Owner’s Manual & Safety Instructions
Save This Manual Keep this manual for the safety warnings and precautions, assembly, operating,
inspection, maintenance and cleaning procedures. Write the product’s serial number in the back of the manual
near the assembly diagram (or month and year of purchase if product has no number). Keep this manual and
the receipt in a safe and dry place for future reference.
ITEM 69342
1600W HEAVY DUTY
HEAT GUN
When unpacking, make sure that the product is intact
and undamaged. If any parts are missing or broken,
please call 1-800-444-3353 as soon as possible.
©
®
Copyright 2012 by Harbor Freight Tools . All rights reserved.
No portion of this manual or any artwork contained herein may be reproduced in
any shape or form without the express written consent of Harbor Freight Tools.
Diagrams within this manual may not be drawn proportionally. Due to continuing
improvements, actual product may differ slightly from the product described herein.
Tools required for assembly and service may not be included.
Read this material before using this product.
Failure to do so can result in serious injury.
Save thiS manual.
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electrical safety
1. power tool plugs must match the outlet.
never modify the plug in any way.
4. Do not abuse the cord. never use the cord for
carrying, pulling or unplugging the power tool.
Keep cord away from heat, oil, sharp edges
or moving parts. Damaged or entangled
Do not use any adapter plugs with grounded
power tools. Unmodified plugs and matching
outlets will reduce risk of electric shock.
cords increase the risk of electric shock.
2. avoid body contact with grounded surfaces
such as pipes, radiators, ranges and
5. When operating a power tool outdoors,
use an extension cord suitable for
refrigerators. There is an increased risk of
electric shock if your body is grounded.
outdoor use. Use of a cord suitable for outdoor
use reduces the risk of electric shock.
3. Do not expose power tools to rain or wet
conditions. Water entering a power tool
will increase the risk of electric shock.
6. if operating a power tool in a damp location
is unavoidable, use a Ground Fault Circuit
interrupter (GFCi) protected supply.
Use of a GFCI reduces the risk of electric shock.
personal safety
1. Stay alert, watch what you are doing and use
common sense when operating a power tool.
Do not use a power tool while you are tired
or under the influence of drugs, alcohol or
medication. A moment of inattention while operating
power tools may result in serious personal injury.
3. prevent unintentional starting. ensure the switch
is in the off-position before connecting to
power source, picking up or carrying the tool.
Carrying power tools with your finger on
the switch or energizing power tools that
have the switch on invites accidents.
2. use personal protective equipment. always wear 4. Do not overreach. Keep proper footing and
eye protection. Safety equipment such as
dust mask, non-skid safety shoes, hard hat,
or hearing protection used for appropriate
conditions will reduce personal injuries.
balance at all times. This enables better control
of the power tool in unexpected situations.
5. Only use safety equipment that has been
approved by an appropriate standards agency.
Unapproved safety equipment may not provide
adequate protection. Eye protection must be
ANSI-approved and breathing protection
must be NIOSH-approved for the
specific hazards in the work area.
power tool use and care
1. Do not force the power tool. use the
correct power tool for your application.
The correct power tool will do the job better and
safer at the rate for which it was designed.
4. Store idle power tools out of the reach of
children and do not allow persons unfamiliar
with the power tool or these instructions
to operate the power tool. Power tools are
dangerous in the hands of untrained users.
2. Do not use the power tool if the
switch does not turn it on and off.
5. maintain power tools. Check for misalignment
or binding of moving parts, breakage of parts
and any other condition that may affect the
power tool’s operation. if damaged, have the
power tool repaired before use. Many accidents
are caused by poorly maintained power tools.
Any power tool that cannot be controlled with the
switch is dangerous and must be repaired.
3. Disconnect the plug from the power source
before making any adjustments, changing
accessories, or storing power tools.
Such preventive safety measures reduce the
risk of starting the power tool accidentally.
6. use the power tool, accessories and tool bits
etc. in accordance with these instructions,
taking into account the working conditions
and the work to be performed. Use of the
power tool for operations different from those
intended could result in a hazardous situation.
Item 69342
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Service
have your power tool serviced by a qualified repair
person using only identical replacement parts. This
will ensure that the safety of the power tool is maintained.
heat Gun Safety Warnings
1. Hidden areas behind walls, ceilings, floors,
soffit boards, and other panels may contain
flammable materials that could be ignited by
the heat gun when working in these locations.
The ignition of these materials may not be readily
apparent and could result in property damage
and injury to persons. When working in these
locations, keep the heat gun moving in a back-
and-forth motion. Lingering or pausing in one spot
could ignite the panel or the material behind it.
e. Children, pregnant or potentially pregnant
women, and nursing mothers should not
be present in the work area until the work
is done and all clean up is complete.
f. Wear a dust respirator mask or a dual filter (dust
and fume) respirator mask which has been
approved by the Occupational Safety and Health
Administration (OSHA), the National Institute of
Safety and Health (NIOSH), or the United States
Bureau of Mines. These masks and replaceable
filters are readily available at major hardware
stores. Make sure the mask fits. Beards
2. Extreme care should be taken when stripping
paint. The peelings, residue and vapors of paint
may contain lead, which is poisonous. Any pre-
1977 paint may contain lead and paint applied to
homes prior to 1950 is likely to contain lead. Once
deposited on surfaces, hand-to-mouth contact
can result in the ingestion of lead. Exposure to
even low levels of lead can cause irreversible
brain and nervous system damage; young and
unborn children are particularly vulnerable. Before
beginning any paint removal process you should
determine whether the paint you are removing
contains lead. This can be done by your local health
department or by a professional who uses a paint
analyzer to check the lead content of the paint to be
removed. LEAD BASED PAINT SHOULD ONLY BE
REMOVED BY A PROFESSIONAL AND SHOULD
NOT BE REMOVED USING A HEAT GUN.
and facial hair may keep masks from sealing
properly. Change filters often. DiSpOSaBle
papeR maSKS aRe nOt aDeQuate.
g. Use caution when operating the Heat
Gun. Keep the Heat Gun moving, as
excessive heat will generate fumes which
can be inhaled by the operator.
h. Keep food and drink out of the work area.
Wash hands, arms and face and rinse
mouth before eating or drinking. Do not
smoke or chew tobacco in the work area.
i. Clean up all removed paint and dust by
wet mopping the floors. Use a wet cloth to
clean all walls, sills and any other surface
where paint or dust is clinging. DO nOt
SWeep, DRY DuSt OR vaCuum. Use
a high phosphate detergent or trisodium
phosphate (TSP) to wash and mop areas.
3. Exercise CAUTION when using this product
outdoors. To reduce the risk of electric shock, keep
extension cord connection dry and off the ground.
j. At the end of each work session put the paint
chips and debris in a double plastic bag, close it
with tape or twist ties and dispose of properly.
4. Persons removing paint should
follow these guidelines:
k. Remove protective clothing and work shoes
in the work area to avoid carrying dust into
the rest of the dwelling. Wash work clothes
separately. Wipe shoes off with a wet rag that
is then washed with the work clothes. Wash
hair and body thoroughly with soap and water.
a. Move the work piece outdoors. If this
is not possible, keep the work area well
ventilated. Open the windows and put an
exhaust fan in one of them. Be sure the fan
is moving the air from inside to outside.
b. Remove or cover any carpets, rugs, furniture,
clothing, cooking utensils and air ducts.
5. When working with plastics, varnish, or
similar materials, gases develop that are
easily flammable and can lead to explosions.
Be prepared for flames to develop and keep
suitable fire extinguishing means at hand.
c. Place drop cloths in the work area to catch any
paint chips or peelings. Wear protective clothing
such as extra work shirts, overalls and hats.
d. Work in one room at a time. Furnishings
should be removed or placed in the center of
the room and covered. Work areas should
be sealed off from the rest of the dwelling
by sealed doorways with drop cloths.
6. The Nozzle becomes very hot. Do not lay the
Heat Gun on flammable surfaces when operating
the Gun or immediately after turning the Gun
off. Always set the Heat Gun on a flat, level
surface so that the Nozzle tip is directed upwards
and away from the supporting surface.
Page 4
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heat Gun Safety Warnings (cont.)
7. Do not use the Heat Gun near flammable materials.
• Properly maintain and inspect to avoid
electrical shock.
• Properly ground power cord. Ground Fault Circuit
Interrupter (GFCI) should also be implemented
– it prevents sustained electrical shock.
8. Do not point the Heat Gun at people or
animals. The intense heat can injure them.
9. Do not touch the tube of the heating element
or the Nozzle when they are hot. They
will be hot enough to cause burns during
use and for some time afterwards.
18. WARNING: Some dust created by power sanding,
sawing, grinding, drilling, and other construction
activities, contains chemicals known [to the State
of California] to cause cancer, birth defects or
other reproductive harm. Some examples of
these chemicals are:
10. Do not use the Heat Gun on glass.
11. Do not use the Heat Gun as a hair dryer.
• Lead from lead-based paints
12. Do not heat up materials that can be
damaged by high temperatures.
• Crystalline silica from bricks and cement or
other masonry products
• Arsenic and chromium from
chemically treated lumber
13. Maintain labels and nameplates on the tool.
These carry important safety information.
If unreadable or missing, contact
Your risk from these exposures varies, depending on
how often you do this type of work. To reduce your
exposure to these chemicals: work in a well ventilated
area, and work with approved safety equipment, such
as those dust masks that are specially designed to
filter out microscopic particles.
Harbor Freight Tools for a replacement.
14. Avoid unintentional starting.
Prepare to begin work before turning on the tool.
(California Health & Safety Code § 25249.5, et seq.)
15. Do not leave the tool unattended when it is plugged
into an electrical outlet. Turn off the tool, and
unplug it from its electrical outlet before leaving.
19. WARNING: Handling the cord on this product will
expose you to lead, a chemical known to the State of
California to cause cancer, and birth defects or other
reproductive harm. Wash hands after handling.
(California Health & Safety Code § 25249.5, et seq.)
16. This product is not a toy.
Keep it out of reach of children.
17. People with pacemakers should consult their
physician(s) before use. Electromagnetic fields in
close proximity to heart pacemaker could cause
pacemaker interference or pacemaker failure. In
addition, people with pacemakers should:
• Avoid operating alone.
20. The warnings, precautions, and instructions
discussed in this instruction manual cannot
cover all possible conditions and situations
that may occur. It must be understood by the
operator that common sense and caution are
factors which cannot be built into this product,
but must be supplied by the operator.
• Do not use with power switch locked on.
Save theSe inStRuCtiOnS.
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Grounding
tO pRevent eleCtRiC ShOCK anD Death FROm inCORReCt GROunDinG
WiRe COnneCtiOn:
Check with a qualified electrician if you are in doubt as to whether the outlet is properly grounded.
Do not modify the power cord plug provided with the tool. never remove the grounding prong from
the plug. Do not use the tool if the power cord or plug is damaged. if damaged, have it repaired by a service
facility before use. if the plug will not fit the outlet, have a proper outlet installed by a qualified electrician.
Grounded tools: tools with three prong plugs
2. The grounding prong in the plug is connected through
the green wire inside the cord to the grounding
system in the tool. The green wire in the cord must
be the only wire connected to the tool’s grounding
system and must never be attached to an electrically
“live” terminal. (See 3-prong plug and Outlet.)
3. The tool must be plugged into an appropriate outlet,
properly installed and grounded in accordance with
all codes and ordinances. The plug and outlet should
look like those in the preceding illustration.
3-prong plug and Outlet
(See 3-prong plug and Outlet.)
1. Tools marked with “Grounding Required” have a three
wire cord and three prong grounding plug. The plug
must be connected to a properly grounded outlet.
If the tool should electrically malfunction or break
down, grounding provides a low resistance path to
carry electricity away from the user, reducing the risk
of electric shock. (See 3-prong plug and Outlet.)
Double insulated tools: tools with two prong plugs
1. Tools marked “Double Insulated” do not
require grounding. They have a special
double insulation system which satisfies
OSHA requirements and complies with
the applicable standards of Underwriters
Laboratories, Inc., the Canadian Standard
Association, and the National Electrical Code.
2. Double insulated tools may be used in either of the
120 volt outlets shown in the preceding illustration.
(See Outlets for 2-prong plug.)
Outlets for 2-prong plug
Page 6
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extension Cords
1. Grounded tools require a three wire extension cord.
Double Insulated tools can use either
7. Make sure the extension cord is properly wired
and in good electrical condition. Always replace
a damaged extension cord or have it repaired
by a qualified electrician before using it.
a two or three wire extension cord.
2. As the distance from the supply outlet increases,
you must use a heavier gauge extension cord.
Using extension cords with inadequately sized
wire causes a serious drop in voltage, resulting
in loss of power and possible tool damage.
(See table a on page 7.)
8. Protect the extension cords from sharp objects,
excessive heat, and damp or wet areas.
taBle a: ReCOmmenDeD minimum WiRe
GauGe FOR eXtenSiOn CORDS* (120/240 vOlt)
eXtenSiOn CORD
lenGth
nameplate
3. The smaller the gauge number of the wire, the
greater the capacity of the cord. For example,
a 14 gauge cord can carry a higher current
than a 16 gauge cord. (See table a.)
ampeReS
(at full load)
25´ 50´ 75´ 100´ 150´
0 – 2.0
2.1 – 3.4
18
18
18
18
18
14
12
18
18
18
16
14
12
10
18
18
16
14
12
10
-
18
16
14
12
10
-
16
14
12
12
-
4. When using more than one extension cord to make
up the total length, make sure each cord contains at
least the minimum wire size required. (See table a.)
3.5 – 5.0
5.1 – 7.0
5. If you are using one extension cord for more
than one tool, add the nameplate amperes
and use the sum to determine the required
minimum cord size. (See table a.)
7.1 – 12.0
12.1 – 16.0
16.1 – 20.0
-
-
-
* Based on limiting the line voltage drop to five volts at
6. If you are using an extension cord outdoors, make
sure it is marked with the suffix “W-A” (“W” in
150% of the rated amperes.
Canada) to indicate it is acceptable for outdoor use.
Symbology
WARNING marking concerning Risk
of Eye Injury. Wear ANSI-approved
safety goggles with side shields.
Double Insulated
Canadian Standards Association
Underwriters Laboratories, Inc.
Read the manual before
set-up and/or use.
WARNING marking concerning
Risk of Hearing Loss.
Wear hearing protection.
Volts Alternating Current
v~
a
WARNING marking
concerning Risk of Fire.
Do not cover ventilation ducts.
Keep flammable objects away.
WARNING marking concerning
Risk of Electric Shock.
Amperes
No Load Revolutions per Minute (RPM)
n xxxx/min.
0
Properly connect power cord
to appropriate outlet.
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Specifications
Electrical Rating
120V~ / 60Hz / 13A
Maximum Temperature
1100°F
4002205
Setup - Before use:
Read the entiRe impORtant SaFetY inFORmatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
tO pRevent SeRiOuS injuRY FROm aCCiDental OpeRatiOn:
turn the power Switch of the tool off and unplug the tool from its electrical
outlet before assembling or making any adjustments to the tool.
note: For additional information regarding the parts listed in the following
pages, refer to Parts List and Diagram on page 11.
Setup
1. To increase the output temperature; use the
Knob (7) to close the Vent Cover (8).
2. The Heat Gun can be set on its Base (35)
to treat individual workpieces by hand.
Functions
Handle
Power Switch
Knob
Base
Figure a
Page 8
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Operating instructions
Read the entiRe impORtant SaFetY inFORmatiOn section at the beginning of this
manual including all text under subheadings therein before set up or use of this product.
tO pRevent SeRiOuS injuRY:
always wear thermally insulated gloves, rated to at least 1200° F, when working directly with pieces by hand.
Workpiece and Work area Set up
1. Designate a work area that is clean and well-
lit. The work area must not allow access by
children or pets to prevent distraction and injury.
3. Secure loose workpieces using a vise or clamps
(not included) to prevent movement while working.
4. There must not be objects, such as utility lines,
nearby that will present a hazard while working.
2. Route the power cord along a safe route to reach
the work area without creating a tripping hazard or
exposing the power cord to possible damage. The
power cord must reach the work area with enough
extra length to allow free movement while working.
General Operating instructions
1. Plug the Power Cord of the tool into a
120 volt, grounded, electrical outlet.
• Drying of color shade samples, filter, adhesives,
construction joints and stucco forms.
• Joining adhesives. Large surface gluing with
contact adhesives, activation of pressure, or heat
sensitive adhesives, acceleration of bonding
processes, releasing of bonding points as well
as releasing or bonding of edge bond or veneer.
2. The Switch on this heat gun has three
positions. Point the gun in a safe direction and
push the Switch up for the heat setting.
3. Allow the Heat Gun one minute to
build up to the heat level.
• Defrosting of icy stairs and steps, door locks,
trunk lids, car doors or metal water pipes.
CautiOn! To prevent personal injury or property
damage; do not leave the Heat Gun unattended
while pointed at surfaces or objects.
• Disinfection. With the tool set at the
highest setting, animal sites/stables may
be disinfected. Wood worm infestation
may be controlled. Do not heat up the
wood surface too much or it can burn.
4. The Heat Gun can be used for:
• Shrinking of shrink tubing, packaging
and electrical components.
WaRninG! Do not touch work area with the heat
Gun; it could scorch or ignite.
• Deforming of articles made from acrylic, PVC,
and polystyrene tubing, plates, and profiles.
5. When the job is finished, move the Switch to the
“COlD” setting and allow the heat Gun to cool
down on an insulated, non-flammable surface.
• Welding of thermoplastic polymer, flooring
materials of PVC and linoleum, PVC-coated
fabric, wallpaper, tarpaulins and foils.
6. When the unit has cooled, move the
Switch to the “OFF” position.
• Soldering of tin, special silver solder,
SMD elements, cable lugs, and for
loosening soldered connections.
7. Disconnect the power supply after use. Clean,
then store the tool indoors out of children’s reach.
• Paint removal. Removal of old coatings of
oil paint, varnish, and synthetic plaster.
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maintenance and Servicing
procedures not specifically explained in this manual must
be performed only by a qualified technician.
tO pRevent SeRiOuS injuRY FROm aCCiDental OpeRatiOn:
turn the power Switch of the tool off and unplug the tool from its electrical outlet
before performing any inspection, maintenance, or cleaning procedures.
tO pRevent SeRiOuS injuRY FROm tOOl FailuRe:
Do not use damaged equipment. if abnormal noise or vibration
occurs, have the problem corrected before further use.
Cleaning, maintenance, and lubrication
1. BeFORe eaCh uSe, inspect the general
2. aFteR uSe, wipe external surfaces
condition of the tool. Check for:
of the tool with clean cloth.
• loose hardware,
3.
WaRninG! if the supply cord of this
power tool is damaged, it must be replaced
only by a qualified service technician.
• cracked or broken parts,
• damaged electrical wiring, and
• any other condition that may
affect its safe operation.
troubleshooting
problem
possible Causes
likely Solutions
Heat Gun will
not turn on.
1. Cord not connected.
1. Check that cord is plugged in.
2. No power at outlet.
2. Check power at outlet. If outlet is unpowered,
turn off tool and check circuit breaker. If breaker
is tripped, make sure circuit is right capacity
for tool and circuit has no other loads.
3. Power Switch set at “0”.
3. Turn Power Switch to “I” or “II”.
4. Have technician service tool.
4. Internal damage or wear.
(Switch, for example.)
Unsatisfactory
results.
1. Inappropriate heat for task.
1. Adjust heat setting or distance to
workpiece to compensate.
Follow all safety precautions whenever diagnosing or servicing the tool. Disconnect power
supply before service.
Page 10
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parts list and Diagram
part
Description
Qty
part
Description
Qty
1
2
3
4
5
6
7
8
9
10
11
12
13
14
15
16
17
18
19
Nose Cone
Air Duct
Pad
Heat Element
Under Pan
Block
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
1
20
21
22
23
24
25
26
27
28
29
30
31
32
33
34
35
36
37
38
Switch
Switch Board
Handle
Wire Strain Plate
Sheath
Power Cord
Screw 4x8
Screw 4x8
Screw 3x12
Screw 3x6
Screw 3x8
Screw 3x6
Screw 4x6
Screw 3x13
Terminal Block
Base
1
1
1
1
1
1
6
2
1
1
1
4
2
3
1
1
3
1
2
Knob
Vent Cover
Left Housing
Spring
End Stop
Nut
Fan
Motor
Cord Stop 1
Cord Stop 2
Pad
Handle Stop Spring
Right Housing
Connector
Connector
Wire
Record product’s Serial number here:
note: If product has no serial number, record month and year of purchase instead.
note: Some parts are listed and shown for illustration purposes only,
and are not available individually as replacement parts.
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pleaSe ReaD the FOllOWinG CaReFullY
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS
qUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS qUALIFIED TO REPLACE
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR ExPRESSLY
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.
limited 90 Day Warranty
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the
above limitation of exclusion may not apply to you. THIS WARRANTY IS ExPRESSLY IN LIEU OF ALL OTHER
WARRANTIES, ExPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.
To take advantage of this warranty, the product or part must be returned to us with transportation charges
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.
If our inspection verifies the defect, we will either repair or replace the product at our election or we may
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted
from causes not within the scope of our warranty, then you must bear the cost of returning the product.
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353
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