1000 Lb. HydrauLic
MotorcycLe SerVice Lift
Model 66305
Set up and operating inStructionS
®
distributed exclusively by Harbor freight tools .
3491 Mission Oaks Blvd., Camarillo, CA 93011
read this material before using this product.
failure to do so can result in serious injury.
SaVe tHiS ManuaL.
©
®
Copyright 2008 by Harbor Freight Tools . All rights reserved. No portion of this manual or any
artwork contained herein may be reproduced in any shape or form without the express written
consent of Harbor Freight Tools. Diagrams within this manual may not be drawn proportionally. Due
to continuing improvements, actual product may differ slightly from the product described herein.
for technical questions or replacement parts, please call 1-800-444-3353.
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tool. Distractions are able to result in g. risk of electric Shock. this tool
the loss of control of the tool.
is not provided with an insulated
gripping surface. Contact with a
″live″ wire will also make exposed
metal parts of the tool ″live″ and
shock the operator.
personal safety
a. Stay alert. Watch what you are do-
ing and use common sense when
operating the tool. Do not use the
tool while tired or under the influ-
ence of drugs, alcohol, or medica-
tion. A moment of inattention while
operating the tool increases the risk
of injury to persons.
tool use and care
a. Use tie downs or another practical
way to secure and support the mo-
torcycle on the platform. Holding
the motorcycle by hand or against the
body is unstable and is able to lead to
loss of control.
b. dress properly. do not wear loose
clothing or jewelry. contain long
hair. keep hair, clothing, and
gloves away from moving parts.
Loose clothes, jewelry, or long hair
increases the risk of injury to persons
as a result of being caught in moving
parts.
b. do not force the Lift. Use the cor-
rect Lift for the application. The cor-
rect tool will do the job better and
safer at the rate for which the tool is
designed.
c. do not use the Lift if the controls
do not function properly. Any tool
that cannot be controlled is danger-
ous and must be repaired.
c. do not overreach. keep proper
footing and balance at all times.
Proper footing and balance enables
better control of the tool in unexpect-
ed situations.
d. Store the tool when it is idle out of
reach of children and other un-
trained persons. A tool is dangerous
in the hands of untrained users.
d.
use safety equipment. A
dust mask, non-skid safety
shoes and a hard hat must
be used for the applicable
conditions. Wear heavy-duty work
gloves during use.
e. Maintain the tool with care. A prop-
erly maintained tool reduces the risk
of binding and is easier to control.
f.
check for misalignment or bind-
ing of moving parts, breakage of
parts, and any other condition that
affects the tool’s operation. If dam-
aged, have the tool serviced before
using. Many accidents are caused
by poorly maintained tools. There is a
risk of bursting if the tool is damaged.
e.
f.
always wear eye protec-
tion. Wear ANSI-ap-
proved safety goggles.
always wear hearing
protection when using
the tool. Prolonged expo-
sure to high intensity noise
is liable to cause hearing loss.
g. use only accessories that are
identified by the manufacturer for
SKU 66305
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the specific tool model. Use of an
accessory not intended for use with
the specific tool model, increases the
risk of injury to persons.
Symbol Definitions
WARNING marking concerning Risk
of Hearing Loss. Wear hearing
protection.
WARNING marking concerning Risk
of Respiratory Injury. Wear NIOSH-
approved dust mask/respirator.
Service
a. Tool service must be performed
only by qualified repair personnel.
WARNING marking concerning Risk
of Explosion.
b. When servicing a tool, use only
identical replacement parts. use
only authorized parts.
Specific Safety Instructions
1. Strap Motorcycle to Lift before use.
c. use only the lubricants supplied
with the tool or specified by the
manufacturer.
2. The weight of the motorcycle must be
centered directly over the Deck Plate
(16) during use.
SyMboLS and Specific
Safety inStructionS
3. This lift is designed for standard
two-wheel motorcycles only. Do not
attempt to lift a motorcycle with side
car or a three-wheeled vehicle.
Symbol Definitions
Symbol property or Statement
No-load speed
4. Do not exceed the maximum 1000 lb.
weight capacity of this tool. be aware
of dynamic loading! Dropping or
bouncing load may briefly create ex-
cess load causing product failure.
n
o
Revolutions or reciprocation per
minute
.../min
pSi
5. Keep all fasteners and pull pins cor-
rectly installed and secure when the
Lift is in use.
Pounds per square inch of pressure
Foot-pounds of torque
ft-lb
6. Always use the Safety Bar (75) as
described in this manual when the
Lift is raised. Never depend on the
Hydraulic Ram (24) alone to keep Lift
elevated.
Blows per minute
bpM
cfM
ScfM
npt
Cubic Feet per Minute flow
Cubic Feet per Minute flow at
standard conditions
7. Do not put Hands, arms, any body
part or object within the interior frame
of the Lift when raising or lowering.
National pipe thread, tapered
National pipe thread, straight
npS
8. Do not hold onto the Lift as it is raised
or lowered.
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
eye protection.
chart continued in next column.
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9. Do not attempt to manually raise or
lower the Lift. Operate the Lift hy-
draulically only as described in this
manual only.
motorcycle on it. NEVER allow the
vehicle to drop suddenly.
20. The warnings and precautions dis-
cussed in this manual cannot cover
all possible conditions and situations
that may occur. It must be under-
stood by the operator that common
sense and caution are factors which
cannot be built into this product, but
must be supplied by the operator.
Failure to comply with these warn-
ings may result in injury or damage to
property.
10. Do not leave Lift unattended with a mo-
torcycle on it. The Lift is not for long term
storage.
11. Do not leave any load on the Lift for
an extended period of time. This Lift is
not designed as a storage device. Re-
move motorcycle from Lift immediately
after completing service operation.
12. Use only on firm, level unobstructed
surface able to support the weight
of the Lift, the vehicle, and any tools
that will be located in the work area.
SaVe tHeSe
inStructionS.
aSSeMbLy inStructionS
The Lift comes completely assembled,
except for the following items: (Refer to
the exploded drawing).
13. Do not use Lift to move the motor-
cycle. This Lift is designed to lift the
motorcycle in place only.
14. Whenever a motorcycle is lifted, the
Safety Bar (75) must be engaged
immediately before any further steps
are taken.
1. tie down rings: The two front tie
downs are longer than the rear pair.
Slide the front tie downs (13) onto the
rods welded at either side of the front
end of the platform, and secure them
with bolts (14) and nuts (15). Attach
the shorter rear tie-downs (31) to the
rear rods and secure with bolts (14)
and nuts (15).
2. Wheel chock: Place the wheel
chock (17) on to the front end of the
platform and align it with a suitable
pair of holes. Slide the long bolt (19)
through a hole in the side of the
platform and through the sleeves
welded to the back of the chock and
out the other side of the platform.
Secure with nut (18).
15. Do not use Lift for any aircraft purpose.
16. For indoor use only.
17. Do not ride on this Lift. Do not ride on
the motorcycle as it is lifted. Riding
on Lift may cause personal injury.
18. Always control the speed of a loaded
lift. It must raise or lower slowly
when loaded. Never attempt to lower
the Lift when loaded by using the
yellow No Load Pedal (71). The No
Load Pedal is only used to lower the
Lift when it is not loaded.
19. Do not lower the motorcycle quickly.
Only use the Load Pedal (69) to
slowly lower the Lift when there is a
3. front Wheel attachment. Drop the
ends of the ‘U’ shaped front wheel
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attachment (21) into the sleeves
welded to the front end of the
platform and secure with a pull pin (7)
and a R-Pin (20) on either side.
to adequately secure the lift could
result in serious injury or death in
the event the lift tips over.
2. With the lift in its lowest position
remove the ramp from the end of
the extended platform. Whilst the
platform is still extended remove the
pins from the ‘U’ shaped support on
the end of the extension and fold it
over. Use the two pins to lock it in
this position. Remove the two pins
from the other end of the extension
and push the extension back onto
the main platform until it lines up
with another pair of holes in the rails.
Insert the two pins through the rails to
lock the extension piece in position.
3. With the help of a second person,
push the rear end of the Motorcycle
Lift against the wall where it will be
secured. Together lift the front end
into a vertical position. As it reaches
the vertical position the weight of the
lift will shift from the wheels to the ‘U’
shaped support leaving the wheels
slightly off the ground. Two people
should continue to support the lift
whilst it is manoeuvred up against the
wall. Whilst one person continues to
support the lift the other will secure
it in position with a heavy cable or
chains and a suitable lock.
4. Support Leg and Wheel
assemblies: Identify the two support
leg/wheel assemblies. The front
assembly (74) has a threaded hole
between each pair of wheels. Insert
the front assembly through the
support arm tube at the lower, front
end of the scissor frame. Rotate the
assembly within the tube until the
hole in the centre aligns with the hole
in the tube. Secure with a bolt (26).
Now attach wheels (28), washers (29)
and retaining rings (30) in the order
shown in the diagram below. Identify
the two lock bolts (41) with hand
wheels attached and screw them into
the holes between the wheels on
either side. Insert the rear assembly
(27) through the support arm tube
at the lower, back end of the scissor
frame. Rotate the assembly within the
tube until the hole in the centre aligns
with the hole in the tube. Secure with
a bolt (26). Now attach wheels (28),
washers (29) and retaining rings (30).
How to store the lift vertically.
4. putting the lift back down for
use. When returning the lift to the
horizontal position, equal care is
required to avoid injury to persons.
Reverse the lifting up steps. When
finally lowering the lift to the ground
take hold of the outer part of the
cable tie down bars at the chock
end of the lift to avoid fingers being
trapped under the wheel bars.
1. The lift can be
stored vertically
as shown in
figure below.
Warning: in
this position the
lift is not free
standing and
must be secured
to a wall with a
heavy duty cable
or chain. failure
SKU 66305
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before initial use
SpecificationS
inspect tool before use, looking
for damaged, loose, and
missing parts or oil leaks. if
any problems are found, do not
use tool until repaired.
Maximum Lifting Capacity 1000 LBS
Maximum Lifting Height
Collapsed Height
32” Off Floor
7-5/8”
Ramp Dimensions
66-3/16” L x 8-3/8” W
Maximum Ramp Extension 84-5/8” Long
1. Be sure that the Lift is situated on
a solid level surface that can sup-
port the combined the weight of this
Lift and any motorcycle that will be
mounted on it.
Ramp Inside Width
Wheel Chock Width
Ram Diameter
Ram Travel
5-3/4”
5”
1.10”
10-1/4”
165 Lbs.
Net Weight
2. Purge the Hydraulic Ram.
initiaL tooL Set up/
aSSeMbLy
purging the Hydraulic ram
Please refer to Hydraulic Ram As-
sembly Diagram and Parts List near
the end of this manual when perform-
ing the following procedure.
read the entire iMportant
Safety inforMation
section at the beginning of this
manual including all text under
subheadings therein before set
up or use of this product.
1. Turn the Release Valve (15a) 1/2 turn
counterclockwise. Remove the Oil
Filler Plug (9a).
note: For additional information regarding
the parts listed in the following pages,
refer to the Assembly Diagram near
the end of this manual.
2. Pump the Foot Pedal (56) 12 to15
times, until all air is purged from the
pump.
3. Turn the Release Valve (15a) clock-
unpacking
wise until finger tight.
1. This item is heavy. Ensure that you
have an assistant to help handle and
set up this item.
4. Top off the hydraulic Ram (24) with
good quality hydraulic oil (not includ-
ed) until the oil level is even with the
bottom of the Oil Filler Port. Replace
the Oil Filler Plug (9a).
2. When unpacking, check to make sure
that the item is intact and undam-
aged. If any parts are missing or bro-
ken, please call Harbor Freight Tools
at the number shown throughout the
manual as soon as possible.
5. Test the Lift without a load by rais-
ing and lowering it. If the lift oper-
ates properly you have completed
this process. If the Lift does not raise
or lower smoothly and controllably,
repeat the purging process.
note: This item is pre-assembled at the
factory.
SKU 66305
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iMportant coMponentS of tHe Lift
Front Wheel
Chock (17)
Front Wheel Rest (21)
Front
Tie-Down
Bracket (13)
Rear Tie-Down Bracket (31)
Safety Bar (75)
Safety Bar
Lock Pin (40)
Hydraulic Ram (24)
Locking Bolt
Assembly (41)
Load Pedal (69)
Pump Pedal (56)
No Load Pedal (71)
Figure 1
Load Pedal (69)
Pump Pedal (56)
Hydraulic Ram (24)
yellow
No Load
Pedal (71)
Figure 2
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Rest (21). The Front Wheel Lock will
rotate with the wheel, supporting it
from the rear.
operating inStructionS
to preVent
SeriouS injury:
7. The Wheel Chock (17) can be ad-
justed to fit your wheel. Remove the
Nut (18) from one end of the Wheel
Lock Axle (19), and slide the Axle out
of the Deck Plate (16). The Wheel
Lock can be moved as needed and
the Wheel Lock Axle inserted in the
appropriate holes in the Deck Plate.
Reinstall the Nut and tighten. See
Figure 3.
do not adjust or tamper with
any control or component in a
way not specifically explained
within this manual. improper
adjustment can result in tool
failure or other serious
hazards.
1. Position the Lift in a safe and suitable
area as discussed above.
2. Press the Load Pedal (69) to fully
lower the lift.
8. With a helper holding the motorcycle
upright, secure the motorcycle to the
Lift using the Tie Down Points (13
and 31).
3. Pull out the Ramp (1) and Pull Ramp
(8) as needed to accommodate the
length of the motorcycle.
9. Before lifting any motorcycle, it must
be securely fastened to the Lift us-
ing tie-down straps (not supplied) or
other suitable method. Two Front Tie
Down Brackets (13) and two Rear Tie
Down Brackets (31) are built into the
Lift for this purpose.
4. Be sure the Front Wheel Chock (17)
is rotated toward the rear of the Lift.
5. Roll the motorcycle up the Ramp (1)
and onto the Deck Plate (16).
Wheel Chock (17)
Front Wheel Rest (21)
10. Refer to the manufacturer’s motorcy-
cle service manual for recommended
attachment points on the vehicle.
11. There must not be hazardous ob-
jects (such as utility lines or foreign
objects) nearby that will present a
hazard while working.
12. Before lifting the motorcycle, pull out
the Safety Bar Lock Pin (40) to allow
the Safety Bar (75) to rest on the In-
ner Scissor Arm (35).
Wheel Lock Axle (19)
Pull Pin (7)
13. To Lift the motorcycle, pump the
Pump Pedal (56) repeatedly until
the motorcycle is lifted to the desired
height.
Figure 3
6. Roll the front wheel over the Front
Wheel Chock (17) and into the Wheel
SKU 66305
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14. When the motorcycle is lifted, be sure
that the Safety Bar (75) is slightly
above one of the ramps of the Inner
Scissor Arm (35).
insert the Safety Bar Lock Pin (40)
into the hole in the upper axle of the
Safety Bar. This will lock the Safety
Bar in the upright position. See Fig-
ure 5.
15. Press the Load Pedal (69) until the
Safety Bar (75) is fully engaged with
the ramp of the Inner Scissor Arm
(35). See Figure 4.
Inner
Scissor
Arm (35)
Safety Bar Pin (40)
Figure 5
Locking Bolt (41)
21. Press the Load Pedal (69) to GEN-
TLY lower the load. NEVER allow the
load to come down quickly or sud-
denly.
Safety Bar (75)
Figure 4
16. Once the motorcycle has been lifted,
do not move the Lift around. This Lift
is not designed to transport any load.
The Lift can be immobilized by turn-
ing the two Locking Bolts (41) clock-
wise firmly against the floor.
22. With the load fully lowered, have a
helper hold the motorcycle. Remove
the tie down straps. Roll the motor-
cycle off the back of the Lift.
23. Secure the motorcycle.
24. Loosen the two Locking Bolts (41) by
turning a few turns counterclockwise.
17. Do not leave the motorcycle on the lift
unattended. If you plan to leave the
area, lower the lift and remove the
motorcycle before leaving.
25. Roll the motorcycle lift to a secure
storage area out of the reach of chil-
dren.
18. Do not use the Lift as a storage de-
vice.
26. When work has been completed on
the motorcycle, clear all tools away
from the area.
19. Pump the Pump Pedal (56) a few
times to remove weight from the
Safety Bar (75).
20. Disengage the Safety Bar (75) from
the ramp of the Inner Scissor Arm
(35). Swing the Safety Bar up and
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cleaning Maintenance and
Lubrication
uSer-Maintenance
inStructionS
note: These procedures are in addition to
the regular checks and maintenance
explained as part of the regular op-
eration of the air-operated tool.
Procedures not specifically
explained in this manual
must be performed only by a
qualified technician.
1. Weekly - pivot point Lubrication
and Safety inspection:
to preVent
SeriouS injury
Lubricate the pivot points of the tool,
using white lithium grease. Inspect for
loose fasteners or any damage to the
Lift. Repair immediately or mark “Out
of Service” until repairs are made.
froM tooL faiLure:
do not use damaged
equipment. if abnormal noise,
vibration, or leaking air
occurs, have the problem
corrected before further use.
2. If the Hydraulic Ram fades or fails to
lift you may need to add oil or purge
the Ram.
troubleshooting
possible causes
Likely Solutions
Motorcycle Lift does 1. Steel Ball (13a) in the Discharge 1. Clean or replace these components.
not lift
Valve or the single-way valve of
the Hydraulic Cylinder does not
seat or seal well.
2. Steel Ball (13a) in the Single-way 2. Clean or replace these components.
valve does not seat or seal well.
3. Hydraulic Ram may require
purging.
3. Purge Ram. See instructions on page 6.
4. Discharge Valve is open.
4. Tighten the discharge valve.
Motorcycle Lift
does not lower
1. Discharge Valve is not open
1. Check function of Release Linkage Assembly
(54).
Motorcycle Lift
Fades (slowly
lowers on its own)
1. Leaking Valves or Seals.
2. Low on oil in system.
1. Take to qualified repair technician for service
2. Check oil level. Refill and purge as necessary.
Follow instructions for purging system.
3. Hydraulic Cylinder may require
purging.
3. Purge Hydraulic Ram. See instructions on page 6.
1. Replace the O-ring.
Oil leaks from top
rod of Hydraulic
Ram (24).
1. Ram O-ring (2a or 6a) is worn
out.
Oil leaks from the
pump and cylinder
1. O-ring at pump (18a) or Oil Seal
(3a or 10a) is worn out.
1. Replace the O-ring or Oil Seal.
follow all safety precautions whenever diagnosing or servicing the tool.
SKU 66305
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oVeraLL aSSeMbLy diagraM
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partS LiSt for oVeraLL aSSeMbLy
item # description
Qty
1
item # description
Qty
2
1
2
1
1
1
1
1
1
3
2
1
2
1
2
1
1
1
1
1
2
2
1
3
1
1
1
1
1
1
1
1
1
1
1
1
1
1
Ramp
39
40
41
42
43
44
45
46
47
48
49
50
51
52
53
54
55
56
57
58
59
60
61
62
63
64
65
66
67
68
69
70
71
72
73
74
75
Pin
2
Pull Ramp Stand
End Cap
1
Safety Bar Lock Pin
Locking Bolt Assembly
Washer
3
4
4
Pump Spring
Nut
1
5
2
Screw
6
Bolt
2
Lever Linkage Assembly
Nut
7
Pull Pin
6
8
Pull Ramp
Screw
1
Connecting Rod
Pin
9
2
10
11
12
13
14
15
16
17
18
19
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Nut
2
Cotter Pin
Washer
Pull Ramp Guide
Rivet
2
2
Connecting Pin
Washer
Front Tie-Down Point
Bolt
2
4
Bushing
Nut
4
Screw
Deck Plate
Wheel Chock
Nut
1
Release Linkage Assembly
Screw
1
2
Pump Pedal
Retaining Ring
Pump Link Plate
Pin
Wheel Lock Axle
R-Pin
1
2
Front Wheel Rest
Retaining Ring
Pump Base Pin
Hydraulic Ram
Pump Rod Pin
Bolt
1
4
Pin
1
Spring Link Plate
Bolt
1
1
Nut
1
Release Link Ring
Release Link Plate
Release Spring
Nut
Leg
1
Wheel
8
Washer
12
12
2
Retaining Ring
Rear Tie-Down Point
Retaining Ring
Pin
Bolt
Load Pedal
Retaining Ring
No Load Pedal
Screw
4
1
Rubber Gasket
Inner Scissor Arm
Retaining Ring
Pin
4
1
Nut
4
Leg
2
Safety Bar
Outer Scissor Arm
1
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aSSeMbLy diagraM for HydrauLic raM
note: All parts for the Hydraulic Ram Assembly have an “a” suffix, such as “19a”. Do
not confuse these part numbers with the part numbers for the Overall Assembly
which are listed on page 13, and have no suffix.
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partS LiSt for HydrauLic raM
part description
1a Ram Cap
Qty
1
part description
14a Seal
Qty
1
2a Ram O-Ring
3a Top Sealing Gasket
4a Ram Assembly
5a Ram Gasket
6a O-Ring
1
15a Release Valve
16a Washer
17a Pump Cylinder
18a O-Ring
1
1
1
1
1
1
1
1
19a Seal
1
7a Cylinder
1
20a Piston Rod
21a Pin
1
8a Oil Reservoir
9a Oil Filler Plug
10a Lower Sealing Gasket
11a Washer
1
3
1
22a Split Cotter Pin
23a Handle Socket
24a Link
3
1
1
1
1
12a Base
1
25a Pin
1
13a Steel Ball
3
note: This parts list is for the Hydraulic Ram Assembly. Please refer to Assembly dia-
gram on previous page (14). All parts for Hydraulic Ram have an “a” suffix. For
example
pLeaSe read tHe foLLoWing carefuLLy
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY
DIAGRAM IN THIS DOCUMENT AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER
OR DISTRIBUTOR MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER
THAT HE OR SHE IS qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE
IS qUALIFIED TO REPLACE ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/
OR DISTRIBUTOR ExPRESSLY STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD
BE UNDERTAKEN BY CERTIFIED AND LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE
BUYER ASSUMES ALL RISK AND LIABILITY ARISING OUT OF HIS OR HER REPAIRS TO THE
ORIGINAL PRODUCT OR REPLACEMENT PARTS THERETO, OR ARISING OUT OF HIS OR HER
INSTALLATION OF REPLACEMENT PARTS THERETO.
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LiMited 90 day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high
quality and durability standards, and warrants to the original purchaser that this prod-
uct is free from defects in materials and workmanship for the period of 90 days from
the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities,
criminal activity, improper installation, normal wear and tear, or to lack of maintenance.
We shall in no event be liable for death, injuries to persons or property, or for incidental,
contingent, special or consequential damages arising from the use of our product. Some
states do not allow the exclusion or limitation of incidental or consequential damages, so
the above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESS-
LY IN LIEU OF ALL OTHER WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE
WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with
transportation charges prepaid. Proof of purchase date and an explanation of the com-
plaint must accompany the merchandise. If our inspection verifies the defect, we will ei-
ther repair or replace the product at our election or we may elect to refund the purchase
price if we cannot readily and quickly provide you with a replacement. We will return re-
paired products at our expense, but if we determine there is no defect, or that the defect
resulted from causes not within the scope of our warranty, then you must bear the cost
of returning the product.
This warranty gives you specific legal rights and you may also have other rights
which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
record product’s Serial number Here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only, and are not avail-
able individually as replacement parts.
SKU 66305
for technical questions, please call 1-800-444-3353.
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