Nortec Industries Humidifier NHDI User Manual

RETROFIT  
INSTRUCTIONS FOR  
GSTC / SETC / NHTC /  
NHDI / NHSC  
Installation Manual  
Manual No. H-504  
2008-02-15  
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TABLE OF CONTENTS  
Subject  
Page  
10-00 LINKS 2 - FIELD INSTALLATION OF A SE-50  
1.  
FIELD INSTALLATION OF A SE-50 SERIES HUMIDIFIER WITH A LINKS 2 REMOTE PACKAGE . . . . . . . 2  
INSTALLATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
CONFIGURING THE HUMIDIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
A.  
B.  
10-10 LINKS 2 - FIELD CONVERSION OF A GSTC/SETC  
1.  
FIELD INSTALLATION OF A GSTC/SETC SERIES HUMIDIFIER WITH A LINKS 2 REMOTE PACKAGE. . 2  
WIRING THE NORTEC LINKS 2 MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
MOUNTING THE LINKS 2 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
CONFIGURING THE HUMIDIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
A.  
B.  
C.  
10-20 LINKS 2 - FIELD CONVERSION OF A NHTC  
1.  
FIELD INSTALLATION OF A NHTC SERIES HUMIDIFIER WITH A LINKS 2 REMOTE PACKAGE . . . . . . . 2  
MOUNT THE LINKS 2 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
CONFIGURING THE HUMIDIFIERS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
A.  
B.  
10-30 LINKS 2 - FIELD CONVERSION OF A NHDI/SC  
1.  
FIELD INSTALLATION OF A NHDI/SC SERIES HUMIDIFIER WITH A LINKS 2 REMOTE PACKAGE. . . . . 2  
MOUNT THE LINKS 2 ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
WIRING THE NORTEC LINKS 2 MODULE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
A.  
B.  
WARRANTY  
LIST OF FIGURES  
Figure  
Page  
10-10 LINKS 2 - FIELD CONVERSION OF A GSTC/SETC  
Figure 1.  
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Figure 2.  
LINKs2 Bracket Placement . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
10-20 LINKS 2 - FIELD CONVERSION OF A NHTC  
Figure 1.  
Figure 2.  
Figure 3.  
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
Hook Position. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
Assembly Mounting Location . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
10-30 LINKS 2 - FIELD CONVERSION OF A NHDI/SC  
Figure 1.  
Figure 2.  
Figure 3.  
Component Identification . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
LINKS 2 Bracket Placement. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 3  
NHDI LINKS 2 Slave Installation . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
2008-02-15  
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10-00  
LINKS 2 -  
FIELD INSTALLATION  
OF A SE-50  
10-00  
Page 1  
2008-02-02  
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(1) FIELD INSTALLATION OF A SE-50 SERIES NORTEC LINKS 2 REMOTE  
PACKAGE  
A. STEP 1 - INSTALLATION  
(1) Mount the LINKS 2 remote package in a convenient location. Note that the remote  
package does not need to be mounted in close proximity to the humidifier.  
(2) Connect power to the 24VAC and GND terminals of the LINKS 2 terminal strip. This  
may be done in two ways:  
(a) A 120VAC to 24VAC plug-in transformer with screw terminals on the secondary  
side has been supplied with this kit. Wire the transformer to the 24VAC and  
GND terminals on the LINKS 2 terminal strip.  
(b) Connect power from the humidifier terminal strip (see wiring diagram for  
details).  
NOTE on 2(b)  
Power to LINKS 2 module will be lost when the humidifier is switched off.  
(3) Connect the slave humidifiers (if applicable) to the Nortec Links Module. A twisted  
pair cable should be used so that the Net + terminal on the Links module should  
connect to the first pin (bottom-most pin) of the TB3 connector. The Net – terminal on  
the module should be connected to the second pin of the TB3 connector. Refer to  
the unit’s wiring diagram for more information.  
A. STEP 2 – CONFIGURING THE HUMIDIFIERS  
NOTE  
If the LINKS 2 remote package was shipped with the humidifiers, this step will have  
already been performed by the factory.  
(1) Since Nortec LINKS 2 can connect to a maximum of 8 units, it will be necessary to  
set the unit address for each humidifier. The lead unit can be determined by the  
presence of the LINKS 2 module. The slave humidifiers can be given a unit address  
according to the number the unit will have on the networked chain.  
(2) To set the network address access the User Parameter level in the humidifier  
software menu. Scroll down to Modbus Settings and press enter.  
(3) In order to change the current modbus address, press the up and down arrows on  
the keypad at the same time. When prompted, enter the code 0335.  
(4) Once the password is set select the modbus address heading and press enter. Use  
the up and down arrows to change the address setting.  
(5) Determine the desired humidifier ordering on the network. To change the network  
instance follow step 3 and enter the parameter value of 2 for unit 2, 3 for unit 3 and  
soon.  
10-00  
Page 2  
2008-02-02  
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10-10  
LINKS 2 -  
FIELD CONVERSION OF  
A GSTC/SETC  
10-10  
Page 1  
2008-02-15  
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(1)FIELD CONVERSION OF A GSTC/SETC SERIES HUMIDIFIER WITH  
NORTEC LINKS 2  
BACNET, LONWORKS AND N2 MODULES:  
A. WIRING THE NORTEC LINKS 2 MODULE  
(1) Most of the wiring connections for the new Nortec LINKS 2 module will have already  
been finished at the factory, however, there are a few connections that will need to  
be made to connect the unit the GS/SE series humidifier. Refer the LINKs 2 wiring  
diagram included in the package for details.  
(2) Module Power Connections:  
(a) There will be a wire harness provided that will consist of a red and blue wire,  
each terminated with a ring terminal. These wires should already be connected  
to the 24VAC and GND terminals on the LINKS 2 terminal strip. The ring  
terminal of the red wire is to be connected to the 24V side of the 120/24 VAC  
transformer located at the bottom, left of the electrical compartment. The  
connection point will be labelled XF at the transformer.  
(b) The ring terminal of the blue wire will need to be connected to the ground  
terminal on the 120/24 VAC transformer.  
(3) Humidifier Communication Connection:  
(a) On the Nortec LINKS 2 assembly there will be a black 2-pole connector present  
that is connected to a white and black wire. This connector is to be plugged into  
the TB3 jack on the right side of the humidifier mainboard.  
LAN  
Router or  
Switch  
LINKS 2  
Module  
Router  
Power  
Supply  
OnLine  
Module  
Figure 1. Component Identification  
10-10  
Page 2  
2008-02-15  
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B. MOUNTING THE LINKS 2 ASSEMBLY  
(1) Refer to Figure 2 for the mounting location of the Nortec LINKS 2 Bracket on the  
GS or SE unit. If pilot holes for the mounting screws are not already present on the  
humidifier frame follow steps 2 and 3. If pilot holes are present then disregard  
steps 2 and 3.  
(2) Using the bracket assembly as a template, mark locations of pilot holes on the  
GS/SE humidifier frame.  
(3) Using 1/8” drill bit, drill pilot holes for the bracket mounting screws.  
(4) Install the bracket assembly using 8-32x ½” hex-drive screws. Be sure to route the  
power wires for the I/O Controller-E module through the cutout on the upper right-  
hand corner of the bracket, as illustrated in the following figure. After running wires  
behind bracket, route the power leads into the main wire track.  
Screw  
Location  
Figure 2. LINKS 2 Bracket Placement  
10-10  
Page 3  
2008-02-15  
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C. CONFIGURING THE HUMIDIFIERS  
(1) Since Nortec LINKS 2 can connect to a maximum of 8 units, it will be necessary to  
set the unit address for each humidifier. The lead unit can be determined by the  
presence of the Links module. The slave humidifiers can be given a unit address  
according to the number the unit will have on the networked chain.  
(2) To set the network address access the User Parameter level in the humidifier  
software menu. Scroll down to Modbus Settings and press enter.  
(3) In order to change the current Modbus address, press the up and down arrows on  
the keypad at the same time. When prompted, enter the code 0335.  
(4) Once the password is set select the Modbus address heading and press enter.  
Use the up and down arrows to change the address setting.  
(5) Determine the desired humidifier ordering on the network. To change the network  
instance follow step 3 and enter the parameter value of 2 for unit 2, 3 for unit 3 and  
so on.  
(6) Place the appropriate Unit Identifier label on each humidifier. These labels should  
be placed on the unit where the electrical control punch-outs are located at the top  
of the humidifier.  
(7) Connect the slave humidifiers (if applicable) to the Nortec Links Module. A twisted  
pair cable should be used so that the Net + terminal on the Links module should  
connect to the first pin (bottom-most pin) of the TB3 connector. The Net – terminal  
on the module should be connected to the second pin of the TB3 connector. Refer  
to the unit’s wiring diagram for more information.  
10-10  
Page 4  
2008-02-15  
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10-20  
LINKS 2 -  
FIELD CONVERSION OF  
A NHTC  
10-20  
Page 1  
2008-02-15  
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(1)FIELD CONVERSION OF A NHTC SERIES HUMIDIFIER WITH NORTEC  
LINKS 2  
BACNET, LONWORKS AND N2 MODULES:  
OnLine  
LINKS 2  
Module  
Module  
LAN Router  
or Switch  
(BACnet/IP)  
Router Power  
Supply  
Figure 1. Component Identification  
A. MOUNT THE LINKS 2 ASSEMBLY  
(1) The Nortec LINKS 2 assembly mounts on the top, right corner of the electrical  
compartment.  
(2) Ensure that the rear, upwards facing hook engages the proper cooling louver at the  
back of the humidifier cabinet.  
(a) Fasten the bracket assembly to the humidifier ‘top’ using the 3 8-32 X ½” self-  
tapping screws provided with the kit.  
10-20  
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Hook  
Position  
Figure 2. Hook Position  
Hook  
Position  
Figure 3. Assembly Mounting Location  
10-20  
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B. CONFIGURING THE HUMIDIFIERS  
(1) Since Nortec LINKS 2 can connect to a maximum of 8 units, it will be necessary to  
set the unit address for each humidifier. The lead unit can be determined by the  
presence of the Links module. The slave humidifiers can be given a unit address  
according to the number the unit will have on the networked chain.  
(2) Press the menu button and enter the password 0459.  
(3) Scroll down and select Factory Settings.  
(4) Scroll and select Core Parameters.  
(5) Select Modbus Parameters.  
(6) Set the communication parity to Even.  
(7) Set the appropriate Modbus address according to the unit ordering.  
(8) Connect the slave humidifiers (if applicable) to the Nortec Links Module. A twisted  
pair cable should be used so that the Net + terminal on the Links module should  
connect to the Net + terminal on the slave unit (NHTC). The Net – terminal on the  
module should be connected to the Net – terminal on the slave unit. Refer to the  
unit’s wiring diagram for more information.  
10-20  
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10-30  
LINKS 2 -  
FIELD CONVERSION OF  
A NHDI/SC  
10-30  
Page 1  
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(1)FIELD CONVERSION OF A NHDI/SC SERIES HUMIDIFIER WITH NORTEC  
LINKS 2  
BACNET, LONWORKS AND N2 MODULES:  
LINKS 2  
Module  
Router Power  
Supply  
OnLine  
Module  
LAN Router  
or Switch  
(BACnet/IP)  
Figure 1. Component Identification  
A. MOUNT THE LINKS 2 ASSEMBLY  
(1) Refer to Figure 2 for the mounting location of the Nortec LINKS 2 Bracket on the  
NHDI or NHSC unit. If pilot holes for the mounting screws are not already present on  
the humidifier frame follow steps 2 and 3. If pilot holes are present then disregard  
steps 2 and 3.  
(2) Using the bracket assembly as a template, mark locations of pilot holes on the  
NHDI/SC humidifier cabinetry.  
(3) Using 1/8” drill bit, drill pilot holes for the bracket mounting screws.  
(4) Install the bracket assembly using the provided #8-32 screws. Note that 2 #8-32 nuts  
have been supplied to secure the 2 top mounts. The third screw will thread into the  
humidifier cabinet itself.  
10-30  
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Use 8-32  
screws  
with nuts  
Use 8-32  
screw  
only.  
Figure 2. LINKS 2 Bracket Placement  
B. WIRING THE NORTEC LINKS 2 MODULE  
(1) Most of the wiring connections for the Nortec LINKS 2 module will have already  
been finished at the factory, however, there are a few connections that will need to  
be made to connect the module to the NHDI/SC series humidifier. Refer the LINKS  
2 wiring diagram included in the package for details.  
(2) Module Wire Connections:  
(a) There will be a wire harness provided that will consist of a red and blue wire,  
each terminated with a bare end. These wires should already be connected  
to the 24VAC and GND terminals on the LINKS 2 terminal strip. Both wires  
will be connected to the 5-pole connector labelled X1 (Main Supply) located  
on the humidifier support board. The red wire is to be connected to the  
terminal labelled L1. The blue wire is to be connected to the terminal labelled  
N.  
(b) A loose ribbon cable with a 10-pin header plug and a 20-pin header plug will  
be included with the kit. The 20-pin header plug should be connected to the  
J2 connector on the TTL-to-RS485 converter located on the back of the  
LINKS 2 mounting bracket. The 10-pin header plug should be connected to  
the COM PORT connector located on the NHDI/SC Logic Board.  
10-30  
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Figure 3. NHDI LINKS 2 Slave Installation  
(3) Installation of LINKS 2 Slave Option  
(a) The LINKS 2 module is capable of supporting up to 8 humidifiers when each  
unit is equipped with a TTL to RS-485 signal converter. The LINKS 2 slave  
option consists of a small bracket with the signal converter mounted on one  
side. In addition a terminal strip is provided to allow the humidifiers to be  
wired back to the master module.  
(b) Mount the LINKS slave option on any humidifier that will be connected to the  
master module. The slave option mounts in the same location as the master  
LINKS module. Use 2 #8-32 screws and 2 #8-32 nuts to secure the bracket to  
the top of the humidifier cabinet.  
(c) The provided 3-position terminal strip will be installed next to the standard  
humidifier strip using 2 #6-32 screws. For units being retrofitted, the existing  
terminal strip may have to be shifted to the right for the LINKS terminal strip  
to fit.  
(d) Connect the 4-pin modular plug into one of the 2 modular jacks on the TTL to  
RS-485 signal converter.  
10-30  
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(4) Configuring the Humidifiers  
(a) Since Nortec LINKS 2 can connect to a maximum of 8 units, it will be  
necessary to set the unit address for each humidifier. The lead unit can be  
determined by the presence of the LINKS module and should be set to  
modbus address 1. The slave humidifiers can be given a unit address  
according to the number the unit will have on the networked chain.  
(b) In order to change the current modbus address, press the up and down  
arrows on the keypad at the same time. When prompted, enter the code  
8808. Note: Each column of the password may be adjusted with the up or  
down arrow keys. Once that number is set, pressing the enter key will move  
the cursor to the next column.  
(c) Once the password is set, select the modbus address heading and press  
enter. Use the up and down arrows to change the address setting.  
(d) Determine the desired humidifier ordering on the network. To change the  
network instance follow step 3 and enter the parameter value of 2 for unit 2, 3  
for unit 3 and so on.  
(e) Place the appropriate Unit Identifier label on each humidifier. These labels  
should be placed below the user terminal strip located in the electrical cabinet  
section of the humidifier.  
(f)  
Connect the slave humidifiers (if applicable) to the Nortec LINKS 2 Module. A  
twisted pair cable should be used so that the Net + terminal on the LINKS  
module connects to the Net+ terminal of the NHDI/SC slave option. The Net –  
terminal on the LINKS 2 module should also be connected to the Net-  
terminal of the slave option. Refer to the unit’s wiring diagram for more  
information.  
10-30  
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WARRANTY  
(1) WALTER MEIER INC. and/or WALTER MEIER LTD. (hereinafter collectively referred  
to as THE COMPANY), warrant for a period of two years after installation or 30 months  
from manufacturer’s ship date, whichever date is earlier, that THE COMPANY’s  
manufactured and assembled products, not otherwise expressly warranted (with the  
exception of the cylinder), are free from defects in material and workmanship. No  
warranty is made against corrosion, deterioration, or suitability of substituted materials  
used as a result of compliance with government regulations.  
(2) THE COMPANY’s obligations and liabilities under this warranty are limited to furnishing  
replacement parts to the customer, F.O.B. THE COMPANY’s factory, providing the  
defective part(s) is returned freight prepaid by the customer. Parts used for repairs are  
warranted for the balance of the term of the warranty on the original humidifier or  
90 days, whichever is longer.  
(3) The warranties set forth herein are in lieu of all other warranties expressed or implied  
by law. No liability whatsoever shall be attached to THE COMPANY until said products  
have been paid for in full and then said liability shall be limited to the original purchase  
price for the product. Any further warranty must be in writing, signed by an officer of  
THE COMPANY.  
(4) THE COMPANY’s limited warranty on accessories, not of the companies manufacture,  
such as controls, humidistats, pumps, etc. is limited to the warranty of the original  
equipment manufacturer from date of original shipment of humidifier.  
(5) THE COMPANY makes no warranty and assumes no liability unless the equipment is  
installed in strict accordance with a copy of the catalog and installation manual in effect  
at the date of purchase and by a contractor approved by THE COMPANY to install  
such equipment.  
(6) THE COMPANY makes no warranty and assumes no liability whatsoever for  
consequential damage or damage resulting directly from misapplication, incorrect  
sizing or lack of proper maintenance of the equipment.  
(7) THE COMPANY retains the right to change the design, specification and performance  
criteria of its products without notice or obligation.  
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INSTALLATION DATE (MM/DD/YYYY)  
MODEL #  
SERIAL #  
CYLINDER #  
Authorized Agent:  
U.S.A.  
CANADA  
Walter Meier (Climate Canada) Ltd.  
2740 Fenton Road  
Walter Meier (Climate USA) Inc.  
826 Proctor Avenue  
Ogdensburg, NY 13669  
TEL: 1-866-NORTEC-1  
Ottawa, ON K1T 3T7  
TEL: 1-866-NORTEC-1  
FAX: (613) 822-7964  
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