R
4100- I ACT WOOD INSERT
Advanced Combustion Technology (ACT)
Models:
Portland
Oregon USA
Tested and
Listed by
O-T L
C
US
4100I-GD-B
4100I-NL-B
OMNI-Test Laboratories, Inc.
NOTICE
DO NOT DISCARD THIS MANUAL
•
Read, understand and
follow these instructions
for safe installation and
operation.
•
Leave this manual with
party responsible for
use and operation.
•
Important operating
and maintenance
instructions included.
WARNING
WARNING
HOT SURFACES!
If the information in these
instructions is not followed
exactly, a fire may result causing
property damage, personal injury,
or death.
G L A S S A N D O T H E R
SURFACES ARE HOT
DURING OpERATION AND
COOL DOWN.
Hot glass will cause burns.
• Do not store or use gasoline or other
flammable vapors and liquids in the
vicinity of this or any other appliance.
•
Do not touch glass until it is cooled
• NEVER allow children to touch glass
•
•
Keep children away
CAREFULLY SUPERVISE children in the same room
as appliance
• Alert children and adults to hazards of high
temperatures
High temperatures may ignite clothing or other
flammable materials.
• Do not overfire - If heater or chimney
connector glows, you are overfiring.
Overfiring will void your warranty.
• Comply with all minimum clearances to
combustibles as specified. Failure to
comply may cause house fire.
•
Keep clothing, furniture, draperies and other
combustibles away.
Installation and service of this appliance should
be performed by qualified personnel. Hearth &
Home Technologies recommends NFI certified
professionals, or technicians supervised by an
NFI certified professional.
WARNING
Fire Risk.
For use with solid wood fuel only.
Other fuels may overfire and generate
poisonous gases (i.e. carbon monoxide).
1445 North Highway
Colville, WA 99114-2008
250-7201E September 1, 2008
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4100-I ACT WOOD INSERT
Table of Contents
SAFETY & OVERVIEW OF AppLIANCE
MAINTENANCE
Dimensions----------------------------------------------------- 4
Minimum Clearances to Combustibles------------------ 5
Listings ---------------------------------------------------------- 6
Chimney Height & Draft and 2-10-ꢀ Rule -------------- 6
Installation Recommendations---------------------------- 6
General Installation Procedures -------------------------- 7
Alternate Floor Protection Worksheet ------------------- 7
Chimney Requirements------------------------------------- 8
Ovalizing Round Stainless Steel Liner------------------ 8
Gold/Nickel Plated Surfaces ------------------------------- 20
Glass Cleaning & Replacement--------------------------- 20
Creosote Formation & Removal -------------------------- 20
Chimney--------------------------------------------------------- 20
Brick Replacement ------------------------------------------- 21
Baffle Removal ------------------------------------------------ 21
Exploded View------------------------------------------------- 22
pARTS & ACCESSORIES LIST --------------------- 2ꢀ-24
Service & Maintenance Log ---------------------------- 25
Warranty Policy---------------------------------------------- 26-27
Contact Information---------------------------------------- 28
INSTALLATION OpTIONS
Mobile Home--------------------------------------------------- 9
Masonry Fireplace-------------------------------------------- 10
Metal Heat Circulating Masonry -------------------------- 10
Factory-Built Zero Clearance Fireplace----------------- 11
Canadian Masonry & Heat Circulating------------------ 12
Leveling Bolts and Sheet Metal Shims------------------ 12
Securing Liner to Chimney Ring-------------------------- 1ꢀ
pARTS & ACCESSORY INSTALLATION
Outside Air Installation -------------------------------------- 1ꢀ
Panel Sets and Trim Sets ---------------------------------- 14
Blower Cord Installation ------------------------------------ 15
Blower Control Box with Switch--------------------------- 15
Fan (Blower) Replacement -------------------------------- 15
Zero Clearance Adjustable Trim Support--------------- 16
Door Handle Assembly-------------------------------------- 16
Door Latch Adjustment-------------------------------------- 16
OpERATION OVERVIEW
Wood Selection & Storing---------------------------------- 17
Overfiring ------------------------------------------------------- 17
Building A Fire------------------------------------------------- 17
Operating Tips------------------------------------------------- 18
Burn Rates & Opacity --------------------------------------- 18
Fan Operation Instructions--------------------------------- 18
Ash Removal -------------------------------------------------- 18
Burning Process ---------------------------------------------- 19
Air Controls, Primary & Start-up -------------------------- 19
September 1, 2008
250-7201E
Page ꢀ
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4100-I ACT WOOD INSERT
DIMENSIONS
ꢀ0"
(762mm)
24"
(610mm)
C
L
16-1/4"
(41ꢀmm)
12-1/8"
(ꢀ08mm)
9-5/16"
(1ꢀ5mm)
7-7/8"
(200mm)
SIDE VIEW
TOp VIEW
ꢀ0o
21-5/8"
(549mm)
20-7/8"
(5ꢀ0mm)
10-7/8"
(276mm)
FRONT VIEW
45-ꢀ/4"
(1162mm)
A
A
panel Size
Standard
Large
B
44-ꢀ/4” (11ꢀ7mm)
48” (1219mm)
ꢀ0-1/2” (775mm)
ꢀ4” (867mm)
B
ꢀ0-7/8"
(784mm)
Page 4
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
CLEARANCES TO COMBUSTIBLES
United States and Canada
Maximum Mantel Depth - 10" (254mm)
Mantel
Fascia or Trim
B
C
A
D
Insert
E
F
Hearth Extension
Omni Report #061-S-40-2
USA
CANADA
A
B
C
D
E
F
Sidewall to Stove
Mantel to Stove
Top Trim to Stove
Side Trim to Stove
Hearth Extension from Glass
15" (381mm) 15" (381mm)
26" (660mm) 23" (584mm)
20" (508mm) 20" (508mm)
6" (152mm)
6" (152mm)
16" (406mm) 18" (457mm)
Hearth Extension from Side of Insert 8" (203mm)
8" (203mm)
Thermal protection USA & Canada
Thermal protection must be 1/2 Inch (12.7mm) minimum
thickness ('k" value = 0.84) or equivalent material*
*Zero Clearance Installations USA Only
*See Alternative Floor Protection Worksheet on page 7.
In Canada a full length six inch (152mm) S6ꢀ5 flue liner
required as per ULC S628.
NOTE: When installing into a masonry fireplace, the fire-
place must be built to UBC Chapter ꢀ7 standards. Do not
remove brick or mortar from masonry fireplace to accom-
modate insert. The permanent metal warning plate provided
must be attached to the back of the fireplace stating the fire-
place may have been altered to accommodate the insert and
must be returned to original condition for use as a conven-
tional fireplace.
September 1, 2008
250-7201E
Page 5
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4100-I ACT WOOD INSERT
LISTINGS
CHIMNEY HEIGHT/DRAFT (CONT’D)
These installation instructions describe the installation and
operation of the Quadra-Fire 4100-I Wood Insert. This insert
meets the U.S. Environmental Protection Agency’s 1990
particulate emission standards. This product is listed by
OMNI-Test Laboratories, Inc. to UL Safety Standard 1482,
and ULC S628, and (UM) 84-HUD. This insert is approved
for mobile home installations when not installed in a sleeping
room and when an outside combustion air inlet is provided.
The structural integrity of the mobile home floor, ceiling,
and walls must be maintained. The insert must be properly
grounded to the frame of the mobile home.
AVOID FIRE: To ensure that insulation or any other com-
bustible material does not contact the chimney, a chimney
inside the house must have at least 2 inches (51mm) of air
space clearance around the chimney. A chimney outside
the house must have at least one inch (25mm) clearance
to the combustible structure. Noncombustible fire stops
must be installed at the spaces where the chimney passes
through floors and/or ceilings. Refer to Figures 8A & 8B
on page 8. Canadian installations require a full reline of
the chimney
Check with your local building code agency before you begin
your installation to ensure compliance with local codes,
including the need for permits and follow-up inspections.
Be sure local building codes do not supersede UL specifica-
tions and always obtain a building permit so that insurance
protection benefits cannot be unexpectedly cancelled. If
any assistance is required during installation, please contact
your local dealer.
NOTE:Clearancesmayonlybereducedbymeansapproved
by the regulatory authority having jurisdiction.
WE RECOMMEND that a qualified building inspector and
your insurance company representative review your plans
before and after installation.
INSTALLATION RECOMMENDATIONS
CHIMNEY HEIGHT/DRAFT
This product has met and surpassed the most stringent emissions
standards in the United States. The sophistication of the interior
firebox design requires that a proper draft be supplied by the chim-
ney, therefore adherence to the following factors will enable your
insert to operate at its optimum capability.
To be sure that your Quadra-Fire insert burns properly, the
chimney draft (static pressure) should be approximately
-0.10” water column (W.C.) during a high burn and -0.04”
W.C. during a low burn, measured six inches (152mm) above
the top of the insert after one hour of operation at each burn
setting.
REqUIRED: A minimum NFPA 211 required stainless steel
liner connector pipe extending to the first flue liner of the
existing code approved masonry chimney. To eliminate dilu-
tion air in the chimney, seal the damper area of the chimney
around the chimney connector.
NOTE: These are guidelines only, and may vary somewhat
for individual installations.
The insert was designed for and tested on a six inch (152mm)
chimney, 12 ft-14 ft (ꢀ60-420cm) high, measured from the
base of the insert. The further your stack height or diameter
varies from this configuration, the possibility of performance
problems increases. In addition, exterior conditions such as
roof line, surrounding trees, prevailing winds and nearby hills
can influence insert’s performance.
BEST: A complete relining of the chimney system with a six
inch (152mm) diameter listed, stainless steel liner. The liner
must be connected to the insert flue collar and extend the
entire height of the chimney, terminating slightly above a plate
that seals the top of the chimney. All joints should be secured
with ꢀ sheet metal screws. The sections must be attached to
the insert and to each other with the crimped (male) end point-
ing toward the insert. Figure 6B.
A masonry chimney or a listed factory-built UL10ꢀ HT Class
“A” chimney must be the required height above the roof
and any other nearby obstructions. The chimney must be
at least ꢀ ft (91cm) higher than the highest point where it
passes through the roof and at least 2 ft (61cm) higher than
the highest part of the roof or structure that is within 10 ft
(ꢀ05cm) of the chimney, measured horizontally. See 2-10-3
Rule (Figure 6A). These are safety requirements and are
not meant to assure proper flue draft.
Minimum clearances to combustibles must be maintained.
A full reline is required for factory-built fireplace installations in
Canada and is highly recommended in USA.
LINER CONNECTOR
2-10-3 RULE
CRIMPED
END
TOWARDS
STOVE
2 ft Min (61cm)
ꢀ ft Min
(91cm)
FLUE
GAS
DIRECTION
10 ft Min
(ꢀ05cm)
Figure 6B
Figure 6A
Page 6
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
CALCULATING ALTERNATE FLOOR
pROTECTION MATERIAL
GENERAL INSTALLATION pROCEDURE
•
DO NOT CONNECT THIS UNIT TO A CHIMNEY
FLUE SERVING ANOTHER AppLIANCE.
Install liner, if required, for your chosen installation.
Attach metal warning plate to the back of the fireplace
with screws or nails.
Thermal Conductivity: k value
•
•
The k value indicates the amount of heat (in BTU’s) that will flow
in 1 hour through 1 square foot of a uniform material 1 inch thick
for each degree (F) of temperature difference from one side of
the material to the other. The LOWER the k factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The k value of a material
must be equal or smaller then the required k value to be accept-
able.
•
•
•
Set appliance on the hearth (See Hearth Requirements
page 5 and Support Kit information on page 16.
)
Complete the vent connection required for your instal-
lation type.
Relocate plate for Outside Air. (Required for Mobile
Home Installation) page 13; Assemble Panel Set
and Cast Trim Set or the Basic Panel & Trim Set and
install as one piece. See page 14.
(BTU) (inch)
(foot2 (hour) (oF)
•
•
Position unit into fireplace leaving width enough for fiber-
glass batting to be inserted around face seal.
Work unit securely into the fireplace using sheet metal
shims if leveling bolts are needed. See Figure 12B on
page 12.
Remove all labels from glass prior to building first fire.
Ensure that plated surfaces are cleaned prior to build-
ing first fire. See page 20.
Thermal Resistance: R value
The R value is a measure of a material’s resisteance to heat
transfer. R value is convenient when more than one material is
used since you can add the R values together, whereas you can
not do this for k value. The HIGHER the R factor means less
heat is being conducted through the non-combustible material to
the combustible material beneath it. The R value of a material
must be equal or larger then the required R value to be accept-
able.
•
•
•
Read Operation Instructions found on pages 18 and
19.
Converting k to R:
Divide 1 by k and multiply the results times the thickness in inch-
es of the material.
IF INSTALLING THIS MODEL TO A MASONRY CHIMNEY,
ALWAYS BE SURE THE CHIMNEYIS IN GOOD CONDITION
AND THAT IT MEETS THE MINIMUM STANDARDS OF THE
NATiONAl FiRE PROTECTiON ASSOCiATiON (NFPA)
STANDARD 211. A FACTORY BUILT CHIMNEY MUST BE
6 iNCH (152mm) Ul103 HT AND UlC S629.
R = 1/k x inches of thickness
Converting R to k:
Divide the inches of thickness by R.
k = inches of thickness/R
Calculations:
THiSAPPliANCE iS MADE WiTHA6 iNCH (152mm) DiAM-
ETER CHIMNEY CONNECTORAS THE FLUE COLLAR ON
THE UNIT. CHANGING THE DIAMETER OF THE CHIMNEY
CAN AFFECT DRAFT AND CAUSE pOOR pERFOR-
MANCE. IT IS NOT RECOMMENDED TO USE OFFSETS
OR ELBOWS AT ALTITUDES ABOVE 4000 FEET ABOVE
SEA LEVEL OR WHEN THERE ARE OTHER FACTORS
THAT AFFECT FlUE DRAFT. SEE PAgE 5.
Example: Floor protection requires k value of 0.84 and ꢀ/4 inch
thick.
Alternative material has a k value of 0.6 and is ꢀ/4 inch thick.
Divide 0.6 by .75 = k value of 0.80. This k value is smaller than
0.84 and therefore is acceptable.
CAUTION: THIS AppLIANCE IS HOT WHILE IN OpERA-
TION AND MAY REMAIN SO Up TO 40 MINUTES OR
LONGER AFTER THERE IS NO FUEL IN THE FIREBOX.
IF THIS AppLIANCE IS IN A HIGH TRAFFIC AREA OR
CHILDREN MAY BE NEAR, IT IS RECOMMENDED THAT
YOU pURCHASE A DECORATIVE BARRIER TO GO IN
FRONT OF THE AppLIANCE.
September 1, 2008
250-7201E
Page 7
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4100-I ACT WOOD INSERT
OVALIZING ROUND STAINLESS STEEL
CHIMNEY REqUIREMENTS
LINERS
A chimney must be the required height above the roof
or other obstruction for safety and for proper draft oper-
ation. The requirement is that the chimney must be at
least ꢀ feet (91cm) higher than the highest point where
it passes through the roof, and at least 2 feet (61cm)
higher than the highest part of the roof or structure that
is within10 feet (ꢀ05cm) of the chimney, measured hori-
zontally. Refer to Figure 8C.
Ovalizing round stainless steel liners to accommodate
the liner passing through the damper region of a fire-
place is an allowable and acceptable practice.
Ensure that the ovalization is minimized to the extent
required to fit through the damper.
Figure 8C
Figure 8A
Firestopping
Non-Combustible
Firestopping
Material
10 ft
(ꢀ05cm)
CHIMNEY HEIGHT
Floor
2 inch
(51mm)
At least 2 ft
(61cm)
At least ꢀ ft
(91cm)
Ceiling
Caulk
Floor
(second Story)
Minimum 1 inch (25mm)
clearance from exterior
chimney to sheathing
Figure 8D
Figure 8B
Minimum 2 inch (51mm) clearance
from combustible material
and insulation
CHIMNEY TOp VIEW
5/8" (16mm)
Fireclay Flue
1/2" (12.7mm) airspace
Liner
ceiling
FLUE
Chimney Wall
4" (102mm)
Nominal
Non-combustible
fire stopping material
Foundation
Page 8
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
INSTALLATIONS INTO ZERO CLEARANCE
FIREpLACES IN MOBILE HOMES
Spark Arestor Cap
Roof Flashing
(iN USA ONlY)
1. An outside air inlet must be provided for combustion and must
remain clear of leaves, debris, ice and/or snow. It must be
unrestricted while unit is in use to prevent room air starvation
which can cause smoke spillage and an inability to maintain a
fire. Smoke spillage can also set off smoke alarms.
Storm Collar
2. Unit must be secured to the mobile home structure. Remove
bolts from each side of insert and use plumbers tape to secure
to structure (a washer may be required). Re-install bolts.
Joist Shield/Firestop
Double Wall
Connector Pipe
ꢀ. Unit must be grounded with #8 solid copper grounding wire or
equivalent and terminated at each end with N.E.C. approved
grounding device.
4. The factory-built fireplace must meet (UM)84-HUD requirements
for outside combustion air supply to the fireplace fire chamber
and the chimney must be listed to UL0ꢀ HT or a listed UL-1777
full length six inch (152mm) diameter liner must be used. It must
be equipped with a spark arrestor cap and the outside air must
be installed on the insert. (See Figure 9A and installation
instructions of page 13.)
plate
1. Remove
5. Refer to page 5 of this manual or the serial number/safety label
for clearances to combustibles. The label is located on a beaded
chain on the left side behind outer skin.
2. Re-install plate
6. Floor protections requirements on page 5 must be followed
Figure 9A - installing Outside Air
precisely.
7. Use silicone to create an effective vapor barrier at the location were the chimney or other component penetrates to the
exterior of the structure.
8. Follow the chimney and chimney connector manufacturer’s instructions when installing the flue system for use in a
mobile home.
NOTE: Offsets from the vertical, not exceeding 45°, are allowed per Section 905(a) of the Uniform Mechanical Code
(UMC). Offsets greater than 45° are considered horizontal and are also allowed, providing the horizontal run does
not exceed 75% of the vertical height of the vent. Construction, clearance and termination must be in compliance
with the UMC Table 9C. This installation must also complies with NFPA 211.
NOTE: Top sections of chimney must be removable to allow maximum clearance of 1ꢀ.5 ft. (405cm) from ground level for
transportation purposes.
9. Burn wood only. Other types of fuels may generate poisonous gases (e.g., carbon monoxide).
WARNING: DO NOT INSTALL IN SLEEpING ROOM.
CAUTION:
THE STRUCTURAL INTEGRITY OF THE MOBILE HOME
FLOOR, WALL AND CEILING/ROOF MUST BE MAINTAINED.
(i.e., DO NOT CUT THROUgH FlOOR JOiST, WAll STUD,
CEiliNg TRUSS, ETC.)
WARNING: NEVER DRAW COMBUSTIONAIR FROMAWALL,
FLOOR OR CEILING CAVITY OR FROM ANY ENCLOSED
SpACE SUCH AS AN ATTIC OR GARAGE.
September 1, 2008
250-7201E
Page 9
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4100-I ACT WOOD INSERT
INSTALLATION OpTIONS
Refer to: Clearances to Combustibles on page 5, Canadian installation requirements on page 12,
Hearth Requirements on page 5 and Zero Clearance Adjustable Support Kit on page 16.
MASONRY FIREpLACE
USING DIRECT-CONNECT METHOD
Masonry Chimney
Flue Tile
This product conforms with the UL Standard for Safety
1482 (USA) and ULC S628 (Canada) in all respects, and
is approved to UL & ULC safety standards for installation
and use within a fireplace with a masonry chimney in accor-
dance with NFPA 211, with or without a direct flue collar con-
nection. A starter pipe is required to reach to the bottom of
the existing flue.
Full Listed
Liner Option
Mantel
Direct Connect
Seal Option
Air-tight Face Seal
Damper Area
Minimum Starter
Pipe Option
1. Secure the fireplace damper in the open position. If this
cannot be accomplished, it will be necessary to remove
the damper.
2. Seal either the damper area around the chimney liner
with a high temperature sealant or the fireplace front with
fiberglass batting.
ꢀ. The chimney should be examined for cracks, loose
mortar, and other signs of deterioration and blockage.
The insert should not be installed until it is determined
that the chimney is safe for use. Since an oversized flue
contributes to the accumulation of creosote, the size of
the flue should be checked to determine that it is not too
large for the insert. The chimney should also be checked
to ensure it meets the minimum standard of the National
Fire Protection Association (NFPA) Standard 211. The
following bullets list the more critical requirements for a
properly constructed chimney:
Figure 10A - installation into Masonry Fireplace
METAL HEAT CIRCULATING MASONRY
This product conforms with the safety standard UL1482
(USA) and ULC S628 (Canada) in all respects and is
approved to UL & ULC safety standards for installation and
use within a fireplace with masonry chimney, in accordance
with NFPA 211, with or without a direct flue collar connec-
tion. A starter pipe is required into existing chimney.
•
The masonry wall of the chimney, if brick or modular
block, must be a minimum of 4 inches (102mm) nominal
thickness. A chimney of rubble stone must be at least 12
inches (ꢀ05mm) thick
•
The chimney must have a fire clay flue liner (or equiva-
lent) with a minimum thickness of 5/8” (16mm) and must
be installed with refractory mortar. An equivalent liner
must be a listed chimney liner system or other approved
material.
Mantel
Listed Liner
•
Cross-sectional area should be no more than ꢀ times the
cross-sectional area of the flue collar of the insert. (28 sq
inch flue area x ꢀ inches = 84 square inches maximum
chimney area).
•
A chimney inside the house must have at least two inches
(51mm) of clearance to the combustible structure. Achim-
ney outside the house must have at least 1 inch (25mm)
clearance to the combustible structure. Non-combustible
fire stops must be installed at the spaces where the chim-
ney passes through floors and/or ceiling (See Figure 8A
and 8B on page 8).
SEAL DAMpER AREA OR FACE SEAL
Figure 10B - installation into Metal Heat Circulating
Showing Use Of Starter Pipe
NOTE: In Canada, a full reline is required.
Page 10
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
FACTORY-BUILT ZERO CLEARANCE FIREpLACE
(USA iNSTAllATiONS ONlY)
The Quadra-Fire 4100-I ACT Wood Stove Insert is listed to
UL 1482 Standard and approved for installation into listed
factory built zero clearance fireplaces listed to UL 127 con-
forming to the following specifications and instructions:
Mantel
The original factory-built clearance fireplace chimney cap
must be re-installed after installing the approved chim-
ney liner meeting type H.T. requirements (2100°F) per UL
1777. The air flow of the factory-built zero-clearance fire-
place system must not be altered. The flue liner top support
attachment must not reduce the air flow for the existing air-
cooled chimney system.
Listed Liner
NOTE: Refer to chimney liner manufacturer for rec-
ommendations on supporting the liner.
ꢀ0 in.
21 in.
Minimum Width of cavity opening:
Minimum Height:
SEAL DAMpER AREA OR FACE SEAL
16-1/4 in.
Minimum Depth from front to rear:
Figure 11A - installation into A Factory Built
Zero Clearance Fireplace
The following modifications of factory built fireplaces are
permissible: 1) removal of damper; 2) removal of smoke
shelf or baffle; ꢀ) removal of ember catches; 4) removal
of fire grate; 5) removal of viewing screen/curtain; and, 6)
removal of doors.
The permanent metal warning label provided must be
attached to the back of the fireplace, with screws or nails,
stating that the fireplace may have been altered to accom-
modate the insert, and must be returned to original condition
for use as a conventional fireplace.
NOTE: installation into fireplaces without a permit
will void the listing.
The factory built chimney must be listed per UL 127 and
meet the type HT requirements of UL 10ꢀ. Factory built
fireplace chimneys tested to UL 127-1998, may be at the
fireplace manufacturer’s option, tested to the same criteria
as UL 10ꢀ HT requirements. If the chimney is not listed
as meeting HT requirements, or if the factory built fire-
place was tested prior to 1998, a full height listed chimney
liner must be installed from the appliance flue collar to the
chimney top. The liner must meet type HT requirements
(2100ºF) per UL 1777.
If the hearth extension is lower than the fireplace opening,
the portion of the insert extending onto the hearth must be
supported. Manufacturer designed adjustable support kit
can be ordered from your dealer. (See page 14).
Final approval of this installation type is contingent upon
the authority having jurisdiction.
The liner must be securely attached to the insert flue collar
and the chimney top. To prevent room air passage to the
chimney cavity of the fireplace, seal either the damper area
around the chimney liner with high temperature sealant or
the fireplace front with fiberglass batting.
WARNING
Fire Risk.
When lining air-cooled factory-built chimneys:.
•
Run chimney liner approved to UL 1777 Type
HT requirements (2100 degrees F)
The fireplace must not be altered, except that the damper
may be removed to accommodate a direct-connect starter
pipe or chimney liner, and external trim pieces which do
not affect the operation of the fireplace may be removed
providing they can be stored on or within the fireplace for
reassembly if the insert is removed.
•
Re-install original factory built chimney cap
ONLY
•
•
DO NOT block cooling air openings in chimney
Blocking cooling air will overheat the chimney
September 1, 2008
250-7201E
Page 11
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4100-I ACT WOOD INSERT
INSTALLATION IN CANADA
MASONRY and HEAT-CIRCULATING
(INSTALLATIONS INTO FACTORY-BUILT FIREPLACES ARE PROHIBITED IN CANADA)
Whether installed in a masonry or heat-circulating fireplace, this fireplace insert must be installed with a continuous chim-
ney liner of six inch (152mm) diameter extending from the fireplace insert to the top of the chimney. The chimney liner must
conform to the Class ꢀ requirements of CAN/ULC-S6ꢀ5, Standard for Lining Systems for Existing Masonry or Factory-Built
Chimneys and Vents, or CAN/ULC-S640, Standard for Lining Systems for New Masonry Chimneys.
• Do not remove bricks or mortar from fireplace to accommodate insert.
• The face of the fireplace must be sealed to prevent room air passage into the chimney cavity.
• The permanent metal warning label provided must be affixed to the back of the fireplace with screws or nails to
the fireplace, in a location readily visible should the fireplace insert by removed, stating that the fireplace may
have been altered to accommodate the insert, and must be returned to original condition for use as a conven-
tional fireplace.
• Circulating air chambers may not be blocked.
LEVELING BOLTS AND SHEET METAL SHIMS
This product shipped with two leveling bolts, and two sheet
metal guides for ease in sliding the insert into place when
using the leveling bolts. Not all installations will require the
use of the leveling bolts. The sheet metal guides are used
only when the leveling bolts are necessary. Discard if not
needed.
ADJUSTiNg THE lEVEliNg BOlTS
It is best to use a 1/2 inch (12.7mm) socket wrench with an
extended handle for ease in adjusting bolts to the desired
level. The bolts will adjust from 0 to 2 inches (0 - 51mm).
You can also reach in and adjust the bolts by hand, although
space is limited. Figure 12A.
cut-out view
Leveling Bolt
Reach between side of insert and outer skin
Sheet Metal Shims
Figure 12A
Place under leveling bolts
and slide insert into place
SHEET METAL GUIDES
Slide each guide under the insert on each side placing
them directly under leveling bolts. If they are not directly
under the bolts, the bolts may hang up on uneven material
when sliding the insert into place. See Figure 12B.
Leveling Bolts
Figure 12B
Page 12
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
SECURING LINER TO CHIMNEY RING
There are two options to secure the liner to the chim-
ney ring: See Figure 13A.
Option One: If there is enough room on the top of the
insert to work, hand bend the two tabs upward 90°.
Secure the liner with the supplied hex head bolts 1/4-
20-ꢀ/4.
2 pre-drilled holes on
chimney ring under outer skin
(access through firebox)
Option Two: Remove the manifold tubes, fiberboard
baffle and ceramic blanket. From inside the firebox,
pull liner down through the chimney ring below the
outer skin. There are two pre-drilled holes in the chim-
ney ring 180° apart. Secure the liner with the supplied
hex head bolts 1/4-20-ꢀ/4.
NOTE: Tabs are shipped from factory in a flat position.
Bend upwards 90 degrees.
Figure 13A
OUTSIDE AIR INSTALLATION
IMpORTANT!
THE ZERO CLEARANCE
FIREpLACE OUTSIDE
AIR MUST BE TURNED
TO “ON”
1. Remove plate
2. Re-install plate
Figure 13B
Tools Needed: phillips Head Screwdriver
1. Remove three screws and cover plate from back side of insert. Save the screws.
2. Re-attach the cover plate using the same screws to front side of the insert as shown in Figure 13B.
ꢀ. Repeat same procedure for other side of insert.
NOTE: This insert requires replacement of combustion air. if your home is fairly air-tight, it is recommended that
you install outside air. if you are installing into a Mobile Home, outside air is required. See page 9.
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
pANEL SET and CAST TRIM SET
STANDARD SIZE: 30-1/2” h x 44-3/4”w
LARGE SIZE: 34”h x 48”w
panel and Cast Trim must be ordered separately.
Included in Panel Kit: (2) side panels, left and right; (1) panel top; (2) trim pieces; (1) trim top; (1) fastener package.
Included in Cast Trim Kit: (2) cast trim legs, left and right; (1) cast trim header; (2) cast trim footers, left and right.
Tools Needed: Powered Phillips Head Screw Driver
1. Remove contents from box being careful not to scratch or damage cast trim pieces.
2. Lay the panel set face down on protective covering to prevent scratching the painted surface.
ꢀ. Secure panel set together with screws provided. Figure 14A
4. Now bend the tabs down toward the backside of the panel set, on top piece and on each leg. Leave panel set face down.
5. Place the corresponding cast trim pieces (2 cast trim legs and 1 cast trim header) underneath panel set, also face down.
6. Place washer provided over tab and secure the trim and panel together with screw. Continue for all tabs.
7. Secure cast footers with screws.
NOTE: DO NOT PiCK UP ASSEMBlED UNiT BY CORNERS. iT iS TOO HEAVY AND MAY DAMAgE THE
PANElS. PiCK UP FROM CENTER.
8. Slide assembled panel and trim over top of the insert into place.
9. Secure panels to insert with 8-ꢀ2 sheet metal screws through tabs on bottom lower inside corners on side panels.
Figure 13B.
2. Bend tabs
1. Screw side panels
to top panel
2. Bend tabs
Tab with screw hole to
secure panel to insert
Secure side panels to insert with screws
ꢀ. Install Cast Trim Header
Figure 14B
COMpLETED VIEW
Figure 14A
pANEL and GOLD TRIM SET
BASIC STANDARD SIZE: 30”h x 40”w
1. Repeat Steps 1 - ꢀ above.
2. To assemble the trim, attach the 2 side trim pieces to the top trim at each corner using the “L” bracket
included in fasteners package. Figure 14C
ꢀ. Slide panel and trim over top of the insert and into position.
Screw side
panels to top
panel
View of "L" Bracket
installed
Tab with screw
hole to secure
panel to insert
Figure 14D
Figure 14C
Page 14
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4100-I ACT WOOD INSERT
BLOWER CORD LOCATION & BLOWER
FAN (BlOWER) REPlACEMENT
CONTROL BOX WITH SWITCH
included in Kit: Replacement Blower
This insert comes standard with a blower, installed at the
factory with blower cord on right side of insert (as you face
the unit). The blower cord can also be installed on the left
side. Disconnect the cord from right side. ROUTE WIRES IN
FRONT OF FAN. Re-install on the left side. Do not route cord
behind the cooling fan.
Tools Needed: 5-ꢀ2 Wrench and Phillips Head Screwdriver.
1. Remove bolts from both sides of the insert and slide the
lower cast cover towards you. See Figure 15D
2. Loosen 4 screws (2 on each side of the motor) that
secures motor to the housing. Remove the motor. See
Figure 15E.
ꢀ. Attach new motor using the same screws to the blower
housing.
4. Re-attach lower cast cover to insert using the bolts
removed in Step 1.
Figure 15A
Red
Black
Remove Bolt
White
Snap Disc
Black
Blower Control
Box with Switch
Remove Bolt
Figure 15D
Cooling Fan
Figure 15B - Right Side location
Red
Black
White
Snap Disc
Remove 4 screws, lift
motor from housing
Figure 15E
Cooling Fan
Figure 15C - left Side location
Operating the Blower Control Box with Switch
1. The blower will turn on/off automatically when set to AUTO.
MANUAL
AUTO
MANUAL: Over-rides
the internal Snap Disc
A
UTO: Fan will
FAN
turn ON/OFF
2. When set to MANUAL, the fan will turn on/off only when you
turn it on or off. This setting over-rides the internal snap
disc.
automatically and
is controlled by the
internal Snap Disc
LOW
HIGH
ꢀ. Adjust the speed of the fan by turning the HIGH/LOW knob
OFF
to the desired setting.
September 1, 2008
250-7201E
Page 15
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4100-I ACT WOOD INSERT
ZERO ClEARANCE ADJUSTABlE TRiM SUPPORT
Two sizes: 9”d x 45”w and 12”d x 50”w, both 2” to10” Height Adjustment
Included in Kit: (1) Trim Top, (1) Trim Front, (2) Trim Sides, Double-Sided Tape (already installed)
Tools Needed: Phillips Head Screwdriver, Sheet Metal Shears, Measuring Tape, Gloves
1. The 10 screws on each set of scissors will already be loose
when shipped. Figure 16A.
EXPLODED VIEW OF SCISSORS
2. Expand scissors to desired height. Tighten screws to hold in
place using Phillips Head screwdriver. Figure 16B.
ꢀ. Measure front and side trims to required height to cover scis-
sors and mark pieces for cutting. Cut excess material from
top of trim’s edge, not bottom. This edge will be sharp; wear
gloves to prevent injury to your hands. Figure 16B.
4. Using sheet metal shears, cut trim along the marked edge.
The cut edge fits under lip of top trim, so it allows for some
variance in your straight edge.
SCREWS ARE CIRCLED
DOUBLE-SIDED TAPE
DOUBLE-SIDED TAPE
Figure 16A
5. The double-sided tape that holds front and side trims to scis-
sors has a powerful bonding adhesive. Adjustments are
extremely difficult once trim has adhered to tape. Do a dry
run first without removing paper from tape.
EXpAND SCISSORS TO DESIRED HEIGHT
6. Place cut edge of trim under top lip and into position on scis-
sors. Place side pieces on first and then front piece. The
front piece overlaps side pieces. NOTE: The trim in the Flush
Mount Kit is one piece.
7. Once you are satisfied with the positioning, remove trim and
set aside.
CUT TOp EDGE OF TRIM,
NOT BOTTOM EDGE
INSTALL FRONT TRIM LAST.
CORNERS OVERLAp SIDE
TRIM pIECES
Figure 16B
8. Remove the paper from double-sided tape that is to accept
trim side. Align side and then press hard against tape to
secure side piece. Repeat for other side. Install front trim
piece last.
Decorative tile
NOTE: ꢀ/8” (9.5mm) thick tile or like material can be cut to size and
fit under lip of top trim edge for a decorative touch. Figure 16C.
may be installed
DOOR HANDLE ASSEMBLY
Hook Door Latch
Figure 16C
Washer
Door Handle
Nut 1/4-20
Washer, 5/8 x 1/4
Securing
Screw
Door Latch Bracket
Adjustment Bolts
Fiber Handle
Figure 16D
DOOR lATCH ADJUSTMENT
It is important the door gasket has a proper seal. As the gasket compresses or
“seats” during use, it may become necessary to adjust or tighten the door latch.
1. Loosen securing screw (do not remove).
2. Turn adjustment bolts as need for adjustment (in or out) using 7/16” end
wrench.
Figure 16E
ꢀ. Tighten securing screw to hold adjusted position in place.
Page 16
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250-7201E
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4100-I ACT WOOD INSERT
OpERATION
WOOD SELECTION AND STORAGE
Burn only dry seasoned wood. Dry, well-seasoned wood will not only minimize the chance of creosote formation but will
give you the most efficient heat output. Even dry wood contains at least 15% moisture by weight and should be burned hot
enough to keep the chimney hot enough to maintain particulate (smoke) burning. Burning unseasoned wood of any variety
defeats the inserts’ efficiency.
Dead wood lying on the forest floor should be considered wet, and requires full seasoning time. Standing wood can be
considered to be about two-thirds seasoned. Wood is dry enough to burn if the ends of the logs have cracks radiating in all
directions from the center. If your wood sizzles in the fire, even though the surface is dry, it may not be fully cured.
Drying time can be reduced by splitting wood prior to storage. Since the majority of drying occurs through the cut ends
rather than the sides, stack the wood so both ends of each piece are exposed to air. Store wood under cover, such as in a
shed, or covered with a tarp, plastic, tar paper, sheets of scrap plywood, etc.
OVERFIRING
Do not overfire. Overfiring can result in crazing, an effect causing a white, non-removable film to be deposited on the
inside of the glass. Using flammable liquids or too much wood, or burning trash in the insert, may result in overfiring. If
the chimney connector or insert glows red, or worse, white, the insert is overfired. This condition may ignite creosote in
the chimney, possibly causing a house fire. If any part of the insert starts to glow, you are in an overfire situation. If you
overfire, immediately close the insert controls and door, if open, to reduce the air supply to the fire. Overfiring your insert
voids your warranty.
BUILDING A FIRE
NOTE: Remove all labels from glass front prior to lighting the first fire.
Before lighting your first fire in the insert, make certain that the baffle is correctly positioned. It should be resting against the
rear support. Also refer to care and cleaning of plated surfaces on page 19 before lighting your first fire.
CAUTiON: Never use gasoline, gasoline-type lantern fuel, kerosene, charcoal lighter fluid, or similar liquids to start
or “freshen up” a fire in this heater. Keep all such liquids well away from the heater while it is in use.
There are many ways to build a fire. The basic principle is to light easily-ignitable tinder or paper, which ignites the fast-burn-
ing kindling, which in turn ignites the slow-burning firewood. Here is one method that works well:
1. Place several wads of crushed paper on the firebox floor. Heating flue with slightly crumpled newspaper before adding
kindling keeps smoke to a minimum.
2.
ꢀ.
4.
Lay small dry sticks of kindling on top of the paper.
Open Start-Up Air Control (bottom rod) and Primary Air Control (top rod) fully. See Figure 19A on page 19.
Ensure that no matches or other combustibles are in the immediate area of the insert, that the room is adequately
ventilated, and the flue is unobstructed.
5. Light the paper in the insert. NEVER light or rekindle insert with kerosene, gasoline, or charcoal lighter fluid; the results
can be fatal.
6. Once the kindling is burning quickly, add several full-length logs three inches (76mm) or four inches (102mm) in diameter.
Be careful not to smother the fire. Stack the pieces of wood carefully. They should be near enough to keep each other
hot, but far enough away from each other to allow adequate air flow between them.
7. When ready to reload the insert, add more logs. Large logs burn slowly, holding a fire longer. Small logs burn fast and
hot, giving quick heat.
8. Adjust the Start-Up Air Control and Primary Air Control, maintaining flames above the fuel. The more you close down
the Primary Control, the lower and slower the fire will burn. The more you open the Primary Control the more heat will
be produced. The Start-Up Air Control (bottom rod) is only used for the first 5 to 15 minutes.
As long as there are hot coals, repeating steps 7 and 8 will maintain a continuous fire.
NOTE: The special high temperature finish paint applied to the insert will cure as your insert heats. You will notice
an odor and perhaps see some vapor rise from the insert surface, this is normal. We recommend that you open a
window until the odor dissipates and the paint is cured.
September 1, 2008
250-7201E
Page 17
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4100-I ACT WOOD INSERT
OpERATING TIpS
HEAT OUTpUT RATES
For maximum operating efficiency with the lowest emissions, follow these operating procedures:
1. Regardless of desired heat output, when loading insert, burn your Quadra-Fire with both air controls wide open for
a minimum of 5 to 15 minutes.
2. Regulate burn rate (heat output) by using the Primary Control (top rod). The Start-Up Air Control (bottom rod) is
used for initial start-up and reloading.
ꢀ. Heat output settings: Follow burn rate instructions listed below.
4. Burn only dry, well-seasoned wood.
WARNING: Do not operate with Start-Up
Air Control in the open position in excess
of 15 minutes! Risk of extreme tem-
BTU / Hr
Below 10,000
10,000 - 15,000
15,000 - ꢀ0,000
Maximum Heat
Start-Up Air Control
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
Closed after 5 to 15 minutes
primary Control
Pull to Stop
1” - 1-1/4” open
1-1/4” - 2-1/2” open
Fully open
peratures! Prolonged operation of this
unit with the Start-Up Air Control in the
open position may cause the combusti-
ble materials around the stove to exceed
safe temperature limits.
*NOTE: These are approximate settings, and will vary with type of wood or chimney draft. Due to altitude and other environmental
circumstances, this operational information is a guideline only. Similar burn rates may be obtained using other settings unique to
your situation.
BURN RATES
STARTING FIRE: Open both controls (push in) completely. After a wood load has been burning on high for 5 to 15 minutes
or longer for very large pieces, close the Start-Up Air Control (bottom rod) by pulling it out.
HIGH: Leave the Primary Air Control fully open (top rod). It is especially important to fully open both controls when reload-
ing the insert as failure to do so could result in excessive emissions, also referred to as ‘opacity’.
After a wood load has been burning on high for 5 to 15 minutes on High to achieve the following burn rates set the
controls as listed below:
MEDIUM HIGH: Close the Primary Air Control to 1-1/4” to 2-1/2” (ꢀ2mm to 64mm) open. Start-Up Air is closed.
MEDIUM LOW: Close the Primary Air Control to 1” to 1-1/4” (25mm to ꢀ2mm) open. Start-Up Air is closed.
LOW: Gradually close down the Primary Air Control by pulling out making sure to maintain flames in the insert. (Start-Up
Air is closed). It is very important to maintain flames in your insert during the first few hours of a low burn to avoid exces-
sive air pollution.
OpACITY
Opacity is the measure of how clean your insert is burning and is measured in percentages. An opacity of 100% in the
smoke column from a chimney will totally obscure an object. Whereas 0% opacity means that no smoke column can be
seen. A periodic check of the opacity emitted from your chimney will enable you to burn your insert as smoke free as pos-
sible.
FAN OpERATING INSTRUCTIONS
1. initial (cold) startup: Leave fan off until your insert is hot and a good coal bed is established, approximately ꢀ0 minutes
after fuel is lit.
2. High Burn Setting: The fan may be left on throughout the burn.
ꢀ. Medium low or Medium High Burn Setting: The fan should be left off until a good burn is established, then turned
on a medium or high rate.
4. low Burn Setting: The fan tends to cool the insert. Leave fan off until the burn is well established; then, if you wish,
turn the fan on at a low rate.
5. The fan is equipped with a rheostat (speed control) with a snap disc. The blower will turn on/off automatically when the
speed control is set to AUTO. When set to MANUAL, the fan will turn on/off only when you turn it on or off. This setting
overrides the snap disc. Adjust the speed of the fan by turning the HIGH/LOW knob to the desired setting.
ASH REMOVAL
Remove cold ashes (not hot) from the insert at regular intervals, depending on your usage. Ashes should be placed in a
metal container with a tight fitting lid. The closed container of ashes should be placed on a non-combustible floor or on the
ground, well away from all combustible materials, pending final disposal. If the ashes are disposed of by burial in soil or
otherwise locally dispersed, they should be retained in the closed container until all cinders have thoroughly cooled. Always
treat ashes as if they contain hot coals.
Page 18
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250-7201E
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4100-I ACT WOOD INSERT
BURNING pROCESS
Final Stage
The final stage of burning is the charcoal stage. This occurs
when the flammable gases have been mostly burned and
only charcoal remains. This is a naturally clean portion of
the burn. The coals burn with hot blue flames.
In recent years there has been an increasing concern about
air quality. Much of the blame for poor air quality has been
placed on the burning of wood for home heating. In order to
improve the situation, we at Quadra-Fire have developed
cleaner-burning wood stoves and inserts that surpass the
requirements for emissions established by our governing
agencies. These appliances must be properly operated in
order to insure that they perform the way they are designed
to perform. Improper operation can turn most any wood stove
or insert into a smoldering environmental hazard.
It is very important to reload your appliance while enough
lively hot coals remain in order to provide the amount of heat
needed to dry and rekindle the next load of wood. It is best
to open the air controls for a short while before reloading.
This livens up the coal bed. Open door slowly so that ash or
smoke does not exit appliance through opening. You should
also break up any large chunks and distribute the coals so
that the new wood is laid on hot coals.
Kindling or First Stage
Air quality is important to all of us, and if we choose to use
wood to heat our homes we should do so responsibly. To do
this we need to learn to burn our stoves in the cleanest way
possible. Doing this will allow us to continue using our wood
stoves for many years to come.
It helps to know a little about the actual process of burning
in order to understand what goes on inside a wood burning
appliance. The first stage of burning is called the kindling
stage. In this stage, the wood is heated to a temperature high
enough to evaporate the moisture which is present in all wood.
The wood will reach the boiling point of water (212°F) and will
not get any hotter until the water is evaporated. This process
takes heat from the coals and tends to cool the appliance.
AIR CONTROLS
Start-up System
The combustion air enters at the rear of the firebox through
the rear air tubes. This air supply is controlled by the Start-
up Air Control.
Fire requires three things to burn - fuel, air and heat. So, if
heat is robbed from the appliance during the drying stage, the
new load of wood has reduced the chances for a good clean
burn. For this reason, it is always best to burn dry, seasoned
firewood. When the wood isn’t dry, you must open the air
controls and burn at a high burn setting for a longer time to
start it burning. The heat generated from the fire should be
warming your home and establishing the flue draft, not evapo-
rating the moisture out of wet, unseasoned wood, resulting
in wasted heat.
primary Air System
The primary air enters at the upper front of the firebox, near
the top of the glass door. This preheated air supplies the
necessary fresh oxygen to mix with the unburned gases,
helping to create second, third and fourth combustions. This
air is regulated by the PrimaryAir Control. For more primary
air push control “IN”, for less air pull control “OUT”.
The air control in the right side of the grille, bottom rod, is
called the Start-Up Air Control; it is used during the kindling
stage of burning. It must be closed (pulled out) after the first
5 to 15 minutes.
Second Stage
The next stage of burning, the secondary stage, is the period
when the wood gives off flammable gases which burn above
the fuel with bright flames. During this stage of burning it is
very important that the flames be maintained and not allowed
to go out. This will ensure the cleanest possible fire. If you
are adjusting for a low burn rate, you should close down the
air to the point where you can still maintain some flame. If
the flames tend to go out, it is set too low for your burning
conditions. The air control, located at the right of the grille,
top rod, is the one used to adjust for burn rates. This is called
the Primary Air Control. Figure 19A.
Primary Air Control
Figure 19A
OpEN - pUSH IN
CLOSE - pULL OUT
September 1, 2008
250-7201E
Page 19
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4100-I ACT WOOD INSERT
MAINTENANCE
CARE AND CLEANING OF pLATED SURFACES
IMpORTANT: You must clean all the fingerprints and oils from the plated surfaces before firing the insert for the first time.
Use warm soapy water and a soft rag, glass cleaner and a paper towel, or vinegar and a paper towel to remove the oils. DO
NOT use abrasive cleaners! If not cleaned properly prior to lighting the first fire, the oils can cause permanent stains. The
plating will be cured upon firing of the insert and oils will no longer affect the finish. Subsequently, little maintenance is then
required. Wipe clean as needed with a soft towel.
CARE AND CLEANING OF GLASS
NOTE: Remove all labels from glass prior to lighting the first fire.
Quadra-Fire inserts are equipped with super heat resistant ceramic glass which can only be broken by impact or misuse.
Clean glass with any non-abrasive glass cleaner. Abrasive cleaners may scratch and cause glass to crack. Inspect glass
regularly. If you find a crack or break, immediately put the fire out and return the door to your authorized dealer for replace-
ment of glass before further use. Do not substitute materials for glass replacement.
WARNING! DO NOT SLAM INSERT DOOR OR
IMpACT THE GLASS WHEN CLOSING THE DOOR,
MAKE SURE THAT lOgS DO NOT PROTRUDE
AGAINST THE GLASS.
WARNiNg! DO NOT OPERATE WiTH BROKEN
GLASS.
WARNING! DO NOT CLEAN GLASS WHEN HOT.
GLASS REpLACEMENT INSTRUCTIONS
Replace with 5mm ceramic glass only
1. Remove door from insert and lay on a padded flat surface.
2. Remove glass retainer screws using a Phillips screwdriver.
ꢀ. Lift glass out of the door frame and/or side frames.
4. Lay new glass with fiberglass tape around it into door frame and/or side frames.
5. Place glass retainers over the fiberglass tape on the edges of the glass and re-install screws. Be sure glass
is centered in the opening (i.e. same space top and bottom, left and right).
6. Tighten screws enough to hold frame and glass in place.
7. Check again for centering of glass in door and/or side frames and give all screws a final tightening.
CREOSOTE FORMATION AND NEED FOR REMOVAL
When wood is burned slowly it produces tar and other organic vapors which combine with expelled moisture, and, in turn
forms creosote. These creosote vapors condense in the relatively cool chimney flue when a fire is newly started, or from a
slowly burning fire, and accumulate on the flue lining of the chimney.
A build up of creosote can then be ignited by sparks rising up the chimney. When ignited, this situation makes an extremely
hot fire which may damage the chimney and even destroy your home. The chimney connector and chimney should be
inspected at least once every two months during the heating season to determine if a creosote buildup has occurred. It is
extremely important that this residue is removed at regular intervals, usually once a year depending on your burning habits,
to prevent the occurrence of a chimney fire. It is highly recommended that you contact a professional chimney cleaner for
this area of maintenance.
CHIMNEY
If your type of installation involves a full reline of the chimney, it will be necessary to either remove the baffle from the insert,
or remove the insert from the fireplace and disconnect the vent prior to cleaning the chimney. Refer to page 20 in this
manual for instructions on Baffle Removal.
If your type of installation is direct connect within a masonry chimney, the insert will need to be pulled out from the fireplace
and disconnected from the flue prior to cleaning the chimney. The creosote can either be caught in a large garbage bag
secured to the pipe or swept and vacuumed out of the fireplace. Reconnect the pipe and re-install the insert following
installation instructions in this manual on page 9.
Page 20
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
BRiCK REPlACEMENT iNSTRUCTiONS
The firebox is lined with high quality firebrick which has excep-
tional insulating properties. There is no need for a grate,
simply build a fire on the firebox of your insert.
1
4
6
6
1
4
1. Be certain coals are completely cold. Remove all old
brick and ash from unit and vacuum out firebox.
5
5
2. Remove new brick set from box and lay out to THE
diagram as shown.
4
4
4
ꢀ. Lay bottom bricks in unit.
4
5
4
4
4
4
4. Install rear bricks on the top of the bottom bricks. Slide
top of bricks under clip on back of firebox wall and push
bottom of brick back.
4
ꢀ
4
5. Install side bricks. Slide top of brick under clips on side
of firebox and push the bottom of the brick until it is flush
with the side of the unit.
2
2
2-1/4"
2
Item
Brick Size
9 x 4-1/2 x 1-1/4” with hole
9 x 4 x 1-1/4” with cut
4-1/2 x ꢀ x 1-1/4”
Qty in Set
Use Part #8ꢀ2-0550 when ordering indi-
vidual brick and provide brick dimension
or copy this page and mark the desired
brick and take it to your authorized
dealer.
1
2
ꢀ
4
5
6
2
2
6-1/8"
1
9 x 4-1/2 x 1-1/4”
9 x ꢀ x 1-1/4”
12
ꢀ
9 x 1-1/2 x 1-1/4”
2
BAFFLE REMOVAL & INSTALLATION
NOTE: The baffle material is 2700° Fiber Board. Removing hardware exposed to combustion processes can be frustrating. If
your reason for removing the baffle is simply to clean the chimney, you have alternatives which will save time and effort. Call
a qualified chimney sweep or an authorized Quadra-Fire dealer for details.
1. Remove all ash from firebox, and extinguish all hot embers before disposal into a metal container.
2. Remove ceramic blanket from above the baffle.
ꢀ. With a ꢀ/16” Allen wrench, remove 2 front manifold tube retainer bolts on the air channel under the end of the front tubes. NOTE:
Soak the bolts with penetrating oil for at least 15 minutes before trying to remove them. Figure 21A.
4. To remove manifold tubes, slide the tube to one side until one end is out of its hole. Then, while lifting that end of the fiber board
baffle, pull tube up over the air channel and out of hole at the other end. It is necessary to remove the first two tubes in order to
remove the baffle. NOTE: When replacing the manifold tubes, be sure the tube with the larger holes is placed in the front for
your insert to operate properly.
5. Slide fiber board baffle forward to front of stove and straight out through door. Figure 21B.
6. To install the fiber board baffle, repeat steps 2 through 4 in reverse. Be sure the fiber board baffle and ceramic blanket are
pushed back fully into position and the ceramic blanket lays flat.
First tube has larger holes
Ceramic Blanket
Baffle
Allen wrench
on retainer bolt
Figure 21B - Baffle & Ceramic Blanket on top.
250-7201E
Figure 21A - Manifold tubes retaining bolt.
September 1, 2008
Page 21
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4100-I ACT WOOD INSERT
EXpLODED VIEWS
15
18
17
14
16
13
9
19
12
8
11
10
20
1
7
6
5
2
21-1/2"
10.0"
3
4
5.0"
R5"
14.0"
Ceramic Blanket
Figure 22C
Item
1
Description
Item
8
Description
Item
Description
Ashcatcher
Baffle, Fiberboard
15 Flue Tab
2
Blower, 180 cfm
Blower Mount Base
9
Ceramic Blanket, 1/2”
16 Top, Cast
ꢀ
10 Door Latch Box Assembly
11 Snap Disc 110 degree
12 Knob, Air Control
17 Brick (2) with holes
18 Brick, Set
4
Blower Housing, Cast
Blower Mount Clamp
Wire Harness
5
19 Wire Access Panel
20 Door Assy w/Glass
6
1ꢀ Blower Control Box w/Switch
14 Outside Air Cover Plate
7
Manifold Tubes Set
Page 22
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
Service parts and Accessories
IMpORTANT: THIS IS DATED INFORMATION. The most current information is located on the Quadra-Fire web site at www.
quadrafire.com. When ordering, supply serial and model numbers to ensure correct part.
Item
#
part Description
Alphabetical Order
SKU
1
8
Ashcatcher
435-0310
Baffle, Fiberboard
832-3520
832-3390
435-0320
435-0400
832-3491
SRV7000-194
435-0590
832-3500
832-0550
SRV435-0800
832-3040
435-5310
9
Blanket, Ceramic 1/2” thick
Blower Mount Base
3
5
Blower Mount Clamp
2
Blower Assembly, 180 cfm
Blower Control Box with Switch (included wire harness)
Blower Housing, Cast
13
4
18
Brick Set
Brick, Single (give dimensions of brick, see page 21)
Brick, with holes (Set of 2)
Brick, Uncut Set of 6
17
Component Pack (includes Owner’s Manual, Touch-up Paint, Warranty Card, Door Handle, 2 Screws, Permanent Label “If Fireplace
Altered”).
19
19
19
19
22
21
Door Assembly with Glass, Gold
Door Assembly with Glass, Nickel
Door Assembly with Glass, Gold
Door Assembly with Glass, Nickel
Door Handle, Fiber
435-5190
435-5300
435-5340
435-5390
SRV433-1380
435-0050
832-3570
Door Frame, Cast
Door Handle Assembly
Door Handle Assembly
Door Handle Assembly
Latch Replacement Kit
Door Handle Arm (Metal)
Door Latch Arm
SRV435-5510
435-1470
435-0250
435-1190
435-1480
435-1370
435-5270
435-0960
435-0950
435-5470
435-5480
72171
30
24
23
29
10
27
25
28
29
30
30
12
7
Hook, Door Latch
Door Latch Bracket
Door Latch Bracket
Door Latch Box Assembly
Glass Frame, Front
Glass Frame, Side
Glass Assembly, Front
Glass Assembly, Side (1 piece)
Hinge Pin, Gold
Hinge Pin, Nickel
433-1590
32284
Knob, Air Control
Manifold Tubes, Set of 4
Manifold Clips & Screws
Outside Air Cover Plate
Panel, Wire Access
832-3530
832-0661
435-0290
435-0900
230-1220
14
19
11
Snap Disc, 110 degrees
September 1, 2008
250-7201E
Page 2ꢀ
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4100-I ACT WOOD INSERT
Item
#
part Description
Alphabetical Order
SKU
16
Top, Cast
435-0300
Trim, Cast, Footer, Left
Trim, Cast, Footer, Right
Trim, Cast, Header
414-7090MBK
414-7100MBK
414-7110MBK
414-7120MBK
414-7130MBK
811-0930
Trim, Cast, Leg, Left
Trim, Cast, Leg, Right
Trim, Cast, Set, Matte Black (5 piece)
Trim, Ring, Front, Gold
Trim, Ring, Front, Nickel
Trim, Ring, Side, Gold
Trim, Ring, Side, Nickel
Wire Harness Only
20
20
31
31
6
435-0570
435-0990
435-0580
435-1000
435-1420
27
25
28
29
24
30
23
31
22
21
20
Figure 24A
Accessories
part No.
811-09ꢀ0
Cast Trim Set, Matte Black, 5 pc
Panel Set Standard, ꢀ0-1/2” h x 44-ꢀ/4” w (order cast trim separately)
Panel Set, Large, ꢀ4” h x 48” w, (order cast trim separately)
Panel & Trim Set, Gold, Basic, Standard, ꢀ0-1/2” h x 44-ꢀ/4” w
Panel & Trim Set, Nickel, Small, ꢀ0-1/2” h x 44-5/8” w
8ꢀ1-2010
8ꢀ1-2020
SP-BBꢀ044-GD
SP-BBꢀ044-NL
841-0990
Zero Clearance Trim Support, Adjustable, 9” d x 45” w, 2” - 10” high
Zero Clearance Trim Support, Adjustable, 12” d x 50” w, 2” - 10” high
ADJSPT-12
Page 24
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
Service and Maintenance log
Date of Service
performed By
Description of Service
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
Warranty policy
Hearth & Home Technologies liMiTED WARRANTY
Hearth & Home Technologies (“HHT”) and its respective brands extends the following warranty for HHT gas, wood,
pellet and electric appliances purchased from an authorized HHT dealer and installed in the United States of America or
Canada. Warranty starts with date of purchase by the original owner (End User) except as noted for replacement parts.
HHT Manufactured Appliances and Venting
Warranty Period
Parts Labor
EPA
Components Covered
Gas
X
Wood
X
Pellet
Electric
Venting
Wood
All Parts and Material Except
as covered by Conditions,
Exclusion, and Limitations
listed
1 Year
X
X
X
X
Igniters, Electronic Compo-
nents, and Glass
Blowers
X
X
X
X
2 years
X
X
X
Molded Refractory Panels
ꢀ years
X
X
Firepots
5 years
ꢀ years
ꢀ years
X
X
Castings & Baffles
Firebox, HHT Chimney, Termi-
nation & Heat Exchanger
7 years
X
X
X
X
10
1 year
1 year
X
years
Burners, Logs & Refractory
Limited
Lifetime
X
X
Firebox & Heat Exchanger
All Replacement Parts
90 Days
X
X
X
See Conditions, Exclusions, and limitations.
9-01-08
CONDITIONS, EXCLUSIONS & LIMITATION OF LIABILITY
.
This warranty applies to the original owner and is transferable up to two years from date of purchase to the new
homeowner, provided the purchase was made through an authorized dealer or distributor of HHT, and the appliance
remains in its original place of installation.
.
.
.
The maximum amount recoverable under this warranty is limited to the purchase price of the product.
In no event shall HHT be liable for any incidental or consequential damages caused by defects in the product.
Adjustments, regular maintenance, cleaning and temporary repairs, or the failure to duplicate the problem in the home
is not covered under this warranty.
.
This limited warranty does not extend to or include surface finish on the appliance or terminations, door gasketing,
glass gasketing, glass discoloration, firebrick, pellet logs, kaowool or other ceramic insulating materials. Rust and/or
corrosion on any of the metal surfaces, cast iron components, baffles, firepots, doors, or firebox area are not covered
by this warranty.
.
Noise resulting from minor expansion, contraction, or movement of certain parts is normal and complaints related to
this noise are not covered by this warranty.
4021-645A 09-01-08
Page 26
September 1, 2008
250-7201E
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4100-I ACT WOOD INSERT
Hearth & Home Technologies liMiTED WARRANTY (Cont’d)
.
HHT’s obligation under this warranty does not extend to damages resulting from: (1) installation, operation or
maintenance of the appliance not in accordance with the installation instructions; operating instructions and the list-
ing agent identification label furnished with the appliance; (2) installation which does not comply with local building
codes; (ꢀ) shipping, improper handling, improper operation, abuse, misuse, accident or unworkmanlike repairs; (4)
environmental conditions, inadequate ventilation or drafting caused by tight sealing construction of the structure
or handling devices such as exhaust fans or forced air furnaces or other such causes; (5) use of fuels other than
those specified in the operating instructions; (6) installation or use of components not supplied with the appliance or
any other components not expressly authorized and approved by HHT; and/or (7) modification of the appliance not
expressly authorized and approved by HHT in writing.
.
.
This warranty does not apply to non-HHT venting components, hearth components or other accessories used in
conjunction with the installation of this product.
This warranty is void if the appliance has been over-fired or operated in atmospheres contaminated by chlorine,
fluorine, or other damaging chemicals the appliance is subject to prolonged periods of dampness or condensation,
or there is any damage to the appliance or other components due to water or weather damage which is the result of,
but not limited to, improper chimney or venting installation.
.
.
.
HHT’s liability under this warranty is limited to the replacement and repair of defective components or workmanship
during the applicable period. HHT may fully discharge all of its obligations under such warranties by repairing the
defective component(s) at HHT’s discretion. Shipping costs are not covered under this warranty.
Some states do not allow exclusions or limitation of incidental or consequential damages, so those limitations may
not apply to you. This warranty gives you specific rights; you may also have other rights, which vary from state to
state.
EXCEPT TO THE EXTENT PROVIDED BY LAW, HHT MAKES NO EXPRESS WARRANTIES OTHER THAN THE
WARRANTY SPECIFIED HEREIN. THE DURATION OF ANY IMPLIED WARRANTY IS LIMITED TO DURATION
OF THE WARRANTY SPECIFIED ABOVE.
This Limited Warranty is effective on all HHT appliances sold after September 01, 2008 and supersedes any and all
warranties currently in existence.
If warranty service is needed, you should contact your installing dealer. If the installing dealer is unable to provide nec-
essary parts or components, contact the nearest authorized HHT dealer or supplier.
4021-645A 09-01-08
September 1, 2008
250-7201E
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CONTACT INFORMATION:
Hearth & Home Technologies
1445 North Highway
Colville, WA 99114
Division of HNI INDUSTRIES
please contact your quadra-Fire dealer with any questions or concerns.
For the number of your nearest quadra-Fire dealer,
CAUTION
• Do NOT discard this manual.
• Important operating and maintenance
instructions included.
• Read, understand and follow these instruci-
tons for safe installation and operation.
• Leave this manual with party responsible for
use and operation.
Your Records for Model:
4100-I ACT Wood Insert
WHERE pURCHASED:
SERIAL NUMBER:
DATE pURCHASED:
DATE INSTALLED:
__________________
__________________
__________________
_______________________________________
_______________________________________
_______________________________________
TELEpHONE: __________________
This product may be covered by one or more of the following patents: (United States) 459ꢀ510, 4686807, 4766876,
479ꢀꢀ22, 48115ꢀ4, 5000162, 5016609, 5076254, 511ꢀ84ꢀ, 5191877, 521895ꢀ, 526ꢀ471, 5ꢀ28ꢀ56, 5ꢀ41794, 5ꢀ4798ꢀ,
5429495, 5452708, 5542407, 560107ꢀ, 561ꢀ487, 5647ꢀ40, 5688568, 5762062, 5775408, 5890485, 59ꢀ1661, 59412ꢀ7,
5947112, 5996575, 600674ꢀ, 6019099, 6048195, 605ꢀ165, 6145502, 6170481, 62ꢀ7588, 6296474, 6ꢀ74822, 641ꢀ079,
64ꢀ9226, 6484712, 654ꢀ698, 6550687, 6601579, 6672860, 6688ꢀ02B2, 6715724B2, 6729551, 67ꢀ61ꢀꢀ, 6748940,
6748942, Dꢀ20652, D445174, D4624ꢀ6; (Canada)1297749, 2195264, 2225408; or other U.S. and foreign patents
pending.
September 1, 2008
250-7201E
Page 28
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