Harbor Freight Tools Drill 38142 User Manual

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General Tool Safety Warnings (cont.)  
13. DON’T OVERREACH. Keep proper  
Table A: RECOMMENDED MINIMUM WIRE GAUGE  
FOR EXTENSION CORDS  
footing and balance at all times.  
(120 VOLT)  
14. MAINTAIN TOOLS WITH CARE. Keep tools sharp  
and clean for best and safest performance. Follow  
instructions for lubricating and changing accessories.  
EXTENSION CORD  
LENGTH  
NAMEPLATE  
AMPERES  
(at full load)  
25′  
50′ 100′ 150′  
15. DISCONNECT TOOLS before servicing;  
when changing accessories, such as  
blades, bits, cutters, and the like.  
0 – 6  
18  
18  
16  
14  
16  
16  
16  
12  
16  
14  
14  
14  
12  
12  
6.1 – 10  
10.1 – 12  
12.1 – 16  
16. REDUCE THE RISK OF UNINTENTIONAL  
STARTING. Make sure switch is in  
off position before plugging in.  
Do not use.  
9. USE PROPER EXTENSION CORD. Make sure your  
extension cord is in good condition. When using  
an extension cord, be sure to use one heavy  
enough to carry the current your product will  
draw. An undersized cord will cause a drop in line  
voltage resulting in loss of power and overheating.  
Table A shows the correct size to use depending  
on cord length and nameplate ampere rating.  
If in doubt, use the next heavier gauge.  
17. USE RECOMMENDED ACCESSORIES.  
Consult the owner’s manual for recommended  
accessories. The use of improper accessories  
may cause risk of injury to persons.  
18. NEVER STAND ON TOOL. Serious injury  
could occur if the tool is tipped or if the  
cutting tool is unintentionally contacted.  
19. CHECK DAMAGED PARTS. Before further use  
of the tool, a guard or other part that is damaged  
should be carefully checked to determine that  
it will operate properly and perform its intended  
function – check for alignment of moving parts,  
binding of moving parts, breakage of parts,  
mounting, and any other conditions that may  
affect its operation. A guard or other part that is  
damaged should be properly repaired or replaced.  
The smaller the gauge number, the heavier the cord.  
10. WEAR PROPER APPAREL. Do not wear  
loose clothing, gloves, neckties, rings, bracelets,  
or other jewelry which may get caught in moving  
parts. Nonslip footwear is recommended.  
Wear protective hair covering to contain long hair.  
11. ALWAYS USE SAFETY GLASSES. Also use  
face or dust mask if cutting operation is dusty.  
Everyday eyeglasses only have impact resistant  
lenses, they are NOT safety glasses.  
20. DIRECTION OF FEED. Feed work into  
a blade or cutter against the direction of  
rotation of the blade or cutter only.  
12. SECURE WORK. Use clamps or a vise to hold  
work when practical. It’s safer than using your  
hand and it frees both hands to operate tool.  
21. NEVER LEAVE TOOL RUNNING UNATTENDED.  
TURN POWER OFF. Don’t leave tool  
until it comes to a complete stop.  
Item 38142  
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Grounding Instructions  
TO PREVENT ELECTRIC SHOCK AND DEATH FROM INCORRECT GROUNDING WIRE CONNECTION  
READ AND FOLLOW THESE INSTRUCTIONS:  
110-120 V~ Grounded Tools: Tools with Three Prong Plugs  
1. In the event of a malfunction or breakdown,  
grounding provides a path of least resistance for  
electric current to reduce the risk of electric shock.  
This tool is equipped with an electric cord having an  
equipment-grounding conductor and a grounding  
plug. The plug must be plugged into a matching  
outlet that is properly installed and grounded in  
accordance with all local codes and ordinances.  
6. Repair or replace damaged or worn cord immediately.  
Grounding  
Pin  
2. Do not modify the plug provided – if it will  
not fit the outlet, have the proper outlet  
installed by a qualified electrician.  
125 V~ 3-Prong Plug and Outlet  
(for up to 125 V~ and up to 15 A)  
3. Improper connection of the equipment-grounding  
conductor can result in a risk of electric shock.  
The conductor with insulation having an outer  
surface that is green with or without yellow  
stripes is the equipment-grounding conductor.  
If repair or replacement of the electric cord or  
plug is necessary, do not connect the equipment-  
grounding conductor to a live terminal.  
7. This tool is intended for use on a circuit that has  
an outlet that looks like the one illustrated above in  
125 V~ 3-Prong Plug and Outlet. The tool has a  
grounding plug  
that looks like the plug illustrated above  
in 125 V~ 3-Prong Plug and Outlet.  
4. Check with a qualified electrician or service  
personnel if the grounding instructions are  
not completely understood, or if in doubt as  
to whether the tool is properly grounded.  
8. The outlet must be properly installed and grounded  
in accordance with all codes and ordinances.  
9. Do not use an adapter to connect  
this tool to a different outlet.  
5. Use only 3-wire extension cords that  
have 3-prong grounding plugs and 3-pole  
receptacles that accept the tool’s plug.  
Drill Press Safety Warnings  
For Your Own Safety Read Instruction  
Manual Before Operating Drill Press  
7. The use of accessories or attachments not  
recommended by the manufacturer may  
result in a risk of injury to persons.  
1. Wear eye protection.  
8. When servicing use only identical replacement parts.  
2. Do not wear gloves, necktie, or loose clothing.  
9. Do not depress the spindle lock when  
starting or during operation.  
3. Clamp workpiece or brace against  
column to prevent rotation.  
10. Only use safety equipment that has been approved  
by an appropriate standards agency. Unapproved  
safety equipment may not provide adequate  
4. Use recommended speed for drill  
accessory and workpiece material.  
protection. Eye protection must be ANSI-approved  
and breathing protection must be NIOSH-approved  
for the specific hazards in the work area.  
5. The included chuck key is specially designed  
to be self-ejecting, reducing the risk of ejecting  
at high speed. Only use the included chuck  
key or an identical replacement key.  
6. DO NOT OPERATE WITH ANY GUARD DISABLED,  
DAMAGED, OR REMOVED. Moving guards  
must move freely and close instantly.  
Page 4  
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Drill Press Safety Warnings (cont.)  
11. Stay alert, watch what you are doing and use  
common sense when operating a power tool.  
Do not use a power tool while you are tired or  
under the influence of drugs, alcohol or medication.  
A moment of inattention while operating power  
tools may result in serious personal injury.  
• Lead from lead-based paints  
• Crystalline silica from bricks and cement or other  
masonry products  
• Arsenic and chromium from  
chemically treated lumber  
Your risk from these exposures varies,  
depending on how often you do this type of work.  
To reduce your exposure to these chemicals:  
work in a well ventilated area, and  
work with approved safety equipment, such  
as those dust masks that are specially  
designed to filter out microscopic particles.  
(California Health & Safety Code § 25249.5, et seq.)  
12. Industrial applications must follow OSHA guidelines.  
13. Maintain labels and nameplates on the tool.  
These carry important safety information.  
If unreadable or missing, contact  
Harbor Freight Tools for a replacement.  
14. Avoid unintentional starting.  
17. WARNING: Handling the cord on this product will  
expose you to lead, a chemical known to the State  
of California to cause cancer, and birth defects or  
other reproductive harm. Wash hands after handling.  
(California Health & Safety Code § 25249.5, et seq.)  
Prepare to begin work before turning on the tool.  
15. People with pacemakers should consult their  
physician(s) before use. Electromagnetic fields in  
close proximity to heart pacemaker could cause  
pacemaker interference or pacemaker failure.  
18. The warnings, precautions, and instructions  
discussed in this instruction manual cannot  
cover all possible conditions and situations  
that may occur. It must be understood by the  
operator that common sense and caution are  
factors which cannot be built into this product,  
but must be supplied by the operator.  
16. WARNING: Some dust created by power  
sanding, sawing, grinding, drilling, and other  
construction activities, contains chemicals  
known [to the State of California] to cause  
cancer, birth defects or other reproductive harm.  
Some examples of these chemicals are:  
Vibration Safety  
This tool vibrates during use. Repeated or long-term  
exposure to vibration may cause temporary or permanent  
physical injury, particularly to the hands, arms and  
shoulders. To reduce the risk of vibration-related injury:  
2. Do not smoke during use. Nicotine reduces  
the blood supply to the hands and fingers,  
increasing the risk of vibration-related injury.  
3. Use tools with the lowest vibration when there  
is a choice between different processes.  
1. Anyone using vibrating tools regularly or for an  
extended period should first be examined by a  
doctor and then have regular medical check-ups  
to ensure medical problems are not being caused  
or worsened from use. Pregnant women or  
people who have impaired blood circulation to  
the hand, past hand injuries, nervous system  
disorders, diabetes, or Raynaud’s Disease should  
not use this tool. If you feel any medical or  
physical symptoms related to vibration (such as  
tingling, numbness, and white or blue fingers),  
seek medical advice as soon as possible.  
4. Include vibration-free periods each day of work.  
5. Grip tool as lightly as possible (while still keeping  
safe control of it). Let the tool do the work.  
6. To reduce vibration, maintain the tool as  
explained in this manual. If any abnormal  
vibration occurs, stop use immediately.  
SAVE THESE INSTRUCTIONS.  
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Specifications  
Motor Power  
3/4 HP - 16 speeds ranging from 220 to 3600 RPM  
120V~, 60Hz, 7.5A, Single-Phase  
Electrical Rating  
Drill Chuck Capacity 7/64″ to 5/8″  
Spindle Stroke  
Swing  
3-1/8″  
13-1/4″  
Column Diameter  
Dry Table  
2- 57/64″  
11-1/2″ Diameter  
1/2″  
Table Slot  
Overall Height  
Weight  
41-3/4″  
110 lbs.  
Product Use  
For heavy-duty use on metal, plastic or wood materials.  
Table rotates 360º and tilts 0-45º in 1º increments.  
Setup - Before Use:  
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this  
manual including all text under subheadings therein before set up or use of this product.  
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:  
Turn the Power Switch of the tool off and unplug the tool from its electrical  
outlet before performing any procedure in this section.  
Note: For additional information regarding the parts listed in the following pages,  
refer to the Assembly Diagram near the end of this manual.  
Mounting  
Secure the tool to a supporting structure before use.  
Before assembly, bolt the Base to a flat, level,  
solid workbench capable of supporting the  
weight of the drill press and any workpieces.  
Verify that installation surface has no hidden  
utility lines before drilling or driving screws.  
Assembly  
Column Assembly to Base  
1. With the Base (6B) on a flat level surface,  
bolt on the Column Support (4B) using the  
four M10x40mm Hex Head screws (5B).  
3. Insert the Column (1B) into its Support (4B) and  
firmly secure with the Hex socket set screws (3B).  
Note: It may be necessary to screw out the set  
screws beforehand, as they may protrude into the  
tube preventing the column from sliding in fully.  
2. Tighten firmly.  
Page 6  
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Table and Support Arm to Column  
1. Remove the Rack (2B) from the Column (1B) by  
slackening off the Collar Set Screw (11B) and  
removing the Collar (19B). The rack is stowed  
in this position only for transit purposes.  
5. Firmly secure the Collar (19B)  
with the Set screw (11B).  
6. Thread the Arm Locking Handle (16B) in from the  
left, and tighten to secure the arm to the column.  
2. Lubricate the Worm Gear (18B) with light grease, and  
insert shaft first into Worm Gear Housing in the Arm  
which should fully mesh with the Helical Gear (17B).  
Hold it in this position. The Worm Gear Shaft  
will extend through the housing to be ready  
7. Attach the Table Crank (8B) to its spigot  
and tighten the securing screw.  
8. Slacken off the arm locking handle and turn the  
crank, testing to ensure that the arm will move the full  
length of the rack easily, without binding, and will also  
rotate about the column evenly, and without binding.  
for the crank to be attached in a later step.  
3. Gently slide the arm assembly over the column  
and hold it steady while inserting the Rack (2B)  
down through the Worm Gear Housing, meshing  
with the Helical Gear (17B), ensuring the long  
smooth end of the rack is uppermost. The bottom  
end of the rack will be located in the groove  
formed by the column support and the column.  
9. IF TOO TIGHT, Nudge up the Arm Locking Handle  
and slacken off the Collar Set Screw. Adjust to  
give a greater working clearance between the rack  
and collar, tighten the set screw, and test again.  
10. Insert the table into its housing on the arm  
and secure with the Table Clamp (13B).  
4. Hold the machine in this position while replacing the  
collar on the column, and ensure that the end of the  
Rack (2B) is firmly engaged in the groove formed  
between the collar and the column. However, make  
sure the Rack is not pinched and there is a working  
clearance between the Rack (2B) and Collar (19B).  
Head to Column  
1. It may be necessary to unscrew the Head Lock  
Set Screws (21A) slightly to ensure they do  
not protrude internally, as this would prevent  
the head from sliding fully into position.  
3. Align the head with the base, and firmly  
secure with the Set Screws (21A).  
4. Screw the three Feed Handles (24A) and screw them  
firmly into the hub of the Spindle Feed Shaft (25A).  
2. With assistance, raise the Head (1A)  
and locate it on top of the Column.  
Installing the Chuck  
1. With the Chuck Guard lifted clear of the  
spindle nose, slide the work table up the  
column to within 6″ of the spindle.  
5. Insert the other end of the arbor, with the chuck now  
attached, into the end of the Spindle Shaft (13),  
turning, where necessary, to ensure that the  
point on the end of the arbor locates correctly  
with the drive slot in the spindle shaft.  
2. Open the jaws of the chuck to their maximum,  
using the Chuck Key supplied.  
6. Pull the spindle down using the feed handles,  
pressing the chuck nose hard against a piece of scrap  
wood on the table, to press the chuck into place.  
3. Put a piece of scrap wood on the table  
to protect the Chuck Nose.  
4. Ensuring all parts are thoroughly clean  
and dry and burr free, insert the Arbor (14)  
firmly into the end of the Chuck (15).  
Pulley Cover Knob  
Locate the knob with Pan Head Screw (22)  
and attach to the cover. Screw on tightly.  
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Installing the Drive Belts  
1. Undo the Belt Tension Locking Knobs (18A)  
on both sides of the head. Turn the Belt  
3. Consult the chart inside the pulley cover  
(or the Drill Speed chart in this manual), and  
install the belts in the positions corresponding  
to spindle/drill speed required.  
Tension Lever (19A) clockwise to bring the  
Motor Pulley (11A) close to the Spindle Pulley  
allowing the belts to be slipped on with ease.  
4. Turn the Belt Tension Lever (19A)  
2. Lubricate the Idler Pivot Shaft (20) and  
counterclockwise so that tension is applied  
to the belts (see Head Assembly diagram).  
Tension is correct when the belts deflect by  
approximately 1/2″ at their centers of run when  
using reasonable thumb pressure. Lock the  
motor in this position with the locking knob.  
Idler Pulley (19), with light grease, and install in its  
mounting between the motor and spindle pulleys.  
Functions  
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Operating Instructions  
Read the ENTIRE IMPORTANT SAFETY INFORMATION section at the beginning of this  
manual including all text under subheadings therein before set up or use of this product.  
Tool Set Up  
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:  
Turn the Power Switch of the tool off and unplug the tool from its electrical  
outlet before performing any procedure in this section.  
TO PREVENT SERIOUS INJURY: DO NOT OPERATE WITH ANY GUARD DISABLED,  
DAMAGED, OR REMOVED. Moving guards must move freely and close instantly.  
Table Adjustment  
The table is capable of moving in four directions.  
5. Turn the table about its axis,  
by slackening off clamp (D).  
1. Raise or lower the table by slackening off the  
arm locking handle (A) and turning the crank (C),  
clockwise to raise and counterclockwise to lower.  
2. Swivel the table about the column by slackening off  
the arm locking handle. The table assembly, arm  
and rack (B), move as one around the column.  
3. Tilt the table by slackening the Bevel Table Locking  
Screw (E), and tilting to the required angle.  
A scale (F) is provided on the arm measured in  
degrees, to assist in setting the required angle.  
For all normal operations the  
table should be set at 0°.  
4. TO ENSURE THAT THE DRILL IS ENTIRELY  
PERPENDICULAR TO THE TABLE, insert a piece of  
straight round bar in the chuck, place a square on the  
table and bring it up to the round bar. Adjust the table  
tilt if necessary so that the table is correctly aligned.  
Figure A: Table Adjustment  
Setting a Drilling Depth  
Located around the Spindle Feed Shaft is a  
3. Lock the collar in this position using the locking screw.  
Depth Stop Collar (A) carrying a graduated scale.  
The collar is capable of turning about the shaft,  
and may be locked in place by a Locking Screw (B).  
The graduations are in inches and metric.  
1. Lower the drill (with the power OFF) so that it  
contacts the material and hold in that position.  
2. Slacken off the locking screw and turn the collar  
so that the measurement for the depth of the  
hole required is in line with the pointer (C).  
Figure B: Drill Depth Adjustment  
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Changing Drill Speed  
Before changing the speeds, make sure the  
machine is switched OFF and UNPLUGGED.  
3. Consult the chart inside the pulley cover and position  
the belts on the pulley’s according to the spindle  
which corresponds to the spindle/drill speed required.  
1. Open the pulley cover.  
4. When the belts have been correctly  
positioned, tighten them by turning the  
2. Slacken off the Belt Tension Lock Knobs (18A)  
on both sides of the head and turn the  
Belt Tension Lock Knobs (18A) until the belt  
deflects by approximately 1/2″ at its center when  
using reasonable thumb pressure. Lock this  
position in with the two Locking Knobs (18A).  
Belt Tension Lever (19A) clockwise, to bring the  
Motor Pulley (11A) closer to the Spindle Pulley (3)  
in order to remove all tension from the drive belts.  
Note: If the belt is too long to  
be properly tensioned, it must be replaced.  
Figure C: Drill Speed Table  
The table above shows the belt arrangements for given drill speeds (A full  
chart is also located on the inside of the pulley cover).  
Bit Installation  
Insert the drill into the jaws of the chuck approximately 1″, ensuring that the jaws do not touch the flutes of the drill.  
Before tightening the chuck, ensure that the drill is centered within the jaws.  
Page 10  
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Workpiece and Work Area Set Up  
1. Designate a work area that is clean and well-lit.  
The work area must not allow access by children  
or pets to prevent distraction and injury.  
9. FOR SMALL MATERIALS that cannot be clamped  
to the table, use a drill press vise. Make sure  
the vise is clamped or bolted to the table.  
2. Route the power cord along a safe route to reach  
the work area without creating a tripping hazard or  
exposing the power cord to possible damage. The  
power cord must reach the work area with enough  
extra length to allow free movement while working.  
10. WHEN DRILLING COMPLETELY THROUGH  
WOOD, always position a piece of scrap wood  
between the material and the table to prevent  
splintering on the underside of the material as  
the drill breaks through. The scrap piece of  
wood must make contact with the left side of  
the column. Securely clamp the other end of the  
scrap wood to the table. Also, set the depth of  
the drill so that the drill will not come in contact  
with the table - or align the table so that the  
hole in its center is in line with the drill bit.  
3. Secure loose workpieces using a vise or clamps  
(not included) to prevent movement while working.  
4. There must not be objects, such as utility lines,  
nearby that will present a hazard while working.  
5. Make sure the table height and position  
is set so that the drill travel range is  
sufficient for the material to be drilled.  
6. Make sure the work is securely clamped. That  
is, held in a drill vise, or bolted to the table. Never  
hold the material with your bare hands while  
drilling. Severe personal injury may be caused if  
the material is flung out of the operator’s hand.  
7. IF THE MATERIAL IS IRREGULARLY SHAPED and  
cannot be laid flat on the table, it should be securely  
blocked and clamped. Any tilting, twisting or shifting  
will result not only in a roughly drilled hole but also  
increases the chances of damage to the drill.  
Figure D: Bracing workpiece against column  
8. FOR FLAT WORK, lay the piece on to a  
wooden base and clamp it down firmly against  
the table to prevent it from turning.  
General Operating Instructions  
1. Bring the drill bit down with the Feed Knob to where  
the hole is to be drilled.  
WARNING! If the drill bit grabs and spins the workpiece,  
do not attempt to stop the spinning with your hands.  
Step back, and turn the drill press off. Wait for the  
spindle to stop turning before dislodging the workpiece.  
Make minor workpiece alignment adjustments.  
2. Plug the Power Cord into an electrical outlet.  
3. Turn the Drill Press on.  
5. To prevent accidents, turn off the tool and  
disconnect its power supply after use. Clean, then  
store the tool indoors out of children’s reach.  
4. Pull down on the Feed Knob and slowly  
drill the hole into the workpiece.  
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Maintenance and Servicing  
Procedures not specifically explained in this manual must  
be performed only by a qualified technician.  
TO PREVENT SERIOUS INJURY FROM ACCIDENTAL OPERATION:  
Turn the Power Switch of the tool off and unplug the tool from its electrical  
outlet before performing any procedure in this section.  
TO PREVENT SERIOUS INJURY FROM TOOL FAILURE:  
Do not use damaged equipment. If abnormal noise or vibration  
occurs, have the problem corrected before further use.  
Cleaning, Maintenance, and Lubrication  
1. BEFORE EACH USE, inspect the general  
2. AFTER USE, wipe external surfaces  
condition of the tool. Check for:  
of the tool with clean cloth.  
loose hardware,  
3.  
WARNING! If the supply cord of this  
power tool is damaged, it must be replaced  
only by a qualified service technician.  
misalignment or binding of moving parts,  
cracked or broken parts,  
damaged electrical wiring, and  
any other condition that may  
affect its safe operation.  
Belt Inspection and Tensioning  
1. Examine belt for cracks, tears in  
the backing, and other damage.  
2. Replace belt if damaged, following the instructions  
under Changing Drill Speed on page 10.  
Page 12  
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Troubleshooting  
Problem  
Possible Causes  
Likely Solutions  
Tool will not start. 1. Cord not connected.  
1. Check that cord is plugged in.  
2. No power at outlet.  
2. Check power at outlet. If outlet is unpowered,  
turn off tool and check circuit breaker.  
If breaker is tripped, make sure circuit is right  
capacity for tool and circuit has no other loads.  
3. Tool’s thermal reset breaker  
tripped (if equipped).  
3. Turn off tool and allow to cool.  
Press reset button on tool.  
4. Internal damage or wear. (Carbon  
brushes or switch, for example.)  
4. Have technician service tool.  
Tool operates  
slowly.  
Extension cord too long or  
wire size too small.  
Eliminate use of extension cord. If an extension cord  
is needed, use one with the proper diameter for its  
length and load. See Table A on page 3.  
Performance  
decreases  
over time.  
1. Accessory dull or damaged.  
1. Keep cutting accessories sharp. Replace as needed.  
2. Carbon brushes worn or damaged. 2. Have qualified technician replace brushes.  
Excessive noise 1. Internal damage or wear. (Carbon  
1. Have technician service tool.  
or rattling.  
brushes or bearings, for example.)  
2. Belt (if equipped) too loose (slipping) 2. Properly tension belt.  
or too tight (bearing damage).  
Overheating.  
1. Forcing machine to work too fast.  
2. Accessory dull or damaged.  
3. Blocked motor housing vents.  
1. Allow machine to work at its own rate.  
2. Keep cutting accessories sharp. Replace as needed.  
3. Wear ANSI-approved safety goggles and  
NIOSH-approved dust mask/respirator while  
blowing dust out of motor using compressed air.  
4. Motor being strained by long or  
small diameter extension cord.  
4. Eliminate use of extension cord. If an extension cord  
is needed, use one with the proper diameter for  
its length and load. See Table A on page 3.  
Follow all safety precautions whenever diagnosing or servicing  
the tool. Disconnect power supply before service.  
PLEASE READ THE FOLLOWING CAREFULLY  
THE MANUFACTURER AND/OR DISTRIBUTOR HAS PROVIDED THE PARTS LIST AND ASSEMBLY DIAGRAM  
IN THIS MANUAL AS A REFERENCE TOOL ONLY. NEITHER THE MANUFACTURER OR DISTRIBUTOR  
MAKES ANY REPRESENTATION OR WARRANTY OF ANY KIND TO THE BUYER THAT HE OR SHE IS  
QUALIFIED TO MAKE ANY REPAIRS TO THE PRODUCT, OR THAT HE OR SHE IS QUALIFIED TO REPLACE  
ANY PARTS OF THE PRODUCT. IN FACT, THE MANUFACTURER AND/OR DISTRIBUTOR EXPRESSLY  
STATES THAT ALL REPAIRS AND PARTS REPLACEMENTS SHOULD BE UNDERTAKEN BY CERTIFIED AND  
LICENSED TECHNICIANS, AND NOT BY THE BUYER. THE BUYER ASSUMES ALL RISK AND LIABILITY  
ARISING OUT OF HIS OR HER REPAIRS TO THE ORIGINAL PRODUCT OR REPLACEMENT PARTS  
THERETO, OR ARISING OUT OF HIS OR HER INSTALLATION OF REPLACEMENT PARTS THERETO.  
Record Product’s Serial Number Here:  
Note: If product has no serial number, record month and year of purchase instead.  
Note: Some parts are listed and shown for illustration purposes only,  
and are not available individually as replacement parts.  
Item 38142  
For technical questions, please call 1-800-444-3353.  
Page 13  
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Parts Lists and Diagrams  
Pulley and Spindle Parts List and Diagram  
Part #  
Description  
“V” Belt M24  
Code  
1505010  
Part #  
14  
Description  
Code  
1503007  
1
2
Arbor  
Pulley Nut  
1302025  
1305009-02  
1302022  
60203  
15  
Chuck  
1503009A  
1503010A  
1503008  
60202  
3
Spindle Pulley  
Pulley Insert  
Ball Bearing  
Spacer  
16  
Chuck Key  
4
17  
Wedge Drift  
5
18  
Ball Bearing  
6
1302023  
17mm  
19  
Idler Pulley  
1505006-02  
1705007  
1505008  
7
Retaining Ring  
Retaining Ring  
Ball Bearing  
Quill Gasket  
Quill  
20  
Idler Pivot  
8
11mm  
21  
Knot  
9
60201  
22  
Pan Head Screw M5x8  
Pulley Cover  
Washer HD Screw  
Foam Washer  
“V” Belt M26  
10  
11  
12  
13  
1303003  
13030002B  
60204  
23  
13050000A  
M16x12  
24  
Ball Bearing  
Spindle Shaft  
25  
0805009  
1505011  
13003001A  
26  
Page 14  
For technical questions, please call 1-800-444-3353.  
Item 38142  
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Parts List and Diagram A - Head  
Note: All part numbers shown in this diagram have an “A” suffix  
Part #  
1A  
Description  
Head w/pointer and trim  
Cable Clamp  
Code  
1302001A  
Part #  
24A  
25A  
26A  
27A  
28A  
29A  
30A  
31A  
33A  
34A  
35A  
36A  
37A  
38A  
39A  
40A  
41A  
42A  
43A  
44A  
45A  
46A  
Description  
Feed Handle  
Code  
1304005  
2A  
1502014A  
M5x12  
Spindle Feed Shaft  
Collar Depth Stop, w/scale  
Stop Pin  
1304002  
1304003  
1304010  
1502019  
˜5  
3A  
Pan Head Screw  
Hex. Screw  
4A  
M8x16  
5A  
Adjusting Lever  
Motor Support Bracket  
Motor Support Bracket  
Motor Mount  
1502006  
1502002  
1502003  
1502007  
˜12  
Connector Wire  
Lockwasher Ext. 5mm  
Pan Head Screw M5  
Switch  
6A  
7A  
M5x12  
8A  
1502010-01  
1502009-01  
ST4.2x9.5  
M5x12  
9A  
Lockwasher  
Switch Plate Cover  
Pan Head Screw  
Pan Head Screw M5  
Switch Box  
10A  
11A  
12A  
13A  
14A  
15A  
16A  
17A  
18A  
19A  
20A  
21A  
22A  
23A  
Nut Hex.  
M12 x 1.75  
1505005-02  
M6x10  
Motor Pulley  
Skt. Screw Set  
Motor  
E1302008  
1302021  
M12x1.5  
1504008  
1504009  
B881262  
M8  
Screw-Special Set M8  
Hex. Nut M12  
Quill Spring Cap  
Quill Spring  
Hex. Nut  
Washer  
˜8  
Motor Cable  
1502016  
M8x20  
Hex Screw  
Belt Tension Lock Knob  
Belt Tension Lever  
Roll Pin  
1502005  
1502004  
6x26  
Power Cable  
Cable Tie  
1302015  
1502017  
4mm  
Head Lock Set Screw  
Depth Lock Screw  
Knob  
M8x25  
Hex Key  
1504012  
1304011  
Hex Key  
3mm  
REV 12f  
Item 38142  
For technical questions, please call 1-800-444-3353.  
Page 15  
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Parts List and Diagram B - Base and Table  
Note: All part numbers shown in this diagram have an “B” suffix  
Part #  
1B  
Description  
Code  
1501003  
Column  
Rack  
2B  
1501010  
M10x12  
1501002  
M10x40  
1301001  
1501004  
1001009  
M6x10  
3B  
Hex. Socket Screw Set  
Column Support  
Hex. Head Screw  
Base  
4B  
5B  
6B  
7B  
Table Support w/indicator  
Crank  
8B  
11B  
12B  
13B  
14B  
15B  
16B  
17B  
18B  
19B  
19A  
Skt. Screw Set M6  
Bevel Table Lock Screw  
Table Clamp  
M16x35  
1501013  
1301005  
1601014  
1501012  
1501006  
1501008  
1501011  
1502004  
Arm w/ scale  
Table  
Arm Locking Handle  
Helical Gear  
Worm  
Collar  
Belt Tension Lever  
Limited 90 Day Warranty  
Harbor Freight Tools Co. makes every effort to assure that its products meet high quality and durability standards,  
and warrants to the original purchaser that this product is free from defects in materials and workmanship for the  
period of 90 days from the date of purchase. This warranty does not apply to damage due directly or indirectly,  
to misuse, abuse, negligence or accidents, repairs or alterations outside our facilities, criminal activity, improper  
installation, normal wear and tear, or to lack of maintenance. We shall in no event be liable for death, injuries  
to persons or property, or for incidental, contingent, special or consequential damages arising from the use of  
our product. Some states do not allow the exclusion or limitation of incidental or consequential damages, so the  
above limitation of exclusion may not apply to you. THIS WARRANTY IS EXPRESSLY IN LIEU OF ALL OTHER  
WARRANTIES, EXPRESS OR IMPLIED, INCLUDING THE WARRANTIES OF MERCHANTABILITY AND FITNESS.  
To take advantage of this warranty, the product or part must be returned to us with transportation charges  
prepaid. Proof of purchase date and an explanation of the complaint must accompany the merchandise.  
If our inspection verifies the defect, we will either repair or replace the product at our election or we may  
elect to refund the purchase price if we cannot readily and quickly provide you with a replacement. We will  
return repaired products at our expense, but if we determine there is no defect, or that the defect resulted  
from causes not within the scope of our warranty, then you must bear the cost of returning the product.  
This warranty gives you specific legal rights and you may also have other rights which vary from state to state.  
3491 Mission Oaks Blvd. • PO Box 6009 • Camarillo, CA 93011 • (800) 444-3353  
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