Simply Engineered Better
Technical Manual
For machines beginning with Serial No. W8100
Hood-Type
Dishwasher
Model
MH65-M2
High Temperature
with Built-in Booster
Machine Serial No.
September, 2003
Manual P/N
2674 N. Service Road
Jordan Station, Ontario, Canada L0R 1S0
905/562-4195 Fax: 905/562-4618
113647
P. O. Box 4149
Winston-Salem, North Carolina 27115-4149
336/661-1556
Fax: 336/661-1660
MoyerDiebelLtd.
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REVISION RECORD
REVISIONRECORD
Revision
Date
Revised
Pages
Serial Number
Effectivity
Comments
7/3/03
All
W8100
First issue of manual and
replacement parts lists
i
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REVISION RECORD
Revision Record (CONT.)
ii
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LIMITED WARRANTY
Limited Warranty
Moyer Diebel, P.O. Box 4183, Winston-Salem, North Carolina 27115, and P. O. Box 301, 2674 North Service
Road, Jordan Station, Ontario, Canada L0R 1S0 warrants machines, and parts, as set out below.
Warranty of Machines: Moyer Diebel warrants all new machines of its manufacture bearing the name
“Moyer Diebel” and installed within the United States and Canada to be free from defects in material and workman-
ship for a period of one (1) year after the date of installation or fifteen (15) months after the date of shipment by
Moyer Diebel, whichever occurs first. [See below for special provisions relating to Model Series DF and SW.] The
warranty registration card must be returned to Moyer Diebel within ten (10) days after installation. If warranty card
is not returned to Moyer Diebel within such period, the warranty will expire after one year from the date of ship-
ment.
Moyer Diebel will not assume any responsibility for extra costs for installation in any area where there are
jurisdictional problems with local trades or unions.
If a defect in workmanship or material is found to exist within the warranty period, Moyer Diebel, at its elec-
tion, will either repair or replace the defective machine or accept return of the machine for full credit; provided,
however, as to Model Series DF and SW, Moyer Diebel’s obligation with respect to labor associated with any re-
pairs shall end (a) 120 days after shipment, or (b) 90 days after installation, whichever occurs first. In the event that
Moyer Diebel elects to repair, the labor and work to be performed in connection with the warranty shall be done
during regular working hours by a Moyer Diebel authorized service technician. Defective parts become the property
of Moyer Diebel. Use of replacement parts not authorized by Moyer Diebel will relieve Moyer Diebel of all further
liability in connection with its warranty. In no event will Moyer Diebel’s warranty obligation exceed Moyer
Diebel’s charge for the machine. The following are not covered by Moyer Diebel’s warranty:
a. Lighting of gas pilots or burners.
b. Cleaning of gas lines.
c. Replacement of fuses or resetting of overload breakers.
d. Adjustment of thermostats.
e. Adjustment of clutches.
f. Opening or closing of utility supply valves or switching of electrical supply current.
g. Adjustments to chemical dispensing equipment.
h. Cleaning of valves, strainers, screens, nozzles, or spray pipes.
i. Performance of regular maintenance and cleaning as outlined in operator’s guide.
j. Damages resulting from water conditions, accidents, alterations, improper use, abuse,
tampering, improper installation, or failure to follow maintenance and operation procedures.
Examples of the defects not covered by warranty include, but are not limited to: (1) Damage to the exterior or
interior finish as a result of the above, (2) Use with utility service other than that designated on the rating
plate, (3) Improper connection to utility service, (4) Inadequate or excessive water pressure, (5) Corrosion
from chemicals dispensed in excess of recommended concentrations, (6) Failure of electrical components due
to connection of chemical dispensing equipment installed by others, (7) Leaks or damage resulting from such
leaks caused by the installer, including those at machine table connections or by connection of chemical dis-
pensing equipment installed by others, (8) Failure to comply with local building codes, (9) Damage caused by
labor dispute.
Warranty of Parts: Moyer Diebel warrants all new machine parts produced or authorized by Moyer Diebel to be
free from defects in material and workmanship for a period of 90 days from date of invoice. If any defect in mate-
rial and workmanship is found to exist within the warranty period Moyer Diebel will replace the defective part with-
out charge.
DISCLAIMER OF WARRANTIES AND LIMITATIONS OF LIABILITY. MOYER DIEBEL’S WARANTY
IS ONLY TO THE EXTENT REFLECTED ABOVE. CHAMPION MAKES NO OTHER WARRANTIES,
EXPRESS OR IMPLIED, INCLUDING, BUT NOT LIMITED, TO ANY WARRANTY OF
MERCHANTABILITY, OR FITNESS OF PURPOSE. MOYER DIEBEL SHALL NOT BE LIABLE FOR
INCIDENTAL OR CONSEQUENTIAL DAMAGES. THE REMEDIES SET OUT ABOVE ARE
THE EXCLUSIVE REMEDIES FOR ANY DEFECTS FOUND TO EXIST IN MOYER DIEBEL
DISHWASHING MACHINES AND MOYER DIEBEL PARTS, AND ALL OTHER REMEDIES ARE EX-
CLUDED, INCLUDING ANY LIABILITY FOR INCIDENTALS OR CONSEQUENTIAL DAMAGES.
Moyer Diebel does not authorize any other person, including persons who deal in Moyer Diebel Dishwashing
Machines to change this warranty or create any other obligation in connection with Moyer Diebel Dishwashing
Machines.
iii
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FIV
FOREWORD
1. Read the instructions in this manual carefully. It contains important information on
installation, operation, and safety.
2. Store this manual carefully for future reference.
3. After removing packing material, check for loose parts in dishracks.
4. Before switching the equipment on, make sure that the model data plate conforms
to the electrical and water requirements supplied to this particular machine.
5. Installation should be carried out by qualified personnel according to the manufac-
turers instructions. The installation of your machine must meet all applicable
health and safety codes.
6. This equipment should be used for its intended purpose. Any other application
should be considered improper and therefore dangerous.
7. Only trained personnel should operate this equipment.
8. Operators must strictly follow all hygienic requirements in the handling of clean
dishware or cutlery.
9. Do not leave the machine in an environment at temperatures
lower than 0°C/32°F.
10. This machine should not be washed with a direct water stream.
11. Only qualified personnel should access the control panel after disconnecting
main power supply. Tag the disconnect indicating work is being performed
on that circuit.
12. Noise level of the machine is less than 67dB.
The manufacturer declines any responsibility for any printing errors contained in this
booklet.
The manufacturer also reserves the right to make any modifications to its products
that do not affect the basic characteristics thereof.
iv
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TABLE OF CONTENTS
TABLE OF CONTENTS
PAGE
Revision Record...........................................................................................................
Limited Warranty.........................................................................................................
Foreward ......................................................................................................................
i
iii
iv
INTRODUCTION .......................................................................... 1
GENERAL .................................................................................... 2
PART 1: OPERATION ................................................................... 3
PART 2: INSTALLATION AND MAINTENANCE ............................ 8
PART 3: REPLACEMENT PARTS.................................................. 11
PART 4: ELECTRICAL SCHEMATICS ........................................... 39
LIST OF FIGURES
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
Figure
1.1
1.2
3.1
3.2
3.3
3.4
3.5
3.6
3.7
3.8
3.9
–
–
–
–
–
–
–
–
–
–
–
Operations Detail ...................................................................................
Control Panel Detail ...............................................................................
Hood and Tank ........................................................................................
Door Handle and Springs........................................................................
Door Switch and Block...........................................................................
Tracks and Screens..................................................................................
Wash and Rinse Spray Arms ..................................................................
Water Tank Components .........................................................................
Drain Assembly ......................................................................................
Wash and Rinse Piping ...........................................................................
Wash Pump Assembly ............................................................................
3
7
12
14
16
18
20
22
24
26
28
30
32
34
36
3.10 – Booster Assembly ...................................................................................
3.11 – Water Inlet Piping ...................................................................................
3.12 – Control Panel ..........................................................................................
3.13 – Control Cabinet.......................................................................................
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Part 1: INSTALLATION AND MAINTENANCE
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INTRODUCTION
INTRODUCTION
Welcome to Moyer Diebel... and thank you for allowing us to take care of your dishwashing
needs.
This manual covers the hood-type dishwasher model MH-65.
Your machine was completely assembled , inspected and thoroughly tested at our factory before it
was shipped to your installation site.
This manual contains:
•
•
•
•
•
•
Installation and Instructions
Operation and Cleaning Instructions
Troubleshooting Guide
Basic Service Information
Replacement Parts Lists
Electrical Schematics
All information, illustrations and specifications contained in this manual are based upon the latest
product information available at the time of publication. Moyer Diebel constantly improves its
products and reserves the right to make changes at any time or to change specification without
notice and without incurring any obligations.
For your protection, factory authorized parts should always be used for repairs.
Replacement parts may be ordered from your Moyer Diebel authorized parts distributor or
authorized service agency. When ordering parts, please supply the model number, serial number,
voltage and phase of your machine, the part number, part description and quantity.
1
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GENERAL
MODEL NUMBERS
MH-65
The MH-65 model is a high temperature (180°F/82°C rinse) sanitizing model with booster.
Standard Equipment Includes:
• Quick 65 second cycle
• 1.5 HP wash pump on anti-vibration pads
• Four large rectangular screens to maximize food
soil collection and improve resistance to clogging
• Field convertible from straight through
to corner operation
• Variable selector switch for 65, 120 and 180
seconds cycles
• Extended wash/de-lime cycles
(for heavily soiled items)
• Single electrical and water connections for
machine and booster
• Door safety switch
• Automatic tank fill/low-tank water heat protection • Pressure Reducing Valve provided
•Detergent probe and rinse-aid connection points
provided
• Interchangeable upper and lower wash
and rinse arms
Options
•
Electric booster (70°F/39°C temperature rise) heater for 110°F/43°C supply water
Accessories
Additional dishracks:
Dish rack (peg)
P/N 101285
Silverware rack (flat bottom) P/N 101273
Electrical Power Requirements: Fig Elec Heat/Electric Booster
Model
Voltage
Booster Rise
Rated
Amps
Minimum Supply Ckt.
Conductor Ampacity
Maximum Overcurrent
Protective Device
MH-65
MH-65
MH-65
MH-65
MH-65
MH-65
208/60/1
240/60/1
208/60/3
240/60/3
208/60/3
240/60/3
40
40
40
40
70
70
45 Amps
51 Amps
26 Amps
29 Amps
37 Amps
42 Amps
60 Amps
70 Amps
35 Amps
40 Amps
50 Amps
60 Amps
60 Amps
70 Amps
35 Amps
40 Amps
50 Amps
60 Amps
2
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PART 1:
OPERATION
PART 1: OPERATION
OPERATION AND USE
1. Before washing make sure that:
• the wall-mounted on/off switch is switched on;
• the water tap is open and water pressure is present,
• the pump suction filters are installed in their proper locations;
• the overflow tube is inserted in the drain;
Extended Wash
(E)
Manual Start Switch
(M)
• rotating spray arms move freely;
Auto/Manual Switch
Manual Cycle Start(UP)
Heater OFF Light
(Only on S/N W8100-W8135)
(B)
• the rinse and detergent containers are full;
(L)
In Cycle Light
(D)
Auto Manual Switch
Door Activated Cycle (DOWN)
2. Set switch “A” to position 1 to enable the
automatic filling of the wash tank. Once
Cycle Selection
the wash tank has filled and the tank heater
turns on to make the tank reach temperature, the
heater then turns off and lamp “B” turns on
Short - 65 Seconds
Medium-120 Seconds
Long -180 Seconds
Machine Ready
(C)
OFF Position
(this applies only to machines in the serial
number range W8100 to W8135).
Selector Switch
(A)
Figure 1.1 Operation Detail
3. Scrap and preflush all items to be washed
and load the items into the rack. Do not overload the rack. Wash only one layer of silver-
ware in a rack.
4. Open the door and insert the rack into the machine.
5. By means of switch “A” select the wash cycle according to conditions of the dishware:
• with glasses or cups select the short cycle (pos.1)
• with normally dirty dishes or cutlery select the medium cycle (pos.2)
• with particularly dirty dishes or deep dishes select the long cycle (pos.3), or flip the
extended wash switch (E) down (only after starting a cycle). This will make the
dishmachine cycle in wash continuously until (E) is flipped up again; the machine will
then resume its normal cycle.
6. By means of selector “L”, select the wash cycle for automatic start when the hood is
closed, or for manual start by pressing the button “M”. Lamp “D” will switch off at the
end of the cycle.
NOTE:
This machine will continue to wash until the booster tank reaches temperature and the
thermostat shuts off; only then will the machine proceed to the rinse cycle.
3
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Part 1: OPERATION
PART 1: OPERATION (CONT.)
OPERATION AND USE (CONT.)
7. Remove the rack at a slight incline to permit all the water to drain; allow dishware to dry.
After washing one’s hands, handle the rack in such a manner as not to touch the
dishware inside, then place the rack on hygienically clean shelves.
8. At the end of washing, turn switch “A” to position “0”, empty out the tank by removing
the overflow tube. Then close the door and turn switch “A” to position “1” for a few
minutes to rinse out the inside of the machine. Finally, turn the switch “A” to position “0”
and wait until the tank is completely empty.
The scrap screens can now be taken out, washed, and then replaced.
Be certain that the overflow tube has been reinstalled.
9. When finished washing, switch off the machine by turning off the main disconnect switch
and turn off the water supply.
INSTRUCTIONS DURING THE WASH CYCLE
1. Do not put your hands into the water containing detergent. If this happens, wash them
immediately and thoroughly with fresh water.
2. Use only commercial non-foaming detergents.
3. When the machine is operating, do not open the door too quickly.
4. In the event the machine does not work properly, turn off the main power disconnect
switch and contact a technical service center authorized by the manufacturer for repairs.
5. Never modify the thermostat settings.
6. Wash tank water should be changed every two hours or after each meal period.
7. Do not subject clean dishware to any further cleansing treatment such as brushes or drying
towels.
CAUTION:
!
If these instructions are not followed, your safety and the equipment can be compromised.
4
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PART 1:
OPERATION
MAINTENANCE:
IMPORTANT:
Before carrying out the cleaning and maintenance operations, turn off the main discon-
nect switch for the equipment.
Frequently check and clean the nozzles. Blocked nozzles will prevent the machine from
cleaning properly.
Do not use corrosive products such as sodium hypochlorite (bleach), acids, steel wool or
steel brushes to clean the inside and outside of the machine.
The presence of calcium and magnesium salt in the water can compromise machine
performance. Ask a qualified chemical person to remove the deposits periodically.
Stainless steel surfaces should be well cleaned in order to avoid some oxidation risks, or
chemical reactions.
OPTIMAL RESULTS:
Poor wash results can be noted when residue remains on the dishware.
Poor results can be caused by an insufficient rinse: in this case check that the rinse nozzles
are clean and that there is sufficient water supply pressure (20-22 PSI/138-151 kPa) during
machine rinse cycle..
In case of dishware residue check that:
• the washing nozzles are clean
• the wash water temperature is a minimum of 60°C/140°F
• there is detergent in the container
• the pump suction filter is clean
• the racks are suitable for the dishes and cutlery that are to be washed
• the position of the cutlery and the dishes in the racks are correct
• the racks are not overloaded with wares
TEMPORARY MACHINE NONUSE:
In case the machine is not used for a prolonged period, it is recommended to fill the
wash tank and run the machine with clean water, then drain, in order to avoid the
forming of bad odors.
If necessary repeat this step until all water leaving the machine is clean.
If the machine is not used for long periods, it is recommended to oil the stainless steel
surfaces with paraffin oil and to empty the water from the booster tank and the wash
pump.
5
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Part 1: OPERATION
PART 1: OPERATION (CONT.)
OPERATION AND USE (CONT.)
SANITIZING THE MACHINE
Sanitizing the machine at least once a week is of the utmost importance in order to
guarantee hygiene, even when the machine is not in use.
It is advisable to use a disinfecting product suggested by an authorized detergent dealer.
Before turning off the machine, run the machine briefly with clean water.
HARD WATER CONDITIONS
In hard water locations, mineral deposits will form inside the machine and also on
dishware.
In order to avoid the above conditions delime the machine on a regular basis.
6
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PART 1:
OPERATION
PART 1: OPERATION (CONT.)
OPERATION AND USE (CONT.)
CONTROL PANEL LAYOUT
Extended Wash
Manual Start Switch
Heater OFF Light
Auto/Manual Switch
Manual Cycle Start(UP)
(Only on S/N W8100-W8135)
In Cycle Light
Auto Manual Switch
Door Activated Cycle (DOWN)
Cycle Selection
Short - 65 Seconds
Medium-120 Seconds
Long -180 Seconds
Machine Ready
OFF Position
Selector Switch
Figure 1.1-
Control Panel Detail
1. Close door.
2. To fill the machine, set the selector switch to any of the three positions. When the automatic
fill is complete, the wash tank heater will cut on until the tank reaches temperature. Then the
indicator light will turn on (this only applies to machines in the serial number range
W8100 to W8135).
3. Scrap and preflush all items to be washed and load the items into the rack. DO NOT OVER-
LOAD THE RACK. Wash cutlery and place upright in cutlery baskets.
4. Open the door and insert the rack into the machine.
5. With the selector switch choose the desired cycle time.
6. To start the cycle:
• For Manual Cycle Start, push the auto/manual switch to the up position. Push the Manual
Start Button.
• For Door Activated Start, push the auto/manual switch to the down position. Cycle will start
when the door is closed.
NOTE:
Machine must be in cycle prior to activating the extended wash.
NOTE:
This machine will not begin the rinse cycle until the rinse water reaches 180°F/82°C.
7
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Part 2: INSTALLATION
PART 2: INSTALLATION AND MAINTENANCE
INSTALLATION AND MAINTENANCE INSTRUCTIONS
The following instructions are addressed to qualified personnel. Only authorized personnel
are to carry out checks and repairs.
The manufacturer declines any responsibility if repairs or modifications are done by
unqualified personnel or if parts are not supplied by the manufacturer.
Installation
Level the machine by placing a level on the top of the machine and adjusting the feet.
Level the machine front to back and side to side.
In order to prevent damage from steam going out of the machine, the walls surrounding
the machine should be water resistant material.
After machine installation, check that thermostat settings are correct.
• Booster 180°F/82°C.
• Wash tank 150°F/68°C.
Electrical connections
WARNING:
Electrical and grounding connections must comply with all applicable electrical codes.
WARNING:
When working on the dishwasher, disconnect the electrical service and place a tag at the
disconnect switch to indicate that work is being done on that circuit.
1. A qualified electrician must compare the electrical power supply with the machine
electrical specifications before connecting to the incoming service through a fused
disconnect switch.
2. A fused disconnect switch or circuit breaker (supplied by others) is required to protect the
power supply circuit.
Plumbing connections
1. The MH-65 series dishwasher requires a single hot water supply.
Install a water shut off valve with a 3/4" NPT hose connection within 40" (1016mm)
of the machine. A 6 ft. (1829mm) hose with a 3/4" NPT hose connector is supplied to
connect to customers supply valve. Water temperature must be minimum 140°F/60°C for
40° rise machines and 110°F/43°C for 70° rise machines at 20-22 PSI/138-151 kPa flow
rate.
2. Install the supplied 3/4" pressure reducing valve (PRV) in the water supply line if the flow
pressure exceeds 20-22 PSI/138-151 kPa.
8
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Part 2:
INSTALLATION AND MAINTENANCE
PART 2: INSTALLATION AND MAINTENANCE (CONT.)
Drain connections
1. The MH65 model is a gravity drain machine equipped with a 1-3/8" O.D. tailpiece and a 6
foot long 1" I.D. hose.
2. The maximum drain flow rate is 15 gallons/min-56.8 litres/min.
3. Drain height must not exceed 11" (280mm) above finished floor.
4. The drain connection is made to the dishwasher from underneath the machine through an
access hole in the machine base.
Ventilation
NOTE:
Ventilation must comply with local sanitary and plumbing codes.
CAUTION:
!
Exhaust air should not be vented into a wall, ceiling, or concealed space of a building.
Condensation can cause damage.
9
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Part 3:
REPLACEMENT PARTS
PART 3:
REPLACEMENT
PARTS
11
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Part 3: REPLACEMENT PARTS
7
6
B
4
5
1
6
A
1
2
3
A
A
Figure 3.1- Hood and Tank
12
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Part 3:
REPLACEMENT PARTS
HOOD AND TANK
Fig. 3.1
Item No.
Part
No.
Part Description
Qty
1
2
3
4
5
6
7
C351421 Panel, Side.....................................................................................
C351835 Panel Front ....................................................................................
C440211 Leg.................................................................................................
C180642 Guide, Plastic ................................................................................
C200957 Gasket, Guide Plastic ....................................................................
C160737 Plastic Plug....................................................................................
C342497 Hood ..............................................................................................
2
1
4
2
2
2
1
A
HARDWARE FOR PANELS (Quantities per panel)
C260129 Screw .............................................................................................
0501476 Washer, SS 9/32 x 5/8 OD ............................................................
2
2
2
108441
Nut, Hex M5 .................................................................................
B
HARDWARE FOR PLASTIC GUIDES (Quantities per guide)
C260219 Screw, M6 x 35 Fillister Head ......................................................
C260504 Washer ...........................................................................................
C260512 Washer, Lock .................................................................................
6
6
6
6
107435
Nut, M6 .........................................................................................
13
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Part 3: REPLACEMENT PARTS
For handle connections see Figure 3.3
1
7
2
6
5
A
1
2
4
3
B
Figure 3.2- Door Handle and Springs
14
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Part 3:
REPLACEMENT PARTS
DOOR HANDLE AND SPRINGS
Part Description
Fig. 3.2
Item No.
Part
No.
Qty
1
2
3
4
5
6
7
107398-1 Door Lift Block .............................................................................
107398-2 Door Lift Block Roller ..................................................................
C331037 Handle ...........................................................................................
C391316 Spring, Hood Lift ..........................................................................
C330239 Rod, Threaded Spring Extension ..................................................
2
2
1
3
3
3
3
107397
Block, Spring Hook ......................................................................
C260415 Nut.................................................................................................
A
HARDWARE FOR DOOR LIFTS (Quantities per lifts)
110383
108022
Screw, M8 x 12 Pan Head .............................................................
Washer, M8 Plastic........................................................................
2
2
B
HARDWARE FOR THREADED RODS (Quantities per rod)
C260406 Nut,................................................................................................
C260505 Washer ...........................................................................................
2
2
15
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Part 3: REPLACEMENT PARTS
1
2
2
4
3
Detail A
5
6
7
A
9
16
16
10
13
15
11
6
12
11
7
14
XX
Figure 3.3- Door Switch and Block
16
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Part 3:
REPLACEMENT PARTS
DOOR SWITCH AND BLOCKS
Part Description
Fig. 3.3
Item No.
Part
No.
Qty
1
2
108442
Bolt M5 x 15mm Filister Head .....................................................
Washer ...........................................................................................
Washer ...........................................................................................
Nut.................................................................................................
2
2
1
1
1
4
4
8
4
4
4
2
2
2
2
4
1
3
4
5
C120343 Switch, Hood Activated ................................................................
110214 Nut, Dull M6 .................................................................................
C260219 Screw, M6 x 35 .............................................................................
Screw .............................................................................................
107437
107395
107420
107393
C260537 Pivot Spacer ..................................................................................
107436
107396
C190149 Pivot Block, Hood Frame .............................................................
331037 Handle, Hood ................................................................................
6
7
8
9
Bolt, M6 x 45 ................................................................................
Block, Pivot Lower .......................................................................
Nut, Plain M6 SST........................................................................
Pin, Pivot Hood .............................................................................
10
11
12
13
14
15
16
17
Screw, M6 x 16 Fillister Head ......................................................
Block, Pivot Top ...........................................................................
17
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Part 3: REPLACEMENT PARTS
*See Note on Parts
1
3
2
Figure 3.4- Tracks and Screens
18
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Part 3:
REPLACEMENT PARTS
HOOD AND TANK
Fig. 3.4
Item No.
Part
No.
Part Description
Qty
* 1
2
3
C530238 Track Assembly.............................................................................
C332091sx Left Screen ...................................................................................
C332090dx Right Screen .................................................................................
1
2
2
* In order to make a corner unit turn track frame so that rail moves to opposite side.
19
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Part 3: REPLACEMENT PARTS
1
3
4
2
5
6
7
7
10
9
11
8
12
10
9
7
11
6
7
12
8
5
4
3
1
2
13
Figure 3.5- Wash and Rinse Spray Arms
20
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Part 3:
REPLACEMENT PARTS
WASH AND RINSE SPRAY ARMS
Part Description
Fig. 3.5
Item No.
Part
No.
Qty
1
2
C191075 Washer ...........................................................................................
C420573 Wash Arm (Minus Items 1, 3-5) ...................................................
C330824 Bearing ..........................................................................................
C190675 Spacer, Plastic ...............................................................................
C190673 Bearing, Plastic .............................................................................
C280409 Spacer, Wash Arm .........................................................................
C190641 Bearing, Rinse Arm ......................................................................
C430346 Rinse Arm (Minus Items 7, 11, 12) ..............................................
2
2
2
2
2
2
4
2
2
2
6
6
2
3
4
5
6
7
8
9
109837
Retaining Screw ............................................................................
10
11
12
13
C450218 Clip Retainer Nut ..........................................................................
C380340 Nozzle Rinse Arm .........................................................................
C200809 O-ring Rinse Nozzle......................................................................
C260568 Washer ...........................................................................................
C420574 Wash Arm Complete (Includes Items 1-5)
C430316 Rinse Arm Complete (Includes Items 7-12)
21
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Part 3: REPLACEMENT PARTS
14
15
13
8
12
10
7
9
6
5
1
2
3
Figure 3.6- Wash Tank Components
22
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Part 3:
REPLACEMENT PARTS
WASH TANK COMPONENTS
Part Description
Fig. 3.6
Item No.
Part
No.
Qty
1
2
109985
O-ring, Heater ...............................................................................
1
1
3
1
1
1
1
1
1
1
1
1
1
1
1
C110226 Heater Element Wash Tank 3KW 230V .......................................
3
107420
Nut, Plain M6 SST........................................................................
4
C161123 Heater Cap.....................................................................................
C450516 Clip Retainer & Thermostat..........................................................
C460502 Gasket, Thermostat .......................................................................
C270101 Nut, Thermostat ............................................................................
C270121 Nut, Air Trap .................................................................................
C200927 Gasket, Air Trap ............................................................................
C161310 Trap Air .........................................................................................
0501519 Tie, Nylon Air Trap (Not Shown) .................................................
C161320 Hose, Moulded Air Trap ...............................................................
C450143 Clamp, Hose Air Trap ...................................................................
C450125 Clamp, Hose Air Trap ...................................................................
C130632 Switch, Pressure ............................................................................
5
6
7
8
9
10
11
12
13
14
15
23
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Part 3: REPLACEMENT PARTS
1
2
3
4
5
11
TO MOTOR
PUMP
6
7
6
11
12
9
10
To Drain Out
DRAIN
OUT
Figure 3.7- Drain Assembly
24
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Part 3:
REPLACEMENT PARTS
DRAIN ASSEMBLY
Fig. 3.7
Item No.
Part
No.
Part Description
Qty
1
2
C180729 Tube, Overflow .............................................................................
C200950 Seal, Overflow Tube......................................................................
C180818 Drain Basket Plastic ......................................................................
C180249 Flange Drain Plastic ......................................................................
C200817 Oring, Sump Tank .........................................................................
C180248 Sump Tank Plastic.........................................................................
1
1
1
1
1
1
1
1
1
1
3
1
3
4
5
6
7
107866
Gasket, Tailpiece ...........................................................................
8
C106201 Tailpiece ........................................................................................
9
107867
Nut, Tailpiece ................................................................................
Clamp, Hose..................................................................................
10
11
12
C450119 Clamp, Hose..................................................................................
C201056 Suction, Pump Hose......................................................................
25
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Part 3: REPLACEMENT PARTS
5
MACHINE
BACK
13
4
3
2
1
A
6
4
5
7
13
5
8
MACHINE
BACK
3
6
9
5
13
10
11
16
12
15
To Booster
14
Figure 3.8- Wash and Rinse Piping
26
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Part 3:
REPLACEMENT PARTS
WASH AND RINSE PIPING
Fig. 3.8
Item No.
Part
No.
Part Description
Qty
1
2
C190227 Spindle ..........................................................................................
C332526 Rinse Tube ....................................................................................
C200955 Gasket............................................................................................
C191100 Wash Manifold Upper ...................................................................
C450103 Clamp, Hose..................................................................................
2
2
3
2
4
2
5
A/R
A/R
2
6
107417
Hose ..............................................................................................
7
0502651 Coupler, 1/2MPT x 1/2 Hose ........................................................
C280312 Cross Fitting..................................................................................
C290125 Hose Barb......................................................................................
C190320 .......................................................................................................
C180130 .......................................................................................................
C160117 Hose ..............................................................................................
C200482 O-ring, Wash Manifold (Not Shown) ...........................................
C201067 Discharge Pump Hose ...................................................................
C450119 Clamp, Hose..................................................................................
C190674 Spacer, Wash Manifold Lower ......................................................
8
1
9
1
10
11
12
13
14
15
16
1
14
1
2
1
2
1
A
Hardware for Mounting Spindle (Quantities per Spindle)
C260151 Screw .............................................................................................
C260510 Lock washer ..................................................................................
C260502 Washer ...........................................................................................
1
1
1
27
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Part 3: REPLACEMENT PARTS
7
6
A
A
5
4
3
2
1
Figure 3.9- Wash PumpAssembly
28
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Part 3:
REPLACEMENT PARTS
WASH PUMP ASSMEBLY
Fig. 3.9
Item No.
Part
No.
Part Description
Qty
1
2
3
4
5
6
7
109651
109653
Pump Volute ..................................................................................
Pump Oring ...................................................................................
1
1
1
1
1
1
1
C631654 Impeller .........................................................................................
108002
109649
Seal Pump .....................................................................................
Flange Assy 1HP...........................................................................
C630325 Fan Wash Pump Motor .................................................................
C630255 Bell End Housing ..........................................................................
A
Mounting Hardware for Pump Motor
C260104 Bolt................................................................................................
C260513 Split Lock Washer .........................................................................
C260538 Washer ...........................................................................................
C441139 Absorbing Bolt ..............................................................................
4
8
8
4
4
110214
Nut, Dull M6 .................................................................................
109645
Pump Kit (Includes items 1-5) ......................................................
A/R
A/R
A/R
C100811 Complete Pump Assy 3PH (Includes Items 1-7 and Motor) ........
C100812 Complete Pump Assy 1PH (Includes Items 1-7 and Motor) ........
*
Pump Motor is not supplied as a separate component.
29
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Part 3: REPLACEMENT PARTS
Water To Final Rinse
7
6
8
Water Inlet
7
6
5
4
B
3
1
BASE
A
2
Figure 3.10- Booster Assembly
30
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Part 3:
REPLACEMENT PARTS
BOOSTER ASSEMBLY
Fig. 3.10
Item No.
Part
No.
Part Description
Seal, Electric Element ...................................................................
Qty
1
2
3
109985
1
1
C322821 Element Cover...............................................................................
C110362 Heater 9Kw 208/240V 3PH 40° Rise ...........................................
C110392 Heater 14Kw 208/240V 3PH 70° Rise .........................................
C260112 Plug Booster Tank .........................................................................
1
1
4
5
6
7
8
1
108022
Washer, Plug..................................................................................
1
C450114 Clamp, Hose..................................................................................
C200104 Booster Hose .................................................................................
C330364 Booster Tank (Tank Only) .............................................................
A/R
A/R
1
A
Mounting Hardware for Booster Tank
C260126 Bolt................................................................................................
0501476 Washer 9/32 x 5/8 OD 18GA ........................................................
C260538 Washer ...........................................................................................
1
2
2
1
110214
Nut, Dull M6 .................................................................................
B
Mounting Hardware for Booster Element Cover
C260126 Bolt................................................................................................
0501476 Washer 9/32 x 5/8OD 18GA .........................................................
C260503 Washer ...........................................................................................
2
2
2
31
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Part 3: REPLACEMENT PARTS
1
2
7
8
9
3
10
5
4
6
5
6
To Booster Tank
5
4
11
12
A
13
14
15
Base
16
Figure 3.11- Water Inlet Piping
32
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Part 3:
REPLACEMENT PARTS
WATER INLET PIPING
Fig. 3.11
Item No.
Part
No.
Part Description
Qty
1
2
100500
108349
Vacuum Breaker 1/2" ....................................................................
Repair Kit 1/2" ..............................................................................
Bracket, Vacuum Breaker..............................................................
1
A/R
1
3
4
C180312 Barb Fitting ...................................................................................
C450114 Clamp, Hose..................................................................................
C200104 Booster Hose .................................................................................
Nut.................................................................................................
2
5
A/R
A/R
2
6
7
8
Washer ...........................................................................................
2
9
C280123 Street Elbow ..................................................................................
C290428 Barb Fitting ...................................................................................
C330756 Valve Bracket ................................................................................
C121102 Valve Solenoid 240V ....................................................................
Repair Kit ......................................................................................
1
10
11
13
14
15
16
1
1
1
A/R
A/R
1
Coil................................................................................................
C270308 Fitting ............................................................................................
A
Mounting Hardware for Valve Bracket
C260512 Washer, Lock .................................................................................
C260538 Washer ...........................................................................................
2
2
2
110214
Nut, Dull M6 .................................................................................
33
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Part 3: REPLACEMENT PARTS
5
4
1
3
2
6
7
8
9
10
12 11
13
Rinse
12 11
Wash
A
Figure 3.12- Control Panel
34
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Part 3:
REPLACEMENT PARTS
CONTROL PANEL
Fig. 3.12
Item No.
Part
No.
Part Description
Qty
1
2
C120713 Selector Switch .............................................................................
C290821 Spacer, Selector Switch.................................................................
C440817 Sleeve, Selector Switch .................................................................
C130159 Lamp, Orange................................................................................
C130157 Lamp, Green..................................................................................
C130707 Lens, Cover Clear (Not Shown)....................................................
C461314 Control Panel Decal (S/N Range W8100-W8135) .......................
C130447 Switch, On/Off ..............................................................................
C130484 Switch, Continous Wash ...............................................................
C130444 Switch, Manual Start.....................................................................
C450323 Knob, Selector Switch ..................................................................
C450905 Thermometer .................................................................................
C460344 Overlay ..........................................................................................
H441402 Pressure Gauge ..............................................................................
1
2
1
1
1
2
1
1
1
1
1
2
2
1
3
4
5
--
6
7
8
9
10
11
12
13
A
Hardware for Mounting Control Panel
108441
Nut, Hex M5 .................................................................................
2
2
2
0501476 Washer 9/32 x5/8 OD 18GA .........................................................
C260129 Bolt................................................................................................
35
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Part 3: REPLACEMENT PARTS
1
2
19
3
18
4
10
3
4
6
5
17
6
11
8
14
12
15
13
16
9
7
Figure 3.13- Control Cabinet
36
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Part 3:
REPLACEMENT PARTS
CONTROL CABINET
Fig. 3.13
Item No.
Part
No.
Part Description
Qty
1
2
C121288 Timer Assembly Complete ...........................................................
C120501 Thermostat Tank............................................................................
1
1
2
2
1
2
1
1
2
1
2
3
1
1
1
1
1
1
1
1
1
3
109952
109951
Mounting Plate, Thermostat .........................................................
Knob, Thermostat .........................................................................
4
5
C350772 Bracket, Thermostat ......................................................................
C120519 Thermostat, Safety ........................................................................
C150231 Terminal Block..............................................................................
6
7
8
106402
111115
106925
100917
100913
Fuse Block 600V/30A 2P .............................................................
Fuse ATMR-2................................................................................
Fuse Block 600V/30A 3P .............................................................
Fuse ATMR-15 600V Time Delay (1 PH) ....................................
Fuse ATMR-10 600V (3PH) .........................................................
9
10
11
12
13
14
14
15
15
16
17
18
19
C120434 Contactor Tank Heat .....................................................................
108121
107896
Motor Overload 3PH.....................................................................
Motor Overload 1PH.....................................................................
C120462 Booster Contacter (3PH) ...............................................................
C120436 Booster Contacter (1PH) ...............................................................
C120438 Contactor Pump ............................................................................
C120459 Relay 16Amp 220V ......................................................................
C350796 Support, Relay...............................................................................
C36397
Thermostat, Booster ......................................................................
C150833 Clamp, Cable (Not Shown)...........................................................
0501519 Tie, Nylon (Not Shown)................................................................
C140209 Din Rail (Not Shown) ...................................................................
1
1
A/R
37
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Parta4: : ELECTRILCACLSCHEMATICS
PART 4:
ELECTRICAL
SCHEMATICS
39
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Part 4: ELECTRICALSCHEMATICS
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Intentionally
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40
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0
150 SEC
D3
~
LENGTH
D3
2 SEC
CONTINUOUS
L1 L2 L3
D3(A)
D3(B)
D3(C)
GND
WASH
152 SEC
5 SEC SGOCC.
10S 10S
RINSE
X1
1
2
3
5 SEC
5 SEC
D3(D)
LONG CYCLE 100 SEC
2 SEC
D3a(E)
F1
F2
FKM3
2 SEC
SHORT CYCLE 65 SEC
KM3
2
7
4
8
42
43
44
D3a(F)
Q1(1-2)
WASH
MOTOR
M3
D3a
8
7
SPEED
~
H1
7
BSTR HEAT
SYMBOL
Q1
DESCRIPTION
36
SE2b
SE3b
8
8
6/9KW BOOSTER HEAT
INTERRUPTEUR GENERAL
MAIN SWITCH
KE2
34
SE2
KE2
45
BOUTON DEMARRAGE
START SWITCH
S3
TANK HEAT
37
KE2
33A
37A
INTERRUPTEUR AUTOMATIQUE/MANUEL
AUTOMATIC/MANUAL SWITCH
33
SE3
S1
46
KE3
S7
E2
6/9KW
INTERRUPTEUR POUR LAVAGE CONTINUEL
SWITCH FOR CONTINUOUS WASH
H2
S3a
KS1
47
S2
33
38
LAMPE TEMOIN SOUS TENSION
INDICATOR LAMP
S7
FOR 3 PHASE
DELTA CONNECTION
7
H1
H2
H3
S7
40
LAMPE TEMOIN MACHINE PRETE
INDICATOR LAMP MACHINE READY
LAMPE TEMOIN FONCTIONNEMENT
INDICATOR LAMP MACHINE RUNNIG
15
20
1
2
3
S3a
9
10
CONTACTEUR POMPE
PUMP CONTACTOR
KM3
KE2
CONTACTEUR RESISTANCE SURCAFFEUR
BOILER HEATER CONTACTOR
3KW TANK HEAT
9
RINSE
Y1
CONTACTEUR RESISTANCE CUVE
TANK HEATER CONTACTOR
RELAIS
KE3
KE3
KS1
48
33
15a
RELAY
49
PROGRAMMATEUR
TIMER
18A
E3 3KW
D3
40
40
D3a
KS1
KM3
50
ELECTROVANNE
SOLENOID VALVE
MICROINTERRUPTEUR PORTE
DOOR MICROSWITCH
D3(C)
Y1
S3
FOR 3 PHASE
DELTA CONNECTION
18
F3
S1
X1
11A
11
DOMINO
JUNCTION
D3(B)
D3(D)
7
FUSIBLES
FUSES
ELECTROPOMPE
PUMP
F
10
M3
POSITION:
0
1° 2° 3°
19
16
19
PRESSOSTAT
D3
S2
PRESSURE SWITCH
RESISTANCE SURCHAUFFEUR
BOILER HEATER
1
2
3
4
5
E2
E3
30
D3(A)
KM3
LINE
RESISTANCE CUVE
TANK HEATER
H3
16
TERMIQUE POUR POMPE DE LAVAGE
WASH PUMP OVERLOAD RELAY
Q1(4)
21
F3
D3a(E)
THERMOSTAT SURCHAUFFEUR
BOILER THERMOSTAT
THERMOSTAT SECURITE SURCHAUFFEUR
BOILER SAFETY THERMOSTAT
23
22
SE2
LONG CYCLE
SE2b
SE3
10
21
D3a
THERMOSTAT CUVE
TANK THERMOSTAT
MEDIUM CYCLE
D3a(F)
7
THERMOSTAT SECURITE CUVE
TANK SAFETY THERMOSTAT
SE3b
Q1(5)
SHORT CYCLE
KS1
30
16
Q1
MAIN ROTARY SWITCH
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
REV.
DESCRIPTION
REV.
DESCRIPTION
BY
BY
ECN
DATE
ECN
DATE
REV. 0
JMCALLISTER
16APR03
DR.BY
DATE
SCALE
SHEET
NA
OF
SH1
SH1
B
0501632
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0
150 SEC
D3
~
LENGTH
208/230V/1 ~ 60HZ
D3
2 SEC
L1
N
GND
CONTINUOUS
D3(A)
D3(B)
D3(C)
WASH
152 SEC
5 SEC SGOCC.
X1
10S 10S
RINSE
2
3
5 SEC
5 SEC
2
D3(D)
LONG CYCLE 100 SEC
2 SEC
D3a(E)
F1
F2
WASH
MOTOR
FKM3
2 SEC
SHORT CYCLE 65 SEC
KM3
2
7
4
8
42
43
44
D3a(F)
Q1(1-2)
M3
D3a
8
7
SPEED
~
H1
G1
BSTR
6/9KW BOOSTER HEAT
7
SYMBOL
Q1
DESCRIPTION
45
36
36
SE2b
SE3b
8
INTERRUPTEUR GENERAL
MAIN SWITCH
KE2
34
15
46
SE2
KE2
BOUTON DEMARRAGE
START SWITCH
S3
TANK
KE2
INTERRUPTEUR AUTOMATIQUE/MANUEL
AUTOMATIC/MANUAL SWITCH
33
SE3
S1
40A
37A
33
37
38
KE3
H2
40
S7
6/9KW
INTERRUPTEUR POUR LAVAGE CONTINUEL
SWITCH FOR CONTINUOUS WASH
S3a
KS1
S2
33
LAMPE TEMOIN SOUS TENSION
INDICATOR LAMP
S7
FOR 1 PHASE
7
47
H1
H2
H3
S7
LAMPE TEMOIN MACHINE PRETE
INDICATOR LAMP MACHINE READY
LAMPE TEMOIN FONCTIONNEMENT
INDICATOR LAMP MACHINE RUNNIG
15
20
9
S3a
10
CONTACTEUR POMPE
PUMP CONTACTOR
18A
18
KM3
KE2
15a
3KW TANK HEAT
CONTACTEUR RESISTANCE SURCAFFEUR
BOILER HEATER CONTACTOR
9
10
48
49
RINSE
Y1
CONTACTEUR RESISTANCE CUVE
TANK HEATER CONTACTOR
RELAIS
KE3
KE3
KS1
2
3
33
RELAY
PROGRAMMATEUR
TIMER
D3
9
18A
10
3KW
FOR 1 PHASE
E3
40
40
D3a
KS1
KM3
ELECTROVANNE
SOLENOID VALVE
MICROINTERRUPTEUR PORTE
DOOR MICROSWITCH
D3(C)
Y1
50
S3
18
F3
S1
X1
11
11A
DOMINO
JUNCTION
D3(B)
D3(D)
FUSIBLES
FUSES
ELECTROPOMPE
PUMP
15a
F
10
D3
M3
POSITION:
0
1° 2° 3°
7
10
19
16
19
M
~
PRESSOSTAT
S2
PRESSURE SWITCH
RESISTANCE SURCHAUFFEUR
BOILER HEATER
1
2
3
4
5
E2
E3
D3(A)
KM3
23
LINE
RESISTANCE CUVE
TANK HEATER
H3
16
21
10
10
TERMIQUE POUR POMPE DE LAVAGE
WASH PUMP OVERLOAD RELAY
Q1(4)
F3
D3a(E)
THERMOSTAT SURCHAUFFEUR
BOILER THERMOSTAT
THERMOSTAT SECURITE SURCHAUFFEUR
BOILER SAFETY THERMOSTAT
SE2
D3a
LONG CYCLE
21
SE2b
SE3
10
M
~
THERMOSTAT CUVE
TANK THERMOSTAT
MEDIUM CYCLE
D3a(F)
7
22
16
THERMOSTAT SECURITE CUVE
TANK SAFETY THERMOSTAT
SE3b
Q1(5)
SHORT CYCLE
KS1
30
16
Q1
MAIN ROTARY SWITCH
CUSTOMER TO SUPPLY RATED VOLTAGE/PHASE/Hz,
AS SPECIFIED PER ORDER,TO DISCONNECT SWITCH.
ALL POWER SUPPLIED TO EACH CONNECTION POINT
MUST COMPLY WITH ALL LOCAL ELECTRIC CODES.
REV.
DESCRIPTION
REV.
DESCRIPTION
BY
BY
ECN
DATE
ECN
DATE
REV. 0
JMCALLISTER
16APR03
DR.BY
DATE
SCALE
SHEET
NA
OF
SH1
SH1
B
0510633
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