OPERATION AND PARTS MANUAL
MODEL GA6HZR
PORTABLE GENERATOR
(HONDA GX340 GASOLINE ENGINE)
Revision #3 (03/30/11)
To find the latest revision of this
publication, visit our website at:
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NOTE PAGE
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 3
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TABLE OF CONTENTS
Honda GX340K1EDN2
Engine
GA6HZR Portable 60 Hz
Generator
Cylinder Head Assembly ....................................36-37
Recoil Starter Assembly.....................................38-39
Fan Cover Assembly ..........................................40-41
Camshaft/Valves Assembly................................42-43
Piston/Rings Assembly.......................................44-45
Air Cleaner Assembly.........................................46-47
Cylinder Barrel (Recoil) Assembly .....................48-49
Cylinder Barrel (Electric) Assembly ...................50-51
Crankcase Cover/Governor Assembly ..............52-53
Flywhee/Fan Assembly ......................................54-55
Coil Assembly.....................................................56-57
Crankshaft Assembly .........................................58-59
Governor Controls Assembly .............................60-61
Carburetor Assembly .........................................62-63
Solenoid Assembly.............................................64-65
Fuel Cock Assembly ..........................................66-67
Here's How To Get Help ............................................ 2
Table Of Contents ..................................................... 3
Parts Ordering Procedures ....................................... 4
Rules For Safe Operation ......................................... 5
Operation and Safety Decals .................................... 6
Explanation Of Codes In Remarks Column .............. 7
Specifications ............................................................ 8
General Information .................................................. 9
Controls and Indicators ........................................... 10
Installation ............................................................... 11
Pre-Setup ........................................................... 12-13
Instrumentation ....................................................... 14
Load Application ..................................................... 15
Operating Instructions............................................. 16
Maintenance ........................................................... 17
Preparation For Long Term Storage ....................... 18
Wiring Diagram ....................................................... 20
Troubleshooting (Engine)................................... 21-22
Troubleshooting (Generator) ............................. 23-24
Suggested Spare Parts ........................................... 25
Generator Assembly .......................................... 26-27
Control Box Assembly ........................................ 28-29
Pipe Frame Assembly ........................................ 30-31
Muffler Assembly ............................................... 32-33
Nameplate Assembly ......................................... 34-35
Terms and Conditions Of Sale — Parts .................. 68
NOTE
Specification and part number
are subject to change without
notice.
PAGE 4 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only):
Order parts on-line using Multiquip’s SmartEquip website!
If you have an MQ Account, to obtain a Username
and Password, E-mail us at: parts@multiquip.
com.
■ View Parts Diagrams
■ Order Parts
■ Print Specification Information
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only):
All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
Order via Phone:
1-800-427-1244
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
❒
Dealer Account Number
❒
Specify Preferred Method of Shipment:
❒
❒
❒
❒
❒
Dealer Name and Address
✓ UPS/Fed Ex
✓ DHL
✓ Truck
■
■
Priority One
Ground
Shipping Address (if different than billing address)
Return Fax Number
■ Next Day
Second/Third Day
Applicable Model Number
■
Quantity, Part Number and Description of Each Part
NOTICE
All orders are treated as Standard Orders and will
ship the same day if received prior to 3PM PST.
WE ACCEPT ALL MAJOR CREDIT CARDS!
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 5
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RULES FOR SAFE OPERATION
■
Provide adequate ventilation when operating the generator.
DO NOT operate the generator in any enclosed or narrow
space. The generator's gasoline engine gives off DEADLY
carbon monoxide gas.
CAUTION:
Failure to follow instructions in this manual
may lead to serious injury or even death!This
equipment is to be operated by trained and
qualified personnel only! This equipment is
for industrial use only.
■
■
■
■
NEVER operate the generator in an explosive atmosphere or
near combustible materials. An explosion or fire could result
causing severe bodily harm or even death.
The following safety guidelines should always be used when
operating the GA-6HZRGenerator:
Always make sure that the generator is secure on level ground
so that it cannot slide or shift around, endangering workers.
Also keep the immediate area free of bystanders.
GENERAL SAFETY
■
■
■
DO NOT operate or service this equipment before reading
this entire manual.
When using a concrete vibrator or a similar device that is
immersed in a water based solution, make sure the device is
equipped with short circuit protection.
This equipment should not be operated by persons under 18
years of age.
Always use rubber boots and gloves when operating a
concrete vibrator or similar device.
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, steel-toed boots and other
protective devices required by the job.
■
■
Use adequate size connecting cable for extension.
■
This generator is a source of potentially LETHAL high voltage.
Never permit unqualified personnel-especially children to
operate the generator.
Maintain electrical cords in good condition and frequently
replace the entire cable of the concrete vibrator with a new
one.
■
■
Always refuel in a well-ventilated area, away from sparks and
open flames.
■
HighTemperatures – Allow the machine and engine to cool
before adding fuel or performing service and maintenance
functions. Contact with hot components can cause serious
burns.
Always use extreme caution when working with flammable
liquids. When refueling, stop the engine and allow it to cool.
DO NOT smoke around or near the machine. Fire or explosion
could result from fuel vapors, or if fuel is spilled on a hot
engine.
Emergencies
■
Always know the location of the nearest fire extinguisher
and first aid kit. Know the location of the nearest telephone.
Also know the phone numbers of the nearest ambulance,
doctor and fire department. This information will be
invaluable in the case of an emergency.
■
■
This generator is equipped with a ground terminal for your
protection. Always complete the grounding path from the
generator to an external grounding source.
NEVER operate this generator, or handle any electrical
equipment while standing in water, while bare foot, while
hands are wet, or in the rain. Electrical shock could occur
causing severe bodily harm or even death.
Maintenance Safety
■
NEVER lubricate components or attempt service on a running
machine.
■
Always allow the machine a proper amount of time to cool
before servicing.
■
■
Keep electrical cords in good condition. Worn, bare or frayed
wiring can cause electrical shock, leading to bodily harm or
even death.
■
■
Keep the machinery in proper running condition.
Fix damage to the machine immediately and always replace
broken parts.
This generator requires an adequate free flow of cooling air.
Never operate the generator in any enclosed or narrow area
where free flow of the air is restricted. If the air flow is restricted
it will cause serious damage to the generator and may cause
injury to people.
■
■
■
Dispose of hazardous waste properly.Examples of potentially
hazardous waste are used motor oil, fuel and fuel filters.
DO NOT use food or plastic containers to dispose of
hazardous waste.
■
NEVER touch the hot exhaust manifold, muffler or cylinder.
Allow these parts to cool before servicing generator.
DO NOT pour waste, oil or fuel directly onto the ground,
down a drain or into any water source
PAGE 6 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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OPERATION AND SAFETY DECALS
Machine Safety Decals
The GA-6HZR portable generator is equipped with a number of safety decals.These decals are provided for operator safety and
maintenance information.The illustration below shows these decals as they appear on the machine. Should any of these decals
become unreadable, replacements can be obtained from your dealer.
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 7
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GA-6HZR — GENERAL INFORMATION
Excitation System
WARNING:
All GA-series generators use a magnet attached to a flywheel
to produce AC voltage from a lamp coil beneath the flywheel.
As the magnet passes the coil it produces approximately
19-22 AC volts.
Before connecting this generator to
any building’s electrical system, a
licensed electrician must install an
isolation (transfer) switch.
This voltage (19-22 VAC) is then sent to the control box that
contains three rectifying diodes:
Serious injury or death may result
without this transfer switch.
Excitation (diode 1)
Battery (diode 2)
Slow Down (diode 3)
GA-6HZR FAMILIARIZATION
Generator
The AC voltage will pass through the excitation diode that
converts the voltage to DC power.
The Multiquip Model GA-6HZR generator has been designed
as a portable lightweight power source for 60 Hz (single-
phase) vibrators, lighting facilities, power tools, submersible
pumps and other industrial and construction machinery.
This DC power is then sent to the excitation windings housed
within the main windings commonly called the "stator".
This generator is powered by a HONDA gasoline engine.
The alternator, a brushless revolving-field type, is
permanently aligned to the engine through rigid coupling.
This voltage is then transferred into the rotor through
induction.The rotor contains two diodes within it which rectify
the DC voltage and send it out through the main windings,
as AC voltage.
The generator is mounted on rubber vibration isolators that
have a steel base backplate which is attached to the
protective steel pipe carrying frame.The protective carrying
frame is made of steel tubing and fully wraps around the
generator to protect against damage.
Engine
The four-cycle air-cooled HONDA gasoline engine is designed
to meet every performance requirement of this generator.
Reference Table 1, page 8 for engine specifications.
This portable generator is supplied with a electrical control
box. To reduce vibration caused by the engine, the control
box is also placed on rubber isolators.
Figure 1 (page 10) shows the basic controls and indicators
for the GA-6HZR generator.
Control Box
The control box has the following: (all outputs are 60 Hz,
single phase)
NOTE
One 120V output receptacle.
One 240V output receptacle.
One 120V output receptacle (GFI protected).
One main 21 amp circuit breaker.
AC Voltmeter
In keeping with Multiquip's policy of
constantly improving its products, the
specifications quoted herein are subject
to change without prior notice.
Idle Control Switch
Full Power Switch
Operation Switch
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 9
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GA-6HZR — CONTROLS AND INDICATORS
1
2
PARTS NAME
NO.
1
2
3
4
5
6
7
8
9
CIRCUIT BREAKER
AC VOLTMETER
IDLE CONTROL SWITCH
OPERATION SWITCH
FULL POWER SWITCH
RECEPTACLE (250V)
RECEPTACLE (120V)
FULL POWER SWITCH
GFCI RECEPTACLE (120V)
6000
GA-6HZR
POWERED by
HONDA
3
4
10 DIPSTICK
AC CIRCUIT BREAKER
120
ON
ON
V
11 OIL DRAIN PLUG
12 STARTER GRIP
13 FUEL TANK
OFF
OFF
OPERATION
SWITCH
H
AC VOLTMETER IDLE
CONTROL
12
120V
ON
14 CONTROL BOX
15 MUFFLER
5
6
OFF
240/120V
FULL POWER
SWITCH
240V
GFCI
120V
GROUND
L
W
H
21 IN.
(530 MM)
27 IN.
(680 MM)
23 IN.
(580 MM)
9
8
7
11
10
L
W
13
14
15
Figure 1. Controls and Indicators
PAGE 10 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — INSTALLATION
Outdoor Installation
Indoor Installation
Exhaust gases from gasoline engines are extremely
poisonous. Whenever an engine is installed indoors the
exhaust fumes must be vented to the outside. The engine
should be installed at least two feet from any outside wall.
Using an exhaust pipe which is too long or too small can
cause excessive back pressure which will cause the engine
to heat excessively and possibly burn the valves.
Install the generator in a location where it will not be exposed to
rain or sunshine. Make sure that the generator is on secure level
ground so that it cannot slide or shift around. Also install the
generator in a manner so that the exhaust will not be discharged
in the direction of nearby homes.
The installation site must be relatively free from moisture and
dust. All electrical equipment should be protected from excessive
moisture.Failure to do will result in deterioration of the insulation
and will result in short circuits and grounding.
Eliminate the danger of deadly carbon monoxide gas.
Remember that exhaust fumes from any gasoline engine
are very poisonous if discharged in a closed room, but
harmless if allowed to mix with the outside air.If the generator
is installed indoors, you must make provisions for venting
the engine exhaust to the outside of the building.
Foreign materials such as dust, sand, lint and abrasive materials
have a tendency to cause excessive wear, not only to the engine
parts, but also to the alternator parts.
CAUTION :
CAUTION :
An electric shock is apt to happen when
vibrators are used. Pay close attention to
handling when operating vibrators and
always use rubber boots and gloves to
insulate the body from a short circuit.
Pay close attention to ventilation when
operating the generator inside confined
areas. The engine exhaust contains
noxious elements.
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 11
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GA-6HZR — PRE-SETUP
General Inspection Prior to Operation
Circuit Breaker
This generator has been thoroughly inspected and accepted To protect the generator from an overload, a 2-pole 13.5 amp
prior to shipment from the factory.However, be sure to check circuit breaker is provided on the control box. Make sure to
for damaged parts or components, or loose nuts and bolts, switch this circuit breaker to the "OFF" position prior to
which could have occurred in transit.
starting the engine.
Ground
Extension Cable
When electric power is to be provided to various tools or loads at
some distance from the generator, extension cords are normally
used. Cables should be sized to allow for distance in length and
amperage so that the voltage drop between the generator and
point of use (load) is held to a minimum. Use the cable selection
chart (Table 2 ) as a guide for selecting proper cable size.
The nut and ground terminal on the generator should always
be used to connect the generator to a suitable ground. The
ground path should be of #8 size wire.
Connect the terminal of the ground wire between the lock
washer and the nut and tighten the nut fully. Connect their
end of the wire to a suitable ground.
Table 2. Cable Selection (60 Hz, single phase operation)
Load In Watts
At 120 At 240
Maximum Allowable Cable Length
Current
in
Amperes
#10 Wire
#12 Wire
#14 Wire
#16 Wire
Volts
Volts
2.5
5
300
600
1000 ft.
500 ft.
350 ft.
250 ft.
150 ft.
125 ft.
600 ft.
300 ft.
200 ft.
150 ft.
100 ft.
75 ft.
375 ft.
200 ft.
125 ft.
100 ft.
65 ft.
250 ft.
125 ft.
100 ft.
600
1200
1800
2400
3600
4800
7.5
10
15
20
900
1200
1800
2400
50 ft.
CAUTION: Equipment damage can result from low voltage.
PAGE 12 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — PRE-SETUP
Fuel
Lubrication Oil
Close the fuel cock before filling the tank. Fill the fuel tank
with clean and fresh unleaded gasoline. Do not fill the tank
beyond capacity.
Fill the engine crankcase with lubricating oil through the filler
hole, but do not overfill. Make sure the generator is level.
With the dipstick inserted all the way, but without being screw
into the filler hole, verify that the oil level is maintained
between the two notches on the dipstick.
Pay attention to the fuel tank capacity when replenishing
fuel. Refer to the fuel tank capacity listed on page 8
Specification Table1.
The oil listed in Table 3 is recommended to ensure better
engine performance. Use class SC or higher grade motor
oil.
The fuel tank cap must be closed tightly after filling.
Handle fuel in a safety container. If the container does not have
a spout, use a funnel.
Table 3. Recommended Motor Oil
Temperature
Type Oil
Range
CAUTION :
104° F ~ 23° F
SAE 30
(40° C ~ -5°C)
Never fill the fuel tank while the engine is
running or in the dark. Gasoline spillage
on a hot engine can cause a fire or
explosion. If gasoline spillage occurs, wipe
23° F ~ 5° F
SAE 20 or sae 10W-30
(-5° C ~ -15°C)
Below 5° C (-15°) SAE 10W or SAE 10W-30
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 13
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GA-6HZR — INSTRUMENTATION
Idle Control Switch
CAUTION :
This unit is provided with an automatic idle control for noise
suppression and reduced fuel consumption. The automatic
idle control automatically engages under a no-load condition.
With the automatic idle control switched “ON”, the engine
revolutions will automatically drop to about 2500 rpm (low-
speed operation) within 3 seconds after the load stops.When
the operation is resumed, the engine speed is automatically
increased to about 3600 rpm (high-speed operation) as soon
as the load is connected.
When using a combination of dual
receptacles, total load should not exceed
the rated capacity of the generating.
Power Outlets
The generator has the following 120/240 volt 60 Hz (single-
phase) receptacles.
Single Phase
Fuel Gauge
One Duplex NEMA (GFCI) 5-20R (120V, 20 Amp)
One Twist Lock NEMA L5-30R (120V, 30 Amp)
One Twist Lock NEMA L6-20R (240V, 20 Amp)
The fuel gauge is located on the fuel tank and allows easy
monitoring of the fuel level.
ACVoltmeter
This voltmeter indicates (with a mark) the rated 60 Hz,
single phase output voltage. In addition the voltmeter can
also be used as a diagnostic tool.
Main Circuit Breaker (2-Pole 120/240V 60 Hz)
This 2-pole 21 amp breaker protects the generator from short
circuiting or overloading from the 120/240V 60 Hz single
phase load.
If the voltmeter indicator (needle) is below the rated voltage,
engine problems may exist (low/high RPM's). To prevent
damage to the generator or power tools turn the generator
OFF and consult your authorized Multiquip service dealer.
PAGE 14 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — LOAD APPLICATION
Single Phase Load
CAUTION:
Motors and motor-driven equipment draw
much greater current for starting than
during operation.
Always be sure to check the nameplate on the generator
and equipment to insure the wattage, amperage and
frequency requirements are satisfactorily supplied by the
generator for operating the equipment.
Generally, the wattage listed on the nameplate of the
equipment is its rated output. Equipment may require 130—
150% more wattage than the rating on the nameplate, as
the wattage is influenced by the efficiency, power factor and
starting system of the equipment.
An inadequate size connecting cable which cannot carry
the required load can cause a voltage drop which can burn
out the appliance or tool and overheat the cable.
The idle control is operated at minimum load capacity of
100W. If the load capacity is less than 100W, throw the idle
control switch to the OFF position.
NOTE
If wattage is not given on the equipment's
name plate, approximate wattage may be
determined by multiplying nameplate
voltage by the nameplate amperage.
WATTS = VOLTAGE x AMPERAGE
To determine the running wattage for your load, multiply the
running wattage as indicated by steps 1, 2, and 3 below:
1. INCANDESCENT LOADS
Lights, heaters and similar appliances.
Total the running wattage and multiply by 1.
Example:
29 light bulbs @ 100W each = 2.9 KW
use a 3 KW generator.
2. SMALL MOTORS
Drills and other small power tools.
Total the running wattage and multiply by 2.
Example:
A 1 inch drill runs at 1 KW
use a 2 KW generator.
3. LARGE MOTORS
Submersible pumps, table saws etc.
Total the running wattage and multiply by 3.
Example:
A conveyor belt runs at 8 KW
use a 24 KW generator.
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 15
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GA-6HZR — OPERATING INSTRUCTIONS
Before Starting
Warm up
1. Be sure to disconnect the electrical load and switch the
main circuit breaker to the“OFF”position prior to starting
the engine.
1. When the engine starts, open the choke slowly.
2. Run the engine at low speed for 3 minutes without load
until the engine warms up.
2. Never start the engine with the main circuit breaker“ON”.
3. Turn the idle control switch to the "OFF" (down) position
and check the voltage by referring to the voltmeter on
the control box.
3. Check the lubricating oil level prior to starting the engine.
Make sure the generator is level. The oil level must be
maintained between two notches on the dipstick.
CAUTION:
4. When there is not enough lubricating oil, fill the crankcase
with high grade motor oil. Use a high quality detergent
oil classified SC, SD or SE. (See Table 3 on page 13)
DO NOT change the engine speed control
lever which has been set at the factory prior
to shipping.
CAUTION:
NEVER start the engine when the oil level
is below the lower mark on the dipstick.
1. Check the generator for abnormal noise and smells.Then
connect the load to the receptacles of the generator.
Check the fuel level on the fuel gauge.
When fuel is low, fill the fuel tank with
clean fresh unleaded automotive gasoline.
2. Switch the main circuit breaker to the “ON” position and
turn the idle control switch to the “ON” (down) position
for normal (load) engine operation.
If gasoline spillage occurs, completely
wipe up the spilled gasoline.
Operation
Check the voltage by referring to the voltmeter on the control
box. When the voltmeter indicates 120 volts, 120 volts from
the 120V receptacles and 240 volts from the 240V receptacle
can be obtained at the same time. Refer to Figure 1, Controls
and Indicators, item 4 on page 10.
Starting
1. Place the idle control switch in the “ON” (up) position.
2. Close the choke. Adjust the opening of the choke valve
according to operating conditions. When the engine is
warm or the air temperature is high, close the choke
valve halfway or open it all the way.
Stopping the Engine
3. Confirm that the main circuit breaker on the generator
control box is “OFF”.
CAUTION:
4. Set the operation switch to the “ON” position and grasp
the starting rope and slowly pull it out. The resistance
becomes hardest at a certain position, corresponding
to the compression point. Rewind the rope a little from
that point and pull out sharply.
NEVER stop the engine suddenly while
running at high speeds.
1. Remove the load from the generator. Place the circuit
breaker in the “OFF” position. Refer to Figure 1, item 5
on page 10. Run the engine (no-load) with the idle control
switch set to the ON position for three to five minutes,
then stop the engine.
5. If the engine fails to start, repeat the procedure.
CAUTION:
DO NOT pull the starter rope all the way
2. Turn the START/STOP switch to the “STOP” position.
to the end.
3. Never stop the engine suddenly while running at high
speed.
DO NOT release the starter rope after
pulling. Allow it to rewind as soon as
possible.
4. Close the fuel cock.
PAGE 16 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — MAINTENANCE
General Inspection
Service Daily
At least daily or prior to each use, the generating set should
be cleaned and inspected for deficiencies. Check for loose,
missing or damaged nuts, bolts or other fasteners. Also check
for fuel or oil leaks.
If engine is operating in very dusty and dry grass conditions.
A clogged air cleaner will result in high fuel consumption,
loss of power and excessive carbon buildup in the
combustion chamber.
Engine Side (Refer to the Engine Instruction Manual)
Cleaning the Fuel Strainer
Check Oil Level
Clean the fuel strainer if it contains dust or water. Remove
dust or water in the strainer cap and wash it in gasoline.
Securely fasten the fuel strainer cap so that fuel will not
leak. Check the fuel strainer every 200 hours of operation or
once a month.
Check the crankcase oil level prior to each use, or when the
fuel tank is filled. Make sure the generating set is level. The
oil level must be between the two notches on the dipstick.
Changing Oil
Spark Plug
Change oil after the first 20 hours of operation. Drain and
refill the engine crankcase every 50 operating hours or once
a week thereafter.Drain crankcase oil into a suitable container
while engine is still warm.Replace the drain plug tightly.Add
oil through the filler hole.
Remove carbon build-up on the spark plug (Figure 5) with a
wire brush. Set the spark plug gap to 0.6—0.7mm (0.024-
0.028 inch).Tighten with a spark plug socket wrench. Clean
the spark plug every 50 operating hours or once a week.
Air Cleaner
Every 50 hours: Remove air cleaner element (std. or heavy
duty types), and wash in kerosene or liquid detergent and
hot water. Wrap foam element in a cloth and squeeze dry.
Wipe heavy duty paper element dry with toweling. Saturate
element with kerosene; squeeze excess from foam element.
Wipe excess from heavy duty paper element.
Figure 5. Spark Plug Gap
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 17
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GA-6HZR — PREPARATION FOR LONG -TERM STORAGE
Generator Storage
For storage of the generating set for over 30 days, the
following is required:
Drain the fuel tank completely.
Run the engine until the gasoline in the carburetor is
completely consumed.
Completely drain the oil from the crankcase and refill
with fresh oil.
Remove the spark plug, pour 2 or 3 cc of SAE 30 oil
into the cylinder and crank slowly to distribute the oil.
Slowly rotate the engine a few times with the starter
Rope and install a new plug.
Pull out the starter rope slowly and stop at the
compression point.
Clean all external parts of the generating set with a cloth.
Cover the generating set and store in a clean, dry place.
PAGE 18 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR —WIRING DIAGRAM
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 19
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GA-6HZR —TROUBLESHOOTING (ENGINE)
diagnosis based on the Engine Troubleshooting (Table 5)
information shown below and on the proceeding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
Practically all breakdowns can be prevented by proper
handling and maintenance inspections, but in the event of a
breakdown, please take a remedial action following the
TABLE 5. ENGINE TROUBLESHOOTING
SYMPTOM
POSSIBLE PROBLEM
SOLUTION
Inspect carburetor to see if fuel
is reaching it?
Check fuel line
No Fuel?
Add Fuel
Water in fuel tank?
Fuel filter clogged?
Stuck carburetor?
Spark plug is red?
Flush or replace fuel tank.
Replace fuel filter
Check float mechanism.
Poor starting
Spark plug is fouled. Check tranistor ignition unit.
Insufficient compression, injected air leaking. Carburetor jets are
clogged (overflow).
Spark plug is blue-white?
No spark present at tip of spark
plug?
Tranistor ignition unit broken, high voltage cord cracked or broken.
Start/Stop switch broken. Replace spark plug if fouled.
No oil?
Add oil as required.
Oil pressure alarm lamp blinks
upon starting?
Check Automatic shutdown circuit "oil sensor".
Replace cylinder and piston and if necessary axel joint.
Tighten cylinder head connecting bolts.
Engine will not turn over?
Cylinder head connecting bolts
loose?
Cylinder head gasket damaged?
Malfunction of valve seat?
Spark plug is loose?
Replace cylinder head gasket.
Re-seat valves.
Insufficient power output "no
compression"
Replace spark plug.
Replace piston rings.
Worn piston rings?
Malfunction in air-cleaner system,
air filter clogged?
Clean or replace air filter.
Air leaking in from interface
between carburetor and cylinder
head?
Tighten bolts between carburetor and cylinder head. Replace
cylinder head gasket.
Insufficient power output
"compression"
Clean or replace fuel filter.
Clean or replace carburetor.
Check carburetor float.
Malfunction in fuel system?
PAGE 20 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR —TROUBLESHOOTING (ENGINE)
TABLE 5. ENGINE TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Malfunction in cooling fan?
Air in-take filter clogged?
SOLUTION
Check or replace cooling fan.
Insufficient power output
"compression" and overheats
Clean or replace air in-take filter.
Over accumulation of exhaust
products?
Clean and check valves.
Check muffler, replace if necessary.
Burns to much fuel
Wrong spark plug?
Replace spark plug with manufactures suggested type spark plug.
Lubricating oil is wrong viscosity? Replace lubricating oil with correct viscosity.
Exhaust color is continiously
"WHITE"
Worn rings?
Replace rings
Air cleanner clogged?
Clean or replace air cleaner.
Adjust choke valve to the correct position.
Choke valve has not been set to
the correct position?
Exhaust color is continiously
"BLACK"
Carburetor defective, seal on
carburetor broken?
Replace carburetor or seal.
Adjust carburetor.
Poor carburetor adjustment
"engine runs too rich?
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 21
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GA-6HZR —TROUBLESHOOTING (GENERATOR)
diagnosis based on the GeneratorTroubleshooting (Table 6)
information shown below and on the preceding page. If the
problem cannot be remedied, please leave the unit just as it
is and consult our company's business office or service
plant.
Practically all generator breakdowns can be prevented by
proper handling and maintenance inspections, but in the event
of a breakdown, please take a remedial action following the
TABLE 6. GENERATOR TROUBLESHOOTING
SYMPTOM
Low voltage
POSSIBLE PROBLEM
Engine speed too low?
SOLUTION
Raise engine speed to rated RPM.
AC voltmeter not working?
Replace Ac voltmeter.
Control box internal wiring
malfunction?
Check control box wiring.
Defective ignition coil?
Check red and green ignition wires. Replace ignition wires if
necessary.
Low voltage. Engine speed
normal 3650 RPM (unloaded),
2500 RPM (idle)
Rotor winding malfunction?
Stator winding malfunction?
Leakage breaker malfunction?
Full power switch malfunction?
Engine speed too high?
Check or replace rotor.
Check or replace stator.
Check or replace CB1 or CB2.
Check full power switch and full power switch circuit.
Lower engine speed to rated RPM.
Check control box wiring.
Voltage output too high.
Voltage output too high. Engine
speed normal 3650 RPM
(unloaded), 2500 RPM (idle)
Control box internal wiring
malfunction
Circuit breaker will not turn on
"NO LOAD"
Defective circuit breaker?
Replace circuit breaker.
Overloaition?
Reduce load or replace breaker.
Check load circuit for short.
Check solenoid.
Circuit breaker will turn on
"LOADED" but trips immediately.
Load circuit is shorted?
Stuck solenoid?
Does not accelerate from low to
high "NO LOAD"
Bad Idle control switch?
Idle control switch malfunction?
Check or replace idle control switch.
Check or replace idle control switch.
Does not accelerate from low to
high "LOAD ACTIVE"
Idle control device malfunction?
Check or replace idle control device.
Check control box wiring.
Control box interal wiring
defective?
PAGE 22 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR —TROUBLESHOOTING (GENERATOR)
TABLE 6. GENERATOR TROUBLESHOOTING (CONTINUED)
SYMPTOM
POSSIBLE PROBLEM
Defective rotor windings?
Defective solenoid?
SOLUTION
Check or replace rotor.
Check or replace solenoid.
Does not decelerate no
"VOLTAGE OUTPUT".
Defective idle control device?
Defective solenoid?
Check or replace idle control device.
Check or replace idle control device.
Does not decelerate but has
"VOLTAGE OUTPUT".
Control box wiring malfunction?
Check control box wiring, replace any defective components.
Defective solenoid?
Check or replace solenoid.
Idle control device malfunction?
Check or replace idle control device.
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 23
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GA-6HZR — EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the
help numbers found on the back page of the manual if there
are any questions.
Numbers Used — Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other
parts that are sold in bulk and cut to length.
NOTICE
The contents and part numbers listed in the parts
section are subject to change without notice.Multiquip
does not guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately.Other entries will be clarified in the“Remarks”
Column.
SAMPLE PARTS LIST
REMARKS Column
NO. PART NO. PART NAME
QTY. REMARKS
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed
to describe the item can also be shown.
1
2%
12345
BOLT......................1 .....INCLUDES ITEMS W/%
WASHER, 1/4 IN............NOT SOLD SEPARATELY
WASHER, 3/8 IN....1 .....MQ-45T ONLY
2% 12347
3
4
12348
12349
HOSE ..................A/R ...MAKE LOCALLY
BEARING ..............1 .....S/N 2345B AND ABOVE
Assembly/Kit — All items on the parts list with the
same unique symbol will be included when this item is
purchased.
NO. Column
Indicated by:
Unique Symbols — All items with same unique
symbol
“INCLUDES ITEMS W/(unique symbol)”
(@, #, +, %, or >) in the number column belong to the
same assembly or kit, which is indicated by a note in the
“Remarks” column.
Serial Number Break — Used to list an effective serial
number range where a particular part is used.
Indicated by:
Duplicate Item Numbers — Duplicate numbers indicate
multiple part numbers, which are in effect for the same
general item, such as different size saw blade guards in
use or a part that has been updated on newer versions
of the same machine.
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXX TO S/N XXX”
Specific Model Number Use — Indicates that the part
is used only with the specific model number or model
number variant listed. It can also be used to show a
part is NOT used on a specific model or model number
variant.
NOTICE
When ordering a part that has more than one item
number listed, check the remarks column for help in
determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
PART NO. Column
Numbers Used — Part numbers can be indicated by a
number, a blank entry, or TBD.
“Make/Obtain Locally” — Indicates that the part can
be purchased at any hardware shop or made out of
available items.Examples include battery cables, shims,
and certain washers and nuts.
TBD (To Be Determined) is generally used to show a
part that has not been assigned a formal part number
at the time of publication.
“Not Sold Separately”— Indicates that an item cannot
be purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available
for sale through Multiquip.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will
be clarified in the “Remarks” Column.
PAGE 24 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — SUGGESTED SPARE PARTS
GA-6HZR1 TO 5 UNITS WITH HONDA
GX340K1EDN2 ENGINE
1 to 5 Units
Qty.
P/N
Description
5 ............ 9807955846......... SPARK PLUG
1 ............ 15510ZE2W01..... OIL LEVEL SWITCH
1 ............ 15600735700 ...... DIPSTICK
1 ............ 28400ZEZW01ZB RECOIL STARTER
5 ............ 17211899000 ...... ELEMENT AIR
1 ............ 16100ZEZF00 ..... CARBURETOR ASSY.
1 ............ 16950ZB4015 ...... FUEL COCK ASSY.
5 ............ 0810107103......... FUEL FILTER
2 ............ 0810106004......... CAP, FUEL TANK
2 ............ 0601805327......... CIRCUIT BREAKER
3 ............ 0601823204......... RECTIFIER
2 ............ 0601812597......... RECEPTACLE
2 ............ 0601811031......... RECEPTACLE, 125V, 30A
2 ............ 0601811032......... RECEPTACLE, 250V 20A
NOTE
Part numbers on this Suggested
Spare Parts List may supercede/
replace the P/N shown in the text
pages of this book.
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 25
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GA-6HZR — GENERATOR ASSY.
GENERATOR ASSY.
PAGE 26 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — GENERATOR ASSY.
GENERATOR ASSY.
NO
1
PART NO
PART NAME
QTY.
1
REMARKS
7901002403
7871080003
0601823207
0601822638
0071706304
7901017004
0801086104
0040010000
7901348603
79013A15502
7871315022
7875021513
7871231003
7901316004
0040008000
0041208000
7871329514
0601851760
0010108020
0040008000
ROTOR ASS’Y
1-1
1-2
FIELD COIL
1
RECTIFIER
2
SURGE ABSORBER
BEARING
2
1-3
2
1
SET BOLT, ROTOR
SET WASHER, BEARING
SPRING WASHER
ARMATURE ASS’Y
END BRACKET
END BRACKET
GUIDE PANEL, AAIR
COVER
1
3
1
4
1
5
1
6
1
7
1
8
1
9
1
10
11
12
13
14
15
SET BOLT, STATOR
SPRING WASHER
PLAIN WASHER
GROMMET
CAP
HEX. HEAD BOLT
spring washer
4
4
4
1
1
4
4
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 27
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GA-6HZR — CONTROL BOX ASSY.
CONTROL BOX ASSY.
PAGE 28 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — CONTROL BOX ASSY.
CONTROL BOX ASSY.
NO
1
PART NO
PART NAME
CONTROL BOX
GROMMET
QTY.
REMARKS
7911811403
0601850102
0601823853
0027104010
0207004000
7911821413
7900501212
7900501222
0601800258
0601804819
4341817004
0027104010
0601812597
0601811035
0601811032
0027104010
0030004000
0601830737
0601830727
0601830738
0601815109
0601823204
0027103020
0017105010
0805088004
0805088304
0017106020
0017106016
1
1
1
2
2
2
2
3
4
SLOW DOWN UNIT
MACHINE SCREW
HEX. NUT
5
6
CONTROL PANEL
NAME PLATE ......................................... 1 .............. S/N 2975451 AND BELOW
NAME PLATE ......................................... 1 .............. S/N 2975452 AND ABOVE
7
AC VOLTMETER
1
1
1
2
8
CIRCUIT BREAKER, 265V, 21A
BRACKET, CIRCUIT BREAKER
MACHINE SCREW
9
10
11
12
13
14
RECEPTACLE5-20R:GF5352 (GFCI)... 1 .............. REPLACES P/N 0601817004
RECEPTACLE, L5-30R:125V, 30A
RECEPTACLE, L6-20R: 250V, 20A
MACHINE SCREW
1
1
6
HEX. NUT ............................................... 6 .............. REPLACES P/N 0207004010
15
16
17
18
19
20
21
22
23
24
25
FULL POWER SWITCH
IDLE CONTROL SWITCH
OPERATION SWITCH
GROUND TERMINAL
RECTIFIER
MACHINE SCREW
HEX. HEAD BOLT
RUBBER CUSHION
COLLAR
HEX. HEAD BOLT
HEX. HEAD BOLT
1
1
1
1
2
2
4
2
2
2
1
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 29
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GA-6HZR — PIPE FRAME ASSY.
PIPE FRAME ASSY.
PAGE 30 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — PIPE FRAME ASSY.
PIPE FRAME ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
7905413002
7905416004
0017106016
7905443003
3015419604
0207008000
1725419214
0207008000
0017108030
0017108040
0207008000
7915455103
7915455003
0017106016
7915456004
0017106016
7905512002
0810106004
0810107103
0602125031
7855525514
7855525604
0017108030
0017108020
16950ZB4015
950014519040
0605515096
PIPE FRAME
1
1
4
1
2
4
2
4
2
2
2
1
1
6
1
2
1
1
1
1
2
2
2
2
2
BRACKET
3
HEX. HEAD BOLT
BASE
4
5
RUBBER SUSPENSION
HEX. NUT
6
7
RUBBER SUSPENSION
HEX. NUT
8
9
HEX. HEAD BOLT
HEX. HEAD BOLT
HEX. NUT
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
COVER
COVER
HEX. HEAD BOLT
STOPPER
HEX. HEAD BOLT
FUEL TANK
CAP. FUEL TANK
FUEL FILTER
FUEL GAUGE
RUBBER CUSHION
COLLAR
HEX. HEAD BOLT
HEX. HEAD BOLT
FUEL COCK ..................................... 1 ........... REPLACES P/N 0605511087
HOSE ................................................ 1 ........... REPLACES P/N 0605513140
HOSE BAND
2
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 31
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GA-6HZR — MUFFLER ASSY.
MUFFLER ASSY.
PAGE 32 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR — MUFFLER ASSY.
MUFFLER ASSY.
NO
1
PART NO
PART NAME
MUFFLER
QTY.
1
REMARKS
7912310003
18320ZC2000
18325ZB4000
18329ZB4000
18355ZB4630
90183671003
0017106012
18333ZB4800
957010802000
7905461004
0017108020
7905461004
0017108025
0207008000
0017108020
7905469004
0017106020
0017106012
2
PROTECTOR, MUFFLER .............. 1 ........... REPLACES P/N 0602302001
PROTECTOR, MUFFLER .............. 1 ........... REPLACES P/N 0602302002
SEAL ................................................ 2 ........... REPLACES P/N 0602302003
ARRESTER, SPARK ....................... 1 ........... REPLACES P/N 0602313060
TAPPING SCREW ........................... 1 ........... REPLACES P/N 0602322060
3
4
5
6
7
HEX. HEAD BOLT
5
8
GASKET .......................................... 1 ........... REPLACES P/N 0602320175
HEX. HEAD BOLT............................ 2 ........... REPLACES P/N 0602322061
9
10
11
12
13
BRACKET
1
1
1
2
2
2
1
1
4
HEX. HEAD BOLT
BRACKET
HEX. HEAD BOLT
HEX. NUT
14
15
16
17
HEX. HEAD BOLT
BRACKET
HEX. HEAD BOLT
HEX. HEAD BOLT
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 33
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GA-6HZR— NAMEPLATE ASSY.
NAMEPLATE ASSY.
PAGE 34 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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GA-6HZR— NAMEPLATE ASSY.
NAMEPLATE ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
0800628504
1980680004
7900638004
7900501222
7900681202
0820610304
0820610404
7900636004
8700611804
8700611904
DECAL : GROUND .......................................... 1 .......... S-1123
DECAL : FUEL COCK ..................................... 1 .......... S-3704
DECAL : OPERATING INSTRUCTIONS ........ 1 .......... S-4605
2
3
4
DECAL : MQ GA-6HZR
1
5
DECAL : MQ 6000 ........................................... 1 .......... S-4499
6
DECAL : CAUTION
DECAL : WARNING
1
1
1
1
1
7
8
DECAL : OPERATE AT 3600 RPM ONLY
DECAL : WARNING
9
10
DECAL : DANGER
SEE ADDITIONAL DECAL ILLUSTRATIONS ON PAGE 6.
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 35
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HONDA GX340K1EDN2 ENGINE — CYLINDER HEAD
HONDA GX240K1 ENGINE — CYLINDER HEAD
CYLINDER HEAD ASSY.
PAGE 36 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — CYLINDER HEAD
CYLINDER HEAD ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
122AOZF6W00
12204ZE2325
12205ZE2315
12216ZE2300
12251ZE3W00
12310ZE2010
12391ZE2010
18330ZE3700
18333ZE3800
90014ZE2000
90042ZE3700
90047ZE2000
90441ZE2010
9405008000
9430112200
957251008000
9807955846
9807955855
HEAD COMP., CYLNDER ...........1.......... INCLUDES ITEM W/
*
2
GUIDE, IN. VALVE (OVER SIZE) 1
*
*
3
GUIDE, EX. VALVE (OVER SIZE) 1
*
4
CLIP, VALVE GUIDE
GASKET, CYLINDER HEAD
COVER COMP., HEAD
PACKING, HEAD COVER
PIPE, EX.
2
1
1
1
1
1
1
2
2
5
6
7
8
9
GASKET, EX. PIPE
BOLT, HEAD COVER
BOLT, STUD, 8X98
BOLT, STUD, 8X47
10
11
12
13
14
15
16
17
WASHER COMP., HEAD COVER 1
NUT, FLANGE, 8MM
2
2
4
1
PIN, DOWEL, 12X20
BOLT, FLANGE, 10X80
PLUG, SPARK (BPR5ES NGK)
PLUG, SPARK (W16EPRU ND) 1
1
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 37
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HONDA GX340K1EDN2 ENGINE — RECOIL STARTER
RECOIL STARTER ASSY.
PAGE 38 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — RECOIL STARTER
RECOIL STARTER ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
28400ZE3W01ZB
28410ZE3W01ZB
28421ZE3W01
28422ZE2W01
28441ZE2W01
28442ZE2W01
28443ZE2W01
28444ZE2W01
28445ZE2W01
28461ZE2W01
28462ZE3W01
28469ZE2W01
90004ZE2W01
957010600800
STARTER ASSY, RECOIL ................... 1 ......... INCLUDES ITEMS W/
*
2
CASE COMP., RECOIL STARTER
PULLEY, RECOIL STARTER
RATCHET, STARTER
SPRING, FRICTION
1
1
2
1
1
2
1
1
1
1
1
1
3
*
3
*
4
*
5
*
6
SPRING, STARTER RETURN
SPRING, RATCHET
*
7
*
8
RETAINER, SPRING
*
9
HOLDER, SPRING
*
10
GRIP, STARTER
*
11
12
13
14
ROPE, RECOIL STARTER
GRID REINFORCEMENT
SCREW, CENTER
*
*
*
BOLT, FLANGE, 6X8
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 39
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HONDA GX340K1EDN2 ENGINE — FAN COVER
FAN COVER ASSY.
PAGE 40 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — FAN COVER
FAN COVER ASSY.
NO
1
PART NO
PART NAME
COVER COMP., FAN
SHROUD
GROMMET, DRAIN HOLE
BOLT, FLANGE, 6X12
CLIP
QTY.
REMARKS
19610ZE3700ZB
19631ZE3W00
81329567020
90013883000
90654SA4003
1
1
1
6
2
2
3
4
5
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 41
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HONDA GX340K1EDN2 ENGINE — CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY.
PAGE 42 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — CAMSHAFT/VALVES
CAMSHAFT/VALVES ASSY.
NO
1
PART NO
PART NAME
QTY.
REMARKS
14100ZE3010
14410ZE3013
14431ZE2000
14441ZE2000
14451ZE1003
14568ZE1000
14711ZE3000
14721ZE3000
14751ZE2003
14771ZE2000
14773ZE2000
14775ZE2010
14781ZE2000
14791ZE2010
90012ZE0010
90206ZE1000
CAMSHAFT ASSY. .............................. 1 ........ INCLUDES ITEMS/W
*
2
ROD, PUSH
ARM, VALVE ROCKER
LIFTER, VALVE
2
2
2
2
1
1
1
2
1
1
2
1
1
2
2
3
4
5
PIVOT, ROCKER ARM
SPRING, WEIGHT RETURN
VALVE, IN
VALVE, EX.
SPRING, VALVE
RETAINER, IN. VALVE SPRING
RETAINER, EX. VALVE SPRING
SEAT, VALVE SPRING
ROTATOR, VALVE
PLATE, PUSH ROD GUIDE
BOLT, PIVOT
NUT, PIVOT ADJUSTING
6
*
7
8
9
10
11
12
13
14
15
15
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 43
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HONDA GX340K1EDN2 ENGINE — PISTON/RINGS
PISTON/RINGS ASSY.
PAGE 44 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — PISTON/RINGS
PISTON/RINGS ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
13010ZE3003
13011ZE3003
13012ZE3003
13013ZE3003
13101ZE3W00
13102ZE3W00
13103ZE3W00
13104ZE3W00
13111ZF6000
13200ZE3010
90001ZE8000
90601ZE3000
RING SET, PISTON (STD)
RING SET, PISTON (0.25)
RING SET, PISTON (0.50)
RING SET, PISTON (0.75)
PISTON (STD)
1
1
1
1
1
1
1
1
1
2
PISTON (0.25)
PISTON (0.50)
PISTON (0.75)
3
4
5
PIN, PISTON
ROD ASSY., CONNECTING ............ 1 .. INCLUDES ITEM W/
*
BOLT, CONNECTING ROD
CLIP, PISTON PIN, 18MM
2
2
*
6
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 45
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HONDA GX340K1EDN2 ENGINE — AIR CLEANER
AIR CLEANER ASSY.
PAGE 46 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — AIR CLEANER
AIR CLEANER ASSY.
NO
1
PART NO
PART NAME
TUBE BREATHER
ELEMENT, AIR CLEANER
SEPARATOR, AIR CLEANER
CASE COMP., AIR CLEANER
STAY, AIR CLEANER
QTY. REMARKS
15721ZB4000
17211899000
17212ZB4003
17220ZB4003
17222ZC2000
17231899000
17235899000
17236899000
17252899000
17367413690
9405005000
9405006000
1
1
1
1
1
1
2
2
1
1
6
3
2
3
4
5
6
COVER COMP., AIR CLEANER
CLIP A, AIR CLEANER WIRE
CLIP B, AIR CLEANER WIRE
SEAL, AIR CLEANER
7
8
9
10
11
12
FILTER, DRAIN TUBE
NUT, FLANGE, 5 MM
NUT, FLANGE, 6 MM
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 47
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HONDA GX340K1EDN2 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
PAGE 48 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (RECOIL STARTER)
NO
1
PART NO
PART NAME
QTY. REMARKS
12000ZE3816
15510ZE2043
16541ZE3000
90131883000
90446KE1000
9410912000
91201ZE3004
91203952771
91353671004
9405010000
9425108000
957010601200
961006202000
BARREL ASSY., CYLINDER
SWITCH ASSY., OIL LEVEL
SHAFT, GOVERNOR ARM
BOLT, DRAIN PLUG
WASHER, 8.2X17X0.8
WASHER, DRAIN PLUG
OIL SEAL
1
1
1
2
1
2
1
1
1
1
1
2
1
2
3
4
5
6
7
8
OIL SEAL
ORING, 14 MM
9
10
11
12
13
NUT, FLANGE, 10 MM
PIN, LOCK, 8 MM
BOLT, FLANGE, 6X12
BEARING, RADIAL BALL 6202
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 49
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HONDA GX340K1EDN2 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (ELECTRIC START)
PAGE 50 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — CYLINDER BARREL
CYLINDER BARREL ASSY. (ELECTRIC START)
NO
1
PART NO
PART NAME
QTY. REMARKS
12000ZE3826
15510ZE2043
16541ZE3000
90131883000
90446KE1000
9410912000
91201ZE300
91203952771
91353671004
9405010000
9425108000
957010601200
961006202000
BARREL ASSY., CYLINDER
SWITCH ASSY., OIL LEVEL
SHAFT, GOVERNOR ARM
BOLT, DRAIN PLUG
WASHER, 8.2X17X0.8
WASHER, DRAIN PLUG
OIL SEAL
1
1
1
2
1
2
1
1
1
1
1
2
1
2
3
4
5
6
7
8
OIL SEAL
ORING, 14 MM
9
10
11
12
13
NUT, FLANGE, 10 MM
PIN, LOCK, 8 MM
BOLT, FLANGE, 6X12
BEARING, RADIAL BALL 6202
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 51
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HONDA GX340K1EDN2 ENGINE — CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY.
PAGE 52 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — CRANKCASE COVER/GOVERNOR
CRANKCASE COVER/GOVERNOR ASSY.
NO
1+
PART NO
PART NAME
QTY. REMARKS
06165ZE3000
11300ZE3020
11381ZE3800
15600735700
15621896010
15625ZE1000
16510ZE3000
16511ZE8000
16512ZE3000
16513ZE2000
16531ZE2000
16520ZG4910
90473147000
90602ZE1000
91201ZE3004
9410106800
GOVERNOR KIT ..................................... 1 ...... INCLUDES ITEM W/*
COVER ASSY., CRANKCASE ................. 1 ...... INCLUDES ITEM W/+
PACKING, CASE COVER
CAP ASSY., OIL FILLER ......................... 1 ...... INCLUDES ITEM W/#
PACKING, OIL FILLER CAP
PACKING, OIL FILLER CAP
GOVERNOR ASSY.
WEIGHT, GOVERNOR
HOLDER, GOVERNORWEIGHT
PIN, GOVERNOR WEIGHT
SLIDER, GOVERNOR
CAP, OIL FILLER
WASHER, 6X16
CLIP, GOVERNOR HOLDER
OIL SEAL, 35X52X8
WASHER, PLAIN, 6 MM
PIN, DOWEL, 8X12
BOLT, FLANGE, 8X40
BEARING, RADIAL BALL 6202
BEARING, RADIAL BALL 6207
CAP, OIL FILLER
2
3
1
4
5
6
7#
1
1
1
3
1
3
1
1
1
1
1
1
2
7
1
1
1
8*+
9*+
10*+
11*+
12*+
13*+
14*+
15
16+
17*
18
19+
20+
21#
90701HC4000
959000804000
961006202000
961006207000
15620735700
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 53
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HONDA GX340K1EDN2 ENGINE — FLYWHEEL/FAN ASSY.
FLYWHEEL/FAN ASSY.
PAGE 54 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — FLYWHEEL/FAN ASSY.
FLYWHEEL/FAN ASSY.
NO
1
PART NO
PART NAME
FAN, COOLING
PULLEY, STARTER
FLYWHEEL COMP.
NUT, SPECIAL, 16 MM
KEY, SPECIAL WOODRUFF
QTY. REMARKS
19511ZE3000
28451ZE3W01
31100ZE3721
90201ZE3790
90741ZE2000
1
1
1
1
1
2
3
4
5
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 55
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HONDA GX340K1EDN2 ENGINE — COIL ASSY.
COIL ASSY.
PAGE 56 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — COIL ASSY.
COIL ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
30500ZE2013
30700ZE1013
31510ZE1811
31511ZE3000
31512ZE2000
36101ZE3800
36103ZE1000
90012888000
90013883000
90015883000
COIL ASSY., IGNITION
CAP ASSY., NOISE SUPPRESSO
COIL ASSY., LAMP 12V/25W
CLAMP, WIRE
1
1
1
1
1
1
1
4
1
2
2
3
4
5
GROMMET, CORD
6
CORD, STOP SWITCH
HOLDER, STOP SWITCH CORD
BOLT, FLANGE, 6X40
BOLT, FLANGE, 6X12
BOLT, FLANGE, 6X28
7
8
9
10
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 57
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HONDA GX340K1EDN2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
PAGE 58 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — CRANKSHAFT ASSY.
CRANKSHAFT ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
13310ZE3701
13351ZE3010
13352ZE3310
14311ZE3310
961006207000
CRANKSHAFT COMP. ..................... 1 ....INCLUDES ITEMS W/
*
2
WEIGHT, BALANCER
GEAR, BALANCER DRIVE
GEAR, TIMING
1
1
1
1
3
*
4
*
5
BEARING, RADIAL BALL, 6207
*
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 59
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HONDA GX340K1EDN2 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY.
PAGE 60 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — GOVERNOR CONTROLS ASSY.
GOVERNOR CONTROLS ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
16550ZE3700
16555ZE3000
16561ZE3000
16562ZE3700
16570ZE3700
16584883300
90013883000
90015ZE5010
93500050350A
9405006000
ARM, GOVERNOR
ROD, GOVERNOR
SPRING, GOVERNOR
SPRING, THROTTLE RETURN
1
1
1
1
2
3
4
5
CONTROL ASSY. ............................. 1 ....INCLUDES ITEMS W/
*
6
SPRING, CONTROL ADJUSTING
BOLT, FLANGE, 6X12
1
1
1
1
1
*
7
8
9
10
BOLT, GOVERNOR ARM
SCREW, PAN, 5X35
*
NUT, FLANGE, 6MM
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 61
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HONDA GX340K1EDN2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
PAGE 62 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — CARBURETOR ASSY.
CARBURETOR ASSY.
NO
PART NO
PART NAME
QTY. REMARKS
1
16010ZE3701
16011ZA0931
16013ZA0931
16015ZA0931
16016ZH7W01
16024124761
16028ZA0931
16100ZE3F10
16124ZE0005
16148141881
16166ZE3701
16211ZE3700
16221ZE3800
16223ZE3800
16230ZE3701
16260ZE2722
16261ZE2702
16262ZE2711
16263ZA0000
16264ZE2701
16265ZE2721
16268ZE2721
16269ZA0800
16400ZE2703
16611ZE2711
16613893000
16615893000
36135ZV1003
53149964003
90431ZE2700
90432ZE2700
90433ZE2700
90434ZE2700
90650SD9003
93500050120A
938920501208
9405006000
GASKET SET
1
1
1
1
1
1
1
*
2
VALVE SET, FLOAT
FLOAT SET
*
3
*
4
CHAMBER SET, FLOAT
SCREW SET
*
5
6
SCREW SET, DRAIN
SCREW SET
*
7
*
8
CARBURETOR ASSY. ..................... 1 ... INCLUDES ITEMS W/
*
9
SCREW, THROTTLE STOP
CAP, CHOKE DUST
1
1
1
1
1
1
1
*
10
*
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
29
30
31
32
33
34
35
36
37
38
39
40
41
42
43
44
45
46
NOZZLE, MAIN
INSULATOR, CARBURETOR
PACKING, CARBURETOR
PACKING, INSULATOR
VALVE ASSY., SOLENOID
*
STAY, MANUAL CHOKE ................... 1 .. INCLUDES ITEMS W/
#
#
#
#
#
#
#
STAY, COMP., SOLENIOD
LEVER, CHOKE
1
1
1
1
1
1
2
1
1
1
1
1
1
1
2
1
1
1
2
2
2
1
1
1
1
4
1
1
1
1
JOINT, ROD
ROD, CHOKE
STOPER, CHOKE ROD
SPRING, MANUAL CHOKE
PACKING, AIR CLEANER
DIAPHRAGM ASSY.
ROD, CHOKE CONTROL
GROMMET, CHOKE ROD
GUIDE, CHOKE ROD
VALVE, DASHPOT CHECK
BUSH, ARM PIVOT
WASHER, CHOKE LEVER
SEAL, CHOKE LEVER
WASHER, THRUST
COLLAR, LOVER
#
#
#
#
#
#
#
#
#
CLIP, WIRE HARNESS
SCREW, PAN, 5X12
SCREW, WASHER 5X12
NUT, FLANGE, 6MM
WASHER, PLAIN 5MM
E-RING 2MM
#
*
#
#
#
#
9410305000
9454002010
9454004010
E-RING 4MM
9454007010
E-RING 7MM
9500202070
CLIP B7, TUBE
950053507510
950053513010
99101ZF50920
99101ZF50950
TUBE, 3.5X75
TUBE, 3.5X130
JET, MAIN, #92
*
JET, MAIN, #95
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 63
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HONDA GX340K1EDN2 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
PAGE 64 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — SOLENOID ASSY.
SOLENOID ASSY.
NO
1
PART NO
PART NAME
QTY. REMARKS
16268893000
17850ZD1E30
36160ZB4003
93500050080A
90013883000
SPRING, CHOKE RETURN
LEVER COMP., THROTTLE
SOLENOID ASSY.
SCREW, PAN
1
1
1
2
1
2
3
4
5
BOLT, FLANGE, 6X2
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 65
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HONDA GX340K1EDN2 ENGINE — FUEL COCK ASSY.
FUEL COCK ASSY.
PAGE 66 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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HONDA GX340K1EDN2 ENGINE — FUEL COCK ASSY.
FUEL COCK ASSY.
NO
PART NO
PART NAME
QTY. REMARKS
1
1
16173001004
16950ZB4015
16952ZB4005
16958397771
16959471831
16967GA6671
90854ZB2000
950014521040
9500202080
PACKING, FUEL STRAINER CUP
*
2
COCK ASSY., FUEL ......................... 1 ..... INCLUDES ITEMS W/
*
3
SCREEN, FUEL STRAINER
O-RING
1
1
1
1
1
1
2
*
4
*
5
FILTER CUP
*
6
CUP, FUEL STRAINER
RUBBER, FUEL TUBE
TUBE, FUEL, 4.5X210
CLIP B8, TUBE
*
7
8
9
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 67
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Effective: February 22, 2006
TERMS AND CONDITIONS OF SALE — PARTS
5. Parts must be in new and resalable
condition, in the original Multiquip
package (if any), and with Multiquip part
numbers clearly marked.
Multiquip reserves the right to quote and
sell direct to Government agencies, and to
Original Equipment Manufacturer accounts
who use our products as integral parts of their
own products.
PAYMENT TERMS
Terms of payment for parts are net 30 days.
FREIGHT POLICY
6. The following items are not returnable:
All parts orders will be shipped collect or
prepaid with the charges added to the invoice.
All shipments are F.O.B. point of origin.
Multiquip’s responsibility ceases when a
signed manifest has been obtained from the
carrier, and any claim for shortage or damage
must be settled between the consignee and
the carrier.
a. Obsolete parts. (If an item is in the
price book and shows as being
replaced by another item, it is
obsolete.)
SPECIAL EXPEDITING SERVICE
A $35.00 surcharge will be added to the
invoice for special handling including bus
shipments, insured parcel post or in cases
where Multiquip must personally deliver the
parts to the carrier.
b. Any parts with a limited shelf life
(such as gaskets, seals, “O” rings,
and other rubber parts) that were
purchased more than six months
prior to the return date.
LIMITATIONS OF SELLER’S LIABILITY
MINIMUM ORDER
Multiquip shall not be liable hereunder for
damages in excess of the purchase price of
the item with respect to which damages are
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
other special, consequential or incidental
damages.
The minimum charge for orders from Multiquip
is $15.00 net. Customers will be asked for
instructions regarding handling of orders not
meeting this requirement.
c. Any line item with an extended
dealer net price of less than
$5.00.
d. Special order items.
RETURNED GOODS POLICY
e. Electrical components.
f. Paint, chemicals, and lubricants.
g. Decals and paper products.
h. Items purchased in kits.
Return shipments will be accepted and
credit will be allowed, subject to the following
provisions:
LIMITATION OF WARRANTIES
No warranties, express or implied, are
made in connection with the sale of parts or
trade accessories nor as to any engine not
manufactured by Multiquip. Such warranties
made in connection with the sale of new,
complete units are made exclusively by a
statement of warranty packaged with such
units, and Multiquip neither assumes nor
authorizes any person to assume for it
any other obligation or liability whatever in
connection with the sale of its products. Apart
from such written statement of warranty,
there are no warranties, express, implied or
statutory, which extend beyond the description
of the products on the face hereof.
1. A Returned Material Authorization
must be approved by Multiquip prior to
shipment.
7. The sender will be notified of any material
received that is not acceptable.
8. Such material will be held for five
working days from notification, pending
instructions. If a reply is not received
within five days, the material will be
returned to the sender at his expense.
2. To obtain a Return Material Authorization,
a list must be provided to Multiquip
Parts Sales that defines item numbers,
quantities, and descriptions of the items
to be returned.
9. Credit on returned parts will be issued
at dealer net price at time of the original
purchase, less a 15% restocking
charge.
a. The parts numbers and descriptions
must match the current parts price
list.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
based on the list price that was effective
twelve months prior to the RMA date.
c. The list must state the reason(s)
for the return.
Effective: February 22, 2006
d. The list must reference the sales
order(s) or invoice(s) under
which the items were originally
purchased.
11. Credit issued will be applied to future
purchases only.
PRICING AND REBATES
e. The list must include the name
and phone number of the person
requesting the RMA.
Prices are subject to change without prior
notice. Price changes are effective on a
specific date and all orders received on or
after that date will be billed at the revised price.
Rebates for price declines and added charges
for price increases will not be made for stock
on hand at the time of any price change.
3. AcopyoftheReturnMaterialAuthorization
must accompany the return shipment.
4. Freight is at the sender’s expense. All
parts must be returned freight prepaid to
Multiquip’s designated receiving point.
PAGE 68 — GA-6HZR A.C. GENERATOR— OPERATION AND MANUAL — REV. #3 (03/30/11)
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NOTE PAGE
GA-6HZR A.C. GENERATOR — OPERATION AND PARTS MANUAL — REV. #3 (03/30/11) — PAGE 69
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Tel. (800) 421-1244
Fax (800) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Service Department
Warranty Department
800-421-1244
310-537-3700
Fax: 310-537-4259
Fax: 310-943-2238
800-421-1244
310-537-3700
Fax: 310-537-1173
Technical Assistance
800-478-1244
MEXICO
UNITED KINGDOM
MQ Cipsa
Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: [email protected]
Tel: (52) 222-225-9900
Unit 2, Northpoint Industrial Estate, Tel: 0161 339 2223
Fax: (52) 222-285-0420 Globe Lane,
Dukinfield, Cheshire SK16 4UJ
Contact: [email protected]
Fax: 0161 339 3226
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Tel: (877) 963-4411
Fax: (450) 625-8664
© COPYRIGHT 2011, MULTIQUIP INC.
Multiquip Inc and the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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