2.5 HP CHIPPER/SHREDDER
Model 92281
ASSEMBLY AND OPERATING INSTRUCTIONS
®
3491 Mission Oaks Blvd., Camarillo, CA 93011
TO PREVENT SERIOUS INJURY,
READ AND UNDERSTAND ALL WARNINGS
AND INSTRUCTIONS BEFORE USE.
Copyright© 2004 by Harbor Freight Tools®. All rights reserved. No portion of this
manual or any artwork contained herein may be reproduced in any shape or form
without the express written consent of Harbor Freight Tools.
For technical questions, please call 1-800-444-3353.
WORK AREA
1.
2.
Keep your work area clean and well lit. Cluttered and dark work areas
invite accidents.
Do not operate power tools in explosive atmospheres, such as in the
presence of flammable liquids, gases, or dust. Power tools create sparks
which may ignite the dust or fumes.
3.
1.
Keep bystanders, children, and visitors away while operating a power tool.
Distractions can cause you to lose control.
ELECTRICAL SAFETY
Grounded tools must be plugged into an outlet properly installed and
grounded in accordance with all codes and ordinances. Never remove the
grounding prong or modify the plug in any way. Do not use any adapter
plugs. Check with a qualified electrician if you are in doubt as to whether
the outlet is properly grounded. If the tool should electrically malfunction or
break down, grounding provides a low resistance path to carry electricity away
from the user.
2.
Avoid body contact with grounded surfaces such as pipes, radiators,
ranges, and refrigerators. There is an increased risk of electric shock if your
body is grounded.
3.
4.
Do not expose power tools to rain or wet conditions. Water entering a power
tool will increase the risk of electric shock.
Do not abuse the Power Cord. Never use the Power Cord to pull the Plug
from an outlet. Keep the Power Cord away from heat, oil, sharp edges, or
moving parts. Replace damaged Power Cords immediately. Damaged
Power Cords increase the risk of electric shock.
5.
1.
When operating a power tool outside, use an outdoor extension cord
marked “W-A” or “W”. These extension cords are rated for outdoor use, and
reduce the risk of electric shock.
PERSONAL SAFETY
Stay alert. Watch what you are doing, and use common sense when oper-
ating a power tool. Do not use a power tool while tired or under the influ-
ence of drugs, alcohol, or medication. A moment of inattention while operat-
ing power tools may result in serious personal injury.
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PAGE 3
2.
Dress properly. Do not wear loose clothing or jewelry. Contain long hair.
Keep your hair, clothing, and gloves away from moving parts. Loose
clothes, jewelry, or long hair can be caught in moving parts.
3.
4.
Avoid accidental starting. Be sure the Power Switch is off before plugging
in. Plugging in power tools with the Power Switch on invites accidents.
Remove adjusting keys or wrenches before turning the power tool on. A
wrench or a key that is left attached to a rotating part of the power tool may result
in personal injury.
5.
6.
Do not overreach. Keep proper footing and balance at all times. Proper
footing and balance enables better control of the power tool in unexpected
situations.
Always wear eye, hearing, breathing protection, and heavy duty
work gloves. Wear ANSI approved safety impact goggles, ANSI ap-
proved hearing protectors, ANSI approved dust mask or respirator, and
heavy duty work gloves when using this product. Also, non-skid safety
shoes and a hard hat must be used for appropriate conditions.
TOOL USE AND CARE
1.
2.
Do not force the tool. Use the correct tool for your application. The correct
tool will do the job better and safer at the rate for which it is designed.
Do not use the power tool if the Power Switch or Safety Shut-Off Switch
does not turn it on or off. Any tool that cannot be controlled with the Power
Switch or Safety Shut-Off Switch is dangerous and must be replaced.
3.
Disconnect the Power Cord Plug from the power source before
making any adjustments, changing accessories, or storing the tool.
Such preventive safety measures reduce the risk of starting the tool
accidentally.
4.
5.
Store idle tools out of reach of children and other untrained persons. Tools
are dangerous in the hands of untrained users.
Maintain tools with care. Keep tools clean. Properly maintained tools are
easier to control. Do not use a damaged tool. Tag damaged tools “Do not use”
until repaired.
6.
Check for misalignment or binding of moving parts, breakage of parts, and
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PAGE 4
any other condition that may affect the tool’s operation. If damaged, have
the tool serviced before using. Many accidents are caused by poorly main-
tained tools.
7.
Use only accessories that are recommended by the manufacturer for your
model. Accessories that may be suitable for one tool may become hazardous
when used on another tool.
SERVICE
1.
2.
Tool service must be performed only by qualified repair personnel. Service
or maintenance performed by unqualified personnel could result in a risk of injury.
When servicing a tool, use only identical replacement parts. Follow
instructions in the “Inspection, Maintenance, And Cleaning” section of this
manual. Use of unauthorized parts or failure to follow maintenance instructions
may create a risk of electric shock or injury.
GROUNDING
WARNING!
Improperly connecting the grounding wire can result in the risk of electric
shock. Check with a qualified electrician if you are in doubt as to whether the
outlet is properly grounded. Do not modify the power cord plug provided with
the tool. Never remove the grounding prong from the plug. Do not use the
tool if the power cord or plug is damaged. If damaged, have it repaired by
a service facility before use. If the plug will not fit the outlet, have a proper
outlet installed by a qualified electrician.
GROUNDED TOOLS: TOOLS WITH THREE PRONG PLUGS
1.
Tools marked with “Grounding Required” have a three wire cord and three prong
grounding plug. The plug must be connected to a properly grounded outlet. If the
tool should electrically malfunction or break down, grounding provides a low
resistance path to carry electricity away from the user, reducing the risk of electric
shock. (See Figure A, next page.)
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PAGE 5
2.
3.
The grounding prong in the plug is connected through the green wire inside the
cord to the grounding system in the tool. The green wire in the cord must be the
only wire connected to the tool’s grounding system and must never be attached
to an electrically “live” terminal. (See Figure A.)
Your tool must be plugged into an appropriate outlet, properly installed and
grounded in accordance with all codes and ordinances. The plug and outlet
should look like that in the following illustration. (See Figure A.)
3-PRONG PLUG
ELECTRICAL OUTLET
FIGURE A
EXTENSION CORDS
1.
2.
Grounded tools require a three wire extension cord.
As the distance from the supply outlet increases, you must use a heavier gauge
extension cord. Using extension cords with inadequately sized wire causes a
serious drop in voltage, resulting in loss of power and possible tool damage.
(See Figure B, next page.)
3.
4.
5.
The smaller the gauge number of the wire, the greater the capacity of the cord.
For example, a 14 gauge cord can carry a higher current than a 16 gauge cord.
(See Figure B.)
When using more than one extension cord to make up the total length, make
sure each cord contains at least the minimum wire size required.
(See Figure B.)
If you are using one extension cord for more than one tool, add the nameplate
amperes and use the sum to determine the required minimum cord size.
(See Figure B.)
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PAGE 6
6.
7.
If you are using an extension cord outdoors, make sure it is marked with the
suffix “W-A” (“W” in Canada) to indicate it is acceptable for outdoor use.
Make sure your extension cord is properly wired and in good electrical condition.
Always replace a damaged extension cord or have it repaired by a qualified
electrician before using it. Protect your extension cords from sharp objects,
excessive heat, and damp or wet areas.
RECOMMENDED MINIMUM WIRE GAUGE FOR EXTENSION CORDS*
(115 VOLT)
NAMEPLATE
AMPERES
EXTENSION CORD LENGTH
(At Full Load)
25
FEET
18
18
18
18
16
14
12
50
FEET
18
18
18
16
14
12
10
75
FEET
18
18
16
14
12
10
-
100
FEET
18
16
14
12
10
-
150
FEET
0-2.0
2.1-3.4
16
14
12
12
-
3.5-5.0
5.1-7.0
7.1-12.0
12.1-16.0
16.1-20.0
-
-
-
*Based on limiting the line voltage drop
to five volts at 150% of the rated amperes.
FIGURE B
SYMBOLOGY
Double Insulated
Canadian Standards
Association
Underwriters
Laboratories, Inc.
Volts Alternating Current
V ~
Amperes
A
no
No Load Revolutions
per Minute (RPM)
xxxx/min.
FIGURE C
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PAGE 7
SPECIFIC SAFETY RULES
1.
2.
Maintain labels and nameplates on the Chipper/Shredder. These carry
important information. If unreadable or missing, contact Harbor Freight Tools for
a replacement.
Use the right product for the right job. There are certain applications for
which this product was designed. Do not use small equipment, tools, or attach-
ments to do the work of larger industrial equipment, tools, or attachments. Do
not use this product for a purpose for which it was not intended.
3.
4.
5.
6.
WARNING! Beware of the rotating Blades (15). Keeps hands and
fingers away from the Hopper (1) and Chute (32). Always use the Feed Stick
(59) to push limbs from the Hopper into the Body (13).
Check the Hopper Flap (2) for proper opening/closing movement before
each use. Do not operate the Chipper/Shredder if the Rubber Board does not
move freely.
Make certain that you or anyone in the vicinity stands clear of the Chute
(32). Fragments and chips of wood are expelled from the Chute at a very high
rate of speed and can cause severe personal injury.
Check the Hopper (1), Body (13), and Chute (32) for debris. Before plugging
in the Chipper/Shredder, make sure the Hopper, Body, and Chute are empty.
Make a visual check and/or push the end of the Feed Stick (59) around the inside
of the Hopper, Body, and Chute. Make sure to remove all debris.
7.
Inspect the material before inserting it into the Chipper/Shredder. To avoid
damaging the Blades (15), make sure the material fed into the machine does not
contain metal, rocks, cans, bottles, or any other foreign objects.
8.
9.
Use the Chipper/Shredder only for cutting limbs with a maximum diameter
of 1-1/4” or smaller.
Safely clear a clogged Hopper (1). If the Chipper/Shredder clogs, immediately
turn off the Power Switch (47) and unplug the machine from its electrical outlet.
Only after all moving parts of the machine have stopped moving clear out debris.
10.
11.
Make sure the Chipper/Shredder is located on a flat, level, ground surface
capable of supporting the weight of the machine, limbs, and any additional
tools and equipment.
Do not use the Chipper/Shredder in the rain or in wet conditions.
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PAGE 8
12.
13.
Keep all electrical connections dry and off the ground.
Do not handle the Power Switch (47) with wet hands.
14.
15.
Never leave the Chipper/Shredder unattended when it is plugged into an
electrical outlet. Turn off the machine, and unplug it from its electrical outlet.
Allow the Blades (15) to spin up to full speed before feeding limbs into
them. When turning off the Chipper/Shredder, allow the Blades to spin down
and stop on their own. Do not press against the Blades with limbs or any other
objects to stop them.
16.
17.
18.
Do not force limbs into the Blades (15) when cutting. Apply moderate pres-
sure, allowing the Blades to cut without being forced.
Never attempt to remove material stuck in the moving parts of the Chipper/
Shredder while it is plugged in.
Never stand on the Chipper/Shredder. Serious injury could result if the Chip-
per/Shredder is tipped.
19.
20.
Industrial applications must follow OSHA requirements.
Keep all bystanders and animals safely away while operating the Chipper/
Shredder.
21.
For your safety: In extreme working conditions, sensors in the Chipper/Shredder
will automatically switch off the Motor to prevent overheating. In this event, turn the
Power Switch (47) to its “OFF” position. Unplug the electrical cord and wait five
minutes or until the Motor has cooled. Clear the machine of all debris. Plug in the
electrical cord and depress the Circuit Breaker. Then, turn the Power Switch to its
“ON” position to resume cutting. NEVER attempt to disable the Circuit Breaker.
22.
23.
Performance of this machine (if powered by line voltage) may vary
depending on variations in local line voltage Extension cord usage may
also affect machine performance.
Wait for sufficient time after shut down before performing any maintenance
on the Chipper/Shredder. The Blades (15) do not stop immediately after turning
off the power and unplugging the machine. Avoid injury by performing
maintenance on the Chipper/Shredder only when all parts are cool to the touch.
24.
Avoid entanglement. Feed only one limb at a time into the Hopper
(1). Feeding two or more limbs at a time can entangle hands in the
limbs, pulling fingers and hands downward into the spinning Blades (15).
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PAGE 9
25.
26.
WARNING! To avoid personal injury or death, NEVER attempt to alter
or disable the Safety Shut-Off Switch (42).
WARNING! Some dust created by power sanding, sawing, grinding, drill-
ing, and other construction activities, contain chemicals known (to the State of
California) to cause cancer, birth defects or other reproductive harm. Some ex-
amples of these chemicals are: lead from lead-based paints, crystalline silica from
bricks and cement and other masonry products, arsenic and chromium from
chemically treated lumber. Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your exposure to these chemicals:
work in well ventilated areas, and work with approved safety equipment such as
those dust masks that are specially designed to filter out microscopic particles.
(California Health & Safety Code 25249.5, et seq.)
27.
28.
WARNING! People with pacemakers should consult their physician(s)
before using this product. Operation of electrical equipment in close proximity to
a heart pacemaker could cause interference or failure of the pacemaker.
WARNING! The warnings and cautions discussed in this manual cannot
cover all possible conditions and situations that may occur. It must be under-
stood by the operator that common sense and caution are factors which cannot
be built into this product, but must be supplied the operator.
SAVE THESE INSTRUCTIONS
PRODUCT DESCRIPTION
HOPPER (1)
BODY (13)
MOTOR SUPPORT (26)
POWER SWITCH (47)
CIRCUIT BREAKER (49)
POWER CORD (58)
CHUTE (32)
STAND ASSEMBLY
WHEEL/AXLE ASSEMBLY
FIGURE D
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PAGE 10
ASSEMBLY INSTRUCTIONS
NOTE: For additional information regarding the parts listed in the following pages, refer
to the Assembly Diagram on page 17.
WARNING! Always make sure the Power Switch (47) of the Chipper/Shred-
der is in its “OFF” position and the unit is unplugged from its electrical outlet prior
to assembling the unit, unclogging the unit, or making any adjustments to the unit.
The Body (13) is pre-attached to the Motor Support (26) by the manufacturer, and
requires no additional assembly. (See Figure E.)
To Attach The Hopper To The Body:
1.
2.
3.
If not already installed, insert all three Safety Nuts (8) into the slots in the Hopper (1)
from the inside so that their round ends are inside the Hopper (1). (See Figure E.)
Place the Hopper (1) into the Body (13), lining up the Safety Nuts (8) with the slots in
the Body. Secure the Hopper in place using Washers (9 & 10) and Screws (11).
Close the Body (13) and tighten the Knob (7) firmly to secure it in place.
(See Figure E.)
MOTOR
SAFETY SUPPORT
HOPPER
SHUT-OFF
(26)
(1)
SWITCH
(42)
BODY
(13)
KNOB
(7)
SAFETY
NUT
(8)
HOPPER
(1)
FIGURE E
To Assemble The Stand:
1. NOTE: Assembling the Stand will require the use of the following hand tools
provided as accessories; the 5mm Allen Wrench (69), 6mm Allen Wrench (70),
13mm Double End Wrench (71), and 16mm Double End Wrench (72). These
wrenches should only be used when assembling the Chipper Shredder.
REV 04/05
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PAGE 11
2.
3.
Attach the Left Support Leg (61) to the left side of the Motor Support (26), using
two Screws (27), two Washers (34), and two Lock Nuts (33).
(See Figure F.)
Attach the Right Support Leg (35)) to the right side of the Motor Support (26),
using two Screws (27), two Washers (34), and two Lock Nuts (33).
(See Figure F.)
RIGHT SIDE VIEW
LEFT SIDE VIEW
SCREW (27)
WASHER (34)
LOCK NUT (33)
MOTOR
SUPPORT
(26)
SCREW (27)
WASHER (34)
LOCK NUT (33)
LEFT
SUPPORT LEG (61)
RIGHT
SUPPORT LEG
(35)
FIGURE F
4.
Assemble the Wheel/Axle assemblies using the parts shown below.
(See Figure (G.)
WASHER
(36)
WHEEL
(38)
AXLE
BUSHING
(62)
(37)
SCREW
(22)
AXLE
(62)
WASHER
(36)
SCREW
(65)
END CAP
(63)
WHEEL
COVER
(21)
WASHER
(36)
FIGURE G
REV 06/06
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PAGE 12
OPERATING INSTRUCTIONS
1.
WARNING! Use safety equipment. Always wear ANSI approved safety
impact glasses under an ANSI approved full face shield, ANSI approved hearing
and breathing protection, heavy duty work gloves, and nonskid safety shoes and
work pants and work shirt.
2.
3.
Make sure to position the Chipper/Shredder on a flat, level, dry ground surface.
Position the machine so that the Chute (32) is pointed in a safe direction, at least
25 feet from any people, animals, or objects. Then, chock both Wheels (38) of
the machine with scrap branches or rocks to keep the unit from moving.
Connect an appropriate extension cord (not included) to the Power Cord Plug
(58), and plug the extension cord into the nearest 115 volt, grounded, electrical
outlet. (See Figure H, next page.)
4.
5.
6.
Turn the Power Switch (47) to its “ON” position, and allow the Blades (15) to
spin up to full speed. (See Figure H.)
Branches cannot be more than 1-1/4” in diameter. Do not attempt to force
larger branches into the Chipper/Shredder.
Do not force the Chipper/Shredder. Let the natural suction process take in the
material to be cut. Always stand clear and to the side of the Chute (32).
(See Figure H.)
7.
8.
9.
Without putting your hands into the Hopper (1), slowly drop the material in (one
branch at a time). The machine will pull it in automatically.
WARNING! Never use your hands to feed material into the Hopper (1).
Always use the Feed Stick (59). (See Figure H.)
Should the Chipper/Shredder jam while in use, immediately turn the Power
Switch (47) to its “OFF” position. Unplug the Power Cord (58). Loosen the
Knob (7), and open the Body (13) to expose the Blades (15). Clear the jam.
Close the Body, and retighten the Knob. Then plug the Power Cord into its
extension cord, and turn the Power Switch to its “ON” position to resume cutting.
(See Figures E and H.)
10.
In extreme working conditions sensors in the Chipper/Shredder will automatically
switch off the Motor to prevent overheating. In this event, turn the Power Switch
(47) to its “OFF” position and unplug the machine from its electrical supply. Wait
five minutes or until the Motor has cooled. Clear the machine of all debris. De-
press the Circuit Breaker (49). Then, plug the machine into its electrical supply,
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PAGE 13
and turn the Power Switch to its “ON” position to resume cutting.
NEVER attempt to disable the Circuit Breaker. (See Figure H.)
11.
NOTE: The Motor is equipped with a Safety Shut-Off Switch (42) located on the
top portion of the Motor Support (26). Should the Motor not restart, check to
make sure the Body (13) is firmly secured to the Motor Support. If necessary,
retighten the Knob (7) to ensure a solid connection between the Body and Motor
Support. (See Figure E.)
12.
13.
14.
When finished using the Chipper/Shredder, turn the Power Switch (47) to its
“OFF” position. Unplug the Power Cord (58) from its extension cord. Then,
unplug the extension cord from its electrical outlet. (See Figure H.)
Wait until all moving parts on the Chipper/Shredder have stopped moving. Then
open the unit and clean out the Hopper (1), Body (13), Motor Support (26), and
Chute (32). (See Figure H.)
Make sure to store the Chipper/Shredder in a clean, dry, safe location out of
reach of children and other unauthorized people.
HOPPER (1)
POWER
SWITCH
(47)
CIRCUIT
BREAKER
MOTOR
SUPPORT
BODY (13)
(26)
(49)
FEED STICK (59)
POWER
CORD
(58)
CHUTE
(32)
FIGURE H
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PAGE 14
INSPECTION, MAINTENANCE, AND CLEANING
1.
2.
WARNING! Make sure the Power Switch (47) of the Chipper/Shredder is in
its “OFF” position and that the machine is unplugged from its electrical outlet
before performing any inspection, maintenance, or cleaning procedures.
Before each use, inspect the general condition of the Chipper/Shredder. Check
for loose screws, misalignment or binding of moving parts, damaged electrical
wiring, jammed Blades (15), and any other condition that may affect its safe
operation. If abnormal noise or vibration occurs, have the problem corrected
before further use. Do not use damaged equipment.
3.
4.
Before and after each use, open the unit and clean out the Hopper (1), Body
(13), Motor Support (26), and Chute (32).
Periodically, inspect the two Blades (15). Using dull Blades will cause excessive
wear on the Motor, and will cause jamming. Reverse or sharpen the Blades
when needed. When reversing Blades always wear heavy duty gloves to avoid
accidental cuts to hands and fingers. To reverse the Blades, remove the four
Screws (14) that secure the Blades to the Disc (19). Turn the Blades over to
expose the sharp edges. Then retighten the Screws to secure the Blades to the
Disc. (See Figure I.)
5.
To clean the exterior parts: Use only a clean cloth and mild detergent to clean
the body of the Chipper/Shredder. Do not use solvents. Do not immerse any
electrical part of the tool in liquid.
6.
7.
When storing, Store the Chipper/Shredder in a clean, dry, safe location out of
reach of children and other unauthorized people.
CAUTION! All maintenance, service, or repairs not listed in this
manual are only to be attempted by a qualified service technician.
SCREW (14)
BLADE
(15)
SCREW (14)
BLADE
(15)
SCREW (14)
FIGURE I
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PAGE 15
PLEASE READ THE FOLLOWING CAREFULLY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
QUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
PARTS LIST
Part #
Description
Hopper
Hopper Flap
Press Board
Screw
Cover
Nut
Knob
Safety Nut
W asher
W asher
Screw
Bolt
Body
Screw
Blade
Bolt
Qty.
Part #
Description
Qty.
1
2
3
4
5
6
7
8
1
1
1
7
1
1
1
3
3
11
3
1
1
4
2
1
1
1
1
1
2
2
4
4
4
1
4
4
4
4
4
1
4
8
1
2
37
38
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
Bushing
W heel
Screw
W asher
Switch Shelf
2
2
7
3
1
1
2
1
1
2
1
1
1
1
1
1
1
1
3
3
3
1
1
1
1
2
2
3
2
1
1
1
1
1
1
1
Safety Shut-Off Switch
W ire A
M otor Assem bly
Covering
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
W ire B
Power Switch
W ire D
Circuit Breaker
Nut
Capacitor
Cable Fix
Spring W asher
Fix Board
Disc
Disc Base
W heel Cover
Screw
Protect Tube
M otor Housing
Screw
Spring W asher
W asher
Power Cord
Feed Stick
Brace
Screw
W asher
W asher
M otor Support
Screw
W asher
Safety Screw
W asher
Lock Nut
Chute
Lock Nut
W asher
Right Support Leg
W asher
Left Support Leg
Axle
End Cap
Sm all Rivet
Screw
Steel Pad
W asher
W asher
5m m Allen W rench
6m m Allen W rench
13m m Double End W rench
16m m Double End W rench
REV 06/06
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
REV 06/06
SKU 92281
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PAGE 16
ASSEMBLY DIAGRAM
NOTE:
Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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PAGE 17
WIRING DIAGRAM
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PAGE 18
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