltoyournearestRYOBI  
AUTHORIZED SERVICE CENTER for repair. When servic-  
ing, use only identical Ryobi replacement parts.  
Do not attempt to operate this tool until you have read  
thoroughly and understand completely all instructions,  
safety rules, etc. contained in this manual. Failure to  
comply can result in accidents involving fire, electric  
shock, or serious personal injury. Save this operator's  
manualandreviewfrequentlyforcontinuingsafeoperation  
and instructing others who may use this tool.  
WARNING:  
WEAR YOUR  
The operation of any scroll saw can result in foreign objects being thrown into your eyes which can  
result in severe eye damage. Before beginning power tool operation, always wear safety goggles  
orsafetyglasseswithsideshieldsandafullfaceshieldwhenneeded. WerecommendWideVision  
Safety Mask for use over eyeglasses or standard safety glasses with side shields.  
SAFETY GLASSES  
FORESIGHT IS BETTER  
THAN NO SIGHT  
WARNING:  
KEEP HANDS AWAY  
DO NOT EXPOSE  
FROM BLADE. FAILURE  
TO HEED THIS WARNING  
TO RAIN OR USE IN  
DAMP LOCATIONS  
COULD RESULT IN  
SERIOUS INJURY.  
Page 3  
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RULES FOR SAFE OPERATION  
Safe operation of this power tool requires that you read and  
MAINTAIN TOOLS WITH CARE. Keep tools sharp and  
cleanforbestandsafestperformance.Followinstructions  
for lubricating and changing accessories.  
understand this operator's manual and all labels affixed to  
the tool. Safety is a combination of common sense, staying  
alert, and knowing how your scroll saw works.  
DISCONNECT ALL TOOLS. When not in use, before  
servicing, or when changing attachments, blades, bits,  
cutters, etc., all tools should be disconnected from power  
source.  
READ ALL INSTRUCTIONS  
KNOW YOUR POWER TOOL. Read the operator's  
manual carefully. Learn the applications and limitations  
as well as specific potential hazards related to this tool.  
REDUCE THE RISK OF UNINTENTIONAL STARTING.  
Be sure switch is off when plugging in.  
GUARDAGAINSTELECTRICALSHOCKbypreventing  
body contact with grounded surfaces. For example:  
pipes, radiators, ranges, refrigerator enclosures.  
USE RECOMMENDED ACCESSORIES. Consult the  
operator’s manual for recommended accessories. The  
use of improper accessories may cause risk of injury.  
KEEP GUARDS IN PLACE and in working order. Never  
operate the tool with any guard or cover removed. Make  
sure all guards are operating properly before each use.  
NEVER STAND ON TOOL. Serious injury could occur if  
thetoolistippedorifthebladeisunintentionallycontacted.  
CHECK DAMAGED PARTS. Before further use of the  
tool, a guard or other part that is damaged should be  
carefully checked to determine that it will operate properly  
and perform its intended function. Check for alignment of  
moving parts, binding of moving parts, breakage of parts,  
mounting and any other conditions that may affect its  
operation. A guard or other part that is damaged must be  
properly repaired or replaced by an authorized service  
center to avoid risk of personal injury.  
REMOVE ADJUSTING KEYS AND WRENCHES. Form  
habit of checking to see keys and adjusting wrenches are  
removed from tool before turning it on.  
KEEP THE WORK AREA CLEAN. Cluttered work areas  
and work benches invite accidents.  
DON’TUSEINDANGEROUSENVIRONMENTS.Donot  
use power tools near gasoline or other flammable liquids,  
in damp or wet locations or expose them to rain. Keep  
work area well lighted.  
DIRECTION OF FEED. Feed work into a blade or cutter  
against the direction or rotation of the blade or cutter only.  
KEEP CHILDREN AND VISITORS AWAY. All visitors  
should wear safety glasses and be kept a safe distance  
from work area.  
NEVER LEAVE TOOL RUNNING UNATTENDED.  
TURN POWER OFF. Don’t leave tool until it comes to a  
complete stop.  
MAKE WORKSHOP CHILDPROOF with padlocks,  
master switches, or by removing starter keys.  
DON’T ABUSE CORD. Never carry tool by the cord or  
yank it to disconnect from receptacle. Keep cord from  
heat, oil, and sharp edges.  
DON’T FORCE THE TOOL. It will do the job better and  
safer at the rate for which it was designed.  
PROTECT YOUR LUNGS. Wear a face or dust mask if  
USE THE RIGHT TOOL. Do not force the tool or  
the cutting operation is dusty.  
attachment to do a job for which it was not designed.  
PROTECT YOUR HEARING. Wear hearing protection  
USE THE PROPER EXTENSION CORD. Make sure  
your extension cord is in good condition. When using an  
extension cord, be sure to use one heavy enough to carry  
thecurrentyourproductwilldraw. Anundersizedcordwill  
cause a drop in line voltage resulting in loss of power and  
overheating. A wire gauge size (A.W.G.) of at least 16 is  
recommended for an extension cord 25 feet or less in  
length. If in doubt, use the next heavier gauge. The  
smaller the gauge number, the heavier the cord.  
during extended periods of operation.  
WARNING: Blade coasts after turn off.  
KEEP TOOL DRY, CLEAN, AND FREE FROM OIL AND  
GREASE. Always use a clean cloth when cleaning.  
Never use brake fluids, gasoline, petroleum-based  
products, or any solvents to clean tool.  
WEAR PROPER APPAREL. Do not wear loose clothing,  
neckties, or jewelry that can get caught in the tool’s  
movingpartsandcausepersonalinjury. Nonslipfootwear  
isrecommendedwhenworkingoutdoors.Wearprotective  
hair covering to contain long hair.  
INSPECT TOOL CORDS AND EXTENSION CORDS  
PERIODICALLY and, if damaged, have repaired by a  
qualifiedservicetechnician. Stayconstantlyawareofcord  
location and keep it well away from the rotating wheel.  
NEVERUSEINANEXPLOSIVEATMOSPHERE. Normal  
ALWAYS WEAR SAFETY GLASSES WITH SIDE  
SHIELDS. Everyday eyeglasses have only impact-  
resistant lenses; they are NOT safety glasses.  
sparking of the motor could ignite fumes.  
USE ONLY OUTDOOR EXTENSION CORDS with  
approved ground connection that are intended for use  
outdoors and so marked.  
SECUREWORK.Useclampsoravisetoholdworkwhen  
practical. It’s safer than using your hand and it frees both  
hands to operate the tool.  
BE SURE THE BLADE PATH IS FREE OF NAILS.  
Inspect for and remove nails from lumber before cutting.  
DONOTOVERREACH.Keepproperfootingandbalance  
at all times.  
Page 4  
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RULES FOR SAFE OPERATION  
AVOID AWKWARD OPERATIONS AND HAND POSI-  
BEFORE CHANGING THE SETUP, REMOVING COV-  
ERS, GUARDS, OR BLADES, unplug the saw and  
remove the switch key.  
TIONS where a sudden slip could cause your hand to  
move into the blade. ALWAYS make sure you have good  
balance.  
KEEP BLADES CLEAN, SHARP, AND WITH SUFFI-  
CIENT SET. Sharp blades minimize stalling and kick-  
backs.  
ALLOW THE MOTOR TO COME UP TO FULL SPEED  
before starting a cut to avoid binding or stalling.  
ALWAYS TURN OFF SAW before disconnecting it to  
avoid accidental starting when reconnecting to a power  
source.  
DO NOT USE TOOL IF SWITCH DOES NOT TURN IT  
ON AND OFF. Have defective switches replaced by an  
authorized service center.  
DO NOT OPERATE THIS TOOL WHILE UNDER THE  
INFLUENCE OF DRUGS, ALCOHOL, OR ANY  
MEDICATION.  
REPLACEMENT PARTS. All repairs, whether electrical  
or mechanical, should be made by qualified service  
technician at an authorized service center.  
STAY ALERT AND EXERCISE CONTROL. Watch what  
you are doing and use common sense. Do not operate  
tool when you are tired. Do not rush.  
WARNING:  
When servicing use only identical Ryobi replacement  
parts. Use of any other parts may create a hazard or  
cause product damage.  
MAKE SURE WORK AREA HAS AMPLE LIGHTING to  
see the work and that no obstructions will interfere with  
safe operation BEFORE performing any work using your  
saw.  
KEEP HANDS AWAY FROM CUTTING AREA. Do not  
hand hold pieces so small that your fingers go under the  
blade guard. Do not reach underneath work or in blade  
cutting path with your hands and fingers for any reason.  
SAVE THESE INSTRUCTIONS. Refer to them frequently  
and use them to instruct other users. If you loan someone  
this tool, loan them these instructions also.  
FIRMLY CLAMP OR BOLT your saw to a stable, level  
workbench or table. The most comfortable table height is  
approximately waist height.  
WARNING:  
Some dust created by power sanding, sawing, grinding,  
drilling, and other construction activities contains  
chemicals known to cause cancer, birth defects or  
other reproductive harm. Some examples of these  
chemicals are:  
DO NOT FEED THE MATERIAL TOO QUICKLY. Do not  
force the workpiece against the blade.  
USE ONLY CORRECT BLADES. Use the right blade  
size, style and cutting speed for the material and the type  
of cut. Blade teeth should point down toward the table.  
• lead from lead-based paints,  
BEFORE MAKING A CUT, BE SURE ALL ADJUST-  
• crystalline silica from bricks and cement and other  
masonry products, and  
MENTS ARE SECURE.  
ALWAYS SUPPORT LARGE WORKPIECES while cut-  
ting to minimize risk of blade pinching and kickback. Saw  
mayslip, walkorslidewhilecuttinglargeorheavyboards.  
• arsenic and chromium from chemically-treated  
lumber.  
DO NOT REMOVE JAMMED CUTOFF PIECES until  
Your risk from these exposures varies, depending on  
how often you do this type of work. To reduce your  
exposure to these chemicals, work in a well ventilated  
area, and work with approved safety equipment, such  
as those dust masks that are specially designed to filter  
out microscopic particles.  
blade has stopped.  
NEVER START THE TOOL when the blade is in contact  
with the workpiece.  
NEVER TOUCH BLADE or other moving parts during  
use.  
SAVE THESE INSTRUCTIONS  
Page 5  
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ELECTRICAL  
ELECTRICAL CONNECTION  
EXTENSION CORDS  
Use only 3-wire extension cords that have 3-prong ground-  
ing plugs and 3-pole receptacles that accept the tool's plug.  
When using a power tool at a considerable distance from the  
power source, use an extension cord heavy enough to carry  
the current that the tool will draw. An undersized extension  
cord will cause a drop in line voltage, resulting in a loss of  
power and causing the motor to overheat. Use the chart  
provided below to determine the minimum wire size required  
in an extension cord. Only round jacketed cords listed by  
Underwriter's Laboratories (UL) should be used.  
YourRyobiScrollSawispoweredbyaprecisionbuiltelectric  
motor. It should be connected to a power supply that is 120  
volts, 60Hz, AC only (normal household current). Do not  
operate this tool on direct current (DC). A substantial voltage  
drop will cause a loss of power and the motor will overheat.  
If the saw does not operate when plugged into an outlet,  
double check the power supply.  
GROUNDING INSTRUCTIONS  
In the event of a malfunction or breakdown, grounding  
provides a path of least resistance for electric current to  
reducetheriskofelectricshock. Thistoolisequippedwithan  
electric cord having an equipment-grounding conductor and  
a grounding plug. The plug must be plugged into a matching  
outlet that is properly installed and grounded in accordance  
with all local codes and ordinances.  
Length of Extension Cord  
Up to 25 feet  
Wire Size (A.W.G.)  
16  
16  
26-100 feet  
When working with the tool outdoors, use an extension cord  
that is designed for outside use. This is indicated by the  
letters WA on the cord's jacket.  
Donotmodifytheplugprovided. Ifitwillnotfittheoutlet, have  
the proper outlet installed by a qualified electrician. Improper  
connectionoftheequipment-groundingconductorcanresult  
in a risk of electric shock. The conductor with insulation  
having an outer surface that is green with or without yellow  
stripes is the equipment-grounding conductor. If repair or  
replacement of the electric cord or plug is necessary, do not  
connect the equipment-grounding conductor to a live termi-  
nal.  
Before using an extension cord, inspect it for loose or  
exposed wires and cut or worn insulation.  
CAUTION:  
Keep the cord away from the cutting area and position the  
cord so that it will not be caught on lumber, tools, or other  
objects during cutting.  
Check with a qualified electrician or service personnel if the  
groundinginstructionsarenotcompletelyunderstood, orifin  
doubt as to whether the tool is properly grounded.  
Repair or replace a damaged or worn cord immediately.  
This tool is intended for use on a circuit that has an outlet like  
the one shown in Figure 1. It also has a grounding pin like the  
one shown.  
GROUNDING  
PIN  
COVER OF GROUNDED  
OUTLET BOX  
Fig. 1  
Page 6  
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GLOSSARY OF TERMS FOR WOODWORKING  
Bevel Cut  
Resin  
A cutting operation made with the saw table at any angle  
other than 90˚ to the blade.  
A sticky, sap base substance that has hardened.  
Ripping  
Compound Cut  
A cutting operation along the length of the workpiece.  
A compound cut is a cut made using a miter angle and a  
bevel angle at the same time.  
Saw Blade Path  
The area directly in line — over, under, behind, or in front of  
the blade. As it applies to the workpiece, that area which will  
be, or has been, cut by the blade.  
Crosscut  
A cutting or shaping operation made across the grain or the  
width of the workpiece.  
Set  
Freehand (for scroll saw)  
Performing a cut without the workpiece being guided by a  
fence or miter gauge. Work must supported by the table.  
Thedistancethatthetipofthesawbladetoothisbent(orset)  
outward from the face of the blade.  
SPM  
Gum  
Strokes per minute. Used in reference to blade movement.  
A sticky, sap based residue from wood products.  
Through Sawing  
Any cutting operation where the blade extends completely  
through the thickness of the workpiece.  
Kerf  
Thematerialremovedbythebladeinathroughcutortheslot  
produced by the blade in a non-through or partial cut.  
Throw-Back  
Leading End  
Throwing of a workpiece in a manner similar to a kickback.  
Usually associated with a cause other than the kerf closing,  
such as a workpiece not being against the fence, being  
dropped into the blade, or being placed inadvertently in  
contact with the blade.  
The end of the workpiece pushed into the cutting tool first.  
Nonferrous Metal  
Metal that does not contain iron, such as aluminum, brass or  
copper.  
Workpiece  
Push Stick  
The item on which the cutting operation is being done. The  
surfaces of a workpiece are commonly referred to as faces,  
ends, and edges.  
A device used to feed the workpiece through the saw blade  
during narrow ripping type operations and helps keep the  
operator's hands well away from the blade.  
Worktable  
Resaw  
The surface on which the workpiece rests while performing  
a cutting or sanding operation.  
A cutting operation to reduce the thickness of the workpiece  
to make thinner pieces.  
UNPACKING  
WARNING:  
WARNING:  
To prevent accidental starting or electrical shock that  
could cause possible serious personal injury, assemble  
all parts to your saw before connecting it to power supply.  
Saw should never be connected to power supply when  
youareassemblingparts,makingadjustments,lubricating,  
installing or removing blades, cleaning, or when not in  
use.  
If any parts are missing, do not operate this tool until the  
missing parts are replaced. Failure to do so could result  
in possible serious personal injury.  
Do not discard the packing materials until you have  
carefully inspected the saw, identified all parts, and  
satisfactorily operated your new saw.  
Note: If any parts are damaged or missing, do not attempt to  
plug in the power cord and turn the switch on until the  
damaged or missing parts are obtained and are installed  
correctly.  
Carefully lift saw from the carton and place it on a level  
work surface.  
Remove package of extra blades and operator's manual  
from the carton.  
Your scroll saw comes completely assembled. A package of  
extra blades and an operator's manual are included with  
your saw.  
1
Page 7  
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LOOSE PARTS  
Check all loose parts from the box with the list below. Assemble according to the instructions on the following pages.  
• 3 mm T-Handle Hex Key  
• 4 mm Hex Key  
• Blade(s)  
• Plastic Tubing  
BLADE  
4 mm HEX KEY  
PLASTIC TUBING  
3 mm T-HANDLE HEX KEY  
Fig. 2  
TOOLS NEEDED  
The following tools (not included) are needed for adjustments and alignment:  
• Combination Square  
• Phillips Screwdriver  
• Slotted Screwdriver  
PHILLIPS SCREWDRIVER  
COMBINATION  
SQUARE  
SLOTTED SCREWDRIVER  
Fig. 3  
Page 8  
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FEATURES  
KNOW YOUR SCROLL SAW  
Sawdust Blower  
Before attempting to use your saw, familiarize yourself with  
all the operating features and safety requirements of your  
Ryobi scroll saw. See Figure 4.  
Keeps the line of the cut on the workpiece clean for more  
accurate scroll cuts. For best results, always direct air flow  
at the blade and the workpiece.  
This versatile, variable speed scroll saw is great for making  
toys, puzzles, games, artwork, and jewelry. It is a handy do-  
it-yourself tool. It cuts wood, wood composition products,  
plastic, and other fibrous material up to 2 in. (51 mm) thick.  
It also cuts nonferrous metals (aluminum, brass, copper).  
Sawdust Exhaust  
This feature will allow you to attach any 1-1/4 in. (32 mm)  
vacuum hose for easy sawdust collection.  
Saw Table with Throat Plate  
Yourscrollsawhasanaluminumsawtablewithtiltcontrolfor  
maximum accuracy. The throat plate, inserted in the saw  
table, allows for blade clearance.  
Bevel Scale  
The bevel scale and indicator show you the degree the saw  
table is tilted.  
Switch and Switch Key  
Blade Clamp Screws  
Your scroll saw has an easy access power switch. To lock in  
the OFF position, remove the yellow switch key. Place the  
key in a location inaccessible to children and others not  
qualified to use the tool.  
Blade clamp screws are used when changing saw blades.  
Blade Tension Knob  
Loosen or tighten the blade tension by turning the blade  
tension knob.  
Table Lock Knob  
Allows you to tilt the table and lock it at the desired angle up  
to 45°.  
Drop Foot  
This foot should always be lowered until it just rests on top of  
theworkpiecetopreventtheworkpiecefromlifting, yetnotso  
much that the workpiece drags.  
Variable Speed Knob  
Turn the knob to adjust the speed from the high speed of  
approximately 1600 SPM (strokes per minute) to the low  
speed of approximately 400 SPM.  
Drop Foot Lock Knob  
Allows you to raise or lower the drop foot and lock it in place.  
BLADE  
TENSION KNOB  
DROP FOOT  
LOCK KNOB  
SAWDUST  
BLOWER  
SAW BLADE  
THROAT  
PLATE  
BLADE CLAMP  
SCREWS  
30  
DROP  
15  
0
FOOT  
MOTOR  
SAW  
TABLE  
SWITCH AND  
SWITCH KEY  
BEVEL SCALE  
SAWDUST  
EXHAUST  
VARIABLE  
SPEED KNOB  
TABLE  
LOCK KNOB  
Fig. 4  
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ASSEMBLY  
Attach the plastic tubing to the sawdust blower and bellows  
tube on the top of the saw housing.  
CLAMPING SCROLL SAW TO WORKBENCH  
See Figure 5.  
Apply a coat of paste wax to the saw table surface to allow  
the workpiece to slide easily across the surface. Wipe the  
saw table thoroughly with a dry cloth to remove excess wax.  
If the scroll saw is to be used in a portable application, it is  
recommended that you fasten it permanently to a mounting  
board that can easily be clamped to a workbench or other  
supporting surface. The mounting board should be of  
sufficient size to avoid tipping of saw while in use. Any good  
grade plywood or chipboard with a 3/4 in. (19 mm) thickness  
is recommended.  
MOUNTING SCROLL SAW TO WORKBENCH  
WARNING:  
To avoid serious personal injury from unexpected tool  
movement, always securely mount scroll saw to a  
workbench.  
Mountsawtoboardusingholesinsawbaseasatemplate  
for hole pattern. Locate and mark the holes where scroll  
saw is to be mounted.  
Follow last three steps in previous section called  
If the scroll saw is to be used in a permanent application, we  
recommend that you secure it in a permanent location such  
as a workbench. When mounting the saw to a workbench,  
holes should be drilled through the supporting surface of the  
workbench.  
Mounting Scroll Saw to Workbench.  
If lag bolts are being used, make sure they are long enough  
to go through holes in the saw base and the material the saw  
is being mounted to.  
If machine bolts are being used, make sure they are long  
enough to go through holes in the saw base, the material the  
saw is being mounted to, and the washers and nuts.  
Each hole in the base of the saw should be bolted  
securely using machine bolts, washers, and nuts (not  
included). Bolts should be of sufficient length to accom-  
modate the saw base, washers, nuts, and the thickness  
of the workbench.  
Note: It may be necessary to countersink washers and nuts  
on the bottom side of mounting board.  
Place scroll saw on workbench. Using the saw base as a  
pattern, locate and mark the holes where the scroll saw is  
to be mounted.  
Drill four holes through the workbench.  
Place scroll saw on workbench aligning holes in the saw  
base with the holes drilled in the workbench.  
Insert all four bolts (not included) and tighten securely  
with washers and nuts (not included).  
Note: All bolts should be inserted from the top. Install the  
washers and nuts from the underside of the bench.  
Supporting surface where scroll saw is mounted should be  
examined carefully after mounting to insure that no move-  
ment during use can result. If any tipping or walking is noted,  
secure workbench or supporting surface before beginning  
cutting operations.  
3
0
15  
0
C-CLAMP  
Reducing Noise and Vibration:  
SAW BASE  
Youmaywishtoplaceafoampadorpieceofcarpetbetween  
the saw base and the workbench to help reduce noise and  
vibration.  
MOUNTING  
BOARD  
If a foam pad or piece of carpet is used, do not overtighten  
the mounting bolts. Leave some cushion between the pad-  
dingandthesawbasetohelpabsorbthenoiseandvibration.  
C-CLAMP  
WORKBENCH  
Fig. 5  
The size of the padding material should be approximately  
24 in. x 12 in. x 1/2 in. (610 mm x 305 mm x 13 mm).  
Page 10  
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ADJUSTMENTS  
SQUARING THE SAW TABLE TO THE BLADE  
See Figure 7.  
WARNING:  
To prevent accidental starting that could cause possible  
serious personal injury, turn off the saw and unplug the  
saw from the power source before making any  
adjustments.  
WARNING:  
Failure to turn the saw off, remove the switch key, and  
unplug the saw from the power source could result in  
accidental starting causing possible serious injury.  
DROP FOOT  
See Figure 6.  
Loosen the drop foot lock knob and move drop foot rod all  
To prevent workpiece from lifting, the drop foot should be  
adjusted so it just rests on the top of the workpiece. The drop  
foot should not be adjusted so that the workpiece drags.  
Always retighten the drop foot lock knob after each adjust-  
ment has been made.  
the way up. Retighten drop foot lock knob.  
Loosen the table lock knob to tilt the saw table until it is  
approximately perpendicular or at right angle to the  
blade.  
Place a small square on the saw table next to the blade.  
Loosen the drop foot lock knob.  
Loosen the screw holding the scale indicator.  
See Figure 8. Move indicator to the 0° mark and securely  
tighten screw. Remember, the bevel scale is a conve-  
nient guide but should not be relied upon for precision.  
Make practice cuts on scrap material to determine if your  
angle settings are correct.  
Lower or raise the drop foot to the desired position.  
Retighten the drop foot lock knob.  
The tall, front part of the drop foot acts as a blade guard to  
prevent accidental contact with the blade.  
Adjust the drop foot to desired position and securely  
DROP FOOT  
LOCK KNOB  
retighten the drop foot lock knob.  
BELLOWS TUBE  
DROP FOOT ROD  
DROP  
FOOT  
PLASTIC  
TUBING  
DROP  
FOOT  
DROP FOOT  
LOCK KNOB  
SAWDUST  
BLOWER  
Fig. 6  
SAWDUST BLOWER  
See Figure 6.  
30  
15  
0
SMALL  
COMBINATION  
SQUARE  
WARNING:  
Failure to turn the saw off, remove the switch key, and  
unplug the saw from the power source could result in  
accidental starting causing possible serious injury.  
Thesawdustblowerisdesignedandpresettodirectairtothe  
most effective point on the cutting line. Be sure drop foot is  
properly adjusted to secure workpiece and direct air to the  
cutting surface.  
TABLE LOCK KNOB  
Fig. 7  
Plastic tubing should be connected to the bellows tube  
before starting the saw.  
Page 11  
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ADJUSTMENTS  
SETTING THE TABLE FOR HORIZONTAL OR  
BEVEL CUTTING  
See Figure 8.  
ADJUSTING BLADE TENSION  
See Figure 9.  
Turn off and unplug the saw from the power source.  
WARNING:  
WARNING:  
Failure to turn the saw off, remove the switch key, and  
unplug the saw from the power source could result in  
accidental starting causing possible serious injury.  
Failure to turn the saw off, remove the switch key, and  
unplug the saw from the power source could result in  
accidental starting causing possible serious injury.  
Turning the blade tension knob counter-  
A bevel scale is located under the saw table as a convenient  
guide for setting the approximate saw table angle for bevel  
cutting. When greater precision is required, make practice  
cutsonscrapmaterialandadjustthesawtableasnecessary  
for your requirements.  
clockwise decreases (or loosens) blade tension.  
Turning the blade tension knob clockwise increases (or  
tightens) blade tension.  
Note:Adjustmentstobladetensioncanbemadeatanytime.  
Note: When cutting at angles, the drop foot should be tilted  
so it is parallel to the saw table and rests flat against the  
workpiece. Totiltthedropfoot, loosenphillipsscrew, tiltdrop  
foot to the proper angle, then retighten screw.  
Check tension by the sound the blade makes when plucked  
likeaguitarstring. Thismethodofaddingtensiontotheblade  
can be developed with practice and requires knowing your  
scroll saw.  
Pluck the back straight edge of blade while turning  
tension adjusting knob. Sound should be a musical note.  
Sound becomes less flat as tension increases. Sound  
decreases with too much tension.  
BEVEL SCALE  
Note: Be careful not to adjust blade too tight. Too much  
tension may cause the blade to break as soon as you start  
cutting. Too little tension may cause the blade to bend or  
break before the teeth wear out.  
SCREW  
SCALE  
INDICATOR  
BLADE TENSION KNOB  
TO  
TO  
RELEASE  
ENGAGE  
TABLE LOCK KNOB  
Fig. 8  
WARNING:  
Failure to turn the saw off, remove the switch key, and  
unplug the saw from the power source could result in  
accidental starting causing possible serious injury.  
ADJUSTING DROP FOOT  
Loosen the drop foot lock knob. See Figure 4, page 9.  
Center the drop foot around the saw blade to the desired  
position.  
Tighten the drop foot lock knob.  
Fig. 9  
Page 12  
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ADJUSTMENTS  
Removing the Saw Blade:  
INSTALLING BLADES  
Scroll saw blades wear out quickly and must be replaced  
frequently for best cutting results. Expect to break some  
blades while you learn to use and adjust your saw. Blades  
generally stay sharp for 1/2 hour to 2 hours of cutting,  
depending on the type of material and speed of operation.  
Turn blade tension knob counterclockwise to decrease  
(or loosen) blade tension. See Figure 4.  
Pushing up from under the saw table, remove the throat  
plate.  
Using the T-handle hex key supplied with the saw, loosen  
Pin End Blades  
See Figure 10.  
both the upper and lower blade clamp screws.  
Remove the blade.  
Removing the Saw Blade:  
Turn off and unplug the saw from the power source.  
Replacing the Saw Blade:  
Place the new blade through the opening in the saw table  
with the teeth to the front of the saw and pointing down  
toward the saw table. Place the lower end of the blade in  
the V-notch in the lower blade holder.  
WARNING:  
Failure to turn the saw off, remove the switch key, and  
unplug the saw from the power source could result in  
accidental starting causing possible serious injury.  
Position blade and tighten the blade clamp screw se-  
curely using the T-handle hex key.  
Pull up on the blade and press the upper arm down to  
position the upper end of the blade in the V-notch in the  
upper blade holder.  
Turn blade tension knob counterclockwise to decrease  
(or loosen) blade tension. See Figure 4.  
Pushing up from under the saw table, remove the throat  
Securely tighten the upper blade clamp screw using the  
plate.  
T-handle hex key.  
Using the T-handle hex key supplied with the saw, loosen  
Turn the blade tension knob clockwise until the blade has  
both the upper and lower blade clamp screws.  
the desired amount of tension.  
Pull up on the blade and push down on the saw arm to  
disengage the upper pin in the V-notch of the upper blade  
holder. Push the blade downward to disengage the lower  
pin in the V-notch of the lower blade holder.  
Replace the throat plate.  
Note: If the blade touches the drop foot on either side then  
the drop foot must be adjusted. See section Adjusting Drop  
Foot, page 12.  
Remove the blade.  
DROP FOOT  
LOCK KNOB  
Replacing the Saw Blade:  
Place the new blade through the opening in the saw table  
with the teeth to the front of the saw and pointing down  
toward the saw table. The pins on the blade go under the  
blade holder in the V-notch of the lower blade holder.  
BLADE CLAMP  
SCREW  
Pull up on the blade and press the upper arm down to  
position the upper end of the blade in the V-notch in the  
upper blade holder.  
SAW BLADE  
THROAT  
PLATE  
Securely tighten the upper and lower blade clamps using  
the T-handle hex key supplied with the saw.  
T-HANDLE  
HEX KEY  
Turn the blade tension knob clockwise until the blade has  
the desired amount of tension.  
Replace the throat plate.  
Note: If the blade touches the drop foot on either side then  
the drop foot must be adjusted. See section on Adjusting  
Drop Foot, page 12.  
SAW  
BLADE  
Plain End Blades  
See Figure 10.  
Turn off and unplug the saw from the power source.  
BLADE  
CLAMP  
SCREW  
WARNING:  
Failure to turn the saw off, remove the switch key, and  
unplug the saw from the power source could result in  
accidental starting causing possible serious injury.  
Fig. 10  
Page 13  
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OPERATION  
BASIC OPERATION OF THE SCROLL SAW  
WARNING:  
Before removing loose pieces from the table, turn saw off  
and wait for all moving parts to stop to avoid serious  
personal injury.  
Before starting a cut, watch the saw run. If you experience  
excessivevibrationorunusualnoise,stopimmediately.Turn  
the saw off, remove the switch key, and unplug the saw. Do  
not restart until locating and correcting the problem.  
Note: After the saw is turned ON, a hesitation before blade  
movement is normal.  
AVOIDING INJURY  
Make sure saw is level and does not rock. Saw should  
always be on a firm, level surface with plenty of room for  
handling and properly supporting the workpiece.  
CUTTING PROCEDURES  
There is a learning curve for each person who wants to  
use this saw. During that period of time it is expected that  
some blades will break until you learn how to use and  
adjust the saw.  
Bolt saw to the support surface to prevent slipping,  
walking or sliding during operations like cutting long,  
heavy boards.  
Plan the way you will hold the workpiece from start to  
Turn saw off, remove switch key, and unplug cord from  
finish.  
the power source before moving the saw.  
Keep your hands away from the blade. Do not hand hold  
Do not remove jammed cutoff pieces until blade has come  
piecessosmallyourfingerswillgounderthebladeguard.  
to a full and complete stop.  
Hold the workpiece firmly against the saw table.  
Choose the right size and style blade for the material  
and type of cut you plan to do.  
The blade teeth cut material only on the down stroke.  
Use only recommended accessories.  
Use gentle pressure and both hands when feeding the  
With the exception of the workpiece and related support  
devises, clear everything off the saw table before turning  
the saw on.  
work into the blade. Do not force the work.  
Guide the workpiece into the blade slowly because the  
teeth of the blade are very small and can only remove  
material on the down stroke.  
Properly support round materials such as dowel rods or  
tubing because they have a tendency to roll during a cut  
causing the blade to “bite”. To avoid this, always use a  
“V” block or clamp workpiece to a miter gauge  
Avoid awkward operations and hand positions where a  
sudden slip could cause serious injury from contact with  
the blade. Never place hands in blade path.  
Before removing loose pieces from the saw table, turn  
To get accurate cuts, compensate for the blade's  
tendency to follow the wood grain as you are cutting  
wood.  
saw off and wait for all moving parts to stop.  
LOCKING THE SWITCH  
See Figure 11.  
Use extra supports (tables, saw horses, blocks, etc.)  
when cutting large, small or awkward workpieces.  
Wait until the saw has come to a full and complete stop.  
Never use another person as a substitute for a table  
extension or as additional support for a workpiece that is  
longer or wider than the basic saw table.  
Place the switch in the OFF position, remove the switch  
key from the switch assembly. Store key in a safe place.  
When cutting irregularly shaped workpieces, plan your  
work so it will not pinch the blade. Workpieces must not  
twist, rock or slip while being cut.  
REMOVING JAMMED MATERIAL  
When backing out the workpiece, the blade may bind in the  
kerf (cut). This is usually caused by sawdust clogging the  
kerf or when the blade comes out of the blade holders. If this  
happens:  
Wait until the saw has come to a full and complete stop.  
Place the switch in the OFF position, remove the switch  
SWITCH  
key from the switch assembly. Store key in a safe place.  
0 N  
OFF  
Unplug the saw from the power source.  
T
Removethesaw'sbladeandtheworkpiece,seesection on  
REMOVE  
O
LOCK  
Removing the Saw Blade, page 13.  
SWITCH  
KEY  
Wedge the kerf open with a flat screwdriver or wooden  
ON  
wedge then remove the blade from the workpiece.  
Fig. 11  
Page 14  
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OPERATION  
CHOICE OF BLADE AND SPEED  
The scroll saw accepts a wide variety of blade widths and thicknesses for cutting wood and other fibrous materials. Your saw  
uses 5 in. long blades of either the pin end or the plain end style. The blade width and thickness and the number of teeth per  
inch to use are determined by the type of material and the size of the radius being cut.  
Note: As a general rule, always select narrow blades for intricate curve cutting and wide blades for straight and large curve  
cutting.  
Speed or  
Teeth/Inch  
Width  
Thickness  
Strokes Per  
Minute  
Material Cut  
10  
15  
18  
.110 in.  
(2.8 mm)  
.020 in.  
(0.5 mm)  
1200-1600  
600-1200  
400-600  
Popular size for cutting hard and soft  
woods 3/16 in. (4.8 mm) up to 2 in. (51 mm)  
Plastics, paper, felt, bone, etc.  
.110 in.  
(2.8 mm)  
.020 in.  
(0.5 mm)  
Wood, plastics, extremely thin cuts on  
materials 3/32 in. (2.4 mm) to 1/2 in.  
(13 mm) thick.  
.095 in.  
(2.4 mm)  
.010 in.  
(0.3 mm)  
For tight radius work in thin materials  
3/32 in. (2.4 mm) to 1/8 in. (3 mm) wood,  
veneer, bone, fiber, ivory, plastic, etc.  
BLADE INFORMATION  
Scroll saw blades wear out and must be replaced fre-  
quently for best cutting results. Scroll saw blades gener-  
ally stay sharp for 1/2 hour to 2 hours of cutting, depend-  
ing on type of material and speed of operation.  
In cutting wood, best results are achieved when cutting  
wood less than one inch thick.  
When cutting wood thicker than one inch, the user must  
guide the workpiece very slowly into the blade and take  
extra care not to bend or twist the blade while cutting.  
OFF  
ON  
When choosing a blade, carefully consider the following:  
• Very fine, narrow blades should be used to scroll cut in  
thin material 1/4 in. (6 mm) thick or less.  
• Most blade packages state the size or thickness and  
type of material which that blade is intended to cut. The  
package should also state the radius or size of curve  
that can be cut with that blade size.  
TO  
INCREASE  
TO  
DECREASE  
• Wider blades cannot cut curves as tight or as small as  
thinner blades.  
Blades wear faster when:  
Fig. 12  
• Cutting plywood, hardwood, and other laminates.  
• Cutting material thicker than 3/4 in. (19 mm).  
• Side pressure is applied to the blade.  
USING VARIABLE SPEED  
See Figure 12.  
By turning the variable speed knob, the saw's speed may  
be adjusted from a high speed of approximately 1600  
SPM (Strokes Per Minute) to a low speed of approxi-  
mately 400 SPM.  
To increase the strokes per minute, turn the variable  
speed knob clockwise or to the right.  
To decrease the strokes per minute, turn the variable  
speed knob counterclockwise or to the left.  
Page 15  
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OPERATION  
WARNING:  
To avoid possible serious injury from accidental starting,  
always turn the saw off, remove the switch key, and  
unplug the saw from power source before removing or  
replacing the blade.  
DRILL HOLE  
INTERIOR  
CUT  
SCROLL CUTTING  
For general type scroll cutting, follow the pattern lines by  
pushing and turning the workpiece at the same time. Do  
not try to turn the workpiece while engaged in the blade  
without pushing it – the workpiece could bind or twist the  
blade.  
WARNING:  
To prevent serious personal injury, never leave the saw  
unattended until the blade has come to a complete stop.  
30  
15  
WORKPIECE  
0
INTERIOR SCROLL CUTTING  
See Figure 13.  
Fig. 13  
One feature of a scroll saw is that it can be used to make  
scroll cuts on the interior of a workpiece without breaking  
or cutting through the edge or perimeter of the board.  
To make interior cuts in the workpiece, remove the scroll  
saw blade as explained in the section on Installing  
Blades on page 13.  
WARNING:  
To avoid possible, serious personal injury, do not cut  
more than one loose piece of material at a time.  
Drill a 1/4 in. (6 mm) hole in the workpiece.  
Place the workpiece on the saw table with the drilled hole  
WARNING:  
over the access hole in the table.  
Do not allow familiarity with your saw to make you  
careless. Remember that a careless fraction of a second  
is sufficient to inflict severe injury.  
Install blade through the hole in the workpiece; adjust the  
drop foot and blade tension.  
When finished making the interior scroll cuts, simply  
remove the blade from the blade holders as described in  
the section on Installing Blades, page 13, and remove  
the workpiece from the saw table.  
STACK CUTTING  
See Figure 14.  
After becoming well acquainted with your saw through  
practice and experience, you may wish to try stack cutting.  
Stack cutting may be used when several identical shapes  
need to be cut. Several pieces of wood may be stacked on  
top and secured to each other before cutting. The wood  
pieces may be joined together by placing double sided tape  
betweeneachpieceorbywrappingmaskingtapearoundthe  
corners or ends of the stacked wood. You must attach the  
stacked pieces of wood to each other so they will move on  
the table as a single piece of material.  
TAPE  
30  
WOOD  
PIECES  
15  
0
Fig. 14  
Page 16  
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MAINTENANCE  
MOTOR BRUSHES  
See Figure 16.  
WARNING:  
Your saw has externally accessible motor brush assemblies  
that should be checked periodically for wear. When one of  
the two brushes becomes worn, replace both brushes.  
When servicing, use only identical Ryobi replacement  
parts. Use of any other part may create a hazard or cause  
product damage.  
Unplug the saw from the power source.  
GENERAL MAINTENANCE  
Keep your scroll saw clean.  
Carefully place the saw on its side exposing the under-  
side of the saw housing.  
After cleaning the table top initially, apply a thin coat of  
automobile type (paste) wax to the table top so the wood  
slides easily while cutting.  
Using a flat blade screwdriver, remove the bottom brush  
assembly cap through the access hole in the base and  
the top brush assembly cap from the top of the motor.  
Gently pry the brush assemblies out using a small screw  
drivier, point of a nail, or paper clip.  
Do not allow pitch to accumulate on the saw table. Clean  
with gum and pitch remover.  
If one motor brush is worn down shorter than 1/4 in. (6  
mm), replace both motor brushes. Do not replace one  
side without replacing the other. Make sure curvature of  
brush matches curvature of motor and that the motor  
brush moves freely in brush tube. Use the blunt end of  
something thin (eraser end of pencil, etc.) to push the  
motor brush into the tube until it stays.  
ARM BEARINGS  
See Figure 15.  
Lubricate the arm bearings after the first 10 hours of use. Oil  
after every 50 hours of use or whenever there is a squeak  
coming from the bearings.  
Carefully place the saw on its side as shown in Figure 15.  
Remove the rubber cap from the upper and the lower arm  
of the saw.  
Make sure the motor brush cap is oriented correctly  
(straight). Tighten motor brush cap using a hand  
powered screwdriver only. Do not overtighten.  
Squirt a few drops of SAE20 oil around the shaft end and  
arm bearings. Let oil soak in overnight, remaining in this  
position.  
Note: Lubricate the bearings on the other side of the saw in  
this same manner.  
WARNING:  
If the power cord is worn, cut, or damaged in any way,  
have it replaced immediately by a qualified service  
technician.Failuretodosocouldresultinseriouspersonal  
injury.  
BRUSH  
CAP  
ARM BEARING  
MOTOR  
BRUSH  
Fig. 16  
3
0
1 5  
Fig. 15  
Page 17  
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MAINTENANCE  
WARNING:  
WARNING:  
To prevent accidental starting that could cause possible  
serious personal injury, turn off and unplug the saw  
before maintaining or lubricating your scroll saw.  
Failure to unplug your saw could result in accidental  
starting causing serious injury.  
TROUBLESHOOTING  
WARNING:  
For your own safety, turn switch OFF and remove plug from power outlet before adjusting or aligning your scroll  
saw.  
PROBLEM  
CAUSE  
SOLUTION  
Motor will not run.  
1. Problem with ON-OFF switch,  
1. Have worn parts replaced before using  
Scroll Saw again. Have the proper  
outlet installed by a qualified electri-  
cian.  
power cord, or outlet.  
2. Motor defective.  
2. Do not attempt any repair. Have  
repaired by a qualified service  
technician.  
1. Adjust tension.  
Blades breaking.  
1. Too much tension.  
2. Feeding too quickly.  
3. Wrong blade.  
2. Reduce feed rate.  
3. Narrow blades for cutting thin wood or  
tight corners and turns, wide blades for  
thicker wood or wide turns.  
4. Reduce side pressure on blade, check  
blade tension.  
4. Blade twisting in wood.  
1. Check mounting.  
Vibration (there is always  
some vibration when the saw  
is running).  
1. Improper mounting of saw.  
2. Mounting surface.  
2. Check mounting in manual.  
3. Tighten table lock knob.  
3. Loose table or table resting  
against motor.  
4. Tighten mounting screws.  
1. Realign blade.  
4. Loose motor mounting.  
Blade runout (blade not  
properly aligned with arm  
motion).  
1. Blade holders out of line.  
Page 18  
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NOTES  
Page 19  
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OPERATOR'S MANUAL  
16 in. (406 mm) Variable Speed Scroll Saw  
Model SC163VS  
EXTENSION CORD CAUTION  
**Ampere rating  
(on tool data plate) 0-2.0  
2.1-3.4 3.5-5.0 5.1-7.0 7.1-12.0 12.1-16.0  
When using a power tool at a considerable distance from a power  
source, be sure to use an extension cord that has the capacity to  
handle the current the tool will draw. An undersized cord will  
cause a drop in line voltage, resulting in overheating and loss of  
power. Use the chart to determine the minimum wire size re-  
quired in an extension cord. Only round jacketed cords should be  
used.  
Cord Length  
Wire Size (A.W.G.)  
25'  
16  
16  
16  
16  
16  
16  
16  
16  
14  
16  
14  
12  
14  
14  
10  
14  
12  
50'  
100'  
When working with a tool outdoors, use an extension cord that is  
designed for outside use. This is indicated by the letters "WA" on  
the cord's jacket.  
CAUTION: Keep the extension cord clear of the working  
area. Position the cord so that it will not get caught on workpiece,  
tools, or other obstructions while you are working with a power  
tool.  
Before using any extension cord, inspect it for loose or exposed  
wires and cut or worn insulation.  
**Used on 12 gauge - 20 amp circuit.  
• SERVICE  
Now that you have purchased your tool, should a need ever exist for repair parts or  
service, simply contact your nearest Ryobi Authorized Service Center. Be sure to  
provide all pertinent facts when you call or visit. Please call 1-800-525-2579 for your  
nearest Ryobi Authorized Service Center. You can also check our web site at  
• MODEL NO.  
The model and serial numbers of your tool will be found on a plate attached to the motor  
housing. Please record the serial number in the space provided below.  
MODEL NUMBER  
SERIAL NUMBER  
SC163VS  
RYOBI TECHNOLOGIES, INC.  
1428 Pearman Dairy Road  
Post Office Box 1207  
Anderson, SC 29625  
Anderson SC 29622-1207  
Phone 1-800-525-2579  
972000-884  
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