OPERATION AND PARTS MANUAL
GLOBUG SERIES
MODEL GB114BS/BP
LIGHTING SYSTEM
Revision #3 (01/06/09)
To find the latest revision of this
publication, visit our website at:
THIS MANUAL MUST ACCOMPANY THE EQUIPMENT AT ALL TIMES.
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PARTS ORDERING PROCEDURES
Ordering parts has never been easier!
Choose from three easy options:
Effective:
January 1st, 2006
Best Deal!
Order via Internet (Dealers Only)
Orderpartson-lineusingMultiquip’sSmartEquipwebsite!
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If you have an MQ Account, to obtain a
Username and Password, E-mail us at:
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PrintSpecificationInformation
To obtain an MQ Account, contact your
District Sales Manager for more information.
Use the internet and qualify for a 5% Discount
on Standard orders for all orders which include
complete part numbers.*
Gotowww.multiquip.comandclickon
to log in and save!
Order Parts
Note: Discounts Are Subject To Change
Fax your order in and qualify for a 2% Discount
on Standard orders for all orders which include
complete part numbers.*
Order via Fax (Dealers Only)
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All customers are welcome to order parts via Fax.
Domestic (US) Customers dial:
1-800-6-PARTS-7 (800-672-7877)
Note: Discounts Are Subject To Change
Domestic (US) Dealers Call:
1-800-427-1244
Order via Phone:
Non-Dealer Customers:
International Customers should contact
their local Multiquip Representatives for
Parts Ordering information.
Contact your local Multiquip Dealer for
parts or call 800-427-1244 for help in
locating a dealer near you.
When ordering parts, please supply:
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Specify Preferred Method of Shipment:
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GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 3
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SAFETY INFORMATION
Do not operate or service the equipment before reading
the entire manual. Safety precautions should be followed
at all times when operating this equipment.
Failure to read and understand the safety
messages and operating instructions could
result in injury to yourself and others.
GENERAL SAFETY
CAUTION
NEVER operate this equipment without proper protective
clothing, shatterproof glasses, respiratory protection,
hearing protection, steel-toed boots and other protective
devices required by the job or city and state regulations.
SAFETY MESSAGES
The four safety messages shown below will inform you
about potential hazards that could injure you or others.The
safety messages specifically address the level of exposure
to the operator and are preceded by one of four words:
DANGER,WARNING, CAUTION or NOTICE.
NEVER operate this equipment when not
feeling well due to fatigue, illness or when
under medication.
NEVER operate this equipment under the influence of
drugs or alcohol.
SAFETY SYMBOLS
DANGER
Indicates a hazardous situation which, if not avoided,
WILL result in DEATH or SERIOUS INJURY.
NOTICE
WARNING
This equipment should only be operated by trained and
qualified personnel 18 years of age and older.
Indicates a hazardous situation which, if not avoided,
COULD result in DEATH or SERIOUS INJURY.
Whenever necessary, replace nameplate, operation and
safety decals when they become difficult read.
CAUTION
Indicates a hazardous situation which, if not avoided,
COULD result in MINOR or MODERATE INJURY.
Manufacturer does not assume responsibility for any
accident due to equipment modifications. Unauthorized
equipment modification will void all warranties.
NOTICE
NEVER use accessories or attachments that are not
recommended by Multiquip for this equipment. Damage
to the equipment and/or injury to user may result.
Addresses practices not related to personal injury.
Potential hazards associated with the operation of this
equipment will be referenced with hazard symbols which
may appear throughout this manual in conjunction with
safety messages.
ALWAYS know the location of the nearest
fire extinguisher.
ALWAYS know the location of the nearest
first aid kit.
ALWAYS know the location of the nearest phone or keep
a phone on the job site. Also, know the phone numbers
of the nearest ambulance,doctor and fire department.
This information will be invaluable in the case of an
emergency.
PAGE 4 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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SAFETY INFORMATION
LIGHTING SYSTEM SAFETY
DANGER
NOTICE
NEVER leave any grease or oil residue on lamp surface
when replacing or removing lamp. This can create hot
spots, reducing the service life of the lamp.
NEVER use lighting system in rain,snow or
areas of high humidity that could generate
electrical storms.
ALWAYS make sure lamp surface is clean and dry.
ALWAYS replace with MQ recommended type lamp.See
parts section of this manual.
WARNING
NEVER disconnect any emergency or safety devices.
These devices are intended for operator safety.
Disconnection of these devices can cause severe injury,
bodily harm or even death. Disconnection of any of
these devices will void all warranties.
If applicable, ALWAYS make sure the lamp guard is
installed correctly. NEVER deform the lamp guard.
NEVER unplug the lamp’s AC power cable during
operation.
CAUTION
ALWAYS have a trained technician to install and
remove lamp or replace any damaged fixture wiring.
NEVER attempt service on a running machine.
NOTICE
BALLOON SAFETY
WARNING
To prevent the lighting system from overturning, NEVER
use in winds that exceed 22 mph (10 m/s).
To prevent serious burns, NEVER touch
or unzip the balloon envelope when the
lamp is on.
The lighting system should only be used in temperatures
between 23° to 104°F (-5° to 40° C). Failure to comply
with these operating parameters could cause the lamp
to malfunction and shorten the ballast life.
CAUTION
ALWAYS keep the balloon away from sharp objects and
excessive amounts of heat.
ALWAYS keep the lighting system in proper running
condition.
NOTICE
Fix damage to lighting system and replace any broken
parts immediately.
To prevent balloon deformation, NEVER use lighting
system in strong winds.
ALWAYS store equipment properly when it is not being
used.Equipment should be stored in a clean, dry location
out of the reach of children and unauthorized personnel.
DO NOT place the balloon inside its protective cover
until the lamp has had a sufficient amount of time to cool
down. This will prevent the balloon’s nylon cover from
being burned (touching the lamp surface).
LAMP SAFETY
WARNING
ALWAYS place the balloon inside its protective cover
after each use. This will prolong the life of the balloon
material, keeping it protected from harsh environmental
elements.
NEVER attempt to replace lamp with the power on.
Always unplug the power cord from the generator or
power source when changing the lamp.
Replace balloon immediately if damaged. A damaged
balloon will not inflate properly, and may become more
damaged by touching the hot lamp surface.
ALWAYSallowasufficientamountoftimeforthelamptocool
before changing.The possibility exists of severe burns.
CAUTION
DO NOT use excessive force when zipping and unzipping
the balloon. Be gentle with the zipper mechanism. If the
zipper is broken, the balloon will become unusable.
NEVER use force when installing the lamp.Excessive force
could cause the lamp to break, causing bodily harm.
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 5
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SAFETY INFORMATION
GENERATOR SAFETY
Power Cord/Cable Safety
If using a generator to power lighting system,
refer to applicable generator manual safety
information section.
DANGER
NEVER let power cords or cables lay in water.
NEVER use damaged or worn cables or cords. Inspect
for cuts in the insulation
ELECTRICAL SAFETY
DANGER
NEVER grab or touch a live power
cord or cable with wet hands. The
possibility exists of electrical shock,
electrocution or death.
Lighting system is equipped with a ground pin on the
power plug. For your protection, ALWAYS complete the
grounding path. NEVER insert the AC power plug into a
2-prong receptacle to operate lighting system.
Make sure power cables are securely connected.
Incorrect connections may cause electrical shock and
damage to the lighting system.
When applying power to the lighting system, ALWAYS
connect the AC power plug to a 3-prong receptacle that
is grounded. The possibility exists of electrical shock,
electrocution and even death if the lighting system is
not grounded.
NOTICE
ALWAYS make certain that proper power or extension
cord has been selected for the job. See Cable Selection
Chart in this manual.
NEVER operate lighting system or
handle any electrical equipment while
standing in water, while barefoot,
while hands are wet or in the rain. A
dangerous electrical shock could
occur, causing severe bodily harm
or even death.
ALWAYS make sure the area above
the lighting system is open and clear
of overhead power lines and other
obstructions. Contact with overhead
power lines or other obstructions
could result in equipment damage,
electrical shock, electrocution and
even death.
PAGE 6 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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SAFETY INFORMATION
LOADING AND UNLOADING
TRANSPORTING SAFETY
If lighting system is equipped with a transport lifting hook,
refer to the following safety information.
NOTICE
When transporting the lighting system, if applicable,
always place in stow position and place mast in its
carrying case.
CAUTION
Before lifting, make sure that lighting system parts are
not damaged and screws are not loosened or lost.
ALWAYS remove balloon/lamp assembly from the mast
when transporting lighting system. This will prevent
damage to the bulb due to vibration.
ALWAYS make sure crane or lifting device has been
properly secured to lifting hook of the equipment.
NEVER leave the balloon/lamp exposed during transport.
Exposure to excess wind or rain could damage the
balloon’s nylon cover.
NEVER lift the equipment while lighting system is
running.
Make sure the mast is completely lowered before lifting
the lighting system.
ALWAYS place balloon inside its protective cover during
transport.Be sure the cover is secured tightly around the
balloon/lamp assembly.
Use adequate lifting cable (wire or rope) of sufficient
strength.
Use one point suspension hook and lift straight upwards.
Never allow any person or animal to stand underneath the
equipment while lifting.
DO NOT lift machine to unnecessary heights.
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 7
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SPECIFICATIONS
Table 1. Specifications
GloBug Lighting System
Model
GB114BS/GB114BP
120 VAC
Input Voltage
Ballast
Magnetic Ballast 60 Hz
60 Hz Single-Phase
9.5 Amps
Frequency
Max. Current
Lamp
Lamp Type
1000 Watt Metal Halide
112,000
Lumens
Light Coverage (360°)
Surface Temperature (Longitudinal)
Surface Temperature (Transversal)
Fan Motor
150 ft. (45.72 meters)
476.6°F (247°C) Max.
417.2°F (214°C) Max.
Balloon Fan Motor
Max. Current
115 VAC, 60 Hz
.360 Amps
Pressure
31.26 PSI (215.6 kPA)
Balloon
Diameter
47.16 in. (1,200 mm)
Heat Resistant Nylon
320 ~ 356°F (160 ~ 180°C)
500°F (260°C)
Material
Heat Resisting Temperature
Melting Temperature
Internal Temperature of Balloon
Water Resistance
Weight
126°F (52°C) Average
1,500 mm H20
GB114BS
83 lb. (38 kg)
61 lb. (28 kg)
GB114BP
PAGE 8 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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DIMENSIONS (GB114BS)
Figure 1. Dimensions (GB114BS)
Table 2. Dimensions
Dimension
in. (mm.)
Reference Letter
Dimension in. (mm.)
Reference Letter
88.0 -108.0 in.
(2,230 - 2,730 mm.)
35.00 in.
(900 mm.)
A
D
E
35.00 in.
(900 mm.)
B
C
59 in. (1,500 mm.)
47.16 in. (1,200 mm.)
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 9
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DIMENSIONS (GB114BP)
B
A
Figure 2. Dimensions (GB114BP)
Table 3. Dimensions
Reference
Dimension in. (mm.)
Letter
A
B
28.00 in. (712 mm.)
47.16 in. (1,200 mm.)
PAGE 10 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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FOOTCANDLE PLOT
360° Coverage
.5
1
2
5
10
Values listed as footcandles
Scale: Grid = 50 ft. (15.25 meters)
Figure 3. Floodlight Footcandle Plot (BAL-115 Drum Shaped)
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 11
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GENERAL INFORMATION
The Multiquip GloBug GB114BS, and GB114BP are
general purpose portable glare-free lighting systems.
Typical applications for these types of lighting systems
include construction sites, emergency road crews and
backyard parties.
GB114BP
When only a complete lamp assembly is required please
order Model GB114BP. This model number includes the
lamp, protective guard, balloon protective covering and all
other components that make up the lamp assemby.
BALLOON ENVELOPES
TRANSPORT
The GloBug lighting system can be configured with a
variety of balloon envelopes (canopy). Please contact the
MQ sales department for the balloon of your choice. The
GloBug GB114BS and GB114BP shipped from the factory
with the drum type balloon.
The GB114 lighting systems can be transported quite easily.
The GB114BP consists of a balloon/lamp, power cable
and a ballast, and it has a combined weight of 61 lbs (28
kg). The GB114BS consists a balloon/lamp, power cable,
ballast and offset pole, and it has a combined weight of
83 lbs (38 kg).
LIGHTING
For ease of service or transport, the lamp assembly is
equipped with a quick-disconnect connector that allows
the lamp fixture to be removed quickly. This feature is
extremely useful during transport of the lighting system. It
is always best to remove the lamp and pack it safely so it
will not be damaged.
Multiquip's GloBug lighting system is comprised of one
"Metal Halide" 1000-watt lamp.This lamp has an output of
112,000 lumens.Typical lighting coverage is in excess 150
ft. (46 meters) in a 360 degree pattern.
POWER
These GloBug lighting systems are powered by a
portable ballast that can be hand carried.The input power
requirements for operating the lighting system is 120 VAC,
60 Hz @ 9.5 amps
GB114BS
The GB114BS lighting system (offset pole) is designed to
be attached to a external piece of a equipment such as a
paver (Figure 4).This system is equally easy to assemble.
Simply attach the supplied support clamps to an external
pole or support and you are ready.
Figure 4. GB114BS Offset Pole (Paver)
PAGE 12 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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NOTES
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 13
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COMPONENTS
Figure 5. Major Components
PAGE 14 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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COMPONENTS
Figure 5 shows the location of the components for the
GloBug lighting system. The function of each component
is described below:
6. T-Handle Bolt Lock — Always tighten this lock to hold
the lamp/balloon securely in place.
7. Balloon — This balloon is made of heat-resistant
nylon, with a diameter of 47 inches (1200 mm).
1. Lamp Guard — This guard (cage) protects the lamp
from being hit by objects.
8. Offset Pole — Supports lamp assembly when attached
to the main mast. Included with the offset pole is a
17/19 mm wrench.
2. Lamp — 1000 watt metal-halide type lamp. Replace
only with MQ recommended type lamp. Always allow
a sufficient amount of time for the lamp to cool down
before changing.
9. Lamp Power Cable (Output) — Connect this cable
between the ballast receptacle and the lamp assembly
connector.
3. Fan Motor (Blower) — This electric motor is
responsible for inflating the balloon. It will supply a
pressure of 31.26 psi /215.6 kPA. Please note that the
balloon will begin to inflate as soon as power is applied
to the lighting system.
10. Pole Clamps — Attach these clamps (2) to the
main pole and external support pole. Always tighten
both clamps securely to prevent slippage of the light
assembly.
4. Balloon Cover/Carrying Case — When zipped, this
protective cover acts like a carrying case.The complete
lamp assembly is enclosed within the cover-carrying
case. Allow a sufficient amount of time for the lamp
to cool down before covering balloon. The possibility
exists of the balloon getting burned.
11. Main Pole — Used in conjunction with the offset pole
to support the lamp assembly.
12. Ballast — Power source for lamp. Input power
requirements are 120 VAC, 60 Hz @9.5 amps.
13. Ballast AC Power Cable (Input) — Connect this cable
to a 120 VAC, 60 Hz power source.
5. Lamp Assembly Connector — Quick-disconnect
cable. Provides AC power to lamp assembly.
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 15
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SETUP
9. Using 17 mm wrench, tighten both bolts (M) on the
offset adapter clamp (K) securely.
NOTICE
The pole clamp assembly used in this setup procedure
is a dual type clamp. One side of the clamp is for the
attachment of the main pole of the lighting system.The
other side of the clamp is used for the attachment of
a support pole that is usually connected to a piece of
equipment such as a paver.
10. Place lamp assembly (N) onto offset pole (B).Tighten
T-handle bolt (O) securely.
N
LAMP
ASSEMBLY
POLE SETUP
B
Refer to Figure 6 for the following procedure.
OFFSET
POLE
K
O
1. Remove the offset pole (B) from the shipping
container.
OFFSET
ADAPTER
CLAMP
T-HANDLE
P
BALLOON
POWER
CABLE
C
M
2. Attached to the offset pole is a 17/19 mm open-end
wrench (C). Remove the wingnut (D) securing the
wrench to the offset pole and remove wrench.
REMOVE
WRENCH
L
ADJUSTABLE
EXTENSION
POLE
WINGNUT
D
3. Reinsert wingnut and washer back into offset pole so
they will not get lost or misplaced.
EXTENSION
CLAMP
J
EQUIPMENT
SUPPORT
POLE CLAMP
ADJUSTMENT
BOLT AND
LOCKNUT
Q
BOLT
4. Remove the two pole clamp assemblies (A) from the
shipping container. Attach one pole clamp assembly
(E) to the main pole (F) about 3 inches (76.2 mm) down
from the main pole extension clamp. Using supplied
19 mm wrench, tighten locknut on the pole clamp
assembly securely.
3.0 IN.
(76.2 MM
LOCKNUT
E
MAIN POLE
CLAMP
POLE
CLAMP
ASSY.
H
TENSION
PLATE
ADJUSTABLE
CHANNEL
5. Attach the other pole clamp assembly (G) to the main
pole (F) about 7.0 in.(140 mm.) down from the previous
attached pole clamp assembly (E). Using the 19 mm
wrench, tighten locknut on the pole clamp assembly
securely.
MAIN
POLE
7.0 IN.
(140 MM
F
POLE
CLAMP
ASSEMBLY
G
POLE
CLAMP
ASSY.
A
6. To attach main pole (F) to equipment support pole (I),
swing open adjustable tension plate (H) on clamp so
that it can accomodate the diameter of the equipment
support pole.Insert equipment support pole (I) through
the two equipment support pole clamp assemblies as
shown in Figure 6.
EQUIPMENT
SUPPORT
POLE
I
Figure 6. Offset Pole Assembly
7. Once the equipment support pole (I) has been seated
properly, move adjustment bolt and locknut (J) into
locking position. Use the supplied 17 mm wrench, to
tighten locknuts (J) on both clamps securely.
8. Place offset pole (B) with adapter clamp (K) on top of
adjustable extension pole (L). Make sure that offset
pole has been seated correctly.
PAGE 16 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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SETUP
REMOVINGTHE PROTECTIVE COVERING
CONNECTING POWER CABLE
1. Expose the balloon by pulling down on the velcro tab
and unzip the protective cover as shown in Figure 7.
1. Connect 16.4 ft.(5 meters) lamp power cable (Figure 8)
to the balloon power cable.
PROTECTIVE
STEP 1
COVER
UNZIP
PROTECTIVE
COVER
BALLOON
POWER
LAMP
BALOON
CABLE
ASSEMBLY
STEP 2
FOLD PROTECTIVE
VELCRO
COVER INTO ITSELF
TAB
BALLOON
FULLY
EXPOSED
BALLAST
LAMP
POWER
CABLE
Figure 8. Connecting Lamp Power Cable
2. Attach both S-type hooks (Figure 9) on the lamp power
cable into the cable support holes on the offset pole.
OFFSET
POLE
Figure 7. Folding Protective Cover
LAMP
POWER
CABLE
S-TYPE
HOOK
Figure 9. Attachment of S-Hooks
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 17
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OPERATION
RAISINGTHE EXTENSION POLE
APPLYING POWER
1. Before raising the extension pole, make sure the
T-handle bolt lock (Figure 6-O) is securely tightened.
This will prevent the balloon/lamp assembly from falling
off. In addition make sure that the lamp power cable
is connected to the mating end of the power source
cable.
1. Make sure the power ON/OFF switch (Figure 10)
located near the bottom of the ballast is in the OFF
position.
ON/OFF
BALLAST
SWITCH
2. Raise extension pole (Figure 6-L) to desired height.
Watch out for any overhead obstructions.
3. Using 19 mm wrench, tighten extension clamp bolt
(Figure 6-Q) securely. Keep wrench in a safe place
where it will not get lost.
OFF
DANGER
ALWAYS make sure the area
above the lighting system is
open and clear of overhead
power lines and other
obstructions. Contact with
overhead power lines or other
obstructions could result in
equipment damage, Serious
Injury or Death!
Figure 10. Power OFF/ON Switch (Off Positon)
2. If using a power source (Figure 11) other than a
portable generator, plug the AC power cord from the
ballast into a 120 VAC, 60 Hz receptacle that is
protected by a at least a 15 amp circuit breaker.
CONNECT
TO BALLOON
POWER
CABLE
BALLAST
DANGER
When raising the extension pole, ALWAYS
be on the lookout for overhead obstructions
such as high voltage power lines. The
possibility exists of electrocution, even
death! if the lighting system comes in
contact with high voltage power lines.
EXTERNAL
SINGLE-PHASE
(120 VAC)
POWER SOURCE
AC POWER
CORD
RECEPTACLE
Figure 11. Applying 120 VAC Power
NOTICE
If using a portable generator, start the generator as
referenced in the "Start-up Section" of the supplied
generator manual.
Once the generator has started, plug the AC power cord
from the ballast (Figure 11) into a GFCI receptacle on
the generator.
PAGE 18 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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OPERATION/SHUTDOWN
SHUTDOWN
NOTICE
1. Place the ON/OFF switch on the ballast to the OFF
position. The balloon should begin to deflate and the
lamp turns off.
ALWAYS Make sure ballast is securely mounted to
a surface where it will not move, slip or fall. This will
prevent severe damage to the ballast.
2. If using a portable generator, shut-down the generator
as referenced in the "Shutdown Section" of the supplied
generator manual. ALWAYS place the main circuit
breaker in the OFF position before turning off the
generator.
3. Place the ON/OFF switch (Figure 12) on the ballast in
the ON position.
3. If using a power source other than an AC generator,
disconnect the ballast AC power cable from the power
source.
ON/OFF
BALLAST
SWITCH
ON
Figure 12. Ballast On/Off Switch (On Position)
4. Notice that the balloon envelope will begin to deploy
as soon as power is applied.
5. The lamp should now be on. If the lamp is not on,
check all connections and repeat steps 1 thru 4. If the
lamp still does not come on, contact your nearest MQ
service center.
6. The lighting system is now ready for use.
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 19
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STORAGE
2. Remove both S-type hooks (Figure 9) on the lamp
power cable from the cable support holes on the offset
pole.
NOTICE
Allow a sufficient amount of time (15-20 minutes) for the
lamp to cool down .The possibility exists of the balloon
getting burned (touching the lamp).
3. Unzip the zipper on the protective cover (Figure 14),
and pull down cover over balloon/lamp assembly.
ZIPPER
LOWERINGTHE EXTENSION POLE
1. Using the supplied 19 mm wrench, loosen extension
clamp bolt (Figure 6-Q).
2. Carefully pull down on the adjustable extension pole
(Figure 6-L) and lower lamp assembly.
3. Remove wingnut (Figure 6-D) from offset pole (Figure
6B) and insert wrench into wrench holder. Reinsert
wingnut and tighten.
PROTECTIVE
COVER
Figure 14. Unzipping the Protective Cover
REMOVING LAMP ASSEMBLY
4. Fully zip protective cover and fold velcro tab in place.
1. Disconnect balloon power cable (Figure 13) from the
lamp power cable. Place lamp power cable in a safe
place where it will not get damage or lost..
PROTECTIVE
COVER
BALLOON
POWER
CABLE
LAMP
ASSEMBLY
VELCRO
TAB
Figure 15. Zipping the Protective Cover
5. Loosen T-handle bolt (Figure 6-O) by turning
counterclockwise and remove lamp assembly (Figure
6-N) from offset pole.
LAMP
POWER
CABLE
6. Store lamp assembly enclosed within its protective
cover (Figure 16) in a safe location where it will not be
damaged.
COVER/LAMP
Figure 13. Disconnecting Power Cables
CARRYING
CASE
Figure 16. Storing Lamp Assembly
PAGE 20 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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MAINTENANCE
CAUTION
Before performing any maintenance
CAUTION
DO NOT use excessive force when zipping
or unzipping the balloon. The possibility
exists of the zipper tearing, which would
make the balloon unusable.
procedures, be sure to READ the lamp,
balloon, and general safety guidelines
in this manual. Failure to read and
understand these safety guidelines could
cause severe equipment damage and
bodily harm.
REMOVING THE BALLOON
1. Expose the balloon (Figure 19) by pulling down on the
velcro tabs and unzip the protective cover as shown in
Figure 7. Next, fold the protective cover into itself and
zip
REMOVING THE LAMP ASSEMBLY
1. Allow lamp (Figure 17) 15-20 minutes to cool before
changing.
ZIPPER
(BOTTOM)
BALLOON
ZIPPER
(TOP)
DO NOT USE
EXCESSIVE FORCE
WHEN ZIPPING OR
UN ZIPPING THE
BALLOON
PROTECTIVE
COVER
(FOLDED)
Figure 19. Exposing the Balloon
Figure 17. Hot Lamp Surface
2. Unzip the zipper (Figure 19) at the bottom of the balloon
and roll the balloon envelope upwards to expose the
lamp (Figure 20). Remove the lamp guard to gain
access to the lamp.DO NOT use excessive force when
unzipping the balloon.
2. If lamp assembly is attached to offset pole, loosen
T-handle knob (Figure 18) that secures the lamp to the
offset pole.
BALLOON
LAMP GUARD
LAMP
ASSEMBLY
PIPE FRAME
TO REMOVE
LAMP GUARD
LIFT UPWARDS
FROM PIPE FRAME
T-HANDLE
KNOB
Figure 18. T-Handle Knob
Figure 20. Removing the Lamp Guard
3. Lift lamp assebly from offset pole, and place on a
suitable work bench that is free of dirt, and sharp
objects that could damage the balloon.
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 21
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MAINTENANCE
BALLOON
3. Push down and hold the lamp holder (spring loaded)
away from the lamp (Figure 21). Unscrew the lamp
(turn counterclockwise) from the lamp socket.
PIPE FRAME
LAMP
SOCKET
LAMP
HOLDER
SNAP LAMP
GUARD INTO
PIPE FRAME
Figure 23. Installing the Lamp Guard
TO REMOVE LAMP
TURN COUNTER-
CLOCKWISE
PUSH
DOWN
2. Zip up the zipper at the bottom (Figure 19) of the
balloon and pull down the balloon envelope to cover
the lamp
3. Place the lamp/balloon assembly back onto the mast.
Figure 21. Removing the Lamp
4. Tighten the T-Handle Bolt Lock to secure the lamp to
the mast.
INSTALLING A NEW LAMP
5. Reinstall the protective cover over the balloon/lamp
assembly. Be sure to fold the velcro tabs.
1. When installing a new lamp (Figure 22) use only
MQ recommended type lamp. See parts section of
this manual. Failure to use correct type lamp could
adversely affect lighting capability and may cause
damage to the equipment.
6. Reconnect the power cables.
REPLACING THE BALLOON
1. Follow the procedures as outlined in the "Removing
the Balloon Lamp" assembly section.
2. Push down and hold the lamp holder (spring loaded)
away from the lamp. Screw the lamp (turn clockwise)
into the lamp socket. Gently place the lamp holder
firmly over the top of the lamp. This will prevent the
lamp from touching the lamp guard or pipe frame.
2. Unzip the zipper at the bottom and top of the balloon.
Slide the balloon over the top of the lamp guard as
shown in Figure 24.
LAMP
SOCKET
LAMP
HOLDER
(SPRING-LOADED)
LAMP
GUARD
BALLOON
Figure 24. Removing the Balloon
TO INSTALL LAMP
TURN CLOCKWISE
3. Slide the new balloon over the top of the lamp guard
as shown in Figure 25. Zip up the zipper at the bottom
and top of the balloon.
PLACE
LAMP HOLDER
FIRMLY ONTO
LAMP TOP
Figure 22. Installing the Lamp
RE-INSTALLING THE LAMP/BALLOON
ASSEMBLY
LAMP
GUARD
1. Reinstall the lamp guard (Figure 23). Be careful not to
install the lamp guard in the wrong direction.
BALLOON
Figure 25. Removing the Balloon
PAGE 22 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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MAINTENANCE
5. Install a new filter over the brace as shown in Figure
28. Be sure to align the cut of the filter over the brace.
CAUTION
DO NOT replace filter immediately, allow
a sufficient amount of time for the lamp
assembly to cool down before changing
filter
BRACE
FILTER
FILTER REPLACEMENT
1. Remove the balloon as described in the "Removing
the Lamp/Balloon" section.
2. Disconnect the lamp power cable (Figure 5).
CUT
3. Rotate the balloon/lamp base assembly so that the
filter is facing upwards. See Figure 26.
Figure 28. Filter Placement
BALLOON/LAMP
CAUTION
When placing the filter element, always align the cut
of the filter on top of the brace.This will keep the filter
from being dislodged and getting damaged.
Figure 26. Balloon/Lamp Placement
6. Turn the three retaining tabs (Figure 29) outward so
that they touch the lamp base.
4. Turn the three locking tabs (Figure 27) inward to
release the plate. Remove plate and filter.
PLATE
PLATE
FILTER
FILTER
TURN
INWARD
TO LOCK
LOCKING
TAB
TURN
OUTWARD
TO RELEASE
LOCKING
Figure 29. Filter/Plate Install
TAB
Figure 27. Filter Removal
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 23
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MAINTENANCE
B1
B2
P5
P6
E1
P4
P3
L5
P1
L1
L4
E3
E2
B3
L2
P2
L3
B4
Figure 30. Maintenance Check Points
PAGE 24 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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MAINTENANCE
For a prolonged life cycle an extended quality follow the
recommended GloBug lighting system service guidelines
as referenced in Figure 30 and Table 4.
Table 4. Periodic Check and Maintenance
Figure
Part
L1 Lamp (Base)
L2 Connector
Check Item
Lamp base loose?
Solution
Screw in securely
Connect securely
Replace
Frequency
❖
❖
❖
❖
■
❖
❖
❖
❖
❖
❖
❖
❖
❖
❖
❖
❖
❖
Cable disconnected or loose?
Lamp holder loose?
Frame pipe skewed?
Defective lamp?
Lamp
L3 Lamp Holder
L4 Pipe Frame
L5 Lamp
Replace
Replace
B1 Balloon (Envelope)
B2 Zipper
Defective or dirty?
Broken?
Replace
Replace
Balloon
Electric
B3 Fan Motor (Blower)
Not working properly?
Repair or replace
Replace
B4 T-Handle bolt (Balloon) Broken?
E1 Power Cable
E2 Plug
Defective or worn cable?
Damaged?
Replace
Replace
E3 Lamp Switch
P1 Clamp
Damaged or not working properly? Replace
Broken?
Repalce
P2 Support pipe
P3 Support bolt
P4 Straight pole
P5 Offset pole
P6 Offselt bolt
Support pipe bent or damaged?
Support bolt loose?
Replace
Tighten securely
Repalce
Pole
Straight pole bent or damaged?
Offset pole bent or damaged?
Offset bolt loose?
Replace
Tighten securely
❖ - Daily Check
■ - Every 20 Hours
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 25
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TROUBLESHOOTING (LAMP)
Practically all breakdowns can be prevented by proper handling and maintenance inspections, but in the event of a breakdown,
please take a remedial action following the diagnosis based on the LampTroubleshooting (Table 5) information shown below.
If the problem cannot be remedied, please leave the unit just as it is and consult or company's service department.
Table 5. LampTroubleshooting
Symptom
Possible Problem
Is AC power turned on?
Solution
Turn on AC power
Is AC power cable connected?
Is lamp power cable connected?
Is lamp power cable defective?
Is ballast ON/OFF switch turned on?
Is lamp loose?
Connect AC power cable.
Connect lamp power cable.
Replace lamp powe cable.
Place switch in the ON position.
Screw lamp securely into socket.
Replace lamp.
Is lamp lit?
Lamp does not light
Is model of lamp compatible?
Use genuine MQ lamp.
No-load voltage is between 380~456 VAC. If
voltage is low check 22 µF capacitor.
Is output voltage at ballast correct?
Are any other electric appliances (other
than light tower) plugged into power
source?
Unplug all other appliances.
Is lamp not cool enough to light again?
(Interval of 20 to 30 minutes is required
before turning on lamp again)
Wait for lamp to cool down
Lamp only lights for a Is ambient temperature too high (more
short time.
Move lamp where there is proper ventilation.
than 104 °F (40 °C)?
Is fan motor (blower) not working properly? Check or repair fan motor (blower).
Is balloon envelope defective? Repair or replace balloon envelope.
Balloon does not
inflate.
PAGE 26 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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WIRING DIAGRAM
ORANGE
PURPLE
BLACK
120 VAC, 60Hz
INPUT BALLAST
POWER CABLE
208 VAC
P1
NOT USED
T1
240 VAC
277 VAC
TRANSFORMER
(BALLAST)
CAP COM
RED/BLK YEL YEL
120 VAC
BLK/YEL
24uF
@480 VDC
BLK (LINE)
WHT (NEUTRAL)
GRN
GRN
CAPACITOR
S1
CHASSIS
GND
OFF/ON
SWITCH
C1
RED
RED
BLK
SPLICE
FRONT VIEW
BALLAST
BLK
RECEPTACE
(FEMALE)
J1
2
4
1
WHT
RED
BLK
GRN
BLK
3
1000 WATT
METAL HALIDE
LAMP
MALE
RED (HOT)
RED
DS1
WHT (NEUTRAL)
WHT
LAMP
POWER
CABLE
(W1)
BUZZER
B1
S2
S3
GRN
MICRO-SWITCH
WITH SENSOR
GND
WHT
WHT
BLUE
FEMALE
RED
WHT
BLK
BLK
FAN
MOTOR
GRN
BLK
2
1
3
BLK
M1
FRONT VIEW
LAMP CABLE
MALE PLUG
16 AWG.
4
P2
TABLE 6. REFERENCE DESIGNATIONS
REF.
DESC.
REF.
DESC.
DESCRIPTION
DESCRIPTION
PART NUMBER
PART NUMBER
P1 Input Power Cable Assy.(Ballast)
A300066700
A400079400
M1
B1
S1
S2
Fan Motor Assy.
A300033500
E000030100
Ballast Output Receptacle
Buzzer Alarm Balloon
J1
Lamp Fan Cable Assy. (Input)
P2
A300105500
E000009800
ON/OFF Switch
Micro-Switch
A400037502
1400150210
1400150410
DS1 1000 Watt Metal Halide Lamp
C1 24 uf Capacitor @ 480 VDC
Micro-Switch Cap
S3
19598
Lamp Power Cable
A300083600
W1
T1
Ballast (Transformer)
A300033800
Figure 31. Electrical Wiring Diagram
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 27
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VOLTAGE MEASUREMENTS
VOLTAGE MEASUREMENT (LAMP SOCKET NO-
LOAD)
DANGER
Be careful when performing voltage measurements.
The possiblity exists of electrical shock if fingers make
contact with connector pins, thus causing bodily harm
or even death.
1. Connect the female end of the lamp power cable to
the male power connector that is attached to the lamp
assembly.
NEVER allow multimeter test leads to make contact
with each other.The possibility exists of electrical short
causing severe damage to the equipment, bodily
harm, electrocution, and even death!
2. Place ballast ON/OFF switch in the ON position.
3. Using a multimeter, place one test lead on the lamp
socket tab, place the other lead on the threaded portion
of the socket.
4. A voltage between 380~465 VAC should be present
between lamp socket tab and threaded portion of the
lamp socket. If the voltage is not present, check wiring
inside pipe frame and lamp socket.
VOLTAGE MEASUREMENT (BALLAST NO-LOAD)
1. Remove lamp from pipe frame as refrenced in
maintenance section of this manual.
2. Place lamp in a safe place where it will not get damaged
or broken.
5. Place the ballast ON/OFF switch in the OFF position.
VOLTAGE MEASUREMENT (FAN MOTOR)
3. Apply 120 VAC power to the ballast. Place ballast ON/
OFF switch in the ON position.
1. Make sure the lamp power cable is securely connected
between the ballast receptacle and the lamp assembly
power connector.
4. Using a multimeter (Figure 32) measure the output
voltage at the ballast receptacle.Pins 1-3 (lamp) should
read between 380~465 VAC. Pins 1-2 (fan motor)
should read 120 VAC.
2. Place the ballast ON/OFF switch in the OFF position.It
is not required for the fan motor test measurement.
3. Apply 120 VAC power to the ballast and listen for the
whirring sound of the fan motor.This sound will indicate
that the fan motor is running.
5. Place the ballast ON/OFF switch in the OFF position.
VOLTAGE MEASUREMENT (LAMP CABLE NO-
LOAD)
4. If the fan motor is not running, use a multimeter and
place one test lead on the black wire and the other lead
on the blue wire as shown in Figure 32.
1. Connect the male end of the lamp power cable to the
ballast female receptacle.
2. Place ballast ON/OFF switch in the ON position.
NOTICE
3. Using a multimeter measure the output voltage at the
female end of the of the lamp power cable. Pins 1-3
(lamp) should read between 380~465 VAC. Pins 1-2
(fan motor) should read 120 VAC.
You may have to use test leads that can prick the wire
insulation. The voltage measured should be 120 VAC.
If 120 VAC is not present check wiring inside pipe
frame.
4. If voltage is not present, replace lamp power cable.
Make sure connection at ballast end of cable is tight
and secure (locked).
5. Additional voltage check can me made at the fan motor
capacitor. Place the multimeter test leads across the
tabs on the capacitor. A voltage of approximately 208
VAC should be measured. If 208 VAC is not present
check or replace capacitor.
5. Place the ballast ON/OFF switch in the OFF position
PAGE 28 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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VOLTAGE MEASUREMENTS
Figure 32. Voltage Measurements
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 29
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EXPLANATION OF CODE IN REMARKS COLUMN
The following section explains the different symbols and
QTY. Column
remarks used in the Parts section of this manual. Use the help
numbers found on the back page of the manual if there are any
questions.
Numbers Used - Item quantity can be indicated by a
number, a blank entry, or A/R.
A/R (As Required) is generally used for hoses or other parts
that are sold in bulk and cut to length.
The contents and part numbers listed in the parts section are
subject to change without notice. Multiquip does not
guarantee the availability of the parts listed.
A blank entry generally indicates that the item is not sold
separately. Other entries will be clarified in the “Remarks”
Column.
REMARKS Column
Sample Parts List:
Some of the most common notes found in the “Remarks”
Column are listed below. Other additional notes needed to
describe the item can also be shown.
NO. PART NO. PART NAME
QTY. REMARKS
1
2
2
3
4
12345
BOLT ...................... 1 ......INCLUDES ITEMS W/
WASHER, 1/4 IN. .............NOT SOLD SEPARATELY
WASHER, 3/8 IN. ... 1 ......MQ-45T ONLY
HOSE ................... A/R ....MAKE LOCALLY
BEARING ............... 1 ......S/N2345B AND ABOVE
*
*
*
12347
12348
12349
Assembly/Kit - All items on the parts list with the same
unique symbol will be included when this item is purchased.
Indicated by:
“INCLUDES ITEMS W/(unique symbol)”
NO. Column
Unique Symbols - All items with same unique symbol
Serial Number Break - Used to list an effective serial
number range where a particular part is used.
( , #,
+
, %, or >) in the number column belong to the same
*
assembly or kit, which is indicated by a note in the “Remarks”
column.
Indicated by:
“S/N XXXXX AND BELOW”
“S/N XXXX AND ABOVE”
“S/N XXXXTO S/N XXX”
Duplicate Item Numbers - Duplicate numbers indicate
multiple part numbers are in effect for the same general
item, such as different size saw blade guards in use or a
part that has been updated on newer versions of the same
machine.
Specific Model Number Use - Indicates that the part is
used only with the specific model number or model number
variant listed. It can also be used to show a part is NOT
used on a specific model or model number variant.
When ordering a part that has more than one
item number listed, check the remarks column
for help in determining the proper part to order.
Indicated by:
“XXXXX ONLY”
“NOT USED ON XXXX”
“Make/Obtain Locally” - Indicates that the part can be
purchased at any hardware shop or made out of available
items. Examples include battery cables, shims, and certain
washers and nuts.
PART NO. Column
Numbers Used - Part numbers can be indicated by a
number, a blank entry, orTBD.
“Not Sold Separately” - Indicates that an item cannot be
purchased as a separate item and is either part of an
assembly/kit that can be purchased, or is not available for
sale through Multiquip.
TBD (To Be Determined) is generally used to show a part
that has not been assigned a formal part number at time of
publication.
A blank entry generally indicates that the item is not sold
separately or is not sold by Multiquip. Other entries will be
clarified in the “Remarks” Column.
PAGE 30 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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SUGGESTED SPARE PARTS
GB114BP/BS GLOBUG LIGHTING SYSTEM
1 to 3 units
QTY. P/N DESCRIPTION
2............LB41827 ...............LAMP
2............A300033800 .........BALLAST
2............A300038400 .........CAPACITOR 22 µF @ 480 VDC
2............1654000230..........BALLOON PATCH KIT
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 31
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NAMEPLATE AND DECALS
DANGER
To avoid accident or injury
NEVER exceed a travel
speed of 5 MPH when using
lighting system on a mobile
1
2
equipment.
DCL 1001
DANGER
To avoid accident or
injury ALWAYS make
certain hardware is
securely fastened on
pipe clamps.
DCL1002
DANGER
To avoid accident or
injury ALWAYS make
certain hardware is
securely fastened on
3
4
pipe clamps.
DCL1002
DANGER
WARNING
ELECTRICAL
BURN HAZARD
SHOCK HAZARD
To prevent burns, NEVER
touch lamp while lamp is on.
Lamp surface gets extremely
hot! ALWAYS allow sufficient
time for lamp to cool down
before touching.
When replacing lamp and to prevent electrical
shock, ALWAYS shutdown the generator before
replacing lamp. Remember to let lamp cool before
removing. Use only recommended type lamp as
2
listed in parts manual.
DCL416
DCL417
6
7
WARNING
5
MODEL
SERIAL NO.
8
BURN HAZARD
To prevent burns, NEVER
touch ballast or cover while
lamp is on. These surfaces are
extremely hot! ALWAYS allow
sufficient time for both surfaces
to cool down before touching.
DCL415
CAUTION
LAMP INFORMATION
ALWAYS turn lamp OFF
first, before shutting down
generator.
Once lamp is turned OFF,
Allow lamp to cool down
before turning back on.
It will take about 20 minutes
before lamp can be turned
back on.
DCL409
DANGER
CAUTION
ELECTRICAL
SHOCK HAZARD
LAMP COVER BUZZER
NEVER touch
a
live power cord
or active electrical components
with wet hands or while standing
in water. The possibility of electrical
shock or even death! exists.
Before operating GlowBug
ALWAYS unzip cover, fold into
bag on top of balloon and zip.
9
14
If the cover has not been removed
an audible alarm will sound when
power is applied to the GlowBug.
DCL404
CAUTION
DCL410
COVER
INFORMATION
LAMP
SWITCH
WARNING
Before operating GlowBug
ALWAYS unzip cover, fold into
bag on top of balloon and zip.
To avoid injury,
you MUST read
and understand
operator’s manual
before using this
machine.
13
OFF
ON
Bag
Zipper
DCL424
DANGER
This machine to
be operated by
qualified
15
10
Cover
personnel only.
ELECTRICAL
SHOCK HAZARD
Ask for training
as needed.
P/N 35137
NEVER apply power to the
GlowBug until the cover has
been inserted inside the bag
and the balloon is fully exposed.
11
Before storing GlowBug,
ALWAYS fully cover balloon to
prevent damage from dust, dirt
and adverse weather conditions.
GROUND
To prevent electrical shock or
electrocution, the GlowBug
MUST be connected to an
GROUND
DCL413
earth ground. (See NEC Article 250)
DCL427
12
S1123
PAGE 32 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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NAMEPLATE AND DECALS
NO.
1
2
3
4
PART NO.
DCL1001
DCL1002
DCL416
DCL417
DCL418
DCL415
PART NAME QTY. REMARKS
DECAL; DANGER, TRAVEL SPEED...............................1 ....... REPLACES P/N A400084000
DECAL; DANGER, PIPE CLAMP
1
1
1
1
1
DECAL; DANGER, ELECTRICAL SHOCK HAZ.
DECAL; WARNING, BURN HAZARD (LAMP)
DECAL; DANGER, HIGH VOLTAGE
5
6
DECAL; BURN HAZARD (BALLAST)
7
NAMEPLATE.................................................................... 1....... CONTACT MQ PARTS DEPT.
8
9
DCL409
DCL404
DCL413
DCL427
DECAL; CAUTION, LAMP INFORMATION
DECAL; CAUTION LAMP COVER BUZZER
DECAL; CAUTION COVER INFORMATION
DECAL; DANGER, ELECTRICALSHOCK HAZARD
1
1
1
1
1
1
1
1
10
11
12
13
14
15
0800628504 DECAL; GROUND
DCL424
DCL410
35137
DECAL: LAMP SWITCH ON/OFF
DECAL; DANGER, ELECTRICAL SHOCK (CORDS)
DECAL; WARNING, READ MANUAL
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 33
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BALLAST ASSEMBLY. S/N G30001
27
A
20
6
23
3
17
26
26
22
1
28
24
25
18
17
22
7
17
26
23
20
10
14
15
22
4
16
9
29
8
11
12
13
PAGE 34 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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BALLAST ASSEMBLY. S/N G30001
NO.
A
1$
3$
PART NO.
PART NAME
QTY. REMARKS
A000017700 BALLAST ASSY. ..............................................................1 ....... INCLUDES ITEMS W/ $
A100010202 FRAME
A300033800 BALLAST (TRANSFORMER) CP....................................1 ....... INCLUDES ITEM W/ %
1
4$
6$
7$
8$
A200016900 CASE (WIRE)
1
1
1
2
1
4
1
1
1
A200018100 CASE (BALLAST) 1 CP
A400035200 HOLDER (PLUG)
0020104015 SCREW & WASHER (M4x15)
A400037600 CABLE (LAMP) CP
0020503012 SCREW & WASHER (M3x12)
A400038200 CABLE (JOINT)
9$
10$
11$
12$
13
A400035800 PLUG CP
A300034700 CABLE (MAIN) CP
14$
15$#
16$
17
18
20
22
23
24$
25$
26$
27$
A400037500 SWITCH ASSY.................................................................1 ....... INCLUDES ITEM W/ #
E000036400 TOGGLE SWITCH...........................................................1 ........REPLACES P/N 1406000610
1406000700 RUBBER CAP
1
4
1
2
4
0023304008 SCREW & WASHER (M4x8)
A300034800 CABLE (LAMP) CP
0013510025 BOLT & WASHER (M10x25)
0033104000 NUT (M4)
A400034100 CLAMP
A200018200 HOLDER
2
1
0023305090 SCREW & WASHER (M5x90)
0023304012 SCREW & WASHER (M4x12)
A100013500 CASE (BALLAST) 2 CP
6
10
1
28$% 19598 CAPACITOR, 24 µF @ 480 VDC
29$ 1367020430 GROUNDING TERMINAL
1
1
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 35
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BALLAST ASSEMBLY. S/N G30002 & ABOVE
A
17
1
16
13
4
15
2
15
12
11
18
19
20
11
13
21
22
15
9
16
3
23
10
5
14
6
15
8
PAGE 36 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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BALLAST ASSEMBLY. S/N G30002 & ABOVE
NO.
A
1$
2$
PART NO.
A000017702 BALLAST ASSY.............................................................. 1.........INCLUDES ITEMS W/ $
A100015401 FRAME
A300033800 BALLAST (TRANSFORMER) CP...................................1.........INCLUDES ITEM W/ %
PART NAME
QTY.
REMARKS
1
3$
4$
5$
6$
8$
9$
10$
11$
12
A200020904 CASE (WIRE)
1
1
1
4
1
1
1
2
1
2
2
12
2
1
6
1
1
2
2
1
A200018100 CASE (BALLAST) 1 CP
A400079400 CABLE (LAMP) CP
0023303008 SCREW & WASHER (M3x8L)
A300066700 CABLE (MAIN) CP
A400037502 SWITCH ASSY.
1406000700 RUBBER CAP
0023306012
SCREW (M6x12L)
A300083600 CABLE (LAMP) CP
E000028200 S-HOOK
E000045000 CABLE CLAMP
13
14$
15$
16$
17$
18$
0023304012
0013510025
SCREW & WASHER (M4x12L)
BOLT & WASHER (M10x25)
A100013500 CASE (BALLAST) 2 CP
0023305090 SCREW & WASHER (M5x90)
19$% A300038400 CAPACITOR, 24 µF @ 480 VDC
20$
21$
22$
23$
A200018200 HOLDER
0033104000 NUT (M4)
0043204000 WASHER, LOCK (M4)
1367020430 TERMINAL (R)
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 37
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FAN BLOWER/LAMP BASE ASSEMBLY
PAGE 38 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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FAN BLOWER/LAMP BASE ASSEMBLY
NO.
A
PART NO.
PART NAME
QTY. REMARKS
A000017600 BALLOON ASSY .............................................................1 ....... S/N G30001
SEE NOTE 1
A
A000017601 BALLOON ASSY .............................................................1 ....... S/N G30002 AND ABOVE
SEE NOTE 2
2$
2%
3#
4#
5#
6#
7#
A300033600 CABLE 1 (BALLOON) CP, QUICK-DISCONNECT .........1 ....... S/N G30001
A300105500 CABLE 1 (BALLOON) CP, THREADED..........................1 ....... S/N G30002 AND ABOVE
A400038900 COVER (WIRE)
E000011900 COVER
1
1
3
1
9
1
1
2
2
1
1
1
2
5
1
1
0023305060 SCREW & WASHER (M5x60)
A300033500 FAN MOTOR CP
0024304008 SCREW (M4x8)
A200017702 FAN SUPPORT
A400037400 GUARD (FAN)
0023105008 SCREW (M5x8)
0023204030 SCREW (M4x30)
1400150300 MICRO SWITCH COVER
1400150210 MICRO SWITCH
1400150410 MICRO SWITCH CAP (SENSOR)
0043104000 WASHER (M4)
0033104000 NUT (M4)
8#
9#
10#
11#
12#
13#
14#
15#
16#
17#
18#
19$
19%
20#
21$
21%
22#
23#
24#
25#
26#
27#
28#
29#
30#
31#
32#
A400038601 BRACKET (BUZZER)
E000030100 BUZZER
A100013301 FLANGE...........................................................................1 ....... S/N G30001
A100013302 FLANGE...........................................................................1 ....... S/N G30002 AND ABOVE
E000065400 T-HANDLE KNOB
E000010400 CABLE CLAMP................................................................1 ....... S/N G30001
1
E000045000 CABLE CLAMP................................................................1 ....... S/N G30002 AND ABOVE
2204500130 SEAL (NORMAL)
1800001100 SHEET (BOTTOM)
2204500230 PACKING
A300034400 PLATE (BOTTOM)
0014808025 BUTTON SCREW & WASHER (M8x25)
E000009701 WAVE WASHER (M5)
A400030700 STOPPER (FILTER) CP
E000010301 SPACER
1
1
1
1
8
3
3
3
1
1
1
A200018000 PLATE (AIR)
A400038300 FILTER 200 (AIR)
2204510110 WASHER
NOTE 1: Balloon assembly A includes all items w/ # and $ on the Fan Blower/Lamp Base Assy parts list on this page AND
on the Balloon/LampGuard Assy. parts list.
NOTE 2: Balloon assembly A includes all items w/ # and % on the Fan Blower/Lamp Base Assy parts list on this page AND
on the Balloon/LampGuard Assy. parts list.
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 39
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BALLOON/LAMP GUARD ASSEMBLY
1
2
21
20
3
3A
4
A
8
BALLOON
PATCH
KIT
5
6
7
8
19
9
18
16
17
15
10
11
10
11
17
12
10
14
13
10
11
11
PAGE 40 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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BALLOON/LAMP GUARD ASSEMBLY
NO.
A
PART NO.
A000017600 BALLOON ASSY .............................................................1 ....... S/N G30001
PART NAME
QTY. REMARKS
SEE NOTE 1
A000017601 BALLOON ASSY .............................................................1 ....... S/N G30002 AND ABOVE
SEE NOTE 2
A
1
1#
2#
3#
GBBAL120
BALLOON CLOTH CP (OVAL-SHAPED)........................1 ....... OPTIONAL
GBBAL115D BALLOON CLOTH CP (DRUM-SHAPED)
0014808025 BUTTON SCREW & WASHER (M8 X 25)
A100028505 BALLOON COVER ..........................................................1 ....... REPLACES P/N A100028503
1
4
3A#
4#
5#
6#
7#
8#
9#
10#
11#
12#
13#
14#
15#
16#
17#
18#
19$
19%
20
A300060202 SEAL (TOP)
2204220130 PLATE (CAP)
2204500230 PACKING
1
1
1
1
1
2
1
4
4
1
1
1800001000 SHEET (TOP)
2204500130 SEAL NORMAL (TOP)
A100010800 LAMP GUARD
A300026901 PLATE (LAMP)
0024304008 SCREW (M4x8)
2204400130 FRAME PIPE
A300032700 PLATE (LAMP HOLDER)
2204231730 RUBBER (LAMP)
E000009800 LAMP ...............................................................................1 .......REPLACES P/N LB41827
E000009601 SOCKET ASSY
1
2
2
1
0025304025 SCREW & WASHER (M4x25)
2204231530 SPRING (LAMP)
A400038400 CABLE (LAMP) 1 R CP
A400038500 CABLE (LAMP) 1 G CP ................................................1 ....... S/N G30001
A400038501 CABLE (LAMP) 1 W CP................................................1 ....... S/N G30002 AND ABOVE
GBBALD1 BLANK MESSAGE STRIP (OPTIONAL) .........................1 ....... CONTACT MQ UNIT SALES
1654000230 BALLOON PATCH KIT (OPTIONAL)................................1 ....... CONTACT MQ UNIT SALES
21
NOTE 1: Balloon assembly A includes all items w/ # and $ on the Balloon/LampGuard Assy parts list on this page AND
on the Fan Blower/Lamp Base Assy. parts list.
NOTE 2: Balloon assembly A includes all items w/ # and % on the Balloon/LampGuard Assy parts list on this page AND
on the Fan Blower/Lamp Base Assy. parts list.
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 41
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OFFSET POLE ASSEMBLY
1
A
7
3
5
6
10
11
28
4
12
2
9
11
13
12
21
14
15
22
13
14
12
17
16
14
17
8
19
20
29
24
18
21
22
15
14
14
23
16
12
14
17
27
19
29
25
2
26
18
24
PAGE 42 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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OFFSET POLE ASSEMBLY
NO.
A
PART NO.
A000018200 OFFSET POLE ASSY. .....................................................1 ....... INCLUDES ITEMS W/ $
PART NAME
QTY. REMARKS
1$
2$
3$
4$
5$
6$
7$
8$
A200019103 OFFSET POLE
A200018303 ADAPTER (OFFSET PIPE)
0013512045 BOLT AND WASHER (M12X45)
0014210025 WING BOLT (M10X25)
0013510025 BOLT AND WASHER (M10X25)
0043110026 WASHER (M10)
E000028100 17/19 MM WRENCH
A300040904 POLE 2
1
1
1
1
1
1
1
1
1
1
2
4
4
6
2
2
2
2
2
2
2
2
2
2
1
1
1
1
9$
A200021902 POLE 1
10$
11$
12$#
13$#
14$#
15$#
16$#
17$#
18$#
19$#
20$#
21$#
22$#
23$#
24$#
25$
26$
27$
28$
29$
0013112055 BOLT (M12X55)
0043212000 SPRING WASHER (M12)
0043112000 WASHER (M12)
0030810000 PUSH NUT (M10)
0043110000 WASHER (M10)
E000028300 SPACER
E000028401 BOLT (M10X80)
A400067600 SPRING
A400061500 RIVET
A300053901 CLAMP 1
A200025203 CLAMP 2
A300043601 BAND (POLE) 3T
E000042101 NUT (M12)
E000042001 NUT (M10)
0054010060 RIVET (10-60)
A400082101 SHAFT (STOPPER) CP
0033206000 SELF LOCK NUT (M6)
0040825000 C-CLIP
0013112065 BOLT (M12X65)
A000025300 POLE CLAMP ASSEMBLY ..............................................2 ....... INCLUDES ITEMS W/ #
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 43
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TERMS AND CONDITIONS OF SALE — PARTS
PAYMENT TERMS
5. Partsmustbeinnewandresalablecon- Multiquipreservestherighttoquoteandsell
dition,intheoriginalMultiquippackage(if directtoGovernmentagencies,andtoOriginal
Terms of payment for parts are net 30 days.
any), and with Multiquip part numbers Equipment Manufacturer accounts who use
FREIGHTPOLICY
clearlymarked.
our products as integral parts of their own
products.
All parts orders will be shipped collect or
prepaidwiththechargesaddedtotheinvoice.
All shipments are F.O.B. point of origin.
Multiquip’sresponsibilityceaseswhenasigned
manifesthasbeenobtainedfromthecarrier,
andanyclaimforshortageordamagemustbe
settledbetweentheconsigneeandthecarrier.
6. Thefollowingitemsarenotreturnable:
SPECIALEXPEDITINGSERVICE
a. Obsolete parts. (If an item is in the
price book and shows as being re- A$35.00surchargewillbeaddedtotheinvoice
placedbyanotheritem,itisobsolete.) forspecialhandlingincludingbusshipments,
insuredparcelpostorincaseswhereMultiquip
mustpersonallydeliverthepartstothecarrier.
(such as gaskets, seals, “O” rings,
b. Any parts with a limited shelf life
andotherrubberparts)thatwerepur- LIMITATIONSOFSELLER’SLIABILITY
MINIMUMORDER
chasedmorethansixmonthspriorto
thereturndate.
Multiquip shall not be liable hereunder for
damagesinexcessofthepurchasepriceofthe
TheminimumchargeforordersfromMultiquip
is $15.00 net. Customers will be asked for
instructionsregardinghandlingofordersnot
meetingthisrequirement.
c. Anylineitemwithanextendeddealer item with respect to which damages are
netpriceoflessthan$5.00.
claimed, and in no event shall Multiquip be
liable for loss of profit or good will or for any
otherspecial,consequentialorincidentaldam-
ages.
d. Special order items.
RETURNEDGOODSPOLICY
e. Electricalcomponents.
f. Paint,chemicals,andlubricants.
g. Decalsandpaperproducts.
h. Itemspurchasedinkits.
Returnshipmentswillbeacceptedandcredit
willbeallowed,subjecttothefollowingprovi-
sions:
LIMITATIONOFWARRANTIES
Nowarranties,expressorimplied,aremade
in connection with the sale of parts or trade
accessoriesnorastoanyenginenotmanufac-
tured by Multiquip. Such warranties made in
connectionwiththesaleofnew,completeunits
are made exclusively by a statement of war-
rantypackagedwithsuchunits,andMultiquip
neitherassumesnorauthorizesanypersonto
assume for it any other obligation or liability
whatever in connection with the sale of its
products.Apartfromsuchwrittenstatementof
warranty, there are no warranties, express,
impliedorstatutory,whichextendbeyondthe
descriptionoftheproductsonthefacehereof.
1. AReturnedMaterialAuthorizationmust
be approved by Multiquip prior to ship-
ment.
7. Thesenderwillbenotifiedofanymaterial
receivedthatisnotacceptable.
2. ToobtainaReturnMaterialAuthorization,
alistmustbeprovidedtoMultiquipParts
Salesthatdefinesitemnumbers,quanti-
ties, and descriptions of the items to be
returned.
8. Suchmaterialwillbeheldforfiveworking
days from notification, pending instruc-
tions.Ifareplyisnotreceivedwithinfive
days,thematerialwillbereturnedtothe
senderathisexpense.
a. Thepartsnumbersanddescriptions
must match the current parts price
list.
9. Creditonreturnedpartswillbeissuedat
dealer net price at time of the original
purchase,lessa15%restockingcharge.
b. The list must be typed or computer
generated.
10. In cases where an item is accepted, for
which the original purchase document
can not be determined, the price will be
basedonthelistpricethatwaseffective
twelvemonthspriortotheRMAdate.
c. The list must state the reason(s) for
thereturn.
Effective: February 22, 2006
d. The list must reference the sales
order(s)orinvoice(s)underwhichthe
itemswereoriginallypurchased.
11. Credit issued will be applied to future
purchasesonly.
e. The list must include the name and
phonenumberofthepersonrequest-
ingtheRMA.
PRICINGANDREBATES
Prices are subject to change without prior
notice.Pricechangesareeffectiveonaspe-
cificdateandallordersreceivedonorafterthat
datewillbebilledattherevisedprice.Rebates
3. AcopyoftheReturnMaterialAuthoriza-
tionmustaccompanythereturnshipment.
4. Freight is at the sender’s expense. All forpricedeclinesandaddedchargesforprice
partsmustbereturnedfreightprepaidto increaseswillnotbemadeforstockonhand
Multiquip’sdesignatedreceivingpoint.
atthetimeofanypricechange.
PAGE 44 — GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09)
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NOTES
GB114BS/BP GLOBUG LIGHTING SYSTEM • OPERATION AND PARTS MANUAL — REV. #3 (01/06/09) — PAGE 45
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OPERATION AND PARTS MANUAL
HERE’S HOW TO GET HELP
PLEASE HAVE THE MODEL AND SERIAL
NUMBER ON-HAND WHEN CALLING
UNITED STATES
Multiquip Corporate Office
MQ Parts Department
18910 Wilmington Ave.
Carson, CA 90746
Contact: [email protected]
Tel. (800) 421-1244
Fax (800) 537-3927
800-427-1244
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
Mayco Parts
Warranty Department
800-306-2926
310-537-3700
Fax: 800-672-7877
Fax: 310-637-3284
800-421-1244, Ext. 279
310-537-3700, Ext. 279
Fax: 310-537-1173
Fax: 310-631-5032
Service Department
Technical Assistance
800-421-1244
310-537-3700
Fax: 310-537-4259
800-478-1244
MEXICO
UNITED KINGDOM
MQ Cipsa
Multiquip (UK) Limited Head Office
Carr. Fed. Mexico-Puebla KM 126.5
Momoxpan, Cholula, Puebla 72760 Mexico
Contact: [email protected]
Tel: (52) 222-225-9900
Fax: (52) 222-285-0420
Hanover Mill, Fitzroy Street,
Ashton-under-Lyne,
Lancashire OL7 0TL
Tel: 0161 339 2223
Fax: 0161 339 3226
Contact: [email protected]
CANADA
Multiquip
4110 Industriel Boul.
Laval, Quebec, Canada H7L 6V3
Contact: [email protected]
Tel: (450) 625-2244
Fax: (450) 625-8664
© COPYRIGHT 2009, MULTIQUIP INC.
Multiquip Inc, the MQ logo are registered trademarks of Multiquip Inc. and may not be used, reproduced, or altered without written permission. All other trademarks are the property
of their respective owners and used with permission.
This manual MUST accompany the equipment at all times.This manual is considered a permanent part of the equipment and should remain with the unit if resold.
The information and specifications included in this publication were in effect at the time of approval for printing. Illustrations, descriptions, references and technical data contained in
this manual are for guidance only and may not be considered as binding. Multiquip Inc. reserves the right to discontinue or change specifications, design or the information published
in this publication at any time without notice and without incurring any obligations.
Your Local Dealer is:
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