Cornelius ED Series User Manual

ED Series Training Manual  
Distributed By:  
Commercial Refrigeration Service, Inc.  
WWW.IceCubes.NET  
WWW.CorneliusParts.COM  
(866) 423-6253  
(623) 869-8881  
IMI CORNELIUS INC  
One Cornelius Place  
Anoka, MN 55303-6234  
Telephone (800) 238-3600  
Facsimile (612) 422-3246  
TD 218  
77  
53  
86  
52  
14  
61  
84  
37  
33  
10  
62  
57  
34  
80  
13  
67  
69  
79  
47  
70  
11  
48  
36  
69  
18  
35  
69  
61  
56  
68  
45  
60  
63  
40  
64  
43  
68  
42  
66  
46  
41  
28  
32  
71  
67  
65  
15  
65  
58  
66  
31  
59  
19  
24  
75  
38  
16  
12  
66  
26  
66  
73  
27  
67  
29  
38  
20  
78  
55  
73  
50  
23  
75  
22  
49  
30  
66  
64  
81  
54  
25  
39  
44  
51  
17  
21  
74  
72  
ENDURO 200 & ENDURO 250  
TD 218  
2
ENDURO 300 (ED300) (POST-MIX)  
54  
75  
56  
4
8
73  
67  
56  
31  
86  
45  
55  
60  
47  
70  
42  
80  
87  
86  
80  
68  
53  
78  
6
43  
66  
70  
64  
36  
5
70  
58  
1
35  
57  
76  
65  
63  
2
80  
50  
69 30  
44  
38  
79  
37  
70  
52  
33  
72  
68  
3
62  
49  
48  
9
86  
51  
39  
71  
67  
41  
40  
34  
78  
80  
32  
83  
59  
70  
80  
10  
61  
77  
81  
84  
82  
7
85  
Item  
No.  
Item  
No.  
Part No.  
Name  
Part No.  
Name  
1
2
3
4
5
21491  
Slide, Gate  
6
29538  
Panel, Lower, LEV  
Panel, Lower, Corco  
29495  
29496  
29497  
29507  
22081  
27107  
15213  
29483  
Restrictor, Gate  
7
8
9
Extension, Drip Tray  
Cover, Electrical Box  
Bracket, Motor Support  
Bracket, Lever Depressor  
Agitator, Left  
Cover, Rear  
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(623) 869-8881  
TD 218  
3
ENDURO 200 & ENDURO 250  
Item  
Item  
No.  
Part No.  
Name  
No.  
Part No.  
Name  
10  
11  
12  
13  
14  
15  
16  
17  
18  
21491  
Slide, Gate  
50  
52950  
52949  
Panel, Inner – ED250  
Panel, Inner – ED200  
22081  
53298  
29541  
29694  
29555  
29551  
15093  
Restrictor, Gate  
Insulation, Panel  
51  
52  
53  
53210  
53211  
Drip Tray – Black  
Drip Tray – Gray  
Plate, Motor Mount  
Agitator  
52909  
53108  
Lid, Dispenser – Black  
Lid, Dispenser – Gray  
Cover, Rear  
52960  
52916  
Hopper Ass’y – ED250  
Hopper Ass’y – ED200  
Panel, Lower Front  
Support, Drip Tray  
54  
55  
56  
57  
58  
59  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
70  
71  
72  
73  
74  
75  
76  
52967  
52972  
70016  
70017  
70100  
70242  
70015  
70056  
70067  
70076  
70104  
70164  
70171  
70204  
71033  
70068  
71061  
70341  
70478  
70555  
15302  
70959  
Plug, Foot  
Tab, Retaining  
29655  
15013  
Cover, Electrical Box – ED250  
Cover, Electrical Box – ED200  
Hex Nut, No. 10-32  
Insert, No. 10-32  
19  
20  
29547  
29540  
Cabinet, ED250  
Cabinet, ED200  
Locknut, No. 8-32  
Contact  
Factory  
Panel/Cold Plate/Valve Ass’y  
Screw, No. 10-32 By 3/8-In. Long  
Hex Nut, No. 10-32  
Washer, No. 10  
21  
22  
23  
24  
25  
26  
27  
28  
29  
30  
31  
32  
33  
34  
35  
53011  
31007  
29664  
50767  
15211  
15464  
50459  
30794  
30895  
27107  
31928  
33387  
32954  
53268  
Fitting, Cold Plate  
Boot, Switch  
Washer, 7/32 x 7/8 x 3/64 Plated  
Hex Nut, No. 8-32  
Lever  
Snap Bushing  
Pin, Drip Tray  
Baffle, Beverage Panel  
Snap Bushing  
Motor Heater  
Switch  
Nutsert, No. 8-32  
Screw, No. 8-32 By 3/4-In. Long  
Screw, No. 8-32 By 3/8-In. Long  
Screw, No. 8 By 1/2-In. Long  
Screw, 3/8-16 By 3/4-In. Long  
Washer, 3/8  
Bracket, Lever  
Bulb, Florescent  
Motor  
Washer, 7/16  
Spring, Gate  
Clip, Push-on  
Solenoid Ass’y  
Cover, Foamed Cold Plate  
Screw, No. 8-32 By 2 5/8-In. Long  
Support, Line  
33354  
33353  
Electrical Box Ass’y, ED250  
Electrical Box Ass’y, ED200  
FIG 2  
Nutsert, No. 8-32  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
29542  
53255  
71010  
53020  
50328  
29377  
53199  
51891  
51908  
71025  
52882  
52883  
15132  
Bracket, Motor Mount  
Cover, Access (Cold Plate)  
Washer  
71011  
70970  
Leg – Metal (Not Shown)  
Leg – Metal/Plastic (Not Shown)  
77  
78  
79  
80  
81  
82  
15087  
70847  
71059  
71028  
71039  
51288  
Retainer, Agitator  
Spacer, Switch  
Wing Nut, 3/8-16  
Shoulder Screw, 1/4-20  
Grill  
Shield, Foam  
Spacer  
Hinge  
Seal, Motor  
Adapter, 1-In. Barb By 3/4 MPT (Not  
Shown)  
Gasket, Gate  
Plug  
83  
50952  
Adapter, 3/4 Soc By 3/4 FPT (Not  
Shown)  
Strap, Motor  
Plate, Mounting, Ice Chute  
Ice Chute  
84  
85  
86  
71089  
70750  
53299  
Shoulder Screw  
Clamp (Not Shown)  
Tab, Retaining  
Bracket, Motor Mount  
52912  
52911  
53000  
53001  
Merchandiser, ED250 Black  
Merchandiser, ED200 Black  
Merchandiser, ED250 Gray  
Merchandiser, ED200 Gray  
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WWW.IceCubes.NET  
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(866) 423-6253  
TD 218  
(623) 869-8881  
4
1
14  
15  
12  
23,27  
25  
2
3
4
16  
22  
8
11  
6
22  
10  
24  
10  
24  
5
13  
24  
9
7
24  
26  
28  
18  
17  
25  
FIGURE 1. ELECTRICAL BOX ASSEMBLY  
Item  
Item  
No.  
Part No.  
Name  
No.  
Part No.  
Name  
33353  
Electrical Box/Reflector Ass’y ED200  
Electrical Box/Reflector Ass’y ED200  
Box, Electrical ED250  
Box, Electrical ED200  
Clamp, Capacitor  
Capacitor  
14  
32746  
Lampholder  
Rectifier  
33354  
29665  
29656  
29657  
33160  
30995  
30960  
31620  
31621  
31763  
32042  
32682  
31375  
15479  
33162  
15  
32958  
50458  
50475  
50459  
33302  
33626  
1
16  
Relief Strain  
Bushing  
17  
2
3
18  
Bushing  
19  
Wire Harness, Solenoid (Not Shown)  
4
Power Cord  
20  
Wire Harness, Dispense Switch (Not  
Shown)  
5
Terminal Board  
21  
22  
23  
24  
25  
26  
27  
28  
33388  
70147  
70153  
70215  
70217  
70120  
70075  
70015  
Wire Harness, Motor (Not Shown)  
Screw, No. 6-32 By 1/2-In. Long  
Screw, No. 6-32 By 3/4-In. Long  
Screw, No. 8-32 By 1/4-In. Long  
Screw, No. 8-32 By 1/2-In. Long  
Screw, No. 10-32 By 1/2-In. Long  
Hex Nut, No. 6-32  
6
Starter  
7
Ballast  
8
Timer  
9
Socket, Starter  
10  
11  
12  
13  
Transformer, 120/24V  
Relay, Mercury  
Bracket, Relay  
Hex Nut, No. 10-32  
Relay, Start  
TD 218  
5
ENDURO 300 (ED300) (POST-MIX)  
Item  
No.  
Item  
Part No.  
Name  
No.  
60  
61  
62  
63  
64  
65  
66  
67  
68  
69  
Part No.  
Name  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
56  
57  
29509  
Base Ass’y  
52957  
Hopper Ass’y  
Plug  
Dispensing Valve Panel Ass’y  
Agitator, Right  
Spacer, Drain  
52967  
52972  
70016  
70017  
70056  
70067  
70076  
70104  
70164  
15214  
29562  
29664  
29667  
29668  
53136  
29493  
30895  
31007  
53011  
53186  
31622  
32954  
32977  
33352  
50328  
50097  
52814  
52815  
51891  
51908  
52882  
52883  
52884  
71024  
53185  
Tab, Retaining  
Hex Nut, No. 10-32  
Insert, Nylon, No. 10-32  
Washer, Flat, No. 10  
Washer  
Lever, Ice Chute  
Support, Product Lines  
Baffle, Product Lines  
Cover  
Hex Nut, No. 8-32  
Nutsert, No. 8-32  
Bracket, Motor Mount  
Switch  
Screw, Phil Truss Hd., No. 8-32 By  
3/4-In. Long  
Boot, Switch  
70  
71  
70171  
70178  
Screw, Phil Truss Hd., No. 8-32 By  
3/8-In. Long  
Elbow  
Clamp  
Screw, Phil Truss Hd., No. 8-32 By  
1/2-In. Long  
Bulb, Florescent  
Solenoid Ass’y  
Switch, Power  
Electrical Box Ass’y  
Spacer  
72  
73  
70204  
70215  
Screw, Phil Truss Hd., No. 8-32  
Screw, Hex Washer Hd., No. 8-32 By  
1/4-In. Long  
74  
70217  
Screw, Hex Washer Hd., No. 8-32 By  
1/2-In. Long  
75  
76  
77  
78  
41459  
70474  
70478  
70555  
O–ring  
Gasket, Hopper  
Insulation, Cold Plate, Side  
Insulation, Cold Plate, Back  
Gasket, Gate  
Retaining Ring  
Clip, Pushon  
Screw, Phil Truss Hd., No. 8-32 By 3-In.  
Long  
Plug  
79  
80  
81  
82  
83  
84  
85  
86  
87  
70847  
70959  
70997  
70998  
70999  
70531  
70075  
71010  
53135  
Washer, Switch  
Nutsert, No. 8-32  
Strike  
Plate, Mounting, Ice Chute  
Shell, Ice Chute  
Cover, Cold Plate  
”S”–Clip  
Latch  
Cup Rest  
Disk, Agitator  
Ball Stud  
52937  
52952  
Merchandiser, Black  
Merchandiser, Gray  
Hex Nut, No. 6-32  
Washer, No. 8  
Lid, Cover  
58  
59  
52943  
Lens, Inner  
52932  
52938  
Drip Tray, Black  
Drip Tray, Gray  
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WWW.CorneliusParts.COM  
(866) 423-6253  
(623) 869-8881  
TD 218  
6
ENDURO 300 (ED300) (POST-MIX)  
Item  
No.  
Part No.  
Name  
2
1
2
29303  
Plate, Motor Mount  
11  
29654  
30794  
32498  
51859  
51860  
70018  
70043  
70048  
70257  
Plate, Adjustable, Motor  
Heater, Motor  
9
8
8
3
4
Motor  
9
5
Seal, Motor Shaft  
Gasket, Motor  
6
10  
13  
7
Hex Nut, 1/4-20  
Washer, Flat, 1/4  
Washer, Lock, 1/4  
14  
1
8
4
12  
7
9
10  
Screw, Phil Truss Hd, 1/4-20 By 1/2-In.  
Long  
5
11  
70260  
Screw, Phil Rd. Hd., 1/4-20 By 1-In.  
Long  
15  
6
12  
13  
14  
15  
70341  
70992  
70993  
70994  
Spring, Gate  
3
Receptacle, 1/4-turn  
Retainer, 1/4-turn  
Stud, 1/4-turn  
MOTOR COMPONENTS  
7
Item  
No.  
1
3
4
Part No.  
Name  
32954  
28172  
29173  
32957  
50752  
50754  
70162  
70015  
Gate Solenoid Ass’y  
1
2
3
4
5
6
7
Plate, Solenoid Mounting  
Arm, Gate Lift  
Solenoid  
2
5
Isolator  
Bearing, Gate Arm  
6
Screw, No. 8-32 By 1/4-In. Long  
Hex Nut, No. 10-32  
GATE SOLENOID ASSEMBLY  
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(623) 869-8881  
TD 218  
7
ENDURO 300 (ED300) (POST-MIX)  
26  
19  
12  
20  
24  
5
8
21  
23  
2
3
28  
25  
1
14  
22  
27  
10  
13  
18  
11  
23  
17  
23  
7
6
9
23  
4
15  
ELECTRICAL BOX ASSEMBLY  
Item  
Item  
No.  
Part No.  
Name  
No.  
Part No.  
Name  
33352  
Electrical Box and Reflector Ass’y  
Box, Electrical  
16  
50458  
50459  
50475  
70015  
70131  
Strain Relief  
1
2
29494  
30514  
30774  
30995  
31107  
31620  
31621  
31763  
32042  
32579  
32682  
32746  
32782  
32958  
33302  
17  
Bushing, Harness  
Bushing, Jumper  
Hex Nut, No. 10-32  
Clamp, Capacitor  
Capacitor  
18  
3
19  
4
Power Cord  
20  
Screw, Sl Rd Hd, No. 4-40 By 3/8-In.  
Long  
5
Terminal Block  
Starter  
21  
22  
23  
24  
70147  
70153  
70215  
70217  
Screw, Phil Rd Hd, No. 6-32 By 1/2-In.  
Long  
6
7
Ballast  
Screw, Phil Rd Hd, No. 8-32 By 3/4-In.  
Long  
8
Timer, Repeat Cycle  
Socket, Starter  
Harness, Motor  
Transformer, 120/24V  
Holder, Lamp  
Screw, Sl Washer Hd, No. 8-32 By  
1/4-In. Long  
9
10  
11  
12  
13  
14  
15  
Screw, Sl Washer Hd, No. 8-32 By  
1/2-In. Long  
25  
26  
27  
28  
31206  
70120  
70075  
70152  
Relay  
Screw, No. 10-32 By 1/2-In. Long  
Hex Nut, No. 6-32  
Harness, Dispenser Switch  
Rectifier  
Screw, No. 6-32 By 3/8-In. Long  
Harness, Solenoid  
Distributed By:  
Commercial Refrigeration Service, Inc.  
WWW.IceCubes.NET  
WWW.CorneliusParts.COM  
(866) 423-6253  
(623) 869-8881  
TD 218  
8
ENDURO 300 (ED300) (POST-MIX)  
6
4
5
3
2
1
VALVE PANEL ASSEMBLY  
Item  
Item  
No.  
Part No.  
Name  
No.  
Part No.  
Name  
29647  
Valve Panel Ass’y, 8 Corco  
Valve Panel Ass’y, 8 LEV  
Valve Panel Ass’y, 10 Corco  
Valve Panel Ass’y, 10LEV  
Valve Panel Ass’y, 12 Corco  
Valve Panel Ass’y, 12LEV  
4
5
40502  
Clamp  
29648  
29645  
29646  
29510  
29539  
52792  
50299  
Tube, LEV  
Tube, Corco  
6
29641  
29642  
29643  
29644  
29490  
29532  
Panel, Dispensing Valve, 8 Corco  
Panel, Dispensing Valve, 8 LEV  
Panel, Dispensing Valve, 10 Corco  
Panel, Dispensing Valve, 10 LEV  
Panel, Dispensing Valve, 12 Corco  
Panel, Dispensing Valve, 12 LEV  
1
2
3
29316  
29317  
29315  
Manifold Ass’y, 2-Flavor  
Manifold Ass’y, 1-Flavor  
Manifold Ass’y, 3-Flavor  
Distributed By:  
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(866) 423-6253  
(623) 869-8881  
TD 218  
9
TD 218  
10  
TD 218  
11  
TD 218  
12  
TD 218  
13  
REMOVAL AND REPLACEMENT OF AGITATORS  
Agitator Disk, R.H., With 2  
Retain  
Agitator Disk, L.H., With Center Hole  
Thumb Screw  
Left  
Front View  
Valve Side  
Top of Dispenser  
92089  
TO REMOVE LEFT, CCW AGITATOR  
1. Remove center thumb screw by turning it counterclockwise.  
2. Lift plastic agitator disk off of stainless steel agitator.  
3. Grip agitation arms at the center and lift up.  
4. Replace by reversing steps.  
TO REMOVE RIGHT, CW AGITATOR  
1. Remove the (2) retaining pins.  
2. Lift plastic agitator disk off of stainless steel agitator.  
3. Grip agitation arms at the center and lift up.  
4. Replace by reversing steps.  
Note: Refer to Sanitize Procedure in the Owners Instruction for complete cleaning and sanitizing  
instructions.  
TD 218  
14  
TD 218  
15  

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