Weber Burner 42377 User Manual

SUMMIT®  
#
42377  
BUILT-IN NG SIDE BURNER INSTALLATION/OWNER'S GUIDE  
Summit® Built-In NG Side Burner  
THESE ACCESSORIES MAY BE PURCHASED  
SEPARATELY.  
YOU MUST READ THIS OWNERS GUIDE  
BEFORE OPERATING YOUR GAS GRILL  
ƽ WARNING: Follow all leak-check procedures  
carefully in this manual prior to barbecue  
operation. Do this even if the barbecue was  
dealer-assembled.  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or  
death, or damage to property.  
NOTICE TO INSTALLER: These instructions  
must be left with the owner and the owner  
should keep them for future use.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽ WARNING: Do not try to light this appliance  
without reading the “Lighting Instructions”  
section of this manual.  
ƽ WARNING  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the vicinity  
of this or any other appliance .  
2. An LP cylinder not connected for use shall  
not be stored in the vicinity of this or any  
other appliance.  
42377 US 01/18/06  
NG  
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3
WARRANTY  
The natural gas supply is easy to use and gives you more cooking control than  
charcoal fuel.  
WARRANTY  
Weber-Stephen Products Co. (Weber) hereby warrants to the ORIGINAL  
PURCHASER of this Weber® gas grill that it will be free of defects in  
material and workmanship from the date of purchase as follows:  
These instructions will give you the minimum requirements for assem-  
bling your Weber® Built-In Side Burner. Please read the instructions care-  
fully before using your Weber® Built-In Side Burner. Improper assembly  
can be dangerous.  
Stainless Steel Lid,  
All Remaining Parts,  
10 years  
5 years  
Not for use by children.  
If there are local codes that apply to portable gas grills, you will have to  
conform to them. If there are no local codes, you must conform to the lat-  
est edition of the National Fuel Gas Code: ANSI Z 223.1/NFPA54.  
This Weber® Built-In Side Burner is designed for natural (piped in city)  
gas only. Do not use liquid propane (LP) bottled gas. The valves, orifices  
and hose are for natural gas only.  
when assembled and operated in accordance with the printed instructions  
accompanying it.  
Weber may require reasonable proof of your date of purchase.  
THEREFORE, YOU SHOULD RETAIN YOUR SALES SLIP OR  
INVOICE.  
This Limited Warranty shall be limited to the repair or replacement of  
parts that prove defective under normal use and service and which on  
examination shall indicate, to Weber’s satisfaction, they are defective.  
Before returning any parts, contact the Customer service representative  
in your region using the contact information sheet provided with your  
manual. If Weber® confirms the defect and approves the claim, Weber®  
will elect to replace such parts without charge. If you are required to  
return defective parts, transportation charges must be prepaid. Weber®  
will return parts to the purchaser, freight or postage prepaid.  
This Limited Warranty does not cover any failures or operating difficulties  
due to accident, abuse, misuse, alteration, misapplication, vandalism,  
improper installation or improper maintenance or service, or failure to  
perform normal and routine maintenance, including but not limited to  
damage caused by insects within the burner tubes, as set out in this  
owner’s manual.  
Do not use with charcoal fuel.  
Check that the area under the control panel and the bottom tray are free  
from debris that might obstruct the flow of combustion or ventilation air.  
STORAGE  
The gas must be turned OFF at the natural gas supply  
when the Weber® Built-In Side Burner is not in use.  
Check that the areas under the control panel and the  
slide out bottom tray are free from debris that might  
obstruct the flow of combustion or ventilation air.  
OPERATING  
Deterioration or damage due to severe weather conditions such as hail,  
hurricanes, earthquakes or tornadoes, discoloration due to exposure  
to chemicals either directly or in the atmosphere, is not covered by this  
Limited Warranty.  
ƽ WARNING: Only use this barbecue outdoors in a  
well-ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
ƽ WARNING: Your Weber® Built-In Side Burner shall not  
be used under an unprotected combustible roof or  
overhang.  
There are no other express warrants except as set forth herein and any  
applicable implied warranties of merchantability and fitness are limited  
in duration to the period of coverage of this express written Limited  
Warranty. Some regions do not allow limitation on how long an implied  
warranty lasts, so this limitation may not apply to you.  
ƽ WARNING: Your Weber® Built-In Side Burner is not  
intended to be installed in or on recreational vehicles  
and/or boats.  
Weber® is not liable for any special, indirect or consequential damages.  
Some regions do not allow the exclusion or limitation of incidental or  
consequential damages, so this limitation or exclusion may not apply to  
you.  
ƽ WARNING: Do not use the barbecue within 24 inches  
of combustible materials, top, bottom, back or sides of  
the grill.  
Weber® does not authorize any person or company to assume for it  
any other obligation or liability in connection with the sale, installation,  
use, removal, return, or replacement of its equipment; and no such  
representations are binding on Weber®.  
ƽ WARNING: The entire cooking box gets hot when in  
use. Do not leave unattended.  
ƽ WARNING: Keep any electrical supply cord and the fuel  
supply hose away from any heated surface.  
ƽ WARNING: Keep the cooking area clear of flammable  
vapors and liquids, such as gasoline, alcohol, etc., and  
combustible materials.  
This Warranty applies only to products sold at retail.  
WEBER-STEPHEN PRODUCTS CO.  
Customer Service Center  
1890 Roselle Road, Suite 308  
Schaumburg, IL 60195  
USA  
GAS SUPPLY TESTING  
Disconnect your Weber® gas barbecue when the gas supply is being  
tested at high pressures. This appliance and its individual shutoff valve  
must be disconnected from the gas supply piping system during any  
pressure testing of that system at test pressures in excess of 1/2 psig (3.5  
kPa).  
Turn OFF your Weber® gas barbecue when the gas supply is being tested  
at low pressures. This appliance must be isolated from the gas supply  
piping system by closing its individual manual shutoff valve during any  
pressure testing of the gas supply piping system at the pressure equal to  
or less than 1/2 psig (3.5 kPa).  
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4
GAS INSTRUCTIONS  
LOCATING YOUR BUILT-IN SIDE BURNER  
When determining a suitable location for your Built-In Side Burner installa-  
tion, give attention to concerns such as exposure to wind, proximity to traffic  
paths, and keeping any gas supply lines as short as possible. Never locate  
the Summit® Built-In Side Burner in a garage, breezeway, shed, under an  
unprotected overhang, or other enclosed area. Locate the Side Burner and  
structure so there is enough room to safely evacuate the area in case of a  
fire.  
24 inches Any Surface  
Side  
Burner  
CLEARANCE FROM COMBUSTIBLE SURFACES OR  
STRUCTURES  
ƽ WARNING: Clearance from the outside walls of  
the sides and back of the LP Tank Cabinet must be a  
minimum of 24 inches any surface. Refer to “Typical Gas  
Supply Installation” before starting installation.  
24 inches min.  
for lid clearance  
ƽ WARNING: The structure, “island” counter tops and  
adjacent work areas for the LP Tank Cabinet installation  
must be built from noncombustible materials only.  
Note: For a countertop  
treatment: Recommended  
3/4 inch overhang. Notch  
front edge for frame to  
fully slide in.  
NOTE: If you have questions on what materials are considered  
noncombustible, contact you local building supplier or fire department.  
ƽWARNING: All counter top finished surfaces must be  
constructed of a noncombustible material.  
BUILT-IN SRUCTURE CUTOUT DIMENSIONS  
All dimensions are to finished surfaces.  
Side Burner  
Cut out Dimensions Tolerances  
1
A
B
C
10 1 "  
+
+
+
/
/
/
4" - 1  
4" - 1  
4" - 1  
/ "  
4
/ "  
4
/ "  
4
2
1
1
3 3  
/
"
4
16 1  
/
"
4
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5
GAS INSTRUCTIONS  
BUILT-IN GAS LINE LOCATIONS  
TEST CONNECTIONS  
All connections and joints must be thoroughly tested for leaks in  
GENERAL CONSTRUCTION DETAILS  
accordance with local codes and all listed procedures in the latest  
edition of ANSI Z223.1/NFPA 54.  
Summit® Built-In side burner unit should be on site before construction  
begins.  
1
All dimensions have a tolerance of plus or minus +/-  
/
” inch.  
4
ƽ DANGER  
Provide access for a corrugated gas line depending on the location of the  
side burner in relation to your main gas supply and regulator position.  
Do not use an open flame to check for gas leaks. Be sure  
there are no sparks or open flames in the area while you  
check for gas leaks. This will result in a fire or explosion  
which can cause serious bodily injury or death, and  
damage to property.  
Area should be kept clear of sharp, jagged, or extremely abrasive surfaces  
to avoid possible damage to gas supply lines. Exercise caution when pulling  
gas lines through built-in structure.  
A 3/8 “ inch stainless steel corrugated gas line should be used to connect  
the side burner to the regulator accessory coupling.  
Be sure to secure the side burner unit with non corrosive screws  
anchored into the finished surface of the “island structure”.  
Replace the plastic plug on the front mounting hole to conceal the screw  
once side burner is secure.  
ƽWARNING: Do not use a rubber gas hose.  
3/8" SAE stainless  
corregated gas line  
to regulated  
gas supply  
MOUNTING THE SIDE BURNER  
Connect the corrugated gas line to the side burner valve located on  
the back right hand side of side burner.  
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6
GAS INSTRUCTIONS  
TYPICAL NATURAL GAS SUPPLY INSTALLATION  
We recommend that this installation be done by a LICENSED professional.  
GAS LINE PIPING  
Refer to the piping chart at the bottom of previous page.  
The corrugated gas line from the manifold is 58 inches long. Do not  
extend the gas line.  
We have provided the means to make an SAE 45° flare connection. Do  
not use pipe sealant on this connection.  
If the length of line required does not exceed 50 feet, use a 5/8” O.D.  
tube. One size larger should be used for lengths greater than 50 feet.  
Refer to piping chart.  
Gas piping may be copper tubing, type K or L; polyethylene plastic  
tube, with a minimum wall thickness of .062 inch; or standard weight  
(schedule 40) steel or wrought iron pipe.  
Copper tubing must be tin-lined if the gas contains more than 0.3 grams  
of hydrogen sulfide per 100 cubic feet of gas.  
GENERAL SPECIFICATIONS FOR PIPING  
Note - Contact your local municipality for building codes regulating outdoor  
gas grill installations. In absence of Local Codes, you must conform to the  
latest edition of National Fuel Gas Code ANSI Z223.1/NFPA54.  
This grill is designed to operate at 4.5 inches of water column pressure.  
A manual shut-off valve must be installed outdoors, and be accessible,  
not in the “built-in” structure. An additional manual shut-off valve indoors  
should be installed in the branch fuel line in an accessible location near  
the supply line.  
ƽ CAUTION: If young children are in the area, a  
Plastic tubing is suitable only for outdoor, underground use.  
Gas piping in contact with earth, or any other material which may  
corrode the piping, must be protected against corrosion in an approved  
manner.  
locking valve should be considered.  
Pipe compound should be used which is resistant to the action of liquid  
propane gas when gas connections are made.  
The gas connections must be firmly attached to a rigid, permanent  
construction.  
Underground piping must have a minimum of 18” cover.  
Note: The information provided in this manual is general for typical  
installations. We cannot cover all possible installation ideas. We recommend,  
prior to installation, that you contact your municipality for local building codes  
and your local fire department for installation verification.  
If you have any questions, contact Customer Service at 1-800-446-1071.  
Table  
10-1  
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch  
Water Column. (Based on a 0.60 Specific Gravity Gas)  
Nominal  
Internal  
Length of Pipe (Feet)  
Iron Pipe Diameter  
Size  
(Inches)  
(Inches)  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
125  
150  
175  
200  
1/4  
3/8  
1/2  
3/4  
1
.364  
.493  
32  
72  
22  
49  
18  
40  
15  
34  
14  
30  
12  
27  
11  
25  
11  
23  
10  
22  
9
8
8
7
6
21  
18  
17  
15  
14  
.622  
132  
92  
73  
63  
56  
50  
46  
43  
40  
38  
34  
31  
28  
26  
.824  
278  
190  
152  
285  
590  
890  
1650  
2700  
4700  
9700  
130  
245  
500  
760  
1450  
2300  
4100  
8300  
115  
215  
440  
670  
1270  
2000  
3600  
7400  
105  
195  
400  
610  
1150  
1850  
3250  
6800  
96  
90  
84  
79  
72  
64  
59  
55  
1.049  
1.380  
1.160  
2.067  
2.469  
3.068  
4.026  
520  
350  
180  
370  
560  
1050  
1700  
3000  
6200  
170  
350  
530  
990  
1600  
2800  
5800  
160  
320  
490  
930  
1500  
2600  
5400  
150  
305  
460  
870  
1400  
2500  
5100  
130  
275  
410  
780  
1250  
2200  
4500  
120  
250  
380  
710  
1130  
2000  
4100  
110  
225  
350  
650  
1050  
1850  
3800  
100  
210  
320  
610  
980  
1700  
3500  
1 1/4  
1 1/2  
2
1050  
1600  
3050  
4800  
8500  
17500  
730  
1100  
2100  
3300  
5900  
12000  
2 1/2  
3
4
©1997 National Fire Protection Association, Inc., and International Approval Services - U.S., Inc. All Rights Reserved.  
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7
GAS INSTRUCTIONS  
TEST CONNECTIONS  
TEST CONNECTIONS  
All connections and joints must be thoroughly tested for leaks in accordance  
with local codes and all listed procedures in the latest edition of the National  
All connections and joints must be thoroughly tested for leaks in accordance  
with local codes and all listed procedures in the latest edition of AS5601/  
AG601.  
Fuel Gas Code ANSI Z223.1/NFPA 54.  
ƽ DANGER  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be sure  
there are no sparks or open flames in the area while you  
check for gas leaks. This will result in a fire or explosion  
which can cause serious bodily injury or death, and  
damage to property.  
Do not use an open flame to check for gas  
leaks. Be sure there are no sparks or open  
flames in the area while you check for gas  
leaks. This will result in a fire or explosion  
which can cause serious bodily injury or  
death, and damage to property.  
ƽ WARNING: You should check for gas leaks every time  
you disconnect and reconnect a gas fitting.  
Note - All factory-made connections have been thoroughly checked for gas  
leaks. As a safety precaution however, you should recheck all fittings for leaks  
before using your Summit® Built-In side burner. Shipping and handling may  
loosen or damage a gas fitting.  
CONNECT GAS SUPPLY  
1) Uncap the flare fitting from the optional side burner connection located  
at regulator.  
You will need: a soap and water solution, and a rag or brush to apply it.  
Note: You must connect your side burner to a Weber® approved regulator  
(part number #62434) located at main gas supply. If you do not use a  
Weber® approved regulator the Warranty on the Summit® Built-In Side  
Burner will be voided. If you have any questions, contact Customer Service  
at 1-800-446-1071.  
Turn on gas supply.  
Check for leaks by wetting the connections with the soap and water solution  
and watching for bubbles. If bubbles form or if a bubble grows, there is a leak.  
Note - Since some leak test solutions, including soap and water, may be  
slightly corrosive, all connections should be rinsed with water after checking  
for leaks.  
2) Connect the corrugated gas line to the side burner Connection.  
ƽWARNING: Do not ignite burners when leak checking.  
top view  
Cap  
(Optional  
Side Burner)  
Hard piped  
gas supply  
Figure 1  
Regulator  
top view  
Hard piped  
gas supply  
to side burner  
Figure 2  
Regulator  
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8
GAS INSTRUCTIONS  
Check:  
SIDE BURNER LIGHTING INSTRUCTIONS  
1) Corrugated gas line-to-Accessory “T” Connection.  
2) Main gas Supply to regulator  
ƽ DANGER  
ƽ WARNING: If there is a leak a connection(1), retighten  
the fitting with a wrench and recheck for leaks with  
soap and water solution.  
If a leak persists after retightening the fitting, turn OFF  
the gas. DO NOT OPERATE THE GRILL. Contact the Cus-  
tomer Service Representative in your region using the  
contact information sheet provided with your manual.  
Failure to open the lid while igniting the side  
burner, or not waiting 5 minutes to allow the  
gas to clear if the side burner does not light,  
may result in an explosive flame-up which can  
cause serious bodily injury or death.  
LIGHTING THE SIDE BURNER  
Check:  
1) Open the side burner lid.  
When leak checks are complete, turn gas supply OFF at the source and rinse  
connections with water.  
2) Check that the side burner valve is turned OFF. (Push the knob down  
and turn clockwise to ensure it is in the off position.).  
3) Turn the gas supply valve on.  
4) Push down and turn the side burner control valve to START/HI.  
5) Push igniter button and hold until burner ignites. You will hear the igniter  
sparking.  
ꢀꢂ  
TOP VIEW  
ꢀꢁ  
ꢀꢁ ꢂ  
TO SIDE  
BURNER  
ƽ CAUTION: Side burner flame may be difficult to see on  
a bright sunny day.  
TO REGULATOR  
ƽ WARNING: If the side burner does not light:  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before you try  
again or try to light with a match.  
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9
OPERATING / MAINTENANCE  
MANUALLY LIGHTING THE SIDE BURNER  
CROSSOVER® IGNITION SYSTEM OPERATIONS  
If the Crossover® ignition system fails to ignite the LEFT burner in a  
burner set, light the LEFT burner with a match. If the LEFT burner lights  
ƽ DANGER  
with a match, then check the Crossover® ignition system.  
Failure to open the lid while igniting the side  
burner, or not waiting 5 minutes to allow the  
gas to clear if the side burner does not light,  
may result in an explosive flame-up which can  
cause serious bodily injury or death.  
Check that both ignition wires(1,2) are attached properly.  
Check that the Crossover® ignition button is activating.  
You should hear the igniter sparking.  
If the Crossover® ignition system still fails to light, contact the Customer  
Service Representative in your area using the contact information on our  
REPLACE IGNITER BATTERIES  
1) Open the side burner lid.  
Parts required: 1 AA alkaline battery per igniter.  
2) Check that the side burner valve is turned OFF. (Push the knob  
down and turn clockwise to ensure that it is in the off position.).  
3) Turn the gas supply valve on.  
4) Put match in a match holder and strike match.  
5) Push down and turn the side burner control valve to START/HI.  
6) Hold match holder and lit match by right side of side burner.  
Unscrew igniter button from front of control panel. Remove igniter button and  
contact spring. Remove old battery and replace with a new AA  
alkaline battery. Positive end (1) of battery faces inward as shown in illustra-  
tion. Replace spring contact (2) and screw igniter button (3) back onto battery  
compartment.  
ꢀꢁꢄ  
(2)  
7) Push igniter button and hold until burner ignites. You will hear the  
igniter sparking.  
(1)  
(3)  
ƽ CAUTION: Side burner flame may be difficult to see  
on a bright sunny day.  
ƽ WARNING: If the side burner does not light:  
1) Turn OFF the side burner control valve.  
2) Wait 5 minutes to let the gas clear before you  
try again or try to light with a match.  
TO EXTINGUISH  
Push down and turn each burner control knob clockwise to the OFF  
position. Turn gas supply OFF at the source.  
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10  
SIDE BURNER TROUBLESHOOTING  
PROBLEM  
CHECK  
CURE  
Side Burner does not light.  
Is gas supply off?  
Is the fuel hose bent or kinked?  
Turn supply on.  
Flame is low in HIGH position  
Straighten hose.  
Push button ignition does not work. Does burner light with a match?  
If match lights burner, check igniter (see below).  
If problems cannot be corrected by using these methods, please contact the Customer Service Representative in your area using the contact  
SIDE BURNER MAINTENANCE  
1) Igniter Wire  
2) Burner  
ƽWARNING: All gas controls and supply valves should  
be in the OFF position.  
(3)  
ꢀꢂ  
ꢀꢁ  
Make sure wire is connected between the igniter and electrode. Spark should  
be a white/blue color, not yellow.  
Side Burner Grate  
Side Burner Cap  
Side Burner Ring & Head  
Igniter Electrode  
Control Knob  
Igniter  
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11  
ƽ ATTENTION: This product has been safety tested and is only certified for use in a specific country. Refer to coun-  
try designation located on outer carton.  
These parts may be gas carrying or gas burning components. Please contact Weber-Stephen Products Co., Customer Service Department for  
genuine Weber-Stephen Products Co. replacement part(s) information.  
ƽ WARNING: Do not attempt to make any repair to gas carrying or gas burning components without contacting  
Weber-Stephen Products Co., Customer Service Department. Your actions, if you fail to follow this product Warning,  
may cause a fire or an explosion resulting in serious personal injury or death and damage to property.  
This symbol indicates that the product cannot be disposed of in the trash. For instructions regarding proper  
disposal of this product in Europe, please visit www.weber.com®, and contact the importer listed for your country. If  
you do not have internet access, contact your dealer for the importer’s name, address and telephone number.  
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WEBER-STEPHEN PRODUCTS CO.  
©2003 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.  
®
®
®
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-  
®
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®
tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,  
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Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey  
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle  
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Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber  
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One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Fla-  
vorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,  
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Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .  
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