| TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Powereta™ iQP Series DC/DC Power Modules   48V Input, 3.3V / 70A /231W Output   Quarter Brick   The Powereta™ Series offers an industry   standard Double-P quarter brick high current   power module with true useable output   power. Its 91.5% full load efficiency (92% at   60A/198W) and superior thermal   performance make the Powereta™ series of   power modules ideally suited for tight space   and power-hungry applications in demanding   thermal environments. This rugged building   block is designed to serve as the core of   your high reliability system. A wide output   voltage trim range, -20 to +10%, and remote   sensing are standard features enhancing   versatility.   Standard Features:   • • • RoHS Compliant   Standard Double-P Quarter Brick Pinout   Size: 2.28” × 1.45” × 0.5”   (57.9mm × 36.8mm × 12.7mm)   Up to 70A of output current   Output power – up to 231W   Power density: 140W / in3   • • Latched output over-voltage protection   Auto-recovery full protections:   o Input under and over voltage   o Output over-current   o Output short circuit   o Thermal limit   • • • • • • • Efficiency – up to 93.5%   • • • EMI: CISPR 22 A or B with external filter   Multiple patents   ISO Certified manufacturing facilities   Full load efficiency – 91.5%   85% of full load (60A) efficiency – 92%   Metal board design with high usable power   54.5A at 55°C, 200LFM, no heat sink   49.5A at 65°C, 200LFM, no heat sink   Wide output voltage trim range   Basic insulation – 1500Vdc   Negative remote on/off logic   Industry standard output voltage trim   Pre-bias startup capability   Optional Features:   • • • • • • • • • • • • • • Positive remote on/off logic   2.79 mm (0.110”) Thru-hole pins   4.57 mm (0.180”) Thru-hole pins   Non-latching output OVP protection   Latched output over-current protection   Latched over-temperature protection   Remote sense   Constant switching frequency   UL 60950 (US and Canada), VDE 0805,   CB scheme (IEC950)   • CE Mark (EN60950)   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   1/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Mechanical Specification:   Dimensions are in mm [in]. Unless otherwise specified tolerances are: x.x 0.5 [0.02], x.xx and x.xxx 0.25 [0.010].   1.02 [.040] DIA Pins   1.78 [.070] DIA Stand-offs   4 Pins   1.02 [.040] DIA   2 pins   1.52 [.060] DIA   4 pins   M3 X .5 threaded   inserts, 2 places   10   9 1 2 8 7 6 3 3.40 [0.134] max Dia   2 places   4 5   Recommended hole pattern (top view)   Pin Assignment:   PIN   FUNCTION   PIN   6 FUNCTION   Sense(-)   Trim   1 2 3 4 5 Vin(+)   On/Off   Vin(-)   Vo(-)   7 8 Sense(+)   Vo(+)   9 Vo(-)   10   Vo(+)   Pin base material is copper or brass with matte tin plating; the maximum module weight is 60g (2.1 oz).   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   3/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Absolute Maximum Ratings:   Stress in excess of Absolute Maximum Ratings may cause permanent damage to the device.   Characteristic   Min   -0.5   ---   Max   80   Unit   Vdc   Notes & Conditions   Continuous Input Voltage   Transient Input Voltage   100   Vdc   100mS max.   Isolation Voltage   Input to Output   ---   ---   ---   1500   1500   500   Vdc   Vdc   Vdc   Basic Insulation   Basic Insulation   Operational Insulation   Input to Base-plate   Output to Base-plate   Storage Temperature   -55   125   ˚C   Measured at the location specified in the thermal   measurement figure. Maximum temperature varies   with model number, output current, and module   orientation – see curve in thermal performance   section of the data sheet.   Operating Temperature Range (Tc)   -40   119   ˚C   Input Characteristics:   Unless otherwise specified, specifications apply over all Rated Input Voltage, Resistive Load, and Temperature conditions.   Characteristic   Min   36   Typ   48   Max   75   Unit   Vdc   A Notes & Conditions   Operating Input Voltage   Maximum Input Current   70A output   ---   ---   8 Vin = 0 to Vin,max, Io=Io,max, Vo=Vo,nom   Turn-on Voltage   Turn-off Voltage   Hysteresis   ---   ---   ---   ---   34.4   32.3   2.1   4 ---   ---   ---   ---   Vdc   Vdc   Vdc   mS   Startup Delay Time from application of input   voltage   Vo = 0 to 0.1*Vo,nom; on/off =on,   Io=Io,max, Tc=25˚C   Startup Delay Time from on/off   ---   3 ---   mS   Vo = 0 to 0.1*Vo,nom; Vin = Vi,nom,   Io=Io,max,Tc=25˚C   Output Voltage Rise Time   Inrush Transient   ---   ---   ---   25   0.03   6 ---   0.05   ---   mS   A2s   Io=Io,max,Tc=25˚C, Vo=0.1 to 0.9*Vo,nom   Exclude external input capacitors   Input Reflected Ripple   mApp   See input/output ripple and noise   measurements figure; BW = 20 MHz   Input Ripple Rejection   * Engineering Estimate   ---   65   ---   dB   @120Hz   Caution: The power modules are not internally fused. An external input line normal blow fuse with a maximum value of 15A is required; see the   Safety Considerations section of the data sheet.   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   4/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Electrical Data:   iQP48070A033V-000 through -0x9: 3.3V, 70A, 231W Output   Characteristic   Min   Typ   Max   Unit   Notes & Conditions   Output Voltage Initial Setpoint   3.23   3.3   3.37   Vdc   Vin=Vin,nom; Io=Io,max; Tc = 25˚C   Over all rated input voltage, load, and   temperature conditions to end of life   Output Voltage Tolerance   3.20   3.3   3.40   Vdc   Efficiency   ---   ---   ---   ---   91.5   ---   6.6   6.6   60   % Vin=Vin,nom; Io=Io,max; Tc = 25˚C   Vin=Vin,min to Vin,max, Io and Tc fixed   Io=Io,min to Io,max, Vin and Tc fixed   Tc=Tc,min to Tc,max, Vin and Io fixed   Line Regulation   Load Regulation   Temperature Regulation   1 1 7 mV   mV   mV   At Io < Io,min, the module will continue to   regulate the output voltage, but the load   transient performance may degrade slightly   Output Current   7 ---   70   A Output Current Limiting Threshold   Short Circuit Current   ---   ---   77.5   1 ---   ---   A A Vo = 0.9*Vo,nom, Tc<Tc,max   Vo = 0.25V, Tc = 25   Vin=48V, Io ≥ Io,min, Tc=25˚C. Measured   across one 0.1uF, one 1.0 uF, and one   47uF ceramic capacitors, and one 1000uF   electrolytic capacitor located 2 inches away   – see input/output ripple measurement   figure; BW = 20MHz   mVpp   ---   ---   40   8 80   ---   Output Ripple and Noise Voltage   mVrms   Output Voltage Adjustment Range   Output Voltage Sense Range   80   ---   ---   ---   110   10   %Vo,nom   %Vo,nom   Vin ≥ 38V for trim-up operation   di/dt = 0.1A/uS, Vin=Vin,nom; load step   from 50% to 75% of Io,max, Tc=25˚C with at   least one 1.0 uF, one 47uF ceramic   capacitors, and one 1000uF electrolytic   capacitor across the output terminals   Dynamic Response:   Recovery Time to 10% of Peak Deviation   Transient Voltage   ---   ---   500   200   ---   ---   µS   mV   Output Voltage Overshoot during startup   Switching Frequency   0 0 ---   ---   mV   kHz   V Vin=Vin,nom; Io=Io,max,Tc=25˚C   ---   135   4.08   Fixed   Output Over Voltage Protection   3.8*   4.4*   Cext,min required for the 100% load dump.   Minimum ESR > 2 mΩ   External Load Capacitance   1000   ---   uF   40,000 †   Isolation Capacitance   Isolation Resistance   Vref   ---   1000   ---   ---   ---   pF   MΩ   V 15   1.225   Required for trim calculation   * Engineering Estimate   † Contact TDK Innoveta for applications that require additional capacitance or very low ESR   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   5/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Electrical Characteristics: iQP48070A033V-000 through -0x9: 3.3V, 70A, 231W Output   95   90   85   80   75   70   25   20   15   10   5 0 5 10   15   20   25   30   35   40   45   50   55   60   65   70   5 10 15 20 25 30 35 40 45 50 55 60 65 70   Output Current (A)   Output Current (A)   Vin = 36V   Vin = 48V   Vin = 75V   Vin = 60V   Vin = 36V   Vin = 48V   Vin = 75V   Vin = 60V   Efficiency vs. Vin at 25C (test in socket, no heat sink)   Power Dissipation vs. Vin at Ta=25C (no heat sink)   Start-up from on/off Switch at 48V input and Full Load.   Ch. 1: Vo Ch. 2: ON/OFF Ch. 3: Vin Ch. 4: Io   Typical Output Ripple at 48V Input and Full Load at   Ta=25C Ch. 1: Vo   Start-up from Input Voltage Application at Full Load.   Ch. 1: Vo Ch. 2: ON/OFF Ch. 3: Vin Ch. 4: Io   Load Transient Response. Load Step from 50% to 75%   of Full Load. Ch. 1: Vo Ch. 3: Io   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   6/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Electrical Characteristics: iQP48070A033V-000 through -0x9: 3.3V, 70A, 231W Output   3.6   3 9 8 7 6 5 4 3 2 1 0 2.4   1.8   1.2   0.6   0 30   35   40   45   50   55   60   65   70   75   0 10   20   30   40   50   60   70   80   90   Input Voltage (V)   Output Current (A)   Io_min = 7A   Io_mid = 35A   Io_max = 70.7A   Vin = 36V   Vin = 48V   Vin = 75V   Vin = 60V   Output Current Limit Characteristics vs. Input Voltage   Typical Input Current vs. Input Voltage Characteristics   3.309   3.3085   3.308   3.309   3.308   3.307   3.306   3.305   3.3075   3.307   3.3065   3.306   36   41   46   51   56   61   66   71   76   0 10   20   30   40   50   60   70   Input Voltage (V)   Output Current (A)   Io_min = 7A   Io_mid = 35A   Io_max = 70.7A   Vin = 36V   Vin = 48V   Vin = 75V   Vin = 60V   Typical Output Voltage vs. Load Current at Ta=25C.   Typical Output Voltage vs. Input Voltage at Ta=25C.   Trim   Down   Resistor   (Ohm)   3.6   3 % Change   of Vout   % Change   of Vout   Trim Up   Resistor   (Ohm)   2.4   1.8   1.2   0.6   0 -10   -20   40.9K   15.3K   +5   176.7K   90.1K   +10   e.g. trim up 5%   5.11× 3.3⋅(100 + 5)   511   5   Rup :=   − − 10.22 ⋅K   30   31   32   33   34   35   36   37   38   1.225× 5   Input Voltage (V)   Io_min = 7A   Io_mid = 35A   Io_max = 70.7A   Typical Output Voltage vs. Input Turn-on and Turn-off   Voltage at Ta=25C   Calculated Resistor Values for Output Voltage Adjustment   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   7/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Thermal Performance:   iQP48070A033V-000 through -0x9: 3.3V, 70A, 231W Output   75   75   65   55   45   35   25   65   55   45   35   25   30   40   50   60   70   80   90   100   110   120   30   40   50   60   70   80   90   100   110   120   Ambient Temperature (C)   Ambient Temperature (C)   NC 0.3 m/s (60 LFM)   2.0 m/s (400 LFM)   0.5 m/s (100 LFM)   3.0 m/s (600 LFM)   1.0 m/s (200 LFM)   Max IMS Temp   1.5 m/s (300 LFM)   NC 0.3 m/s (60 LFM)   2.0 m/s (400 LFM)   0.5 m/s (100 LFM)   3.0 m/s (600 LFM)   1.0 m/s (200 LFM)   Max IMS Temp   1.5 m/s (300 LFM)   Maximum output current vs. ambient temperature at nominal   input voltage for airflow rates natural convection (0.3m/s) to   3.0m/s with airflow from pin 3 to pin 1.   Maximum output current vs. ambient temperature at nominal   input voltage for airflow rates natural convection (0.3m/s) to   3.0m/s with airflow from pin 1 to pin 3 (best orientation).   best   orientation   airflow   I O u t p u t n p u t Thermal   measurement   location   Thermal measurement location – top view   The thermal curves provided are based upon measurements made in TDK Innoveta’s experimental test setup that is   described in the Thermal Management section. Due to the large number of variables in system design, TDK Innoveta   recommends that the user verify the module’s thermal performance in the end application. The critical component should   be thermo- coupled and monitored, and should not exceed the temperature limit specified in the derating curve above. It   is critical that the thermocouple be mounted in a manner that gives direct thermal contact otherwise significant   measurement errors may result.   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   8/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   The cross section of the airflow passage is   Thermal Management:   rectangular with the spacing between the   top of the module and a parallel facing PCB   kept at a constant (0.5 in). The power   module’s orientation with respect to the   airflow direction can have a significant   impact on the unit’s thermal performance.   An important part of the overall system   design process is thermal management;   thermal design must be considered at all   levels to ensure good reliability and lifetime   of the final system. Superior thermal design   and the ability to operate in severe   Thermal Derating: For proper application of   the power module in a given thermal   environment, output current derating curves   are provided as a design guideline in the   application environments are key elements   of a robust, reliable power module.   A finite amount of heat must be dissipated   from the power module to the surrounding   environment. This heat is transferred by the   three modes of heat transfer: convection,   conduction and radiation. While all three   modes of heat transfer are present in every   application, convection is the dominant   mode of heat transfer in most applications.   However, to ensure adequate cooling and   proper operation, all three modes should be   considered in a final system configuration.   Adjacent PCB   Module   Centerline   A I R F L O W 12.7   (0.50)   The open frame design of the power module   provides an air path to individual   components. This air path improves   convection cooling to the surrounding   environment, which reduces areas of heat   concentration and resulting hot spots.   76 (3.0)   AIRFLOW   Test Setup: The thermal performance data   of the power module is based upon   measurements obtained from a wind tunnel   test with the setup shown in the wind tunnel   figure. This thermal test setup replicates the   typical thermal environments encountered in   most modern electronic systems with   Air Velocity and Ambient   Temperature   Measurement Location   Air Passage   Centerline   distributed power architectures. The   electronic equipment in networking, telecom,   wireless, and advanced computer systems   operates in similar environments and utilizes   vertically mounted printed circuit boards   (PCBs) or circuit cards in cabinet racks.   Wind Tunnel Test Setup Figure   Dimensions are in millimeters and (inches).   Thermal Performance section for the power   module of interest. The module temperature   should be measured in the final system   configuration to ensure proper thermal   management of the power module. For   thermal performance verification, the module   temperature should be measured at the   component indicated in the thermal   The power module is mounted on a 0.062   inch thick, 6-layer, 2oz/layer PCB and is   vertically oriented within the wind tunnel.   Power is routed on the internal layers of the   PCB. The outer copper layers are thermally   decoupled from the converter to better   simulate the customer’s application. This   also results in a more conservative derating.   measurement location figure on the thermal   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   9/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   performance page for the power module of   interest. In all conditions, the power module   should be operated below the maximum   operating temperature shown on   the derating curve. For improved design   margins and enhanced system reliability, the   power module may be operated at   (longitudinal – perpendicular to the direction   of the pins and transverse – parallel to the   direction of the pins). The heatsink kit   contains four M3 x 0.5 steel mounting   screws and a precut thermal interface pad   for improved thermal resistance between the   power module and the heatsink. The   screws should be installed using a torque-   limiting driver set between 0.35-0.55 Nm (3-   5 in-lbs).   temperatures below the maximum rated   operating temperature.   Heat transfer by convection can be   The system designer must use an accurate   estimate or actual measure of the internal   airflow rate and temperature when doing the   heatsink thermal analysis. For each   application, a review of the heatsink fin   orientation should be completed to verify   proper fin alignment with airflow direction to   maximize the heatsink effectiveness. For   TDK Innoveta standard heatsinks, contact   TDK Innoveta Inc. for latest performance   data.   enhanced by increasing the airflow rate that   the power module experiences. The   maximum output current of the power   module is a function of ambient temperature   (TAMB) and airflow rate as shown in the   thermal performance figures on the thermal   performance page for the power module of   interest. The curves in the figures are   shown for natural convection through 3 m/s   (600 ft/min). The data for the natural   convection condition has been collected at   0.3 m/s (60 ft/min) of airflow, which is the   typical airflow generated by other heat   dissipating components in many of the   systems that these types of modules are   used in. In the final system configurations,   the airflow rate for the natural convection   condition can vary due to temperature   gradients from other heat dissipating   components.   Heatsink Usage: For applications with   demanding environmental requirements,   such as higher ambient temperatures or   higher power dissipation, the thermal   performance of the power module can be   improved by attaching a heatsink or cold   plate. The iQP platform is designed with a   base plate with two M3 X 0.5 through-   threaded mounting fillings for attaching a   heatsink or cold plate. The addition of a   heatsink can reduce the airflow requirement;   ensure consistent operation and extended   reliability of the system. With improved   thermal performance, more power can be   delivered at a given environmental condition.   Standard heatsink kits are available from   TDK Innoveta Inc. for vertical module   mounting in two different orientations   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   10/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Operating Information:   Over-Current Protection: The power   modules have current limit protection to   protect the module during output overload   and short circuit conditions. During overload   conditions, the power modules may protect   themselves by entering a hiccup current limit   mode. The modules will operate normally   once the output current returns to the   specified operating range. There is a   roughly 2ms delay from the time an overload   condition appears at the module output until   the hiccup mode will occur. A latched over-   current protection option is also available.   Consult the TDK Innoveta technical support   for details.   Remote On/Off: - The power modules have   an internal remote on/off circuit. The user   must supply an open-collector or compatible   switch between the Vin(-) pin and the on/off   pin. The maximum voltage generated by   the power module at the on/off terminal is   15V. The maximum allowable leakage   current of the switch is 50uA. The switch   must be capable of maintaining a low signal   Von/off < 1.2V while sinking 1mA.   The standard on/off logic is negative logic.   The module will turn on if pin 2 is connected   to pin 3, and it will be off if pin 2 is left open.   If the negative logic feature is not being   used, pin 2 should be shorted to pin 3.   Output Over-Voltage Protection: The   power modules have a control circuit,   independent of the main control loop, that   reduces the risk of over voltage appearing at   the output of the power module during a   fault condition. If there is a fault in the main   regulation loop, the over voltage protection   circuitry will latch the power module off once   it detects the output voltage condition as   specified on the Electrical Data page. To   remove the module from the latched   An optional positive logic is available. The   power module will turn on if pin 2 is left open   and will be off if pin 2 is connected to pin 3.   If the positive logic circuit is not being used,   terminal 2 should be left open.   condition, either cycle the input power or   toggle the remote ON/OFF pin providing that   over-voltage conditions have been removed.   The reset time of the ON/OFF pin should be   500ms or longer.   The iQP Powereta family also offers an   optional feature to allow non-latching 1-   second hiccup mode over-voltage   protection. Consult the TDK Innoveta   technical support for details.   Thermal Protection: When the power   modules exceed the maximum operating   temperature, the modules will turn-off to   safeguard the units against thermal damage.   The module will auto restart as the unit is   cooled below the over temperature   threshold. A latched over-temperature   protection option is also available. Consult   the TDK Innoveta technical support for   details.   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   11/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Vout(+)   Vin (+)   On/ Off   Sense(+)   Trim   Rdown   Sense(-)   Vout(-)   Vin(-)   Circuit to decrease output voltage   On/Off Circuit for positive or negative logic   Output Voltage Adjustment: The output   voltage of the module may be adjusted by   using an external resistor connected   between the trim pin 6 and either the Sense   (+) or Sense (-) pin. If the voltage trim   feature is not used, pin 6 should be left   open. Care should be taken to avoid   injecting noise into the module’s trim pin. A   small 0.01uF capacitor between the power   module’s trim pin and Sense (-) pin may   help to avoid this.   10000   1000   100   With a resistor between the trim pin and   Sense (-) pin, the output voltage is adjusted   down. To adjust the output voltage down a   percentage of Vout (∆%) from Vo,nom, the   trim resistor should be chosen according to   the following equation:   10   0 2 4 6 8 10 12 14 16 18 20   % Decrease in Output Voltage, (%)   ∆ With a resistor between the trim pin and   sense (+) pin, the output voltage is adjusted   up. To adjust the output voltage up a   percentage of Vout (∆%) from Vo,nom the   trim resistor (in kΩ) should be chosen   according to the following equation:   100   Rdown = 5.11× (   − 2)   (kΩ)   ∆%   Where   ∆%=100×(Vo,nom - Vdesired) / Vo_nom   V0,nom × (100 + ∆%)   100   Rup = 5.11× (   − − 2)   Vref × ∆%   ∆%   The current limit set point does not increase   as the module is trimmed down, so the   available output power is reduced.   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   12/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Remote Sense: The power modules feature   Vout(+)   remote sense to compensate for the effect   of output distribution drops. The output   voltage sense range defines the maximum   voltage allowed between the output power   terminals and output sense terminals, and it   is found on the electrical data page for the   power module of interest. If the remote   sense feature is not being used, the   Sense(+)   Rup   Trim   Sense(-)   Vout(-)   Sense(+) pin should be connected to the   Vo(+) pin and the Sense (-) pin should be   connected to the Vo(-) pin.   The output voltage at the Vo(+) and Vo(-)   terminals can be increased by either the   remote sense or the output voltage   Circuit to increase output voltage   adjustment feature. The maximum voltage   increase allowed is the larger of the remote   sense range or the output voltage   10000   1000   100   adjustment range; it is not the sum of both.   As the output voltage increases due to the   use of the remote sense, the maximum load   current must be decreased for the module to   remain below its maximum power rating.   EMC Considerations: TDK Innoveta power   modules are designed for use in a wide   variety of systems and applications. With   the help of external EMI filters and careful   layout, it is possible to meet CISPR 22 class   A or B requirement. For assistance with   designing for EMC compliance, please   contact TDK Innoveta technical support.   10   0 2 4 6 8 10   % Increase in Output Voltage, ∆ (%)   Input Impedance: The source impedance   of the power feeding the DC/DC converter   module will interact with the DC/DC   converter. To minimize the interaction, one   or more 220uF to 470uF/100V input   The value of Vref can be found in the   Electrical Data section of this data sheet.   The maximum power available from the   power module is fixed. As the output   voltage is trimmed up, the maximum output   current must be decreased to maintain the   maximum rated power of the module. It is   also desirable to slightly increase the input   voltage while trimming up the output with   heavy load current.   electrolytic capacitors should be present if   the source inductance is greater than 4uH.   Reliability:   The power modules are designed using TDK   Innoveta’s stringent design guidelines for   component derating, product qualification,   and design reviews. Early failures are   screened out by both burn-in and an   As the output voltage is trimmed up, the   output over-voltage protection set point is   not adjusted. Trimming the output voltage   too high may cause the output over voltage   protection circuit to be triggered.   automated final test. The MTBF is   calculated to be greater than 2.5M hours at   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   13/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   nominal input, full load, and Ta = 40˚C using   the Telcordia TR-332 issue 6 calculation   method.   Quality:   TDK Innoveta’s product development   process incorporates advanced quality   planning tools such as FMEA and Cpk   analysis to ensure designs are robust and   reliable. All products are assembled at ISO   certified assembly plants.   Improper handling or cleaning processes   can adversely affect the appearance,   testability, and reliability of the power   modules. Contact TDK Innoveta technical   support for guidance regarding proper   handling, cleaning, and soldering of TDK   Innoveta’s power modules.   Input/Output Ripple and Noise Measurements:   Lin   + + Vs   C1   Cext   C0   RLoad   Vout   - Vin   - GroundPlane   The input reflected ripple is measured with a current probe and oscilloscope. The ripple current is the current through a   12µH differential mode inductor, Lin, with esr ≤ 10 mΩ, feeding a capacitor, C1, esr ≤ 700 mΩ @ 100kHz, across the   module input voltage pins. The capacitor C1 across the input shall be at least one 220µF/100V electrolytic capacitor along   with two 1uF to 2.2uF/100V ceramic capacitors. Two 220µF/100V electrolytic capacitors and two 2.2uF/100V ceramic   capacitors are recommended. A 100µF/100V capacitor for C0 is also recommended.   The output ripple measurement is made approximately 7 cm (2.75 in.) from the power module using an oscilloscope and   BNC socket. The capacitor Cext is located about 5 cm (2 in.) from the power module; its value varies from code to code   and is found on the electrical data page for the power module of interest under the ripple & noise voltage specification in   the Notes & Conditions column.   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   14/15   Download from Www.Somanuals.com. All Manuals Search And Download.   TM   Data Sheet: Powereta iQP Series –Single Output Quarter Brick   Safety Considerations:   For safety agency approval of the system in   which the DC-DC power module is installed,   the power module must be installed in   compliance with the creepage and clearance   requirements of the safety agency. The   isolation is basic insulation. For   applications requiring basic insulation, care   must be taken to maintain minimum   creepage and clearance distances when   routing traces near the power module.   1) The input source is isolated from the   ac mains by reinforced insulation.   2) The input terminal pins are not   accessible.   3) One pole of the input and one pole of   the output are grounded or both are   kept floating.   4) Single fault testing is performed on the   end system to ensure that under a   single fault, hazardous voltages do not   appear at the module output.   As part of the production process, the power   modules are hi-pot tested from primary and   secondary at a test voltage of 1500Vdc.   Warranty:   To preserve maximum flexibility, the power   modules are not internally fused. An   external input line normal blow fuse with a   maximum value of 15A is required by safety   agencies. A lower value fuse can be   selected based upon the maximum dc input   current and maximum inrush energy of the   power module.   TDK Innoveta’s comprehensive line of   power solutions includes efficient, high-   density DC-DC converters. TDK Innoveta   offers a three-year limited warranty.   Complete warranty information is listed on   our web site or is available upon request   from TDK Innoveta.   When the supply to the DC-DC converter is   less than 60Vdc, the power module meets   all of the requirements for SELV. If the   input voltage is a hazardous voltage that   exceeds 60Vdc, the output can be   considered SELV only if the following   conditions are met:   TDK Innoveta, Inc.   3320 Matrix Drive, Suite 100   Richardson, Texas 75082   Phone (877) 498-0099 Toll Free   (469) 916-4747   Information furnished by TDK Innoveta is believed to be accurate and reliable. However, TDK Innoveta assumes no responsibility   for its use, nor for any infringement of patents or other rights of third parties, which may result from its use. No license is granted   by implication or otherwise under any patent or patent rights of TDK Innoveta. TDK Innoveta components are not designed to be   used in applications, such as life support systems, wherein failure or malfunction could result in injury or death. All sales are   subject to TDK Innoveta’s Terms and Conditions of Sale, which are available upon request. Specifications are subject to change   Fax   (877) 498-0143 Toll Free   (214) 239-3101   ℡ (877) 498-0099   ©2006 TDK Innoveta Inc.   iQP 3.3V/70A Datasheet 8/3/2006   15/15   Download from Www.Somanuals.com. 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