OPERATION & PARTS MANUAL
SERIES
MODEL MVH-200DA2
REVERSIBLE PLATE COMPACTOR
(YANMAR L70V6 DIESEL ENGINE)
Revision #0 (01/27/06)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANYTHE EQUIPMENT AT ALLTIMES.
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MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 3
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MVH-200DA2 —TABLE OF CONTENTS
MQ MIKASA SERIES MVH-200DA2
PLATE COMPACTOR
YANMAR L70V6GJ1R1AAS5
ENGINE
Proposition 65 Warning ............................................. 2
Here’s How To Get Help ............................................ 3
Table Of Contents ..................................................... 4
Parts Ordering Procedures ....................................... 5
Specifications ............................................................ 6
Dimensions ............................................................... 7
Safety Message Alert Symbols .............................. 8-9
Rules for Safe Operation.................................... 10-11
Operation and Safety Decals .................................. 12
Features .................................................................. 13
Plate Compactor Components................................ 14
Engine Components ............................................... 15
Pre-Inspection ......................................................... 16
Start-up Procedure ................................................. 17
Operation ........................................................... 18-19
Maintenance ...................................................... 20-24
Troubleshooting ................................................. 25-26
Explanation Of Code In Remarks Column .............. 28
Suggested Spare Parts ........................................... 29
Cylinder Block Assembly.................................... 44-45
Cylinder Head Assembly.................................... 46-47
Air Cleaner Assembly......................................... 48-49
Muffler Assembly ............................................... 50-51
Crankshaft and Camshaft Assembly ................. 52-53
Piston Assembly................................................. 54-55
Lub. Oil Pump and Governor Assembly ............. 56-57
Cooling and Starting Device Assembly.............. 58-59
Fuel Injection Pump Assembly........................... 60-61
Fuel Tank and Fuel Line Assembly .................... 62-63
Starting Motor and Dynamo Assembly .............. 64-65
Tools, Labels and Gasket Set Assembly............ 66-67
Accessories ........................................................ 68-69
Terms and Conditions Of Sale — Parts .................. 70
COMPONENT DRAWINGS
Decal Placement ................................................ 30-31
Body Assembly .................................................. 32-33
Vibration Assembly ............................................ 34-37
Control (A-type) Assembly ................................. 38-39
Pump (A-type) Assembly ................................... 40-41
Throttle (A-type) Assembly ................................ 42-43
Specification and part
number are subject to
change without notice.
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Effective:June 1st, 2005
MVH-200DA2 — PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
:
If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
■
■
■
View Parts Diagrams
Order Parts
PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 3% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
:
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
❒
❒
❒
❒
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
✓
Fed Ex/UPS
✓ DHL
Dealer Name and Address
■
■
Priority One
Ground
✓
Truck
Shipping Address (if different than billing address)
Return Fax Number
Applicable Model Number
■ Next Day
■
Second/ThirdDay
Quantity, Part Number and Description of Each Part
Unless otherwise indicated by customer, all orders are treated asStandard Orders and will ship
within24hours.WewillmakeeveryefforttoshipAirShipmentsthesamedaytheorderisreceived,
if received prior to 2PM PST. Stock Orders must be noted on fax or web order form.
NOTE
WE ACCEPT ALL MAJOR CREDIT CARDS!
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 5
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MVH-200DA2 — SPECIFICATIONS
Table 1. MVH-200DA2 REVERSIBLE PLATE COMPACTOR SPECIFICATIONS
Centrifugal Force
7,056 lbs. (3,200 kg)
5,200 vpm
Vibration Frequency
Maximum Forward Speed
Plate Size (L x W)
Operating Weight
75 ft/min (23 m/min)
27.6 x 20 in (70 x 51 cm)
449 lbs. (204 kg)
Maximum Area Capacity
HP Rating
7,515 sq. ft/hr (698 sq. m/hr)
6.7 BHP (4.9 kW)
TABLE 2. ENGINE SPECIFICATIONS
YANMAR
Engine Make
Engine Model
L70V6GJ1R1AAS5
Engine Type
Air-cooled 4-cycle Diesel Engine
3.07 x 2.51 in (78 x 64 mm)
10.34 fl oz (306 cm3)
Cylinder Bore X Stroke
Displacement
Maximum Ouput
6.5 HP @3,600 RPM
Fuel Tank Capacity
Oil Capacity
3.5 quarts (3.31 liters)
1.16 quarts (1.10 liters)
Recoil/Electric
Starting Method D/DS
Dry Net Weight Recoil/Electric
Dimensions (L x W x H)
72.75 lbs. (33 kg)/83.77 lbs. (38 kg)
15.11 x 16.57 x 17.71 in (384 x 421 x 450 mm)
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MVH-200DA2 — DIMENSIONS
Figure 1. MVH-200DA2 Reversible Plate Compactor Dimensions
TABLE 3. DIMENSIONS
REFERENCE
DIMENSIONS
IN. (MM)
LETTER
A
B
C
D
E
49 in. (1245 mm.)
21 in. (533 mm.)
26.5 in. (673 mm.)
48 in. (1219 mm.)
31 in. (787 mm.)
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 7
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MVH-200DA2 — SAFETY MESSAGE ALERT SYMBOLS
Potential hazards associated with the operation of an
FORYOUR SAFETY ANDTHE SAFETY OF OTHERS!
MVH-200DA2 Reversible Plate Compactor will be
referenced with Hazard Symbols which appear throughout
this manual, and will be referenced in conjunction with Safety
Message Alert Symbols.
Safety precautions should be followed
at all times when operating this
equipment. Failure to read and
understand the Safety Messages and
Operating Instructions could result in
injury to yourself and others.
HAZARD SYMBOLS
WARNING - Lethal Exhaust Gases
This Owner's Manual has
been developed to provide
complete instructions for the
safe and efficient operation
of the Multiquip Model
MVH-200DA2 Reversible
Plate Compactor.
Engine exhaust gases contain
poisonous carbon monoxide. This gas
is colorless and odorless, and can
cause death if inhaled. NEVER operate
this equipment in a confined area or
enclosed structure that does not provide
ample free flow air.
Refer to the engine manufacturer’s instructions for data
relative to its safe operation.
WARNING - Explosive Fuel
Before using this reversible plate compactor,ensure that
the operating individual has read and understands all
instructions in this manual.
Diesel fuel is extremely flammable, and
its vapors can cause an explosion if ignited.
DO NOT start the engine near spilled fuel
or combustible fluids.
SAFETY MESSAGE ALERT SYMBOLS
DO NOT fill the fuel tank while the engine is running or
hot. DO NOT overfill tank, since spilled fuel could ignite if
it comes into contact with hot engine parts or sparks from
the ignition system. Store fuel in approved containers, in
well-ventilated areas and away from sparks and flames.
The three (3) Safety Messages shown below will inform you
about potential hazards that could injure you or others. The
Safety Messages specifically address the level of exposure
to the operator, and are preceded by one of three words:
DANGER, WARNING, or CAUTION.
WARNING - Burn Hazards
DANGER
You WILL be KILLED or SERIOUSLY INJURED
Engine components can generate extreme
heat. To prevent burns, DO NOT touch
these areas while the engine is running or
immediately after operations. Never
operate the engine with heat shields or heat
guards removed.
if you DO NOT follow these directions.
WARNING
You CAN be KILLED or SERIOUSLY INJURED if
you DO NOT follow these directions.
CAUTION - Respiratory Hazard
ALWAYS wear approved respiratory
protection when required.
CAUTION
You CAN be INJURED if you DO NOT follow
these directions.
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MVH-200DA2 — SAFETY MESSAGE ALERT SYMBOLS
CAUTION - Rotating Parts
CAUTION - Equipment Damage Messages
NEVER operate equipment with covers,
or guards removed. Keep fingers, hands,
hair and clothing away from all moving
parts to prevent injury.
Other important messages are provided throughout this
manual to help prevent damage to your light tower, other
property, or the surrounding environment.
CAUTION - Accidental Starting
ALWAYS place the power source, circuit
breakers or ON/OFF switch in the OFF
position, when the generator is not in use,
unless connected to transfer switch.
This reversible plate compactor,
other property, or the surrounding
environment could be damaged
if you do not follow instructions.
CAUTION - Sight and Hearing Hazards
ALWAYS wear approved eye and
hearing protection.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 9
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MVH-200DA2 — RULES FOR SAFE OPERATION
■
NEVER touch the hot exhaust manifold,
muffler or cylinder. Allow these parts to
cool before servicing engine or plate
compactor.
DANGER
Failure to follow instructions in this manual may lead to
serious injury or even death! This equipment is to be
operated by trained and qualified personnel only! This
equipment is for industrial use only.
The following safety guidelines should always be used when
operating the compactor:
■
■
HighTemperatures – Allow the engine to cool before adding
fuel or performing service and maintenance functions. Contact
with hot components can cause serious burns.
The engine of this compactor requires an adequate free
flow of cooling air. NEVER!
GENERAL SAFETY
■
DO NOT operate or service this equipment before
readingthisentiremanual.
operate the compactor in any
enclosed or narrow area where
free flow of the air is restricted. If
the air flow is restricted it will
cause serious damage to the
compactor or engine and may
cause injury to people and
■
■
This equipment should not be operated by persons under 18
years of age.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
property.Remember the engine
gives off DEADLY gases.
■
■
NEVER operate this equipment when not feeling
■
■
ALWAYS refuel in a well-ventilated area, away from sparks
well due to fatigue, illness or taking medicine.
and open flames.
ALWAYS use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled on a hot
engine.
NEVER operate this equipment under the influence or drugs or
alcohol.
■
NEVER operate the equipment in an
explosive atmosphere or near
combustible materials. An explosion or fire
could result causing severe bodily harm
or even death.
■
■
■
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
ALWAYS check the machine for loosened threads or bolts
before starting.
■
■
■
Topping-off to filler port is dangerous, as it
tends to spill fuel.
ALWAYS wear proper respiratory (mask) hearing and eye
protection equipment when operating the pump.
Refer to the Engine Owner's Manual for engine technical
questions or information.
NEVER use accessories or attachments, which are not
recommended by Multiquip for this equipment. Damage to
the equipment and/or injury to user may result.
■
Manufacturer does not assume responsibility for any accident
due to equipment modifications.
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MVH-200DA2 — RULES FOR SAFE OPERATION
Loading and Unloading (Crane):
Maintenance Safety:
■
Before lifting, make sure that machine parts (hook and
vibration insulator) are not damaged and screws are not
loosened or lost.
■
■
NEVER lubricate components or attempt service on a
running machine.
ALWAYS allow the machine a proper amount of time to
■
Always make sure crane or lifting device has been properly
secured to the hook of guard frame on compactor.
cool before servicing.
■
■
Keep the machinery in proper running condition.
■
■
■
■
NEVER lift the machine while the engine is running.
Use adequate lifting cable (wire or rope) of sufficient strength.
Use one point suspension hook and lift straight upwards.
Fix damage to the machine immediately and always replace
broken parts.
■
Dispose of hazardous waste properly. Examples of
potentially hazardous waste are used motor oil, fuel and
fuel filters.
NEVER allow any person or animal to stand underneath the
machine while lifting.
■
Try not to lift machine to unnecessary heights.
■
■
DO NOT use food or plastic containers to dispose of
hazardous waste.
TRANSPORTING
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source.
■
■
ALWAYS shutdown engine before transporting.
Tighten fuel tank cap securely and close fuel cock to prevent
fuel from spilling.
Emergencies
■
■
Drain fuel when transporting compactor over long distances
or bad roads.
■
ALWAYS know the location of the
nearest fire extinguisher.
ALWAYS tie down the compactor during transportation by
securing the compactor's guard frame with rope.
■
■
ALWAYS know the location of the nearest first aid kit.
In emergencies always know the location of the
nearest phone or keep a phone on the job site.
Also know the phone numbers of the nearest
ambulance, doctor and fire department. This
information will be invaluable in case of an
emergency.
MVH-200DA2
Figure 18. Lifting the Compactor
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MVH-200DA2 — OPERATION AND SAFETY DECALS
Figure 2 displays the operation and safety decals as they appear on the reversible plate compactor. Should any of these decals
become damaged or unreadable, contact the Multiquip Parts Department for a replacement set.
Figure 2. Operation and Safety Decals
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MVH-200DA2 — FEATURES
Frequency/Speed
Plate Compactor
The compactor's vibrating plate maximum frequency is 5200
vpm (vibrations per minute).The forward and reverse travel speed
of the compactor is approximately 75 ft./minute (23 meters/
minute).
The Mikasa MVH-200DA2 is a walk-behind, reversible plate
compactor designed for the compaction of sand, clay and asphalt.
This plate compactor is a powerful compacting tool capable of
applying a tremendous force in consecutive high frequency
vibrations to a soil surface. Its applications include soil compacting
for road, embankments and reservoirs as well as backfilling for
gas pipelines, water pipelines and cable installation work.
Engine
The Mikasa MVH-200DA2 Plate Compactor is equipped with an
air-cooled, 4-stroke, single-cylinder YANMAR L70V6 diesel
engine.
Vibratory Plates
The vibratory plates of the MVH-200DA2 produce low amplitude
high frequency vibrations, designed to compact granular soils.
Controls
Before starting the MVH-200DA2 Plate Compactor, identify and
understand the function of the controls and components as
indicated in Figure 3.
The resulting vibrations cause forward motion.The engine and
handle are vibration isolated from the vibrating plate.The heavier
the plate, the more compaction force it generates.
ReversibleVibratory Plates
Reversible vibratory plates have two eccentric weights that allow
a smooth transition for forward and reverse travel, plus increased
compaction force as the result of dual weights.
Due to their weight and force, reversible plates are ideal for
semi-cohesive soils.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 13
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MVH-200DA2 — PLATE COMPACTOR COMPONENTS
Figure 3. MVH-200DA2 Components
Figure 3 illustrates the location of the major components for the 6. Engine –This plate compactor uses a YANMAR L70V6
MVH-200DA2 Reversible Plate Compactor.The function of each
component is described below:
engine. Refer to the owner’s manual for engine information
and related topics.
1.
Hand Grip – When operating the compactor use this hand 7. Belt Cover – Remove this cover to gain access to the V-
grip to maneuver the compactor.
belts.NEVER run the compactor without theV-belt cover.If
the V-belt cover is not installed, the possibility exists that
your hand may get caught between the V-belt and clutch,
thus causing serious injury and bodily harm.
2.
Forward & Reverse Lever – Push the lever forward, the
compactor will move in a forward direction, pull the lever
backwards, the compactor will move in backwards direction.
Placing the lever in the middle (midway) will cause the 8. Base Plate – Designed to compact sand, clay, and asphalt.
compactor not to move (neutral).
9. OilTank – Fill with proper grade of engine oil.
3.
Handle Bar –When operating the compactor, this handle
is to be in the downward position.When the compactor is
to be stored, move the handle bar to the upright position.
10. Vibration Case – Encloses the eccentric, gears and
counter weights.
11. Shock Absorber – Protects plate compactor from damage
4.
5.
Guard Hook - Used to lift the machine with crane or other
lifting device.
by absorbing vibration during operation.
12. Throttle Lever – Controls the speed of the plate compactor.
Stopper - Locks the handle in place in the upward position
for stowing.
Place straight vertically to start, push fully counterclockwise
for full throttle and fully clockwise to stop plate compactor.
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MVH-200DA2 — ENGINE COMPONENTS
Figure 4. Engine Controls and Components
6.
Recoil Starter– Manual-starting method. Pull the starter
grip until resistance is felt, then pull briskly and smoothly.
The engine shown above is a YANMAR L70V6 engine (Figure 4).
The engine must be checked for proper lubrication and filled
with fuel prior to operation. Refer to the manufacturer’s engine
manual for instructions and details of operation and servicing.
Each component is described below:
7.
Oil Filler Cap / Dipstick – Remove this cap to add oil to the
engine crankcase. Read dipstick to determine if oil level is
low. DO NOT over fill.
Operating the engine without
an air filter, with a damaged
air filter, or a filter in need of
1.
Fuel Filler Cap – Remove this cap to add unleaded
gasoline to the fuel tank. Make sure cap is tightened
securely. DO NOT over fill.
replacement will allow dirt to
enter the engine, causing
rapid engine wear.
2.
FuelTank – Capacity is 3.5 quarts (3.31 liters) of diesel
fuel.
3.
Air Cleaner – Prevents dirt and other debris from entering
the fuel system. Remove wing-nut on top of air filter
cannister to gain access to filter element.
8.
9.
Oil Drain Plug – Unscrew plug to drain oil from engine
crankcase.Dispose of oil in a safe manner.
Decompression Lever– Press down before starting
engine.To prevent damage to engine, DO NOT use for any
other purpose.
4.
Muffler – Used to reduce noise and emissions.
5.
Recoil Starting Handle (pull rope) – Type of engine
starting method.
CAUTION - Burn Hazard
CAUTION - Fueling The Engine
Enginecomponentscangenerateextremeheat.
To prevent burns, DO NOT touch these areas
while the engine is running or immediately after
operating. NEVER operate the engine with the
muffler removed.
Adding fuel to the tank should be done only when
the engine is stopped and has had an
opportunity to cool down. In the event of a fuel
spill, DO NOT attempt to start the engine untill
the fuel residue has been completely wiped up,
and the area surrounding the engine is dry.
10. Fuel Cock– Controls the flow of diesel fuel to the carburetor.
Must be in the ON position when starting and running the
engine.
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MVH-200DA2 — PRE-INSPECTION
3. Insertandremovethedipstickwithoutscrewingitintothefiller
neck. Check the oil level shown on the dipstick.
CAUTION - General Safety Precautions
4. If the oil level is low (Figure 6), fill to the edge of the oil filler
holewiththerecommendedoiltype(Table4).Maximum oil
capacity is 1.16 quarts (1.1 liters).
NEVER operate the compactor in a confined
area or enclosed area structure that does not
provide ample free flow of air.
ALWAYS wear approved eye and hearing
protection before operating the compactor.
Before Starting:
1.
Read safety instructions at the
beginning of manual.
Figure 6. Engine Oil Dipstick (Oil Level)
Table 4. Oil Type
2.
Remove dirt and dust, particularly
in the engine cooling air inlet,
carburetor and air cleaner.
3.
4.
5.
Check the air filter for dirt and dust.
If air filter is dirty, replace air filter with a new one as required.
Season
Summer
Spring/Fall
Winter
Temperature
25°C or Higher
25°C~10°C
Oil Type
SAE 10W-30
SAE 10W-30/20
SAE 10W-10
Check carburetor for external dirt and dust.Clean with dry
compressed air.
Check fastening nuts and bolts for tightness.
0°C or Lower
Engine Oil Check:
1.
To check the engine oil level, place the compactor on secure
level ground with the engine stopped.
WARNING - Explosive Fuel
Explosive Fuel
Diesel is extremely flammable, and its vapors
can cause an explosion if ignited. DO NOT
start the engine near spilled fuel or
combustible fluids. DO NOT smoke while
refueling.DO NOT attempt to refuel the pump
if the engine is hot! or running.
2.
Remove the filler dipstick from the engine oil filler hole
(Figure 5) and wipe clean.
Fuel Check:
1. Remove the diesel cap located on top of fuel tank.
2. Visually inspect to see if the fuel level is low. If fuel is low,
replenish with unleaded fuel.
3. Whenrefueling,besuretouseastrainerforfiltration.DONOT
top-off fuel.Wipe up any spilled fuel immediately!
Figure 5. Engine Oil Dipstick (Removal)
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MVH-200DA2 — START-UP PROCEDURE
This section is intended to assist the operator with the initial
4. Push down the decompression lever (Figure 10) and re-
lease.
start-up of the compactor. It is extremely important that this
section be read carefully before attempting to use the compactor
in the field.
Starting the Engine (Yanmar engine):
1. Open the fuel cock (Figure 7).
Figure 10. Decompression Lever
5. If the engine does not start, repeat steps 3 and 4.
Shut-Down Procedure:
1. Return the throttle lever to the START position. Allow the
Figure 7. Fuel Cock
machine to cool down for 2 to 3 minutes.
2. Turn the throttle lever to the STOP position (Figure 11) to
2.
Move the throttle lever to the START position by opening it
to about 20 degrees (Figure 8).
stop the engine.
Figure 11. Throttle Lever (Stop)
Figure 8. Throttle Lever (Start Position)
3. Close the fuel cock (Figure 7).
3. Grasp the starter grip (Figure 9) and slowly pull it out.The
resistancebecomesthehardestatacertainposition,corre-
spondingtothecompressionpoint.Pullthestartergripbriskly
andsmoothlyforstarting.
Emergency Shutdown Procedure:
1. Move the throttle lever quickly to the STOP position
(Figure 11).
2. Close the fuel cock.
Figure 9. Starter Grip
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MVH-200DA2 — OPERATION
To Turn The Compactor:
Traveling:
1. Move the travel lever to the NEUTRAL position.
1. Graspthecompactor'shandgripandmovethethrottlelever
(Figure12)quicklytothefastposition.Thecompactorwillnot
operate correctly until the engine speed is high enough to
engage the centrifigal clutch (approximately 2300 RPMs).
2. Holdthehandgripfirmlyandturnthecompactorinthedesired
direction.DONOTswingcompactorwhilegrippingthetravel
lever.
Wheneverthecompactor'svibra-
tion becomes weak or lost during
normal operation, regardless of
operation hours, check theV-belt
andclutchimmediately.
Adjusting Handle Height:
Figure 12. Throttle Lever (Fast)
The height of the handle is adjustable for your comfort .
1. Loosen the butterfly screw (Figure 14).
Always move the throttle lever
quickly without hesitation, 2. Turn the grip clockwise to raise the handle or counterclock-
because increasing the engine
speed slowly causes the clutch
to slip.
wise to lower the handle.
3. When the handle is raised to the desired height, tighten the
butterflyscrew.
2. To make the compactor travel forward, push the travel lever
forward(Figure13).Tomakethecompactortravelbackward,
pull the travel lever back (Figure 13).
Figure 14. Handle Adjustment
Figure 13. Travel Lever
5. Slowlywalkbehindthecompactorandbeonthelookout for
anylargeobjectsorforeignmatterthatmightcausedamage
to the compactor or bodily injury.
6. Iftravelleverisplacedintheneutralposition,themachinewill
vibrate in place.
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MVH-200DA2 — OPERATION
Stowing the Handle:
Lifting:
1. Push up the handle (Figure 15).
1. Use a crane or lift to load and unload the machine. A skilled
crane operator is required to perform the job.
2. Pull the stopper grip upward into the hole of the guard frame
to lock the handle.
2. When lifting the machine, check for any damaged or loose
bolts, lifting hooks, and shock mounts.
3. Check any damaged or loose bolts in the guard frame to
avoid machine sliding off.
4. Make sure that the machine is shut off before machine is
lifted.
5. Use reliable cable for lifting.
6. Always lift the machine vertically and keep the machine away
from workers and animals.
7. Do not lift the machine higher than the required height.
Transporting:
1. Always make sure that the machine is shut off while being
transported.
2. Check that the fuel cap is properly closed and tightened.
3. When traveling long distances or on rugged terrain, drain the
fuel of the machine before transporting.
Figure 15. Stowing the Handle
4. Tie down the machine securely on the transportation so that
it will not move or topple over.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 19
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MVH-200DA2 — MAINTENANCE
CAUTION - General Maintenance Safety
TABLE 6. MVH-200DA2 ENGINE CHECK
Inspection and other services should always be carried out
on hard and level ground with the engine shutdown.
ITEM
HOURS OF OPERATION
Spark Plug Check
Oil or Fuel Leak
Every 40 hours (every week)
Every 8 hours (every day)
Inspection and Maintenance ServiceTables.
To make sure your plate compactor is always in good working
condition before using, carry out the maintenance inspection in
accordance with Tables 5 through 7.
Tightness of Fastening
Threads
Every 8 hours (every day)
Every 8 hours (every day)
(Replenish to specified maximum
level)
Engine Oil Check and
Replenishment
TABLE 5. MVH-200DA2 MACHINE INSPECTION
HOURS OF
OPERATION
After first 25 hours then every 50 to
100 hours
ITEM
REMARKS
Engine Oil Replacement
Air Filter Cleaning
Loose or Missing
Screws
Every 8 hours
(every day)
Every 100 hours
See separate engine manual for details on engine check.
Every 8 hours
(every day)
Damaged Parts
Daily Service
Function of Controlling Every 8 hours
System Part (every day)
z
z
Check for leakage of fuel or oil.
Check for loose screws including tightness. See Table 7
below (tightening torque ), for retightening:
Hydraulic System Leak Every 100 hours
Vibrator Oil Check
Every 100 hours See page 21
Every 300 hours See page 21
Every 100 hours See page 23
TABLE 7.
Vibrator Oil
Replacement
TIGHTENING TORQUE (in. kg/cm) Diameter
Material 6mm 8mm 10mm 12mm 14mm 16mm 18mm 20mm
Hydraulic Oil Check
4T
70
150
250
400
300
500
800
500
800
750
1,100 1,400
2,000
3,800
5,600
6-8T
11T
100
150
1,300 2,000 2,700
First after 200
hours, then every See page 23
1,000 hours
Hydraulic Oil
Replacement
1,200 2,000 2,900 4,200
300~ 650 ~
350 700
*
100
V-belt (clutch) Check Every 200 hours See page 22
* (In case counter-part is of aluminum)
(Threads in use with this machine are all right handed)
Material and quality of material is marked on each bolt, and screw.
These inspection intervals are for
operation under normal conditions.
Adjust your inspection intervals
based on the number hours plate
compactor is in use, and particular
working conditions. Fuel piping and
connections should be replaced
every 2 years.
z
z
Remove soil and clean the bottom of compaction plate.
Check hydraulic pump, piping and hose for any leakage. A
loosened hydraulic hose can be a cause for leakage. Check
hydraulic hose connections with wrench applied for
tightness.
z
Check engine oil.
PAGE 20 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 — MAINTENANCE
3. Clean foam element in warm, soapy water or nonflammable
solvent. Rinse and dry thoroughly. Dip the element in clean
engineoilandcompletelysqueezeouttheexcessoilfromthe
element before installing.
Engine Oil Replacement:
1. Replace engine oil, first in 25 hours of operation and every
50 to 100 hours afterwards.
2. Drain the engine oil when the oil is warm as shown in
Figure 16.
Figure 17. Engine Air Filter
Hydraulic Oil
Figure 16. Engine Oil (Draining)
1. Check hydraulic oil in every 100 hours of operation. With
handle bar positioned vertically (storage position), remove
oil level check plug (Figure 18) from the top of hydraulic
pump and check for proper oil level.
3. Removetheoildrainboltandsealingwasherandallowthe
oil to drain into a suitable container.
4. Replace engine oil in the oil tank with recommended type
oil as listed in Table 4. Engine oil capacity is 1.16 quarts
(1.1 liter). DO NOT overfill.
2. Replace hydraulic oil after first 200 hours and in every 1,000
hours of operation.
5. Install drain bolt with sealing washer and tighten securely.
Air Filter:
1. Remove the air cleaner cover and foam filter element as
shown in Figure 17.
2. Tapthepaperfilterelement(Figure 17)severaltimesonahard
surfacetoremovedirt,orblowcompressedair[notexceeding
30psi(207kPa,2.1kgf/cm2)]throughthefilterelementfromthe
air cleaner case side.
CAUTION - Cleaning the Engine Air Filter
Figure 18. Oil Level Check Plug
NEVER brushoffdirt.Brushingwillforcedirtintothefibersand
causepoorperformanceinyourairfilter.Replacethepaperfilter
element if it is excessively dirty.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 21
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MVH-200DA2 — MAINTENANCE
Checking and Replacing theV-Belt and Clutch:
Checking the Clutch
After 200 hours of operation, remove the belt cover to check the
V-belt tension (Figure 19).
1. With belt cover removed, visually check outer drum of the
clutch for seizure and "V" groove for wear or damage.
2. Clean the "V" groove as necessary.
3. Check the clutch lining and shoe for signs of wear. If the shoe
is worn, replace the clutch to prevent deficient power
transmission and slippage.
Replacing the Clutch
1. RemoveV-belt.
2. Remove bolt at engine power output by giving a shock to an
engaged wrench (e.g. tapping with hammer) and rotate the
bolt counterclockwise.
Figure 19. V-Belt Check
CAUTION - Checking and Replacing theV-Belt
3. Remove clutch with a pulley extractor.
4. To install a new clutch, reverse steps 1-3.
NEVERattempttochecktheV-beltwith
the engine running. Severe injury can
occurifyourhandgetscaughtbetween
the V-belt and the clutch. Always use
safetygloves.
Vibrator Oil Level Check
CAUTION - Checking and Replacing theV-Belt
Always clean the area around the vibrator oil level check hole
beforeremovingoilcheckplug.Thiswillpreventdirtanddebris
fromenteringthesystem.
Checking theV-belt
1. Tension is proper if the belt bends about 10 mm when
depressed strongly with finger between shafts. Loose or worn
V-belts reduces power transmission efficiency, causing weak
compaction and reduces the life of the belt itself.
1. In every 100 hours of operation, with the machine positioned
horizontally, remove vibrator oil level check plug
(Figure 20) off vibrator (19 mm wrench) and see if oil is up to
filler port.Be sure to clean area around check hole to prevent
dirt and dust from entering.
Replacing theV-belt
1. Remove the belt cover.
2. In every 300 hours of operation, replace oil (capacity 1,500
cc). For draining oil through level check hole, have the
machine inclined with a sleeper or the like placed under the
compaction plate on opposite side.
2. Engage an offset wrench (19 mm) or the like to vibrator pulley
(lower) fastening bolt.
3. Engage waste cloth or the like at midway ofV-belt on the left
side and while pulling it back strongly, rotate the offset wrench
clockwise so that theV-belt will come off.
* Use engine oil 10W-30 for this lubrication.
4. Check the clutch and replace as necessary, following the
procedures listed in Checking the Clutch.
5. EngageV-belt to lower vibrator pulley and push theV-belt to
the left side of the upper clutch and the rotate offset wrench
clockwise so that theV-belt moves onto the pulley.
Figure 20. Vibrator Oil Maintenance
PAGE 22 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 — MAINTENANCE
CAUTION - Filling the Hydraulic Oil Reservoir
Make sure hydraulic oil i is at a normal safe operating level.
DO NOT over fill. Over filling (excessive oil) will cause excess
oil to blow out of breather plug.
Replacing Hydraulic Oil
1. Remove the hydraulic hoses (left and right) which enters the
cylinder of the vibrator from the hydraulic pump and move
the travel lever back and forth to drain the hydraulic oil from
the pump.
2. After draining, reinstall the hydraulic hoses and lock the travel
lever to the sub-handle at reverse side (at MAXIMUM
position), using a rope.
3. Remove the reservoir cover at the top of the pump (Figure 21).
Remove the bleed valve assembly within the pump using a
17 mm box wrench.
Figure 22. Hydraulic System
5. Filling the forward travel circuit with oil.
a. With the rope removed from the travel lever, move the
lever slowly up and down while adding oil into the hand
pump. Use Shell Tellus Oil #46 or equivalent.
b. Moving it about 10 times causes the forward resistance to
increase. When the resistance has considerably
increased, with the travel lever remaining on the reverse
side, install the bleed valve assembly loosely inside the
pump to prevent oil splash.
c. Push the travel lever forward all the way.The valve inside
the spool will activate to push out the aerated oil reverse
circuit.
d. With the bleed valve assembly removed, repeat step c,
two to three times.
Figure 21. Hydraulic Oil Maintenance
CAUTION - Removing the BleedValve
Whenremovingthebleedvalve,NEVERloosentheM8nuton
itsend. Acopperpackingisusedunderneaththebleedvalve,
thereforecareshouldbetakennottodropitintothepump.Make
sure to remove it together with the bleed valve.DO NOT allow
dust or trash to enter the hand compactor.
4. Remove bleed plug at the cylinder of the vibrator (right belt
cover side, forward travel circuit) (Figure 22). After a while, oil
will flow out of the bleed plug. When aeration disappears,
reinstall the plug, tightening it securely.
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 23
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MVH-200DA2 — MAINTENANCE
6. Filling the reverse travel circuit with oil.
DANGER - Explosive Fuel
a. With the travel lever pushed forward (hydraulic circuit is
connected with reverse travel circuit), add oil into pump
and remove bleed plug of vibrator cylinder (opposite of
belt cover side). In a few seconds, oil will come out of
bleed plug.
Diesel fuel is highly flammable and can be
dangerous if mishandled. DO NOT smoke
while refueling. DO NOT attempt to refuel the
compactor if the engine is hot! or running.
b. When aeration disappears, reinstall the plug tightly.
c. Move the travel lever slowly until aeration in the hand
pump disappears (about 10 to 15 times).
Checking The Fuel
1. Remove the fuel cap located on top of fuel tank.
2. Visuallyinspecttoseeiffuellevelislow. Iffuelis low,replenish
with diesel fuel (Figure 23).
7. When the aeration in the pump disappears, with the travel
lever pushed forward, reinstall the valve. Be careful not to
drop the packing into pump. The bleeding valve tightening
torque is 450 to 500 kg-gm.
3. Whenrefueling,besuretouseastrainerforfiltration.DONOT
top-off fuel. Wipe up any spilled fuel.
8. After installing the bleed valve, moving the travel lever all the
way to reverse causes excess oil to be discharged into pump.
If valve fails to activate, aeration still remains in the circuit.
With the bleed valve removed, operate travel lever again to
bleed. If valve is activated, move the travel lever forward to
activate the valve inside spool before moving it to reverse to
activate the bleed valve. Repeat 3 to 4 times.
9. After making sure that the hydraulic oil in the pump is at the
specified level, reinstall the reservoir cover. Coat both sides
of packing with liquid packing (such as Threebond #1215).
Figure 23. Refueling
CAUTION - Overfilling the Hydraulic Oil
Reservoir
Make sure that hand pump is filled with hydraulic oil to the
DANGER - Explosive Fuel
specified level. Excessive oil may hinder bleed valve function,
resulting in poor reverse performance.
Fuel spillage on a hot engine can cause a fire or explosion.
If fuel spillage occurs, wipe up the spilled fuel completely
to prevent fire hazards. NEVER! smoke around or near
the compactor.
10.After adding oil and reinstalling the reservoir cover, operate
the travel lever to make sure of the following:
a. spool valve: when pushed forward, resistance is felt in
two-stage motion.
PAGE 24 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 — ENGINETROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Engine Troubleshooting Table (Table 8)
information shown below and on the following page. If the problem cannot be remedied, please leave the unit as it is
and consult Multiquip’s business office or service plant.
TABLE 8. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
Speed control lever is in "STOP" position?
No fuel reaching injection pump?
Defective fuel pump?
SOLUTION
Set speed control lever to "START" position.
Add fuel. Check entire fuel system.
Replace fuel pump.
Fuel filter clogged?
Replace fuel filter and clean tank.
Replace or repair fuel line.
Faulty fuel supply line?
Engine will not start or start is
delayed, although engine can
be turned over.
Check piston, cylinder and valves. Adjust or
repair per engine repair manual.
Compression too low?
Repair or replace injector in accordance with
engine repair manual.
Fuel injector not working correctly?
Oil pressure too low?
Check engine oil pressure.
Comply with cold starting instructions and
proper oil viscosity.
Low starting temperature limit exceeded
Check whether clear (not turbid) fuel emerges
from the fuel line (detach from injection
pump). If the fuel is turbid or separated, warm
up the engine or drain the complete fuel
supply system. Refuel with winter grade diesel
fuel.
Fuel separates has inadequate resistance to
low temperatures?
At low temperatures engine will
not start.
Refill engine crankcase with correct type of oil
for winter environment.
Engine oil too thick?
Throttle lever in STOP position?
Fuel filter blocked?
Reposition throttle lever to RUN position.
Replace fuel filter.
Engine fires but stops soon as
starter is switched off.
Fuel supply blocked?
Fuel tank empty?
Check the entire fuel system.
Add fuel.
Engine stops by itself during
normal operation.
Fuel filter blocked?
Replace fuel filter.
Fuel tank empty?
Fill with No.2 diesel fuel.
Replace fuel filter.
Fuel filter clogged?
Low engine power, output and
speed.
Fuel tank venting is inadequate?
Ensure that tank is adequately vented.
See engine manual for corrective action.
Speed control lever does not remain in
selected position?
Engine oil level too full?
Air filter blocked?
Correct engine oil level?
Clean or replace air filter.
Adjust valves per engine specification.
See engine manual.
Low engine power output and
low speed, black exhaust
smoke.
Incorrect valve clearances?
Malfunction at injector?
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 25
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MVH-200DA2 — PLATE COMPACTORTROUBLESHOOTING
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a
breakdown, please take remedial action following the diagnosis based on the Compactor Troubleshooting Table
(Table 9) information shown below. If the problem cannot be remedied, please leave the unit as it is and consult Multiquip’s
business office or service plant.
TABLE 9. PLATE COMPACTOR TROUBLESHOOTING
SYMPTOM
POSSIBLE CAUSE
Engine speed too low?
SOLUTION
Set engine speed to correct RPM.
Check or replace clutch.
Clutch slips?
Travel speed too low, and vibration is
weak.
V-belt slips?
Adjust or replace V-belt.
Excessive oil in vibrator?
Drain excess oil and fill to proper level.
Check eccentric, gears and counter
weights.
Malfunction in vibrator housing?
Directional components defective?
Reversing lever adjustment?
Check all directional components
Adjust or repair reversing lever.
Repair or replace hydraulic oil hose.
Bleed hydraulic oil system.
Hydraulic oil hose broken?
Travels forward or reverse, but
impossible to switch direction.
Aeration in hydraulic oil for reversing system?
Clean or replace hand pump check
valve.
Check valve in hand pump clogged with dust?
Piston or bearing in cylinder (vibrator assy.) is
defective?
If worn, replace cylinder piston or
bearing.
V-belt slips?
Clutch slips?
Replace V-belt.
Check clutch springs and shoes.
Does not travel either forward or
reverse.
Check vibrator housing (eccentric,
gears and counterweights)
Vibrator locked?
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
Air in hydraulic line?
Bleed hrdraulic oil system.
Travel lever operating resistance great.
If worn, replace cylinder piston or
bearing.
Piston or bearing in cylinder defective?
PAGE 26 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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NOTE PAGE
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 27
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MVH-200DA2— EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and remarks QTY. Column
used in the Parts section of this manual. Use the help numbers
found on the back page of the manual if there are any questions.
Numbers Used - Item quantity can be indicated by a number,
a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
subject to change without notice. Multiquip does not
guarantee the availibility of the parts listed.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ....................... 1.... INCLUDES ITEMS W/
WASHER, 1/4 IN. ........... NOT SOLD SEPARATELY
WASHER, 3/8 IN. .... 1.... MQ-45TONLY
HOSE .................... A/R.. MAKE LOCALLY
BEARING ................ 1.... S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same unique
symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial number
range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general item,
such as different size saw blade guards in use or a part that
has been updated on newer versions of the same machine.
Specific Model Number Use - Indicates that the part is used
only with the specific model number or model number variant
listed. It can also be used to show a part is NOT used on a
specific model or model number variant.
When ordering a part that has more
than one item number listed, check
the remarks column for help in
determining the proper part to order.
NOTE
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a number,
a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part that
has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 28 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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SUGGESTED SPARE PARTS
MQ MIKASA MVH-200DA2
1 to 3 Units
W/YANMAR L70V6 ENGINE
Qty.
P/N
Description
3 ......... 070200323 ....... V-BELTS
2 ......... 956100038 ....... THROTTLE WIRE
3 ......... 11465012591 ... ELEMENT, A/C
1 ......... 11428855041 ... CAP, FUEL TANK
1 ......... 11487076630 ... ROPE, RECOIL STARTER
2 ......... 11425035110 ... STRAINER, OIL LUB W/ O-RING
2 ......... 11425055121 ... FILTER, FUEL OIL
1 ......... 11425055100 ... FILTER, FUEL STRAINER
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 29
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MVH-200DA2 — DECAL PLACEMENT
BODY ASSY.
PAGE 30 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 — DECALS PLACEMENT
BODY ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
DECAL, OIL TANK
QTY.
REMARKS
920203260
920204230
920203330
920202220
920204580
920204040
920203290
920203560
920206280
920206290
TBD
1
1
1
1
1
1
1
1
1
DECAL, TRAVEL LEVER OP.
DECAL, EAR PROTECTION
DECAL, FORWARD/REVERSE
DECAL, FULLTHROTTLE
DECAL, LIFTING CAUTION
DECAL, CAUTION OPERATION
DECAL, ENGINE MAX SPEED
DECAL, PINCH POINT DANGER
9
10
11
12
13
DECAL, READ MANUAL CAUTION 1
DECAL, MULTIQUIP
DECAL, V-BELT
1
1
920206880
PLATE, SERIAL NO. ........................ 1 ............. CONTACT PARTS DEPARTMENT
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 31
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MVH-200DA2 — BODY ASSY.
BODY ASSY.
PAGE 32 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 — BODY ASSY.
BODY ASSY.
NO
1
2
3
4
5
6
9
PART NO
PART NAME
VIBRATING PLATE
BASE
SHOCK ABSORBER 75
NUT M12
QTY.
1
1
4
4
8
4
1
4
4
4
1
4
4
4
1
1
1
1
1
1
1
1
5
5
5
1
1
1
1
4
4
1
1
1
REMARKS
455109250
455116690
939010050
020312100
030212300
001221240
914410026
001221040
030210250
031110160
455113800
001220830
030208200
031108160
455434940
456343340
951406790
455445510
001220835
030208200
070200323
455113750
001220852
030208200
031108160
953405270
953405260
455455570
455116700
001221230
030212300
455215250
959406800
020306050
WASHER, LOCK M12
BOLT 12 X 40 T
ENGINE ASSY. L70V6GJ1R1AAS5
BOLT 10 X 40 T
WASHER, LOCK M10
WASHER, FLAT M10
BELT COVER, IN
BOLT 8 X 30 T
WASHER, LOCK M8
WASHER, FLAT M8
COVER SEAL
CLUTCH ASSY.W/ COVER
KEY7X7X36
10
11
12
20
21
22
23
24
26
27
28
29
30
31
32
33
34
35
36
37
38
39
40
41
50
52
53
WASHER
BOLT 8X35 T
WASHER, LOCK M8
V-BELT B-32 BLUE/HDPF532
BELT COVER
BOLT 8X60 T
WASHER, LOCK M8
WASHER, FLAT M8
PLUG 1/4X14 13L
PACKING 1/4, CU
CLUTCH SPACER
GUARD FRAME
BOLT 12X30 T
WASHER, LOCK M12
COVER GUARD
NUT M6
NUT M6
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 33
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MVH-200DA2 —VIBRATION ASSY.
VIBRATION ASSY.
PAGE 34 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 —VIBRATION ASSY.
VIBRATION ASSY.
NO
51
52
53
54
55
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
76
77
73
73
74
75
76
77
78
79
80
81
82
83
84
95
PART NO
PART NAME
VIBRATING CASE
BOLT 12X140 T
QTY.
1
6
REMARKS
455109310
001221268
001221240
030212300
031112230
047920050
455324830
455324840
025510063
455324850
455435020
455435030
455435040
080100300
041006000
080200100
455435051
455010070
080100260
455324860
455326060
050100850
455010010
455010070
080100260
455324860
455326060
050100850
001220825
030208200
031108160
001200810
953404600
040006910
455010020
031108160
BOLT 12X40 T
4
WASHER, LOCK M12
WASHER, FLAT M12
ROLLER BEARING NJ210MC4
ROTARY SHAFT, DRIVEN
PISTON ROD
KNOCK PIN 10X63
GEAR, DRIVEN
COLLAR 17X30X3
SPRING 28.2D-41L
SPRING 27.3D-79L
STOP RING R-30
BEARING 6000Z
STOP RING S-10
PISTON, 22.4D
PACKING USH-22.4 X 30 X 5
STOP RING R-26
CYLINDER, R
CYLINDER, L
O-RING G-85
PACKING UPH-20308
PACKING USH-22.4 X 30 X 5
STOP RING R-26
CYLINDER, R
CYLINDER, L
O-RING G-85
BOLT 8 X 25 T
10
10
4
1
1
1
1
2
1
1
1
4
2
2
2
2
1
1
2
2
2
2
1
1
2
8
8
8
2
2
2
2
4
WASHER, LOCK M8
WASHER, FLAT M8
BOLT 8 X 10
COPPER PACKING 8 X 16 X 2
BEARING 6910
ELBOW 45' 15-0404
WASHER, FLAT M8
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 35
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MVH-200DA2 —VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
PAGE 36 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 —VIBRATION ASSY. (CONT.)
VIBRATION ASSY. (CONT.)
NO
86
87
88
89
90
91
92
93
94
96
97
98
PART NO
PART NAME
QTY.
1
1
1
2
1
1
1
4
4
1
1
1
1
1
4
2
REMARKS
455331070
951405370
455324880
080200500
060105030
455324890
050100850
001220825
030208200
455335560
951403090
455448970
001221230
030212300
455324910
001521225
001521240
952405480
ROTARY SHAFT, DRIVE
KEY 15 X 10 X 39 RR
GEAR, DRIVE
STOP RING S-50
OIL SEAL SB-50729
BEARING COVER
O-RING G-85
BOLT 8 X 25 T
WASHER, LOCK M8
PULLEY, B1 W/FAN
KEY 12 X 8 X 26
WASHER, PULLEY
BOLT 12 X 30 T
WASHER, LOCK M12
ECCENTRIC ROTOR
SOCKET HEAD BOLT 12 X 25 T
SOCKET HEAD BOLT 12 X 40 T
SHIM 70 X 90 X 0.5
99
100
101
102
103
104
2
AR
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 37
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MVH-200DA2 — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
PAGE 38 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 — CONTROL ( A-TYPE ) ASSY.
CONTROL ( A-TYPE ) ASSY.
NO
1
2
3
4
5
6
7
8
PART NO
PART NAME
HANDLE BRACKET
BOLT 12X35 T
WASHER, LOCK M12
WASHER, FLAT M12
HANDLE
QTY.
2
4
4
4
1
1
2
6
1
1
1
1
1
1
1
1
2
2
2
2
2
4
4
4
1
1
1
1
1
1
1
1
1
1
1
2
1
2
1
4
4
4
REMARKS
456329060
001221235
030212300
031112230
456111340
001221676
031116260
032116280
020316130
023041600
455434950
455010030
939010060
020410060
020412070
022411635
954404230
001220620
030206150
031106100
020306050
001220820
030208200
031108160
501402870
501402880
959403460
020410060
456211280
455010040
455329500
456111180
456442320
456442150
001221252
020312100
020412070
031112230
030212300
001220830
030208200
031108160
BOLT 16X180 T
WASHER, FLAT M16
CONICAL SPRING WASHER M16
NUT M16
NUT M16, H=10
SPINDLE
KNOB
SHOCK ABSORBER 60
NUT M10, H=6
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
26
27
28
29
30
33
34
36
37
38
39
40
41
42
43
44
45
46
NUT M12, H=7
WING NUT M16
CLAMP SA120-18
BOLT 6X20 T
WASHER, LOCK M6
WASHER, FLAT M6
NUT M6
BOLT 8X20 T
WASHER, LOCK M8
WASHER, FLAT M8
HANDLE STOPPER/MDR
SPRING/HANDLE, 1.4X18 X44
BALL GRIP 32D-M10
NUT M10, H=6
HANDLE GRIP
OIL HOSE 950L
OIL HOSE 1180L
LEVER, TRAVEL
COLLAR 12X15. 6X32L
RETURN SPRING, LEVER
BOLT 12X60 T
NUT M12
NUT M12, H=7
WASHER, FLAT M12
WASHER, FLAT M12
BOLT 8X30 T
WASHER, LOCK M8
WASHER, FLAT M8
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 39
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MVH-200DA2 — PUMP ( A-TYPE ) ASSY.
PUMP
PAGE 40 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 — PUMP ( A-TYPE ) ASSY.
PUMP ( A-TYPE ) ASSY.
NO
A
PART NO
PART NAME
QTY.
REMARKS
456910020
456910030
456910040
456111150
456328870
456442310
456329000
456441750
455437130
080200240
455326790
040006004
050200200
455010120
050100650
001520615
456211220
456441520
456441490
456441590
PUMP ASSY. ......................................... 1 .................... INCLUDES ITEMS W/
SPOOL ASSY. ........................................ 1.................... INCLUDES ITEMS W/ $
BLED VALVE ASSY................................. 1.................... INCLUDES ITEMS W/ #
BODY
SPOOL
SPRING 1.0-5.1-35L
SHAFT
PINION
WOODRUFF KEY
STOP RING S-24
COVER, PINION
BEARING 6004
*
B
*
C
*
1
1
1
1
1
1
2
1
1
2
1
1
1
8
1
1
1
1
2
1
1
1
2
2
1
1
2
2
1
1
4
1
2
1
4
4
*
2$
*
3$
5
*
*
6
7
*
*
8
9
*
*
10
*
11
12
13
14
15
16
17
O-RING 9-20
DUST SEAL SER-20
O-RING G-65
*
*
*
*
*
*
*
SOCKET HEAD BOLT 6X15 T
RESERVE TANK
COVER, RESERVE TANK
PACKING, RESERVE TANK
BLED VALVE
STEEL BALL 6.35D
SPRING 0.9-5. 1-35L
SOCKET HEAD SCREW 8X16 T
NUT M8, H=5
18#
*
19 #$ 456441530
*
20#
21#
456441550
096208016
*
*
22 #$ 020408050
*
22 #$ 020408050
23
NUT M8, H=5
*
456441650
SET SCREW PT 1/8
SET BOLT, SPOOL
O-RING P-9
*
23-1 $ 456443080
*
24
25
26
27
28
29
30
050200090
050100450
456010020
953405270
953400160
506010160
456328850
*
*
*
*
*
*
*
O-RING G-45
PACKING SKY-25
PLUG 1/4X14 13L
PACKING 1/4
SOCKET HEAD PLUG 1/8
CYLINDER COVER, F
BALL SEAT
PACKING 1/4, CU
SOCKET HEAD BOLT 6X100 T
SOCKET HEAD BOLT 6X15 T
31 #$ 456441740
*
32
33
34
953405260
001520660
001520615
*
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 41
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MVH-200DA2 —THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
PAGE 42 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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MVH-200DA2 —THROTTLE LEVER ( A-TYPE ) ASSY.
THROTTLE ( A-TYPE ) ASSY.
NO
1
2
2
3
4
5
6
7
PART NO
PART NAME
THROTTLE LEVER ASSY. 103F/SX
SCREW 8 X 16
SCREW 8 X 25
WASHER, LOCK 8MM
NUT M8
SPACER 7 X 9.5 X15
LEVER BRACKET, T
GROMMET MG-22D
TUBE8-13-1300L
LEVER STOPPER 462COS
LEVER SPACE 515D04
LEVER COVER
BOOT
CLAMPTC-150
WAVE WASHERW-20
WIRE GUIDE, AL103F
THROTTLEWIRE 1550-1740
WIRE STOPPER AY (3D)
SCREW 4 X 6
QTY.
1
2
2
2
2
1
1
1
1
1
1
1
1
2
3
1
REMARKS
956200010
092008016
092008025
030208200
020108060
455435000
456331120
959404390
959021621
456443060
456443070
456330100
959405280
506010070
952010030
455334250
956100038
359406810
091004006
9
12
13
14
15
16
20
21
22
23
24
1
1
1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 43
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YANMAR L70V6 ENGINE— CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
PAGE 44 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE — CYLINDER BLOCK ASSY.
CYLINDER BLOCK ASSY.
NO.
1
5
PART NO.
PART NAME
QTY.
1
1
1
1
1
1
2
1
2
1
2
3
1
1
1
1
1
1
15
2
2
2
2
1
1
1
1
1
1
REMARKS
11421001010
11439501330
11439901380
11429901800
11429901830
11425001841
22312040080
23875020000
11429901600
26226060182
26226060222
26366060002
11439901410
11421001460
11435002100
11435002200
11435002210
11429935150
26106080352
11429901690
11469901760
11429901950
22190160002
11429902030
11435002113
16011002220
16011002220
24162152116
26106080122
12125239450
CYLINDER BLOCK ASSY.
CYLINDER HEAD GASKET ASSY.
O- RING
11
12
23
24
25
26
27
28
29
30
31
32
35
35
35
37
38
39
40
42
43
44
45
46
47
48
49
52
SHIM SET
COVER (FO PUMP)
GASKET
PIN 4X8 STRAIGHT
PLUG PT1/4 STEEL
PIN, 8X12
STUD M 6X18 PLATED
STUD M 6X22 PLATED
NUT M6
CRANKCASE GASKET
CRANKCASE COVER D
MAIN BEARING US=STD.
MAIN BEARING US=0.25
MAIN BEARING US=0.50
L.O. INLET PIPE
BOLT M 8X35 PLATED
PLUG M16
OIL GAUGE CAP, W/LUB
O- RING
SEAL WASHER 16S
RETAINER
BALL BEARING
OIL SEAL
OIL SEAL
NEEDLE BEARING
BOLT M 8X12 PLATED
OIL PRESSURE SENDER
1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 45
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YANMAR L70V6 ENGINE— CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
PAGE 46 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6— CYLINDER HEAD ASSY.
CYLINDER HEAD ASSY.
NO.
1
2
3
7
8
9
PART NO.
PART NAME
QTY.
REMARKS
11421001200
11421001210
11421011020
11421011100
11421011110
11421011120
11421011180
11421011930
11421011250
11421011260
11421011280
11421011650
11429911240
26856060002
11421011660
11429911240
26856060002
11435011340
11477111461
11429511470
10501011490
11429911600
11421011900
22351040008
26106060402
26226060552
26366060002
11421011310
11421011950
11421003590
11429903640
22312030160
26106060552
CYLINDER HEAD A BOLT
CYLINDER HEAD B BOLT
CYLINDER HEAD ASSY.
INTAKE VALVE
2
2
1
1
1
2
2
2
EXHAUST VALVE
VALVE SPRING
SPRING RETAINER
COTTER ASSY.
10
11
13
SUPPORT ASSY. ROCKER ........................... 1 ......... INCLUDES ITEMS W/
#
14
15
16
18
19
20
22
23
24
25
26
27
28
29
30
31
32
33
34
35
37
#
#
#
ROCKER ARM SUPPORT
C TYPE RETAINING PIN
INTAKE ARM ASSY.
ADJUSTING SCREW
LOCK NUT 6
EXHAUST ARM ASSY.
ADJUSTING SCREW
LOCK NUT 6
VALVE STEM SEAL
NOZZLE GASKET
NOZZLE SPACER
VALVE CAP
VALVE SPRING WASHER
NOZZLE RETAINER
SPRING PIN 4X8
BOLT M6X40 PLATED
STUD M 6X55
1
2
1
1
1
1
1
1
2
1
1
2
2
1
1
2
2
2
#
NUT M6
BONNET GASKET ......................................... 1 ......... INCLUDES ITEMS W/
*
BONNET HEAD ASSY.
DECOMP SHAFT ASSY.
DECOMP SPRING
PARALLEL PIN 3X16
BOLT M 6X55 PLATED
1
1
1
1
1
*
40
42
45
**
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 47
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YANMAR L70V6 ENGINE— AIR CLEANER ASSY.
AIR CLEANER
PAGE 48 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— AIR CLEANER ASSY.
AIR CLEANER ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
11421012510
11421012020
11421012520
11421012560
11421012580
11421012590
11421012600
11429912300
11421012210
26106060202
26226060302
AIR CLEANER ASSY. ..................................... 1 ......... INCLUDES ITEMS W/
*
2
AIR CLEANER BODY
AIR CLEANER COVER
WING NUT
1
1
1
1
1
1
3
1
1
3
*
3
*
4
*
6
STUD BOLT
*
7
ELEMENT ASSY.
KNOCKING KNOB
U- NUT
AIR CLEANER GASKET
BOLT M 6X20 PLATED
STUD M 6X30
*
10
*
11
12
13
14
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 49
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YANMAR L70V6 ENGINE— MUFFLER ASSY.
MUFFLER ASSY.
PAGE 50 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— MUFFLER ASSY.
MUFFLER ASSY.
NO.
15
16
22
23
24
25
PART NO.
PART NAME
QTY.
REMARKS
11429913200
11439913520
26106060142
26216080182
26366080002
11429913800
MUFFLER GASKET
MUFFLER ASSY.
BOLT M 6X14 PLATED
STUD M 8X18 PLATED
NUT M8
1
1
2
2
2
1
EXHAUST DEFECTOR
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 51
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YANMAR L70V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
PAGE 52 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— CRANKSHAFT AND CAMSHAFT ASSY.
CRANKSHAFT AND CAMSHAFT ASSY.
NO.
1
6
PART NO.
PART NAME
CAMSHAFT ASSY.
TAPPET
ROLLER TAPPET ASSY.
PUSH ROD ASSY.
CRANKSHAFT (D) ASSY.
NUT
FLYWHEEL (DE) ASSY. .................................. 1 ......... INCLUDES ITEM W/
RING GEAR
FLYWHEEL WASHER
KEY 4X12
BALANCER SHAFT ASSY.
BOLT M 8X20 PLATED
WASHER
QTY.
REMARKS
71421014580
11421014200
11421014300
11421014400
71421021740
11428821220
11439921590
11436221600
11429921550
22512040120
71421028510
26106080202
16031014550
22512070360
24101062030
1
2
1
2
1
1
7
12
13
21
22
*
25
26
1
1
1
1
1
1
1
2
*
27
45
62
63
64
65
KEY 7X36 RR
BEARING
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 53
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YANMAR L70V6 ENGINE— PISTON ASSY.
PISTON ASSY.
PAGE 54 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— PISTON ASSY.
PISTON ASSY.
NO.
28
28
PART NO.
PART NAME
QTY.
REMARKS
71421022720
71421022620
71421022580
71487022502
71487022542
71487022552
11439922300
22252000210
71421023700
11820023200
11421023600
11421023610
11421023620
11438023100
PISTON W/ RINGS STD ................................. 1 ......... INCLUDES ITEMS W/
PISTON W/RINGS OS=0.25 ........................... 1 ......... INCLUDES ITEMS W/
PISTON W/RINGS OS=0.50 ........................... 1 ......... INCLUDES ITEMS W/
PISTON RINGS SET=STD.
PISTON RING SET 0.S.=0.25
PISTON RING SET 0.2=0.50
PISTON PIN
#
#
#
28
30
30
30
36
37
38
41
42
42
42
44
#
#
#
1
1
1
1
2
CIRCLIP 21
CONNECTING ROD ASSY. ............................ 1 ......... INCLUDES ITEMS W/
ROD BOLT
CRANK PIN BEARING STD.
CRANK BEARING PIN U.S=0.25
CRANK BEARING PIN U.S=0.50
PISTON PIN BUSH
*
2
1
1
1
1
*
*
*
*
*
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 55
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YANMAR L70V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP & GOVERNOR ASSY.
PAGE 56 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— LUB. OIL PUMP AND GOVERNOR ASSY.
LUB. OIL PUMP AND GOVERNOR ASSY.
NO.
1
7
8
9
10
11
PART NO.
PART NAME
QTY.
REMARKS
11425032010
11429932070
11429932570
22312030160
26106060122
11429935110
24341000224
26106060162
11421061500
22322030200
22322030200
LUB. OIL PUMP ASSY.
LUB. OIL PUMP COVER
O- RING COVER
1
1
1
1
3
PARALLEL PIN 3X16
BOLT M 6X12 PLATED
LUBE OIL FILTER COMPLETE ...................... 1 ......... INCLUDES ITEMS W/
O- RING 1A S- 22.4
BOLT M 6X16 PLATED
LEVER ASSY. ................................................. 1 ......... INCLUDES ITEMS W/
TAPER PIN 3X20
TAPER PIN 3X20
*
13
14
15
1
1
*
#
27
32
35
#
#
1
1
71421061700
GOVERNOR ASSY. ........................................ 1 ......... INCLUDES ITEMS W/+
36+
41
11421061290
11429961600
11477061610
11429961190
11477161810
11477161830
11429561940
11477166600
11477166690
13521061090
22451060000
11477061520
11425266051
18336066110
11429966250
11429966440
10522566990
26106060142
26106060202
26757060002
11421066010
11429966200
11477161890
11477161960
24311000180
GOVERNOR WEIGHT ASSY.
OIL SEAL
THRUSTWASHER
GOVERNORWASHER
PLAIN WASHER 14
PLATE
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
1
1
1
1
1
1
1
42
43
44
45
46
47
48
49
50
51
52
54
55
56
57
58
59
60
61
62
63
65
66
#
NUT
FUEL LIMITER ASSY.
NUT M14
LEAD
WIRE 0.6
#
NEEDLE BEARING
REGULATOR HANDLE
REGULATOR BRACKET
RETURN SPRING
ADJUSTING BOLT
SCREW
BOLT M 6X14 PLATED
BOLT M 6X20 PLATED
LOCK NUT M6 PLATED
REGULATOR SPRING
RETURN SPRING
PROTECTOR COMPLETE.............................. 1 ......... INCLUDES ITEMS W/
SPACER
O- RING 1A P- 18.0
%
%
%
1
1
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 57
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YANMAR L70V6 ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
PAGE 58 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— COOLING AND STARTING DEVICE ASSY.
COOLING AND STARTING DEVICE ASSY.
NO.
1
2
3
4
5
6
7
8
PART NO.
PART NAME
QTY.
5
1
1
1
1
1
5
1
4
4
1
1
1
4
4
1
REMARKS
11429945220
11421045260
11421045270
11421045300
11421045310
11439945320
11439945340
11421045350
26106060082
26106060202
26226060852
26366060002
11421045100
11429945300
11429945310
11429945330
11429945350
11439976250
11439976510
11439976520
11439976530
11439976540
11439976550
11439976560
11439976570
11439976570
11439976620
11439976630
11439976590
26106060082
26106060122
TANK GROMMET
SIDE COVER B (13)
SIDE COVER A (13)
TOP COVER, BLACK (13)
DAMPER
SEAL RUBBER
CYLINDER COLLAR COVER
TOP COVER SPACER
BOLT M 6X 8 PLATED
BOLT M 6X 20 PLATED
BOLT STUD 6X85
NUT M 6
FAN CASE (SILVER) (17)
CUSHION RUBBER
FAN CASE COLLAR
FAN CASE SEAL
FAN CASE BOLT
9
10
11
12
13
14
15
16
17
19
4
RECOIL STARTER (D) ASSY. ........................ 1 ......... INCLUDES ITEMS W/
STARTER CASE
RECOIL REEL
*
20
1
1
1
1
1
1
1
1
1
1
1
4
3
*
21
*
22
*
RATCHET
23
SPIRAL SPRING
RATCHET COVER
SPRING
RETURN SPRING
SCREW
STARTER KNOB
STARTER ROPE
STARTER PULLEY
BOLT M 6X 8 PLATED
BOLT M 6X 12 PLATED
*
24
*
25
*
26
*
27
*
28
*
29
*
30
31
32
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 59
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YANMAR L70V6 ENGINE— FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
PAGE 60 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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L70V6 ENGINE — FUEL INJECTION PUMP ASSY.
FUEL INJECTION PUMP ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
71421051100
10554651020
11425051080
11421051200
11425051160
11421051300
12455051350
11425051600
11425051640
11425051650
22351020006
22351030008
71421053100
11421053000
11421053100
11421053080
11421053330
11421053120
11421053130
11421053140
11421053410
11421053420
11421053430
11421053440
11421053450
11421053460
11421053470
11421053480
11421053490
11421053500
11421053510
11421053520
11421053530
11421053540
11421053550
11421053560
11421053570
11421053580
11421053590
11421053600
11421053610
FUEL INJECTION PUMP ASSY. .................... 1 ......... INCLUDES ITEMS W/
*
2
GASKET
PLATE
FUEL INJECTION PUMP BODY
SPRING
DELIVERY VALVE ASSY.
DELIVERY GASKET
CONTROL LEVER ASSY.
SPRING SEAT A
SPRING SEAT B
SPRING PIN 2X 6
SPRING PIN 3X 8
FUEL INJECTOR
NOZZLE ASSY.
1
1
1
1
1
1
1
1
1
2
1
1
1
*
3
*
4
*
10
11
*
12
*
13
*
14
*
15
*
16
*
17
18
*
19
20
21
23
24
25
26
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
27
#
NOZZLE HOLDER ASSY. ............................... 1 ......... INCLUDES ITEMS W/
NOZZLE NUT
PIN
#
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
#
#
#
#
#
NOZZLE SPRING
SPRING SEAT
VALVE SPACER ASSY.
SHIM (T=1.00)
SHIM (T=1.05)
SHIM (T=1.10)
SHIM (T=1.15)
SHIM (T=1.20)
SHIM (T=1.25)
SHIM (T=1.30)
SHIM (T=1.35)
SHIM (T=1.40)
SHIM (T=1.45)
SHIM (T=1.50)
SHIM (T=1.55)
SHIM (T=1.60)
SHIM (T=1.65)
SHIM (T=1.70)
SHIM (T=1.75)
SHIM (T=1.80)
SHIM (T=1.85)
SHIM (T=1.90)
SHIM (T=1.95)
SHIM (T=2.00)
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 61
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YANMAR L70V6 ENGINE— FUELTANK & FUEL LINE ASSY.
FUEL TANK AND FUEL LINE ASSY.
PAGE 62 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE — FUELTANK AND FUEL LINE ASSY.
FUEL TANK AND FUEL LINE ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
71421055700
23414080000
10530055080
11428855041
BLACK FUEL TANK (13) ................................. 1 ......... INCLUDES ITEMS W/
*
3
*
4
*
PACKING 8
DRAIN PLUG
1
1
5
7+
8
FUEL TANK CAP ASSY. ................................. 1 ......... INCLUDES ITEMS W/+
CAP VALVE
FUEL OIL FILTER
FUEL TANK DAMPER
FUEL FILTER .................................................. 1 ......... INCLUDES ITEMS W/
*
11428855081
11429955100
11425055201
11425055121
11425055130
11421055210
11421055230
11425055301
24341000150
11421055810
22117080000
26106080452
26366060002
26106060162
11421059200
12472259050
11465059060
11465259310
12175059890
11477059030
11427059010
11426859061
11421059800
11421059850
1
1
4
9
10
*
#
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
35
#
GASKET
1
1
1
1
1
1
1
1
2
2
FUEL TAMK STAY A
FUEL TANK STAY B
FUEL COCK ASSY.
O- RING 1A S- 15.0
LIFTING BOLT
WASHER 8
BOLT M 8X 45 PLATED
NUT M 6
BOLT M 6X 16 PLATED
RETURN PIPE ASSY. .................................... 1 ......... INCLUDES ITEMS W/
CLAMP 9
FUEL RETURN PIPE
PROTECT TUBE
RETAINER
FUEL OIL PIPE ASSY. ................................... 1 ......... INCLUDES ITEMS W/
HOSE CLIP
%
>
%
%
%
%
2
1
1
1
>
>
2
1
1
1
FUEL OIL PIPE
FUEL INJECTION PIPE
INJECTION PIPE SUPPORT
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 63
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YANMAR L70V6 ENGINE— STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR AND DYNAMO ASSY.
PAGE 64 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— STARTING MOTOR AND DYNAMO ASSY.
STARTING MOTOR & DYNAMO ASSY.
NO.
PART NO.
PART NAME
QTY.
REMARKS
1
71436277011
11438177110
X2114811000
X2114715500
11438177130
11438177140
11437177160
11437179040
11437179050
11437179060
X211485016
11438177151
11437177170
11437177180
12429877020
12419577770
11437179070
X2114274200
26106100302
26716080002
11439978260
11439978730
11439978740
16071078710
26106060122
26106060202
26577060142
11439977550
STARTER (S114-414A .................................... 1 ......... INCLUDES ITEMS W/
*
2
*
3
*
4
*
5
*
6
*
7
*
ARMATURE
1
1
1
1
1
THRUST WASHER KIT
PINION STOPPER SET
FIELD COIL ASSY.
REAR COVER
BRUSH HOLDER ASSY. ................................. 1 ......... INCLUDES ITEMS W/
BRUSH (-)
BRUSH (+)
BRUSH SPRING
PINION ASSY.
GEAR HOUSING ASSY.
DUST COVER KIT
SHIFT LEVER KIT
MAGNET SWITCH
THROUGH BOLT
BOLT M 6X 37
TERMINAL COVER
BOLT M 10X 30 PLATED
NUT M 8
DYNAMO ASSY. ............................................. 1 ......... INCLUDES ITEMS W/
STATOR ASSY.
DYNAMO WHEEL
CORD CLAMP
#
8
9
#
2
1
4
1
1
1
1
1
2
2
1
2
1
*
#
#
*
10
11
12
13
14
15
16
17
18
19
20
21
*
*
*
*
*
*
*
*
>
22
>
1
1
1
1
3
3
23
>
24
25
BOLT M 6X 12 PLATED
BOLT M 6X 20 PLATED
SCREW M 6X 14
26
27
28
>
REG. & HARNESS ASSY. .............................. 1 ......... INCLUDES ITEMS W/+
30+
31+
32+
11439977400
26023040102
11439977540
29411200000
HARNESS BRACKET
SCREW M4X10
WIRE HARNESS ............................................ 1 ......... INCLUDES ITEMS W/
CARTRIDGE FUSE 20A
1
2
%
33%
2
34+
35
36
11439977710
26106060122
26106060202
11435177520
REGULATOR
1
2
2
1
BOLT M 6X 12 PLATED
BOLT M 6X 20 PLATED
JOINT
37
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 65
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YANMAR L70V6—TOOLS, LABELS AND GASKETS SET ASSY.
TOOLS, LABELS AND GASKET SET ASSY.
PAGE 66 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE—TOOLS, LABELS AND GASKETS SET ASSY.
TOOLS, LABELS AND GASKET SET ASSY.
NO.
3
4
5
6
7
8
11
PART NO.
PART NAME
AIR COOLED LABEL
YANMAR LABEL
CAUTION LABEL
HOW TO START- E LABEL
DIESEL LABEL
DECOMPRESSION LABEL
TOOL ASSY. ................................................... 1 ......... INCLUDES ITEMS W/
TOOL BAG
SPANA
SPANA
QTY.
REMARKS
11429907100
11429907110
11421007120
11421007130
11429907160
11421007200
11429992590
11429992600
11429992710
11429992720
11429992730
11429992740
71421092600
11439501330
11439901380
11439901410
11429901950
11425001841
22190160002
11435011340
11477111461
11421011310
11421012210
11429913200
11429932570
24341000100
23414080000
24341000224
24341000150
1
1
1
1
1
1
*
12
1
1
1
1
1
*
13
*
14
*
15
DRIVER
FUEL FITTING
*
16
*
17
GASKET SET (NON- ASB)............................. 1 ......... INCLUDES ITEMS W/
CYLINDER HEAD GASKET ASSY.
O- RING
CRANK CASE GASKET
O- RING
GASKET
WASHER SEAL 16S
VALVE STEM SEAL
NOZZLE GASKET
BONNET GASKET
AIR CLEANER GASKET
MUFFLER GASKET
O- RING COVER
O- RING 1A S- 10.0
PACKING 8
#
18
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
#
1
2
1
2
1
2
2
1
1
1
1
1
1
1
1
1
#
#
#
#
#
#
#
#
#
#
#
#
#
#
#
O- RING 1A S- 22.4
O- RING 1A S-15.0
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 67
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YANMAR L70V6 ENGINE— ACCESSORIES
ACCESSORIES
PAGE 68 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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YANMAR L70V6 ENGINE— ACCESSORIES
ACCESSORIES
NO.
1
3
4
5
PART NO.
PART NAME
EXHAUST PIPE ASSY.
CLAMP
SCREW M6X25
CORD CLAMP
WIRE HARNESS (C)
QTY.
REMARKS
11424913600
11425213910
11425213960
16071078710
10519878570
1
1
1
1
1
6
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 69
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Effective: October 1, 2002
TERMS AND CONDITIONS OF SALE — PARTS
PAYMENTTERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
Terms of payment for parts are net 10 days.
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
The minimum charge for orders from Mul-
tiquipis$15.00net.Customerswillbeasked
for instructions regarding handling of orders
notmeetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 70 — MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06)
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NOTE PAGE
MVH-200DA2 PLATE COMPACTOR — OPERATION & PARTS MANUAL — REV. #0 (01/27/06) — PAGE 71
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OPERATION AND PARTS MANUAL
HERE'S HOW TO GET HELP
PLEASE HAVETHE MODEL AND SERIAL
NUMBER ON-HANDWHEN CALLING
UNITED STATES
Multiquip Corporate Office
18910 Wilmington Ave.
Carson, CA 90746
MQ Parts Department
800-427-1244
Tel. (800) 421-1244
Fax (800) 537-3927
Fax:800-672-7877
Fax:310-637-3284
310-537-3700
Contact: [email protected]
Mayco Parts
800-306-2926
310-537-3700
Warranty Department
800-421-1244, Ext. 279 Fax:310-537-1173
310-537-3700, Ext. 279
Fax:800-672-7877
Fax:310-637-3284
Service Department
800-421-1244
Technial Assistance
800-478-1244
Fax:310-537-4259
Fax:310-631-5032
310-537-3700
MEXICO
MQ Cipsa
UNITED KINGDOM
Multiquip (UK) Limited Head Office
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla72760Mexico
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Tel: 0161 339 2223
Fax: 0161 339 3226
Lancashire OL7 0TL
CANADA
Multiquip
BRAZIL
Multiquip
4110IndustrielBoul.
Laval, Quebec, Canada H7L 6V3
Tel: (450) 625-2244
Fax: (450) 625-8664
Av. Evandro Lins e Silva, 840 - grupo 505 Tel: 011-55-21-3433-9055
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© COPYRIGHT 2006, MULTIQUIP INC.
Multiquip Inc, the MQ logo and the MQ Whiteman logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission.
All other trademarks are the property of their respective owners and used with permission.
This manual MUST accompany the equipment at all times. This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations are based on the MQ Mikasa MVH-200DA2
Reversible Plate Compactor. Illustrations, descriptions, references and technical data contained in this manual are for guidance only and may not be considered as binding.
Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published in this publication at any time without notice and without
incurring any obligations.
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