Metabo Welding System TIG 170 AC DC User Manual

TIG WELDING SYSTEMS  
SOME LIKE IT HOT.  
The centrepiece of a TIG welding device is the optimum some reworking is now a thing of the past. Metabo wel-  
ignition and control. That makes welding devices real ding systems are produced as highly dependable tools:  
perfectionists: they can handle all metals from 0.3 mm Only after successfully passing all air condition, dust  
on with direct or alternating current, depending on the chamber and vibration tests and then being checked  
material.Your advantage: They are so good at handling again thoroughly, do they leave our factory.  
the concentrated splash-free electric arc, that bother-  
e.g. TIG 170 AC/DC  
Digital welding current indicator  
with automatic nominal and  
actual value changeover.  
Infinitely adjustable second current  
for protecting the material from  
overheating.  
Automatic finishing  
device  
Infinitely adjustable  
welding current reduction  
for a clean welded end.  
“HF ignition”  
for contact-free ignition  
of the TIG electric arc.  
2/4-cycle control for  
comfortable working.  
Continuously  
adjustable gas  
post flow time  
for perfect gas  
management.  
Electrode function  
with switch and automa-  
tic hot start, arc  
force control and anti-  
stick regulation for  
perfect, even welding  
results without  
sticking.  
Sturdy metal housing  
with protection class  
IP 23C for safe use  
in rough construction  
site conditions.  
Torch and earth cable  
can be removed.  
Balance control  
during TIG AC welding can be adjusted  
for ideal fusion penetration.  
Smart intelligence  
Frequency control  
during TIG AC welding can be  
adjusted for a stable electric arc.  
State-of-the-art processor  
control for simple operation  
and ideal welding results.  
“S mark“  
Approved for welding even in narrow spaces with  
increased electrical risk. Automatic test function  
with switch for testing the “S-wave.  
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334 |  
TIG WELDING SYSTEMS  
COMMON FEATURES  
"Smart Intelligence": state-of-the-art processor control  
for easy operation and ideal welding results  
"HF ignition" for contact-free ignition of the TIG electric arc  
2/4-cycle control for comfortable work  
Large, ergonomic and protected control elements for optimum  
adjustment even with gloves  
Digital welding current display with automatic nominal  
and actual value changeover  
Switchable lift arc function for safe TIG ignition in  
computer-controlled systems  
Outstanding ignition characteristics even with  
Connection for optional hand or foot remote control  
Temperature-dependent fan control: reduced fan noise,  
dirt and energy consumption  
minimal welding currents  
Infinitely adjustable second current for protecting  
the material from over-heating  
Robust metal housing  
Housing with protection class IP 23C for safe, rough  
construction site application  
"Automatic finishing device": infinitiely adjustable welding  
current reduction for optimum welded end  
Continuously adjustable gas post flow time for perfect gas  
management  
"Multi-function shoulder strap": for light and practical  
device transport  
Removable torch and earth cable - Connection via large  
cable bushes  
Frequency control during TIG-AC welding adjustable  
for a stable electric arc  
Balance control during TIG-AC welding adjustable  
for ideal fusion penetration  
Removable gas connection line for convenient transport  
"S-mark": approved for welding even in narrow welding  
spaces with increased electrical danger  
Switchable automatic test function for testing the "S-mark"  
CE-inspected  
Switchable electrode function with automatic hot start, arc force  
and anti-stick for perfect, even welding results without sticking  
Electrode function also with alternating current  
WIG 170 AC/DC  
Inert Gas  
Welding System  
WIG 170 AC/DC  
WIG 170 AC/DC  
Set  
Inert Gas  
Welding System  
WIG 170 AC/DC Set  
Comparative device characteristics  
Mains voltage  
Open circuit voltage  
230 V  
85 V  
230 V  
85 V  
Infinitely variable setting range TIG  
Infinitely variable setting range E  
Maximum power input E/TIG  
Maximum duty cycle E/TIG at 40°C  
100% duty cycle E/TIG at 40°C  
Weldable electrodes up to  
Weldable material thickness  
Fuse protection for 230 V  
Dimensions L x W x H  
5 - 170 A  
5 - 140 A  
5 - 170 A  
5 - 140 A  
5,5 kVA/4,8 kVA  
40 %/40 %  
80 A/110 A  
3,25 mm  
0,3 - 6 mm  
T 16 A  
5,5 kVA/4,8 kVA  
40 %/40 %  
80 A/110 A  
3,25 mm  
0,3 - 6 mm  
T 16 A  
480 x 260 x 320 mm  
22,1 kg  
480 x 260 x 320 mm  
22,1 kg  
Weight  
Standard equipment  
Torch 4 m, earth cable 35 mm², 5 m,  
pressure reducer with content  
and flow manometer  
Type  
Order no.  
WIG 170 AC/DC  
0021017200  
WIG 170 AC/DC Set  
0021917200  
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336 |  
ACCESSORIES FOR TIG WELDING SYSTEMS  
FOR TIG WELDING SYSTEMS  
Clamping sleeve housing  
Welding torches  
Diameter  
mm  
Suitable for  
Order no.  
Torch type  
Length  
m
Suitable for  
Order no.  
1
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
1327127132  
1327127140  
1327127159  
1327135410  
1327148431  
1,6  
2,4  
3,2  
4
SR 26  
SR 26  
4
WIG 170 DC,  
WIG 170 AC/DC  
WIG 170 DC,  
0902019073  
0902019090  
8
WIG 170 AC/DC  
Ceramic gas nozzles  
FOR TIG WELDING TORCH SR  
Accessory box  
Order no.  
Size  
Diameter  
mm  
Version  
Suitable for  
Order no.  
Size 4  
Size 5  
Size 6  
Size 7  
Size 8  
6,5  
8
9,5  
11  
Long  
Long  
Long  
Long  
Long  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
1327180505  
1327127876  
1327127175  
1327127884  
1327135402  
12,5  
Accessory box SR 18/SR 26/26 V  
Consisting of:  
0902014500  
Tungsten electrode 1.6 x 175 mm,  
green WP 20  
Torch caps  
Tungsten electrode 2.4 x 175 mm,  
green WP 20  
Tungsten electrode 3.2 x 175 mm,  
green WP 20  
Tungsten electrode 1.6 x 175 mm,  
green WP 20  
Tungsten electrode 2.4 x 175 mm,  
green WP 20  
Version  
Suitable for  
Order no.  
Tungsten electrode 3.2 x 175 mm,  
green WP 20  
Long  
Short  
SR 17/18/26  
SR 17/18/26  
1327127230  
1327127248  
Clamping sleeve 1.6 mm  
Clamping sleeve 2.4 mm  
Clamping sleeve 3.2 mm  
Clamping sleeve housing 1.6 mm  
Clamping sleeve housing 2.4 mm  
Clamping sleeve housing 3.2 mm  
Ceramic gas nozzle size 5, Ø 8.0 mm  
Ceramic gas nozzle size 6, Ø 9.5 mm  
Ceramic gas nozzle size 7, Ø 11.0 mm  
Torch cap long  
Torch cap short  
Carry case  
Clamping sleeves  
Diameter  
mm  
Suitable for  
Order no.  
1
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
SR 17/18/26  
1327127078  
1327127086  
1327127094  
1327135429  
1327148423  
1,6  
2,4  
3,2  
4
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| 337  
ACCESSORIES FOR TIG WELDING SYSTEMS  
OTHER ACCESSORIES FOR  
TIG WELDING SYSTEMS  
FOR TIG WELDING TORCH MISTRAL  
Accessory box  
Order no.  
Order no.  
Hand remote control  
0902014829  
Cable length: 5 m  
Accessory box MISTRAL/  
TORNADO  
0902019316  
Consisting of:  
Tungsten electrode  
1.6 mmX175 mm, grey WC 20  
Tungsten electrode  
2.4 mmX175 mm, grey WC 20  
Tungsten electrode  
3.2 mmX175 mm, grey WC 20  
Tungsten electrode  
4.0 mmX175 mm, grey WC 20  
Rod holder 1.6 mm  
Rod holder 2.4 mm  
Rod holder 3.2 mm  
Rod holder 4.0 mm  
Ceramic gas nozzle  
size 7.5 Ø 7.5 mm  
Cable length  
m
Version  
Order no.  
Foot remote control  
5
Aluminium  
0902019391  
Order no.  
Welding site  
equipment no. 7  
Consisting of  
welding cable,  
earth cable,  
welding shield,  
wire brush and  
deslagging hammer  
Cable diameter: 25 mm²  
Length: 3 m  
1327022381  
Ceramic gas nozzle  
size 10 Ø 10.0 mm  
Ceramic gas nozzle  
size 13 Ø 13.0 mm  
Torch cap long  
Torch cap short  
Carry case  
Suitable for: WIG 170 DC,  
WIG 170 AC/DC  
Rod holder  
Maximum welding current  
A
Order no.  
Earth clamps  
200  
400  
0902027467  
0902027475  
Diameter  
mm  
Version  
Suitable for  
Order no.  
1,6  
2,4  
3,2  
4
1,6  
2,4  
3,2  
4
Long  
Long  
Long  
Long  
Short  
Short  
Short  
Short  
Mistral/Tornado  
Mistral/Tornado  
Mistral/Tornado  
Mistral/Tornado  
Mistral/Tornado  
Mistral/Tornado  
Mistral/Tornado  
Mistral/Tornado  
1327618225  
1327618233  
1327618241  
1327618292  
1327618250  
1327618268  
1327618276  
1327618284  
Rod holder  
200  
300  
0902027440  
0902027459  
Cable  
diameter  
mm²  
Length Suitable for  
m
Order no.  
Ceramic gas nozzles  
Earth cable  
25  
3
WIG 170 DC,  
WIG 170 AC/DC  
0902008365  
0902007180  
Electrode cable  
35  
3
WIG 170 DC,  
WIG 170 AC/DC  
Size  
Diameter  
mm  
Version  
Suitable for  
Order no.  
Other accessories  
for welding systems  
See page 346/347  
Size 7.5 7,5  
Size 10 10  
Size 13 13  
Size 16 16  
Size 7.5 7,5  
Size 10 10  
Size 13 13  
Long  
Long  
Long  
Long  
Short  
Short  
Short  
Mistral/Tornado 1327618306  
Mistral/Tornado 1327618314  
Mistral/Tornado 1327618322  
Mistral/Tornado 1327618330  
Mistral/Tornado 1327618349  
Mistral/Tornado 1327618357  
Mistral/Tornado 1327618365  
Tungsten electrodes  
See page 347  
Torch caps  
Stick electrodes  
See page 347  
Version  
Suitable for  
Order no.  
Short  
Long  
Mistral/Tornado  
Mistral/Tornado  
1327618390  
1327618403  
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338 |  
MIG/MAG WELDING SYSTEMS  
GIVE THEM SOME GAS.  
Simple handling and excellent thin sheet properties – tho- from approx. 0.5 mm on as well as for stainless steel and  
se are the advantages of MIG/MAG welding. Depending high alloy steel.A welding system for high demands – our  
on the material, various gases are supplied. You can use engineers have taken everything into consideration: from  
MIG (Metal Inert Gas) to process aluminium and alumini- the adjustable burn back time to the multi-handle for the  
um alloys without problems. The MAG (Metal Active Gas) simple transportation of the device.  
method is suitable for construction, tank and pipe steel  
e.g. MIG/MAG 250/60 XT  
Smart intelligence  
State-of-the-art processor  
control for simple operation  
and ideal welding results.  
Rubber-coated storage surface  
– practical for accessories.  
Gasless and currentless  
welding wire threading  
– convenient, without loss of gas and  
safe. 2/4-cycle control for practical  
operation.  
Adjustable automatic dot welding  
option for even welding results.  
Multi-handle  
for the easy transporta-  
tion of the device and  
the practical storage  
of the welding site  
equipment.  
Rough and fine levels  
for perfect adjustment  
to the material.  
Vertical wire  
roller guide  
with angular torch  
and wire outlet  
for ideal and even  
wire transport.  
230 V three-wire electrical  
socket with switch  
– ideal for connecting  
an angular grinder etc.  
Robust welded housing  
construction (chassis).  
Torch and earth cable  
can be removed.  
Large device transport  
wheels for easy and  
safe transport.  
“S mark“  
Approved for welding even  
in narrow spaces with  
5-year warranty on  
main transformer.  
increased electrical risk.  
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| 339  
MIG/MAG WELDING SYSTEMS  
COMMON FEATURES  
Large control elements for optimum adjustment  
Copper coil with heat protection for long service life  
Welding wire holder for 0.8 kg and 5 kg rolls  
Mobile for easy transportation  
"S-mark": approved for welding in narrow welding  
spaces with increased electrical danger  
5 year warranty on main transformer  
CE-inspected  
Variable gas bottle holder  
....5 year warranty  
on main transformer  
MIG/MAG 140  
MIG/MAG 160  
Inert Gas  
Inert Gas  
Welding System  
MIG/MAG 140  
Welding System  
MIG/MAG 160  
Comparative device characteristics  
Mains voltage  
Maximum power input at 230 V  
Setting range (230 V)  
Regulation  
230 V  
5,1 kVA  
30 - 140 A  
4 levels  
0,6 - 0,8 mm  
0,5 - 3 mm  
7 %  
230 V  
5,3 kVA  
30 - 160 A  
4 levels  
0,6 - 0,8 mm  
0,5 - 4 mm  
15 %  
Weldable wire  
Weldable material thickness  
Maximum duty cycle at 25 °C  
Maximum duty cycle at 40 °C  
100% duty cycle at 25 °C  
100% duty cycle at 40 °C  
Fuse protection for 230 V  
Dimensions L x W x H  
Weight  
4 %  
8 %  
35 A  
20 A  
T 16 A  
T 16 A  
590 x 260 x 420 mm  
21 kg  
590 x 260 x 420 mm  
26,5 kg  
Standard equipment  
Torch SB 14/2 m fixed connection, earth cable, Torch SB 14/2 m fixed connection, earth cable,  
pressure reducer without manometer  
pressure reducer without manometer  
Type  
Order no.  
MIG/MAG 140  
0271071507  
MIG/MAG 160  
0271071701  
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340 |  
MIG/MAG WELDING SYSTEMS  
COMMON FEATURES  
"Smart Intelligence": state-of-the-art processor control  
for easy operation and ideal welding results  
Gasless and currentless welding wire threading - comfortable,  
gas-loss-free and safe  
Soft start for easy electric arc start  
Adjustable burn back time for practical electric arc restart  
2/4-cycle control for practical operation  
Adjustable automatic point system for even welding results  
Large, ergonomic and protected control elements  
for optimum adjustment even with gloves  
Electronics dust-prooffor rough applications  
Metal wire feed for safe wire transport  
"Cooling duct": high duty cycle due to optimum cooling  
Robust welding housing construction (chassis)  
"Multigriff": for easy transportation of device and  
practical storage of welding site equipment  
Large device transport wheels for easy and safe transport  
Rubber-coated storage area - practical for accessories  
Variable gas bottle holder  
Removable torch and earth cable  
"S-mark": approved for welding in narrow welding  
spaces with increased electrical danger  
5 year warranty on main transformer  
CE-inspected  
Vertical wire roller guide with straight torch and  
wire outlet for optimum and even wire transport  
....5 year warranty  
on main transformer  
MIG/MAG  
150/20 XT Set  
MIG/MAG  
150/20 XT  
Inert Gas  
Welding System  
Inert Gas  
Welding System  
MIG/MAG 150/20 XT  
MIG/MAG 150/20 XT Set  
Comparative device characteristics  
Mains voltage  
Maximum power input at 230 V  
Setting range (230 V)  
Regulation  
230 V  
5,8 kVA  
30 - 150 A  
6 levels  
230 V  
5,8 kVA  
30 - 150 A  
6 levels  
Weldable wire  
0,6 - 0,8 mm  
0,5 - 5 mm  
20 %  
0,6 - 0,8 mm  
0,5 - 5 mm  
20 %  
Weldable material thickness  
Maximum duty cycle at 25 °C  
Maximum duty cycle at 40 °C  
100% duty cycle at 25 °C  
100% duty cycle at 40 °C  
Fuse protection for 230 V  
Dimensions L x W x H  
Weight  
15 %  
50 A  
50 A  
T 16 A  
15 %  
50 A  
50 A  
T 16 A  
854 x 338 x 782 mm  
59,5 kg  
854 x 338 x 782 mm  
59,5 kg  
Standard equipment  
Torch SB 14/3 m fixed connection,  
earth cable, protective shield, wire brush,  
torch spray, pressure reducer with content  
and flow manometer  
Torch SB 14/3 m fixed connection,  
earth cable, protective shield, wire brush,  
torch spray, pressure reducer with  
content and flow manometer, welding  
wire 0.8 mm/5 kg (G3Si1), adapter for 5 kg,  
gas bottle 10 litres mixed gas  
Type  
Order no.  
MIG/MAG 150/20 XT  
0021031700  
MIG/MAG 150/20 XT Set  
0021901700  
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| 341  
MIG/MAG WELDING SYSTEMS  
COMMON FEATURES  
"Smart Intelligence": state-of-the-art processor control  
for easy operation and ideal welding results  
Gasless and currentless welding wire threading - comfortable,  
gas-loss-free and safe  
Operation at 230 V and 400 V for universal use  
"Cooling duct": high duty cycle due to optimum cooling  
Robust welding housing construction (chassis)  
"Multigriff": for easy transportation of device and practical  
storage of welding site equipment  
Soft start for easy electric arc start  
Adjustable burn back time for practical electric arc restart  
2/4-cycle control for practical operation  
Adjustable automatic point system for even welding results  
Large, ergonomic and protected control elements  
for optimum adjustment even with gloves  
Electronics dust-proof rough applications  
Unique: switchable three-wire electrical socket 230 V -  
ideal for angle grinder etc.  
Large device transport wheels for easy and safe transport  
Rubber-coated storage area - practical for accessories  
Variable gas bottle holder  
Removable torch and earth cable  
"S-mark": approved for welding in narrow welding  
spaces with increased electrical danger  
5 year warranty on main transformer  
CE-inspected  
Metal 2-roller wire feed for safe wire transport even with  
long hose packets  
Vertical wire roller guide with angular torch and wire  
outlet for optimum and even wire transport  
....5 year warranty  
on main transformer  
MIG/MAG  
170/30 XTC Set  
MIG/MAG  
170/30 XTC  
Inert Gas Welding System  
MIG/MAG 170/30 XTC  
Inert Gas Welding System  
MIG/MAG 170/30 XTC Set  
Comparative device characteristics  
Mains voltage  
Maximum power input at 400 V  
Setting range (400 V)  
Regulation  
230/400 V  
6,7 kVA  
230/400 V  
6,7 kVA  
60 - 170 A  
6 levels each  
0,6 - 0,8 mm  
0,5 - 6 mm  
30 %  
60 - 170 A  
6 levels each  
0,6 - 0,8 mm  
0,5 - 6 mm  
30 %  
Weldable wire  
Weldable material thickness  
Maximum duty cycle at 25 °C  
Maximum duty cycle at 40 °C  
100% duty cycle at 25 °C  
100% duty cycle at 40 °C  
Fuse protection for 400 V  
Dimensions L x W x H  
Weight  
20 %  
90 A  
60 A  
T 16 A  
20 %  
90 A  
60 A  
T 16 A  
854 x 338 x 782 mm  
68,5 kg  
854 x 338 x 782 mm  
68,5 kg  
Standard equipment  
Torch SB 15/3 m, earth cable,  
Torch SB 15/3 m, earth cable,  
protective shield, wire brush, torch spray,  
pressure reducer with content and flow  
manometer, connection adapter 230 V/400 V,  
welding wire 0.8 mm/5 kg (G3Si1), adapter  
for 5 kg, gas bottle 10 litres mixed gas  
protective shield, wire brush, torch spray,  
pressure reducer with content and flow  
manometer, connection adapter 230 V/400 V  
Type  
Order no.  
MIG/MAG 170/30 XTC  
0021031900  
MIG/MAG 170/30 XTC Set  
0021901900  
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342 |  
MIG/MAG WELDING SYSTEMS  
COMMON FEATURES  
"Smart Intelligence": state-of-the-art processor control  
for easy operation and ideal welding results  
Gasless and currentless welding wire threading -  
comfortable, gas-loss-free and safe  
Soft start for easy electric arc start  
Adjustable burn back time for practical electric arc restart  
Vertical wire roller guide with angular torch and wire  
outlet for optimum and even wire transport  
"Cooling duct": high duty cycle due to optimum cooling  
Robust welding housing construction (chassis)  
"Multigriff": for easy transportation of device and practical  
storage of welding site equipment  
2/4-cycle control for practical operation  
Adjustable automatic point system for even welding results  
Large, ergonomic and protected control elements  
for optimum adjustment even with gloves  
Electronics dust-proof rough applications  
Unique: switchable three-wire electrical socket 230 V -  
ideal for angle grinder etc.  
Metal 2-roller wire feed for safe wire transport even  
Large device transport wheels for easy and safe transport  
Rubber-coated storage area - practical for accessories  
Variable gas bottle holder  
Removable torch and earth cable  
"S-mark": approved for welding in narrow welding  
spaces with increased electrical danger  
5 year warranty on main transformer  
CE-inspected  
with long hose packets  
Rough and fine levels for optimum material adjustment  
MIG/MAG  
200/40 XT Set  
MIG/MAG  
200/40 XT  
Inert Gas Welding System  
MIG/MAG 200/40 XT  
Inert Gas Welding System  
MIG/MAG 200/40 XT Set  
Comparative device characteristics  
Mains voltage  
Maximum power input at 400 V  
Setting range (400 V)  
Regulation  
400 V  
7 kVA  
400 V  
7 kVA  
30 - 200 A  
2 x 6 levels  
0,6 - 1 mm  
0,5 - 8 mm  
40 %  
30 %  
120 A  
100 A  
T 16 A  
30 - 200 A  
2 x 6 levels  
0,6 - 1 mm  
0,5 - 8 mm  
40 %  
30 %  
120 A  
100 A  
T 16 A  
Weldable wire  
Weldable material thickness  
Maximum duty cycle at 25 °C  
Maximum duty cycle at 40 °C  
100% duty cycle at 25 °C  
100% duty cycle at 40 °C  
Fuse protection for 400 V  
Dimensions L x W x H  
Weight  
954 x 384 x 882 mm  
91 kg  
954 x 384 x 882 mm  
91 kg  
Standard equipment  
Torch SB 25/3 m, earth cable,  
protective shield, wire brush, torch spray,  
pressure reducer with content and  
flow manometer  
Torch SB 25/3 m, earth cable, protective  
shield, wire brush, torch spray, pressure  
reducer with content and flow manometer,  
welding wire 0.8 mm/5 kg (G3Si1), adapter  
for 5 kg, gas bottle 10 litres mixed gas  
Type  
Order no.  
MIG/MAG 200/40 XT  
0021032200  
MIG/MAG 200/40 XT Set  
0021902200  
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| 343  
MIG/MAG WELDING SYSTEMS  
COMMON FEATURES  
"Smart Intelligence": state-of-the-art processor control for easy  
operation and ideal welding results  
Gasless and currentless welding wire threading - comfortable,  
Rough and fine levels for optimum material adjustment  
Vertical wire roller guide with angular torch and wire outlet for  
optimum and even wire transport  
gas-loss-free and safe  
Soft start for easy electric arc start  
Adjustable burn back time for practical electric arc restart  
2/4-cycle control for practical operation  
"Cooling duct": high duty cycle due to optimum cooling  
Robust welding housing construction (chassis)  
"Multigriff": for easy transportation of device and practical  
storage of welding site equipment  
Adjustable automatic point system for even welding results  
Large, ergonomic and protected control elements  
for optimum adjustment even with gloves  
Electronics dust-proof rough applications  
Unique: switchable three-wire electrical socket 230 V -  
ideal for angle grinder etc.  
Large device transport wheels for easy and safe transport  
Rubber-coated storage area - practical for accessories  
Variable gas bottle holder  
Removable torch and earth cable  
"S-mark": approved for welding in narrow welding  
spaces with increased electrical danger  
Metal 2-roller wire feed for safe wire transport even  
with long hose packets  
5 year warranty on main transformer  
CE-inspected  
....5 year warranty  
on main transformer  
MIG/MAG  
300/45 XT Set  
MIG/MAG  
250/60 XT Set  
MIG/MAG  
300/45 XT  
MIG/MAG  
250/60 XT  
Inert Gas  
Welding System  
MIG/MAG 250/60 XT  
Inert Gas  
Welding System  
MIG/MAG 250/60 XT Set  
Inert Gas  
Welding System  
MIG/MAG 300/45 XT  
Inert Gas  
Welding System  
MIG/MAG 300/45 XT Set  
Comparative device characteristics  
Mains voltage  
Maximum power input at 400 V  
Setting range (400 V)  
Regulation  
400 V  
8,9 kVA  
400 V  
8,9 kVA  
400 V  
12,1 kVA  
30 - 300 A  
2 x 6 levels  
0,6 - 1,2 mm  
0,5 - 15 mm  
45 %  
400 V  
12,1 kVA  
30 - 300 A  
2 x 6 levels  
0,6 - 1,2 mm  
0,5 - 15 mm  
45 %  
30 - 250 A  
2 x 6 levels  
0,6 - 1,2 mm  
0,5 - 10 mm  
60 %  
30 - 250 A  
2 x 6 levels  
0,6 - 1,2 mm  
0,5 - 10 mm  
60 %  
Weldable wire  
Weldable material thickness  
Maximum duty cycle at 25 °C  
Maximum duty cycle at 40 °C  
100% duty cycle at 25 °C  
100% duty cycle at 40 °C  
Fuse protection for 400 V  
Dimensions L x W x H  
Weight  
40 %  
190 A  
160 A  
T 16 A  
40 %  
190 A  
160 A  
T 16 A  
30 %  
190 A  
150 A  
T 16 A  
30 %  
190 A  
150 A  
T 16 A  
954 x 384 x 882 mm  
102 kg  
954 x 384 x 882 mm  
102 kg  
954 x 384 x 882 mm  
104 kg  
954 x 384 x 882 mm  
104 kg  
Standard equipment  
Torch SB 25/3 m, earth  
cable, protective shield,  
wire brush, torch spray,  
pressure reducer with  
content and flow  
Torch SB 25/3 m, earth  
cable, protective shield,  
wire brush, torch spray,  
pressure reducer with  
content and flow  
Torch SB 36/3 m, earth  
cable, protective shield,  
wire brush, torch spray,  
pressure reducer with  
content and flow  
Torch SB 36/3 m, earth  
cable, protective shield,  
wire brush, torch spray,  
pressure reducer with  
content and flow  
manometer  
manometer, welding wire  
0.8 mm/5 kg (G3Si1),  
adapter for 5 kg, gas  
bottle 10 litres mixed gas  
manometer  
manometer, welding wire  
1.0 mm/15 kg (G3Si1),  
gas bottle 10 litres  
mixed gas  
Type  
Order no.  
MIG/MAG 250/60 XT  
0021032800  
MIG/MAG 250/60 XT Set  
0021902800  
MIG/MAG 300/45 XT  
0021033300  
MIG/MAG 300/45 XT Set  
0021903300  
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344 |  
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS  
Diameter  
mm  
For the welding  
of  
Suitable for  
Order no.  
FOR THE MIG/MAG INERT GAS  
WELDING SYSTEMS  
1
Steel/special steel  
Steel/special steel  
Aluminium  
Aluminium  
Aluminium  
Steel/special steel  
Steel/special steel  
Steel/special steel  
Steel/special steel  
Aluminium  
SB 14/15  
SB 14/15  
SB 14/15  
SB 14/15  
SB 14/15  
SB 25-41  
SB 25-41  
SB 25-41  
SB 25-41  
SB 25-41  
SB 25-41  
SB 25-41  
1327045330  
1327056693  
1327009660  
1327009679  
1327009687  
1327056685  
1327045462  
1327045489  
1327045497  
1327009695  
1327009709  
1327009717  
1,2  
0,8  
1
1,2  
0,6  
0,8  
1
1,2  
0,8  
1
Welding torches  
Torch type Length  
m
Suitable for  
Order no.  
SB 14  
SB 15  
3
3
MIG/MAG 150/20 XT  
0902009922  
0902009949  
MIG/MAG 170/30 XTC,  
MIG/MAG 180/35 ETC,  
MIG/MAG 180/40 ETC,  
MIG/MAG 200/35 ET,  
MIG/MAG 210/40 ET  
Aluminium  
Aluminium  
1,2  
Sets  
SB 15  
SB 15  
SB 25  
SB 25  
SB 25  
4
5
3
4
5
MIG/MAG 170/30 XTC,  
MIG/MAG 180/35 ETC,  
MIG/MAG 180/40 ETC,  
MIG/MAG 200/35 ET,  
MIG/MAG 210/40 ET  
MIG/MAG 170/30 XTC,  
MIG/MAG 180/35 ETC,  
MIG/MAG 180/40 ETC,  
MIG/MAG 200/35 ET,  
MIG/MAG 210/40 ET  
MIG/MAG 200/40 XT,  
MIG/MAG 250/60 XT,  
MIG/MAG 230/40 ET,  
MIG/MAG 230/60 ET,  
MIG/MAG 260/60 ET  
MIG/MAG 200/40 XT,  
MIG/MAG 250/60 XT,  
MIG/MAG 230/40 ET,  
MIG/MAG 230/60 ET,  
MIG/MAG 260/60 ET  
MIG/MAG 200/40 XT,  
MIG/MAG 250/60 XT,  
MIG/MAG 230/40 ET,  
MIG/MAG 230/60 ET,  
MIG/MAG 260/60 ET  
MIG/MAG 300/45 XT  
MIG/MAG 300/45 XT  
MIG/MAG 300/45 XT  
0902009957  
0902009965  
0902008330  
0902008349  
0902008357  
Order no.  
Set 1 SB 14/15  
0902027718  
1 x conical gas nozzle,  
1 x cylindrical gas nozzle,  
1 x spot gas nozzle,  
2 x flow nozzle 0.6 mm,  
2 x flow nozzle 0.8 mm,  
1 x flow nozzle 1.0 mm  
Set 2 SB 14/15  
0902027726  
0902027734  
1 x conical gas nozzle,  
1 x cylindrical gas nozzle,  
1 x spot gas nozzle  
Set 3 SB 14/15  
1 x very conical gas nozzle,  
1 x bottle-shaped gas nozzle  
Set 4 SB 14/15  
3 x conical gas nozzle  
Set 5 SB 14/15  
3 x cylindrical gas nozzle  
Set 6 SB 14/15  
1 x spot gas nozzle,  
1 x nail welding nozzle  
Set 7 SB 14/15  
5 x flow nozzle 0.6 mm  
Set 8 SB 14/15  
5 x flow nozzle 0.8 mm  
Set 9 SB 14/15  
5 x flow nozzle 1.0 mm  
0902027742  
0902027750  
0902027769  
SB 36  
SB 36  
SB 36  
3
4
5
0902008411  
0902008420  
0902008438  
0902027645  
0902027653  
0902027661  
0902027670  
0902027939  
FOR MIG/MAG WELDING TORCHES  
Gas nozzles  
Set 10 SB 14/15  
5 x retaining spring  
Set 12 SB 14/15  
For aluminium/special steel, wire Ø 0.6-1.2 mm, 3 m  
1 x cylindrical gas nozzle, each with  
1 x flow nozzle 0.8 mm, 1.0 mm,  
1.2 mm aluminium,  
1 x polyamide core Ø 0.6-1.2 mm, 3 m,  
1 x guide pipe for polyamide core  
Diameter  
mm  
Version  
Suitable for  
Order no.  
12  
16  
16  
15  
18  
18  
16  
19  
20  
Conical  
SB 14/15  
SB 14/15  
SB 14/15  
SB 25  
SB 25  
SB 25  
SB 36  
SB 36  
SB 36  
1327045357  
1327045349  
1327045381  
1327045519  
1327045500  
1327045543  
1327064165  
1327064157  
1327064190  
Cylindrical  
Point nozzle  
Conical  
Cylindrical  
Point nozzle  
Conical  
Swan necks  
Cylindrical  
Point nozzle  
Suitable for  
Order no.  
SB 14  
SB 15  
SB 25  
SB 36  
0902027378  
0902027386  
0902027394  
0902005668  
Flow nozzles  
Order no.  
Gas nozzle carrier SB 14/15  
Protective sleeve SB 14/15  
Retaining spring SB 25  
Nozzle stem SB 25  
Nozzle stem SB 36  
Gas distributor SB 36  
1327023825  
1327045241  
1327045454  
1327075574  
1327064149  
1327063991  
Diameter  
mm  
For the welding  
of  
Suitable for  
Order no.  
0,6  
0,8  
Steel/special steel  
Steel/special steel  
SB 14/15  
SB 14/15  
1327045306  
1327045314  
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| 345  
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS  
OTHER ACCESSORIES  
Earth clamps  
FOR MIG/MAG WELDING TORCHES  
Polyamide cores  
Maximum welding current  
A
Order no.  
Dia-  
meter  
mm  
Length For the welding  
Suitable for  
Order no.  
200  
400  
0902027467  
0902027475  
m
of  
0,6 - 0,8  
0,6 - 1,2  
3
3
Steel/special steel  
Aluminium/  
SB 14  
SB 15-41  
1327045195  
1327144550  
Gas-shielded welding wire  
stainless steel  
0,6 - 1,2  
0,6 - 1,2  
4
5
Aluminium/  
stainless steel  
Aluminium/  
SB 15-41  
SB 15-41  
1327144541  
1327144533  
stainless steel  
Material  
Diameter  
mm  
Weight  
kg  
Delivery type Order no.  
Guide pipe for polyamide core  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
G3Si1  
0,6  
0,6  
0,8  
0,6  
0,6  
0,8  
0,8  
1
0,8  
5
5
Roller  
Roller  
Roller  
Roller  
Basket  
Roller  
Basket  
Roller  
Basket  
Roller  
Basket  
4411088338  
4411060905  
4411060921  
4411060913  
4411154721  
4411060930  
4411141549  
4411060948  
4411141557  
4411060956  
4411154730  
Order no.  
Guide pipe for polyamide core  
1327045578  
15  
15  
15  
16  
15  
15  
15  
15  
Guide spirals  
1
1,2  
1,2  
Dia-  
meter  
mm  
Length  
m
For the welding  
of  
Suitable for  
Order no.  
AlMg3  
AlMg3  
0,8  
1
2
6
Roller  
Roller  
4411014555  
4411003600  
0,6 - 0,9  
0,6 - 0,9  
0,6 - 0,9  
1 - 1,2  
1 - 1,2  
1 - 1,2  
3
4
5
3
4
5
Steel  
Steel  
Steel  
Steel  
Steel  
Steel  
SB 15-36  
SB 15-36  
SB 15-36  
SB 15-36  
SB 15-36  
SB 15-36  
1327064203  
1327064211  
1327064220  
1327064238  
1327064246  
1327064254  
Adapters for gas-shielded welding wire  
Order no.  
Adapter ring for 5 kg roll  
0902018158  
0902012630  
Adapter for mesh wire spool  
Cleaning pincer  
Order no.  
Cleaning pincer  
0902027483  
GENERAL ACCESSORIES FOR WELDING SYSTEMS  
Automatic protective screens  
Power supply via solar cells (no battery change)  
Permanent UV/IR protection  
Safe operation thanks to two independently operating sensors  
Multiple spanner  
True Color recognition  
Supplementary comfortable terry towelling headband  
Order no.  
Multiple spanner  
1327045411  
Order no.  
Automatic protective screen  
Translight 2131  
0902063161  
Dark level: DIN 11  
Switching time: 0,0003 sek  
Switch sensitivity: 2 levels  
Brightening time: 0,2 sek  
Field of view: 98 x 40 mm  
Weight: 425 g  
Earth cable  
Automatic protective screen  
Translight 2200  
0902053166  
Cable  
diameter  
mm²  
Length Suitable for  
m
Order no.  
Dark level: DIN 9-13 (infinitely variable)  
Switching time: 0,0003 sek  
Switch sensitivity: Infinitely  
Brightening time: 0,2 sek  
Field of view: 98 x 40 mm  
Weight: 425 g  
25  
3
5
MIG/MAG 170/30 XTC,  
MIG/MAG 200/40 XT,  
MIG/MAG 250/60 XT  
0902008365  
0902011293  
35  
MIG/MAG 300/45 XT  
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346 |  
ACCESSORIES FOR MIG/MAG WELDING SYSTEMS  
Deslagging hammer  
Welding shields  
Order no.  
Deslagging hammer  
0902027831  
Tungsten electrodes  
Order no.  
Welding shield with glass DIN 9 and bright  
glass overlay  
0902027840  
Glass DIN 9 and bright glass overlay  
Welding shield with glass DIN 11, bright glass  
overlay and transparent glass  
Welding glass DIN 11  
Welding shield with glass DIN 11 and bright glass  
overlay as hood  
0902005528  
0902007164  
Elec-  
trode  
colour  
Diameter  
mm  
Version  
Packing unit  
Order no.  
Welding glass DIN 11  
Red  
Red  
Red  
1
98% tungsten 10  
and 2%  
thorium  
oxide  
98% tungsten 10  
and 2%  
thorium  
oxide  
98% tungsten 10  
and 2%  
thorium  
0902027530  
Welding glasses  
1,6  
2,4  
0902027521  
0902027513  
Order no.  
oxide  
Welding glass 75x98 mm, dark DIN 11  
1321186455  
Only for SB 160C/ SB 200CT  
Grey  
Grey  
Grey  
1
98% tungsten 10  
and 2%  
ceroxide  
98% tungsten 10  
and 2%  
ceroxide  
0902018484  
0902018492  
0902018506  
Welding glass 90x110 mm, dark, DIN 9  
Welding glass 90x110 mm, dark, DIN 11  
Welding glass 90x110 mm, bright  
Welding glass 40x110 mm,  
bright for transparency  
0902027793  
0902027807  
0902027815  
0902010661  
1,6  
2,4  
98% tungsten 10  
and 2%  
ceroxide  
Pressure reducer  
Green  
Green  
Green  
1
99.9%  
tungsten  
99.9%  
tungsten  
10  
10  
10  
0902027556  
0902027564  
0902027572  
1,6  
2,4  
99.9%  
tungsten  
Stick electrodes  
Order no.  
Pressure reducer with content  
0902031472  
manometer and flow manometer  
Pressure reducer with content  
manometer, flow manometer  
and cut-off valve  
0902005293  
Diameter  
mm  
Length  
mm  
Packing unit  
Order no.  
EN 499: E 350 RR 12 (DIN 1913: E 4322 RR6)  
1,6  
2
2,5  
3,25  
2
250  
250  
350  
350  
250  
350  
350  
25  
25  
25  
25  
175  
100  
125  
0902027890  
0902027904  
0902027912  
0902027920  
0902027866  
0902027874  
0902027882  
Torch spray  
2,5  
3,25  
EN 499: E 380 RC 11 (DIN 1913: E 5132 R(C) 3)  
Order no.  
2,5  
3,25  
4
350  
350  
350  
100  
125  
95  
0902018883  
0902018875  
0902061169  
Torch spray 150 ml  
Torch spray 400 ml, "Abicor Binzel"  
1327038296  
0902061150  
Wire brush  
Order no.  
Wire brush, 2-row  
0902027823  
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| 347  

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