Keys Fitness Home Gym CG2 User Manual

Owner’s Manual  
CG2 Elliptical  
Customer Service  
(888) 340-0482  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
CAUTION! Read all precautions  
and instructions in this manual  
before using this equipment.  
315-00086  
08/06 Rev A  
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Important Safety Information  
WARNING! Before using this unit or starting any exercise program, consult your physician.  
This is especially important for persons over the age of 35 and/or persons with pre-existing  
health problems. The manufacturer or distributor assumes no responsibility for personal injury  
or property damage sustained by or through the use of this product.  
WARNING! To reduce the risk of electrical shock, burns, fire, or other possible injuries to the  
user, it is important to review this manual and the following precautions before operation.  
SAFETY PRECAUTIONS AND TIPS  
1. It is the owner's responsibility to ensure that all users of this unit have read the Owner's  
Manual and are familiar with warnings and safety precautions.  
2. This unit has a user maximum capacity of 300 pounds.  
3. The unit should only be used on a level surface and is intended for indoor use only. The unit  
should not be placed in a garage, patio, or near water and should never be used while you are  
wet. Keys recommends a mat be placed under the unit to protect floor or carpet and for easier  
cleaning.  
4. Follow safety information in regards to plugging in your unit. Do not run the power cord  
underneath your unit. Do not operate the unit with a damaged or frayed power cord.  
5. Wear comfortable, good-quality walking or running shoes and appropriate clothing. Do not  
use the unit with bare feet, sandals, socks or stockings.  
6. Always examine your unit before using to ensure all parts are in working order.  
7. Allow the unit to fully stop before dismounting.  
8. Pets should never be allowed near the unit.  
9. Do not leave children unsupervised near or on the unit.  
10. Never operate the unit where oxygen is being administered, or where aerosol products are  
being used.  
11. Never insert any object or body parts into any opening.  
12. For safety and to prevent damage to your unit, no more than one person should use the  
unit at a time.  
13. Always unplug the unit before cleaning and/or servicing. Service to your unit should only be  
performed by an authorized service representative, unless authorized and/or instructed by the  
manufacturer.  
14. Failure to follow these instructions will void the unit warranty.  
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Important Safety Information  
SAFETY PRECAUTIONS AND TIPS FOR CHEST STRAP  
1. It is the owner's responsibility to ensure that all users of this unit have read the Owner's  
Manual and are familiar with warnings and safety precautions.  
2. Do not place chest strap near devices that generate large magnetic fields. TV sets, electric  
motors, radios, and high voltage power lines can affect the transmitter’s performance. These  
items can interfere with the heart rate signal and possibly affect the heart rate readings on the  
console.  
3. Handle the Chest Strap with care. Dropping the transmitter might cause damage that could  
void the warranty.  
4. Do not use the chest strap if you have a cardiac pacemaker or if your are taking medications  
for a heart condition. Medication or electrical pulses from the pacemaker can interfere with  
accurate heart rate readings.  
5. Do not bend the strips inside the chest strap. This can cause the chest strap to loose  
conductivity.  
6. The chest strap has batteries that need to be replaced periodically. A faulty battery can  
cause inaccurate reading.  
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Assembly  
Thank You for purchasing the Keys Fitness CG2 Elliptical! The quality product you have cho-  
sen was designed to meet your needs for cardiovascular exercise. Before you start, please  
read the Owner’s Manual and become familiar with the operation of your new unit.  
Remember to take time to perform stretching exercises, provided in this manual, to help avoid  
injury.  
If you are taking medication, consult your physician to see what affect the medication will have  
on your exercise heart rate.  
If you have heart problems, your are not active, and/or are over the age of 35 years, do not  
use the pre-set programs or start an exercise program without first contacting and receiving  
approval from your physician.  
To avoid the risk of electrical shock, always keep the console dry. Do not spill liquids on the  
console. Keys Fitness recommends a sealed water bottle for beverages consumed while using  
the unit.  
Please review the following drawing below to familiarize yourself with the listed  
parts.  
HANDLEBARS  
CONSOLE  
LEVELER FEET  
PULSE GRIP  
2 PER SIDE  
HANDLEBARS  
PEDALS  
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Assembly  
Getting Started - The Keys Fitness CG2 Elliptical will require some assembly. Unpack the box  
in a clear area. Remove packing material. Do not dispose of packing material until assembly  
is complete and unit is working properly. Place the unit on a clean level surface for assembly.  
Make sure there is easy access to an electrical outlet. Before assembling the unit should be  
placed as close as possible to its final location. Tools have been provided for use while assem-  
bling this product.  
Assembly Parts  
1. Owner’s Manual  
2. Linkage  
3. Left and Right Handlebars  
4. Console  
5. Console Cable  
6. Console Mast  
7. Rear Cover  
M8*12MM HEX BOLT  
8. M8*50mm Hex Bolt - Qty 3  
9. M8*12mm Hex Bolt - Qty 4  
10. M8*20mm Hex Bolt - Qty 6  
11. M5*12mm Screw - Qty 9  
LINKAGE  
SLEEVE  
Figure 1  
Lift pedal and place left Linkage onto  
Sleeve and align holes. Secure Linkage to  
unit using four M8*12 mm Hex Bolts.  
Note: Left Linkage will be wrapped in plas-  
tic. Right Linkage will already be secured  
to the sleeve.  
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Assembly  
Figure 2  
Left Handlebar  
Figure 2  
Right Handlebar  
Attach Handlebars to Main Frame using  
three M8*20mm Hex Bolts. Repeat for  
other handlebar.  
M8*20mm Hex Bolt  
Figure 3  
Figure 3  
Remove Rear Cover from unit by removing  
five screws.  
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Assembly  
Figure 4  
Figure 4  
Console Mast  
Attach Console Tube to Main Frame. Slide  
Tube down into Main Frame. Secure using  
three M8*50mm Hex Head Bolts. Cable  
should extend thru bottom and top of  
Console Tube.  
7PIN CONNECTOR  
M8*50mm Hex Bolt  
Figure 5  
Connect 7 Pin, 3 Pin and Grounding cables..  
Refer To Figure 5 and 5a.  
Figure 5  
Attach Console to Console tube using four  
M5*12mm Philip Head Screws.  
7 PIN  
CONNECTOR  
Note: Ensure that all wires are secure  
inside console. Be careful not to pinch wires.  
3 PIN  
CONNECTOR  
3 PIN  
7 PIN  
CONNECTOR  
CONNECTOR  
2 GROUND  
Figure 5a  
CONNECTORS  
CONSOLE  
CABLES  
GROUNDING  
TERMINALS  
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Assembly  
Figure 6  
Figure 6  
Attach Rear Cover to Main Frame using five  
M5*12mm Philip Head Screws removed in  
figure 3.  
REAR COVER  
Note: Do not force Rear Cover back into  
place, this will damage Rear Cover.  
M5*12MM SCREW  
Figure 7  
Figure 7  
Level machine so that no wobble is pres-  
ent. Leveler feet screw in and out to level  
machine. After machine is level, tighten  
leveler nut to secure levelers in place.  
LEVELER  
CONGRATULATIONS!  
You have completed assembly of your CG2 Elliptical  
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Console Instructions  
Take a few moments to review the console layout. Below is a overview of the console keys and  
their different functions.  
BUTTON OVERVIEW  
START -  
Press to enter Quick Start Mode. In Pause Mode, used to resume exercise session..  
ENTER/SCAN -  
In Program Mode, used to confirm the values you set.  
During exercise, pressed once, will place the main console window in Auto Scan Mode. The  
display will change every four seconds from TIME/DISTANCE/SPEED/STRIDES PER MIN to  
CALORIES/PULSE/LEVEL/CAL/HR. To exit Auto Scan Mode and enter Manual Scan Mode, Press  
and Hold button for two seconds. Console will beep twice. Manual Scan Mode allows you to  
toggle display from TIME/DISTANCE/SPEED/STRIDES PER MIN to CALORIES/PULSE/LEVEL/CAL/  
HR by pushing the ENTER/SCAN button. To return to Auto Scan Mode, Press and Hold button  
for two seconds. Console will beep twice to confirm switch.  
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Console Instructions  
PAUSE/RESET -  
During exercise, used to Pause workout.  
In Pause mode, used to reset program time and workout data to zero.  
In Program mode, used to Reset values to the default.  
Caution: In User 1 and User 2 programs, the user profile data will be cleared also.  
“+”/”-” -  
In Program mode, used to increase/decrease TIME, WEIGHT and AGE.  
During exercise, used to increase/decrease the resistance level from 1 to 20. Press and Hold  
for two seconds to rapidly increase/decrease values.  
PROGRAM - In Program Mode , used to toggle thru the workout programs. The program  
selected will show in the message window. The program profile will show in the profile window.  
There are two information windows on the console -  
MESSAGE WINDOW - Displays Program Name, Messages, TIME, DISTANCE, SPEED, RPM  
(revolutions per minute, CALORIES, PULSE, RESISTANCE LEVEL and CAL/HOUR.  
PROFILE WINDOW - This 10 X 14 LED Window displays Program Profile, Tension Bar, Heart  
Rate Bar (HR Programs only), Lap Progress Display and Lap Counter. The Profile window tog-  
gles between program profile (10 seconds in window) and lap counter (30 seconds in window),  
except in Heart Rate Programs.  
Note: When changing resistance levels in preset programs, the change will not show in the  
program profile. Changes in resistance will show in the first column when lap progress function  
is shown.  
MESSAGE WINDOW  
PROFILE WINDOW  
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Console Instructions  
LAP DISPLAY - Shows your progress around an imaginary track. This also shows the ten-  
sion level in the first column. Every dot in the tension column represents an increase of two.  
Tension is adjustable from 1-20. One dot on the lap counter is equal to 15 revolutions. One  
revolution is equal to 2 steps. Current position on track will blink.  
19-20  
17-18  
15-16  
13-14  
11-12  
9-10  
7-8  
5-6  
3-4  
1-2  
Tension  
Level  
Lap Progress Display  
Lap Progress  
Starts Here  
LAP DISPLAY/COUNTER - In Heart Rate Mode the lap progress display also shows % of  
Maximum Heart Rate and Tension level.  
91-95  
86-90  
81-85  
76-80  
71-75  
Shows current lap.  
Value starts at 0.  
66-70  
61-65  
56-60  
51-55  
<50  
Lap Counter  
% of Maximum  
Heart Rate  
QUICK START MODE - The Quick Start Program allows the user quickly start using the  
machine without using the preset programs. To enter Quick Start (Manual) mode: Plug power  
adapter into wall outlet. Plug the adapter cord into the power input located on the lower rear  
side of the unit. The Message Window will display “PRESS PROGRAM KEY TO BEGIN. Press  
START/SCAN button instead. Start exercising. The Resistance Level can be changed at any  
time by pressing the +/- buttons. Time is set at 30 minutes. Weight is set at 150 lbs.  
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Console Instructions  
MANUAL MODE - This program allows the user complete control over their workout. The  
user must make all tension adjustments using the +/- buttons. Follow directions in PROGRAM  
MODE section to enter and set values in manual mode.  
PROGRAM MODE - There are six preset Programs. To enter Program Mode:  
The Message Window will display “PRESS PROGRAM KEY TO BEGIN. Press PROGRAM button  
until desired Program name shows in the Message window. The program profile will show in  
the Profile Window. See charts below for program names and resistance profiles. When the  
Program you wish to use shows in Message Window, Press ENTER/SCAN button to confirm pro-  
gram selection. TIME will show in Message Window. Use the +/- buttons to set Time desired.  
Press ENTER/SCAN to confirm time setting. Default Time is 30 minutes. Time settings can  
range from 1 minute to 99 minutes.  
If Time entered <= 14 minutes, each column in the program profile = 1 minute.  
If Time entered >14 minutes, each column = Time/14.  
WEIGHT will show in Message Window. Use the +/- buttons to set weight. Press ENTER/SCAN  
to confirm weight setting. Weight default is 150 pounds. Weight settings can range from 70  
lbs to 332 lbs.  
AGE will show in Message Window. Use the +/- buttons to set age. Press ENTER/SCAN to  
confirm setting. Age default is 30. Age setting can range from 1 to 99. Press START button to  
exit Program mode and begin exercise session.  
For Information on Heart Rate Programs see HEART RATE Programs section of this manual.  
PROGRAM PROFILES  
 
 
 
MOUNTAIN  
HILL  
RANDOM  
Example Only  
 
 
 
INTERVAL  
INTERVAL MOUNTAIN  
INTERVAL SPEED  
TRAINING  
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Console Instructions  
MOUNTAIN - This program takes the user gradually up to a high tension level, then brings the  
tension level back down to the starting point. This program simulates what one might  
encounter on a true mountain course. This is a difficult program since higher tension levels are  
maintained for long periods of time.  
HILL - This program takes the user thru two hill profiles. Tension changes are small during  
this program. This is a good program to get started with or for someone looking for a lower  
stress workout.  
RANDOM - This program randomly generates a new program profile every time it is chosen.  
This allows you to keep the workouts fresh and motivating. When you scroll thru the programs  
to reach the RANDOM program, you will be able to see the program profile. If this profile is  
not to your liking, simply scroll thru the programs again. A new RANDOM program will be  
generated. The RANDOM program will be different every time you use it.  
INTERVAL PROGRAMS OVERVIEW - These program gives users the best of both worlds.  
Lower intensity levels can provide effective fat burning, while higher intensity levels can provide  
effective cardiovascular training. The CG2 combines these benefits in three effective Interval  
programs.  
INTERVAL - This program simulates interval training thru a series of two hill profiles.  
INTERVAL MOUNTAIN - This program simulates interval training thru a difficult mountain  
profile.  
INTERVAL SPEED TRAINING - This program simulates interval training with more extreme  
levels of high and low intensity levels.  
USER PROFILES:  
U1/U2 - User Profiles U1 and U2 allow you to customize and save a exercise session. To enter  
data into User Programs:  
Scroll thru programs to U1 or U2. If no profile has been saved, the message window will  
scroll “EMPTY FILE PRESS START TO BUILD A NEW PROFILE. Press Start. You may  
make changes to the tension level at any time during your exercise session. One you  
press PAUSE/RESET and exit the program, the data is automatically saved.  
To clear a saved User program:  
Press Program button to scroll to U1 or U2 program. Press ENTER to select program.  
Press and hold PAUSE/RESET for 2 seconds (console will beep twice).  
HEART RATE PROGRAMS  
HEART RATE PROGRAMS -  
(See MONITORING YOUR HEART RATE Section for more information)  
Heart rate control programs are designed to automatically change resistance to keep your heart  
rate at a predetermined level based on the selected Heart Rate program. Each Heart Rate pro-  
gram is designed with a specific goal in mind.  
In all Heart Rate Control programs, the console only accepts the heart rate signal from the  
chest strap transmitter. The pulse grip heart rate function is disabled. The requirement to  
wear the chest strap is due to the superior accuracy of a chest strap transmitter compared to  
the pulse grip sensors.  
It is suggested for the Chest Strap Transmitter that you position the rectangular transmitter as  
close to your heart as possible, against the skin, 1-2 inches below the pectoral muscles. For  
best results, moisten the back of the transmitter for better contact.  
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Console Instructions  
If no Heart Rate signal is detected for 10 seconds, the message center will show “NO  
DETECTED HR. If this continues for 40 seconds, the message center will show “ABORT  
PROGRAM” for 3 seconds then interrupt the Heart Rate Control program and return to Program  
Mode.  
HOW HEART RATE PROGRAMS WORK -  
Delta Heart Rate (DHR) = Beats per minute difference between Target Heart Rate and Current  
Heart Rate  
The Heart Rate Programs will behave in the following manner:  
DHR <= 5 J Tension Level stays the same, Message Center will show “IN HR TARGET” for 3  
seconds then toggle back to workout information.  
DHR >5 J Tension Level decreases. If the current Tension Level is 1, then the Message.  
Window will display “STRIDE SLOWER” for 3 seconds. The Console will check the user’s Heart  
Rate every 40 seconds and adjust the Tension Level to fit the Target Heart Rate.  
DHR < 5 J Tension Level will increase. If the current Tension Level is 20, the Message window  
will show “STRIDE FASTER” for three seconds. The Console will check the user’s Heart Rate  
every 40 seconds and adjust the Tension Level to fit the Target Heart Rate.  
There are 5 HEART RATE CONTROL programs to choose from.  
HEART RATE PROGRAM PROFILES  
 
 
 
TARGET HEART  
RATE  
HEART RATE  
CARDIO 80%  
HEART RATE  
FAT BURN 65%  
 
 
HEART RATE  
HILL 65-85%  
HEART RATE  
INTERVAL 65-85%  
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Console Instructions  
% (TARGET HEART RATE) - Allows the user to select the percentage of your Maximum Heart  
Rate (See section titled MONITORING YOUR HEART RATE for more information) that you would  
like to maintain during your exercise session. The range of percentages is 50% to 85%.  
HR 80% (CARDIO) - Maintains your Target Heart Rate at 80% of Max HR by automatically  
adjusting  
the tension levels. This program provide a high intensity, cardiovascular workout.  
HR 65% (FAT BURN) - Maintains your Target Heart Rate at 65% of Max HR by automatically  
adjusting the tension levels. This program provides the ultimate fat burning workout.  
HR HILL (65-75-85%) - Simulates hill training by changing the Target Heart Rate thru 3 dif-  
ferent percentages. The changes will occur as follows:  
65% - 75% - 85% - 75% - 65% -75% - 85% etc.  
Each percentage will be held for three minutes before changing to the next percentage.  
HR INT (HILL INTERVAL) - This program alternates between 65% and 85% of your Max HR.  
This program provides an excellent fat burn and cardiovascular workout. Each percentage will  
be held for four minutes before alternating to the next percentage.  
DURING OPERATION -  
The Console will display and update calculated workout data in each of the windows.  
The Console will continue to count down until Time has reached 0:00.  
Use the +/- buttons to adjust the resistance level at any time during your workout  
session.  
In the Profile Window the current column will be flashing.  
During non-heart rate programs, the profile window will toggle between the program  
profile and the track display. Profile will show for 10 seconds, Track for 30 seconds.  
During heart rate programs, the profile window will only show the track.  
The User may change the program selection during an exercise session by pressing the  
PROGRAM button until new program is selected. The new selected program will start  
from the beginning of the profile. All workout data will continue to add to previous  
values. If you burned 150 calories during original program this value will not reset to 0.  
Unit will automatically shut off after 4 minutes of inactivity. Press any button to bring the  
console back to full functionality.  
ERROR MESSAGES -  
The message center will display “MOTOR ERROR” message whenever the brake motor  
was unable to move to its target position within 2 seconds.  
Each time the CG2 is powered on, the console will check the brake motor status. If the  
brake motor does not reply, then the console will display the error message “MOTOR  
ERROR” immediately and disable button operation until power is reset.  
To clear this error message plug and unplug the unit.  
TO CHANGE UNIT OF MEASURE FROM STANDARD TO METRIC -  
Press the PAUSE/RESET button for 2 seconds. Use the +/- buttons to change unit of  
measure. Press ENTER/SCAN to confirm setting.  
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Monitoring Your Heart Rate  
Monitoring Your Heart Rate  
To obtain the greatest cardiovascular benefits from your exercise workout, it is important to  
work within your target heart rate zone. The American Heart Association (AHA) defines this tar-  
get as 60%-75% percent of your maximum heart rate.  
Your maximum heart rate may be roughly calculated by subtracting your age from 220. Your  
maximum heart rate and aerobic capacity naturally decreases as you age. This may vary from  
one person to another, but use this number to find your approximate effective target zone. For  
example, the maximum heart rate for an average 40 year-old is 180 bpm. The target heart  
rate zone is 60%-75% of 180 or 108-135 bpm. See Fitness Safety below.  
Before beginning your workout, check your normal resting heart rate. Place your fingers lightly  
against your neck, or against your wrist over the main artery. After finding your pulse, count  
the number of beats in 10 seconds. Multiply the number of beats by six to determine your  
pulse rate per minute. We recommend taking your heart rate at these times; at rest, after  
warming up, during your workout and two minutes into your cool down, to accurately track  
your progress as it relates to better fitness.  
During your first several months of exercising, the AHA recommends aiming for the lower part  
of the target heart rate zone-60%, then gradually progressing up to 75%.  
According to the AHA, exercising above 75% of your maximum heart rate may be too strenu-  
ous unless you are in top physical condition. Exercising below 60% of your maximum will result  
in minimal cardiovascular conditioning.  
Check your pulse recovery rate – If your pulse is over 100 bpm five minutes after you stop  
exercising, or if it’s higher than normal the morning after exercising, your exertion may have  
been too strenuous for your current fitness level. Rest and reduce the intensity next time.  
Fitness Safety The Heart Rate chart indicates average rate zones for different ages. A variety  
of different factors (including medication, emotional state, temperature and other conditions)  
can affect the target heart rate zone that is best for you. Your physician or health care profes-  
sional can help you determine the exercise intensity that is appropriate for your age and condi-  
tion.  
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Warm Up Exercises  
EXERCISE GUIDELINES  
WARNING! Before beginning this or any exercise program, you should consult your physician.  
This is especially important for individuals over the age of 35 or individuals with pre-existing  
health problems.  
Warming up prepares the body for the exercise by increasing circulation, supplying more oxy-  
gen to the muscles and raising body temperature. Begin each workout with 5 to 10 minutes of  
stretching and light exercise to warm up. The photos on this page show several forms of basic  
stretching you may perform before your workouts. In order to achieve an adequate warm-up,  
perform each stretch three times.  
TOE TOUCH STRETCH  
Stand, bending your knees slightly and slowly bend forward from  
your hips. Allow your back and shoulders to relax as you reach  
down toward your toes as far as possible. Hold for 15 counts,  
then relax. This will stretch your hamstrings, back of knees, and  
back.  
HAMSTRING STRETCH  
Sit with one leg extended. Bring the sole of the opposite foot  
toward you and rest it against the inner thigh of your extended  
leg. Reach toward your toes as far as possible. Hold for 15  
counts, then relax. This will stretch your hamstrings, lower back,  
and groin.  
CALF/ACHILLES STRETCH  
With one leg in front of the other, reach forward and place your  
hands against a wall. Keep your back leg straight and your back  
foot flat on the floor. Bend your front leg, lean forward and move  
your hips toward the wall. Hold for 15 counts, then relax. To  
cause further stretching of the Achilles tendon, bend your back  
leg as well. This will stretch your calves, Achilles tendons, and  
ankles.  
QUADRICEPS STRETCH  
With one hand against a wall for balance, reach back and grasp  
one foot with your other hand. Bring your heel as close to your  
buttocks as possible. Hold for 15 counts, then relax. This will  
stretch your quadriceps and hip muscles.  
INNER THIGH STRETCH (Image Not Shown)  
Sit with the soles of your feet together and your knees outward.  
Pull your feet toward your groin area as far as possible. Hold for  
15 counts, then relax. This will stretch your quadriceps and hip  
muscles.  
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Trouble Shooting Guide  
Symptom  
Possible Cause  
Solution  
DC adapter is not  
plugged into wall outlet?  
Plug DC adapter into wall outlet  
DC adapter is cord is not Plug DC adapter cord into CG2 power  
Console has no  
power  
plugged into CG2?  
socket  
Console cable is not  
connected?  
Verify that console cable is connected  
properly  
The computer is faulty?  
Call the Keys Fitness service number  
Check that the sensor magnet is correctly  
fitted and passes in front of the sensor  
Check that the gap between sensor and  
the magnet is 3mm or less  
Check that all the computer plugs and  
sockets are correctly and firmly  
connected  
Computer isn't receiving  
a signal from the  
sensor?  
Strides/Min or Speed  
shows 0  
Check that the computer wires are not  
damaged  
If all above checks are okay, then replace  
sensor  
The sensor is faulty?  
The computer is faulty?  
Call the Keys Fitness service number  
Check that the pulse plugs are firmly  
inserted into the sockets  
Check to make sure that the batteries in  
the chest strap are installed correctly  
Replace the chest strap batteries  
Check to see if the receiver is properly  
installed  
Computer is receiving a  
faint or intermittent  
pulse signal  
No HR signal or  
incorrect HR signal  
Check to see if the chest strap is being  
properly worn by user - if skin is  
extremely dry, then moisten contact  
points on chest with water and try again  
If problem still exists then call the Keys  
Fitness service number  
Symptoms include an  
unusually loud noise  
coming from the motor,  
which means the gears  
are not meshing  
Try reversing the resistance and try  
again. If this fails, then replace the  
motor.  
Noise from motor  
correctly  
CLEANING/MAINTENANCE -  
Your CG2 Elliptical has been manufactured to withstand many hours of use with minimal  
maintenance. It may occasional require silicone to be sprayed on the moving part (available at  
most stores).  
Periodically wipe down your machine with mild, soapy water or a diluted general purpose  
household cleaner. Machine should be wiped down to remove sweat after each use.  
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Parts List  
CG2 Elliptical Parts List Rev A  
Ref #  
Part #  
Description  
Qty  
1
1
1
1
1
3
3
1
2
4
2
2
6
1
2
4
1
1
2
2
2
52  
2
1
1
2
2
2
1
4
2
1
2
1
8
2
2
2
2
2
4
1
1
2
12  
1
2
4
8
1
1
1
1
2
4
Ref #  
Part #  
Description  
Qty  
2
1
1
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2DC9 311-00083 MAGNETIC BRAKE ASSY, CG2  
22FT 311-00077 IDLER BELT TENSION ASSEMBLY, CENTER-G  
21AA 319-00221 BRACKET, IDLER BELT TENSION ASSEMBLY  
21A7 302-01300 RETAINGING RING, CENTER-G  
22LR 302-00108 C-RING A-16  
2CTM 330-00088 CENTER SHAFT ASSEMBLY, CENTER-G  
2CTQ 311-00079 DRIVEN WHEEL, CENTER-G/ACHIEVER/DCT  
2DCE 323-00442 FRAME ASSY, CG2  
2D56 328-00051 FOAM GRIPS, EVO-1, CENTERG  
24FK 313-00218 HAND PULSE CONTACT HR SENSOR, CENTER-G  
2DFX 305-00161 REAR COVER (UPPER), CENTER-G  
2D2H 305-00147 SIDE COVER LEFT OUTER, CENTER-G  
2D2J 305-00148 SIDE COVER LEFT INNER, CENTER-G  
2D38 305-00153 FRONT COVER, CENTER-G  
2D40 305-00178 COVER, LEFT W/DECAL, CG2  
2DAM 302-01271 CR.-RE. TRUSS HD. SCREW M5*0.8-65, BLACK  
25B1 302-00113 CR. RE. ROUND WASHER HD. SCREW M5*0.8-25  
2D3B 305-00179 COVER, LEFT W/LOGO CG2  
2D4Y 306-00671 END CAP, CENTERG, 70MM*30MM, OVAL  
2D9E 313-00219 CABLE HARNESS, UPPER CONSOLE TO BRAKE  
2D41 305-00158 REAR COVER, CENTER-G  
21X8 302-01304 SPACER, CENTER-G/ACHIEVER/CDT  
0K2W 302-01131 BOLT M5*12 TRI-5.3E  
0KQZ 302-01286 LOCKING NUT, M10*1.5 T10  
20W4 302-01284 HEX. NUT M10*1.5 T6, BLACK  
0J93 302-01307 SPRING WASHER, M10, BLACK  
21NP 302-01280 HEX. HD. BOLT M12*1.75-110, ZINC  
21LG 319-00225 COLLAR, CENTERG  
0KR0 302-01285 LOCKING NUT, M12*1.75 T12  
01HU 313-00072 POWER SOCKET  
2DL8 310-00188 RETAINING CLIP, CENTER-G  
0K2C 302-01293 HEX.SOCKET HD.CAP SCREWS M8X1.25-16  
21BJ 311-00040 EDDY CURRENT BRAKE  
2D3A 305-00180 COVER, RIGHT W/LOGO, CG2  
2D39 305-00181 COVER, RIGHT W/DECAL, CG2  
2D4Z 319-00222 GUARD, CENTER-G  
2CQR 323-00146 RIGHT MOVING HANDLE BAR ASSEMBLY  
2D3C 305-00150 SHAFT COVER RIGHT, CENTER-G  
21BA 302-01281 HEX. HD. BOLT M10*1.5-81.5  
2D3F 305-00152 BRACKET COVER, CENTER-G/ACHIEVER/CDT  
0K4R 302-01291 CR.-RE. TRUSS HD. SCREW M5*0.8-12  
22RR 302-01276 HEX. NUT M10*1.5,T8 ZINC  
2CU3 302-01301 CENTER SHAFT WASHER  
2CMQ 323-00389 FRAME ASSEMBLY, CENTER-G  
2AX2 306-00668 TRANSPORTATION WHEEL, CENTER-G  
2D2G 305-00146 SIDE COVER, RIGHT INNER CENTER-G  
2D2F 305-00145 SIDE COVER RIGHT OUTER, CENTER-G  
01J8 313-00069 REED SWITCH, CENTER-G  
2HJ2 323-00438 HANDRAIL ASSY, CG2  
2HJ4 323-00439 HANDRAIL ASSY, LEFT CG2  
2D3E 305-00151 SHAFT COVER LEFT, CENTER-G  
21B8 302-01282 HEX. HD. BOLT M10*1.5-20, ZINC  
0J9C 302-01308 SPRING WASHER, M10, ZINC  
2CQQ 323-00145 HANDRIAL,LEFT UPPER  
01HH 310-00115 BRAKE CABLE, CG  
01HL 307-00110 D.C MOTOR ASS'Y, CENTER-G/ACHIEVER/CDT  
0K3X 302-01292 CR.RE. PAN HD. SCREW & WASHER M5*0.8-14  
2BKF 306-00946 END CAP, 35.6MM OD, CENTERG  
27S2 310-00114 LEVELER  
22RS 306-00666 LOCKING CABLE TIE GTP-110M, NYLON  
2DM4 306-00666 LOCKING CABLE TIE GTP-110M, NYLON  
2CUA 323-00392 PEDAL TUBE ASSEBLY RIGHT, CENTER-G  
2D3G 306-00622 PEDALS, EVO-1, CENTER-G/ACHIEVER/CDT  
2E3A 323-00393 PEDAL TUBE ASSEMBLY, LEFT  
0K7M 302-01290 CR. RE. ROUND WASHER HD. SCREW M6*1.0-18  
2CU8 319-00229 SHAFT WHEEL W/BALL BEARING, NO LIP  
2CU9 319-00223 COLLAR, POM, CENTERG  
2CS3 306-00669 SHAFT SLEEVE, CENTER-G/ACHIEVER/CDT  
2CTC 306-00945 COLLAR, NYLON, CENTERG/ACHIEVER/CDT  
2CZP 302-01295 HEX. SOC. HD. CAP BOLT M12*1.75-55 BLACK  
0J4Z 302-01294 FLAT WASHER, 12X20-3  
0KNM 302-01287 HEX. NUT, M10X1.5 CT=8  
0K90 302-01289 CR RE TRUSS HD TAPPING SCREW M3.5*18-12  
2DB6 308-00001 MEMBRANE, START, CENTERG  
2DB7 308-00002 MEMBRANE, +/-, CENTERG  
2HGY 314-00044 DECAL OVERLAY, CG2  
2D4J 305-00159 TOP CONSOLE PANEL, CENTER-G  
2DB5 307-00112 CONTROLLER BOARD, CENTER-G  
0K9C 302-01288 CR. RE. TRUSS HD. TAPPING SCREW M3*24-8  
2D4K 305-00160 BOTTOM CONSOLE PANEL, CENTER-G  
1479 302-01283 CR.RE. PAN HD. TAPPING SCREW M3x20-11.5  
2D8A 323-00443 CONSOLE TUBE ASSY,CG2  
2D9G 313-00221 CABLE HARNESS, HR TO CONSOLE  
2D9F 313-00220 CABLE HARNESS, LOWER CONSOLE TO BRAKE  
2DUS 307-00113 CHEST STRAP, CENTER-G  
2872 313-00223 GROUNDING CABLE, CENTERG  
0JAF 302-01313 WASHER, EXT TOOTH, M5  
0KFE 302-01314 CR.RE.PAN HD SCREW, M5*6MM, ZINC  
01HR 307-00111 TRANSFORMER, CENTER-G  
2DJ9 302-01270 HEX. SOC. HD. CAP BOLT, M8*1.25-50  
28UH 302-01274 HEX. SOC. HD. CAP BOLT M8*1.25-20  
2E3E 302-01183 SCREW DRIVER  
0J3V 302-01298 WRENCH HEX. 6-115  
2DSP 314-00022 SERIAL NUMBER STICKER, CENTER-G  
2DZV 314-00027 WARNING LABEL, CENTER-G  
2HJ8 323-00440 LINKAGE ASSY, RIGHT CG2  
2HJ9 323-00441 LINKAGE ASSY, LEFT CG2  
22QV 302-01277 HEX. SOC. TRUSS HD. SCREW M10*1.5-20  
0HWC 331-00094 BALL BEARING 6005Z NTN  
2CRJ 330-00087 CRANK SHAFT, CENTER-G/ACHIEVER/CDT  
2DUW 302-01303 RETAINING RING, CENTER-G  
27JR 302-01312 HEX. SOC SET SCREW, M5*6  
261H 302-01275 HEX. SOC. HD. CAP BOLT M8*1.25-12, BLACK  
2DCD 319-00238 PULLEY ASSY, CG2  
21K5 310-00187 MAGNET AND BRACKET, CENTER-G/ACHIEVER  
2CTS 311-00078 DRIVE PULLEY, CENTER-G/ACHIEVER  
2DAK 304-00019 BELT, POLY-V BELT PJ450  
2D2K 306-00680 FLYWHEEL COVER, (NEW STYLE) CENTER-G  
2CU7 302-01272 HEX. SOC. HD. CAP BOLT M12*1.75-30  
20  
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Warranty Information  
KEYS FITNESS PRODUCTS, LP -  
LIMITED WARRANTY  
PRODUCT: CG2 Elliptical  
HOME USE WARRANTY:  
Parts: 3 Years  
Electronics: 3 Years  
Labor: 1 Year  
This Limited Warranty applies in the United States and Canada to products manufactured or distributed by Keys Fitness  
Products, LP (“Keys”) under the KEYS brand name. The warranty period to the original purchaser is listed above in the  
table.  
Keys warrants that the Product you have purchased for use from Keys or from an authorized Keys reseller is free from  
defects in materials or workmanship under normal use during the warranty period. Your sales receipt, showing the date  
of purchase of the Product, is your proof of purchase. This warranty only extends to you, the original purchaser. It is not  
transferable to anyone who subsequently purchases the Product from you. It excludes expendable parts (wear items).  
Wear items pertain to components that might need to be replaced due to normal wear and tear. These items vary per  
product but will include computer overlays, pedal straps, rope cords, seats, grips, chains, bottom bracket assemblies,  
pads, upholstery, pulleys, bearings, etc. Please contact a Keys Fitness customer service representative for specifics on  
wear items. This Limited Warranty becomes VALID ONLY if the product is purchased through a Keys Fitness authorized  
dealer unless otherwise authorized by Keys Fitness in writing.  
During the warranty period Keys will repair or replace (at Keys' option) the product if it becomes defective, malfunctions,  
or otherwise fails to conform with this Limited Warranty under normal use. In repairing the Product, Keys may replace  
defective parts, or at the option of Keys, serviceable used parts that are equivalent to new parts in performance. All  
exchanged parts and Products replaced under this warranty will become the property of Keys. Keys reserves the right to  
change manufacturers of any part to cover any existing warranty.  
This warranty DOES NOT COVER shipping charges, export taxes, custom duties and taxes, or any other charges asso-  
ciated with transportation of the parts or Product.  
To obtain warranty service, you must contact a Keys authorized retailer, service technician or Keys Fitness at our phone  
numbers located in this manual. Any parts determined to be defective must be returned to Keys to obtain warranty ser-  
vice. You must prepay any shipping charges, export taxes, custom duties and taxes, or any other charges associated  
with transportation of the parts or Product. In addition, you are responsible for insuring any parts or Product shipped  
or returned. You assume the risk of loss during shipment. You must present Keys with proof-of-purchase documents  
(including the date of purchase). Any evidence of alteration, erasing or forgery of proof-of-purchase documents will be  
cause to void this Limited Warranty.  
This warranty does not extend to any product not purchased from Keys or from an authorized Keys reseller. This Limited  
Warranty does not extend to any Product that has been damaged or rendered defective; (a) as a result of accident,  
misuse, or abuse; (b) by the use of parts not manufactured or sold by Keys; (c) by modification of the Product or nor-  
mal wear and tear; (d) operation on incorrect power supplies; or (e) as a result of service by anyone other than Keys,  
or an authorized Keys warranty service provider. Product on which the serial number has been defaced or removed is  
not eligible for warranty service. Should any Product submitted for warranty service be found ineligible, an estimate of  
repair cost will be furnished and the repair will be made if requested by you upon Keys' receipt of payment or acceptable  
arrangements for payment.  
EXCEPT AS EXPRESSLY SET FORTH IN THIS WARRANTY, KEYS MAKES NO OTHER WARRANTIES, EXPRESSED  
OR IMPLIED, INCLUDING ANY IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A PARTICULAR  
PURPOSE. KEYS EXPRESSLY DISCLAIMS ALL WARRANTIES NOT STATED IN THIS LIMITED WARRANTY.  
ANY IMPLIED WARRANTIES THAT MAY BE IMPOSED BY LAW ARE LIMITED TO THE TERMS OF THIS LIMITED  
WARRANTY. NEITHER KEYS NOR ANY OF ITS AFFILIATES SHALL BE RESPONSIBLE FOR INCIDENTAL OR  
CONSEQUENTIAL DAMAGES. SOME STATES DO NOT ALLOW LIMITATIONS ON HOW LONG AN IMPLIED  
WARRANTY LASTS OR THE EXCLUSION OR LIMITATION OF INCIDENTAL OR CONSEQUENTIAL DAMAGES, SO  
THE ABOVE LIMITATIONS OR EXCLUSION MAY NOT APPLY TO YOU. This Limited Warranty gives you specific legal  
rights and you may also have other rights that may vary from state to state. This is the only express warranty applicable  
to Keys-branded products. Keys neither assumes nor authorizes anyone to assume for it any other express warranty.  
PLEASE SEND IN THE WARRANTY CARD WITHIN TEN (10) DAYS OF PURCHASE TO REGISTER YOUR UNIT  
WITH KEYS FITNESS PRODUCTS, LP. MAIL WARRANTY CARD TO:  
KEYS FITNESS PRODUCTS, PO BOX 551239, DALLAS, TX 75355  
OR LOG ONTO HTTP://WWW.KEYSFITNESS.COM.  
22  
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Customer Service  
(888) 340-0482  
Keys Fitness Products  
4009 Distribution Drive  
Suite 250  
Garland, TX 75041  
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