John Deere Spreader TR1048 User Manual

O P E R A T O R ’ S M A N U A L  
OVERSEEDER  
TR1048  
TR1060  
TR1072  
5WPMAN0100 (Rev. 2/16/2009)  
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TABLE OF CONTENTS  
INTRODUCTION . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 2  
SPECIFICATIONS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
GENERAL INFORMATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 4  
SAFETY RULES. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 5  
SAFETY DECALS . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 7  
DEALER CHECK LISTS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 9  
OPERATION. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 10  
OWNER SERVICE . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 15  
PARTS  
DRIVE ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 17  
FRAME & ROLLER ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 18 - 19  
SEEDBOX ASSEMBLY . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 20 - 21  
BOLT TORQUE CHART. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 22  
BOLT SIZE CHART & ABBREVIATIONS. . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 23  
5WPMAN0100 (Rev. 2/16/2009)  
Introduction 3  
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SPECIFICATIONS  
OVERSEEDER  
Working Width  
Overall Width  
Roller Pins  
TR1048  
TR1060  
TR1072  
47" (119 cm)  
58" (147 cm)  
59" (150 cm)  
70" (178 cm)  
71" (180 cm)  
82" (208 cm)  
1/2" x 1-3/4"  
(13 x 44 mm)  
1/2" x 1-3/4"  
(13 x 44 mm)  
1/2" x 1-3/4"  
(13 x 44 mm)  
Bearing (Self-Aligning)  
Front Roller Positions  
Roller Diameter: Front & Rear  
Hitch  
Six 1" (25 mm)  
Six 1" (25 mm)  
Adjustable for increased agitation  
8" (20 cm)  
Six 1" (25 mm)  
8" (20 cm)  
Cat. 1  
8" (20 cm)  
Cat. 1  
Cat. 1  
Implement Code  
for Tractor Ballast  
34.8  
43.4  
52.0  
Tractor HP Requirement  
65 hp Max.  
(48 kw)  
65 hp Max.  
(48 kw)  
65 hp Max.  
(48 kw)  
Weight W/Seedbox  
(Mass)  
690 lbs.  
(314 kg)  
860 lbs.  
(391 kg)  
1030 lbs.  
(468 kg)  
Seedbox Capacity  
(Liter)  
3 Bushel  
(91 l)  
4 Bushel  
(121 l)  
5 Bushel  
(151 l)  
Seed Distribution Method  
Metered gear with flow adjustment lever  
GENERAL INFORMATION  
The purpose of this manual is to assist you in operating  
and maintaining your overseeder. Read it carefully. It  
furnishes information and instructions that will help you  
achieve years of dependable performance. These  
instructions have been compiled from extensive field  
experience and engineering data. Some information  
may be general in nature due to unknown and varying  
operating conditions. However, through experience  
and these instructions, you should be able to develop  
procedures suitable to your particular situation.  
detail. We reserve the right to redesign and change the  
machines as may be necessary without notification.  
Some illustrations in this manual show the  
equipment with safety shields removed to provide  
a better view. This equipment should never be  
operated with any necessary safety shielding  
removed.  
Throughout this manual, references are made to right  
and left directions. These are determined by standing  
behind the equipment facing the direction of forward  
travel.  
The illustrations and data used in this manual were cur-  
rent at the time of printing but, due to possible inline  
production changes, your machine may vary slightly in  
5WPMAN0100 (Rev. 2/16/2009)  
4 Introduction  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Safety is a primary concern in the design and  
manufacture of our products. Unfortunately, our  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS system in “locked up” position at all times.  
efforts to provide safe equipment can be wiped  
out by an operator’s single careless act.  
In addition to the design and configuration of  
equipment, hazard control and accident preven-  
tion are dependent upon the awareness, concern,  
judgement, and proper training of personnel  
involved in the operation, transport, maintenance  
and storage of equipment.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
It has been said “The best safety device is an  
informed, careful operator.” We ask you to be that  
kind of operator.  
A minimum 20% of tractor and equipment  
weight must be on the tractor front wheels when  
attachments are in transport position. Without this  
weight, tractor could tip over, causing personal  
injury or death. The weight may be attained with a  
loader, front wheel weights, ballast in tires or front  
tractor weights. Weigh the tractor and equipment.  
Do not estimate.  
!
LEA EL INSTRUCTIVO!  
Si no lee Ingles, pida ayuda a  
alguien que si lo lea para que le  
traduzca las medidas de seguridad.  
Inspect and clear area of stones, branches, or  
other hard objects that might be thrown, causing  
injury or damage.  
TRAINING  
Safety instructions are important! Read all  
attachment and power unit manuals; follow all  
safety rules and safety decal information. (Replace-  
ment manuals and safety decals are available from  
your dealer.) Failure to follow instructions or safety  
rules can result in serious injury or death.  
TRANSPORTATION  
Always comply with all state and local lighting  
and marking requirements.  
Never allow riders on power unit or attachment.  
Do not operate or transport on steep slopes.  
If you do not understand any part of this manual  
and need assistance, see your dealer.  
Use extreme care and reduce ground speed on  
slopes and rough terrain.  
Know your controls and how to stop engine and  
attachment quickly in an emergency.  
Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
Operators must be instructed in and be capable  
of the safe operation of the equipment, its attach-  
ments, and all controls. Do not allow anyone to  
operate this equipment without proper instructions.  
OPERATION  
Never allow children or untrained persons to  
operate equipment.  
Keep bystanders away from equipment.  
Do not operate or transport equipment while  
under the influence of alcohol or drugs.  
PREPARATION  
Check that all hardware is properly installed.  
Always tighten to torque chart specifications  
unless instructed otherwise in this manual.  
Operate only in daylight or good artificial light.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Never allow riders on power unit or attachment.  
(Safety Rules continued on next page)  
OS1048M-1072M Safety Rules (Rev. 6/11/2004)  
Safety 5  
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SAFETY RULES  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
(Safety Rules continued from previous page)  
Do not allow bystanders in the area when oper-  
ating, attaching, removing, assembling, or servic-  
ing equipment.  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS system in “locked up” position at all times.  
MAINTENANCE  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Always sit in power unit seat when operating  
controls or starting engine. Securely fasten seat  
belt, place transmission in neutral, engage brake,  
and ensure all other controls are disengaged  
before starting power unit engine.  
Look down and to the rear and make sure area  
NEVER GO UNDERNEATH EQUIPMENT. Never  
place any part of the body underneath equipment  
or between moveable parts even when the engine  
has been turned off. Hydraulic system leak-down,  
hydraulic system failures, mechanical failures, or  
movement of control levers can cause equipment  
to drop or rotate unexpectedly and cause severe  
injury or death.  
is clear before operating in reverse.  
Use extreme care when working close to fences,  
ditches, other obstructions, or on hillsides.  
Do not operate or transport on steep slopes.  
Do not stop, start, or change directions sud-  
denly on slopes.  
Service work does not require going under-  
Use extreme care and reduce ground speed on  
slopes and rough terrain.  
neath.  
Read Operator's Manual for service instruc-  
Watch for hidden hazards on the terrain during  
operation.  
tions or have service performed by a qualified  
dealer.  
Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
remove key, inspect, and repair any damage before  
resuming operation.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Make sure attachment is properly secured,  
adjusted, and in good operating condition.  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
Tighten all bolts, nuts, and screws to torque  
chart specifications. Check that all cotter pins are  
installed securely to ensure equipment is in a safe  
condition before putting unit into service.  
NEVER GO UNDERNEATH EQUIPMENT. Never  
place any part of the body underneath equipment  
or between moveable parts even when the engine  
has been turned off. Hydraulic system leak-down,  
hydraulic system failures, mechanical failures, or  
movement of control levers can cause equipment  
to drop or rotate unexpectedly and cause severe  
injury or death.  
Make sure all safety decals are installed.  
Replace if damaged. (See Safety Decals section for  
location.)  
STORAGE  
Service work does not require going under-  
neath.  
Block equipment securely for storage.  
Read Operator's Manual for service instruc-  
Keep children and bystanders away from stor-  
age area.  
tions or have service performed by a qualified  
dealer.  
OS1048M-1072M Safety Rules (Rev. 6/11/2004)  
6 Safety  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
PRODUCT IDENTIFICATION NUMBER  
6 - PN 5WP20106  
Red Reflector  
LENEXA, KS, U.S.A.  
3 - Serial Number Plate  
9 - PN 5WP24611  
SMV Sign  
2 - PN 5WP1002423  
DANGER  
SHIELD MISSING  
WARNING  
TO AVOID SERIOUS INJURY OR DEATH:  
Do not operate.  
Put shield on.  
18868-B  
Read Operator's Manual before operating,  
servicing or repairing equipment. Follow all  
safety rules and instructions. (Manuals are  
available from your selling dealer.)  
5 - PN 5WP18868  
4 - PN 5WP15502  
WARNING  
Never allow riders.  
Keep bystanders away from equipment during  
ROTATING COMPONENTS  
Do not operate without cover in place.  
Look and listen for rotation. Do not  
open cover until all components have  
stopped.  
operation.  
Operate from tractor seat only.  
Keep all shields in place and in good condition.  
Lower equipment to ground, stop engine,  
remove key and set brake before dismounting  
tractor.  
CONTACT WITH ROTATING PARTS  
CAN CAUSE SERIOUS INJURY.  
Never allow children or untrained persons to  
operate equipment.  
15502--B  
FAILURE TO FOLLOW THESE INSTRUCTIONS  
CAN RESULT IN INJURY OR DEATH.  
(Safety Decals continued on next page)  
1002423-A  
5WPMAN0100 (Rev. 5/2/2008)  
Safety 7  
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SAFETY & INSTRUCTIONAL DECALS  
ATTENTION! BECOME ALERT! YOUR SAFETY IS INVOLVED!  
Replace Immediately If Damaged!  
(Safety Decals continued from previous page)  
WARNING  
FALLING OFF CAN RESULT IN BEING RUN OVER.  
Tractor must be equipped with ROPS (or ROPS CAB) and  
seat belt. Keep foldable ROPS systems in “locked up”  
position at all times.  
Buckle Up! Keep seat belt securely fastened.  
Allow no riders.  
RAISED IMPLEMENT CAN DROP AND CRUSH.  
Never go underneath raised implement which can drop  
from equipment or tractor 3-point hitch hydraulic leak  
down, hydraulic system failures, movement of control  
levers or mechanical linkage failures.  
Service work does not require going underneath  
implement. Read manual instructions.  
FALLING OFF OR GOING UNDERNEATH IMPLEMENT  
CAN RESULT IN SERIOUS INJURY OR DEATH.  
55121--C  
1 - PN 5WP55121  
WARNING  
7 - PN 5WP1003751  
CRUSHING AND PINCHING HAZARD  
Be extremely careful handling various parts of  
the machine. They are heavy and hands, fingers,  
feet, and other body parts could be crushed or  
pinched between tractor and implement.  
8 - PN 5WP1003750  
Operate tractor controls from tractor seat only.  
WARNING  
ENTANGLEMENT AND  
Do not stand between tractor and implement  
when tractor is in gear.  
Make sure parking brake is engaged before  
FALLING HAZARD  
Do not stand on rollers while machine is in  
operation or parked.  
going between tractor and implement.  
Stand clear of machine while in operation or  
when it is being raised or lowered.  
Failure to follow these instructions  
could result in serious injury or  
FAILURE TO FOLLOW THESE  
INSTRUCTIONS COULD RESULT IN  
SERIOUS INJURY OR DEATH.  
death.  
1003750  
1003751-A  
BE CAREFUL!  
Use a clean, damp cloth to clean safety decals.  
Avoid spraying too close to decals when using a pressure washer;  
high-pressure water can enter through very small scratches or under  
edges of decals causing them to peel or come off.  
Replacement safety decals can be ordered free from your dealer.  
5WPMAN0100 (Rev. 5/2/2008)  
8 Safety  
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DEALER CHECK LISTS  
PRE-DELIVERY CHECK LIST  
(DEALER’S RESPONSIBILITY)  
DELIVERY CHECK LIST  
(DEALER’S RESPONSIBILITY)  
Inspect the equipment thoroughly after assembly to be  
certain it is set up properly before delivering it to the  
customer. The following check list is a reminder of  
points to inspect. Check off each item if it is found satis-  
factory or after proper adjustment is made.  
___ Show customer the safe, proper procedures to be  
used when mounting, dismounting, and storing  
equipment.  
___ For mounted units, add wheel weights, ballast in  
front tires, and/or front tractor weight to enhance  
front end stability. A minimum 20% of tractor and  
equipment gross weight must be on front tractor  
wheels. When adding weight to attain 20% of  
tractor and equipment weight on front tractor  
wheels, you must not exceed the ROPS weight  
certification. Weigh the tractor and equipment. Do  
not estimate!  
___ Check that all safety decals are installed and in  
good condition. Replace if damaged.  
___ Check all bolts to be sure they are properly  
torqued.  
___ Check that all cotter pins and safety pins are  
properly installed. Replace if damaged.  
___ Show customer how to make adjustments.  
___ Present Operator's Manual and request that cus-  
tomer and all operators read it before operating  
equipment. Point out the manual safety rules,  
explain their meanings and emphasize the  
increased safety hazards that exist when safety  
rules are not followed.  
___ Point out the safety decals. Explain their meaning  
and the need to keep them in place and in good  
condition. Emphasize the increased safety haz-  
ards when instructions are not followed.  
___ Explain to customer the potential crushing haz-  
ards of going underneath raised equipment.  
Instruct customer that service work does not  
require going underneath unit and never to do so.  
5WPMAN0100 (Rev. 5/2/2008)  
Dealer Check Lists 9  
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OPERATION  
The operator is responsible for the safe operation of  
this overseeder. The operator must be properly trained.  
Operators should be familiar with the equipment, the  
tractor, and all safety practices before starting opera-  
tion. Read the safety rules and safety decals on pages  
5 to 8.  
remove key, inspect, and repair any damage before  
resuming operation.  
CAUTION  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
Recommended tractor ground speed is from 2 to 5  
mph (3 - 8 kph).  
OVERSEEDER ROLLER OPERATION  
Power unit must be equipped with ROPS or  
ROPS cab and seat belt. Keep seat belt securely  
fastened. Falling off power unit can result in death  
from being run over or crushed. Keep foldable  
ROPS system in “locked up” position at all times.  
The Overseeder is an excellent turf reconditioning tool.  
Its ground penetration promotes a healthy root system  
by allowing water, air, and sunlight to enter the roots.  
For best results, adjust the overseeder level front to  
back so that the front and rear rollers work together.  
Control fore and aft pitch by adjusting the tractor's top  
link length.  
Never allow children or untrained persons to  
operate equipment.  
Keep bystanders away from equipment.  
NEVER GO UNDERNEATH EQUIPMENT. Never  
place any part of the body underneath equipment  
or between moveable parts even when the engine  
has been turned off. Hydraulic system leak down,  
hydraulic system failures, mechanical failures, or  
movement of control levers can cause equipment  
to drop or rotate unexpectedly and cause severe  
injury or death.  
Front Rollers  
When the front rollers are straight (Figure 1) and the  
overseeder is pulled forward, the large front pins will  
penetrate the soil in a straight pushing action, and little  
disturbance is caused to the turf.  
Service work does not require going under-  
neath.  
Read Operator's Manual for service instruc-  
tions or have service performed by a qualified  
dealer.  
Keep hands, feet, hair, and clothing away from  
equipment while engine is running. Stay clear of all  
moving parts.  
CAUTION  
Stop power unit and equipment immediately  
upon striking an obstruction. Turn off engine,  
Figure 1. Front Roller in Straight Position  
5WPMAN0100 (Rev. 5/2/2008)  
10 Operation  
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The front rollers can be angled to promote a more  
aggressive tearing action of the turf. The more the  
angle, the more tearing action is applied by the front  
roller pins. For severe turf conditions, the maximum  
angle position may be desired (Figure 2).  
Survey the area to be worked and remove any obstruc-  
tions that may affect the performance of the equipment.  
TRACTOR STABILITY  
A minimum 20% of tractor and equipment  
weight must be on the tractor front wheels when  
attachments are in transport position. Without this  
weight, tractor could tip over, causing personal  
injury or death. The weight may be attained with a  
loader, front wheel weights, ballast in tires or front  
tractor weights. Weigh the tractor and equipment.  
Do not estimate.  
DP6  
Figure 2. Maximum Angle Front Roller Position  
Figure 3. Tractor Stability  
Rear Rollers  
The rear roller firms and presses soil kicked up by the  
front roller. This creates a uniform seedbed with the  
loose soil needed for proper seed germination. The  
spring tension on the rear roller can be adjusted to  
deliver the desired down pressure and roller action and  
achieve the desired seedbed appearance.  
ATTACHING OVERSEEDER TO TRACTOR  
NOTE: This overseeder is designed for use on Cate-  
gory 1, 3-point tractors. See page 4 for specifications.  
1. Attach the tractor’s lower lift arms to the over-  
seeder and secure with mounting pins (11) and klik  
pins. See Figure 4.  
When the situation permits, making a second pass 90  
degrees to the first is an effective way for the roller pins  
to penetrate areas where uneven soil conditions exist.  
11  
In extremely compacted soil conditions, add extra  
weight to the overseeder to help the roller pins pene-  
trate the turf and soil sufficiently.  
To Begin Operation  
DP1  
The power for operating the overseeder comes from  
contact between the overseeder rollers and the turf.  
Know how to stop the tractor and overseeder quickly in  
an emergency.  
Figure 4. Lift Arms Attached to Overseeder  
5WPMAN0100 (Rev. 5/2/2008)  
Operation 11  
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15  
5
Top Link Pin  
21  
DP2  
DP3  
Figure 5. Top Link Attached to Overseeder  
Figure 6. Lock Pin and Lock Assembly  
2. Attach the tractor’s top link to the upper mast of the  
overseeder. Secure with high-strength top link pin  
and retaining pin provided with the tractor. See Fig-  
ure 5.  
16  
3. Adjust top link as needed to level the overseeder  
fore and aft.  
4. Adjust the lower lift arm anti-sway device to pre-  
vent the overseeder from excessive side-to-side  
movement.  
QUICK HITCH BUSHING KIT (OPTIONAL)  
NOTE: An optional quick hitch bushing kit  
(5WP1002019) is available through your dealer.  
DP4  
1. Use bushing kit when using a quick hitch.  
Figure 7. Adjustment Handle  
2. Place .94 x 1.44 x 2.44 bushings (5WP1001702)  
over mounting pins and secure into position.  
SEEDING OPERATION  
ADJUST FRONT ROLLER ANGLE  
Tractor speed and seed flow settings are critical for  
proper seed population. Check the seed control chart,  
located on the inside of the seedbox lid (see page 14).  
Adjust the flow control handle (Figure 8) as needed for  
the seed being used and the population desired.  
1. Position tractor and overseeder on a level surface.  
2. Raise overseeder slightly off the ground.  
3. Stop engine and set parking brake.  
4. Remove klik pin (21), lock pin (15), and lock  
Tractor speed, normally 2-5 mph (3-8 kph), should be  
established so that uniform seed incorporation occurs  
with the action of the rollers.  
assembly (5), Figure 6, from front of overseeder.  
5. Raise the adjustment handle (16), Figure 7, and  
pivot it to the next adjustment hole. Move handle  
rearward; front roller will start to angle. Continue  
this process until front roller has the desired angle.  
The seed chart is based on a standard sprocket config-  
uration. Any adjustments to this ratio will result in a  
change to the flow rate, as described in the chart.  
6. Install lock assembly (5), lock pin (15), and klik pin  
NOTE: The seed control chart should be used as a  
general guide only.  
(21) to secure front roller into position.  
7. Reverse this procedure to move front roller back  
Before seeding an area, check the attitude of the  
seeder and adjust the top link so that the front and rear  
into normal position.  
5WPMAN0100 (Rev. 5/2/2008)  
12 Operation  
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rollers are level. Adjust the 3-point lower lift stop so that  
the roller spikes penetrate the ground at 3/4" (19 mm)  
or enough to remove the tracks left by the tractor tires.  
Always run the drive chain with some slack in the  
chain. An extremely tight chain can damage the roller  
shaft, the roller bearings, and the idler shaft and bear-  
ing.  
OPEN  
CLOSED  
When properly torqued, the hex lock nut (1), Figure 9,  
drives the seedbox roller chain. Disengage the seed-  
box chain when not in use by backing off a 1/4 turn on  
the lock nut.  
NOTICE  
Before closing the seed cup flow, make sure  
cups are not full of seed (especially small, round,  
hard seed). To reduce the amount of seed remain-  
ing in cups, cover the holes above the seed cups  
with a strip of cardboard and run the seeder a short  
distance. Failure to do so could result in seed cup  
damage.  
Figure 8. Flow Control Handle  
PRE-OPERATION CHECK LIST  
(OWNER'S RESPONSIBILITY)  
OPERATING TIPS  
___ Review and follow all safety rules and safety  
decal instructions on pages 5 through 8.  
Do not allow dirt to build up on the roller sprockets.  
Clean sprockets and chain as needed. Excessive  
buildup of material can cause damage to the roller and  
idler shafts.  
___ Check that equipment is properly and securely  
attached to tractor.  
___ Check that all safety decals are installed and in  
good condition. Replace if damaged.  
___ Do not allow riders.  
___ Check that all hardware is properly installed and  
secured.  
___ Check that shields and guards are properly  
installed and in good condition. Replace if dam-  
aged.  
1
___ Check all lubrication points and grease as  
instructed in “Lubrication Information” on  
page 15.  
___ Make sure tractor ROPS or ROPS cab and seat  
belt are in good condition. Keep seat belt  
securely fastened during operation.  
DP8  
Figure 9. Drive Chains  
5WPMAN0100 (Rev. 5/2/2008)  
Operation 13  
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(Rev. 6/20/2008)  
5WPMAN0100 (Rev. 5/2/2008)  
14 Operation  
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OWNER SERVICE  
The information in this section is written for operators  
who possess basic mechanical skills. If you need help,  
your dealer has trained service technicians available.  
For your protection, read and follow the safety informa-  
tion in this manual.  
A
NEVER GO UNDERNEATH EQUIPMENT. Never  
place any part of the body underneath equipment  
or between moveable parts even when the engine  
has been turned off. Hydraulic system leak-down,  
hydraulic system failures, mechanical failures, or  
movement of control levers can cause equipment  
to drop or rotate unexpectedly and cause severe  
injury or death.  
C
B
• Service work does not require going under-  
neath.  
DP9  
• Read Operator's Manual for service instruc-  
tions or have service performed by a qualified  
dealer.  
Figure 10. Lubrication Points  
CLEANING  
Keep all persons away from operator control  
area while performing adjustments, service, or  
maintenance.  
After Each Use  
Remove large debris such as clumps of dirt, grass,  
crop residue, etc. from machine.  
Before dismounting power unit or performing  
any service or maintenance, follow these steps:  
disengage power to equipment, lower the 3-point  
hitch and all raised components to the ground,  
operate valve levers to release any hydraulic pres-  
sure, set parking brake, stop engine, remove key,  
and unfasten seat belt.  
Inspect machine and replace worn or damaged  
parts.  
Replace any safety decals that are missing or not  
readable.  
Periodically or Before Extended Storage  
Clean large debris such as clumps of dirt, grass,  
crop residue, etc. from machine.  
CAUTION  
Remove the remainder using a low-pressure water  
spray.  
Always wear relatively tight and belted clothing  
to avoid getting caught in moving parts. Wear  
sturdy, rough-soled work shoes and protective  
equipment for eyes, hair, hands, hearing, and head;  
and respirator or filter mask where appropriate.  
1. Be careful when spraying near scratched or torn  
safety decals or near edges of decals as water  
spray can peel decal off surface.  
2. Be careful when spraying near chipped or  
scratched paint as water spray can lift paint.  
LUBRICATION INFORMATION  
3. If a pressure washer is used, follow the advice  
1. Lubricate all six bearing housings every 8 hours.  
Bearing housings are located on each end of roll-  
ers as indicated by grease fitting (A). See Figure  
10.  
of the pressure washer manufacturer.  
Inspect machine and replace worn or damaged  
parts.  
2. Lubricate grease fittings (B) & (C) every 8 hours.  
Sand down scratches and the edges of areas of  
missing paint and coat with spray paint of matching  
color (purchase from your dealer).  
3. Clean fittings prior to lubrication. Do not let exces-  
sive grease build up around lubrication points.  
NOTE: One pump of a good grade multi-purpose  
grease should be sufficient in most cases. Harsh or dry  
conditions may require more frequent lubrication.  
Replace any safety decals that are missing or not  
readable (supplied free by your dealer). See Safety  
Decals section for location drawing.  
5WPMAN0100 (Rev. 5/2/2008)  
Owner Service 15  
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NOTES  
5WPMAN0100 (Rev. 5/2/2008)  
16 Owner Service  
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OVERSEEDER DRIVE ASSEMBLY  
REF  
TR1048  
…………  
TR1060  
…………  
TR1072  
…………  
QTY  
DESCRIPTION  
Seedbox Assembly  
1
1
1
1
2
2
2
1
1
1
1
1
2
1
1
1
1
3
4
4
2
1
1
2
4
2
2
1
2
3
4
5
6
7
8
9
…………  
5WP1001710  
…………  
5WP1001710  
…………  
5WP1001710  
Frame and Roller Assembly  
Bracket, Chain Guard  
Screw, HHCS 5/8 NC x 1-1/2" GR5  
Washer, Hardened Flat 5/8"  
Nut, Hex 5/8" NC  
*
*
5WP57817  
5WP57817  
5WP57817  
5WP1000791  
5WP1001983  
5WP1002930  
5WP1002931  
5WP35139  
5WP1000791  
5WP1001983  
5WP1002930  
5WP1002931  
5WP35139  
5WP1000791  
5WP1001983  
5WP1002930  
5WP1002931  
5WP35139  
Bracket, Idler  
Sprocket, Idler w/Bearing  
Chain, Roller 35-Link w/Adjustable links  
Chain, Roller 28-Link w/Adjustable links  
Ring, Retainer .05 x .75"  
Washer, Flat 3/4"  
Sprocket, Drive w/Bearing  
Grease Fitting, 1/4-28 Tapered Thread  
Nut, Jam 3/4" NC Nylok  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
27  
28  
29  
*
*
5WPSU613  
5WPSU613  
5WPSU613  
5WP56722  
5WP1001709  
5WP66840  
5WP56722  
5WP1001709  
5WP66840  
5WP56722  
5WP1001709  
5WP66840  
Guard, Chain  
Knob, 3-Prong 3/8" NC  
*
Bolt, Carriage 5/8 NC x 1-1/2" GR5  
Nut, Flange Lock 5/8" NC  
Chain, Connector Link  
Deflector, Assembly (includes item #23)  
Support, End  
5WP19025  
5WPFA419  
5WP100293648 5WP100293660  
5WP1002939  
5WP1001975  
5WP19025  
5WPFA419  
5WP19025  
5WPFA419  
5WP100293672  
5WP1002939  
5WP1001975  
5WP1002939  
5WP1001975  
Latch, Flex Draw  
Rivet, Blind  
*
*
Screw, HHCS 3/8 NC x 1-1/4" GR5 ZP  
Nut, Flange Lock 3/8" NC  
Safety Decal Set, English -or-  
Safety Decal Set & Manual, French  
Complete Decal Set, English  
#40 Single Pitch Offset Link  
5WP14350  
5WP14350  
5WP14350  
5WP1005518  
5WP1011260  
5WP1005517  
5WP1002959  
5WP1005518  
5WP1011260  
5WP1005517  
5WP1002959  
5WP1005518  
5WP1011260  
5WP1005517  
5WP1002959  
* Standard hardware, obtain locally  
(Rev. 6/20/2008)  
5WPMAN0100 (Rev. 5/2/2008)  
Parts 17  
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FRAME AND ROLLER ASSEMBLY  
5WPMAN0100 (Rev. 5/2/2008)  
18 Parts  
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FRAME AND ROLLER ASSEMBLY PARTS LIST  
REF  
TR1048  
TR1060  
TR1072  
QTY  
DESCRIPTION  
1
…………  
…………  
…………  
1
1
1
4
1
2
2
6
2
1
2
1
1
1
1
1
2
1
2
2
1
4
2
5
3
1
4
1
4
8
4
Frame  
2
5WP1000778  
5WP1000779  
5WPD2213  
5WP1002912  
5WP1001984  
5WP20A125  
5WP20A920  
5WP46483  
5WP1000778  
5WP1000779  
5WPD2213  
5WP1001716  
5WP1001984  
5WP20A125  
5WP20A920  
5WP46483  
5WP1000778  
5WP1000779  
5WPD2213  
5WP1001716  
5WP1001984  
5WP20A125  
5WP20A920  
5WP46483  
Roller Arm, Right Rear  
Roller Arm, Left Rear  
Bushing, .88" ID  
3
4
5
Lock Assembly  
6
Pin, Spring .75 x 11.8  
Spring, Compression  
Bearing, 1" w/Housing  
Sleeve, .82 x 1.05 x .66"  
Sleeve, .81 x 1.25 x 2.06"  
Pin, Drawbar Category 1 w/Lynch pin  
Bracket, Spring Left  
7
8
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
40  
5WP1002018  
5WPSU105  
5WPSU106  
5WPSU107  
…………  
5WP1002018  
5WPSU105  
5WPSU106  
5WPSU107  
…………  
5WP1002018  
5WPSU105  
5WPSU106  
5WPSU107  
…………  
Bracket, Spring Right  
Slide Plate  
5WP1002914  
5WPSU905  
5WP1002914  
5WPSU905  
5WP1002914  
5WPSU905  
Pin, Lock  
Handle  
5WP100292548 5WP100292560 5WP100292572  
5WP100290848 5WP100290860 5WP100290872  
5WP100290948 5WP100290960 5WP100290972  
Roller Retainer Assembly  
Rear Roller Assembly  
Front Roller Assembly  
Screw, HHCS 3/4 NC x 2-1/4" GR5  
Pin, Klik 7/16 x 2"  
*
5WP27542  
5WPFA446  
5WP29485  
5WP57817  
5WP27542  
5WPFA446  
5WP29485  
5WP57817  
5WP27542  
5WPFA446  
5WP29485  
5WP57817  
*
*
Washer, Flat 3/4" SAE  
Screw, HHCS 3/4 NC x 3" GR5  
Nut, Nylok 3/4" NC  
*
*
Nut, Hex 3/8" NC  
Screw, HHCS 3/4 NC x 4" GR5  
Nut, Jam 3/4" Hex  
*
*
Screw, HHCS 3/8 NC x 2" GR5  
Screw, HHCS 5/8 NC x 3" GR5  
Washer, Hardened Flat 5/8"  
Nut, Hex 5/8" NC  
*
*
*
*
29 Washer, Lock 3/8"  
26 Screw, HHCS 3/8 NC x 1-1/2" GR5  
2
2
Screw, HHCS 3/8 NC x 2-1/4" GR5  
Sleeve, .82 x 1.06 x .47"  
Sleeve, .69 x 1.12 x .66"  
Manual Storage Tube  
5WP1002943  
5WP1002942  
5WP1003828  
5WP1002943  
5WP1002942  
5WP1003828  
5WP1002943  
5WP1002942  
5WP1003828  
4
1
*
2
Washer, Flat 3/8" Standard  
Pin, Replacement (25-pin set)  
Sleeve .94 x 1.44 x 2.44  
5WP1002938  
5WP1002938  
5WP1001702  
5WP1002938  
5WP1001702  
2
NS 5WP1001702  
**  
* Standard hardware, obtain locally  
** Quick hitch bushing included in kit 5WP1002019; order separately  
NS Not shown  
(Rev. 6/20/2008)  
5WPMAN0100 (Rev. 5/2/2008)  
Parts 19  
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SEEDBOX ASSEMBLY  
5WPMAN0100 (Rev. 5/2/2008)  
20 Parts  
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SEEDBOX PARTS LIST  
REF  
TR1048  
TR1060  
TR1072  
QTY  
DESCRIPTION  
1
2
3
5WP1000001  
5WP100001348  
…………  
5WP1000001  
5WP100001360  
…………  
5WP1000001  
5WP100001372  
…………  
1
1
1
1
1
1
2
1
1
1
Bracket, Seedbox Support Left  
Shaft, 3/8" Square w/Holes  
Center Stiffener  
4
5
6
7
8
9
5WP1000766  
5WP100293248  
5WP100293348  
5WP1000782  
5WP1000783  
5WP1000784  
5WP1000787  
5WP1000790 (8)  
5WP1001705  
5WP1001721  
5WP100172248  
5WP46490 (8)  
5WP1001986  
5WP1001987  
5WP1001988 (6)  
5WP1001993  
5WP1001992  
5WP20A653  
5WP20A654  
5WP20A656  
5WP1001997  
5WP20A663  
5WP20A664 (16)  
5WP20A687  
5WP20A765  
5WP1001714 (8)  
5WP20A635  
5WP1000766  
5WP100293260  
5WP100293360  
5WP1000782  
5WP1000783  
5WP1000784  
5WP1000787  
5WP1000790 (10)  
5WP1001705  
5WP1001721  
5WP100172260  
5WP46490 (10)  
5WP1001986  
5WP1001987  
5WP1001988 (8)  
5WP1001993  
5WP1001992  
5WP20A653  
5WP20A654  
5WP20A656  
5WP1001997  
5WP20A663  
5WP20A664 (20)  
5WP20A687  
5WP20A765  
5WP1001714 (10)  
5WP20A635  
5WP1000766  
5WP100293272  
5WP100293372  
5WP1000782  
5WP1000783  
5WP1000784  
5WP1000787  
5WP1000790 (12)  
5WP1001705  
5WP1001721  
5WP100172272  
5WP46490 (12)  
5WP1001986  
5WP1001987  
5WP1001988 (10)  
5WP1001993  
5WP1001992  
5WP20A653  
5WP20A654  
5WP20A656  
5WP1001997  
5WP20A663  
5WP20A664 (24)  
5WP20A687  
5WP20A765  
5WP1001714 (12)  
5WP20A635  
Bracket, Seedbox Support Right  
Seedbox, Assembly  
Seedbox, Lid Assembly  
Bearing, Dbl Row, 17 x 40 x 17.5 mm  
Bearing Block  
Shaft, Agitator  
Shaft, Seedcup  
10  
11  
12  
13  
14  
15  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
47  
48  
49  
50  
51  
Spring, Comp .72 x .06 x 63, 41.5"  
Lever, Control  
Hinge, Seedbox Lid  
Shaft, Seedcup 3/8" Square  
Seedcup Kit  
Spacer, 1.22"  
Spacer, 2.56"  
Spacer, 5.88"  
Spool Assembly  
1
1
1
1
2
1
1
1
1
1
2
2
Plate, Control  
Gear, Spur Agitator (28T)  
Gear, Spur Feed (30T)  
Sprocket (15T)  
Bracket, Agitator  
Bushing, .5 x .75 x .75"  
Washer, Agitator  
Collar, .53 x 1.00 x .44"  
Spacer, .75"  
Washer, .44 Square Hole  
Handle, Seedbox Lid  
1
1
1
*
*
*
*
18 Rivet, Blind 3/16", #.63  
2
4
Chain, #2 Double Loop 9-Link  
Bolt, Eye 1/4 NC x 1"  
Nut, Whiz 1/4" NC  
Latch, Flex Draw  
Rivet, Blind 1/8", #.43  
5WPFA159  
(36)  
5WPFA159  
(40)  
5WPFA159  
(44)  
5WP1001975  
5WP1001975  
5WP1001975  
2
6
*
*
*
*
*
*
*
10 Screw, HHCS 3/8 NC x 1-1/4" GR5  
11 Nut, Flange Lock 3/8" NC  
2
5WP14350  
(22)  
5WP14350  
(26)  
5WP14350  
(30)  
Screw, HHCS 3/8 NC x 2" GR5  
Bolt, Whiz 1/4-20 x 1/2"  
Bolt, Whiz 1/4-20 x 3/4"  
Bolt, Carriage 3/8 NC x 1"  
Knob, 3 Prong 3/8" NC  
Pin, Roll 1/8 x 1"  
Pin, Roll 1/8 x 1-1/2"  
Pin, Roll 1/8 x 1-3/4"  
Bracket, SMV  
6
1
1
5WP66840  
(16)  
5WP66840  
(20)  
5WP66840  
(24)  
*
*
*
2
1
1
1
5WP1006607  
5WP24611  
5WP1006607  
5WP24611  
5WP1006607  
5WP24611  
Sign, SMV  
* Standard hardware, obtain locally  
(Rev. 6/20/2008)  
5WPMAN0100 (Rev. 5/2/2008)  
Parts 21  
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BOLT TORQUE CHART  
Always tighten hardware to these values unless a different torque value or tightening procedure is listed for a specific  
application.  
Fasteners must always be replaced with the same grade as specified in the manual parts list.  
Always use the proper tool for tightening hardware: SAE for SAE hardware and Metric for metric hardware.  
Make sure fastener threads are clean and you start thread engagement properly.  
All torque values are given to specifications used on hardware defined by SAE J1701 MAR 99 & J1701M JUL 96.  
SAE Bolt Head  
Identification  
SAE SERIES  
TORQUE  
CHART  
A
SAE Grade 2  
(No Dashes)  
SAE Grade 8  
(6 Radial Dashes)  
SAE Grade 5  
(3 Radial Dashes)  
MARKING ON HEAD  
SAE 5  
A
SAE 2  
SAE 8  
Diameter  
(Inches)  
Wrench  
Size  
lbs-ft  
N-m  
8
lbs-ft  
10  
N-m  
13  
lbs-ft  
14  
N-m  
1/4"  
5/16"  
3/8"  
7/16"  
1/2"  
9/16"  
5/8"  
3/4"  
7/8"  
1"  
7/16"  
1/2"  
6
18  
37  
12  
17  
19  
26  
27  
9/16"  
5/8"  
23  
31  
35  
47  
49  
67  
36  
48  
55  
75  
78  
106  
163  
232  
325  
569  
907  
1383  
3/4"  
55  
75  
85  
115  
164  
230  
403  
642  
979  
120  
171  
240  
420  
669  
1020  
13/16"  
15/16"  
1-1/8"  
1-5/16"  
1-1/2"  
78  
106  
149  
261  
416  
634  
121  
170  
297  
474  
722  
110  
192  
306  
467  
METRIC SERIES  
TORQUE  
CHART  
8.8  
Metric Bolt Head  
Identification  
10.9  
A
Metric  
Grade 8.8  
Metric  
Grade 10.9  
Coarse Thread  
Marking on Head  
Metric 8.8 Metric 10.9  
Fine Thread  
Marking on Head  
Metric 8.8 Metric 10.9  
A
A
Diameter &  
Thread Pitch Wrench  
(Millimeters)  
Diameter &  
Thread Pitch  
(Millimeters)  
Size  
N-m  
lbs-ft  
6
N-m  
lbs-ft  
8
N-m  
lbs-ft  
6
N-m  
lbs-ft  
8
6 x 1.0  
10 mm  
13 mm  
16 mm  
18 mm  
21 mm  
24 mm  
27 mm  
30 mm  
34 mm  
36 mm  
46 mm  
8
11  
27  
8
11  
29  
6 x 1.0  
8 x 1.0  
8 x 1.25  
10 x 1.5  
12 x 1.75  
14 x 2.0  
16 x 2.0  
18 x 2.5  
20 x 2.5  
22 x 2.5  
24 x 3.0  
30 x 3.0  
20  
15  
20  
21  
16  
22  
39  
29  
54  
40  
41  
30  
57  
42  
10 x 1.25  
12 x 1.25  
14 x 1.5  
16 x 1.5  
18 x 1.5  
20 x 1.5  
22 x 1.5  
24 x 2.0  
30 x 2.0  
68  
50  
94  
70  
75  
55  
103  
163  
250  
363  
507  
684  
861  
1740  
76  
109  
169  
234  
330  
451  
571  
1175  
80  
151  
234  
323  
457  
623  
790  
1626  
111  
173  
239  
337  
460  
583  
1199  
118  
181  
263  
367  
495  
623  
1258  
87  
120  
184  
268  
374  
505  
635  
1283  
125  
172  
244  
332  
421  
867  
133  
194  
270  
365  
459  
928  
Typical Washer  
Installations  
Bolt  
Flat Washer  
Lock Washer  
8/9/00  
Bolt Torque & Size Charts (Rev. 3/28/2007)  
22 Appendix  
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BOLT SIZE CHART  
NOTE: Chart shows bolt thread sizes and corresponding head (wrench) sizes for standard SAE and metric bolts.  
SAE Bolt Thread Sizes  
5/16  
3/8  
1/2  
5/8  
3/4  
7/8  
IN  
1
2
7
3
4
5
6
MM  
25  
50  
75  
100  
125  
150  
175  
Metric Bolt Thread Sizes  
8MM 10MM  
12MM  
14MM  
16MM  
18MM  
ABBREVIATIONS  
AG .............................................................. Agriculture  
MPa.........................................................Mega Pascal  
N.......................................................................Newton  
NC......................................................National Coarse  
NF ...........................................................National Fine  
NPSM.....................National Pipe Straight Mechanical  
NPT.......................................... National Pipe Tapered  
NPT SWF .........National Pipe Tapered Swivel Female  
ORBM .......................................... O-Ring Boss - Male  
P...........................................................................Pitch  
PBY...................................................... Power-Beyond  
psi..........................................Pounds per Square Inch  
PTO..................................................... Power Take Off  
QD....................................................Quick Disconnect  
RH..............................................................Right Hand  
ROPS........................... Roll-Over Protective Structure  
RPM ........................................Revolutions Per Minute  
RT ....................................................................... Right  
SAE..........................Society of Automotive Engineers  
UNC .....................................................Unified Coarse  
UNF...........................................................Unified Fine  
UNS......................................................Unified Special  
ASABE.................... American Society of Agricultural &  
Biological Engineers (formerly ASAE)  
ASAE ....... American Society of Agricultural Engineers  
ATF ............................... Automatic Transmission Fluid  
BSPP .............................British Standard Pipe Parallel  
BSPTM ................British Standard Pipe Tapered Male  
CV.....................................................Constant Velocity  
CCW .............................................. Counter-Clockwise  
CW............................................................... Clockwise  
F ...................................................................... Female  
FT .............................................................. Full Thread  
GA .................................................................... Gauge  
GR (5, etc.) ........................................... Grade (5, etc.)  
HHCS ........................................Hex Head Cap Screw  
HT........................................................... Heat-Treated  
JIC .................Joint Industry Council 37° Degree Flare  
LH.................................................................Left Hand  
LT........................................................................... Left  
m......................................................................... Meter  
mm................................................................Millimeter  
M.......................................................................... Male  
Bolt Torque & Size Charts (Rev. 3/28/2007)  
Appendix 23  
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PART NUMBER  
5WPMAN0100  
©2002 Woods Equipment Company. All rights reserved. WOODS and the Woods logo are trademarks of Woods Equipment Company. Frontier  
Equipment and the Frontier logo are trademarks of Deere & Company. All other trademarks, trade names, or service marks that appear in this man-  
ual are the property of their respective companies or mark holders. Specifications subject to change without notice.  
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