Instructions - Parts
®
Check-Mate Pump
Packages
312376L
EN
For use with non-heated bulk supply of medium to high viscosity sealant and adhesive
materials. For professional use only.
Not approved for use in European explosive atmosphere locations.
for maximum working pressure and approvals.
Important Safety Instructions
Read all warnings and instructions in this manual.
Save these instructions.
P40RCM Model Shown
P39LCS Model Shown
P20LCM Model Shown
r_p20lcs_312376_1e
ti10715a
ti10420a
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Models
Models
Check your pump package’s identification (ID) plate (located on side of air
motor) for the 6-digit part number of your pump package. Use the following
matrix to define the construction of your pump package, based on the six dig-
its. For example, pump package P29RSM represents the pump package (P); a
pressure ratio of 29:1 with an NXT3400 motor and a 250cc displacement pump
(29); a low noise motor with remote DataTrak (R); and a displacement pump
PART NO.
SERIAL
SERIES
MAX FLUID WPR
MPa
MAX AIR WPR
RATIO
MPa
bar
PSI
bar
PSI
GRACO INC.
MPLS, MN
®
constructed of stainless steel (S) with MaxLife coatings, packings, and
Artwork 293287
enclosed wet cup (M).
ID plate located on side of
air motor.
Some configurations in the following matrix cannot be built.
See the Product Selection Guide for available systems.
To order replacement parts, see Parts section starting on page 22. The digits in the matrix do not correspond to the
Ref. Nos. in the Parts drawings and lists.
P
29
R
S
M
First
Digit
Second and Third Digits
Fourth Digit
Fifth Digit
Sixth Digit
Coatings,
Packings,
Enclosed Wet
Cup
Pressure
Ratio
(xx:1)
Displacement
PumpVolume
(cc)
Motor / Remote
DataTrak
Displacement
Pump Material
Motor
®
05
11
NXT200
NXT400
60
60
L
Low Noise; NO DataTrak
C
S
Carbon Steel
S
Severe Duty
®
R
Low Noise;
Remote DataTrak
Stainless Steel
M
MaxLife
14
20
NXT3400
NXT700
500
60
M
S
Low Noise; Data Trak
Low Noise, High Level
Sensor
23
26
29
36
38
39
40
55
61
63
68
82
NXT2200
NXT6500
NXT3400
NXT3400
NXT1200
Premier
200
500
250
200
60
D
E
De-Icing; NO Data Trak
De-Icing; Data Trak
P
(pump)
500
100
250
60
NXT2200
NXT6500
NXT1800
NXT3400
NXT6500
Premier
100
200
250
312376L
3
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Warnings
Warnings
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where
applicable.
WARNING
SKIN INJECTION HAZARD
High-pressure fluid from gun, hose leaks, or ruptured components will pierce skin. This may look like just
a cut, but it is a serious injury that can result in amputation. Get immediate surgical treatment.
•
•
•
•
•
•
Do not point gun at anyone or at any part of the body.
Do not put your hand over the spray tip.
Do not stop or deflect leaks with your hand, body, glove, or rag.
Do not spray without tip guard and trigger guard installed.
Engage trigger lock when not spraying.
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,
checking, or servicing equipment.
MOVING PARTS HAZARD
Moving parts can pinch or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure in this manual. Disconnect power or air supply.
FIRE AND EXPLOSION HAZARD
Flammable fumes, such as solvent and paint fumes, in work area can ignite or explode. To help prevent
fire and explosion:
•
•
Use equipment only in well ventilated area.
Eliminate all ignition sources; such as pilot lights, cigarettes, portable electric lamps, and plastic drop
cloths (potential static arc).
•
•
Keep work area free of debris, including solvent, rags and gasoline.
Do not plug or unplug power cords, or turn power or light switches on or off when flammable fumes
are present.
•
•
•
•
Ground all equipment in the work area. See Grounding instructions.
Use only grounded hoses.
Hold gun firmly to side of grounded pail when triggering into pail.
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment
until you identify and correct the problem.
•
Keep a working fire extinguisher in the work area.
4
312376L
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Warnings
WARNING
EQUIPMENT MISUSE HAZARD
Misuse can cause death or serious injury.
•
•
Do not operate the unit when fatigued or under the influence of drugs or alcohol.
Do not exceed the maximum working pressure or temperature rating of the lowest rated system
component. See Technical Data in all equipment manuals.
•
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information
about your material, request MSDS forms from distributor or retailer.
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-
facturer’s replacement parts only.
•
•
•
•
•
•
•
Do not alter or modify equipment.
Use equipment only for its intended purpose. Call your distributor for information.
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.
Do not kink or over bend hoses or use hoses to pull equipment.
Keep children and animals away from work area.
Comply with all applicable safety regulations.
ELECTRIC SHOCK HAZARD
Improper grounding, setup, or usage of the system can cause electric shock.
•
•
•
•
•
Turn off and disconnect power cord before servicing equipment.
Use only grounded electrical outlets.
Use only 3-wire extension cords.
Ensure ground prongs are intact on sprayer and extension cords.
Do not expose to rain. Store indoors.
TOXIC FLUID OR FUMES HAZARD
Toxic fluids or fumes can cause serious injury or death if splashed in the eyes or on skin, inhaled, or
swallowed.
•
•
•
Read MSDS’s to know the specific hazards of the fluids you are using.
Store hazardous fluid in approved containers, and dispose of it according to applicable guidelines.
Always wear impervious gloves when spraying or cleaning equipment.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, inhalation of toxic
fumes, burns, and hearing loss. This equipment includes but is not limited to:
•
•
•
•
Protective eyewear
Clothing and respirator as recommended by the fluid and solvent manufacturer
Gloves
Hearing protection
312376L
5
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Component Identification, Supply Unit Installation
Component Identification, Supply Unit Installation
CM14BA Model Shown
W
V
E
X
M
U
A
B
Y
L
G
T
S
R
K
F
C
J
P
D
ti10430a
FIG. 1
Key:
A
B
C
D
E
Ram Assembly
Air Motor
Check-Mate Displacement Pump
Platen
Remote DataTrak (single systems) or Display Module
(tandem systems)
M
P
R
S
T
U
V
W
X
Y
Lift Rod
Pump Bleed Valve
Wet Cup
Fluid Line (not supplied)
Air Line (not supplied)
Air Line Drain Valve (not supplied)
Air Filter (not supplied)
Air Shutoff Relief Valve (for accessories, not supplied)
Drum Low/Empty Sensor
F
Fluid Control Module (tandem systems only; under
shroud)
G
J
Air Control Module
Platen Bleed Port
Air Motor Solenoid
K
L
Power Supply Box
Blowoff Air Supply Line
6
312376L
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Component Identification, Supply Unit Installation
CM7B1G Model Shown
BA
BB
BF
R
P
BC
BD
J
r_257032_312376_1e
FIG. 2
Key:
BA Elevator Cart
BB Air Motor
BC Displacement Pump
BD Platen
BF Elevator and Pump Air Controls
J
Platen Bleed Port
P
R
Pump Bleed Valve
Wet Cup (behind air controls)
312376L
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Component Identification, Typical Installation
Component Identification, Typical Installation
P40RCM Model Shown
W
U
V
AA
AC
R
AH
AJ
P
AK
AB
AF
AE
ti11128a
FIG. 3
Key:
AA Air Motor
AK Pump Runaway Valve
AB Coupling Assembly
AC Tie Rods
AE Displacement Pump
AF Fluid Outlet
P
Pump Bleed Valve
Wet Cup
Air Line Drain Valve (not supplied)
Air Filter (not supplied)
R
U
V
AG Fluid Inlet (not shown)
AH Air Regulator
W
Air Shutoff Relief Valve (for accessories, not supplied)
AJ Bleed Type Air Motor Valve
8
312376L
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Installation
Installation
Grounding
The equipment must be grounded. Grounding reduces
the risk of static and electric shock by providing an
escape wire for the electrical current due to static build
up or in the event of a short circuit.
Pump: use a ground wire and clamp. Loosen the
grounding lug locknut and washer. Insert one end of a
2
1.5 mm (12 ga) minimum ground wire into the slot in
lug and tighten the locknut securely. Connect the other
end of the wire to a true earth ground. Order Part
237569 Ground Wire and Clamp.
ti8250a
FIG. 4
Air and fluid hoses: use only electrically conductive
hoses.
Air compressor: follow manufacturer's recommenda-
tions.
Spray gun/dispense valve: ground through connection
to a properly grounded fluid hose and pump.
Fluid supply container: follow your local code.
Object being sprayed: follow your local code.
Solvent pails used when flushing: follow local code.
Use only conductive metal pails, placed on a grounded
surface. Do not place the pail on a nonconductive sur-
face, such as paper or cardboard, which interrupts
grounding continuity.
To maintain grounding continuity when flushing or
relieving pressure: hold metal part of the spray
gun/dispense valve firmly to the side of a grounded
metal pail, then trigger the gun/valve.
312376L
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Installation
•
•
•
Air line filter (V) removes harmful dirt and moisture
from the compressed air supply. Also, install a drain
valve at the bottom of each air line drop, to drain off
moisture.
System Accessories
Air regulator (G and AH) controls pump speed and
outlet pressure by adjusting the air pressure to the
pump. Locate the regulator close to the pump, but
upstream from the bleed-type master air valve.
A main air bleed valve and pump bleed valve (P) are
required. These accessories help reduce the risk of
serious injury, including fluid injection and splashing of
fluid in the eyes or on the skin, and injury from moving
parts if you are adjusting or repairing the pump.
Air motor valve (AJ) is required in your system to
shut off the air supply to the pump (see WARNING).
When closed, the valve will bleed off all air in the
pump. Be sure the valve is easily accessible from
the pump.
The main air shutoff valve shuts off the air to the pump
and ram. The air motor valve relieves air trapped
between this valve and the pump after the air is shut
off. Trapped air can cause the pump to cycle unexpect-
edly. Locate the valve close to the pump.
•
•
Pump runaway valve (AK) senses when the pump
is running too fast and automatically shuts off the air
to the motor. A pump which runs too fast can be
seriously damaged. Locate in the position shown.
The pump bleed valve assists in relieving fluid pressure
in the displacement pump, hose, and gun/valve. Trig-
gering the gun/valve to relieve pressure may not be
sufficient.
Pump bleed valve (P) is required in your system to
relieve fluid pressure in hose and gun (see WARN-
ING).
If using Check-Mate pump with Graco Supply Sys-
tems, refer to Supply Systems Operation manual
for system accessory installation instructions.
Fluid Line Accessories
to see fluid line accessories represented in a typical
supply unit installation.
For use with all other systems, use this section for
accessory installation instructions.
•
Install a fluid shutoff valve at each gun/valve drop,
to isolate the gun/valve and fluid accessories for
servicing.
Be sure all air lines (T) and fluid lines (S) are properly
sized and pressure-rated for your system. Use only
electrically conductive hoses. Fluid hoses must have
spring guards on both ends.
•
Install a fluid drain valve near the pump fluid outlet,
and at each gun/valve station. The drain valves are
required in your system to relieve fluid pressure in
the displacement pump, hose and gun/valve (see
WARNING). Drain valves at the gun/valve stations
may be mounted in the base of a fluid regulator,
using an adapter.
Mounting Accessories
Mount the pump package to suit the type of installation
Refer to Check-Mate Displacement Pump manual
312375 for mounting hole layout.
•
Fluid regulator controls fluid pressure to the
gun/valve, and dampens pressure surges.
Air Line Accessories
to see air line accessories represented in a typical sup-
ply unit installation.
•
•
Gun or dispense valve dispenses the fluid.
Gun/valve swivel allows freer gun/valve movement.
•
Main air shutoff valve (W) isolates the air line
accessories for servicing. Locate upstream from all
other air line accessories.
10
312376L
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Setup
Setup
To torque the wet cup, use the following steps.
Wet Cup
2. Use the packing nut wrench (supplied) to torque the
wet cup; see the following table for torque values.
Do this whenever necessary. Do not overtighten the
wet cup.
Before starting, fill the wet cup (R) 1/3 full with Graco
Throat Seal Liquid (TSL) or compatible solvent.
Displacement Pump Torque
The enclosed wet cup has a fill port in the cover.
100cc, 60cc
28-44 ft-lbs (38-59 N•m)
200c, 250cc, 500cc
95-115 ft-lbs (128-155 N•m)
Torque Wet Cup
The wet cup is torqued at the factory; however, throat
packing seals on Severe Duty pumps may relax over
time. Check wet cup torque frequently after initial
start-up and periodically after the first week of produc-
tion. Maintaining proper wet cup torque is important to
extending seal life.
R
MaxLife pumps use a special u-cup throat seal that
is non-adjustable and does not require periodic
torquing.
ti10514a
FIG. 5
312376L
11
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Pressure Relief Procedure
Pressure Relief Procedure
1. Lock the gun/valve trigger.
2. For D200s, D200, D60 and S20 Air Controls: See
ElevatorDirector
Valve
Air Motor Valve
a. Close the air motor slider valve and the main air
slider valve.
r_257302_312376_2e
FIG. 7: L20c Air Control Panel
b. Set the ram director valve to DOWN. The ram
will slowly drop.
4. Unlock the gun/valve trigger.
5. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail, and trigger the gun/valve
to relieve pressure.
c. Jog the director valve up and down to bleed air
from ram cylinders.
6. Lock the gun/valve trigger.
Air Motor Valve
7. Open the fluid line drain valve and the pump bleed
valve (P). Have a container ready to catch the drain-
age.
8. Leave the pump bleed valve open until ready to
spray again.
Ram Director
Valve
P
Main Air Valve
ti10438a
FIG. 6: Air Control Module
ti10420a
FIG. 8
a. Close the air motor valve and the elevator direc-
tor valve. The ram will slowly drop.
If you suspect that the spray tip/nozzle or hose is com-
pletely clogged, or that pressure has not been fully
relieved after following the steps above, very slowly
loosen the tip guard retaining nut, nozzle, or hose end
coupling and relieve pressure gradually, then loosen
completely. Now clear the tip/nozzle or hose.
12
312376L
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Prime/Flush
Prime/Flush
Start Up and Adjust Pump
Keep hands and fingers away from the priming piston
during operation and whenever the pump is charged
with air. The priming piston extends beyond the intake
housing to pull material into the pump and can ampu-
tate a hand or finger caught between it and the intake
priming piston.
The pump is tested with lightweight oil, which is left
in to protect the pump parts. If the fluid you are
using may be contaminated by the oil, flush it out
with a compatible solvent before using the pump.
Flush with a fluid that is compatible with the fluid you are
pumping and with the wetted parts in your system.
Check with your fluid manufacturer or supplier for rec-
ommended flushing fluids and flushing frequency.
Always flush the pump before fluid dries on the displace-
ment rod.
1. Supply fluid to the pump, per the requirements of
your system.
2. Be sure the pump air regulator is closed.
3. For D200s, D200, D60, and S20 Air Controls:
a. Set ram air regulator to about 50 psi (3.5 bar).
CAUTION
Never leave water or water-based fluid in a carbon
steel pump overnight. If you are pumping a
water-based fluid, flush with water first. Then flush
with a rust inhibitor, such as mineral spirits. Relieve
pressure, but leave rust inhibitor in pump to protect
parts from corrosion.
b. Set the ram director valve to down.
Air Motor Valve
Air Motor Regulator
2. Remove the spray tip/nozzle from the gun/valve.
3. Hold a metal part of the gun/valve firmly to the side
of a grounded metal pail.
Ram Director Valve
Ram Air Regulator
4. Start the pump. Always use the lowest possible fluid
pressure when flushing.
ti10438a
5. Trigger the gun/valve.
FIG. 9: D200s, D200,D60, and S20 Systems
6. Flush the system until clear solvent flows from the
gun/valve.
7. Relieve the pressure.
312376L
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Start Up and Adjust Pump
4. For L20c Air Controls:
a. Close elevator director valve. The ram will
slowly drop.
P
b. If necessary, press blowoff push button to pause
elevator descent.
Air Motor Regulator
Blowoff Push Button
ti10420a
FIG. 11
When changing fluid containers with the hose and
gun/valve already primed, open the pump bleed
valve (P), to help prime the pump and vent air
before it enters the hose. Close the valve when all
air is eliminated.
ElevatorDirector
Valve
Air Motor Valve
r_257302_312376_2e
FIG. 10: L20c Air Controls
CAUTION
Do not allow the pump to run dry. It will quickly accel-
erate to a high speed, causing damage. If your pump
is running too fast, stop it immediately and check the
fluid supply. If the container is empty and air has been
pumped into the lines, refill the container and prime
the pump and the lines, or flush and leave it filled with
a compatible solvent. Eliminate all air from the fluid
system.
5. Reduce the air motor regulator pressure and open
the air motor valve.
6. Adjust air motor regulator until the pump starts.
7. Cycle the pump slowly until all air is pushed out and
the pump and hoses are fully primed.
8. Release the gun/valve trigger and lock the trigger
safety. The pump should stall against pressure.
10. With the pump and lines primed, and with adequate
air pressure and volume supplied, the pump will
start and stop as you open and close the gun/valve.
In a circulating system, the pump will speed up or
slow down on demand, until the air supply is shut
off.
To reduce the risk of fluid injection, do not use your
hand or fingers to cover the bleed hole on the under-
side of the bleed valve body (P) when priming the
pump. Use the handle or a crescent wrench to open
and close the bleed plug. Keep your hands away from
the bleed hole.
the pump speed and the fluid pressure. Always use
the lowest air pressure necessary to get the desired
results. Higher pressures cause premature tip/noz-
zle and pump wear.
9. If the pump fails to prime properly, open the pump
bleed valve (P) slightly. Use the bleed hole, on the
underside of the valve, as a priming valve until the
fluid appears at the hole. Close the plug.
Always use lowest possible fluid pressure to bleed
air out of pump.
14
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Shutdown
Shutdown
CAUTION
Ram Director Valve
Never leave water or water-based fluid in a carbon
steel pump overnight. If you are pumping
water-based fluid, flush with water first, then with a
rust inhibitor, such as mineral spirits. Relieve pres-
sure, but leave rust inhibitor in pump to protect parts
from corrosion.
ti10438a
FIG. 12: D200s, D200, D60, and S20 Air Controls
Overnight Shutdown
1. Stop the pump at the bottom of the stroke to prevent
fluid from drying on the exposed displacement rod
and damaging the throat packings.
2. For D200s, D200, D60, and S20 Supply Systems:
Set the ram director valve to the neutral position.
Elevator Director
Valve
3. For L20c Supply Systems: Set the elevator direc-
tor valve to DOWN.
r_257302_312376_2e
FIG. 13: L20c Air Controls
5. Always flush the pump before the fluid dries on the
312376L
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Troubleshooting
Troubleshooting
2. Check all possible problems and causes before dis-
assembling pump.
Problem
Cause
Restricted line or inadequate air sup-
ply; closed or clogged valves.
Solution
Pump fails to operate.
Clear; increase air supply. Ensure that all
valves are open.
Obstructed fluid hose or gun/valve; fluid Open, clear*; use a hose with a larger ID.
hose ID is too small.
Fluid dried on displacement rod.
Clean. Always stop pump at bottom of
stroke. Keep enclosed wet cup 1/3 filled
with a compatible solvent.
Dirty, worn, or damaged motor parts.
Runaway occurred.
Clean or repair; see separate motor man-
ual.
See runaway section of Supply Units Oper-
ation manual 313526.
Pump operates but output is Restricted line or inadequate air sup-
low on both strokes. ply; closed or clogged valves.
Clear; increase air supply.
Ensure all valves are open.
Increase air pressure to ram for better load-
ing.
Obstructed fluid hose or gun/valve; fluid Open, clear*; use a hose with a larger ID.
hose ID is too small.
Bleed-type air valve is partially open.
Air is leaking into supply container.
Fluid is too heavy for pump priming.
Close bleed-type air valve.
Check ram plate seal.
Use drain/purge valve. Use a ram. See
Supply Units Operation manual 313526.
Held open or worn intake valve or
seals.
Clear valve; replace seals. See separate
Check-Mate Displacement Pump manual
312375.
Worn packings in displacement pump. Replace packings. See separate
Check-Mate Displacement Pump manual
312375.
Pump operates, but output is Fluid is too heavy for pump priming.
low on downstroke.
Use drain/purge valve. Use a ram. See
Supply Units Operation manual 313526.
Held open or worn intake valve or
seals.
Clear valve. Replace seals. See separate
Check-Mate Displacement Pump manual
312375.
Pump operates, but output is Held open or worn intake valve or
Clear valve. Replace seals. See separate
Check-Mate Displacement Pump manual
312375.
low on upstroke.
seals.
16
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Troubleshooting
Problem
Cause
Solution
Erratic or accelerated pump
speed.
Exhausted fluid supply.
Fluid is too heavy for pump priming.
Refill and prime.
Use drain/purge valve. Use a ram. See
Supply Units Operation manual 313526.
Increase ram air pressure.
Held open or worn intake valve or
seals.
Clear valve. Replace seals. See separate
Check-Mate Displacement Pump manual
312375.
Held open or worn priming piston.
Clear; service. See separate Check-Mate
Displacement Pump manual 312375.
Worn packings in displacement pump. Replace packings.See separate
Check-Mate Displacement Pump manual
312375.
*
To determine if fluid hose or gun is obstructed, follow Pressure Relief Procedure, page 12. Disconnect fluid
hose and place a container at pump fluid outlet to catch any fluid. Turn on air just enough to start pump. If pump
starts when air is turned on, the obstruction is in the fluid hose or gun.
312376L
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Repair
Repair
at bottom of its stroke. Follow Pressure Relief Pro-
Required Tools
•
•
•
Torque wrench
Hammer
Packing nut wrench (supplied with displacement
pump)
2. Disconnect air hose.
•
•
Set of socket wrenches
Set of adjustable wrenches
If your system includes a remote DataTrak, discon-
nect the air motor harness from the motor as well.
®
™
•
•
Loctite 2760 or equivalent
Brass rod (pumps with 500cc displacement
pumps only)
•
Torque wrench with claw foot (pumps with 60cc
and 500cc displacement pumps only)
Disconnect Displacement Pump
Air Motor
Harness
Keep hands and fingers away from the priming piston
during operation and whenever the pump is charged
with air to reduce the risk of injury. On the pump down-
stroke the priming piston extends beyond the intake
housing to pull the material into the pump. The priming
piston works under extreme force. During operation
and whenever the pump is charged with air, the priming
piston can severely injure or amputate a hand or finger,
or break a tool, caught between it and the intake hous-
ing. Always relieve the pressure before checking, clear-
ing, cleaning, flushing, or servicing any part of the
pump.
Air Hose
ti10515a
FIG. 14
3. Disconnect fluid hose. Hold fluid outlet fitting with a
wrench to keep it from being loosened while you dis-
connect fluid hose.
Fluid Hose
On Premier air-powered pumps, the rocker arms
(located beneath the rocker arm covers) move when air
is supplied to the motor. Never operate the pump with
the rocker arm covers removed.
ti10516a
FIG. 15
4. Remove platen from displacement pump. Refer to
Supply Units Repair-Parts manual 313527 for
instructions.
18
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Repair
8. Pumps with 60cc displacement pumps only: Use
CAUTION
two wrenches to loosen coupling nut (8). When cou-
pling nut drops down remove coupling collars (7)
and coupling nut from displacement rod.
Be sure to use at least two people when lifting, mov-
ing, or disconnecting the pump. This pump is too
heavy for one person. If you are disconnecting the dis-
placement pump from a motor that is still mounted (for
example, on a ram), be sure to support the displace-
ment pump while it is being disconnected, to prevent it
from falling and causing injury or property damage.
Do this by securely bracing the displacement pump,
or by having at least two people hold it while another
disconnects it.
9. Use a wrench to hold the tie rod flats to keep the
rods from turning. Unscrew the nuts (5) from the tie
rods (3) and carefully remove the displacement
pump (2).
5. If the air motor does not require servicing, leave it
attached to its mounting. However, if the air motor
does need to be removed, refer to the Supply Units
Repair-Parts manual 313527 for instructions.
6. Pumps with 100cc, 200cc, and 250cc displacement
pumps only: Remove clip (9), and slide coupling
cover (8) up to remove coupling (7).
ti10510a
FIG. 18
10. Refer to the Check-Mate Displacement Pump man-
ual 312375 to service the displacement pump. To
service the air or hydraulic motor, refer to the sepa-
rate motor manual, supplied.
ti10508a
FIG. 16
7. Pumps with 500cc displacement pumps only: Use a
hammer and brass rod to loosen coupling nut (8).
When coupling nut drops down remove coupling
collars (7) and coupling nut from displacement rod.
ti10717a
FIG. 17
312376L
19
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Repair
4. Pumps with 100cc, 200cc, and 250cc displacement
pumps only: Install coupling (7), and slide coupling
cover (8) down. Install clip (9).
Reconnect Displacement Pump
CAUTION
Be sure to use at least two people when lifting, mov-
ing, or connecting the pump. This pump is too heavy
for one person. If you are connecting the displace-
ment pump to a motor that is still mounted (for exam-
ple, on a ram), be sure to support the displacement
pump while it is being connected, to prevent it from
falling and causing injury or property damage. Do this
by securely bracing the displacement pump, or by
having at least two people hold it while another con-
nects it.
ti10509a
FIG. 20
On Premier models, ensure that the rod adapter (6)
has not loosened during maintenance. Proper
torque is necessary to prevent the rod adapter from
loosening during the pump operation.
5. Pumps with 60cc and 500cc displacement pumps
only: Reinstall coupling nut and coupling covers on
displacement rod. Slide coupling nut up and tighten
using a torque wrench with a claw foot; see the fol-
lowing table for torque values.
If the rod adapter (6) has loosened during mainte-
nance, remove the adapter and apply Loctite 2760
(or equivalent) to the rod adapter and air motor pis-
ton threads, and then torque to 230-250 ft-lbs
(312-340 N•m).
Displacement
Pump
Torque
60cc
75-80 ft-lbs (102-108 N•m)
230-250 ft-lbs (312-340 N•m)
500cc
1. If the air motor was removed, refer to the Supply
Units Repair-Parts manual for installation instruc-
tions.
2. Use caution when reconnecting displacement
pump. Place displacement pump (2) on tie rods (3).
3. Screw nuts (5) onto tie rods (3) and torque to 50-60
ft-lb (68-81 N•m).
ti10718a
FIG. 21
6. Reconnect all hoses. Reconnect ground wire and
reed switch cable (units with remote DataTrak) if
they were disconnected. Fill wet cup (R) 1/3 full of
Graco Throat Seal Liquid or a compatible solvent.
7. Attach platen to displacement pump. Refer to the
Supply Units Repair-Parts manual for instructions
ti10511a
8. Turn on the air power supply. Run the pump slowly
to ensure that it is operating properly.
FIG. 19
9. Allow 2 hours for the thread sealant to cure before
returning the pump to service.
20
312376L
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Repair
312376L
21
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Parts
Parts
Pump Package
Parts List Page
NXT200, NXT400, NXT700, NXT1200, and NXT1800 Air Motors
Motor Adapter 15M675
Model P20LCM Shown
25
21
1
7
3
2
11
6
4
8
5
4 or 18
14
3
5
7
8
r_p05lcs_312376e
3
1
Reed Switch Assembly
2
4
5
16
r_p20lcs_312376_21e
1
Key
1
2
3
4
5
Torque to 50-60 ft-lb (68-81 N•m)
Torque to 124-155 ft-lb (196-210 N•m)
Apply lubricant
17
Apply sealant
Torque to 75-80 ft-lb (102-108 N•m)
r_p61lcs_312376e
22
312376L
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Parts
NXT2200, NXT3400, and NXT6500 Air Motors
Model P39LCS Shown
Model P40RCM Shown
1
10
1
2
4
6
2
6
4
7
8
3
5
3
1
20
9
8
3
1
7
4
2
4
2
5
5
1
1
ti10716a
ti10421a
Adapter Bracket 15M222
11
12
Key
1
Torque to 50-60 ft-lb (68-81 N•m)
2
3
4
5
Torque to 124-155 ft-lb (196-210 N•m)
Apply lubricant
Apply sealant
Torque to 230-250 ft-lbs (312-340 N•m)
ti11084a
312376L
23
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Parts
Pump Packages with L060xx Displacement Pumps
Common Parts
Ref. Part
Description
Qty.
Ref. Part
Description
Qty.
8
15T311 COUPLER, cover
257663 ADAPTER, rod
1
3
5
7
171313 ROD, tie
3
3
1
11
21
23
25
100681 NUT, jam, hex
100186 WASHER, lock, internal tooth
112887 WRENCH, spanner; not shown
15V909 SCREW, ground
1
1
1
184128 COUPLING, assy.
Varying Parts
Reference Number and Description
1
2
4
6
14
16
17
Screw
NA
18
Pump
Package
Reed
Assy.
Switch
Displacement
Washer,
lock (Qty)
Adapter,
motor
Washer,
lock
Motor
Pump
(see 312375)
Screw
112339
(see 312796)
M02LN0
M02LN0
M02LN0
M02LN0
M04LN0
M04LN0
M04LN0
M04LN0
M04LN0
M04LN0
M04LN0
M04LN0
M04LH0
M04LH0
M04LH0
M04LH0
M07LN0
M07LN0
M07LN0
M07LN0
M07LN0
M07LN0
M07LN0
M07LN0
1
P05LCS
P05LCM
P05LSS
P05LSM
P11LCS
P11LCM
P11LSS
P11LSM
P11RCS
P11RCM
P11RSS
P11RSM
P11SCS
P11SCM
P11SSS
P11SSM
P20LCS
P20LCM
P20LSS
P20LSM
P20RCS
P20RCM
P20RSS
P20RSM
Qty.
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
1
C38267 (3) 15M675
NA
NA
100133
NA
C38267 (6) 15M675
121843
NA
24A032
15V719
NA
C38267 (6)
NA
1
121843
NA
1
NA
3
24A032
1
3 or 6
3
24
312376L
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Parts
Varying Parts Continued
Reference Number and Description
1
2
4
6
14
16
17
18
Pump
Package
Reed
Assy.
Switch
Displacement
Washer,
lock (Qty)
Adapter,
motor
Washer,
lock
Motor
Pump
(see 312375)
Screw
121843
Screw
15V719
(see 312796)
P20SCS
P20SCM
P20SSS
P20SSM
P38LCS
P38LCM
P38LSS
P38LSM
P38RCS
P38RCM
P38RSS
P38RSM
P38SCS
P38SCM
P38SSS
P38SSM
P61LCS
P61LCM
P61LSS
P61LSM
P61RCS
P61RCM
P61RSS
P61RSM
P61SCS
P61SCM
P61SSS
P61SSM
Qty.
M07LH0
M07LH0
M07LH0
M07LH0
M12LN0
M12LN0
M12LN0
M12LN0
M12LN0
M12LN0
M12LN0
M12LN0
M12LH0
M12LH0
M12LH0
M12LH0
M18LN0
M18LN0
M18LN0
M18LN0
M18LN0
M18LN0
M18LN0
M18LN0
M18LH0
M18LH0
M18LH0
M18LH0
1
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
L060CS
L060CM
L060SS
L060SM
1
C38267 (6)
NA
24A032
NA
NA
NA
15V719
NA
C38267 (6)
NA
121843
NA
24A032
NA
C38267 (6)
NA
121843
NA
24A032
15V719
3 or 6
1
3
1
1
3
312376L
25
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Parts
Pump Packages with L100xx Displacement Pumps
Common Parts
Ref. Part
Description
Qty.
Ref. Part
Description
Qty.
6
7
8
9
15H392ROD, adapter
1
1
1
1
1
3
257360 ROD, tie
3
3
3
3
244819 COUPLING, assy.
197340 COUPLER, cover
244820 CLIP, hairpin with lanyard
15K750ROD, tie (P63DCS and P63ECS only)
108098 WASHER, lock, spring
106166 NUT, mach, hex
4
5
20 120588 PLUG, pipe, round
Varying Parts
Reference Number and Description
Pump
Package
1
2
Motor
(see 311238)
Displacement Pump
(see 312375)
P40LCS
P40LCM
P40LSS
P40LSM
P40SSM
P40SSS
P40SCS
P40RCS
P40RCM
P40RSM
P40RSS
P63LCS
P63LCM
P63LSM
P63LSS
P63RCS
P63RCM
P63RSM
P63RSS
P63SSM
P63SSS
P63MCS
P63DCS
P63ECS
Qty.
N22LN0
N22LN0
N22LN0
N22LN0
N22LH0
N22LH0
N22LH0
N22LR0
N22LR0
N22LR0
N22LR0
N34LN0
N34LN0
N34LN0
N34LN0
N34LR0
N34LR0
N34LR0
N34LR0
N34LH0
N34LH0
N34LT0
N34DN0
N34DT0
1
L100CS
L100CM
L100SS
L100SM
L100SM
L100SS
L100CS
L100CS
L100CM
L100SM
L100SS
L100CS
L100CM
L100SM
L100SS
L100CS
L100CM
L100SM
L100SS
L100SM
L100SS
L100CS
L100CS
L100CS
1
26
312376L
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Parts
Pump Packages with L200xx Displacement Pumps
Common Parts
Ref. Part
Description
Qty.
4
108098 WASHER, lock, spring
106166 NUT, mach, hex
120588 PLUG, pipe, round
3
3
1
5
20
Varying Parts
Reference Number and Description
1
2
3
6
7
8
9
11
12
Pump
Package
Displace-
ment
Pump
Clip,
Rod,
tie
Adapter, Coupling, Cover, hairpinw/ Bracket,
Screw,
adapter cap head
Motor
rod
assy.
coupler
lanyard
(see 311238) (see 312375)
N22LN0 L200CS
N22LN0 L200CM
P23LCS
P23LCM
P23LSS
P23LSM
P23RCS
P23RCM
P23RSS
P23RSM
P36LCS
P36LCM
P36LSS
P36LSM
P36RCS
P36RCM
P36RSS
P36RSM
P68LCS
P68LCM
P68LSS
P68LSM
P68RCS
P68RCM
P68RSS
P68RSM
P68MCS
P68SCS
P68DCS
P68ECS
Qty.
N22LN0
L200SS
N22LN0 L200SM
N22LR0 L200CS
N22LR0 L200CM
15M619
15H392
244819
197340
244820
15M222
C19792
N22LR0
L200SS
N22LR0 L200SM
N34LN0 L200CS
N34LN0 L200CM
N34LN0
L200SS
N34LN0 L200SM
N34LR0 L200CS
N34LR0 L200CM
257360
15H392
244819
197340
244820
N/A
N/A
N34LR0
L200SS
N34LR0 L200SM
N65LN0 L200CS
N65LN0 L200CM
N65LN0
L200SS
N65LN0 L200SM
N65LR0 L200CS
N65LR0 L200CM
257360
15H392
244819
197340
244820
N/A
N/A
N65LR0
N65LR0 L200SM
N65LT0 L200CS
L200SS
N65LH0 L200CS
N65DN0 L200CS
N65DT0 L200CS
15K750
3
1
1
1
1
1
1
1
3
312376L
27
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Parts
Pump Packages with L250xx Displacement Pumps
Common Parts
Ref. Part
Description
Qty.
4
108098 WASHER, lock, spring
106166 NUT, mach, hex
120588 PLUG, pipe, round
3
3
1
5
20
(NXT3400 and NXT6500 motors
only)
Varying Parts
Reference Number and Description
1
2
3
6
7
8
9
10
Pump
Package
Displace-
ment
Pump
(see 312375)
Clip,
hairpin w/
lanyard
Motor
(see 311238 or
308213)
Rod,
tie
Adapter, Coupling,
Cover,
coupler
Coupler
(Premier only)
rod
assy.
P29LCS
P29LCM
P29LSS
P29LSM
P29RCS
P29RCM
P29RSS
P29RSM
P29MCS
P29DCS
P29ECS
P55LCS
P55LCM
P55LSS
P55LSM
P55RCS
P55RCM
P55RSS
P55RSM
P55MCS
P55DCS
P55ECS
P82LCS
P82LCM
P82LSS
P82LSM
Qty.
N34LN0
N34LN0
N34LN0
N34LN0
N34LR0
N34LR0
N34LR0
N34LR0
N34LT0
N34DN0
N34DT0
N65LN0
N65LN0
N65LN0
N65LN0
N65LR0
N65LR0
N65LR0
N65LR0
N65LT0
N65DN0
N65DT0
222800
222800
222800
222800
1
L250CS
L250CM
L250SS
L250SM
L250CS
L250CM
L250SS
L250SM
L250CS
L250CS
L250CS
L250CS
L250CM
L250SS
L250SM
L250CS
L250CM
L250SS
L250SM
L250CS
L250CS
L250CS
L250CS
L250CM
L250SS
L250SM
1
257360
15K750
15H392
244819
197340
244820
N/A
257360
15K750
15H392
244819
197340
244820
N/A
184381
3
15H392
1
244819
1
197340
1
244820
1
15M631
1
28
312376L
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Parts
Pump Packages with L500xx Displacement Pumps
Common Parts
Ref. Part
Description
Qty.
4
108098 WASHER, lock, spring
106166 NUT, mach, hex
120588 PLUG, pipe, round
3
3
1
5
20
(NXT3400 and NXT6500 motors
only)
Varying Parts
Reference Number and Description
1
2
3
6
7
8
9
10
Pump
Package
Displace-
ment
Pump
(see 312375)
Clip,
hairpin w/
lanyard
Motor
(see 311238 or
308213)
Rod,
tie
Adapter,
rod
Collar,
coupling
Nut,
coupling
Coupler
(Premier only
P14LCS
P14LCM
P14LSS
P14LSM
P14RCS
P14RCM
P14RSS
P14RSM
P14MCS
P14DCS
P14ECS
P26LCS
P26LCM
P26LSS
P26LSM
P26RCS
P26RCM
P26RSS
P26RSM
P26MCS
P26SSS
P26SCS
P26DCS
P26ECS
P39LCS
P39LCM
P39LSS
P39LSM
Qty.
N34LN0
N34LN0
N34LN0
N34LN0
N34LR0
N34LR0
N34LR0
N34LR0
N34LT0
N34DN0
N34DT0
N65LN0
N65LN0
N65LN0
N65LN0
N65LR0
N65LR0
N65LR0
N65LR0
N65LT0
N65LH0
N65LH0
N65DN0
N65DT0
222800
222800
222800
222800
1
L500CS
L500CM
L500SS
L500SM
L500CS
L500CM
L500SS
L500SM
L500CS
L500CS
L500CS
L500CS
L500CM
L500SS
L500SM
L500CS
L500CM
L500SS
L500SM
L500CS
L500SS
L500CS
L500CS
L500CS
L500CS
L500CM
L500SS
L500SM
1
15H370
184129
186925
N/A
N/A
257360
15K750
257360
15H370
184129
186925
N/A
N/A
15K750
184381
3
15H370
1
184129
2
186925
1
N/A
1
15M631
1
312376L
29
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Dimensions
Dimensions
Pump Packages with NXT 2200, NXT 3400, and
Pump Packages with Premier Air Motors
NXT 6500 Air Motors
B
B
A
A
D
D
C
C
ti11079a
ti11080a
Pump Packages with NXT 200, NXT 400, NXT 700,
NXT 1200, and NXT 1800 Air Motors
B
A
Note: See dimensions in table on next page.
D
C
r_p20lcs_312376_3e
30
312376L
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Dimensions
Table 1: Pump Package Dimensions
Pressure
Ratio
(xx:1)
Displacement
PumpVolume
(cc per cycle)
A
B
C
D
Weight
lbs (kg)
Motor
in. (mm)
in. (mm)
in. (mm)
in. (mm)
05
11
14
20
23
26
29
36
38
39
40
55
61
63
68
82
NXT200
NXT400
NXT3400
NXT700
60
60
500
60
200
500
250
200
60
500
100
250
60
8.12 (206.2)
8.28 (210.3)
13.70 (348.0)
8.44 (214.4)
16.35 (415.3)
13.78 (350.0)
13.70 (348.0)
13.70 (348.0)
8.60 (218.4)
15.76 (400.3)
13.45 (341.6)
13.78 (350.0)
8.76 (222.5)
13.70 (348.0)
13.78 (350.0)
15.76 (400.3)
8.11 (205.9)
8.11 (205.9)
14.00 (355.6)
8.11 (205.9)
12.40 (315.0)
16.20 (411.5)
14.00 (355.6)
14.00 (355.6)
12.30 (312.4)
29.54 (750.3)
29.54 (750.3)
39.13 (993.9)
29.54 (750.3)
36.27 (921.3)
39.13 (993.9)
39.20 (995.7)
39.27 (997.5)
29.54 (750.3)
37.66 (956.6)
37.82 (960.6)
52.83 (1,341.9)
37.98 (964.7)
52.62 (1,336.5)
52.91 (1,343.9)
52.90 (1,343.7)
52.97 (1,345.4)
38.14 (968.8)
60.06 (1,525.5)
51.63 (1,311.4)
52.98 (1,345.7)
38.30 (972.8)
56 (25)
58 (26)
152 (69)
63 (29)
130 (59)
169 (77)
128 (58)
128 (58)
69 (31)
157 (71)
97 (44)
145 (66)
74 (34)
101 (46)
145 (66)
132 (60)
NXT2200
NXT6500
NXT3400
NXT3400
NXT1200
Premier
NXT2200
NXT6500
NXT1800
NXT3400
NXT6500
Premier
17.90 (454.7) 44.30 (1,125.2)
12.40 (315.0)
16.20 (411.5)
14.79 (375.7)
14.00 (355.6)
16.20 (411.5)
38.18 (969.8)
39.20 (995.7)
29.54 (750.3)
38.18 (969.8)
39.27 (997.5)
100
200
250
51.88 (1,317.8)
53.05 (1,347.5)
60.13 (1,527.3)
17.90 (454.7) 44.37 (1,127.0)
312376L
31
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Technical Data
Technical Data
Air motor piston diameter
Stroke length
Refer to separate air motor manual.
100cc, 200cc, 250cc, 500cc: 4.75 in. (120.65 mm)
60cc: 2.5 in. (63.5 mm)
Displacement pump effective area
Maximum fluid operating temperature
Air Inlet Size
Refer to Check-Mate Displacement Pump manual 312375.
180° F (82.3° C)
NXT200 and NXT400 air motors: 1/4 npt (f)
NXT700, NXT1200, and NXT1800 air motors: 1/2 npt (f)
NXT2200, NXT3400, and NXT6500 air motors: 3/4 npt (f)
Premier air motor: 1.0 in. npsm
Fluid outlet size
Refer to Check-Mate Displacement Pump manual 312375.
Refer to Check-Mate Displacement Pump manual 312375.
NXT air motor: 60 cpm
Displacement Pump weight
Maximum pump speed
(Do not exceed maximum recommended speed Premier air motor: 50 cpm
of fluid pump, to prevent premature pump wear)
Wetted parts
Refer to Check-Mate Displacement Pump manual 312375.
Refer to separate motor manual for sound data and mounting hole layout.
Maximum Fluid Working Pressure and Flow Rate at Full Air Pressure (100 psi)
Displacement Flow Rate gpm (lpm)
Pump
(cc per cycle)
Maximum Air Inlet
Ratio Pressure psi (MPa, bar) Pressure psi (MPa, bar)
Maximum Fluid Working
Motor
30 cpm
60 cpm
05
11
14
20
23
26
29
36
38
39
40
55
61
63
68
82
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
100 (0.7, 7.0)
91 (0.64, 6.4)
76 (0.53, 5.3)
500 (3.4, 34)
1100 (7.6, 76)
NXT200
NXT400
60
60
0.5 (2.0)
0.5 (2.0)
0.9 (3.4)
0.9 (3.4)
1400 (9.8, 98)
NXT3400
NXT700
500
60
4.0 (15.0) 7.8 (30.0)
2000 (13.8, 138)
2300 (16.1, 161)
2600 (18.2, 182)
2900 (20.3, 203)
3600 (25.2, 252)
3800 (26.2, 262)
3900 (27.3, 273)
4000 (28.0, 280)
5500 (38.5, 385)
6100 (42.1, 421)
6300 (44.1, 441)
6200 (43.4, 434)
6200 (43.4, 434)
0.5 (2.0)
1.6 (6.0)
0.9 (3.4)
NXT2200
NXT6500
NXT3400
NXT3400
NXT1200
Premier
200
500
250
200
60
3.2 (12.0)
4.0 (15.0) 7.8 (30.0)
2.0 (7.5)
1.6 (6.0)
0.5 (2.0)
4.0 (15.0)
3.2 (12.0)
0.9 (3.4)
500
100
250
60
4.0 (15.0) 7.8 (30.0)
NXT2200
NXT6500
NXT1800
NXT3400
NXT6500
Premier
0.8 (3.0)
2.0 (7.5)
0.5 (2.0)
0.8 (3.0)
1.6 (6.0)
2.0 (7.5)
1.6 (6.0)
4.0 (15.0)
0.9 (3.4)
1.6 (6.0)
3.2 (12.0)
4.0 (15.0)
100
200
250
32
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Performance Charts
Performance Charts
Calculate Fluid Outlet Pressure
Calculate Pump Air Flow/Consumption
To calculate fluid outlet pressure (psi/MPa/bar) at a spe-
cific fluid flow (gpm/lpm) and operating air pressure
(psi/MPa/bar), use the following instructions and pump
data charts.
To calculate pump air flow/consumption (scfm or
3
m /min) at a specific fluid flow (gpm/lpm) and air pres-
sure (psi/MPa/bar), use the following instructions and
pump data charts.
1. Locate desired flow along bottom of chart.
1. Locate desired flow along bottom of chart.
2. Follow vertical line up to intersection with selected
fluid outlet pressure curve. Follow left to scale to
read fluid outlet pressure.
2. Follow vertical line up to intersection with selected
air flow/consumption curve. Follow right to scale to
read air flow/consumption.
Note:
Key: Air Pressure
Use the following key to determine which fluid is presented in the
corresponding performance charts.
A
B
C
D
100 psi (0.7 MPa, 7 bar)
70 psi (0.5 MPa, 5.0 bar)
40 psi (0.3 MPa, 2.8 bar)
90 psi (0.63 MPa, 6.3 bar)
Key:Test Fluid
E
F
G
H
J
No. 10 weight oil
100,000 centipoise sealant test fluid
4,000,000 centipoise silicon test fluid
4,000,000 centipoise weldable rubber base sealer
8,000,000 centipoise pseudoplastic (expandable plastisal
sealer (500,000 centipoise at flow conditions))
05:1 (E) Check-Mate Pumps
cycles/min
11:1 (E) Check-Mate Pumps
cycles/min
60
60
0
30
0
30
700
(4.8, 48)
1400
(9.6, 96)
12
(0.3)
25
(0.7)
A
500
(34, 3.4)
1000
(6.8, 68)
8
(0.2)
17
(0.5)
B
C
A
300
(2, 21)
600
(4.1, 41)
5
(0.1)
B
11
(0.3)
C
2
(.06)
100
(0.7, 7)
200
(1.4, 14)
4
(0.1)
0.2
(0.8)
0.4
(1.5)
0.6
(2.2)
0.8
(2.2)
0.2
(0.8)
0.4
(1.5)
0.6
(2.2)
0.8
(2.2)
0
0
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
312376L
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Performance Charts
14:1 (E) Check-Mate Pumps
14:1 (J) Check-Mate Pumps
cycles/min
cycles/min
60
60
0
30
30
0
1600
(11.2, 112)
160
(4.5)
1600
(11.2, 112)
160
(4.5)
A
B
120
1200
(8.4, 84)
120
1200
(8.4, 84)
A
A
(3.4)
(3.4)
A
80
(2.2)
80
(2.2)
800
(5.6, 56)
800
(5.6, 56)
B
C
B
B
C
40
(1.1)
40
(1.1)
400
(2.8, 28)
400
(2.8, 28)
C
C
0
7.8
(29.5)
1.3
(6.4) (9.8)
2.6
6.5
(24.6)
3.9
5.2
0
7.8
(29.5)
1.3
(6.4) (9.8)
2.6
6.5
(24.6)
3.9
5.2
(14.8) (19.7)
(14.8) (19.7)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
20:1 (E) Check-Mate Pumps
cycles/min
30
60
35
0
2500
(17.5, 175)
(0.1)
A
A
B
1500
(10.5, 105)
21
(0.6)
B
C
C
500
(3.5, 35)
7
(0.2)
0.2
0.4
0.6
0.8
0
(0.8)
(1.5)
(2.2)
(2.2)
Fluid Flow in gpm (lpm)
23:1 (E) Check-Mate Pumps
23:1 (J) Check-Mate Pumps
cycles/min
cycles/min
60
60
0
30
0
30
2500
(17.5, 175)
100
(2.8)
2500
(17.5, 175)
100
(2.8)
A
A
A
A
B
60
(1.7)
60
(1.7)
1500
(10.5, 105)
1500
(10.5, 105)
B
B
B
C
C
20
(0.6)
20
(0.6)
500
(3.5, 35)
500
(3.5, 35)
C
C
0
3.2
(12.1)
3.0
(11.4)
0.5
(1.9)
1.5
(5.7)
2.5
(9.5)
0
3.0
(11.4)
0.5
(1.9)
1.5
(5.7)
2.5
(9.5)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
34
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Performance Charts
26:1 (J) Check-Mate Pumps
26:1 (E) Check-Mate Pumps
cycles/min
cycles/min
60
60
0
30
0
30
3000
(21.0, 210)
240
(6.7)
3000
(21.0, 210)
240
(6.7)
A
A
B
160
(4.5)
160
2000
(14.0, 140)
2000
(14.0, 140)
A
(4.5)
B
C
A
B
B
80
(2.2)
80
(2.2)
1000
(7.0, 70)
1000
(7.0, 70)
C
C
C
0
7.8
(29.5)
1.3
(6.4) (9.8)
2.6
6.5
3.9
5.2
0
7.8
(29.5)
1.3
(6.4) (9.8)
2.6
6.5
(24.6)
3.9
5.2
(24.6)
(14.8) (19.7)
(14.8) (19.7)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
29:1 (E) Check-Mate Pumps
29:1 (J) Check-Mate Pumps
cycles/min
cycles/min
60
180
(5.0)
0
30
60
0
30
3000
(21.0, 210)
240
(6.7)
3000
(21.0, 210)
A
A
120
A
2000
(14.0, 140)
A
160
2000
(14.0, 140)
B
(3.4)
(4.5)
B
C
B
1000
(7.0, 70)
C
60
(2.2)
1000
(7.0, 70)
80
(2.2)
B
C
C
1.0
(3.8)
0
4.0
(15.2)
2.0
(7.6)
3.0
(11.4)
0
4.0
(15.2)
1.0
(3.8)
3.0
(11.4)
2.0
(7.6)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
36:1 (J) Check-Mate Pumps
36:1 (E) Check-Mate Pumps
cycles/min
30
cycles/min
60
0
60
0
30
4000
(28.0, 280)
400
(11.2)
4000
(28.0, 280)
160
(4.5)
A
A
3000
(21.0, 210)
300
A
120
(3.4)
3000
(21.0, 210)
(8.4)
A
B
C
B
2000
(14.0, 140)
200
(5.6)
80
2000
(14.0, 140)
(2.2)
B
B
100
(2.8)
1000
(7.0, 70)
40
(1.1)
C
1000
(7.0, 70)
C
C
0.8
(3.1)
2.4
(9.1)
1.6
(6.1)
3.2
(12.1)
0
0
3.2
(12.1)
0.8
(3.1)
2.4
(9.1)
1.6
(6.1)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
312376L
35
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Performance Charts
38:1 (E) Check-Mate Pumps
cycles/min
60
0
30
60
(12.5)
4500
(31.5, 315)
A
3500
(24.5, 245)
47
(1.3)
B
34
2500
(17.5, 175)
A
C
(0.6)
B
C
1500
(10.5, 150)
20
(0.6)
500
(3.5, 35)
7
(0.2)
0.2
(0.8)
0.4
(1.5)
0.6
(2.2)
0.8
(2.2)
0
Fluid Flow in gpm (lpm)
39:1 (G) Check-Mate Pumps
cycles/min
24
40
8
16
32
0
4000
400
(11.2)
(28.0, 280)
A
B
C
3000
(21.0, 210)
300
(8.4)
2000
(14.0, 140)
200
(5.6)
A
100
(2.8)
1000
(7.0, 70)
B
C
1.0
(3.8)
0
5.0
(19.0)
4.0
(15.2)
2.0
(7.6)
3.0
(11.4)
Fluid Flow in gpm (lpm)
40:1 (J) Check-Mate Pumps
40:1 (E) Check-Mate Pumps
cycles/min
cycles/min
60
90
60
90
(2.5)
30
0
30
0
4500
(31.5, 315)
4500
(31.5, 315)
(2.5)
A
A
70
(2.0)
70
(2.0)
3500
(24.5, 245)
3500
(24.5, 245)
A
B
C
A
B
C
50
2500
(17.5, 175)
2500
(17.5, 175)
50
(1.4)
(1.4)
B
1500
(10.5, 150)
30
(0.8)
30
(0.8)
1500
(10.5, 150)
B
C
10
(0.3)
10
(0.3)
500
(3.5, 35)
500
(3.5, 35)
C
0
0.4
(1.5)
0.8
(3.1)
1.2
(4.5)
1.6
(6.1)
0
0.4
(1.5)
0.8
(3.1)
1.2
(4.5)
1.6
(6.1)
(6.1)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
36
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Performance Charts
55:1 (E) Check-Mate Pumps
55:1 (J) Check-Mate Pumps
cycles/min
cycles/min
60
60
0
30
30
0
240
(6.7)
6000
(42.0, 420)
6000
(42.0, 420)
240
(6.7)
A
A
A
B
A
4000
160
(4.5)
160
4000
(28.0, 280)
(4.5)
(28.0, 280)
B
B
B
80
(2.2)
80
(2.2)
2000
(14.0, 140)
C
2000
(14.0, 140)
C
C
C
0
1.0
2.0
3.0
4.0
0
1.0
2.0
3.0
4.0
(3.8)
(7.6)
(11.4)
(15.2)
(3.8)
(7.6)
(11.4)
(15.2)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
61:1 (E) Check-Mate Pumps
cycles/min
30
60
64
0
7000
(49.0, 1490)
(2.5)
A
64
(1.8)
5000
(35.0, 350)
A
B
3000
(21.0, 210)
38
(1.1)
B
C
C
13
(0.4)
1000
(7.0, 70)
0
0
0.2
(0.8)
0.4
(1.5)
0.6
(2.2)
0.8
(2.2)
Fluid Flow in gpm (lpm)
63:1 (E) Check-Mate Pumps
63:1 (J) Check-Mate Pumps
cycles/min
30
cycles/min
30
60
60
0
175
(4.9)
7000
175
7000
(49.0, 1490)
(4.9)
(49.0, 1490)
A
A
5000
(35.0, 350)
125
(3.5)
5000
(35.0, 350)
125
(3.5)
A
A
B
B
75
(2.1)
3000
(21.0, 210)
75
(2.1)
3000
(21.0, 210)
B
C
B
C
C
C
25
(0.7)
1000
(7.0, 70)
25
(0.7)
1000
(7.0, 70)
0
0.4
(1.5)
0.8
(3.1)
1.2
(4.5)
1.6
(6.1)
0
0.4
(1.5)
0.8
(3.1)
1.2
(4.5)
1.6
(6.1)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
312376L
37
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Performance Charts
68:1 (J) Check-Mate Pumps
68:1 (E) Check-Mate Pumps
cycles/min
cycles/min
30
60
0
30
60
0
8000
(56.0, 560)
240
(6.7)
8000
(56.0, 560)
240
(6.7)
D
180
6000
(42.0, 420)
180
6000
(42.0, 420)
D
B
D
(5.0)
D
B
(5.0)
120
(3.4)
120
(3.4)
4000
(28.0, 280)
4000
(28.0, 280)
B
B
C
C
60
(1.7)
2000
(14.0, 140)
60
(1.7)
2000
(14.0, 140)
C
C
0
3.2
(12.1)
0.8
(3.1)
2.4
(9.1)
1.6
(6.1)
0
3.2
(12.1)
0.8
(3.1)
2.4
(9.1)
1.6
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
82:1 (E) Check-Mate Pumps
cycles/min
82:1 (H) Check-Mate Pumps
cycles/min
67
18
51
60
0
34
67
18
51
60
0
34
300
(8.4)
6000
(42.0, 420)
6000
(42.0, 420)
300
(8.4)
B
C
B
C
4000
(28.0, 280)
200
4000
(28.0, 280)
200
(5.6)
(5.6)
B
B
100
(2.8)
2000
(14.0, 140)
100
(2.8)
2000
(14.0, 140)
C
C
0
1.0
(3.8)
2.0
(7.6)
3.0
(11.4)
4.0
(15.2)
0
1.0
(3.8)
2.0
(7.6)
3.0
(11.4)
4.0
(15.2)
Fluid Flow in gpm (lpm)
Fluid Flow in gpm (lpm)
38
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Performance Charts
312376L
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Graco Standard Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period of twelve months from the date of sale, repair or replace any part of the equipment determined by
Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in accordance with Graco’s written
recommendations.
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6921 or Toll Free: 1-800-328-0211 Fax: 612-378-3505
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
2ULJLQDOꢀLQVWUXFWLRQVꢁ This manual contains English. MM 312376
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA
Copyright 2007, Graco Inc. All Graco manufacturing locations are registered to ISO 9001.
Revision L, March 2014
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