Hunter Fan Outdoor Ceiling Fan 59009 User Manual

For Your Records and  
Warranty Assistance  
Model 59009  
For reference, also attach your receipt or a copy  
of your receipt to the manual.  
Owners Guide and Installation Manual  
__________________________________________  
Model Name  
__________________________________________  
Model No.  
__________________________________________  
Date Purchased  
__________________________________________  
Where Purchased  
Form# 42221-01  
20120604  
©2012 Hunter Fan Co.  
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Preparing the Fan Site  
Step 1 - Choose the Fan Site  
Proper ceiling fan location and attachment to the building  
structure are essential for safety, reliable operation, maximum  
efficiency, and energy savings.  
30” From  
Wall or  
Choose a fan site where:  
8’ Minimum  
Ceiling  
Nearest  
• No object can come in contact with the rotating fan blades during  
normal operation.  
Obstruction  
7’ Minimum  
Blades to  
Floor  
Height  
• e fan blades are at least 7 feet above the floor and the ceiling is  
at least 8 feet high.  
• e fan blades have no obstructions to airflow, such as walls or  
posts, within 30 inches of the fan blade tips.  
• e fan is directly below a joist or support brace that will hold the  
outlet box and the full weight of the fan.  
Suitable Existing Fan Site  
Checklist for Existing Fan Site  
If you want to use an existing fan site, complete the following checklist to determine  
if the site is acceptable and safe for your new Hunter fan. If you cannot check off  
every item, prepare a new fan site as described on this page.  
Fan Support  
System  
Fan Support System  
Fan attaches directly to building structure.  
• Fan support system will hold full weight of the fan and light kit.  
Ceiling Hole  
• e outlet box clearance hole is directly below the joist or support brace.  
Outlet Box  
• e outlet box is an UL-approved octagonal 4” x 1-1/2” outlet box (or as specified  
by the support brace manufacturer).  
• e outlet box is secured to the joist or support brace by wood screws and washers  
through the inner holes of outlet box.  
• e outer holes of the outlet box are aligned with joist or support brace.  
• e bottom of the outlet box is recessed a minimum of 1/16” into ceiling.  
Wiring  
• e electrical cable is secured to outlet box by an approved connector.  
• Six inches of lead wires extend from outlet box.  
Outlet Box  
Wiring  
Fan Support  
System  
If your existing fan site is suitable, skip ahead to Section 2 • Installing the Ceiling Plate.  
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Preparing the Fan Site (continued)  
Step 2 - Cut the Ceiling Hole  
2-1. Locate the site for the ceiling hole directly below the joist or support brace that  
will hold the outlet box and fan.  
2-2. Cut a 4” diameter hole through the drywall or plaster of the ceiling. You will use  
the hole to install the support brace and outlet box.  
Step 3 - Install a Support Brace, If Necessary  
Determine if there is a ceiling joist directly above the ceiling hole. If the joist is there,  
determine if it is positioned to allow you to recess the outlet box a minimum of  
1/16” into the ceiling. If NOT, install a support brace as follows:  
3-1. Attach a 2” x 4” support brace between two joists. Position it to allow you to  
recess the bottom of the outlet box a minimum of 1/16” into the ceiling.  
Steps 2 – 3  
3-2. Check the support brace to ensure it will support the full weight of the fan and  
light kit.  
Step 4 - Install the Outlet Box  
4-1. Obtain a UL-approved octagonal 4” x 1-1/2” outlet box, plus two #8 x 1-1/2”  
wood screws and washers, available from any hardware store or electrical supply  
house.  
4-2. Orient the outlet box so that both the inner and outer holes in the box align  
with the joist or support brace.  
4-3. Drill pilot holes no larger than the minor diameter of the wood screws (5/64”)  
through the inner holes of the outlet box.  
Step 4  
4-4. Attach the outlet box directly to the support brace or joist with two #8 x 1-1/2”  
wood screws and washers. e bottom of the outlet box must be recessed a  
minimum of 1/16” into the ceiling.  
Step 5 - Prepare the Wiring  
5-1. Make sure the circuit breakers to the fan supply line leads and associated wall  
switch location are turned off . If you cannot lock the circuit breakers in the  
off position, securely fasten a prominent warning device, such as a tag, to the  
service panel.  
5-2. read the fan supply line through the outlet box so that the fan supply line  
extends at least 6” beyond the box.  
5-3. Attach the fan supply line to the outlet box with an approved connector,  
available at any hardware store or electrical supply house.  
5-4. Make certain the wiring meets all national and local standards and ANSI/NFPA 70.  
Step 5  
CAUTION: All wiring must be in  
accordance with national and local  
electrical codes and ANSI/NFPA 70. If  
you are unfamiliar with wiring, use a  
You have now successfully prepared your ceiling fan site. For instructions to install  
your ceiling fan, go to your fan manual and continue with Section 2 • Installing the  
Ceiling Plate.  
qualified electrician.  
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Mounting and Optional Accessories  
Support Brace  
Understanding Mounting  
Hunter’s patented mounting system provides you maximum ease in  
installing your fan. is fan was designed to be mounted only on flat  
ceilings and cannot be used on ceilings less than 8 feet high.  
Low Profile  
Mounting  
Style  
Considering Optional Accessories  
Ceiling  
Outlet Box  
Consider using Hunter’s optional accessories, including a  
wall-mounted or remote speed control. To install and use the  
accessories, follow the instructions included with each product.  
For quiet and optimum performance of your Hunter fan, use only  
Hunter speed controls.  
Low Profile Mounting fits close to the  
ceiling, but is not recommended for  
ceilings less than 8 feet high  
CAUTION: To reduce the risk of  
personal injury, attach the fan directly  
to the support structure of the building  
according to these instructions, and use  
only the hardware supplied.  
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1 • Getting Ready  
To install a ceiling fan, be sure you can do the following:  
• Locate the ceiling joist or other suitable support in ceiling.  
• Drill holes for and install wood screws.  
• Identify and connect electrical wires.  
• Lift 40 pounds.  
If you need help installing the fan, your Hunter fan dealer can direct  
you to a licensed installer or electrician.  
Gathering the Tools  
You will need the following tools for installing the fan:  
• Electric drill with 9/64” bit  
• Standard screwdriver (magnetic tip recommended)  
• Phillips-head screwdriver (magnetic tip recommended)  
• Wrench or pliers  
• Ladder (height dependent upon installation site)  
Checking Your Fan Parts  
Installing Multiple Fans?  
If you are installing more than  
one fan, keep the fan blades and  
blade irons (if applicable) in sets,  
as they were shipped.  
Carefully unpack your fan to avoid damage to the fan parts. Refer to  
the included Parts Guide. Check for any shipping damage to the motor  
or fan blades. If any parts are missing or damaged, contact your Hunter  
dealer or call Hunter Technical Support Department at 888-830-1326.  
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2 • Installing the Ceiling Plate  
CAUTION: To avoid possible electrical shock, before installing your fan,  
disconnect the power by turning off the circuit breakers to the outlet box  
and associated wall switch location. If you cannot lock the circuit breakers  
in the off position, securely fasten a prominent warning device, such as a  
tag, to the service panel.  
2-1 Drill two pilot holes into the wood support structure through the  
outermost holes in the outlet box. e pilot holes should be 9/64”  
in diameter.  
2-2 Your fan comes with four preinstalled noise isolators. Check to  
make sure all four isolators are in place and were not removed  
during shipment.  
2-3 Place a flat washer on each of the two 3” wood screws.  
2-4 read the supply wires from the outlet box in the ceiling through  
the hole in the center of the ceiling plate.  
Ceiling  
Plate  
2-5 Align the slotted holes in the ceiling plate with the pilot holes you  
drilled in the wood support structure. For proper alignment use  
slotted holes directly across from each other.  
Steps 2-3 – 2-7  
Note: e isolators should be flush against the ceiling.  
2-6 Pass the screws through the slotted holes in the ceiling plate into  
the pilot holes you drilled.  
2-7 Tighten the screws into the 9/64” pilot holes; do not use lubricants  
on the screws. Do not over tighten.  
Flat Washer  
3” Wood  
Screw  
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3 • Assembling and Hanging the Fan  
Installing the Top Housing:  
3-1. Place the top housing onto the motor housing so that  
the holes in the top housing lineup with the holes in the  
motor housing.  
Canopy  
Trim Ring  
3-2. Rest the trim ring on the top housing.  
Top Housing  
3-4. Place the canopy on the top housing so that all four  
screw holes lineup with those of the top housing and  
the adapter on top of the motor housing. Install the top  
housing screws making sure that the grounding screw is  
installed in the appropriate screw hole.  
Motor  
Housing  
Steps 3-1 – 3-2  
Hanging the Fan:  
Note: To hang the fan, you must tilt the canopy to an  
almost vertical position so that the canopy slots sit on the  
ceiling plate hooks.  
3-6. Raise the fan and align the slots in the canopy with the  
hooks on the ceiling plate.  
3-7. Place the slots over the hooks to hang the fan.  
Trim Ring  
Grounding  
Screw  
Step 3-4  
Ceiling Plate  
Hook  
Grounding Screw  
Step 3-4  
Steps 3-6 – 3-7  
Top Housing Screw  
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4 • Wiring the Fan  
All wiring must be in accordance with national and local electrical  
codes and ANSI/NFPA 70. If you are unfamiliar with wiring, use a  
qualified electrician.  
Wire  
Connector  
Wall switches are not included. Select an acceptable general-use switch  
in accordance with national and local electrical codes.  
4-1. Before attempting installation, make sure the power is still off.  
Dual Switch Wiring  
4-2. To connect the wires, hold the bare metal leads together and place  
a wire connector over them, then twist clockwise until tight. For  
all these connections use the wire connectors provided.  
4-3. Connect the bare or green ground wire (grounding) from the  
ceiling to the green ground wire (grounding) from the ceiling plate  
and the green ground wire (grounding) from the fan.  
4-4. Connect the white wire (grounded) from the ceiling to the white  
wire (grounded) from the fan.  
4-5. Connect the remaining wires as follows:  
Dual Switch Wiring:  
• e black wire (ungrounded) from the ceiling to the black wire  
(ungrounded) from the fan  
• e blue wire (ungrounded) from the fan to the wire  
(ungrounded) for the wall switch  
Single Switch Wiring  
Single Switch Wiring:  
• e black wire (ungrounded) from the ceiling to the black  
(ungrounded) and the blue wire (ungrounded) from the fan  
CAUTION: Be sure no bare wire or wire strands are visible after  
making connections.  
4-6. Turn the splices upward and push them carefully back through the  
ceiling plate into the outlet box.  
4-7. Spread the wires apart, with the grounded wires on one side of  
the outlet box and the ungrounded wires on the other side of the  
outlet box.  
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5 • Installing the Canopy  
WARNING: Failure to complete the following steps could cause the  
fan to fall.  
Note: It is recommended you use a magnetic tip screwdriver for the  
following steps.  
5-1. Swing the fan up to align the canopy screw holes with the  
mounting holes on the ceiling plate.  
WARNING: e slots in the canopy must remain engaged while  
swinging the canopy for alignment.  
5-2. Holding the canopy up with the screw holes aligned, partially  
install two canopy screws into the holes opposite the ceiling  
plate tabs.  
Canopy  
Step 5-1  
5-3. Partially install a canopy screw between the slots in the canopy.  
When all the holes are properly aligned, securely tighten all three  
canopy screws.  
5-4. Using both hands, push the canopy trim ring up to the top of  
the canopy. e canopy trim ring will snap and lock into place.  
Canopy  
Screw  
Canopy  
Note: Should you need to remove the trim ring, press firmly on  
opposite sides of the trim ring. e tabs will flex out releasing  
the canopy trim ring.  
Step 5-3  
Canopy Screw  
Step 5-4  
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6 • Assembling the Blades  
Attaching Blade to Blade Iron:  
Blade Assembly  
Screw  
6-1. With a Phillips head screwdriver, attach each blade to a  
blade iron using three blade assembly screws and three  
barrel nuts. Be sure that the blade iron is oriented as shown.  
Blade Iron  
Attaching Blade Assembly to Motor Assembly:  
6-2. For each blade, insert one blade armature screw through the  
blade iron, and attach lightly to the fan. Insert the second  
blade armature screw, then securely tighten both screws.  
6-3. Repeat for all blades.  
Barrel Nut  
Note: e barrel nuts should be facing down.  
Step 6-1  
Note: e blades on this fan have been treated  
with Hunter’s Dust Armor protection, making  
the blades less likely to attract dust and dirt.  
Use a dry or slightly damp lint free cloth to  
clean the blades. Do not use a furniture polish  
or any other cleaners that leave any residue, as  
they will damage the protective Dust Armor on  
the blades.  
Blade Assembly  
Screw  
Barrel Nut  
Blade Iron  
Armature Screw  
Step 6-2  
Blade Armature  
Screw  
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7 • Completing Your Installation With a Bowl Light Fixture  
WARNING: Use only the light fixture supplied with this fan model.  
Mounting  
Plate  
7-1. To attach the upper switch housing, partially install two  
switch housing screws into the mounting plate.  
7-2. Feed the upper plug connector through the center opening  
of the housing.  
7-3. Align the keyhole slots in the housing with the switch  
housing screws.  
7-4. Turn the housing counterclockwise until the housing  
assembly screws are firmly situated in the narrow end of the  
keyhole slots. Install the remaining screw into the housing.  
Tighten all three screws firmly.  
Upper  
Switch  
Housing  
Switch Housing  
Screw  
Steps 7-1 – 7-4  
CAUTION: Make sure the upper switch housing is securely  
attached to the switch housing mounting plate. Failure to  
properly attach and tighten all three assembly screws could  
result in the switch housing and light fixture falling.  
7-5. To attach the lower switch housing, partially install three  
standoff screws into the standoffs as shown, leaving the  
circled standoff empty.  
Switch Housing  
Screw  
7-6. To attach the lower switch housing, connect the upper plug  
connector from the motor to the lower plug connector in  
the lower switch housing assembly.  
Step 7-5  
Note: Both plug connectors are polarized and will only fit  
together one way. Make sure the connectors are properly  
aligned before connecting them. Incorrect connection could  
cause improper operation and damage to the product.  
Plug  
Connector  
7-7. Align the keyhole slots in the lower switch housing with the  
stand off screws.  
7-8. Turn the housing counterclockwise until the standoff screws  
are firmly situated in the narrow end of the keyhole slots.  
Install the remaining screw into the housing. Tighten all four  
screws firmly.  
Steps 7-6 – 7-8  
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7 • Completing Your Installation With a Bowl Light Fixture (continued)  
7-9. Install E-26 60 watt light bulb. When necessary, replace with bulb of the  
same wattage.  
Note: e reversing switch is located on the switch housing. It can only  
be accessed when globe is removed.  
Attaching the pull chain pendants:  
7-10. Feed the pull chains from the fan switch and the light switch down  
through the holes in the upper switch housing. (You may find a  
connector on the end of the pull chain. If so, remove and dispose of it. )  
Bulb  
7-11. Attach the pull chain pendants to the light and fan pull chains using  
the connector.  
Step 7-9  
Installing the globe:  
7-12. Position the indentations in the outer rim of the globe so that they line  
up with the tabs on the inside surface of the light fixture rim.  
Reversing  
Switch  
7-13. Carefully lift the globe up inside the light fixture as far as it  
will go.  
7-14. Rotate the shade in a clockwise direction until it is held tightly in place  
by the three tabs.  
Connector  
Step 7-9  
Pull Chain  
Pendant  
Light  
Fan  
Step 7-10  
Globe  
Steps 7-12 – 7-14  
Step 7-11  
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8 • Operating and Cleaning Your Ceiling Fan  
8-1. Turn on electrical power to the fan.  
8-2. e fan pull chain controls power to the fan. e pull chain has  
four settings in sequence: High, Medium, Low and Off.  
• Pull the chain slowly to change settings.  
• Release slowly to prevent the chain from recoiling into the  
blades.  
• e chain uses a breakaway connector that separates if the  
chain is jerked. If this happens, simply reinsert the chain into  
the connector.  
8-3. Ceiling fans work best by blowing air downward (counterclockwise  
blade rotation) in warm weather to cool the room with a direct  
breeze. In winter, having the fan draw air upward (clockwise blade  
rotation) will distribute the warmer air trapped at the ceiling  
around the room without causing a draft.  
In warm weather, use  
downward air flow pattern  
8-4. e blades on this fan have been treated with Hunter’s Dust  
Armor protection, making the blades less likely to attract dust and  
dirt. Use a dry or slightly damp lint free cloth to clean the blades.  
Do not use a furniture polish or any other cleaners that leave any  
residue, as they will damage the protective Dust Armor on the  
blades.  
8-5. For cleaning finishes, use a soft brush or lint-free cloth to prevent  
scratching. A vacuum cleaner brush nozzle can remove heavier  
dust. Remove surface smudges or accumulated dirt and dust using  
a mild detergent and a slightly dampened cloth. You may use  
an artistic agent, but never abrasive cleaning agents as they will  
damage the finish.  
In cold weather, use upward  
air flow pattern  
To Change Airflow Direction  
Turn the fan off and let it come to a complete  
stop. Slide the reversing switch on the fan to the  
opposite position. Restart fan.  
Reversing  
Switch  
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9 • Troubleshooting  
Problem: Nothing happens; fan does not move  
1. Turn power on, replace fuse, or reset breaker.  
2. Pull the pull chain to ensure it is on.  
3. Loosen canopy, check all connections according to the wiring the fan section.  
4. Check the plug connection in the switch housing.  
Problem: Noisy operation  
1. Tighten the blade assembly screws and blade iron armature screws until snug.  
2. Check to see if the blade is cracked. If so, replace all the blades.  
Problem: Excessive wobbling  
1. Make sure the blades are securely attached to the blade irons according to the blade assembly  
instructions provided.  
2. After thoroughly verifying the blades are securely attached to the blade irons, follow the instructions in  
the enclosed balancing kit to balance the fan.  
If you need parts or service assistance, please call  
888-830-1326 (In Canada, call 866-268-1936) or  
visit us at our website at  
Hunter Fan Company  
7130 Goodlett Farms Parkway #400  
Memphis, Tennessee 38016  
15  
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