Friedrich Air Conditioner SP05A10 User Manual

ROOM AIR CONDITIONER  
SP05A10  
SERVICE Manual  
AIR CONDITIONER  
CONTENTS  
11. Precautions  
12. Product Specifications  
13. Installation and Operating  
Instructions  
14. Disassembly and Reassembly  
15. Troubleshooting  
16. Exploded Views and Parts List  
17. Block Diagram  
18. PCB Diagram  
19. Wiring Diagram  
10. Schematic Diagram  
2.Product Specifications  
2-1 Table  
Unit of  
SP05A10  
REMARK  
Item  
Measure  
WINDOW  
Type  
Dimension:  
mm  
424×310×326  
(Width×Height×Depth)  
Volt  
-
115  
SINGLE  
60  
Voltage  
Phase  
Hz  
Frequency  
A
4.6  
Operation Current  
Power Consumption  
Refrigerant Type  
Refrigerant Change  
Capacity  
W
500  
FREON  
g
R22  
300  
BTU/h  
BTU/h.W  
Kg  
5400  
10.8  
EER  
18.5  
Net Weight  
Row  
Type  
Row  
Type  
MODEL  
MODEL  
-
2×15  
Condenser  
Propeller Fan  
2×10  
Condenser Fan  
Evaporator  
Blower  
Evaporator Fan  
Fan Motor  
YGN50-6K(E)  
39A050HS1KA  
MRA12145-12008  
35/270  
Compressor(Rotary)  
Overload Protect  
Compressor Capacitor  
Fan Motor Capacitor  
Fan Speed  
μF/VAC  
μF/VAC  
RPM  
-
Two Capacitor combined to be the one  
with below spec: 35/3.5µF  
270VAC  
3.5/270  
1060/1010/960  
THERMISTOR  
Thermo Control  
FRIEDRICH AIR CONDITIONING CO.  
2-1  
MEMO  
2-3  
FRIEDRICH AIR CONDITIONING CO.  
2-2 Dimensions  
2-2-1 Main Unit  
(Unit : mm)  
Front view  
Side view  
424  
2-2-2 Remote Control  
Remote control  
transmission indicator  
Mode selection button  
(Cool, Fan, Dry)  
Operating mode  
(
Cool,  
Dry,  
Fan)  
Temperature adjustment  
buttons  
Temperature setting  
Sleep mode  
Sleep timer setting button  
Energy Saving mode  
Fan speed adjustment  
button  
Fan speed  
Energy Saving button  
On Timer setting  
Timer setting button  
Off Timer setting  
Timer Set/Cancel button  
On/Off button  
Battery discharge indicator  
2-4  
FRIEDRICH AIR CONDITIONING CO.  
3. Installation and Operating Instructions  
3-1 Installation  
3-1-1 Selecting Area for Installation  
1. Make sure that you install the unit in an area  
providing good ventilation. The air conditioner  
must not be blocked by any obstacle affecting the  
air flow near the air inlet and air outlet.  
6. Make sure that you install the unit in an area  
which provides easy drainage for condensed  
water.  
7. Make sure that you install the unit in an area not  
exposed to rain or direct sunlight.  
(Install a separate sunblind if exposed to direct  
sunlight.)  
2. Make sure that you install the unit in an area that  
allow good air handling. The installation area  
must be able to endure vibration from the unit.  
3. Make sure that you install the unit away from  
heat or vapor.  
8. Make sure that you install the unit in an area  
allowing good air movement. Do not install it in  
a space that would cause noise amplification of  
noise.  
4. Make sure that you install the unit in an area  
which is cool and has adequate space.  
9. Fix the unit firmly if mounted in a high place.  
5. Make sure that you install the unit in an area  
away from TVs, audio units, cordless phones,  
fluorescent lighting fixtures and other electrical  
appliances (obtain a clearance of at least one  
meter).  
Ca u t io n :  
Do not use the air conditioner in the following environm ents : greasy areas (including areas near  
m achines), or m arine areas. Contact your local dealer for advice.  
FRIEDRICH AIR CONDITIONING CO.  
3-1  
3-2 Function Description  
3-2-1 Cooling operation mode  
The compressor is turned on and off according to the ambient temperature and set temperature.  
1) Compressor on and off control  
• Compressor on and off control according to the ambient temperature  
The compressor is turned off when "ambient temperature = set temperature  
The compressor is turned on when "ambient temperature = set temperature +1˚C"  
2) Default value after power reset set temperature = 75˚F  
Fan speed = High  
*
*
3) Set temperature indicating (setting) range : 1˚F interval from 64˚F to 86˚F.  
3-2-2 Fan operation mode  
1) If "Fan operation mode" signal is received from remocon or panel.  
➔➔ the compressor is immediately turned off and only fan motor is operated at set blowing speed.  
➔➔ it changes such as "High Med Low High"( if Fan speed is selected).  
2) The initial Fan motor speed is set to "High".  
3) The set temperature can not be indicated and set.  
3-2-3 Energy saver operation mode  
If the compressor turn off at the cooling operation, the fan motor turn off after operation during the fixation  
*
time only, and operation that energy saver by turn off the fixation time only, and operation that energy saver  
by turn off the motor continuously before the condition of the compressor on.  
The fan motor is not operated at flow wind operation.  
Energy saver operation specification at the cooling operation.  
*
*
1) Fan motor control in compressor on : operate with setting wind speed  
2) Fan motor control in compressor off : After compressor off, the fan motor is operated breeze for 2 minutes  
and then it turn off.  
3) After the fan motor off, the compressor and fan motor is operated normally when the compressor on.  
3-2  
FRIEDRICH AIR CONDITIONING CO.  
Installation and Operating Instructions  
3-2-4 Sleep operation mode  
1) Enable to sleep operation only when cooling operation.  
2) First, 7-SEG LED DISPLAY "SLEEP" while 15 second, Second, 7-SEG LED DISPLAY "8Hr"  
And, automatically SET OFF after operated while 8 Hour  
3) If sleep operation, setting Temperature rise 1˚C after 1 Hour  
4) ON TIMER operation, not operation, ENERGY SAVER operation, not sleep operation.  
3-2-5 Dry operation mode  
If the atmosphere in the room is very humid or damp,use this operation mode. It can remove excess humidity  
without lowering the room temperature too much.  
1) The quantity of air is adjusted automatically.  
3-2-6 LED display indication in case of error detection  
7-SEG  
LED DISPLAY  
ERROR OPERATION  
ROOM THERMISTOR  
E1 displayed  
(OPEN or SHORT)  
1) Set operation in case of error occurrence.  
• Malfunction of each temperature sensor (open, short)  
- Error mode display, warning sound.  
- The operation status is off.  
FRIEDRICH AIR CONDITIONING CO.  
3-3  
MEMO  
3-4  
FRIEDRICH AIR CONDITIONING CO.  
4. Disassembly and Reassembly  
4-1 Compressor Replacement Flow Chart  
Locate cause of defect  
Release refrigerant  
Disconnect electrical wiring  
from compressor  
Cut refrigerant lines  
from compressor  
Plug disconnected lines  
Replace compressor  
Solder discharge line  
Solder suction line  
Use nitrogen gas  
Inspect electrical  
wiring for defects,  
and terminals for  
correct and secure  
connections  
Perform soldering function  
Y
Problem?  
Fill system with  
nitrogen gas  
N
Check for leakage  
Y
Corrective action  
Leakage?  
Check refrigerant oil level  
N
Release nitrogen gas?  
Y
N
Low oil level?  
Evacuate system  
Recharge system  
Add oil as necessary  
Pinch and braze filling tube  
FRIEDRICH AIR CONDITIONING CO.  
4-1  
4-2 Checking the oil  
Fill the transparent container with 10cc of oil, and then conduct the test.  
4-2-1 Oil quality  
Oil Condition  
Condition of  
Refrigerant Cycle  
Remarks  
Color  
Odor  
No Odor  
-
Normal  
Straw Yellow  
Brown Color  
Dark Brown  
Return with the system  
Change the oil  
Over-heated  
Compressor Damage  
Pungent oil  
Change the oil  
4-2-2 Replacing and refilling the refrigerant oil  
1. Change the compressor - DO NOT recharge the oil as the compressor itself is  
already charged.  
2. Change the condenser .... add 50cc  
3. Change the evaporator .... add 50cc  
4. When the refrigerant is replaced .... add 30cc oil.  
5. After vacuum is completed, the oil is filled through the high pressure side.  
6. In the event of a refrigerant leak, generally it is not necessary to add oil.  
(Unless the oil has leaked significantly.)  
4-2  
FRIEDRICH AIR CONDITIONING CO.  
4-3.Disassembly and Reassembly Procedure(SP05A10)  
Stop operating the air conditioner, and pull out the power cord before repair.  
No.  
Part Name  
Procedures  
Remarks  
1.Pull the Grille air inlet and Guard air filter out.  
1
Ass’y Grille  
2.Remove the screw on the panel front.  
3.Hold the lower part of panel with two hands  
while pressing down on both sides of the lower  
part of the cabinet, pull it forward by about  
30mm,and then lift it up carefully for removal.  
1.Remove all screws on the both side of the  
cabinet .  
2
Ass’y Cabinet  
2.Take the cabinet upward.  
1.Remove the earth screw fixed on the base.  
2.Remove 3 screws fixed on the partition.  
3.Remove the screw fixed for the power cord.  
3
Ass’y Control  
4.Un-connect the motor wire and comp lead  
wire, then take out the control box upward.  
(The picture maybe have a little  
different from actual product)  
FRIEDRICH AIR CONDITIONING CO.  
4-3  
Disassembly and Reassembly Procedure(SP05A10)  
No.  
Part Name  
Procedures  
Remarks  
1.Take the case evap up forward carefully.  
(tear all the seal on it before )  
4
CASE EVAP  
UP & ASSY  
EVAP  
2.Pull the frame up upward.  
1.Remove all screws on the evaporator.  
2.Pull the evaporator from frame low carefully.  
3.Remove the nut and remove the Blower.  
5
Blower  
1.Remove 2 screws on the rear side of the  
base pan, and all screws fixed on case cond.  
6
Case Cond &  
Fan Propeller  
& Motor Fan  
2.Pull up the condenser from the base pan.  
3.Remove the nut and remove the Propeller  
fan.  
4.Remove the screw fixed on the partition and  
earth screw fixed on the base pan, then take  
out the motor backward.  
4-4  
FRIEDRICH AIR CONDITIONING CO.  
5. Troubleshooting  
Check the basic checkpoints first to determine whether it is machine trouble or a problem  
in the operation method. When it is not related to the basic checkpoints, perform checking  
in accordance with the procedures of troubleshooting by symptom.  
5-1 Basic Checkpoints for Troubleshooting  
1) Is the voltage of the power source appropriate ?  
(1) It should be within the rating voltage ±10% range.  
(2) The air conditioner may not operate properly when the voltage is out of this range.  
2) Is the connection with the fan motor, compressor wire, and starting condenser  
appropriately made ?  
3) The symptoms listed in the table below are not indicative of machine trouble.  
Symptom  
Cause and check  
No operation  
• Check whether there is power failure or the power plug is pulled out.  
• Check whether the unit is stopped as a result of completion  
of the sleep time.  
• Pull out the power plug for ten seconds, and then insert it again.  
Air flows, but  
no cooling  
• Check whether the Air filter is clogged with dust or is dirty.  
• Check whether the desired temperature is too high. Set the desired  
temperature to a lower level than the current temperature.  
• Check whether it is in "FAN" mode.  
The remocon does  
not operate  
• Check whether battery is completely depleted.  
• Check whether the battery is properly inserted.  
• Check whether the receiving window of the remocon for the assembly  
main PCB is blinded.  
• Check whether the remocon is affected by jamming due to a neon sign.  
No temperature  
setting  
• Check whether the unit is in "FAN" mode.  
(In "FAN" mode, only the current temperature is displayed, and the  
desired temperature is not set.)  
Checking and Display of Fault Area  
ERROR OPERATION  
ERROR OPERATION  
ROOM THERMISTOR (OPEN OR SHORT)  
E1 displayed  
FRIEDRICH AIR CONDITIONING CO.  
5-1  
5-2 Troubleshooting by Symptom  
5-2-1 No power  
1) Check points  
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)  
(2) Is the electric wire in good contact ?(CN 71, RY 71)  
(3) Is the output voltage of the IC01(KA 7812) normal ?(DC 11.5V ~ DC 12.5V)  
(4) Is the output voltage of the IC02(KA 7805) normal ?(DC 4.5V ~ DC 5.5V)  
Turn off the power, and then turn it on again five  
seconds later.  
Y
Dose the buzzer sound, when the power on?  
Normal operation.  
Normal operation.  
N
Check whether the "COOLING ICON" LED lamp is  
on, and the operation starts when pressing the  
ON/OFF button of the remocon.  
Y
N
Y
Is the F701(3.15A) fuse blown?  
N
Replace the fuse.  
N
N
Is the primary voltage of the transformer normal?  
(the rating voltage ±10% range.)  
Check the power cord and electric wire.  
Check and replace the trans.  
Y
Is the secondary voltage of the transformer normal?  
(AC 13V ~ AC 17V)  
Y
N
• Check the BD61 for cold  
soldering.  
Is the rectifier diode bridge(BD61) normal?  
• Replace the rectifier diode  
Y
- Is the voltage of DC 17V ~ DC 23V applied at both  
ends of the C101 electrolytic condenser?  
- Is the voltage of DC 12V applied at both ends of  
the C102 electrolytic condenser?  
- Is the voltage of DC 5V applied at both ends of  
the C103 electrolytic condenser?  
• Check both ends of the C101 for  
short and cold soldering.  
• Check the +12V for a short.  
• Check the +5V for a short.  
• Check and replace the C101~104.  
N
N
Y
• Check the IC01 or IC02 for cold  
soldering and a short.  
Are the IC01(KA7812) or IC02(KA7805) normal?  
• Replace the IC01 or IC02.  
Y
Replace the assembly main PCB.  
5-2  
FRIEDRICH AIR CONDITIONING CO.  
Troubleshooting  
5-2-2 When the Touch Key pad and Led Display  
1) Check points  
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range.)  
(2) Is the electric wire in good contact ?(CN71, RY71)  
(3) Is the connection of the assembly main PCB, and TOUCH KEY PAD in good  
contact? (SW01-SW05)  
Turn off the power, and then turn it on again  
five seconds later.  
N
N
When the membrane key is  
not operated.  
When the LED display is  
not operated.  
Normal operation  
Normal operation  
Y
Y
Check the micom  
(IC05) for a short,  
and replace it.  
Is the voltage of the micom  
(IC05) No.1, 2, 38~43 port a  
square wave?  
Check the micom  
(IC05) for a short,  
and replace it.  
Is the voltage of the  
micom (IC05) No.13, 14 port  
a square wave?  
N
N
N
N
N
Y
Y
Is the voltage of the micom  
(IC05) No.3, 4, 10, 11, 44  
port a square wave?  
Check the micom  
(IC05) for a short,  
and replace it.  
Check the micom  
(IC05) for a short,  
and replace it.  
Is the voltage of the micom  
(IC05) No.3, 4, 10, 11, 44 port  
a square wave?  
Y
Y
Check the Q901~  
Q905 for a short,  
and replace it.  
Replace the membrane  
key pad.  
Is the voltage of the  
Q901 ~ Q905 square wave?  
Y
Check the IC06  
for a short, and  
replace it.  
Is the voltage of the  
IC06 No. 10~16 a square  
value?  
N
Y
Replace the membrane key pad  
FRIEDRICH AIR CONDITIONING CO.  
5-3  
Troubleshooting  
5-2-3 When the remocon is not operated  
1) Check points  
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )  
(2) Is the electric wire in good contact ? (CN71, RY71)  
(3) Is the assembly main PCB in good contact with the TOUCH KEY PAD(SW01-SW05)  
(4) Is the battery voltage of the remocon above DC 2.7V?  
Turn off the power, and then turn it on  
again five seconds later.  
N
Dose the Buzzer sound, when the power on?  
Y
Go to the clause "No power".  
Check whether the "COOLING ICON" LED lamp is on  
and th operation starts when pressing the  
on/off button of the remocon.  
Y
The remocon is normally operated.  
N
N
Is the battery voltage of the remocon above  
DC 2.7V?  
Replace the battery.  
Y
• Check the X-TAL for cold soldering  
and a short.  
• Replace relevant components.  
N
N
Does the X-TAL(RJ 455JB) oscillate normally?  
Y
• Check the micom(ICT1) Q1, and  
Q2 for cold soldering and a short.  
• Replace relevant components.  
Is the collector voltage of the remocon Q1, Q2  
a square wave?  
Y
• Check the R415 components.  
• Check the assembly main PCB  
micom(IC05).  
N
Is the input voltage of the micom(IC05) No.15  
pin of the assembly main PCB a aquare wave?  
Y
Replace the assembly main PCB.  
5-4  
FRIEDRICH AIR CONDITIONING CO.  
Troubleshooting  
5-2-4 When the compressor is not operated  
1) Check points  
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )  
(2) Is the desired temperature lower than the indoor temperature in the “COOL” mode?  
(Compressor stopped)  
(3) Is the starting condenser in good contact?  
(4) Is the electric wire in good contact ? (CN71, RY71)  
(5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?  
Turn off the power, and then turn it on again five  
seconds later.  
N
Go to the clause "No power".  
Dose the Buzzer sound, when the power on?  
Y
N
Y
Check whether the "COOLING ICON" LED lamp is on  
and the operation starts when pressing the on/off  
button of the remocon.  
• Go to the clause "when he remocon  
does not operate".  
Y
Check whether the compressor is activated in three  
minutes after turning on the power with the "CoolING  
ICON" LED lamp being switched on when selecting the  
cool mode of the remocon.  
Normal operation.  
N
N
Is the IC03 output normal?  
- When the compressor is on, IC03  
No. 13 pin Low.  
• Check the IC03 for short and cold  
soldering.  
• Replace the IC03.  
Y
N
N
• Check the relay coil resistance.  
(resistance : About 150±20)  
• Replace the relay.  
Does the relay(RY71) operate normally?  
- When the compressor is ON, the RY71 should operate.  
Y
• Check the operation of the O.L.P,  
and replace it if necessary.  
• Check the compressor  
Is the compressor normal?  
Y
resistance.(0: short, : open)  
Replace the compressor.  
FRIEDRICH AIR CONDITIONING CO.  
5-5  
Troubleshooting  
5-2-5 When the fan motor does not operated  
1) Check points  
(1) Is the voltage of the power source normal ? (the rating voltage ±10% range. )  
(2) Is the electric wire in good contact ?(CN71, RY71)  
(3) Is the starting condenser(FAN MOTOR) in good contact?  
(4) Is the fan motor connector in good contact?(CN73)  
(5) Is the output voltage of the IC01(KA7812) and IC02(KA7805) normal ?  
Turn off the power, and then turn it on again five  
seconds later.  
N
Go to the clause "No power".  
Dose the buzzer sound, when the power on?  
Y
Check whether the "COOLING ICON" LED lamp is on  
and the operation starts when pressing the  
on/off button of the remocon.  
N
N
• Go to the clause of "when the  
remocon does not operated".  
Y
Is the IC03 output normal?  
• Check the IC03 for a short and cold  
soldering.  
• Replace the IC03.  
- When the fan motor is High, IC03 No. 12 pin Low.  
- When the fan motor is Med, IC03 NO. 14 pin LOW.  
- When the fan motor is Low, IC03 No. 15 pin Low.  
Y
• Check the relay coil resistance.  
(Normal: About 400)  
N
N
Does the relay(RY 72, 73,74) operate normally?  
- When the fan motor is High, RY74 should operate.  
- When the fan motor is Med, RY73 should operate.  
- When the fan motor is Low, RY72 should operate.  
• Replace the relay.  
Y
• Check the fan motor resistance.  
(0: short, : open)  
• Check the fan motor thermal fuse?  
Is the fan motor normal?  
Y
Replace the fan motor.  
FRIEDRICH AIR CONDITIONING CO.  
5-7  
6. Exploded View and Parts List  
6-1 Main unit  
FRIEDRICH AIR CONDITIONING CO.  
6-1  
Exploded View and Parts List  
Part List  
Q'TY  
No  
1
Description  
Code No.  
Specification  
SP05A10  
ASSY PANEL FRONT  
DB92-00393B ASSY,TOP,SEA  
DB64-00680A HIPS,T2  
1
1
4
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
3
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1-1 PANEL FRONT  
1-2 BLADE V  
DB66-00367A HIPS,T2.0  
DB66-00368A PP,L82,T1.3  
DB64-00681B HIPS,T2  
1-3 LINK BLADE  
1-4 GRILLE AIR INLET  
2
3
4
5
6
7
8
9
CASE CONTROL UP  
FILTER  
DB61-00933A SGCC-M,T0.7  
DB63-00600A HIPS,T2.5  
DB96-01972A 2R×10S,FP1.3  
EVAPORATOR  
ASSY-PLATE EVAP CASING DB90-00898A ASSY  
NUT-FRANGE  
DB60-30004A 2C M6 SM20C NTR  
BLOWER  
DB67-00099A ABS,-,OK_TOP-P/J  
DB90-00944A 25FO-PS  
ASSY-EVAP CASE UP  
PLATE-PARTITION  
DB70-00219A ABS,-,T2.5  
10 INSULATION-TUBE  
11 MOTOR  
DB72-50178A T30,W36,L34,NBR  
DB31-00035K YGN50-6K  
12 FAN-PROPELLER  
13 NUT-FRANGE  
DB67-00014A ABS,290,OK-PJT  
DB60-30020A M6,LEFT  
14 CASE COND  
DB61-00932A  
复合PP,T2,W378,L308  
15 ASSY-COND  
DB96-02044A 2R×15S,FP1.5  
DB92-00336A PVC,SC-94445R  
DB90-00912A Y-PJT,TOP  
DB64-00518A SECC-P,T1,W8  
DB92-00337A PVC,SC-94445R  
DB62-01349A C1220T-0  
16 ASSY SHUTTER-LF  
17 ASSY CABINET  
18 SHUTTER-ANGLE UP  
19 ASSY SHUTTER-RH  
20 TUBE DISCHARGE  
21 TUBE SUCTION  
22 COMPRESSOR  
23 NUT-TERMINAL COVER  
24 GASKET  
DB62-01314A C1220T-0  
39A050HS1KA 115V 60Hz 1Ph  
DB60-30001A M5,-,SM20C  
DB63-20003A EPDM,T0.8  
DB63-10026A GE,-,NORYL,-,SEI-701  
DB60-30028A M8,ZPC  
25 COVER-TERMINAL  
26 NUT WASHER  
27 GROMMET-ISOLATOR  
28 O.L.P  
DB73-00016A EPDM,-,BLK,OK-PJT  
DB35-00006F  
29 ASSY CONTROL BOX  
29-1 SWITCH MEMBRANE  
29-2 CASE CONTROL-LOW  
29-3 CLIP-CAPACITOR  
29-4 POWER CORD  
29-5 THERMISTOR  
29-6 ASSY PCB MAIN  
29-7 PANEL CONTROL  
29-8 C-OIL  
DB93-01357G 5K,ELEC,A  
DB34-00019F 76.8*114.5  
DB61-00934A Y-PJT,SGCC-M,T0.7  
DB65-00031A SGCC-M,T0.45  
DB39-00343G 125V,15,AWG18  
DB32-10051D 10K/25,-,3425K  
SEA 5K TOP,ELECTRONIC  
DB93-00874U  
DB64-00571A ABS(V5),T2  
2501-001290 3.5/35µF,270VAC  
AC115V,50/60HZ,DC17V  
29-9 TRANSFORMER  
30 TUBE CAPILLARY  
31 ASSY BASE  
DB26-00006G  
DB62-01315A C1220T-H  
DB90-00897A MSWR10,M8,L10  
DB97-90014K OK-P/J  
32 ASSY-SCREW  
33 ASSY REMOCON  
DB93-01433F OK-PJT,ARC-724  
6-2  
FRIEDRICH AIR CONDITIONING CO.  
7. Block Diagram  
7-1 Refrigerating Cycle Block Diagram  
PINCH PIPE  
SUCTION LINE  
DISCHARGE LINE  
(SERVICE VALVE)  
ACCUMULATOR/COMPRESSOR  
EVAPORATOR  
CONDENSER  
CAPILLARY TUBE  
PINCH PIPE  
(SERVICE VALVE)  
7-2 Basic Structure  
7-2-1 Micom Control Diagram  
MAIN MICOM  
A/D converter  
Membrane Pad control  
(Key operation)  
Room Temperature sensor  
Receiving Unit of Remocon  
Energe saver  
, ↓  
Temp.set(  
)
Operation, Mode  
Swing, Sleep  
Fan select, Timer  
(Remote Control)  
Led display control  
(Remocon control)  
Remocon single contro  
Operation  
l
Dry  
Remocon Single  
Receiving  
Timer  
Sleep  
Compressor  
Fan motor  
Fan speed (high)  
Fan speed (med)  
Fan speed (low)  
Fan  
Compressor control  
Buzzer control  
Temperature control  
Fan motor control  
Power circuit (DC 5V)  
Powercircuit (DC 12V)  
Cool  
Energy saver  
Temp.setting()  
Temp.setting()  
Down Trans (AC15V)  
Power input (AC220V)  
Reset Circuit  
Oscillation Circuit  
FRIEDRICH AIR CONDITIONING CO.  
7-1  
Block Diagram  
7-2-2 Micom pin assignment  
KS88C4716  
1
2
3
4
5
6
7
8
9
P0.1  
P4.4  
P0.2  
P0.3  
P0.4  
P0.5  
P0.6  
P0.7  
P1.0  
P1.1  
P1.2  
P1.3  
P1.4  
P1.5  
P3.7  
P3.6  
P3.5  
P3.4  
P3.3  
P3.2  
P3.1  
P3.0  
AVss  
44  
43  
42  
41  
40  
39  
38  
37  
36  
35  
34  
33  
32  
31  
30  
29  
28  
27  
26  
25  
24  
23  
SEG-DATA(c)  
SEG-DATA(b)  
GRID4  
GRID5  
P0.0  
P4.3  
P4.2  
VDD  
VSS  
Xout  
Xin  
SEG-DATA(d)  
SEG-DATA(e)  
SEG-DATA(f)  
SEG-DATA(g)  
SEG-DATA(h)  
SEG-DATA(a)  
EEPROM CLK  
EEPROM IN  
EEPROM OUT  
BUZZER  
GRID3  
Vcc  
Vss  
10MHz RESONATOR  
10MHz RESONATOR  
TEST  
TEST  
10 P4.1  
11 P4.0  
12 RESET  
13 P2.0  
14 P2.1  
15 P2.2  
16 P2.3  
17 P2.4  
18 P2.5  
19 P2.6  
20 P2.7  
21 P4.5  
22 AVref  
GRID2  
GRDI1  
RESET IC OUTPUT  
KEY-IN1  
OPTION  
JIG OUTPUT  
OPTION  
KEY-IN2  
REMOCON  
EEPROM CS  
LOW FAN  
SENSOR THERMIS-  
TOR(103AT)  
OPTION  
COMPERSSOR  
MIDDLE FAN  
HIGH FAN  
4-WAY VALVE  
Vcc  
OPTION  
OPTION  
OPTION  
SAVE OPTION  
SWING MOTOR  
GND  
7-2  
FRIEDRICH AIR CONDITIONING CO.  
8. PCB DIGRAM  
8-1 ASSY MAIN PCB  
MAIN PCB:DB93-00874U  
Front Side  
Back Side  
8-1  
FRIEDRICH AIRCONDITIONING C0.  
PCB PARTS  
Part List DB93-00874U  
NO. DESCRIPTION  
SPECIFICATION Q'TY  
REMARK  
1 DIODE BRIDGE  
DE06S  
1
1
2
1
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
1
1
BD01  
VA71  
IC04,IC06  
IC03  
2 VARISTOR  
3 IC DRIVE  
10D 471  
ULN2003AD  
KA7533OZ  
4 IC  
5 IC-VOLT REGU  
6 IC-VOLT REGU  
7 SCREW TAPPING  
8 HEAT SINK  
KA7805  
IC02  
KA7812  
IC01  
PH3*8  
IC01  
L15 W15 H25  
2200uF 25V  
1000uF 35V  
100uF 10V  
IC01  
9 C-AL  
C102  
C101  
C103  
C104  
CN91  
CN11  
CN41  
CN12  
F701  
F701  
BZ61  
R601  
RM41  
10 C-AL  
11 C-AL  
12 C-AL  
22uF 16V  
13 CONNECTOR WAFER  
14 CONNECTOR WAFER  
15 CONNECTOR WAFER  
16 CONNECTOR WAFER  
17 FUSE  
FCZ254-08SL  
VH-4A,WHT  
TJC3-2A,RED  
TJC3-3A,RED  
250V 3015A  
HF-004/J  
18 FUSE HOLDER  
19 BUZZER  
PZ-227125  
20 R-CARBON  
21 REMOCON MODULE  
22 JUMPER WIRE  
23 JUMPER WIRE  
24 JUMPER WIRE  
25 PCB-MAIN  
620 OHM 1/2W  
FRP-4021H6  
PH0.6 7.5mm  
2012 TYPE  
3216 TYPE  
FR-1 112*65*1.6mm  
180,3216,10%  
330,2012,5%  
10K,1/8W 1%  
6,8K,1/8W 1%  
10K,2012,5%  
1K,2012,5%  
5.4K,1/8W,1%  
104Z,2012,50V  
223Z,2012,50V  
101K,2012,50V  
102K,2012,50V  
KRA226S  
17 JP3~JP10,JP12,JP14~JP18,JP21,JP24,JP25  
2
5
1
8
3
1
1
4
2
1
5
3
1
3
3
1
5
1
1
1
1
3
1
1
2
1
1
JP11,JP22  
JP1,JP2,JP19,JP20,JP23  
-
26 R-CHIP  
R90~R908  
R402,R701,R703  
R404  
27 R-CHIP  
28 R-METAL  
29 R-METAL  
R401  
30 R-CARBON  
31 R-CARBON  
32 R-METAL  
R301,R403,R501,R502  
R201,R202  
R406  
33 C-CHIP  
C105,C106,C401~C403  
C201,C501,C502  
C701  
34 C-CHIP  
35 C-CHIP  
36 C-CHIP  
C702,C901,C902  
Q901~Q903  
Q904  
37 CHIP-TRANSISTOR  
38 CHIP-TRANSISTOR  
39 DIODE-SWITCHING  
40 IC-MCU  
KRC246S  
1N4148(SMALL)  
STM0013-BA  
D11U,12VDC  
10MHz  
D901~D905  
IC05  
41 RELAY-POWER  
42 CERAMIC RESONATOR  
43 LED DISPLAY  
44 RELAY  
RY71  
X301  
D306GWA/S29  
JQ1A12V  
LED01  
RY72~RY74  
RY75  
45 RELAY  
F3A  
46 ASSY HARNESS  
47 LED LAMP  
EL2-06V  
T1~T4  
B5054D3,GREEN  
4,7K,2012,5%  
PH0.6 15mm  
LED02,LED03  
R405  
48 R-CHIP  
49 JUMPER WIRE  
JP13  
8-2  
FRIEDRICH AIR CONDITIONING CO.  
9. Wiring Diagram  
SENSOR  
THERMISTOR  
CN41  
1
1
2
2
LED DISPLAY  
LED LAMP  
BUZZER  
CN12  
1
1
3
+5V  
3
CN11  
1
+12V  
REMOCON  
MODULE  
TRANSFORMER  
1
2
3
4
2
3
4
CN91  
1
2
3
4
5
6
7
8
F701  
250V AC  
3.15A  
P/GRAY  
(LIVE)  
MEMBRANE  
PAD  
P/GRAY  
(NEUTRAL)  
RY74  
T2  
RY72 RY73  
RY71  
T4  
RED  
T3  
GRN  
YEL  
ORG  
COMP-  
RESSOR  
CAPACITOR  
S
C
FAN  
MOTOR  
R
M1  
H
S
M
M
L
W
H
T
W
H
T
B
L
K
O
R
G
Y
E
L
R
E
D
WHT  
BLK  
W
H
T
RED  
WHT  
CAPACITOR  
BLK  
RED  
SP05A10  
DIAGRAM  
FRIEDRICH AIR CONDITIONING CO.  
9-1  
10 Schematic Diagrams  
10-1 MAIN PCB  
FRIEDRICH AIR CONDITIONING CO.  
Post Office Box 1540 l San Antonio, Texas 78295-1540  
4200 N. Pan Am Expressway l San Antonio, Texas 78218-5212  
(210) 357-4400 l FAX (210) 357-4480  
Printed in China  

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