Hoshizaki Ice Maker KMH 2000SRH 3 User Manual

Hoshizaki America, Inc.  
Hoshizaki  
Stackable Crescent Cuber  
Models  
KMH-2000SWH/3  
KMH-2000SRH/3  
INSTRUCTION MANUAL  
“A Superior Degree  
of Reliability”  
Issued: 1-22-2010  
Revised: 5-26-2010  
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IMPORTANT  
This manual should be read carefully before the icemaker is installed and  
operated. Only qualified service technicians should install, service, and  
maintain the icemaker. Read the warnings contained in this booklet carefully as  
they give important information regarding safety. Please retain this booklet for  
any further reference that may be necessary.  
CONTENTS  
Important Safety Information ................................................................................................. 4  
I. Specifications...................................................................................................................... 5  
A. Nameplate Rating ......................................................................................................... 5  
1. KMH-2000SWH (water-cooled)................................................................................ 5  
2. KMH-2000SWH3 (water-cooled) ............................................................................. 6  
3. KMH-2000SRH (remote air-cooled)......................................................................... 7  
4. KMH-2000SRH3 (remote air-cooled)....................................................................... 8  
B. Dimensions/Connections .............................................................................................. 9  
II. Installation and Operating Instructions .............................................................................11  
A. Checks Before Installation............................................................................................11  
B. How to Remove Panels................................................................................................11  
C. Location ...................................................................................................................... 12  
D. Setup........................................................................................................................... 12  
E. Installation of Upper Unit............................................................................................. 14  
F. Electrical Connection................................................................................................... 16  
G. Installation of Remote Condenser Unit ....................................................................... 18  
1. Checks Before Installation...................................................................................... 18  
2. Location................................................................................................................. 18  
3. Setup ..................................................................................................................... 19  
4. Line Set ................................................................................................................. 19  
a) Factory Line Set Installation ............................................................................... 19  
b) Field Fabricated Line Set Installation.................................................................. 20  
5. Refrigerant Charge (Line Set Exceeding 66 Feet)................................................. 22  
6. Electrical Connection............................................................................................. 22  
7. Stacking Remote Condenser Units ........................................................................ 23  
H. Water Supply and Drain Connections ......................................................................... 24  
1. Icemaker ................................................................................................................ 25  
2. Water-Cooled Condenser....................................................................................... 26  
a) Connection to an Open Drain System ................................................................ 26  
b) Connection to a Closed Loop System ................................................................ 27  
I. Final Checklist .............................................................................................................. 28  
J. Startup......................................................................................................................... 29  
III. Cleaning and Maintenance............................................................................................. 30  
A. Cleaning & Sanitizing Instructions............................................................................... 30  
1. Cleaning Procedure................................................................................................ 31  
2. Sanitizing Procedure - Following Cleaning Procedure........................................... 32  
B. Maintenance................................................................................................................ 33  
C. Preparing the Icemaker for Long Storage ................................................................... 33  
3
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Important Safety Information  
Throughout this manual, notices appear to bring your attention to situations which could  
result in death, serious injury, or damage to the unit.  
WARNING  
Indicates a hazardous situation which could result in death or  
serious injury.  
CAUTION  
IMPORTANT  
Indicates a situation which could result in damage to the unit.  
Indicates important information about the use and care of the  
unit.  
WARNING  
This icemaker should be destined only to the use for which it has been  
expressly conceived. Any other use should be considered improper and  
therefore dangerous. The manufacturer cannot be held responsible for  
eventual damage caused by improper, incorrect, and unreasonable use.  
To reduce the risk of death, electric shock, serious injury, or fire, follow  
basic precautions including the following:  
• Electrical connection must be hard-wired and must meet national, state, and  
local electrical code requirements. Failure to meet these code requirements  
could result in death, electric shock, serious injury, re, or severe damage to  
equipment.  
• This unit requires an independent power supply. See the nameplate for  
proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse  
can result in a tripped breaker, blown fuse, or damage to existing wiring. This  
could lead to heat generation or fire.  
THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit could  
result in death or serious injury.  
• This unit should be disassembled or repaired only by qualified service  
personnel to reduce the risk of electric shock, injury, or fire.  
• Do not make any alterations to the unit. Alterations could result in electric  
shock, injury, re, or damage to the unit.  
4
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I. Specifications  
A. Nameplate Rating  
1. KMH-2000SWH (water-cooled)  
HOSHIZAKI ICE MAKER  
MODEL NUMBER  
KMH-2000SWH  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
208-230/60/1 (3 WIRE  
WITH NEUTRAL FOR 115V)  
230V 11.1RLA 73LRA  
120V 1.2FLA 60W  
- - -  
COMPRESSOR  
PUMP  
FAN  
OTHER  
115V 0.3A  
MAXIMUM FUSE SIZE  
MAX. HACR BREAKER(USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
DESIGN PRESSURE  
REFRIGERANT  
30 AMPS  
30 AMPS  
30 AMPS  
30 AMPS  
HI-427PSI LO-230PSI  
404A 3 LB. 1.4 OZ.  
MOTOR-COMPRESSOR THERMALLY PROTECTED,  
NOT INTENDED FOR OUTDOOR USE!  
Hoshizaki America, Inc.  
Peachtree City, GA  
ICE MAKER WITHOUT  
STORAGE MEANS  
COMPONENT  
946Z  
See the nameplate for electrical and refrigeration specifications. This nameplate is located  
on the rear panel.  
Since this nameplate is located on the rear panel of the icemaker, it cannot be read when  
the back of the icemaker is against a wall or against another piece of kitchen equipment.  
Therefore, the necessary electrical and refrigeration information is also on the rating label,  
which can be easily seen by removing only the front panel of the icemaker.  
We reserve the right to make changes in specifications and design without prior notice.  
5
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2. KMH-2000SWH3 (water-cooled)  
HOSHIZAKI ICE MAKER  
MODEL NUMBER  
KMH-2000SWH3  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
208-230/60/3  
COMPRESSOR  
PUMP  
FAN  
230V 7.8RLA 66LRA  
120V 1.2FLA 60W  
- - -  
OTHER  
115V 0.3A  
MAXIMUM FUSE SIZE  
MAX. HACR BREAKER(USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
DESIGN PRESSURE  
REFRIGERANT  
20 AMPS  
20 AMPS  
20 AMPS  
20 AMPS  
HI-427PSI LO-230PSI  
404A 3 LB. 1.4 OZ.  
MOTOR-COMPRESSOR THERMALLY PROTECTED,  
NOT INTENDED FOR OUTDOOR USE!  
Hoshizaki America, Inc.  
Peachtree City, GA  
ICE MAKER WITHOUT  
STORAGE MEANS  
COMPONENT  
946Z  
See the nameplate for electrical and refrigeration specifications. This nameplate is located  
on the rear panel.  
Since this nameplate is located on the rear panel of the icemaker, it cannot be read when  
the back of the icemaker is against a wall or against another piece of kitchen equipment.  
Therefore, the necessary electrical and refrigeration information is also on the rating label,  
which can be easily seen by removing only the front panel of the icemaker.  
We reserve the right to make changes in specifications and design without prior notice.  
6
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3. KMH-2000SRH (remote air-cooled)  
HOSHIZAKI ICE MAKER  
MODEL NUMBER  
KMH-2000SRH  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
208-230/60/1 (3 WIRE  
WITH NEUTRAL FOR 115V)  
230V 10.9RLA 73LRA  
120V 1.2FLA 60W  
3A MAX  
COMPRESSOR  
PUMP  
FAN REMOTE  
OTHER  
115V 0.3A  
MAXIMUM FUSE SIZE  
MAX. HACR BREAKER(USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
DESIGN PRESSURE  
REFRIGERANT  
30 AMPS  
30 AMPS  
30 AMPS  
30 AMPS  
HI-467PSI LO-230PSI  
404A  
MOTOR-COMPRESSOR THERMALLY PROTECTED,  
NOT INTENDED FOR OUTDOOR USE!  
Hoshizaki America, Inc.  
Peachtree City, GA  
ICE MAKER WITHOUT  
STORAGE MEANS  
COMPONENT  
946Z  
See the nameplate for electrical and refrigeration specifications. This nameplate is located  
on the rear panel.  
Since this nameplate is located on the rear panel of the icemaker, it cannot be read when  
the back of the icemaker is against a wall or against another piece of kitchen equipment.  
Therefore, the necessary electrical and refrigeration information is also on the rating label,  
which can be easily seen by removing only the front panel of the icemaker.  
We reserve the right to make changes in specifications and design without prior notice.  
7
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4. KMH-2000SRH3 (remote air-cooled)  
HOSHIZAKI ICE MAKER  
MODEL NUMBER  
KMH-2000SRH3  
SERIAL NUMBER  
AC SUPPLY VOLTAGE  
208-230/60/3  
COMPRESSOR  
PUMP  
FAN REMOTE  
230V 7.9RLA 66LRA  
120V 1.2FLA 60W  
3A MAX  
OTHER  
115V 0.3A  
MAXIMUM FUSE SIZE  
MAX. HACR BREAKER(USA ONLY)  
MAX. CIRC. BREAKER (CANADA ONLY)  
MINIMUM CIRCUIT AMPACITY  
DESIGN PRESSURE  
REFRIGERANT  
20 AMPS  
20 AMPS  
20 AMPS  
20 AMPS  
HI-467PSI LO-230PSI  
404A  
MOTOR-COMPRESSOR THERMALLY PROTECTED,  
NOT INTENDED FOR OUTDOOR USE!  
Hoshizaki America, Inc.  
Peachtree City, GA  
ICE MAKER WITHOUT  
STORAGE MEANS  
COMPONENT  
946Z  
See the nameplate for electrical and refrigeration specifications. This nameplate is located  
on the rear panel.  
Since this nameplate is located on the rear panel of the icemaker, it cannot be read when  
the back of the icemaker is against a wall or against another piece of kitchen equipment.  
Therefore, the necessary electrical and refrigeration information is also on the rating label,  
which can be easily seen by removing only the front panel of the icemaker.  
We reserve the right to make changes in specifications and design without prior notice.  
8
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B. Dimensions/Connections  
1. KMH-2000SWH/3 (water-cooled)  
Note: The storage bin opening must match the bottom opening as in the illustration.  
9
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2. KMH-2000SRH/3 (remote air-cooled)  
Note: The storage bin opening must match the bottom opening as in the illustration.  
10  
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II. Installation and Operating Instructions  
WARNING  
1. This icemaker must be installed in accordance with applicable national, state,  
and local regulations.  
2. CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews  
are securely in place after installation. Make sure that none have fallen into  
the storage bin.  
A. Checks Before Installation  
• Visually inspect the exterior of the shipping container and immediately report any  
damage to the carrier. Upon opening the container, any concealed damage should also  
be immediately reported to the carrier.  
• Remove the shipping carton, tape, and packing material. If any are left in the icemaker,  
it will not work properly.  
• Remove the panels to prevent damage when installing the icemaker. See "II.B. How to  
Remove Panels."  
• Remove the package containing the accessories.  
• Remove the protective plastic film from the panels. If the icemaker is exposed to the  
sun or to heat, remove the film after the icemaker cools.  
• Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the  
fan blade (if applicable) turns freely.  
• Check that the compressor is snug on all mounting pads.  
• See the nameplate on the rear panel, and check that your voltage supplied  
corresponds with the voltage specified on the nameplate.  
• This icemaker can be installed on a storage bin 30" wide or wider with a depth of 40" or  
greater.  
• On remote air-cooled model, a remote condenser unit is needed. Hoshizaki Remote  
Condenser Unit, Model URC-22F is recommended.  
Top Panel  
B. How to Remove Panels  
See Fig. 1  
Rear  
Panel  
• Front Panel: Remove the 2 screws. Lift  
up and towards you.  
Side Panel (L)  
Top  
Insulation  
Top Panel: Remove the 2 screws, and lift off.  
• Side Panel (R): Remove the screw. Slide  
forward slightly and lift off.  
• Side Panel (L): Remove the 6 screws,  
and lift off.  
• Rear Panel: Remove the 6 screws, and  
lift off.  
Insulation  
Panel  
Side Panel (R)  
• Insulation Panel: Remove the  
thumbscrew. Lift up slightly and pull  
towards you.  
Front Panel  
Fig. 1  
11  
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C. Location  
CAUTION  
1. This icemaker is not intended for outdoor use. Normal operating ambient  
temperature should be within 45°F to 100°F (7°C to 38°C); Normal operating  
water temperature should be within 45°F to 90°F (7°C to 32°C). Operation  
of the icemaker, for extended periods, outside of these normal temperature  
ranges may affect icemaker performance.  
2. This icemaker will not work at sub-freezing temperatures. To prevent  
damage to the water supply line, drain the icemaker if the air temperature is  
going to go below 32°F (0°C). See "III.C. Preparing the Icemaker for Long  
Storage."  
For best operating results:  
• The icemaker should not be located next to ovens, grills, or other high heat producing  
equipment.  
• The location should provide a firm and level foundation for the equipment.  
• Allow 6" (15 cm) clearance at exposed side(s), rear, and top for proper air circulation and  
ease of maintenance and/or service should they be required.  
D. Setup  
CAUTION  
Before operating the icemaker, the bin control thermostat assembly must be  
installed correctly. Failure to properly install the assembly could result in ice  
backup and unit damage.  
1) Assemble the storage bin according  
to the manufacturer's instructions.  
2) Position the storage bin in the  
selected permanent location.  
3) Level the storage bin in both  
Bolts  
the left-to-right and front-to-rear  
directions according to the  
manufacturer's instructions.  
Icemaker  
4) Place the icemaker on top of the  
storage bin.  
5) Secure the icemaker to the storage  
bin using the 2 mounting brackets  
and the bolts provided. See Fig. 2.  
Bin  
Mounting Brackets  
Fig. 2  
12  
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5) Install the bin control thermostat as follows:  
a. Remove the baffle from the bin (if applicable).  
b. Remove the tie securing the bin control thermostat assembly. Remove the  
2 thumbscrews and the "Z" bracket. See Fig. 3.  
c. Remove the bin control thermostat assembly from the shipping hook. Lower the  
thermostat extension bracket (stainless) with the thermostat bulb attachment and  
thermostat bulb through the hole located at the bottom of the icemaker. Next, lower  
the thermostat bracket (plastic) through the hole.  
d. Slide the left side of the upper part of the assembly towards you and make sure it  
is hooked on the wall. Make sure the left side and bottom of the assembly are flush  
against the wall and base panel.  
e. Secure the assembly in place with the thumbscrews (unless you are installing an  
upper unit).  
f. Insert the plug into the receptacle on the assembly until it locks into place.  
Note: Icemaker will not run if the plug is not in the receptacle.  
Thermostat Bulb  
Attachment (plastic)  
and Thermostat Bulb  
Tie  
Shipping Hook  
Plug  
Hook  
Bushing  
Bin Control  
Thermostat  
Assembly  
Receptacle  
Thumbscrews  
Thermostat Bracket  
(plastic)  
Hole  
Thumbscrews  
Thermostat Extension  
Bracket (stainless)  
"Z" Bracket  
Fig. 3  
g. Remove the 2 screws securing the thermostat bulb attachment (plastic) to the  
thermostat extension bracket (stainless). See Fig. 4. Use the 2 screws to attach the  
"Z" bracket (plastic) to the thermostat extension bracket (stainless).  
Thermostat Bracket  
(plastic)  
h. Use the two 4×10 stainless steel screws  
in the accessory bag to attach the  
thermostat bulb attachment (with attached  
thermostat bulb) to the "Z" bracket.  
i. Remove the 2 screws from the lower  
part of the thermostat bracket (plastic)  
and use them to attach the thermostat  
extension bracket (stainless) to the  
thermostat bracket (plastic).  
Silicone Hose  
Thermostat Extension  
Bracket (stainless)  
j. Make sure the silicone hose is in place  
to prevent ice from striking the capillary  
tube.  
"Z" Bracket (plastic)  
Thermostat Bulb  
Attachment (plastic)  
Fig. 4  
13  
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6) Confirm that the icemaker and storage bin are level in both the left-to-right and  
front-to-rear directions. If necessary, level the storage bin in both the left-to-right and  
front-to-rear directions according to the storage bin manufacturer's instructions.  
7) Replace the panels and baffle (if applicable) in their correct positions (unless you are  
installing an upper unit). See "II.E. Installation of Upper Unit."  
E. Installation of Upper Unit  
1) See "II.D. Setup" for the lower unit installation.  
2) Remove the top panel and the top insulation of the lower unit. The top panel and the  
top insulation of the lower unit are not required when installing an upper unit.  
3) Unpack the upper unit, and remove the shipping carton, tape, and packing material.  
4) Remove the panels of the upper unit.  
5) Stack the upper unit on top of the lower unit.  
6) Secure the upper unit to the lower unit using the 2 mounting brackets and the bolts  
provided. See Fig. 5.  
Bolts  
Icemaker  
(Upper  
Unit)  
Icemaker  
(Lower  
Unit)  
Mounting Brackets  
Bin  
Fig. 5  
14  
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7) Install the bin control thermostat as follows:  
a. Remove the thermostat bulb attachment (plastic) of the upper unit from the  
thermostat extension bracket (stainless). See Fig. 6.  
b. Carefully remove the thermostat bulb from the thermostat bulb attachment (plastic)  
of the upper unit, then remove the silicone hose from the capillary tube.  
c. Carefully route the thermostat bulb and capillary tubing of the upper unit through  
the bottom hole of the upper unit. Remove the bushing from the lower bin control  
thermostat assembly. Route the bulb and tubing through the hole in the assembly  
and down into the bin. Reattach the bushing.  
d. Secure the lower bin control thermostat assembly in place with the thumbscrews.  
e. Slide the silicone hose onto the capillary tube, then carefully insert the thermostat  
bulb back into the thermostat bulb attachment (plastic).  
f. Secure the thermostat bulb attachment (plastic) of the upper unit to the thermostat  
bulb attachment (plastic) of the lower unit with the screws of the upper unit.  
g. Make sure the silicone hose is in place to prevent ice from striking the capillary tube.  
h. Insert the plug of the upper unit into the receptacle of the upper unit's bin control  
thermostat assembly until it locks into place.  
Note: Icemaker will not run if the plug is not in the receptacle.  
8) Replace the panels and baffle in their correct positions.  
Thermostat Extension  
Bracket (stainless)  
Silicone Hose  
Thermostat Bulb  
Attachment  
Removed from  
Upper Unit  
"Z" Bracket  
(plastic)  
Thermostat Bulb  
Attachment of  
Lower Unit  
Thermostat Bulb  
Thermostat  
Capillary  
Tubing  
Fig. 6  
15  
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F. Electrical Connection  
WARNING  
For All Models  
1. Electrical connection must be hard-wired and must meet national, state, and  
local electrical code requirements. Failure to meet these code requirements  
could result in death, electric shock, serious injury, re, or extensive damage  
to equipment.  
2. This unit requires an independent power supply. See the nameplate for  
proper voltage and breaker/fuse size. Failure to use a proper breaker or fuse  
can result in a tripped breaker, blown fuses, or damage to existing wiring.  
This could lead to heat generation or fire.  
3. THIS UNIT MUST BE GROUNDED. Failure to properly ground this unit  
could result in death or serious injury.  
4. Electrical connection must be made in accordance with the instructions on  
the "WARNING" tag, provided with the pig tail leads in the junction box. See  
Fig. 7a and 7b.  
Additional Warnings for Remote Air-Cooled Model  
5. THE REMOTE CONDENSER UNIT MUST BE GROUNDED. The power  
supply and ground wire to the remote condenser unit are supplied from the  
icemaker. See "II.G.6. Electrical Connection."  
6. To reduce the risk of electric shock, make all remote condenser unit  
connections before connecting the icemaker power supply.  
7. On remote air-cooled model, the icemaker should have power for a minimum  
of 4 hours prior to startup to prevent compressor damage.  
• Usually an electrical permit and services of a licensed electrician are required.  
• The maximum allowable voltage variation is 10 percent of the nameplate rating.  
• On single phase models, the white lead must be connected to the neutral conductor of the  
power source. CAUTION! Miswiring may result in severe damage to the icemaker.  
KMH-2000SWH  
KMH-2000SRH  
WARNING  
ELECTRICAL CONNECTION  
THISꢀUNITꢀMUSTꢀBEꢀGROUNDED  
Failure to properly ground or wire  
this unit could result in death,  
serious injury, or severe damage  
to the icemaker. The white lead  
must be connected to the neutral  
conductor of the power source.  
See diagram below.  
Fig. 7a  
208-230/60/1  
(3 wire with neutral for 115V)  
JUNCTIONꢀBOX  
L1  
BROWN  
N
WHITE  
L2  
BLACK  
16  
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• On three phase models, the transformer's voltage tap switch must be positioned to match  
incoming voltage at startup.  
CAUTION! On three phase models, connect the highest incoming voltage supply  
("stinger leg") to the red power supply wire (red common wire to the compressor).  
• The opening for the power supply connection is 7/8" DIA to fit a 1/2" trade size conduit.  
KMH-2000SWH3  
KMH-2000SRH3  
WARNING  
ELECTRICAL CONNECTION  
THISꢀUNITꢀMUSTꢀBEꢀGROUNDED  
Failure to properly ground or wire  
this unit could result in death,  
serious injury, or severe damage to  
the icemaker.  
This unit must be connected to a  
three-phase power source.  
The transformer’s voltage tap switch  
must be positioned to match incoming  
voltage at startup.  
Fig. 7b  
See diagram below.  
JUNCTIONꢀBOX  
208-230/60/3  
L1  
BROWN  
L2  
RED  
L3  
BLACK  
17  
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G. Installation of Remote Condenser Unit  
WARNING  
1. Installation of remote condenser unit must be performed by properly trained  
and EPA-certified service personnel.  
2. Failure to install the equipment within these guidelines may adversely affect  
safety, performance, component life, and warranty coverage.  
1. Checks Before Installation  
1) Remove the shipping carton, tape, and packing material.  
2) Check that the refrigerant lines do not rub or touch lines or other surfaces, and that the  
fan blades move freely.  
2. Location  
CAUTION  
The remote condenser unit is intended for outdoor use. Normal operating  
ambient temperature should be within -20°F to +122°F (-29°C to +50°C).  
Operation of the remote condenser unit, for extended periods, outside of this  
normal temperature range may affect icemaker performance.  
The remote condenser unit must be positioned in a permanent site under the following  
guidelines:  
• A firm and flat site.  
• A dry and well ventilated area with 24" (61 cm) clearance in both front and rear for  
proper air circulation and ease of maintenance and/or service should they be required.  
See Fig. 8.  
• The maximum line length for the standard refrigerant charge is 66 feet. With additional  
refrigerant, the maximum line length is 100 feet. For details, see "II.G.5. Refrigerant  
Charge (Line Set Exceeding 66 Feet)."  
• The maximum vertical distance between the remote condenser unit and the icemaker  
is 33 feet above or 10 feet below the icemaker. These distances are measured fitting to  
fitting. See Fig. 9.  
Remote  
Condenser  
Unit  
Min. 24" (61 cm) Clearance  
Max. 33 Feet  
Icemaker  
Air  
Air  
Fig. 8  
Fig. 9  
Service Loop  
18  
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3. Setup  
Bolts with Split  
Lock Washer  
and Flat Washer  
1) Secure the legs to the remote  
condenser unit with the 8 bolts and  
nuts provided. See Fig. 10.  
2) The legs have 8 mounting holes.  
Secure the legs with 8 bolts (not  
included).  
Fig. 10  
Nuts  
Mounting Holes  
4. Line Set  
CAUTION  
The icemaker, line set, and remote condenser unit must contain the same  
type of refrigerant. Mixing of refrigerants will result in improper operation and  
possible damage to the refrigeration system.  
• Precharged factory line sets, available as optional equipment from Hoshizaki America, are  
recommended. For details, see "II.G.4.a) Factory Line Set Installation." Field fabricated  
line sets are allowed. For details, see "II.G.4.b) Field Fabricated Line Set Installation."  
• The maximum line length for the standard refrigerant charge is 66 feet. With additional  
refrigerant, the maximum line length is 100 feet. For details, see "II.G.5. Refrigerant  
Charge (Line Set Exceeding 66 Feet)."  
a) Factory Line Set Installation  
1) Route the factory line set (5/8" OD discharge line and 3/8" OD liquid line) from the  
remote condenser unit to the icemaker. Leave a service loop behind the icemaker to  
allow the icemaker to be pulled out for service. See Fig. 11. Factory fabricated line sets  
are precharged and do not need to be evacuated. If the line set is too long or too short,  
see "II.G.4.a)(1) Factory Line Set Modification."  
CAUTION  
1. Ensure that there are no traps and no kinks in the line set.  
2. Do not coil extra line set.  
2) Connect the refrigerant lines to the appropriate male fittings on the remote condenser  
unit first and then at the icemaker. Make a proper connection as follows:  
a. Remove the protective covers from the male fitting and female coupling.  
b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male  
fitting, including O-ring, diaphragm, and threads before making the connection. See  
Fig. 12.  
CAUTION  
Do not use thread sealant on the fittings. Use POE refrigerant oil or Parker  
Super O Lube only.  
19  
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c. Make sure the male fitting and female coupling are properly aligned, then start the  
connection by hand to ensure that it is not cross threaded.  
d. Tighten the connection with a wrench until it is tight. At this point, the nut has  
covered most of the threads on the male fitting.  
e. Mark a reference line on the female coupling and the remote condenser unit or  
icemaker panel. Using a backup wrench on the back of the female coupling, tighten  
the six-sided nut of the female coupling an additional 1/6 turn. See Fig. 13.  
3) If you lengthened the line set as outlined in "II.G.4.a)(1) Factory Line Set Modification"  
and it exceeds 66 feet, see "II.G.5 Refrigerant Charge (Line Set Exceeding 66 Feet)" for  
proper charging of the unit.  
(1) Factory Line Set Modification  
1) Recover the line set charge through the Schrader access ports on the Parker quick  
connect couplings and store it in an approved container. Do not discharge the refrigerant  
into the atmosphere. Remove the extra line set length or add extra tubing. When adding  
extra tubing, insulate the additional copper tubes separately. Braze the connections.  
2) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace  
of refrigerant to the lines through the Schrader access ports on the Parker quick  
connect couplings (if using an electronic leak detector), and then raise the pressure  
using nitrogen gas (140 PSIG). WARNING! DO NOT use R-404A as a mixture with  
pressurized air for leak testing.  
3) Evacuate through the Schrader access ports on the Parker quick connect couplings and  
charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG. Go to step 2 in "II.  
G.4.a) Factory Line Set Installation."  
b) Field Fabricated Line Set Installation  
1) Route a 5/8" OD copper tube discharge line and a 3/8" OD copper tube liquid line  
between the remote condenser unit and the icemaker. Leave a service loop behind the  
icemaker to allow the icemaker to be pulled out for service. See Fig. 11.  
CAUTION  
1. Ensure that there are no traps and no kinks in the line set.  
2. Do not coil extra line set. Fabricate the line set to the proper length.  
2) Insulate the two copper tubes separately.  
3) Install Parker quick connect couplings on each end. OS-QUICK (HS-2150), a universal  
quick connect coupling kit available as optional equipment from Hoshizaki America, is  
recommended. CAUTION! Before brazing, remove the Schrader valve core from the  
access port. When brazing, protect the coupling by using a wet cloth to prevent  
the coupling from overheating.  
4) Allow the coupling to cool, then replace the Schrader valve core.  
5) Use an electronic leak detector or soap bubbles to check for leaks. Add a trace  
of refrigerant to the lines through the Schrader access ports on the Parker quick  
connect couplings (if using an electronic leak detector), and then raise the pressure  
using nitrogen gas (140 PSIG). WARNING! DO NOT use R-404A as a mixture with  
pressurized air for leak testing.  
20  
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6) Evacuate through the Schrader access ports on the Parker quick connect couplings  
and charge with R-404A refrigerant vapor to a pressure of 15 to 30 PSIG.  
7) Connect the refrigerant lines to the appropriate male fittings on the remote condenser  
unit first and then at the icemaker. Make a proper connection as follows:  
a. Remove the protective covers from the male fitting and female coupling.  
b. Apply Polyol Ester (POE) refrigerant oil or Parker Super O Lube to the entire male  
fitting, including O-ring, diaphragm, and threads, before making the connection.  
See Fig. 12.  
CAUTION  
Do not use thread sealant on the fittings. Use POE refrigerant oil or Parker  
Super O Lube only.  
c. Make sure the male fitting and female coupling are properly aligned, then start the  
connection by hand to ensure that it is not cross threaded.  
d. Tighten the connection with a wrench until it is tight. At this point, the nut has  
covered most of the threads on the male fitting.  
e. Mark a reference line on the female coupling and the remote condenser unit or  
icemaker panel. Using a backup wrench on the back of the female coupling, tighten  
the six-sided nut of the female coupling an additional 1/6 turn. See Fig. 13.  
8) If the line set exceeds 66 feet, see "II.G.5 Refrigerant Charge (Line Set Exceeding  
66 Feet)" for proper charging of the unit.  
Remote Condenser Unit  
Icemaker  
Male Fitting  
Female Coupling  
Fig. 11  
5/8" OD Discharge Line  
(Insulated)  
3/8" OD Liquid Line  
(Insulated)  
Service Loop  
DO NOT USE  
THREAD SEALANT  
Male Fitting  
Brush  
POLYOL  
ESTER  
(POE) OIL  
Fig. 12  
Fig. 13  
Threads  
Apply POE Oil or  
Parker Super O Lube  
to Entire Male Fitting  
Diaphragm  
THREAD  
SEALANT  
PARKER  
SUPER  
O LUBE  
O-Ring  
Wrench  
1/6  
Turn  
Reference  
Line  
After Tight,Tighten an  
Additional 1/6 Turn  
Wrench  
Backup  
Wrench  
Backup  
Wrench  
21  
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5. Refrigerant Charge (Line Set Exceeding 66 Feet)  
CAUTION  
The icemaker, line set, and remote condenser unit must contain the same  
type of refrigerant. Mixing of refrigerants will result in improper operation and  
possible damage to the refrigeration system.  
The maximum line length for the standard refrigerant charge is 66 feet. Should an  
installation require a longer line length, additional refrigerant must be added. Add 0.4 oz. of  
R-404A for each foot over 66 feet to a maximum of 100 feet. Hoshizaki Technical Support  
is available at 1-800-233-1940 for recommendations.  
After weighing in the additional charge, mark the unit's nameplate to show the new correct  
total refrigerant charge.  
6. Electrical Connection  
WARNING  
1. Electrical connection must meet national, state, and local electrical code  
requirements. Failure to meet these code requirements could result in death,  
electric shock, serious injury, re, or severe damage to equipment.  
2. THE REMOTE CONDENSER UNIT MUST BE GROUNDED. Install a proper  
ground wire from the icemaker to the remote condenser unit. Use wire of  
an appropriate gage and outdoor rating. Failure to properly ground the unit  
could result in death or serious injury.  
3. The remote condenser unit leads must be connected to the fan motor  
junction box leads on the icemaker. Use wire of an appropriate gage and  
outdoor rating.  
4. Do not connect the leads to an external power source. Do not connect the  
icemaker's fan motor junction box leads together. Do not allow the leads to  
contact the junction box walls.  
5. To reduce the risk of electric shock, make all remote condenser unit  
connections before connecting the icemaker power supply.  
6. On remote air-cooled models, the icemaker should have power for a  
minimum of 4 hours prior to startup to prevent compressor damage.  
• Usually an electrical permit and services of a licensed electrician are required.  
• The opening for the power supply connection is 7/8" DIA to fit a 1/2" trade size conduit.  
1) Remove the louver panel. See Fig. 14.  
2) Remove the junction box cover on the remote condenser unit. Remove the fan motor  
junction box cover on the icemaker.  
3) Install a ground wire from the icemaker to the remote condenser unit. Use wire of an  
appropriate gage and outdoor rating.  
22  
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4) Connect the fan motor leads in the junction box of the remote condenser unit to the fan  
motor leads in the fan motor junction box of the icemaker. Use wire of an appropriate  
gage and outdoor rating.  
5) Replace the junction box covers and the louver panel in their correct positions.  
Remote Condenser Unit  
Icemaker  
Junction Box  
Cover  
Fan Motor Junction  
Box Cover  
Fig. 14  
Screw  
Screws  
Louver Panel  
7. Stacking Remote Condenser Units  
1) Install the lower remote condenser unit as described earlier in this section.  
2) Place the upper remote condenser unit on top of the lower. See Fig. 15.  
3) Secure the upper remote condenser unit to the lower remote condenser unit with the  
4 screws provided.  
4) Install refrigerant lines and make electrical connection as described earlier in this  
section.  
Upper Remote  
Condenser Unit  
Screws  
Screws  
Lower Remote  
Condenser Unit  
Fig. 15  
23  
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H. Water Supply and Drain Connections  
See Fig. 16, 17, or 18  
WARNING  
1. Water supply and drain connections must be installed in accordance with  
applicable national, state, and local regulations.  
2. Normal operating water temperature should be within 45°F to 90°F (7°C  
to 32°C). Operation of the icemaker, for extended periods, outside of this  
normal temperature range may affect icemaker performance.  
3. To prevent damage to equipment, do not operate the icemaker when the  
water supply is off, or if the pressure is below 10 PSIG. Do not run the  
icemaker until the proper water pressure is reached.  
• A plumbing permit and services of a licensed plumber may be required in some areas.  
• External filters, strainers, or softeners may be required depending on water quality.  
Contact your local Hoshizaki distributor for recommendations.  
• Water supply pressure should be a minimum of 10 PSIG and a maximum of 113 PSIG. If  
the pressure exceeds 113 PSIG, the use of a pressure reducing valve is required.  
• The icemaker and condensation drain line(s), storage bin drain line, and water-cooled  
condenser drain line (if applicable) must be run separately.  
• Drain lines must have 1/4" fall per foot (2 cm per 1 m) on horizontal runs to get a good  
flow. A vented tee connection is also required for proper flow.  
• Drain lines should not be piped directly to the sewer system. An air gap of a minimum of  
2 vertical inches (5 cm) should be between the end of the drain pipes from the icemaker  
and condensation drain, storage bin, and water-cooled condenser (if applicable) and the  
floor drain.  
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1. Icemaker  
• Icemaker water supply inlet is 1/2" female pipe thread (FPT). A minimum of 1/2" nominal  
copper water tubing is recommended for the icemaker water supply line.  
• An icemaker water supply line shut-off valve and drain valve should be installed.  
• Icemaker drain outlet is 3/4" FPT. A minimum of 3/4" nominal hard pipe is recommended  
for the icemaker drain line. Condensation drain outlet is 3/8" OD hard tube. The  
condensation drain line can be connected to the icemaker drain line or can be run  
separately.  
Remote Condenser  
Minimum 1/2" Nominal Copper Water Tubing  
Line Set Connections  
Icemaker Water Supply  
Line Shut-Off Valve  
Icemaker  
Icemaker  
Water Supply  
Inlet  
1/2" FPT  
Condensation  
Drain Outlet  
3/8" OD Hard Tube  
Icemaker Water Supply Line  
Drain Valve  
Minimum 3/4" Nominal Hard Pipe  
Icemaker  
Drain Outlet  
3/4" FPT  
Bin Drain Outlet  
See Manufacturer's Instructions  
Bin  
Separate piping to approved drain.  
Leave a 2-inch (5-cm) vertical air  
gap between the end of each pipe  
and the drain.  
Vent Tube  
Vent Tube  
2-inch (5-cm) air gap  
Fig. 16  
KMH-2000SRH/3  
Floor  
Drain  
25  
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2. Water-Cooled Condenser  
a) Connection to an Open Drain System  
• Condenser water supply inlet is 1/2" female pipe thread (FPT). A minimum of 3/8" nominal  
copper water tubing is recommended for the condenser water supply line.  
• A condenser water supply line shut-off valve and drain valve should be installed.  
• Condenser drain outlet is 3/8" FPT. A minimum of 3/8" nominal hard pipe is recommended  
for the condenser drain line.  
• In some areas, a back flow preventer may be required in the cooling water circuit.  
• In order to maintain the proper high side pressure, the condenser water supply inlet  
temperature should not drop below 45°F (7°C) and the condenser drain outlet temperature  
must be in the 104°F to 115°F (40°C to 46°C) range. Once the icemaker installation  
is complete, confirm the condenser drain outlet temperature 5 minutes after a freeze  
cycle starts. If the condenser drain outlet temperature is not in the proper range, use a  
flat blade screwdriver to rotate the adjustment screw on the water-regulating valve until  
the temperature is in the proper range (rotate counterclockwise to raise temperature or  
clockwise to lower temperature).  
Minimum 3/8" Nominal Copper Water Tubing  
Minimum 1/2" Nominal Copper Water Tubing  
Vent Tube  
Icemaker Water Supply Line  
Shut-Off Valve  
Condenser  
Drain Outlet  
3/8" FPT  
Icemaker  
Icemaker  
Water Supply  
Inlet  
Condenser Water Supply Line  
Shut-Off Valve  
1/2" FPT  
Condenser Water  
Supply Inlet  
1/2" FPT  
Condenser Water Supply Line  
Drain Valve  
Minimum 3/8"  
Nominal Hard  
Pipe  
Icemaker Water Supply Line  
Drain Valve  
Minimum 3/4" Nominal Hard Pipe  
Icemaker  
Drain Outlet  
3/4" FPT  
Bin Drain Outlet  
See Manufacturer's Instructions  
Bin  
Separate piping to approved drain.  
Leave a 2-inch (5-cm) vertical air  
gap between the end of each pipe  
and the drain.  
Vent Tube  
Vent Tube  
2-inch (5-cm) air gap  
Condensation  
Drain Outlet  
3/8" OD Hard Tube  
Fig. 17  
KMH-2000SWH/3  
Connection to an Open Drain System  
Floor  
Drain  
26  
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b) Connection to a Closed Loop System  
• Condenser water supply inlet is 1/2" female pipe thread (FPT). A minimum of 3/8" nominal  
copper water tubing is recommended for the condenser water supply line.  
• Condenser return outlet is 3/8" FPT. A minimum of 3/8" nominal copper water tubing is  
recommended for the condenser return line.  
• Shut-off valves and drain valves should be installed at both the condenser water supply  
inlet and condenser return outlet.  
• The water supply to the condenser should not drop below 4 GPM.  
• The pressure differential between the condenser water supply inlet and condenser return  
outlet must be no less than 10 PSIG.  
• When using a glycol blend, the solution mixture should be less than 30% glycol.  
• In order to maintain the proper high side pressure, the condenser water supply inlet  
temperature should not drop below 45°F (7°C) and the condenser return outlet  
temperature must be in the 104°F to 115°F (40°C to 46°C) range. Once the icemaker  
installation is complete, confirm the condenser return outlet temperature 5 minutes after a  
freeze cycle starts. If the condenser return outlet temperature is not in the proper range,  
use a flat blade screwdriver to rotate the adjustment screw on the water-regulating valve  
until the temperature is in the proper range (rotate counterclockwise to raise temperature  
or clockwise to lower temperature).  
Minimum 1/2" Nominal Copper Water Tubing  
Minimum 3/8"  
Nominal Copper  
Water Tubing  
Condenser Return Line  
Shut-Off Valve  
Condenser Return  
Outlet  
Icemaker  
3/8" FPT  
Icemaker Water Supply  
Line Shut-Off Valve  
Icemaker  
Water Supply  
Inlet  
Condenser Water Supply Line  
Shut-Off Valve  
1/2" FPT  
Condenser Water Supply Line  
Drain Valve  
Condenser Water  
Supply Inlet  
1/2" FPT  
Condenser Return Line  
Drain Valve  
Icemaker Water Supply Line  
Drain Valve  
Minimum 3/4" Nominal Hard Pipe  
Icemaker  
Drain Outlet  
3/4" FPT  
Bin Drain Outlet  
See Manufacturer's Instructions  
Bin  
Separate piping to approved drain.  
Leave a 2-inch (5-cm) vertical air  
gap between the end of each pipe  
and the drain.  
Vent Tube  
Vent Tube  
2-inch (5-cm) air gap  
Condensation  
Drain Outlet  
3/8" OD Hard Tube  
Fig. 18  
KMH-2000SWH/3  
Connection to a Closed Loop System  
Floor  
Drain  
27  
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I. Final Checklist  
WARNING  
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are  
securely in place after installation. Make sure that none have fallen into the  
storage bin.  
1) Is the icemaker level?  
2) Is the icemaker in a site where the ambient temperature is within 45°F to 100°F (7°C to  
38°C) and the water temperature within 45°F to 90° (7°C to 32°C) all year around?  
3) Is there at least 6" (15 cm) clearance at exposed side(s), rear, and top of the icemaker  
for proper air circulation and ease of maintenance and service?  
4) Have the shipping carton, tape, and packing material been removed from the  
icemaker? Are the cube guides in their correct positions? Are the separators between  
the evaporator banks properly attached to their holding clips?  
5) Are all components, fasteners, and thumbscrews securely in place?  
6) Have all electrical and water connections been made? Do electrical and water  
connections meet all national, state, and local code and regulation requirements?  
7) Has the power supply voltage been checked or tested against the nameplate rating?  
Has a proper ground been installed to the icemaker? On three phase model, has  
the transformer's voltage tap switch been positioned to match incoming voltage?  
On remote air-cooled model, has a proper ground also been installed to the remote  
condenser unit?  
8) Are the water supply line shut-off valve(s) and drain valve(s) installed? Has the water  
supply pressure been checked to ensure a minimum of 10 PSIG and a maximum of  
113 PSIG?  
Note: The icemaker may stop running when the water supply is off, or if the pressure  
is below 10 PSIG. When the proper water pressure is reached, the icemaker  
automatically starts running again.  
9) Are the compressor hold-down bolts snug? Have the refrigerant lines been checked  
to make sure they do not rub or touch other lines or surfaces? Have the fan blades (if  
applicable) been checked to make sure they turn freely?  
10) On remote air-cooled model, is the refrigerant line set tightened and free of leaks and  
kinks?  
11) On remote air-cooled model, has the icemaker power supply been on for a minimum of  
4 hours?  
12) Has the end user been given the instruction manual, and instructed on how to operate  
the icemaker and the importance of the recommended periodic maintenance?  
13) Has the end user been given the name and telephone number of an authorized service  
agent?  
14) Has the warranty card been filled out and forwarded to the factory for warranty  
registration?  
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J. Startup  
WARNING  
1. All parts are factory-adjusted. Improper adjustments may adversely affect  
safety, performance, component life, and warranty coverage.  
2. If the icemaker is turned off, wait for at least 3 minutes before restarting the  
icemaker to prevent damage to the compressor.  
3. To prevent damage to the water pump, do not leave the control switch in the  
"WASH" position for extended periods of time when the water tank is empty.  
4. On remote air-cooled model, the icemaker should have power for a minimum  
of 4 hours prior to startup to prevent compressor damage.  
5. At startup, confirm that all internal and external connections are free of leaks.  
1) Open the water supply line shut-off valves.  
2) Remove the front panel.  
3) Move the control switch on the control box to the "ICE" position.  
4) Replace the front panel in its correct position.  
5) Turn on the power supply, and allow the icemaker to operate for a total of 10 minutes.  
6) Turn off the power supply, then remove the front panel.  
7) Remove the insulation panel. Remove the drain plug located on the lower front part of  
the ice chute. Allow the water tank to drain. See Fig. 19.  
8) Replace the drain plug, insulation panel, and front panel in their correct positions. Be  
careful not to cross thread the drain plug.  
9) Clean the storage bin liner according to the storage bin manufacturer's instructions.  
Rinse thoroughly after cleaning.  
10) Turn on the power supply to start the automatic icemaking process.  
11) When the icemaker is running, hold an ice cube in contact with the bulb. The icemaker  
should stop within 3 to 10 seconds. Adjustment may be needed, particularly at higher  
altitude locations.  
12) On water-cooled model, confirm proper condenser drain outlet/return outlet temperature  
as outlined in "II.H.2. Water-Cooled Condenser."  
Drain Plug  
Fig. 19  
Cleaning  
Valve  
Ice Chute  
Float Switch Assembly  
29  
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III. Cleaning and Maintenance  
WARNING  
CHOKING HAZARD: Ensure all components, fasteners, and thumbscrews are  
securely in place after any cleaning or maintenance is done to the unit. Make  
sure that none have fallen into the storage bin.  
A. Cleaning & Sanitizing Instructions  
Hoshizaki recommends cleaning and sanitizing this unit at least once a year. More  
frequent cleaning and sanitizing, however, may be required in some existing water  
conditions.  
WARNING  
1. To prevent injury to individuals and damage to the icemaker, do not use  
ammonia type cleaners.  
2. Carefully follow any instructions provided with the bottles of cleaning and  
sanitizing solution.  
3. Always wear liquid-proof gloves and goggles to prevent the cleaning and  
sanitizing solutions from coming into contact with skin or eyes.  
4. To prevent damage to the water pump seal, do not operate the icemaker with  
the control switch in the "WASH" position when the water tank is empty.  
IMPORTANT  
1. The cleaning valve is opened during cleaning and sanitizing to allow solution  
flow to the inside of the evaporator. It should be closed for all icemaking  
operation. The compressor will not operate unless this valve is completely  
closed.  
2. To close the cleaning valve, the valve handle should be at a right angle to  
the valve body. To open the cleaning valve, the valve handle should be  
parallel to the valve body.  
CLOSED  
OPEN  
Normal Icemaking Operation  
Cleaning and Sanitizing Operation  
(allows solution flow to the inside of the  
evaporator)  
30  
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1. Cleaning Procedure  
1) Dilute 38 fl. oz. (1,124 ml) of Hoshizaki "Scale Away" with 7 gal. (26 l) of warm water.  
2) Remove all ice from the evaporator and the storage bin.  
Note: To remove cubes on the evaporator, turn off the power supply and turn it back on  
after 3 minutes. The harvest cycle starts and the cubes will be removed from the  
evaporator.  
3) Turn off the power supply.  
4) Remove the front panel, then remove the insulation panel by first removing the  
thumbscrew, lifting up the panel slightly and pulling it towards you.  
5) Remove the drain plug located on the lower front part of the ice chute. Allow the water  
tank to drain.  
6) Replace the drain plug in its correct position. Be careful not to cross thread it.  
7) In bad or severe water conditions, clean the float switch assembly as described below.  
Otherwise, continue to step 8.  
a. Disconnect the vent tube and the flush tube from the top of the float switch, then  
remove the float switch assembly. Remove the rubber boot from the bottom of the  
assembly.  
b. Remove the retainer rod from the bottom of the float switch housing, then remove  
the float. Be careful not to bend the retainer rod excessively when removing it.  
c. Wipe down the float switch assembly's housing, shaft, float, and retainer rod with  
cleaning solution. Clean the inside of the rubber boot and hose with cleaning  
solution. Rinse the parts thoroughly with clean water.  
d. Reassemble the float switch assembly and replace it and the rubber boot in their  
correct positions. Reconnect the vent tube and the flush tube.  
8) Pour the cleaning solution into the water tank.  
9) Fully open the cleaning valve on the left side wall of the machine compartment.  
10) Move the control switch on the control box to the "WASH" position.  
11) Replace the insulation panel and the front panel in their correct positions.  
12) Turn on the power supply to start the washing process.  
13) Turn off the power supply after 30 minutes.  
14) Remove the front panel and the insulation panel.  
15) Remove the drain plug. Allow the water tank to drain. Replace the drain plug and the  
insulation panel in their correct positions.  
16) Move the control switch to the "ICE" position.  
17) Close the cleaning valve.  
Note: The icemaker will not operate unless the cleaning valve is completely closed.  
18) Replace the front panel in its correct position.  
19) Turn on the power supply to fill the water tank with water.  
20) Turn off the power supply after 3 minutes.  
21) Remove the front panel and fully open the cleaning valve.  
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22) Move the control switch to the "WASH" position.  
23) Replace the front panel in its correct position.  
24) Turn on the power supply to rinse off the cleaning solution.  
25) Turn off the power supply after 5 minutes.  
26) Remove the front panel and the insulation panel.  
27) Remove the drain plug. Allow the water tank to drain. Replace the drain plug and the  
insulation panel in their correct positions.  
Note: Do not replace the insulation panel when you proceed to "Sanitizing Procedure."  
28) Repeat steps 16 through 27 three more times to rinse thoroughly.  
Note: If you do not sanitize the icemaker, go to step 9 in "2. Sanitizing Procedure."  
2. Sanitizing Procedure - Following Cleaning Procedure  
1) Dilute 3.5 fl. oz. (104 ml or 7 tbs) of a 5.25% sodium hypochlorite solution (chlorine  
bleach) with 7 gal. (26 l) of warm water.  
2) Pour the sanitizing solution into the water tank.  
3) Replace the insulation panel and the front panel in their correct positions.  
Note: Make sure the control switch is in the "WASH" position and the cleaning valve is  
open.  
4) Turn on the power supply to start the sanitizing process.  
5) Turn off the power supply after 15 minutes.  
6) Remove the front panel and the insulation panel.  
7) Remove the drain plug. Allow the water tank to drain. Replace the drain plug and the  
insulation panel in their correct positions.  
8) Repeat steps 16 through 27 in "1. Cleaning Procedure" two times to rinse thoroughly.  
9) Close the cleaning valve.  
10) Move the control switch to the "ICE" position.  
11) Replace the front panel in its correct position.  
12) Clean the storage bin liner using a neutral cleaner. Rinse thoroughly after cleaning.  
13) Turn on the power supply to start the automatic icemaking process.  
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B. Maintenance  
This icemaker must be maintained individually, referring to the instruction manual and  
labels provided with the icemaker.  
WARNING  
1. Only qualified service technicians should attempt to service or maintain this  
icemaker.  
2. Disconnect power before performing service or maintenance.  
1. Stainless Steel Exterior  
To prevent corrosion, wipe the exterior occasionally with a clean, soft cloth. Use a  
damp cloth containing a neutral cleaner to wipe off oil or dirt buildup.  
2. Storage Bin  
Follow the storage bin manufacturer's maintenance instructions.  
3. Condenser (remote air-cooled model)  
Check the condenser once a year, and clean the coil if required by using a brush or  
vacuum cleaner. More frequent cleaning may be required depending on location.  
C. Preparing the Icemaker for Long Storage  
CAUTION  
1. When storing the icemaker for an extended time or in sub-freezing  
temperatures, follow the instructions below to prevent damage.  
2. To prevent damage to the water pump seal, do not operate the icemaker with  
the control switch in the "WASH" position when the water tank is empty.  
When the icemaker is not used for two or three days under normal conditions, it is sufficient  
to move the control switch to the "OFF" position. When storing the icemaker for an  
extended time or in sub-freezing temperatures, follow the instructions below.  
1. Remove the water from the icemaker water supply line:  
1) Turn off the power supply, then remove the front panel.  
2) Move the control switch on the control box to the "OFF" position.  
3) Close the icemaker water supply line shut-off valve, then open the icemaker water  
supply line drain valve.  
4) Allow the line to drain by gravity.  
5) Attach a compressed air or carbon dioxide supply to the icemaker water supply line  
drain valve.  
6) Move the control switch to the "ICE" position.  
7) Replace the front panel in its correct position, then turn on the power supply.  
8) Blow the icemaker water supply line out using the compressed air or carbon dioxide  
supply.  
9) Close the icemaker water supply line drain valve.  
33  
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2. Drain the water tank:  
1) Turn off the power supply, then remove the front panel. Move the control switch to the  
"OFF" position.  
2) Remove the insulation panel. Remove the drain plug located on the lower front part of  
the ice chute. Allow the water tank to drain. See Fig. 19.  
3) Replace the drain plug and the insulation panel in their correct positions. Be careful not  
to cross thread the drain plug.  
4) Remove all ice from the storage bin. Clean the storage bin using a neutral cleaner.  
Rinse thoroughly after cleaning.  
5) Replace the front panel in its correct position.  
3. On water-cooled model, remove the water from the water-cooled condenser:  
1) Make sure the power supply is off, then remove the front panel, top panel, and left side  
panel.  
2) Close the condenser water supply line shut-off valve. If connected to a closed loop  
system, also close the condenser return line shut-off valve.  
3) Open the condenser water supply line drain valve. If connected to a closed loop  
system, also open the condenser return line drain valve.  
4) Attach a compressed air or carbon dioxide supply to the condenser water supply line  
drain valve.  
5) Open the water regulating valve by using a screwdriver to pry up on the spring retainer  
underneath the spring. While holding the valve open, blow out the condenser using the  
compressed air or carbon dioxide supply until water stops coming out.  
6) Close the drain valve(s).  
7) Replace the left side panel, top panel, and front panel in their correct positions.  
34  
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HOSHIZAKI AMERICA, INC.  
618 Hwy. 74 S., Peachtree City, GA 30269 USA TEL (770) 487-2331 FAX (770) 487-3360 www.hoshizaki.com 91A1SR10B  
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