Wagner SprayTech Paint Sprayer 0278712C User Manual

HIGH PERFORMANCE

AIRLESS SPRAYER

OWNER'S MANUAL

Easy does it from setup to cleanup

Attach the tip

Attach the suction set

Store temporarily

Read Warnings

Attach the paint hose

Set the pressure

Maintenance

Assemble the sprayer

Prepare to Prime

Spray

Attach the return hose

Prime the pump

Clean up

Questions? ... Need Help?

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Wagner Technical Service

1-800-880-0993

Hours: Weekdays: 8:00 - 4:30 Central Time

Form No. 0278712C

PRINTED IN THE U. S. A.

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SAFETY PRECAUTIONS

WARNING

INJECTION INJURY - A high pressure stream of

paint produced by this equipment can pierce the skin

and underlying tissues, leading to serious injury and

possible amputation.

This manual contains information which must be read

and understood before using the equipment. When you

come to an area which has one of the following symbols,

pay particular attention and make certain to heed the

safeguard.

DO NOT TREAT AN INJECTION INJURY AS A SIMPLE

CUT! Injection can lead to amputation. See a physician

immediately.

WARNING

NOTE TO PHYSICIAN:

Injection into the skin is a traumatic injury. It is important

to treat the injury surgically as soon as possible. DO NOT

delay treatment to research toxicity. Toxicity is a concern

with some coatings injected directly into the blood stream.

Consultation with a plastic surgeon or reconstructive

hand surgeon may be advisable.

This symbol indicates a potential hazard which may

cause serious injury or loss of life. Important safety

information will follow.

• The maximum operating range of the gun is 2500 PSI

fluid pressure.

CAUTION

• NEVER aim the gun at any part of the body.

This symbol indicates a potential hazard to you or to the

equipment. Important information that tells how to

prevent damage to the equipment or how to avoid causes

of minor injuries will follow

• NEVER allow any part of the body to come in contact

with the fluid stream. DO NOT come in contact with a

fluid stream created by a leak in the fluid hose.

• NEVER put your hand in front of the gun. Gloves will

not provide protection against an injection injury.

NOTE: Notes give important information which

should be given special attention.

• ALWAYS lock the gun trigger, shut the fluid pump off

and release all pressure before servicing, cleaning the

tip guard, changing tips, or leaving unattended. Pres-

sure will not be released by turning off the engine. The

PRIME/SPRAY knob must be turned to PRIME ( ) to

relieve the pressure. Refer to the PRESSURE RE-

LIEF PROCEDURE described in this manual.

CAUTION

THIS UNIT IS PROVIDED WITH A THERMALLY PRO-

TECTED AUTOMATIC RESET. IF AN OVERLOAD

OCCURS THE THERMALLY PROTECTED AUTO-

MATIC RESET DISCONNECTS THE MOTOR FROM

THE POWER SUPPLY.

• ALWAYS have the tip guard in place while spraying.

The tip guard provides some protection against

injection injuries but is mainly a warning device.

• ALWAYS remove the spray tip before flushing or

cleaning the system.

• The motor will restart without warning when the

protector automatically resets.

• The paint hose can develop leaks from wear, kinking

and abuse. A leak is capable of injecting material into

the skin. Inspect the paint hose before each use.

• Always disconnect the motor from the power supply

before working on the equipment.

• NEVER use a spray gun which does not have a trigger

lock or trigger guard in place and in working order.

• When the thermally protected automatic reset discon-

nects the motor from the power supply, relieve pres-

sure by turning the priming valve to PRIME ( ).

• All accessories must be rated at or above 2500 PSI.

This includes spray tips, guns, extensions, and hose.

• Turn the ON/OFF switch to OFF.

• DO NOT TREAT AN INJECTION INJURY AS A

SIMPLE CUT! A skin injection can lead to amputation.

See a physician immediately.

NOTE: The cause of the overload should be cor-

rected before restarting. See TROUBLE-

SHOOTING.

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WARNING

EXPLOSION OR FIRE - Solvent and paint fumes can

explode or ignite, causing property damage and/or

severe injury.

WARNING

HAZARDOUS VAPORS - Paints, solvents, insecti-

cides, and other materials may be harmful if inhaled,

causing severe nausea, fainting, or poisoning.

• Exhaust and fresh air introduction must be provided to

keep the air within the spray area free from accumula-

tion of flammable vapors.

• Use a respirator or mask whenever there is a chance

that vapors may be inhaled. Read all instructions with

the mask to ensure that it will provide the necessary

protection against the inhalation of harmful vapors.

• Avoid all ignition sources such as static electricity

sparks, open flames, pilot lights, hot objects, ciga-

rettes, and sparks from connecting and disconnecting

power cords or working light switches.

WARNING

GENERAL - May cause property damage or severe

injury.

• Fire extinguishing equipment must be present and in

good working order.

• Keep the pump away from the spray area to avoid

solvent and paint fumes.

• Read all instructions and safety precautions before

operating any equipment.

• High velocity flow of material through equipment may

develop static electricity. The equipment being used,

as well as objects in and around the spray area must

be properly grounded to prevent static discharge and

sparks.

• Comply with all appropriate local, state, and national

codes governing ventilation, fire prevention, and

operation.

• The United States Government Safety Standards have

been adopted under the Occupational Safety and

Health Act (OSHA). These standards, particularly part

1910 of the General Standards and part 1926 of the

Construction Standards should be consulted.

• Use only conductive or grounded high pressure fluid

hoses for airless applications. Be sure that the gun is

grounded properly through hose connections.

• Use extreme caution when spraying paints and other

flammable fluids which have a flashpoint below 70° F

(21° C). A fluid’s flashpoint is the temperature at

which vapors from the fluid could ignite if exposed to a

flame or spark.

• This high pressure airless pump is designed to be

used with manufacturer authorized parts only. When

using this pump with parts that do not comply with the

minimum specifications and safety devices of the

pump manufacturer, the user assumes all risks and

liabilities.

• Follow the material and solvent manufacturer's safety

precautions and warnings.

• Before each use, check all hoses for cuts, leaks,

abrasion or bulging of cover, as well as damage or

movement of couplings. If any of these conditions

exist, replace the hose immediately. Never repair a

paint hose. Replace it with another grounded hose.

• When flushing equipment use the lowest possible

pressure.

WARNING

EXPLOSION HAZARD DUE TO INCOMPATIBLE

MATERIALS - May cause property damage or severe

injury.

• All hoses, swivels, guns, and accessories used with

this unit must be pressure rated at or above 2500 PSI.

• Do not spray on windy days.

• Do not use bleach.

CAUTION

• Do not use halogenated hydrocarbon solvents.

Use only a 3-wire extension cord that has a 3-blade

grounding plug and a 3-slot receptacle that will accept

the plug on the product. Make sure your extension cord

is in good condition. When using an extension cord, be

sure to use one heavy enough to carry the current your

product will draw. An undersized cord will cause a drop

in line voltage resulting in loss of power and overheating.

A 14 or 12 gauge cord is recommended.

• Halogenated hydrocarbon solvents such as methylene

chloride and 1,1,1 - trichloroethane are not compatible

with aluminum and may cause an explosion. If you are

unsure of a material’s compatibility with aluminum,

contact your coating's supplier.

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NOTE: Do not use more than 100 feet of extension

cord. If you need to paint further than 100

feet from your power source, use more paint

hose, not more extension cord. Shorter

extension cords will ensure maximum electri-

cal power for proper operation.

Grounded Outlet

Grounding Pin

GROUNDING INSTRUCTIONS

This product must be grounded. In the event of an

electrical short circuit, grounding reduces the risk of

electric shock by providing an escape wire for the electric

current. This product is equipped with a cord having a

grounding wire with an appropriate grounding plug. The

plug must be plugged into an outlet that is properly

installed and grounded in accordance with all local codes

and ordinances.

Cover fo grounded outlet box

Adapter

Metal Screw

Tab for Grounding Screw

WARNING

Improper installation of the grounding plug can result

in a risk of electric shock.

If repair or replacement of the cord or plug is necessary,

do not connect the green grounding wire to either flat

blade terminal. The wire with insulation having a green

outer surface with or without yellow stripes is the ground-

ing wire and must be connected to the grounding pin.

Check with a qualified electrician or serviceman if the

grounding instructions are not completely understood, or

if you are in doubt as to whether the product is properly

grounded. Do not modify the plug provided. If the plug

will not fit the outlet, have the proper outlet installed by a

qualified electrician.

This product is for use on a nominal 120 volt circuit and

has a grounding plug that looks like the plug illustrated

below. A temporary adapter which looks like the adapter

illustrated in the figure below may be used to connect this

plug to a 2 pole receptacle as shown if a properly

grounded outlet is not available. The temporary adapter

should be used only until a properly grounded outlet as

shown below can be installed by a qualified electrician.

The green colored rigid ear lug or the grounding wire

extending from the adapter must be connected to a

permanent ground such as a properly grounded outlet

box cover. Whenever the adapter is used, it must be held

in place by a metal screw.

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SETUP

Attaching the pump to the stand.

1. Align the motor with the four holes on the back of

the stand assembly.

2. Thread the spray tip onto the gun. Tighten the nut

first by hand, then tighten more firmly with an

adjustable wrench.

2. Insert the four 5/16" x 1-3/4" screws through the

holes on the back of the stand legs. Install the

washer and nut over the end of each bolt and

tighten with an adjustable wrench. Install leg plugs.

Screw

Washer

NOTE: When attaching the tip to the gun, align the

tip guard as shown in the figure below, then

tighten with an adjustable wrench.

Nut

Leg Plug

Attaching the tip to the gun

1. Lock the gun by turning the gun safety switch so

that it is parallel to the gun body.

Attaching the return hose

1. Be sure that the motor switch is turned to OFF.

2. Screw the brass fitting of the return tube into the

upper port on the side of the pump. The brass fitting

is located in the literature set. Tighten firmly by

hand.

Locked position

Unlocked position

WARNING

POSSIBLE INJECTION HAZARD. Do not spray

without the tip guard in place. Never trigger the gun

unless the tip is in either the spray or the unclog

position. Always engage the gun safety switch

before removing, replacing or cleaning tip.

3. Press the return tube onto the brass fitting and

fasten the return tube with the clamp provided.

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PRESSURE RELIEF PROCE-

DURE

Follow this procedure after the unit is assembled and

before any operation which involves the spray gun such

as cleaning and maintenance or changing tips or acces-

sories.

1. Turn the pressure control knob counterclockwise to

its lowest setting.

2. Turn the PRIME/SPRAY knob to PRIME ( ).

Attaching the paint hose

1. Attach the high pressure hose to the paint hose port.

Use an adjustable wrench to tighten the paint hose

securely.

3. Trigger the gun to remove any pressure which may

still be in the hose.

4. Lock the gun by turning the gun safety switch so

that it is parallel to the gun body.

2. Attach the gun to the other end of the high pressure

hose. Tighten securely with two adjustable

wrenches.

WARNING

Injection hazard. Do not spray without the tip guard

in place. NEVER trigger the gun unless the tip is

completely turned to either the spray or the unclog

position. ALWAYS engage the gun safety switch

before removing, replacing or cleaning tip.

3. Plug the Wagner 830 into a properly grounded outlet

or heavy duty grounded extension cord. Do not use

more than 100 feet of cord. If you must spray a long

distance from a power source, use more paint hose,

not more extension cords. Use a minimum size of

16 gauge for power extension cords up to 50 feet in

length, or 12 to 14 gauge for power extension cords

between 50 and 100 feet in length.

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PRIMING

Preparing to prime

1. Lay the unit back on its handle so that the inlet valve

is facing up. Fill the inlet valve with water or with a

light household oil.

7. Turn the pressure control knob counterclockwise to

the minimum pressure setting.

8. Turn the motor switch to OFF.

9. Return the unit to an upright position.

Attaching the suction set

1. Attach the suction tube to the inlet valve and tighten

firmly by hand. Be sure that the threads are straight

so that the fitting turns freely.

2. Make certain that the PRIME/SPRAY knob is set to

PRIME ( ) and that the pressure control knob is

turned counterclockwise to the lowest pressure

setting.

3. Turn the motor switch to ON.

4. Increase the pressure by turning the pressure

control knob clockwise 1/2 turn.

5. Force the inlet valve to open and close by pushing

on it with a screwdriver or the eraser end of a

pencil. It should move up and down about 1/16 of

an inch. Continue until water or oil is sucked into

the sprayer. This will wet the moving parts and

break loose any old paint residue.

2. Place the suction tube and the return tube into the

paint.

3. Hang the paint bucket onto the pail bracket.

Pail Bracket

6. Put the palm of your hand over the inlet. Turn the

pressure control knob clockwise to its maximum

setting. You should feel suction coming from the

inlet valve. If you do not, see the section on clean-

ing and servicing the outlet valve.

Priming the pump

1. Turn the pressure control knob counterclockwise to

its lowest pressure setting.

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2. Turn the PRIME/SPRAY knob to PRIME ( ).

Prime/Spray Knob

Keep the spray gun at right angles to the surface. This

means moving your entire arm back and forth rather than

just flexing your wrist.

Even Coat on Work Throughout

Approximatley

10 to 12 Inches

3. Turn the motor switch to ON.

Right

Way To Spray

Steady Arm

4. Turn the pressure control knob clockwise to be-

tween half and full pressure. You should be able to

see the paint move through the suction tube to the

pump. Let the unit prime 1 to 2 minutes after paint

begins to flow through the return tube.

Keep the spray gun perpendicular to the surface, other-

wise one end of the pattern will be thicker than the other.

Approximately

10 to 12 Inches

CAUTION

Right Way

Always reduce the pressure to zero before changing

the position of the priming knob. Failure to do so

may cause damage to the paint pump diaphragm.

Wrong Way

CAUTION

The spray gun should be triggered by turning it on and off

with each stroke. This will save paint and avoid paint

buildup at the end of the stroke. Do not trigger the gun

during the middle of a stroke. This will result in an

uneven spray and splotchy coverage.

If the pressure control knob is reduced to zero and

the PRIME/SPRAY knob is still on SPRAY ( ) while

the sprayer is operating, there will be high pressure

in the hose and spray gun until the priming knob is

turned to PRIME ( ) or until the spray gun is trig-

gered to relieve the pressure.

Approximately

10 to 12 inches

Work

SPRAYING

Keep an even,

steady stroke.

Start the

stroke.

End the

stroke.

SprayingTechnique

The key to a good paint job is an even coating over the

entire surface. This is done by using even strokes. Keep

your arm moving at a constant speed and keep the spray

gun at a constant distance from the surface. The best

spraying distance is 10 to 12 inches between the spray

tip and the surface.

Pull the

trigger.

Release the

trigger.

Overlap each stroke by about 30%. This will ensure an

even coating.

When you stop painting, lock the gun safety switch, turn

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the pressure control knob counterclockwise to its lowest

setting and set the priming knob to PRIME ( ). Turn the

motor switch to OFF and unplug the sprayer.

If you expect to be gone more than 1 hour, follow the

short term clean up procedure described in the

CLEANUP section of this manual.

Good spray pattern

Practice

1. Be sure that the paint hose is free of kinks and clear

of objects with sharp cutting edges.

2. Turn the pressure control knob counterclockwise to

its to its lowest setting.

Paint tailing pattern

3. Turn the PRIME/SPRAY knob to SPRAY ( ).

PRIME/SPRAYKNOB

If the spray tip becomes clogged

The spray gun is equipped with a reversible tip which

allows you to blow out any particles of old paint or other

contaminants that may obstruct the paint flow through the

tip. If the spray pattern becomes distorted or stops

completely while the gun is triggered on, follow these

steps:

1. Release the trigger and lock the gun by turning the

gun safety switch so that it is parallel to the gun

body.

2. Rotate the reversible tip cylinder arrow 180° so that

the point of the arrow is toward the rear of the gun.

4. Turn the pressure control knob clockwise to its

highest setting. The paint hose should stiffen as

paint begins to flow through it.

5. Unlock the gun safety switch by turning the switch

so that it is parallel to the handle.

3. Unlock the trigger and squeeze it open, pointing the

gun at a scrap piece of wood or cardboard. This

allows pressure in the paint hose to blow out the

obstruction. When the nozzle is clean, paint will

come out in a straight, high pressure stream.

6. Trigger the spray gun to bleed air out of the hose.

7. When paint reaches the spray tip, spray a test area

to check the spray pattern.

8. Use the lowest pressure setting necessary to get a

good spray pattern. If the pressure is set too high,

the spray pattern will be too light. If the pressure is

set too low, tailing will appear or the paint will

spatter out in gobs rather than in a fine spray.

4. Release the trigger and re-lock it. Figure 4

5. Reverse the tip so the arrow points forward again.

6. Unlock the trigger and resume spraying.

Most latex paints and stains will require very high

pressure, which is why the sprayer is built to deliver

up to 2,500 psi when needed.

Cleaning the spray gun filter

The spray gun includes a filter to catch particles before

they reach the spray tip. If this filter becomes clogged or

obstructed it will reduce the flow of paint, changing the

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spray pattern and possibly damaging the filter.

This filter must be cleaned daily. If the material being

used is old or contains hardened particles, then the filter

should be cleaned approximately every 4 hours.

If the filter is not cleaned at the proper time, it will plug

from the top down. When there is about 1 inch of filter

that isn't plugged, the heavy flow of paint will blow pin

holes in the filter. Holes in the filter will allow unwanted

particles to get into the spray tip, causing the spray tip to

clog.

Spring

Gun Body Fitting

Filter

Sealing Washer

Filter Housing

Top of Filter

9. Replace the spring and sealing washer into the

base of the filter housing.

Pin Hole

10. Slide the filter housing over the filter and use a

wrench to tighten it securely.

11. Clip the knuckle guard to the base of the filter

housing.

12. Attach the hose to the gun. Use two adjustable

wrenches to tighten it securely.

Cleaning the filter during the painting

process

1. Turn the pressure control knob counterclockwise to

the minimum setting and turn the PRIME/SPRAY

knob to PRIME ( ). This will bleed off the pressure

in the paint hose and filter. Trigger the gun to be

sure that the pressure is gone. Refer to the PRES-

SURE RELIEF PROCEDURE section.

13. Turn the PRIME/SPRAY knob to SPRAY ( ).

Increase the pressure to its previous setting and

resume spraying.

Cleaning the suction set screen

The screen at the bottom of the suction set may also

need cleaning. Check it every time you change paint

buckets. Remove the screen by pulling it out of the

retainer with a plier. Clean the screen with water or

solvent and a soft-bristle brush.

2. Lock the spray gun by turning the gun safety switch

parallel to the gun body.

3. Remove the spray gun from the hose using two

adjustable wrenches.

4. Unclip the bottom of the knuckle guard from the filter

housing by pulling outward from the filter housing.

5. Unscrew the filter housing using an adjustable

wrench on the nut at the bottom of the housing.

6. Remove the filter. Do not lose the spring and the

sealing washer located in the bottom of the filter

housing.

7. Clean the filter thoroughly or replace it with a new

filter. To clean the filter, rinse it thoroughly in water

or the type of solvent appropriate to the paint you

are using. If this is not sufficient, use a natural or

nylon bristle brush dipped in water or the appropri-

ate solvent. Do not use a wire brush or any sharp

instrument on the filter.

8. Insert the top of the filter into the gun body under

the tip of the spray gun.

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4. Plug sprayer in and turn the motor switch to ON.

CLEAN UP

5. Turn the PRIME/SPRAY knob to SPRAY ( ) and

gradually turn the pressure control knob clockwise

to increase the pressure.

Overnight storage

Shutdown

6. Test the sprayer on a practice piece and begin

spraying.

1. Lock the gun by turning the gun safety switch

parallel with the gun body.

Long-term storage

2. Turn the pressure control knob counterclockwise to

the minimum setting.

WARNING

3. Turn the PRIME/SPRAY knob to PRIME ( ).

Do not allow paint to build up on the motor or the

motor will overheat. Do not allow flammable sol-

vents to come in contact with the motor or they could

ignite.

4. Turn the motor switch to OFF and unplug the

sprayer.

5. For latex materials only, pour 1/2 cup water slowly

on the top of the paint to prevent the paint from

drying. For other materials, seal the paint container

with a piece of plastic while the suction tube is still in

the paint.

NOTE: You will need a bucket, cleaning solution, a

toothbrush, an adjustable wrench and clean-

ing rags.

Clearing the suction tube

1. Lock the gun by turning the gun safety switch

parallel with the gun body.

2. Turn the pressure control knob counterclockwise to

the minimum setting.

3. Turn the PRIME/SPRAY knob to PRIME ( ).

4. Turn the motor switch to OFF and unplug the

sprayer.

5. Remove the suction tube from the paint and hold it

above a bucket of water or solvent. Leave the

return tube in the paint bucket.

6. Wrap the spray gun assembly in a damp cloth and

place it in a plastic bag. Seal the bag shut.

NOTE: If spraying with latex paint, use warm soapy

water for cleaning. If using oil or alkyd-based

paints, use mineral spirits or paint thinner.

CAUTION

Do not use mineral spirits or paint thinner on latex

paint, or the mixture will turn into a jellylike sub-

stance which is difficult to remove.

6. Plug the sprayer in and turn the motor switch to ON.

7. Place the sprayer in a safe place out of the sun for

short-term storage.

7. Turn the pressure control knob to 1/2 maximum

pressure. This will draw the remaining paint in the

suction tube through the pump, down the return tube

and into the paint bucket.

Startup

1. Remove the gun from the plastic bag.

2. Stir the water into the paint for latex materials.

Remove the seal from the paint bucket and stir the

paint for all other materials.

8. Turn the pressure control knob counterclockwise to

the minimum pressure setting.

9. Trigger the gun to relieve pressure and lock the gun.

10. Remove the spray tip, guard and washer and place

3. Check to be sure that the PRIME/SPRAY knob is

set to PRIME ( ) and that the pressure is com-

pletely reduced.

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them into a container of water or appropriate solvent

for the type of material with which you are painting.

Assemble the spray tip in the cleaning position with

the arrow pointing to the back of the gun.

11. Place the attached suction tube and return tube into

a container of water or appropriate solvent for the

type of material with which you are painting.

12. Increase the pressure to 1/2 the maximum pressure.

Let the water or solvent circulate for 2-3 minutes to

flush paint out of the pump, the suction tube and the

return tube.

Clearing the paint hose

1. To save paint left in the hose, release the gun safety

switch and carefully trigger the gun with the spray tip

removed against the inside of the paint container.

5. Attach the paint hose to the gun and tighten using

two adjustable wrenches.

2. Turn the pressure control knob counterclockwise to

the minimum pressure setting.

3. Turn the PRIME/SPRAY knob to SPRAY ( ).

4. Turn the pressure control knob slowly until paint

starts to flow into the bucket. As soon as the water

or solvent starts to come into the bucket, release the

trigger.

6. Turn the motor switch to ON.

7. Unlock gun trigger by turning the gun safety switch

so that it is parallel to the gun handle.

5. Change to clean water or solvent and continue

circulating for another 5 minutes to thoroughly clean

the hose, pump and spray gun.

8. Turn the PRIME/SPRAY knob to SPRAY ( ) and

point the gun to the side of the cleaning bucket.

6. Turn the pressure control knob counterclockwise to

its lowest setting.

7. Turn the PRIME/SPRAY knob to PRIME ( ).

8. Trigger the gun to remove any pressure which may

still be in the hose.

9. Lock the gun by turning the gun safety switch so

that it is parallel to the gun body.

10. Turn the motor switch to OFF.

9. Trigger the gun and gradually turn the pressure

control knob clockwise to 1/2 pressure. Continue to

trigger the gun for approximately 30 seconds.

Clearing the gun

1. Remove the spray gun from paint hose using two

adjustable wrenches.

10. Turn the pressure control knob counterclockwise to

its lowest setting.

2. Remove the filter housing from the gun. Place the

gun and the filter assembly into a container of water

or solvent to soak.

11. Turn the PRIME/SPRAY knob to PRIME ( ).

12. Trigger the gun to remove any pressure which may

still be in the hose.

3. Cover the paint container and set it aside.

4. Clean the spray tip and gun filter with a soft brush.

13. Lock the gun by turning the gun safety switch so

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that it is parallel to the gun body.

14. Turn the motor switch to OFF.

13. Replace the large suction tube onto the inlet valve.

NOTE: Proper cleaning and oiling of the pump after

use are the most important steps you can

Preparing the sprayer for long term storage

take to insure proper operation after storage.

1. Remove the tip assembly and raise the suction set

above the cleaning solution.

14. Turn the pressure control knob counterclockwise to

its lowest setting.

2. Turn the motor to ON.

15. Turn the PRIME/SPRAY knob to PRIME ( ).

3. Turn the PRIME/SPRAY knob to SPRAY ( ).

16. Trigger the gun to remove any pressure which may

still be in the hose.

4. Turn the pressure control knob clockwise to 1/2

power and allow the suction tube to run dry.

17. Lock the gun by turning the gun safety switch so

that it is parallel to the gun body.

5. Remove the large suction tube from the inlet valve

and point the gun into the cleaning bucket.

18. Turn the motor switch to OFF.

19. Remove and clean the suction set filter in clean

water or the appropriate solvent. Use a soft brush.

Return the suction set filter to its original position.

6. Unlock the gun and trigger it into the cleaning

bucket until the hose is pumped dry.

7. Lock the gun and turn the pressure control knob

counterclockwise to its lowest setting.

20. Wipe the entire unit, hose and gun with a damp

cloth to remove accumulated paint.

8. Turn the PRIME/SPRAY knob to PRIME ( ).

9. Lay the sprayer back on its handle so that the inlet

valve is facing upward.

MAINTENANCE

Follow these procedures when encountering problems

indicated in the troubleshooting section.

10. Clean the threads of the inlet valve with a damp

cloth.

Removing and cleaning the inlet valves

1. Be certain that the sprayer is off.

11. Fill the inlet valve with a light household oil. Slowly

increase the pressure to distribute the oil through

the pump.

2. Remove the inlet valve assembly using a 27 millime-

ter socket or box end wrench.

3. Test movement of the valve by pushing on it from

the open end of the valve housing with a screw-

driver or the eraser end of a pencil. It should move

about 1/16 of an inch. If it does not move, it should

be cleaned or replaced.

12. Turn the PRIME/SPRAY knob to SPRAY ( ) to

distribute the oil.

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NOTE: The inlet valve must be oiled after every job.

This will reduce or eliminate priming prob-

lems the next time the sprayer is used.

6. Cover all parts with a thin coat of light oil before

reassembling.

7. Tighten the valve seat securely with the 6 millimeter

hexagonal wrench.

4. Thoroughly clean the valve assembly with water or

the appropriate solvent. Use a small brush.

8. Drop in the valve ball.

9. Insert the spring and replace the cap, being sure

that the copper washer is positioned properly and

that the tongue on the cap fits inside the spring.

5. If you have properly cleaned the valve and water

drips out of the bottom, the valve is worn and needs

to be replaced. A properly seated valve filled with

water and held vertically will not drip.

10. Tighten the cap securely with an adjustable wrench.

Do not overtighten.

6. Install a new or cleaned valve in the pump block and

then fill the valve with light oil or solvent.

Cap

Removing and cleaning the outlet valve

It may be necessary to remove and clean the outlet valve

or to replace parts inside the valve worn out through

normal use.

Copper Washer

Spring

Ball

Seat

Seal

1. Remove the outlet cap with an adjustable wrench.

Outlet Cap

NOTE: Wear on the ball is almost impossible to

detect visually. To test for a worn outlet valve

assembly, turn the pressure control knob

clockwise to its highest setting and run water

only through the sprayer for 10 to 15 minutes

without triggering the gun.

2. Leave the copper washer under the cap in place.

NOTE: If the copper washer falls out, be sure to

replace it with the same side up. The top will

show the imprint of the end cap, while the

bottom should be perfectly flat to match the

seat in the pump casting.

If the valve is defective, the end cap will get

very hot to the touch. If it is functioning

properly, it will stay approximately the same

temperature as the water running through it.

3. Remove and clean the small spring inside the valve

using a wire hook or tweezers. Replace the spring if

it is broken or worn.

Tightening the PRIME/SPR A Y k nob

Sometimes the two allen screws holding the PRIME/

SPRAY knob outer cover will vibrate loose. This allows

the cover to turn without changing the valve setting. If

this happens, loosen the screw with a 1/16 allen wrench,

turn the knob to SPRAY ( ) and tighten the screw.

NOTE: This spring is manufactured to a very specific

tension. Do not put in an unauthorized

substitute. See the paint pump assembly

parts diagram for the proper replacement part

number.

4. Remove the seat and ball assembly using a six-

millimeter allen wrench.

5. Clean all parts thoroughly. If the ball or seat show

any sign of wear or damage, replace them with new

parts. This carbide ball must seal tightly against its

seat for the valve to function properly.

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TROUBLESHOOTING

Problem

Cause

Remedy

The sprayer does not start up.

1. The sprayer is not plugged in.

2. The ON/OFF switch is set to OFF.

3. A fuse is blown in the sprayer.

1. Plug the sprayer in.

2. Turn the ON/OFF switch to ON.

3. Replace the blown fuse with the proper

replacement.

4. Low or no voltage is coming from the

wall plug.

5. The sprayer was turned off while still

under pressure.

4. Properly test the power supply voltage.

5. Turn the PRIME/SPRAY knob to

PRIME.

6. The extension cord is damaged or has

too low a capacity.

7. The thermal overload on the sprayer is

tripped.

8. There is a problem with the motor.

6. Replace the extension cord.

7. Allow the motor to cool and move the

sprayer to a cooler spot.

8. Take the sprayer to a Wagner Autho-

rized Service Center.

The sprayer starts up but does not draw in

paint when the PRIME/SPRAY knob is set

to PRIME.

1. The unit will not prime properly or has

lost prime.

2. The paint bucket is empty or the suction

tube is not totally immersed in the paint.

3. The suction filter is clogged.

4. The suction tube is loose at the inlet

valve.

1. Try to prime the unit again.

2. Immerse the suction tube in paint.

3. Clean the suction set filter.

4. Clean the tube connection and tighten it

securely.

5. The inlet valve is stuck.

6. The outlet valve is stuck.

5. Clean the inlet valve.

6. Clean the outlet valve and replace any

worn parts.

7. The PRIME/SPRAY valve is plugged.

7. Take the sprayer to a Wagner Autho-

rized Service Center.

8. The inlet valve is worn or damage.

9. There is a problem with the diaphragm.

8. Replace the inlet valve.

9. Take the sprayer to a Wagner Autho-

rized Service Center.

10. The hydraulic oil level is low or empty.

1. The spray tip is worn.

10. Take the sprayer to a Wagner Autho-

rized Service Center.

The sprayer draws up paint but the pressure

drops when the gun is triggered.

1. Replace the spray tip with a new tip.

2. The suction set filter is clogged.

2. Clean the suction set filter.

3. Clean or replace the proper filter.

Always keep extra filters on hand.

4. Thin or strain the paint.

5. Clean or replace the outlet valve

assembly.

3. The gun or spray tip filter is plugged.

4. The paint is too heavy or coarse.

5. The outlet valve assembly is dirty or

worn.

6. The inlet valve assembly is damaged or

worn.

6. Replace the inlet valve.

The spray gun will not shut off.

1. The inlet or outlet valve ball or ball seat

is worn.

1. Take the sprayer to a Wagner Autho-

rized Service Center.

2. Foreign matter or paint has built up

between the ball and the seat.

2. Take the sprayer to a Wagner Autho-

rized Service Center.

The spray gun leaks.

1. Internal parts of the gun are worn or

dirty.

1. Take the sprayer to a Wagner Autho-

rized Service Center.

The tip assembly leaks.

1. The tip was assembled incorrectly.

2. A seal is worn.

1. Check the tip assembly and assemble

properly.

2. Replace the seal.

The spray gun will not spray.

The paint pattern is tailing.

1. The spray tip, the gun filter or the tip

filter is plugged.

2. The spray tip is in the CLEAN position.

1. Clean the spray tip, gun filter or tip filter.

2. Put the tip in the SPRAY position.

1. The pressure is set too low.

2. The gun, the tip, or the suction filter is

plugged.

1. Increase the pressure.

2. Clean the filters.

3. The suction tube is loose at the inlet

valve.

3. Tighten the suction tube fitting.

4. The tip is worn.

4. Replace the spray tip.

5. Thin the paint.

5. The paint is too thick.

The thermal overload tripped and shut off the

sprayer.

1. The motor overheated.

2. The extension cord is too long or is too

small a gauge.

1. Allow to cool for 30 minutes.

2. Allow to cool for 30 minutes and replace

the extension cord with a shorter

3. Paint has built up on the motor.

4. The motor was started while the sprayer

was under pressure.

extension or a thicker gauge cord.

3. Clean the paint from the motor.

4. Restart the sprayer in the PRIME mode.

5. Move the sprayer out of the sun.

5. The sprayer was sitting in the hot sun.

NOTE: When the PRIME SPRAY valve is on SPRAY ( ) and there is flow through the return tube, remove the PRIME/SPRAY valve

and clean or replace IT.

NOTE: The electric motor should always be kept clean and dry. Paint acts as an insulator. Too much paint on the motor will cause the

motor to overheat.

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CAUTION

Never remove these

four bolts. Take to an

Authorized Wagner

Service Center.

Parts Diagram – Final Assembly

ITEM PART NO. DESCRIPTION

QTY.

0270590

9810107

9821505

9810197

0294635

Stand Weldment ............................. 1

Screw, 5/16" x 1-3/4" ...................... 4

Washer, 5/16" ................................. 4

Nut, 5/16" ........................................ 4

Plug, Leg ......................................... 2

Parts Diagram - Paint Pump Assembly

ITEM PART NO. DESCRIPTION

QTY.

0270240

Valve, inlet assembly ...................... 1

(includes item 12)..............................

Cap, outlet assembly ...................... 1

Washer, sealing, copper ................. 2

Spring, outlet ................................... 1

Ball, 6mm, carbide .......................... 1

Seat, ball, outlet assembly .............. 1

Seal, outlet ...................................... 1

Fitting, outlet ................................... 1

Fitting, return tube ........................... 1

Knob................................................ 1

Paint pump with valve ..................... 1

Washer, sealing, nylon.................... 1

0270241

9970103

0047485

0093635

0090348

0089494

0270551

0088715

ACCESSORIES

DESCRIPTION

Hose, 25' X 1/4" Grounded

Hose Connector

G-9 Gun

G-10 Gun

Gun Filter Assembly

Gun Filters, Medium/Fine

Tip, Adjustable

Tip, Reversible (light) Stains

Tip, Reversible (Medium), Enamel

Tip, Reversibe (heavy), Latex

Kit, Repair, Reversible Tip

Oil, Hydraulic (quart)

Oil, Hydraulic (gallon)

PART NO.

0270192

0093896

0149018

0149017

0089731

0154675

0093820

0154681

0154682

0154683

0154693

0088009

0088010

10 0288748

11 0270200

12 0089482

0288172

Repair kit ......................................... 1

(replaces both holder and seat)

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Parts Diagram – Suction Set Assembly

0270174

Parts Diagram - G-06 Spray Gun

ITEM PART NO. DESCRIPTION

QTY.

ITEM PART NO. DESCRIPTION

0270133

Suction tube assembly .................... 1

(Includes Items 2 through 10)

0293004

G-06 gun assembly

(includes items 2 through 7)

Filter assembly

(includes items 3,4,5,6)

Spring

Seal, nylon

Housing filter

Washer

Fitting

Filter

Guide, hose

Tip, .011 (oil based materials)

Tip, .013 (oil based , latex paints and

0090622

0281314

0088931

0089882

0270360

0270162

0270369

0090621

Nut, suction ..................................... 1

Elbow, adapter, 3/4" x 1"................. 1

Ring, snap ....................................... 1

Clamp.............................................. 1

Hose, suction .................................. 1

Filter housing and filter.................... 1

Filter ................................................ 1

Washer............................................ 1

Fitting, return hose .......................... 1

Clamp.............................................. 1

Tubing, return.................................. 1

0089731

0043590

0089694

0089692

0043260

0089693

0089959

0293303

10 0088715

11 0327226

12 0270363

10 0154782

0154783

stains)

0154784

11 0154680

12 0154693

Tip, .015 (extra thick materials)

Tip, body

Seal kit

NOTE: Part numbers may change without notice due

to improvements and modifications.

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LIMITED WARRANTY

AIRLESS PAINT SPRAY EQUIPMENT

This product, manufactured by Wagner Spray Tech Corporation (Wagner), is warranted to the original retail purchaser

against defects in material and workmanship for 30 days from date of purchase for professional/rental use if operated

in accordance with Wagner's printed recommendations and instructions. This warranty applies for one year from date

of purchase for home use.

This warranty does not cover damage resulting from improper use, accidents, user's negligence or normal wear. This

warrantydoesnotcoveranydefectsordamagescausedbyserviceorrepairperformedbyanyoneotherthanaWagner

Authorized Service Center. This warranty does not apply to accessories.

ANY IMPLIED WARRANTY OF MERCHANTABILITY OR FITNESS FOR A PARTICULAR PURPOSE IS LIMITED

TO 30 DAYS FOR PROFESSIONAL/RENTAL USE AND ONE YEAR FOR HOME USE FROM DATE OF

PURCHASE.

WAGNER SHALL NOT IN ANY EVENT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES

OF ANY KIND, WHETHER FROM BREACH OF THIS WARRANTY OR ANY OTHER REASON.

If any product is defective in material and/or workmanship during the applicable warranty period, return it with proof

of purchase, transportation prepaid to any Wagner Authorized Service Center. (Service Center listing is enclosed with

this product.) Wagner’s Authorized Service Center will either repair or replace the product (at Wagner’s option) and

return it to you, postage prepaid.

SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED WARRANTY LASTS OR THE

EXCLUSIONOFINCIDENTALORCONSEQUENTIALDAMAGES,SOTHEABOVELIMITATIONANDEXCLUSION

MAY NOT APPLY TO YOU.

THIS WARRANTY GIVES YOU SPECIFIC LEGAL RIGHTS, AND YOU MAY ALSO HAVE OTHER RIGHTS WHICH

VARY FROM STATE TO STATE.

rights reserved, including right of reproduction in whole or

in part, in any form. Printed in U.S.A.

Wagner Spray Tech Corporation

1770 Fernbrook Lane

Minneapolis, Minnesota 55447

Telephone (612) 553-7000

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