10” Compound Slide
miter Saw
model 98199
Set up and operating inStruCtionS
®
distributed exclusively by Harbor Freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
Visit our website at: http://www.harborfreight.com
read this material before using this product.
Failure to do so can result in serious injury.
SaVe tHiS manual.
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any
artwork contained herein may be reproduced in any shape or form without the express written
consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due
to continuing improvements, actual product may differ slightly from the product described herein.
For technical questions or replacement parts, please call 1-800-444-3353.
manual reV 08h, 09b
Download from Www.Somanuals.com. All Manuals Search And Download.
notiCe is used to
address practices
SaVe tHiS manual
Keep this manual for the safety warn-
ings and precautions, assembly, operat-
ing, inspection, maintenance and cleaning
procedures. Write the product’s serial
number in the back of the manual near the
assembly diagram (or month and year of
purchase if product has no number). Keep
this manual and the receipt in a safe and
dry place for future reference.
not related to personal injury.
Caution, without
the safety alert
symbol, is used to address
practices not related to
personal injury.
general tool Safety warnings
warning read all safety
warnings and instructions.
Failure to follow the warnings and
instructions may result in electric
shock, fire and/or serious injury.
Save all warnings and
important SaFetY
inFormation
in this manual, on the labeling,
and all other information provid-
ed with this product:
instructions for future reference.
1. KEEP GUARDS IN PLACE and in
working order.
this is the safety alert
symbol. it is used to alert
you to potential personal
injury hazards. obey all
safety messages that
2. REMOVE ADJUSTING KEYS AND
WRENCHES. Form habit of check-
ing to see that keys and adjusting
wrenches are removed from tool
before turning it on.
follow this symbol to avoid
possible injury or death.
3. KEEP WORK AREA CLEAN. Clut-
tered areas and benches invite ac-
cidents.
danger indicates
a hazardous
situation which, if not
avoided, will result in death or
serious injury.
4. DON’T USE IN DANGEROUS EN-
VIRONMENT. Don’t use power tools
in damp or wet locations, or expose
them to rain. Keep work area well
lighted.
warning
indicates a
hazardous situation which, if
not avoided, could result in
death or serious injury.
5. KEEP CHILDREN AWAY. All visitors
should be kept safe distance from
work area.
Caution, used
with the safety
alert symbol, indicates a
hazardous situation which, if
not avoided, could result in
minor or moderate injury.
6. MAKE WORKSHOP KID PROOF
with padlocks, master switches, or by
removing starter keys.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 3
Download from Www.Somanuals.com. All Manuals Search And Download.
7. DON’T FORCE TOOL. It will do the
job better and safer at the rate for
which it was designed.
glasses only have impact resistant
lenses, they are NOT safety glasses.
12. SECURE WORK. Use clamps or a
vise to hold work when practical. It’s
safer than using your hand and it
frees both hands to operate tool.
8. USE RIGHT TOOL. Don’t force tool
or attachment to do a job for which it
was not designed.
reCommended minimum wire
13. DON’T OVERREACH. Keep proper
footing and balance at all times.
gauge For extenSion CordS
(120 Volt)
14. MAINTAIN TOOLS WITH CARE.
Keep tools sharp and clean for best
and safest performance. Follow
instructions for lubricating and chang-
ing accessories.
extenSion Cord
nameplate
ampereS
(at full load)
lengtH
25’
50’ 100’ 150’
0 – 6
18
18
16
14
16
16
16
12
16
14
14
14
12
12
6.1 – 10
15. DISCONNECT TOOLS before ser-
vicing; when changing accessories,
such as blades, bits, cutters, and the
like.
10.1 – 12
12.1 – 16
table a
do not use.
9. USE PROPER EXTENSION CORD.
Make sure your extension cord is
in good condition. When using an
extension cord, be sure to use one
heavy enough to carry the current
your product will draw. An undersized
cord will cause a drop in line voltage
resulting in loss of power and over-
heating. Table A shows the correct
size to use depending on cord length
and nameplate ampere rating. If in
doubt, use the next heavier gage.
The smaller the gage number, the
heavier the cord.
16. REDUCE THE RISK OF UNINTEN-
TIONAL STARTING. Make sure
switch is in off position before plug-
ging in.
17. USE RECOMMENDED ACCESSO-
RIES. Consult the owner’s manual for
recommended accessories. The use
of improper accessories may cause
risk of injury to persons.
18. NEVER STAND ON TOOL. Serious
injury could occur if the tool is tipped
or if the cutting tool is unintentionally
contacted.
10. WEAR PROPER APPAREL. Do not
wear loose clothing, gloves, neck-
ties, rings, bracelets, or other jewelry
which may get caught in moving
parts. Nonslip footwear is recom-
mended. Wear protective hair cover-
ing to contain long hair.
19. CHECK DAMAGED PARTS. Before
further use of the tool, a guard or
other part that is damaged should
be carefully checked to determine
that it will operate properly and per-
form its intended function – check for
alignment of moving parts, binding
of moving parts, breakage of parts,
mounting, and any other conditions
that may affect its operation. A guard
11. ALWAYS USE SAFETY GLASSES.
Also use face or dust mask if cutting
operation is dusty. Everyday eye-
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 4
Download from Www.Somanuals.com. All Manuals Search And Download.
or other part that is damaged should
be properly repaired or replaced.
11. The use of accessories or attach-
ments not recommended by the
manufacturer may result in a risk of
injury to persons.
20. DIRECTION OF FEED. Feed work
into a blade or cutter against the
direction of rotation of the blade or
cutter only.
12. When servicing use only identical
replacement parts.
21. NEVER LEAVE TOOL RUNNING
UNATTENDED. TURN POWER OFF.
Don’t leave tool until it comes to a
complete stop.
13. Only use safety equipment that has
been approved by an appropriate
standards agency. Unapproved
safety equipment may not provide
adequate protection. Eye protection
must be ANSI-approved and breath-
ing protection must be NIOSH-ap-
proved for the specific hazards in the
work area.
miter Saw Safety warnings
For Your own Safety read instruction
manual before operating miter Saw
1. Wear eye protection.
14. Maintain labels and nameplates on
the tool. These carry important safety
information. If unreadable or miss-
ing, contact Harbor Freight Tools for a
replacement.
2. Keep hands out of path of saw blade.
3. Do not operate saw without guards in
place.
4. Do not perform any operation free-
hand.
15. Avoid unintentional starting. Prepare
to begin work before turning on the
tool.
5. Never reach around saw blade.
16. People with pacemakers should
consult their physician(s) before use.
Electromagnetic fields in close prox-
imity to heart pacemaker could cause
pacemaker interference or pacemak-
er failure. In addition, people with
pacemakers should:
6. Turn off tool and wait for saw blade
to stop before moving workpiece or
changing settings.
7. Disconnect power before changing
blade or servicing.
8. Return carriage to the full rear posi-
tion after each crosscut operation.
• Avoid operating alone.
• Do not use with power switch locked
on.
• Properly maintain and inspect to
avoid electrical shock.
• Any power cord must be properly
grounded. Ground Fault Circuit Inter-
rupter (GFCI) should also be imple-
mented – it prevents sustained elec-
trical shock.
9. Return all guards to original position if
any are moved during blade replace-
ment. Check all guards for proper
operation after service.
10. The lock down pin is to be used only
to lock the head in place for carrying
and storage. It is not to be used for
any cutting operation.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 5
Download from Www.Somanuals.com. All Manuals Search And Download.
17. Some dust created by power sand-
ing, sawing, grinding, drilling, and
other construction activities, contains
chemicals known [to the State of Cali-
fornia] to cause cancer, birth defects
or other reproductive harm. Some
examples of these chemicals are:
• Lead from lead-based paints
grounding inStruCtionS
to preVent
eleCtriC SHoCk
and deatH From
inCorreCt grounding
wire ConneCtion
read and Follow tHeSe
inStruCtionS:
• Crystalline silica from bricks and ce-
ment or other masonry products
• Arsenic and chromium from chemi-
cally treated lumber
grounded tools: tools with three
prong plugs
Your risk from these exposures var-
ies, depending on how often you do
this type of work. To reduce your
exposure to these chemicals: work in
a well ventilated area, and work with
approved safety equipment, such as
those dust masks that are specially
designed to filter out microscopic
particles. (California Health & Safety
Code § 25249.5, et seq.)
1. In the event of a malfunction or
breakdown, grounding provides a
path of least resistance for electric
current to reduce the risk of electric
shock. This tool is equipped with an
electric cord having an equipment-
grounding conductor and a ground-
ing plug. The plug must be plugged
into a matching outlet that is properly
installed and grounded in accordance
with all local codes and ordinances.
18. WARNING: Handling the cord on
this product will expose you to lead,
a chemical known to the State of
California to cause cancer, and birth
defects or other reproductive harm.
Wash hands after handling. (Califor-
nia Health & Safety Code § 25249.5,
et seq.)
2. Do not modify the plug provided – if it
will not fit the outlet, have the proper
outlet installed by a qualified electri-
cian.
3. Improper connection of the equip-
ment-grounding conductor can re-
sult in a risk of electric shock. The
conductor with insulation having an
outer surface that is green with or
without yellow stripes is the equip-
ment-grounding conductor. If repair
or replacement of the electric cord or
plug is necessary, do not connect the
equipment-grounding conductor to a
live terminal.
19. The warnings, precautions, and in-
structions discussed in this instruction
manual cannot cover all possible con-
ditions and situations that may occur.
It must be understood by the operator
that common sense and caution are
factors which cannot be built into this
product, but must be supplied by the
operator.
4. Check with a qualified electrician or
service personnel if the grounding
SaVe tHeSe
inStruCtionS.
instructions are not completely under-
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 6
Download from Www.Somanuals.com. All Manuals Search And Download.
stood, or if in doubt as to whether the 1. Anyone using vibrating tools regu-
tool is properly grounded.
larly or for an extended period should
first be examined by a doctor and
then have regular medical check-
ups to ensure medical problems are
not being caused or worsened from
use. Pregnant women or people
who have impaired blood circulation
to the hand, past hand injuries, ner-
vous system disorders, diabetes, or
Raynaud’s Disease should not use
this tool. If you feel any medical or
physical symptoms related to vibra-
tion (such as tingling, numbness, and
white or blue fingers), seek medical
advice as soon as possible.
5. Use only 3-wire extension cords that
have 3-prong grounding plugs and
3-pole receptacles that accept the
tool’s plug.
6. Repair or replace damaged or worn
cord immediately.
2. Do not smoke during use. Nico-
tine reduces the blood supply to the
hands and fingers, increasing the risk
of vibration-related injury.
7. This tool is intended for use on a cir-
cuit that has an outlet that looks like
the one illustrated above in 125 V~
3-prong plug and outlet. The tool
has a grounding plug that looks like
the plug illustrated above in 125 V~
3-prong plug and outlet.
3. Wear suitable gloves to reduce the
vibration effects on the user.
4. Use tools with the lowest vibration
when there is a choice between dif-
ferent processes.
5. Include vibration-free periods each
day of work.
8. The outlet must be properly installed
and grounded in accordance with all
codes and ordinances.
6. Grip tool as lightly as possible (while
still keeping safe control of it). Let
the tool do the work.
9. Do not use an adapter to connect this
tool to a different outlet.
7. To reduce vibration, maintain the tool
as explained in this manual. If any
abnormal vibration occurs, stop use
immediately.
Vibration SaFetY
This tool vibrates during use. Re-
peated or long-term exposure to
vibration may cause temporary or
permanent physical injury, particularly
to the hands, arms and shoulders. To
reduce the risk of vibration-related
injury:
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 7
Download from Www.Somanuals.com. All Manuals Search And Download.
ComponentS oF tHe miter Saw
Trigger
Blade Guard
Handles
Blade
Lock
Dust Collection
Bag
Blade
Hold Down
Clamp
Kerf Board
Miter Handle
table
Bevel Angle
Indicator
Fence
Miter Angle
Indicator
Miter Lock
Handle
Work piece
Extension
Support
FIGURE 1
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 8
Download from Www.Somanuals.com. All Manuals Search And Download.
at the beginning of this manual
including all text under
SpeCiFiCationS
subheadings therein before set
up or use of this product.
120 V~ / 60 Hz / 15 A
n 5300/min
0
Motor
Arbor Diameter
Blade Type
5/8”
to preVent
SeriouS injurY
From aCCidental
General Purpose with
Carbide Tips
warning
Blade Diameter
10”
operation:
At 90°: 2-3/4” Deep x 12”
Wide. At 45° 1-9/16” Deep
x 8-1/4” Wide.
turn the power Switch of the
tool to its “oFF” position and
unplug the tool from its
electrical outlet before
assembling or making any
adjustments to the tool.
Cutting Capacity
0°, 15°, 22.5°, 30° and
45° Right and Left
Positive Table Stops
Positive Bevel Stops 0° and 45° Left only
0° - 45° Right and Left
Blade Tilt Range
Miter
0° - 45° left
note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
Scale
1° per scale mark
e105017
assembly
unpaCking
attaching the extension Supports and
miter lock Handle
When unpacking, check to make sure
that the item is intact and undamaged. If
any parts are missing or broken, please
call Harbor Freight Tools at the number
shown on the cover of this manual as soon
as possible.
1. Insert the ends of the Extension
Supports into the holes in the sides
of the Base. Tighten the Wing Screws
to hold the Extensions in place. The
upper edge of the Extensions will be
level with the surface of the saw. This
provides a wider base for the work
material to rest on.
list of contents
description
Compound Sliding Miter Saw
Carbide Tipped Blade
Table Extensions
Qty
1
1
2
1
1
2. Thread the Miter Lock Handle into the
Plate until securely in place.
Dust Collection Bag
Wrench
attaching the dust Collection bag
3. The Dust Collection Bag slips over
the Dust Outlet behind the Blade
Housing Assembly. Sawdust created
by cutting is captured in the bag.
initial Set up
inStruCtionS
read the entire important
SaFetY inFormation section
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 9
Download from Www.Somanuals.com. All Manuals Search And Download.
area with enough extra length to
allow free movement while working.
mounting the Saw
The Miter Saw must be mounted on
a support before use. This may be
a commercially available support or
home made saw table. There are
bolt holes provided in each of the
four legs of the base. These should
be firmly mounted using bolts (not
included) to your saw stand or saw
table (not included). This will help
prevent tipping or movement of the
saw, preventing injury. Also, the use
of a saw table will make it easier to
efficiently handle work materials and
make more accurate cuts.
3. Use a saw table, saw stand or other
means to support the work piece.
The Miter Saw must be mounted in
such a way that the surface is level to
the ground, and supports used must
provide a surface on the same level
as the saw table. If the work surface
and any work materials supports
are not level, and on the same level,
unwanted bevel angles will appear in
the cuts resulting in poor joinery.
4. Work pieces may be secured to
the saw table using the Hold Down
Clamp or other clamping devices (not
included). Securing the work piece
will provide safety by preventing
kick back and by removing the need
to hold work pieces near the blade
by hand. Clamping the work piece
will also improve cutting accuracy
by preventing the work piece from
moving during the cutting operation.
operating inStruCtionS
read the entire important
SaFetY inFormation section
at the beginning of this manual
including all text under
subheadings therein before set
up or use of this product.
to preVent
SeriouS injurY
From aCCidental
operation:
5. When using this saw, work pieces
are often quite long. Allow room on
both left and right of saw for extended
work pieces.
warning
unplug power cord from
power source before making
any adjustments to this tool.
general operating instructions
1. When the Handle is lowered, the
Blade Guard raises automatically.
When the Handle is raised the Blade
Guard returns to its safety position.
Keep hands clear of the Blade
when the Handle is lowered. Never
interfere with the proper movement of
the Blade Guard.
work piece and work area Set up
1. Designate a work area that is clean
and well-lit. The work area must not
allow access by children or pets to
prevent injury and distraction.
2. Route the power cord along a safe
route to reach the work area without
creating a tripping hazard or exposing
the power cord to possible damage.
The power cord must reach the work
2. There are locking mechanisms for the
miter angle and the Slides. Unlock
the Table to set the miter angle,
then re-lock it before making the
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 10
Download from Www.Somanuals.com. All Manuals Search And Download.
cut. Unlock the Slide using the Slide
Lock Wing Screw before making a
cut if the work material is too wide to
“chop”.
8. It is very important that the work
material be properly supported before
making a cut. The material must be
level on the Table. The material must
be supported on both ends. Using the
Work Piece Extension Supports is
discussed in the next section.
3. To rotate the Table, press down the
Miter Thumb Lever, rotate the Table
to the desired angle, then release
the Miter Lock Lever. Notches are
machined into the Base of the tool
which will lock the Table into several
often used miter angles. These
using the work piece extension
Supports
1. The Work Piece Extension Supports
are inserted into each side of the
Table, and locked in place using the
Wing Screws.
angles are 0º (centered), 15º, 22.5º,
30º and 45º both left and right cut.
4. On wider pieces, you will have to
slide the blade while making the cut.
To unlock the Slide, loosen the Slide
Lock Wing Screw at the back of the
saw.
2. When properly installed, the upper
face of the Work Piece Extension
Supports are level with the Table, and
provide a wider support surface for
the work piece.
5. To make a bevel cut, release the
Bevel Lock Lever, rotate the blade
assembly to the desired bevel angle,
then lock the blade assembly in place
using the Bevel Lock Lever. Making
bevel cuts is discussed in more detail
later in this manual.
3. Always support the work piece to be
level with the table, and so that after
the cut is made the cut off pieces
will not fall. You may need to use
saw horses or other supports (not
included) to support the work piece.
6. This saw is provided with a Kerf
Board. The Kerf Board helps to
prevent tear-out on the bottom side
of the work material. The Kerf Board
is factory adjusted prior to shipment
of this tool so the blade does not
contact the Kerf Board during normal
operation, including bevel cuts.
Adjustment of the Kerf Board and
techniques to prevent tear-out are
discussed later in this booklet.
4. If the work piece is not level, you will
make an unintentional bevel cut in
the material. If the work piece is not
supported, it will bind the blade and
may cause the material to kick back,
potentially causing injury.
adjusting the miter angle
1. A miter cut is one that is at an angle
across the horizontal surface of the
material. You will commonly make
45º miter cuts to join two pieces in a
right angle corner. A 30º cut is often
used for a scarf joint or to make a
chamfered end.
7. Before starting work, check the
accuracy of the Guide Fence, miter
angle and bevel angle. Instructions
for checking and adjusting these
angles are discussed later in this
booklet.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 11
Download from Www.Somanuals.com. All Manuals Search And Download.
2. To make a miter cut, loosen the Miter
Lock Knob by turning it approximately
1/4 turn counterclockwise. Press
is correct. If it is not, correct the angle
before cutting your work material.
down the Thumb Lever to unlock the
Table. While holding the Thumb Lever
down, move the Table to the desired
angle. The Miter Angle Indicator will
indicate the selected angle. The table
will lock into place at often used miter
angles, including 22.5º, 30º, 45º, and
90º on both left and right sides.
using the depth Stop
1. If you want to make a kerfing or
rabbet cut which does not cut through
the work piece, you can use the
Depth Stop Screw to control the
depth of the cut.
2. To limit blade assembly travel, turn
the Depth Stop Screw clockwise.
The further you screw down the
Depth Stop Screw, the shallower the
cut will be.
3. With the Table adjusted to the desired
angle, place the work piece flush
against the Fence, secure it with the
Hold Down Clamp and make the cut.
3. After the desired cut has been
made, return the Depth Stop Screw
to its open position by turning it
counterclockwise.
adjusting the bevel angle
1. A bevel cut is one that is at an angle
to the vertical plane of the material.
2. Bevel cuts can be used to miter
relatively wide and thin material.
Bevel cuts can be used in
making a Cut
1. Observe all safety and planning items
discussed in this booklet. Detailed
instructions on each of the following
steps are discussed in this booklet.
Do not make any cuts until you have
read this entire booklet and are
combination with a miter cut to form
a compound angle. Compound
angle cuts are often used in crown
moldings, picture frames and similar
trim materials.
familiar with the operation of this tool.
3. To set the bevel angle, loosen the
Bevel Lock Handle at the rear of the
saw. To do this, press in the Lock
Button and rotate the Handle 1/2
turn counterclockwise. Move the
blade assembly left to the desired
angle. You can read the angle on the
Bevel Angle Indicator. Lock the blade
assembly into position by pressing
in the Lock Button and rotating the
Bevel Lock Handle clockwise. Tighten
firmly but not over-tight.
2. Release the Locking Pin to allow the
blade assembly to come up. Check
to be sure the Table is fixed in place
at the desired miter angle. Check
to be sure the slide lock is released
to allow the blade assembly to slide
freely.
3. Blow any sawdust or debris away
from the Fence. Place the work
material against the Fence.
4. Make any necessary miter or bevel
adjustments.
4. Make a sample cut in a piece of scrap
and check to be sure the bevel angle
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 12
Download from Www.Somanuals.com. All Manuals Search And Download.
5. Align the marked location of the cut
on the work material with the saw
blade. Be aware that the Saw Blade
will remove material from the cut
equal to the width of the blade. This is
the “kerf”. To prevent your work piece
from being cut too short, align the
edge of the blade with your measured
mark, keeping the kerf on the waste
side of the cut.
6. Hold the work material in place using
the Hold Down Vise. Ensure that the
work material is level and supported
securely, using saw horses or
supports if necessary.
7. Grip the Saw Handle and squeeze
the Trigger to start the Blade turning.
8. Pressing down lightly, move the
Blade smoothly across the work
material to cut it. With narrow
material, you can press straight down
“chopping” the material. With wider
material you must move the Blade
across the material to cut it. Do not
bear down on the material, use light
downward pressure. If the material
binds the blade, release the trigger.
Keep your hands away from the
Blade.
9. When the cut is completed, raise the
blade assembly, wait for the Blade to
stop turning, release the Hold Down
Vise and remove the work material
from the saw.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 13
Download from Www.Somanuals.com. All Manuals Search And Download.
3. If the blade has become dirty, use a
blade cleaner (not included) to clean
it. Dirty blades will bind more easily,
and will more often overheat and
burn the wood as it cuts. Overheated
blades dull more easily.
maintenanCe and
SerViCing
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
4. If the Blade has become dull, replace
it. Dull blades will cause increased
tear-out and ragged edges on the
cuts.
to preVent
SeriouS injurY
From aCCidental
warning
operation:
5. Occasionally clean the Slides,
rotating Table components and other
moving parts. Use a good quality dry
lubricant (not included) which will not
attract dust.
turn the power Switch of the
tool to its “oFF” position and
unplug the tool from its
electrical outlet before
performing any inspection,
maintenance, or cleaning
procedures.
6.
warning! if the supply cord of
this power tool is damaged, it must
be replaced only by a qualified
service technician.
to preVent SeriouS
injurY From tool
Failure:
do not use damaged
equipment. if abnormal noise
or vibration occurs, have the
problem corrected before
further use.
replacing the blade
to reduCe riSk
oF SeriouS
warning
injurY:
return guard to original
position and secure in place
after replacing blade.
Cleaning, maintenance, and
lubrication
1. Unplug the tool from its power
source.
1. beFore eaCH uSe, inspect the
general condition of the tool. Check
for loose screws, misalignment or
binding of moving parts, cracked or
broken parts, damaged electrical
wiring, and any other condition that
may affect its safe operation.
2. Lock the blade assembly in the raised
position by pushing in the Locking
Pin.
2. aFter uSe, clean external surfaces
of the tool with clean, moist cloth.
To prevent accidents, turn off the
tool and disconnect its power supply
after use. Clean, then store the tool
indoors out of children’s reach.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 14
Download from Www.Somanuals.com. All Manuals Search And Download.
Figure4
5. Raise the Blade Guard and Center
Cover. (See Figure 4.)
Figure 2
3. Use the supplied Wrench to remove
the Center Cover Fixing Bolt holding
the Center Cover in place by turning
it counterclockwise. (See Figure 2.)
Figure 5
6. While holding in the Arbor Lock
Button, use the Wrench to loosen
the Arbor Bolt by turning it clockwise.
(See Figure 5.)
Figure 3
note: The Arbor Bolt has a left hand
thread, so it loosens by turning clock-
wise.
4. Remove the Safety Screw. (See
Figure 3.)
7. Remove the Arbor Bolt, Outer Flange
and Saw Blade by pulling them
straight off the Arbor.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 15
Download from Www.Somanuals.com. All Manuals Search And Download.
4. Check the cut with an accurate
square. You can also reverse the two
pieces, hold the cut ends together,
and hold a good straight edge along
the side of the pieces.
5. If either test reveals that the cut is not
a true 90º angle, you must adjust the
Fence before beginning work.
6. To adjust the Fence, first unplug the
tool.
7. Lower the blade assembly and lock it
in place using the Locking Pin.
Figure 6
8. Reinstall a new Blade on the Arbor.
(See Figure 6.) Be sure to match the
direction marked on the new blade
with the direction marked on the saw
Blade Housing.
8. Lay a reliable carpenter’s square on
the table with one edge along the
blade and the other along the Fence.
Any inaccuracy should be visible.
NOTE: The square must contact the
surface of the blade, not the teeth, for
an accurate reading.
9. Replace the Outer Flange and Arbor
Bolt. Tighten the Arbor Bolt securely
using the Wrench by turning it
counterclockwise.
9. The Fence is held in place with
bolts at each end. Loosen the bolts
slightly, and gently tap the Fence into
position using a soft mallet. Retighten
the bolts and make another test cut.
Repeat the process until the Fence is
adjusted accurately.
10. Rotate the Center Cover back into
place and tighten the Center Cover
Fixing Bolt using the Wrench by
turning it clockwise.
11. Release the Locking Pin.
10. Once the Fence is accurately
adjusted, tighten the bolts firmly in
place. Recheck one last time, then
proceed to work.
adjusting the Fence
1. The Fence holds the work piece in a
fixed position while the Table and or
the blade assembly are adjusted in a
miter or bevel angle.
adjusting the miter table
indicator
2. To make accurate cuts, the Fence
must be perpendicular (at a 90º
angle) to the Saw Blade.
1. After you have checked or adjusted
the fence to be sure it is at 90º to the
Blade, you must check the accuracy
of the Miter Table Angle Indicator.
3. Before beginning work, make a test
cut on scrap material with the Table
set at 90º.
2. Loosen the screw holding the Angle
Indicator in place. Rotate it until the
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 16
Download from Www.Somanuals.com. All Manuals Search And Download.
pointer is exactly on 90º. Retighten
the screw.
4. To adjust the Kerf Board, lower the
Saw Blade and lock it down with the
Locking Pin. Adjust the Kerf Board
so the right side of the Blade slightly
clears the edge of the Kerf Board.
Loosen the Bevel Lock and set the
Bevel Angle at 45º left. Ensure that
the left side of the Blade clears the
Kerf Board. Tighten the four screws
holding the Kerf Board in place.
adjusting the bevel angle
1. For making accurate cuts, the Saw
Blade must be adjusted to be exactly
vertical to the Table.
2. To check the angle, have the blade
assembly in its normal upright
position. Make a cut on a piece of flat
sided, fairly thick scrap material.
Cleaning and lubricating the
miter Saw
3. Check the cut with an accurate
square. The cut should be at exactly
90º. You can also check by rotating
one cut-off piece 180º and hold the
cut ends together. If the cut is not
exactly vertical, the two pieces will
form a slight angle.
1. Observe the Dust Bag while using
the saw. Empty the sawdust into an
appropriate container when the bag
is full.
2. Occasionally wipe or blow off
sawdust that accumulates on the
saw. Saw dust on the Fence can
cause you to make inaccurate cuts.
4. If necessary, the bevel angle can
be corrected by adjusting the Bevel
Adjustment Screw on the right side
under the Bevel Locking Lever.
3. Keep the Slides free of sawdust.
Wipe or blow them off as required.
Use a dry lubricant or wax on the
slides. Do not use an oil or grease
lubricant, as this will attract dust.
5. Once the bevel angle is adjusted,
adjust the Bevel Angle Indicator to
read 0º when the Saw Blade is in the
vertical position. Loosen the screw
holding the Indicator in place, adjust
it to be exactly over the 0º mark, then
retighten the screw.
4. Occasionally lubricate the pivot point
of the Table as well as other moving
parts with a dry lubricant.
adjusting or replacing the kerf
board
1. If the Kerf Board becomes damaged
it must be replaced.
2. Remove the four screws holding the
Kerf Board in place.
3. Install a new Kerf Board. Replace the
four screws and tighten them slightly.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 17
Download from Www.Somanuals.com. All Manuals Search And Download.
troubleshooting
problem
possible Causes
likely Solutions
Tool will not start
1. No power at outlet.
1. Check power at outlet.
2. Cord not connected.
2. Check that cord is plugged in.
Tool operates
sporadically or at
low power
1. Low power supply or improper 1. Check power supply and power cords.
extension cords.
2. Worn or cracked Carbon
Brushes.
2. Check Carbon Brushes. Replace if damaged
or worn.
Wood burns at
ends when cut
1. Dirty Blade.
1. Clean Blade using blade cleaner or mineral
spirits.
2. Material is binding.
2. Check position of work material on Table.
Material must be flat, flush against Fence
and supported on ends.
Material frays or
chips out.
1. Finished side is down
2. Blade is chipped or dull.
1. Always have finished side of material up or
facing you. Bottom and back side are prone
to chip out.
2. Check for damaged teeth. Sharpen or
replace blade.
3. Blade is inappropriate for
material.
3. Check blade manufacturer’s
recommendations for material being cut. For
cross cutting hard wood and for precision
cuts use a thin kerf blade with 60 or more
teeth.
4. Material is unsupported.
4. Use a thin piece of scrap material, such
as 1/4” plywood, underneath or behind the
material to support the edges of the material
as it is being cut.
Blade binds,
slowing or
stopping saw.
1. Material is misaligned on
the saw or ends are not
supported.
1. Material must be flat on table, flush against
the fence and supported on both ends.
2. Material is wet, contaminated 2. Check condition of material and check
or inappropriate blade is
being used.
compatibility of blade to material.
Follow all safety precautions whenever diagnosing or servicing the tool.
disconnect power supply before service.
pleaSe read tHe Following CareFullY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR
DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT
HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS
qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR
DISTRIBUTOR EXPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE
UNDERTAKEN BY CERTIFIEDAND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER
ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL
PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION
OF REPLACEMENT PARTS THERETO.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 18
Download from Www.Somanuals.com. All Manuals Search And Download.
partS liSt
partS liSt
part#
description
Qty
part#
description
Qty
1
Bolt M6X25
2
38
Spring
1
2
Base
1
2
2
4
1
4
8
4
1
1
1
1
1
1
1
1
1
2
9
1
1
1
1
1
1
1
1
8
8
4
1
1
1
1
1
1
2
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
Bend Arm
Flat Washer
Lock Nut
1
2
1
2
1
1
1
1
2
4
2
2
2
1
2
2
4
1
1
1
1
1
1
1
1
1
2
1
2
1
2
4
2
1
4
2
1
3
Extension Arm
Screw
4
5
Feet
Washer
6
Bolt M8X50
Bolt M5X10
Spring Washer
Flat Washer
Plate
Bolt
7
Lock Handle
Lock Pin Spring
Bolt
8
9
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
33
34
35
36
37
Bolt M5X14
Spacer
Rub Slice
Pin
Oil Cover
Bearing
Spring
Pin 3X20
Handle
Rod
Mount
Plate
Line Button
Washer
Pin
Pointer
Bolt M6X10
Limit Plate
Slide Lock Wing Screw
Handle Ball
Lock Spring
Lock Pin
Bolt M4X12
Bolt M4X8
Kerf
Plate
Plate
Bolt M8X30
Table
Spring Pin
Cover Stand
Screw
Flat Washer
Lock Nut
Rail
Bolt
Washer
Flat Washer
Spring Washer
Bolt M6X30
Screw
Lock Button
Link Pole Bolt
Link Pole
Brush Cover
Carbon Brush
Brush House
Motor House
Bolt
Clamp
Screw
Bolt
Flat Washer
Pointer
Brush House Spring
Stator
Nut
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 19
Download from Www.Somanuals.com. All Manuals Search And Download.
partS liSt
partS liSt
part#
description
Qty
part#
description
Qty
76
Screw
2
103 Inner Flange
1
77
78
79
80
81
82
83
84
85
86
87
88
89
90
91
92
93
94
95
96
97
98
99
Block Circle
Bearing
1
1
1
1
1
1
2
1
1
1
1
1
2
1
1
1
2
1
1
1
1
1
1
1
1
3
104 Blade
1
1
1
1
1
1
1
1
1
1
1
1
1
2
1
2
2
1
2
1
1
1
1
1
1
105 Outer Flange
106 Screw M8X20 Left
107 Lock Nut
Rotor
Bearing
Lock Button
Lock Button Spring
Spring Washer
Block Plate
Spring
108 Small Cover
109 Large Cover
110
111
112
113
114
115
116
117
118
119
Washer
Bolt
Bolt M8X12
Spring
Pin
Cover
Blade Cover
Link Pole Plank
Switch
Bolt M6X10
Bolt M6X20
Dust Pipe
Dust Collector
Screw
Bolt
Handle
Bolt
Lock Washer
Bearing
120 Bolt
121 Handle
122 Bolt
Spring Washer
Gear
123 Press Plank
124 Power Wire
125 Rubber sheath
126 Handle
127 Spanner
128 Bearing
Front Cover
Bearing
Output Axis
100 Key 4X13
101 Bearing Cover
102 Bolt
record product’s Serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not
available individually as replacement parts.
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 20
Download from Www.Somanuals.com. All Manuals Search And Download.
aSSemblY diagram
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 21
Download from Www.Somanuals.com. All Manuals Search And Download.
aSSemblY diagram Continued
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 22
Download from Www.Somanuals.com. All Manuals Search And Download.
limited 90 daY warrantY
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this product
is free from defects in materials and workmanship for the period of 90 days from the date
of purchase. This warranty does not apply to damage due directly or indirectly, to misuse,
abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity,
improper installation, normal wear and tear, or to lack of maintenance. We shall in no event
be liable for death, injuries to persons or property, or for incidental, contingent, special
or consequential damages arising from the use of our product. Some states do not allow
the exclusion or limitation of incidental or consequential damages, so the above limitation
of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL
OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF
MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the complaint
must accompany the merchandise. If our inspection verifies the defect, we will either
repair or replace the product at our election or we may elect to refund the purchase price
if we cannot readily and quickly provide you with a replacement. We will return repaired
products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning
the product.
This warranty gives you specific legal rights and you may also have other rights which
vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
SKU 98199
For technical questions, please call 1-800-444-3353.
Page 23
Download from Www.Somanuals.com. All Manuals Search And Download.
|