Graco Marine Instruments SDM15 User Manual

INSTRUCTIONS  
SDM5 & SDM15 (Manual);  
SDP5 & SDP15 (Preset)  
Meters  
312865R  
EN  
For metered dispense of oils and 50:50 antifreeze/water mix fluids.  
For professional use only.  
Not approved for use in European explosive atmosphere locations.  
Maximum Working Pressure: 1500 psi (10 MPa, 103 bar)  
Maximum Working Pressure (50:50 antifreeze/water mix): 900 psi (6.2 MPa, 62 bar)  
Maximum Flow Rate:14 gpm (53 lpm)  
Preset Meter shown  
Important Safety Instructions  
Read all warnings and instructions in this  
manual. Save these instructions.  
NOTICE  
This dispense valve is designed to dispense  
petroleum-based lubricants and antifreeze only.  
Do not dispense windshield washer solvent with  
this dispense valve.  
ti11821  
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Models  
SDM15 Manual Dispense Electronic Meters  
Model  
Number  
255800  
255801  
256836  
256837  
24H126  
24H128  
24H150  
24H152  
24H127  
24H129  
24H151  
24H153  
Swivel  
Extension Description  
Rigid Extension  
Nozzle  
Fluid Type  
3/4” npt(f)  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
3/4” npt(f)  
Flexible Extension  
Rigid Extension  
1/2” npt(f)  
1/2 npt(f)  
Flexible Extension  
Rigid Extension  
3/4-14 BSPP  
3/4-14 BSPP  
1/2-14 BSPP  
1/2-14 BSPP  
3/4-14 BSPT  
3/4-14 BSPT  
1/2-14 BSPT  
1/2-14 BSPT  
Flexible Extension  
Rigid Extension  
Flexible Extension  
Rigid Extension  
Flexible Extension  
Rigid Extension  
Flexible Extension  
312865R  
3
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Models  
SDP5 Preset Dispense Electronic Meters  
Model  
Number  
255200  
255351  
255352  
255355  
255356  
24H106  
24H114  
24H116  
24H122  
24H124  
24H107  
24H115  
24H117  
24H123  
24H125  
Swivel  
Extension Description  
Rigid Extension  
Nozzle  
Fluid Type  
Oil  
1/2” npt(f)  
1/2” npt(f)  
1/2” npt(f)  
1/2” npt(f)  
1/2” npt(f)  
1/2” BSPP  
1/2” BSPP  
1/2” BSPP  
1/2” BSPP  
1/2” BSPP  
1/2” BSPT  
1/2” BSPT  
1/2” BSPT  
1/2” BSPT  
1/2” BSPT  
Automatic, non-drip, quick close  
Automatic, Non-drip, quick close  
Non-drip, quick close  
Flexible Extension  
Gear Lube Extension  
Rigid Extension  
Oil  
Gear Lube  
Anti-freeze  
Anti-freeze  
Oil  
Automatic, non-drip, quick close  
Automatic, non-drip, quick close  
Automatic, non-drip, quick close  
Automatic, Non-drip, quick close  
Non-drip, quick close  
Flexible Extension  
Rigid Extension  
Flexible Extension  
Gear Lube Extension  
Rigid Extension  
Oil  
Gear Lube  
Anti-freeze  
Anti-freeze  
Oil  
Automatic, non-drip, quick close  
Automatic, non-drip, quick close  
Automatic, non-drip, quick close  
Automatic, Non-drip, quick close  
Non-drip, quick close  
Flexible Extension  
Rigid Extension  
Flexible Extension  
Gear Lube Extension  
Rigid Extension  
Oil  
Gear Lube  
Anti-freeze  
Anti-freeze  
Automatic, non-drip, quick close  
Automatic, non-drip, quick close  
Flexible Extension  
4
312865R  
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Models  
SDP15 Preset Dispense Electronic Meters  
Model  
Number  
255353  
255354  
256838  
256839  
24H118  
24H120  
24H154  
24H156  
24H119  
24H121  
24H155  
24H157  
Swivel  
Extension Description  
Rigid Extension  
Nozzle  
Fluid Type  
3/4” npt(f)  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Non-drip, quick close  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
Oil or Antifreeze  
3/4” npt(f)  
Flexible Extension  
Rigid Extension  
1/2” npt(f)  
1/2” npt(f)  
Flexible Extension  
Rigid Extension  
3/4-14 BSPP  
3/4-14 BSPP  
1/2-14 BSPP  
1/2-14 BSPP  
3/4-14 BSPT  
3/4-14 BSPT  
1/2-14 BSPT  
1/2-14 BSPT  
Flexible Extension  
Rigid Extension  
Flexible Extension  
Rigid Extension  
Flexible Extension  
Rigid Extension  
Flexible Extension  
312865R  
5
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Warnings  
Warnings  
The following warnings are for the setup, use, grounding, maintenance, and repair of this equipment. The exclama-  
tion point symbol alerts you to a general warning and the hazard symbol refers to procedure-specific risk. Refer back  
to these warnings. Additional, product-specific warnings may be found throughout the body of this manual where  
applicable.  
WARNING  
SKIN INJECTION HAZARD  
High-pressure fluid from dispense valve, hose leaks, or ruptured components will pierce skin. This may  
look like just a cut, but it is a serious injury that can result in amputation. Get immediate surgical  
treatment.  
Do not point dispense valve at anyone or at any part of the body.  
Do not put your hand over the end of the dispense nozzle.  
Do not stop or deflect leaks with your hand, body, glove, or rag.  
Follow Pressure Relief Procedure in this manual, when you stop spraying and before cleaning,  
checking, or servicing equipment.  
EQUIPMENT MISUSE HAZARD  
Misuse can cause death or serious injury.  
Do not operate the unit when fatigued or under the influence of drugs or alcohol.  
Do not exceed the maximum working pressure or temperature rating of the lowest rated system  
component. See Technical Data in all equipment manuals.  
Use fluids and solvents that are compatible with equipment wetted parts. See Technical Data in all  
equipment manuals. Read fluid and solvent manufacturer’s warnings. For complete information  
about your material, request MSDS forms from distributor or retailer.  
Check equipment daily. Repair or replace worn or damaged parts immediately with genuine manu-  
facturer’s replacement parts only.  
Do not alter or modify equipment.  
Use equipment only for its intended purpose. Call your distributor for information.  
Route hoses and cables away from traffic areas, sharp edges, moving parts, and hot surfaces.  
Do not kink or over bend hoses or use hoses to pull equipment.  
Keep children and animals away from work area.  
Comply with all applicable safety regulations.  
BATTERY SAFETY  
The battery may leak, explode, cause burns, or cause an explosion if mishandled:  
You must use the battery type specified for use with the equipment.  
Sparking can occur when changing batteries. Only replace the battery in a non-hazardous location,  
away from flammable fluids or fumes.  
Handle and dispose of battery properly - do not short circuit, charge, force over discharge, disas-  
semble, crush, penetrate, incinerate, or heat the battery to a temperature exceeding 185° F (85° C).  
6
312865R  
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Warnings  
WARNING  
FIRE AND EXPLOSION HAZARD  
When flammable fluids are present in the work area, such as gasoline and windshield wiper fluid, be  
aware that flammable fumes can ignite or explode. To help prevent fire and explosion:  
Use equipment only in well ventilated area.  
Eliminate all ignition sources, such as cigarettes and portable electric lamps.  
Keep work area free of debris, including rags and spilled or open containers of solvent and gasoline.  
Do not plug or unplug power cords or turn lights on or off when flammable fumes are present.  
Ground all equipment in the work area.  
Use only grounded hoses.  
If there is static sparking or you feel a shock, stop operation immediately. Do not use equipment  
until you identify and correct the problem.  
Keep a working fire extinguisher in the work area.  
PERSONAL PROTECTIVE EQUIPMENT  
Wear appropriate protective equipment when in the work area to help prevent serious injury, including  
eye injury, hearing loss, inhalation of toxic fumes, and burns. Protective equipment includes but is not  
limited to:  
Protective eyewear, and hearing protection.  
Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.  
CALIFORNIA PROPOSITION 65  
This product contains a chemical known to the State of California to cause cancer, birth defects or other  
reproductive harm. Wash hands after handling.  
312865R  
7
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Installation  
Installation  
The typical installation shown in FIG. 1 is only a guide. It  
is not a complete system design. Contact your Graco  
distributor for assistance in designing a system to suit  
your needs.  
Mounting Bracket Kit 249440 is available for resting the  
dispense valve on a console.  
NOTICE  
The dispense valve is not designed for in-line  
installation. Do not install with a shutoff valve on the  
outlet side of the meter. Such installation could result in  
damage to the meter housing cover.  
B
D
E
ti11822  
FIG. 2  
Mounting Bracket 15B750 is available for resting the  
dispense valve on a drum.  
C
A
ti11010a  
FIG. 1  
ITEM DESCRIPTION  
A
B
C
D
E
Electronic metered dispense valve  
Fluid shut-off valve  
Hose  
Hose reel fluid inlet hose  
Hose reel  
ti11823  
A Thermal Relief Kit (not shown) is required. The kit  
required will vary by pump selected. See Parts, page 42 for  
a list of available kits.  
FIG. 3  
8
312865R  
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Installation  
Air compressor: Follow manufacturer’s  
recommendations.  
Pressure Relief Procedure  
Fluid supply container: Follow local code.  
To maintain grounding continuity when flushing or  
relieving pressure: hold a metal part of the dispense  
valve firmly to the side of a grounded metal pail, then  
trigger the valve.  
This equipment will stay pressurized until the pressure  
has been manually relieved. To reduce the risk of  
serious injury from pressurized fluid, accidental spray  
from the dispense valve or splashing fluid, follow this  
Pressure Relief Procedure when ever you:  
Pre-Installation Procedure  
Are instructed to relieve pressure.  
Check, clean or service any system equipment.  
Install or clean fluid nozzles or filter.  
1. Turn off power supply to the pump or close  
upstream ball valve.  
1. Relieve pressure, page 9.  
2. Trigger the dispense valve into a waste container to  
relieve pressure.  
2. Close the shut-off valve (B, FIG. 1).  
3. Ground the hose and reel or console, page 9. Leave  
at least two threads bare when using PTFE tape.  
The bare threads ensure a ground is maintained.  
3. Open any bleed-type master air valves and fluid  
drain valves in the system.  
4. Leave the drain valve open until you are ready to  
pressurize the system.  
Installation Procedure  
NOTICE  
Grounding  
If this is a new installation or if the fluid lines are  
contaminated, flush the lines before you install the  
metered valve. Contaminated lines could cause the  
valve to leak.  
Never dispense compressed air with meter. Doing  
so will damage meter.  
FIRE HAZARD: Conductive metal surfaces on the  
meter must not make contact with any positively  
charged metal surface, including (but not limited to),  
the starter solenoid terminal, alternator terminal or  
battery terminal. Such contact could cause electrical  
arcing and a fire.  
Flushing  
If this is an existing installation, go to Installing Meter  
section, page 10. The following procedure, Steps 1-5  
are the Flushing Procedure.  
The equipment must be grounded. Grounding reduces  
the risk of static and electric shock by providing an  
escape wire for the electrical current due to static build  
up or in the event of a short circuit.  
1. Close the fluid shut-off valve (B, FIG. 1, page 8) at  
each dispense position.  
2. Make sure:  
Pump: Follow manufacturer’s recommendations.  
main fluid outlet valve at the pump is closed,  
air pressure to the pump motor is adjusted,  
and  
Air and fluid hoses: Only use electrically conductive  
hoses. Check electrical resistance of hoses. If total  
resistance to ground exceeds 29 megohms, replace  
hose immediately.  
air valve is open.  
312865R  
9
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Installation  
3. Slowly open the main fluid valve.  
a. Place the hose end (with no dispense valve  
connected) into a container for waste oil.  
b. Secure the hose in the container so it will not  
come out during flushing.  
b
20  
c. If you have multiple dispense positions, first  
flush the dispense position farthest from the  
pump and work your way toward the pump.  
a
4. Slowly open the shut-off valve (B) at the dispense  
position. Flush out a sufficient amount of oil to  
ensure that the entire system is clean; then close  
the valve.  
c
ti10615A  
5. Repeat Step 4 at all other positions.  
FIG. 5  
NOTICE  
Installing Meter (FIG. 4  
Do not use PTFE tape or thread sealant on threads of  
extension tube (20). This could cause the fitting to  
leak.  
)
1.  
1. Relieve pressure, page 9.  
a. Loosen nut (a) until it is completely off tube  
threads.  
b. Thread extension (20) into housing (b) until it  
bottoms out.  
32  
a
31  
c. Align extension (20) with meter housing and  
handle (c).  
d. Firmly tighten nut (a).  
ti10983a  
FIG. 4  
2. Slide the swivel boot (32) back, over the hose, small  
end first, to access the swivel fitting (a).  
3. Apply thread sealant to the male threads of the hose  
fitting. Thread the hose fitting into the meter swivel  
(31). Use two wrenches to tighten securely (FIG. 4).  
Make sure you let the sealant cure to the manufac-  
turer’s recommendations before circulating fluid  
through the system.  
10  
312865R  
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Installation  
33  
20  
ti10615A  
FIG. 6  
1.  
a. Thread new nozzle (33) onto extension (20).  
b. With an open-end adjustable wrench on flats of  
nozzle bushing, tighten firmly.  
Only tighten nozzle with wrench on flats of the  
nozzle bushing.  
Do not disassemble the bushing from  
nozzle. Disassembly will affect performance of  
the nozzle.  
2. Open automatic twist lock nozzle and all fluid  
shut-off valves. Start pump to pressurize system.  
See Operation Screens, Dispensing in either the  
Manual or Preset Mode instructions beginning on  
page 21 for complete meter operation information.  
3. To ensure dispensing accuracy, purge all air from  
the fluid lines and dispense valve before you use it.  
4. Set the system flow to the desired flow rate.  
NOTICE  
Do not trigger meter when nozzle is closed. Fluid  
will build up behind the nozzle, leak from the nozzle,  
and unexpectedly be expelled when the nozzle is  
opened. If you do accidentally trigger the meter with  
the nozzle closed, point the nozzle into a waste  
bucket and open the nozzle to relieve pressure and  
expel the built up fluid.  
312865R  
11  
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Meter Overview  
Meter Overview  
Meter Display  
Navigation and Modes  
Adjusting Screen Contrast using ARROWS  
On the Setup Home Screen (page 13), use the LEFT  
and RIGHT ARROWS to adjust the screen contrast.  
Darken the Screen: Press the RIGHT ARROW  
multiple times.  
Brighten the Screen: Press the LEFT ARROW  
multiple times.  
Asleep/Awake Mode  
Asleep: Battery-saving mode. The display goes  
blank after 2 minutes of inactivity during normal  
operation. Unit continues to keep track of amount  
dispensed while the display is asleep.  
Awake: Display comes awake from sleep mode  
when you press any ARROW or the ENTER button  
or when you squeeze the trigger to dispense fluid.  
Locking and Unlocking Trigger  
The Preset Meters only, include a locking trigger  
feature that allows the user to lock the trigger in the  
dispense position as shown in FIG. 8. To release the  
lock, firmly squeeze the trigger to the handle.  
5-Way Menu  
Navigation Button  
ti11824  
FIG. 7  
Preset Meters Only  
Includes 4 direction ARROWS (UP, DOWN, LEFT,  
RIGHT) and a center, ENTER button.  
Pressing the direction ARROWS allows user to  
easily scroll through menus. To select/store your  
selection, you must press the center, ENTER  
button.  
Unlocked  
Pressing and holding a direction ARROW down  
allows user to scroll through menus quickly.  
Locked  
FIG. 8  
12  
312865R  
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Setup Mode Screens  
Setup Mode Screens  
If you are in Operation Mode you must be on the Home Screen shown in FIG. 10, to access the Setup Mode Screens.  
(A complete description of the Home Screen is provided on page 20).  
To display the Home Screen:  
1. Wake up the meter by pressing any button on the key pad.  
2. When an operation mode screen displays (such as  
the one shown in FIG. 9):  
5W-20  
MOBIL1  
a. Use the RIGHT ARROW to move the curser  
over the House icon (a).  
QTS  
b. Press center, ENTER button to display the  
Home Screen (FIG. 10).  
10.56  
a
ti12179a  
FIG. 9  
Manual Meters  
Preset Meters  
5W-20  
MOBIL1  
5W-20  
MOBIL1  
MANUAL  
PRESET  
TOTALS  
MANUAL  
TOTALS  
ti12184a  
ti12175a  
FIG. 10  
312865R  
13  
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Setup Mode Screens  
Main Setup Screen (FIG. 12)  
All Meters  
Displaying Setup Screen from an Operation  
Mode Screen  
The Main Setup Screen is the first screen displayed  
when you enter the Setup Mode. This screen displays a  
list of the available Setup Screens and also includes a  
link back to the Home Screen.  
Manual Meters Screens:  
UNITS/LIMIT  
CALIBRATE  
BANNER  
LANGUAGE  
HOME  
(a)  
(b)  
ti11824a  
FIG. 11  
Preset Meters include all the Manual Meter’s Setup  
Screens and also a PRESET screen.  
1. Hold down the RIGHT ARROW (a) only, for a few  
seconds (FIG. 11).  
UNITS/LIMIT  
CALIBRATE  
PRESET  
BANNER  
LANGUAGE  
HOME  
2. Then at the same time, also press the center,  
ENTER button (b) (FIG. 11). Hold both buttons down  
until the Main Setup Screen shown in FIG. 12 dis-  
plays.  
Preset Meters  
Manual Meters  
A
A
UNITS/LIMIT  
CALIBRATE  
UNITS/LIMIT  
CALIBRATE  
BANNER  
LANGUAGE  
HOME  
B
B
PRESET  
1
BANNER  
1
LANGUAGE  
1.23.45  
HOME  
1.23.45  
ti12177a  
ti12186a  
FIG. 12  
Main Screen Features (FIG. 12)  
B. Setup Screens: Screens available to user.  
A. Screen Identifier Icon: Wrench icon displays in the  
upper right corner when user is on the Main Screen of  
the Setup screens.  
1. Use UP or DOWN ARROWS to select a screen  
from the list.  
2. Press center, ENTER button to confirm selection.  
Selected screen displays.  
1. Software Version Number: Reference number. You  
may be asked to provide this number when contacting  
Graco for technical support.  
14  
312865R  
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Setup Mode Screens  
Units/Limit Screen (FIG. 13)  
For All Meters  
Sets the units of measurement to pints, quarts, liters, or gallons.  
Manual Meters  
Preset Meters  
UNITS = QTS  
C
UNITS = QTS  
C
G
MANUAL LIMIT = 5.0  
QTS  
D
QTS  
E
E
D
F
5.0  
ti12191a  
FIG. 13  
Units/Limit Screen Features (FIG. 13)  
All meters include C - E  
Preset meters also include F - G  
C. Units Mode: Displays measurement unit that was  
selected using the Set Measurement Units  
button (E).  
F. Set Manual Dispense Limit field: Sets maximum  
quantity of fluid that can be dispensed in Manual Mode.  
To change/set the Manual Dispense Limit:  
D. Wrench Icon: Returns user to Main Setup Screen.  
1. Use RIGHT ARROW to move curser to Manual Dis-  
pense Limit field (F).  
E. Set Measurement Units button/field: Sets unit of  
measurement as pint, quart, gallon or liter.  
2. Use UP or DOWN ARROWS to increase and  
decrease displayed amount.  
To change/set the Unit of Measurement:  
3. When amount you want to use is shown in field,  
press center, ENTER button to confirm amount.  
Confirmed amount displays on screen (G).  
1. Use LEFT or RIGHT ARROW to move curser to the  
Set Measurement field (E).  
2. Use UP or DOWN ARROWS to display measure-  
ment unit choices: PTS, QTS, L, GAL.  
4. When you have finished making changes, use the  
RIGHT ARROW button to move curser over Wrench  
icon.  
3. Press center, ENTER button to confirm selection.  
Selected measurement unit is displayed on screen  
(C).  
5. Press center, ENTER button to return to Main Setup  
Screen.  
4. When you are finished making changes, use the  
RIGHT ARROW to move curser over Wrench icon.  
G. Manual Limit Confirmation: Displays maximum  
quantity of fluid that can be manually dispensed at one  
time. Amount is assigned on the task bar Set Manual  
Dispense Limit field (F). Preset dispense amounts are  
not affected by the manual dispense limit you set.  
5. Press center, ENTER button to return to Main Setup  
Screen.  
312865R  
15  
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Setup Mode Screens  
Calibrate Screen (FIG. 14)  
For All Meters  
All meters include D - M  
D. Wrench Icon: Returns user to Main Screen.  
Recalibrates the meter for different fluids.  
J. Calibration Factor: Displays amount operator  
dispensed during meter calibration.  
Table 1. Calibration Factors  
Calibration Number  
K. Preset Calibration Factor: Preset calibration  
amount displays.  
Fluids  
Oil (10W - 30)  
Gear Lube  
Quarts  
Liters  
173  
183  
Adjusting the Preset Calibration Factor:  
173  
167  
183  
176  
1. Use your LEFT or RIGHT ARROW to move the  
curser to the Calibration Factor Field (K) .  
Automatic  
Transmission Fluid  
2. Use the UP or DOWN ARROW to manually adjust  
the Preset Calibration Factor up or down (this can  
only be done on Calibrate Screen 1 (FIG. 14).  
159  
168  
Antifreeze  
Calibration factors at 70°F (21°C) at 2.0 gpm (7.6 lpm).  
Calibration number may vary slightly due to temperature  
or flow rate.  
3. Press center, ENTER button to confirm new setting.  
New setting displays in Calibration Factor field (J).  
Calibrate Screen 1  
L. Start/End button: Clicked at the start and completion  
of calibration. See Recalibrating the Meter (page 17).  
M. Dispense: Only appears on Screen 2 (FIG. 14).  
Displays amount operator dispensed during calibration  
test.  
J
L
D
ti12173a  
K
Calibrate Screen 2  
M
L
ti12174a  
FIG. 14  
16  
312865R  
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Setup Mode Screens  
Recalibrating the Meter (FIG. 14)  
3. Dispense exactly 1 quart (or 1 liter) of fluid into a  
calibrated 1 quart (or 1 liter) container.  
The meter is shipped from the factory with the default  
calibration factor for 10W30 motor oil - at 70°F (21°C).  
This calibration factor is sufficiently accurate for most  
oils. If other fluids are used or if greater accuracy is  
required, the meter can be recalibrated by performing  
one of the following recalibration methods.  
The Calibration Factor will appear on the screen in  
the Calibration Factor field (J).  
4. Use the LEFT or RIGHT ARROWS to select END  
(L) on Calibrate Screen 2.  
1. Choosing a Calibration Factor From the  
Calibration Table 1  
5. Press the center, ENTER button to confirm selec-  
tion. Calibrate Screen 1 will appear.  
6. When you have finished making changes, use the  
RIGHT ARROW button to move curser over Wrench  
icon.  
Calibration factors provided in Table 1 (page 16),  
are only approximate, but sufficient for most appi-  
cations. For the most accuracy, use method 2,  
Manual Calibration Procedure.  
7. Press center, ENTER button, to return to Main  
Setup Screen.  
1. Use LEFT or RIGHT ARROW to move the curser to  
the Calibration Factor Field (K) .  
To attain the most accurate calibration:  
2. Use the UP or DOWN ARROWS to manually adjust  
the Preset Calibration Factor up or down until the  
number displayed matches the calibration factor you  
have chosen from Table 1.  
Use the manual calibration procedure (Method 2).  
Use a certified, graduated cylinder; either 1-Quart or  
1-Liter volume in the system of Units to be used  
(either English or SI) for real-time dispenses.  
3. Press center, ENTER button to confirm new setting.  
New setting displays in Calibration Factor field (J).  
Calibrate using the exact fluid to be dispensed, at  
the temperature expected during dispense.  
4. Use the RIGHT ARROW button to move curser over  
Wrench icon.  
After calibration check your results by measuring a  
dispense.  
5. Press center, ENTER button, to return to Main  
Setup Screen.  
Be sure to remove all fluid from graduated cylinder  
between calibration attempts.  
Be sure meter is set to proper system of units for  
container you are using.  
OR  
2. Manual Calibration Procedure  
Once the meter has been calibrated, the unit of  
measure can be changed to any other unit, without  
the need for recalibration.  
See FIG. 14, page 16 for the Calibrate Screens 1 and 2  
referenced in the following instructions.  
When an English unit (gallon, quarts, pints) is  
set as the measurement unit on the Units/Limit  
Screen, page 15, use a one quart graduated  
cylinder to calibrate the meter.  
When a System International Unit (SI) (Liter) is  
set as the measurement unit on the Units/Limit  
Screen, use a one Liter graduated cylinder to  
calibrate the meter.  
1. Use the LEFT or RIGHT ARROWS to select START  
(L) on Calibrate Screen 1.  
2. Press the center, ENTER button to confirm selec-  
tion. Calibrate Screen 2 will appear.  
312865R  
17  
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Setup Mode Screens  
For Preset Meters Only  
To set Preset amounts (FIG. 15):  
Sets the default preset amounts. Typically, you would  
enter amounts you most frequently dispense.  
1. Use the LEFT or RIGHT ARROWS to select one of  
the three amount fields (Q).  
2. Use the UP or DOWN ARROWS to increase or  
decrease the number appearing in the field until the  
desired amount displays.  
PRESET  
Pressing and holding the ARROW button down,  
increases the scrolling speed.  
3
2
1
4.0  
6.0  
10  
3. Press center, ENTER button to confirm amount.  
QTS  
P
Q
The amounts displayed do not automatically recal-  
culate quantities when changing between measure-  
ment units. For example, if you change from quarts  
to liters you must manually change the preset  
amounts.  
D
ti12188a  
FIG. 15  
4. When you have finished making changes, use the  
LEFT OR RIGHT ARROW button to move curser  
over Wrench icon.  
Preset Meters include D, P and Q  
D. Wrench Icon: Returns user to Main Screen.  
5. Press center, ENTER button, to return to Main  
Setup Screen.  
P. Measurement Unit: Set on Units/Limit Screen,  
page 15.  
Q. Set Preset Amounts: Sets dispensing options for  
the Preset Dispense mode.  
Sets up to 3, default preset quantities. The amounts can  
be listed in any order and do not have to be in a numeric  
order.  
18  
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Setup Mode Screens  
Banner Screen (FIG. 16)  
Language Screen (FIG. 17)  
For All Meters  
For All Meters  
Creates the information banner displayed across top of  
the Home, Manual and Preset Screens.  
Sets language preference for text displayed on meter.  
Choices include English and Spanish.  
LANGUAGE =  
W
M O B I L 1  
5
R
ENGLISH  
S
-
2 0  
ENGLISH  
D
T
D
ti12181a  
FIG. 17  
Language Screen Features D, S, and T  
FIG. 16  
Banner Screen Features D and R  
D. Wrench Icon: Returns user to Main Screen.  
S. Language field: Identifies selected language.  
D. Wrench Icon: Returns user to Main Screen.  
R. Banner field: Information line. Provides space for up  
to 11 numeric and alpha characters and/or spaces.  
T. Language field/button: When curser is over this  
button, each time UP or DOWN arrow is pressed, the  
name of the Language displayed on the button changes.  
Using the DOWN ARROW button when a field is blank  
will also provide the following characters for selection:  
(period) “ . “; (forward slash) “ / “; or (dash) “ - ”.  
To select your language:  
To create a banner:  
1. Use the LEFT or RIGHT ARROW to move the  
curser to the Language field/button (T).  
1. Use the UP or DOWN ARROWS to scroll through  
numerals, then alpha characters and then  
blank/spaces.  
2. Use UP or DOWN ARROWS to view language  
choices.  
2. Press center, ENTER button to select characters.  
When character is selected, curser automatically  
moves to the next character field.  
3. When the name of your language is displayed on  
the field/button (T), press the center ENTER button  
to confirm selection.  
Use the RIGHT ARROW button to skip fields or if  
you do not need to use all 11 spaces, to return  
curser to the Wrench icon. After 11th character has  
been confirmed, curser automatically moves to  
Wrench icon (D).  
The selected language is then displayed on screen in  
Language field (S).  
After you press the center, ENTER button, the name on  
the field/button will also change from “SPANISH” to  
“EPANOL” and will appear this way on both the Lan-  
guage button (T) and in the Language field (S) on the  
screen.  
3. Use the center, ENTER button, to return to the Main  
Setup Screen.  
4. When you have finished making changes, use the  
LEFT OR RIGHT ARROW button to move curser  
over Wrench icon.  
5. Press center, ENTER button, to return to Main  
Setup Screen.  
312865R  
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Dispensing Fluid and Operation Mode Screens  
Dispensing Fluid and Operation Mode Screens  
FIRE HAZARD: Conductive metal surfaces on the  
meter must not make contact with any positively  
charged metal surface, including (but not limited to),  
the starter solenoid terminal, alternator terminal or  
battery terminal. Such contact could cause electrical  
arcing and a fire.  
If you are in the Setup Mode, to display the Operation Mode Screens use the UP or DOWN ARROW button to select  
HOME from the list. Press the Center ENTER button to display the Operation Mode Home Screen shown in FIG. 18.  
A complete description of the Setup Mode Screens begins on page 13.  
Home Screen (FIG. 18)  
All Meters  
Manual Meters  
Preset Meters  
D
D
5W-20  
5W-20  
MOBIL1  
MOBIL1  
A
A
MANUAL  
TOTALS  
MANUAL  
PRESET  
TOTALS  
B
B
C
C
ti12184a  
ti12175a  
FIG. 18  
All Meters include Include A - D  
A. Screen Identifier Icon: House displays when user is  
on the Home Screen.  
1. Use UP or DOWN ARROWS to scroll through  
options.  
2. Press center, ENTER button to confirm selection  
and display the screen.  
B. Operation Screens: List/menu of screen choices  
available to user. Operation Screen choices include:  
C. Battery Indicator: Appears only on Home Screen.  
Shows current battery charge strength. Appears and  
flashes on all screens when battery’s charge is low.  
Manual Meters  
MANUAL  
TOTALS  
D. Information Banner: Configurable information  
banner. Data is input on Setup Mode Banner Screen,  
page 19.  
Preset Meters  
MANUAL  
PRESET  
TOTALS  
20  
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Dispensing Fluid and Operation Mode Screens  
To dispense in Manual Mode:  
Manual Dispense (FIG. 19)  
If display was asleep, press any button to wake it up.  
All Meters  
Preset shown  
D
5W-20  
MOBIL1  
5W-20  
MOBIL1  
H
QTS  
E
10.56  
MANUAL  
PRESET  
TOTALS  
F
G
ti12178a  
ti12180a  
FIG. 19  
FIG. 20  
See FIG. 19 for terms D - H  
1. From HOME screen, use the UP or DOWN  
ARROWS to select MANUAL (FIG. 20).  
D. Information Banner: Configurable information  
banner. Data is input on Setup Mode Banner Screen,  
page 19.  
2. Press center, ENTER button to confirm selec-  
tion.The Manual Dispense screen (FIG. 21)  
appears.  
E. Unit of Measurement: Identifies unit of  
measurement, pint, quart, gallon or liter. Measurement  
Unit is set on Setup Mode Units/Limits Screen, page  
15.  
5W-20  
MOBIL1  
F. Home Icon: Returns user to Home Screen.  
G. Reset: Resets counter (H) to zero.  
QTS  
H
10.56  
H. Counter: Before dispense has begun, display reads  
0.00. As fluid is dispensed, counts up from zero.  
To reset counter to zero after a dispense:  
G
ti12178a  
1. Use the LEFT or RIGHT ARROW button to move  
curser to RESET (G).  
FIG. 21  
3. Squeeze trigger to dispense fluid. If using a Preset  
meter, trigger may be locked during the dispense.  
2. Press center ENTER button. The displayed amount  
in field H returns to zero.  
Fluid flows. The amount displayed counts up from zero or  
from the previously dispensed amount  
(FIG. 21) and displays in field H.  
4. Release, or for Preset meters only, unlock trigger  
when you have dispensed the desired amount of  
fluid.  
Fluid flow stops. Amount dispensed displays in field H.  
5. Use LEFT or RIGHT ARROW to move curser to  
RESET button (G). Press center ENTER button to  
reset the displayed amount in field H to zero.  
312865R  
21  
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Dispensing Fluid and Operation Mode Screens  
L. Preset Quantities: Use the UP or DOWN ARROW to  
select field L on the task bar.  
Preset Dispense (FIG. 22)  
a. Use the UP or DOWN ARROWS to scroll  
through the 3 available Preset Quantities (L).  
Each time you press the UP or DOWN  
ARROWS, one of the 3 preset amounts dis-  
plays on the task bar in field L.  
Preset Meters Only  
D
5W-20  
MOBIL1  
b. When the Preset Quantity you want to dispense  
is shown in field L, press the center, ENTER  
button to select it.  
H
QTS  
E
2.50  
J
XXXXXXXXXXXXXXXX  
If a suitable preset quantity is not available, select  
an amount that is closest to the amount you want to  
dispense. Amounts can be modified following the  
procedure described on page 23.  
4.0  
G
ti122410a  
F
L
FIG. 22  
See FIG. 22 for terms D - L  
D. Information Banner: Configurable information  
banner. Data is input in Setup Mode, Banner Screen,  
page 19.  
E. Unit of Measurement: Identifies unit of  
measurement, pint, quart, gallon or liter. Unit is selected  
in Setup Mode, Units/Limit Screen, page 15.  
F. Home Icon: Returns user to Home Screen.  
G. Reset: Resets counter (H) to zero.  
H. Counter: Before dispense has begun, display reads  
0.00. As fluid is dispensed, counts up from zero. At the  
same time the Progression Bar (J) displays a real-time,  
visual representation of the progress made toward  
completing the dispense.  
J. Progression Bar: Displays a real-time, visual  
representation of the progress made toward completing  
the dispense. Runs in conjunction with Counter (H).  
For example, in FIG. 22, a partial dispense of 2.5 quarts  
of the total Preset Dispense of 5.0 quarts is shown. The  
Progression Bar shows that approximately half the  
dispense is complete.  
22  
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Dispensing Fluid and Operation Mode Screens  
To modify the amount selected:  
a. Use the UP or DOWN ARROW to scroll up or  
down to increase or decrease the amount  
shown in field L. Each time you press the UP or  
DOWN ARROW the amount will increase or  
decrease in increments of 0.1 units.  
To speed up the scrolling progression, press  
and hold the UP or DOWN ARROW.  
b. IMPORTANT!!! When the new dispense  
amount is shown in field L, the number  
flashes, indicating a change has been made  
that requires confirmation.  
To confirm new amount you MUST PRESS  
the center, ENTER button on the key pad  
within 15 seconds. If you begin a dispense  
without confirming the new amount, the Preset  
Amount will return to the previous confirmed  
amount shown in field L.  
For example, in FIG. 23 (below) the original, confirmed  
Preset Dispense amount (A) was 4.0 qts. The amount  
was increased to 8.0 quarts and because it has not  
been confirmed, is flashing on the screen (B). After the  
user confirmed this change by pressing the center  
ENTER button on the key pad, the new dispense  
amount no longer flashes and is now set to dispense 8.0  
quarts (C).  
5W-20  
MOBIL1  
QTS  
2.50  
XXXXXXXXXXXXXXXX  
A
4.0  
8.0  
B
8.0  
C
FIG. 23  
To permanently modify the default Preset Quantities,  
see To set Preset amounts: on page 18.  
312865R  
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Dispensing Fluid and Operation Mode Screens  
To dispense in Preset Mode:  
3. Squeeze trigger to begin dispensing fluid. The trig-  
ger may be locked during the dispense.  
If the display was asleep, press any button to wake up  
the display.  
Fluid flows. The amount displayed counts up from  
zero or from the previously dispensed amount  
(FIG. 25) and displays in field H. A visual  
representation of the dispense progression also  
appears on the progression bar (J).  
5W-20  
MOBIL1  
When the preset amount has been dispensed, fluid  
flow stops automatically. The total dispensed  
amount appears in field H.  
MANUAL  
PRESET  
TOTALS  
If you want to stop fluid flow before the preset  
amount is dispensed, release or unlock trigger. To  
continue dispensing fluid, squeeze and/or lock  
trigger again. Dispensed amount shown in field H  
and on progression bar (J) continues to count up  
toward preset amount.  
ti12242a  
FIG. 24  
1. From HOME screen, use the UP or DOWN  
If you want to continue dispensing fluid after preset  
amount has been dispensed, squeeze trigger. The  
meter continues dispensing fluid in Manual Mode  
until you release trigger.  
2. Press center, ENTER button to confirm selec-  
tion.The Preset Dispense screen (FIG. 25) appears.  
4. Use LEFT or RIGHT ARROW to move curser to  
RESET button (G).  
5W-20  
MOBIL1  
5. Press center ENTER button to reset the displayed  
amount in field H to zero and clear the progression  
bar (J).  
QTS  
H
2.50  
J
XXXXXXXXXXXXXXXX  
4.0  
G
ti12410a  
FIG. 25  
24  
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Dispensing Fluid and Operation Mode Screens  
To display Totals Screen:  
Totals Screen (FIG. 26)  
All Meters  
If the display was asleep, press any button to wake up  
the display.  
5W-20  
MOBIL1  
M
QTS  
3485  
GAL  
14953  
N
MANUAL  
PRESET  
TOTALS  
G
F
ti12190a  
ti12243a  
FIG. 26  
FIG. 27  
See FIG. 26 for terms F, G, M - P  
1. From HOME screen, use the UP or DOWN  
ARROWS to select TOTALS (FIG. 27).  
F. Home Icon: Returns user to Home Screen.  
G. Reset: Resets counter (M) to zero.  
2. Press center, ENTER button to confirm selec-  
tion.The Totals screen (FIG. 26) appears.  
M. Resettable Total: Shows cumulative amount that  
has been dispensed in all modes. Can be reset to zero  
at any time with Reset button (G).  
3. To reset Resettable Total field (M) to zero, use  
LEFT or RIGHT ARROW to move curser over  
RESET button (G).  
N. Total: Shows cumulative amount that has been  
dispensed in all modes for the life of the unit. Cannot  
be reset.  
4. Press center ENTER button to reset the displayed  
amount in field M to zero.  
When the Total (N) reaches 999,999 the count  
resets automatically to 000.  
312865R  
25  
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Troubleshooting  
Troubleshooting  
Relieve pressure, page 9, before you check or repair the meter. Be sure all other valves, controls and pump are  
operating properly.  
When calling for Technical Assistance you may be asked to provide the Software Version that is being used by  
your meter. Refer to FIG. 10, page 13, item #1 for help determining where this information is shown on your  
meter.  
Problem  
Cause  
Batteries are low.  
Batteries are defective.  
Solution  
Battery icon is blinking.  
Display does not activate.  
Cannot read display  
Replace batteries, page 29.  
Replace batteries, page 29.  
Electronic control is malfunctioning. Replace the electronic bezel assem-  
bly. (See Manual Meters Parts page  
36 or Preset Meters Parts page 38 to  
identify which kit is required for your  
meter).  
Contrast is set too high or too low to Adjust contrast. See Adjusting  
be viewed in work area  
Screen Contrast Using LEFT or  
RIGHT ARROWS, page 12.  
1. Relieve pressure, page 9.  
2. Clean or replace filter. Order Fil-  
ter Kit 255885.  
Filter is clogged.  
3. If the problem remains, contact  
your Graco distributor for repair  
or replacement.  
Pump pressure is low.  
Increase pump pressure.  
Twist lock nozzle not fully open.  
Aim nozzle into bucket or rag. Fully  
open nozzle.  
Slow or no fluid flow.  
Do not trigger meter when nozzle  
is closed! If you do accidentally trig-  
ger the meter with the nozzle closed,  
point nozzle into a waste bucket and  
open the nozzle to relieve pressure  
and expel built up fluid.  
Shut-off valve is not fully open.  
Fully open shut-off valve.  
Foreign material is jammed in the  
meter housing.  
Contact your Graco distributor for  
repair or replacement.  
Displayed dispensed amount is not  
accurate.  
Unit needs to be calibrated for the  
fluid that is being dispensed.  
Calibrate the meter for the fluid that is  
being dispensed. See Calibrate  
Screen, page 16.  
Meter leaks from cover/control.  
Poor seal at metering cover cham-  
ber.  
Contact your Graco distributor for  
repair or replacement.  
26  
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Troubleshooting  
Problem  
Cause  
Solution  
Preset Models only - Trigger does not Excessive dirt buildup is causing trip Clean trip rod or replace (page 30).  
reset sufficiently to dispense fluid.  
Meter leaks from twist lock nozzle.  
rod to stick.  
Order Kit 255889.  
Twist lock nozzle has a damaged  
seal.  
Replace nozzle. See Step 1 in Instal-  
lation Procedure, page 11.  
It is important to distinguish  
between the two causes of this  
problem. A new nozzle will NOT  
correct a fluid leak caused by a  
faulty valve.  
Valve has damaged or obstructed  
seals.  
Clean valve stem and o-rings or  
replace. Order Kit 255888.  
Poor swivel/hose connection.  
Apply PTFE tape (leave a minimum 2  
engaged threads uncovered for elec-  
trical continuity) or sealant to threads  
of hose and tighten the connection.  
See Step 3 in Installation Procedure,  
page 10.  
Meter leaks from swivel.  
Poor swivel/meter housing connec-  
tion.  
Torque the fitting to 20-25 ft.-lbs.  
Swivel seals have deteriorated and  
leak.  
Replace swivel.  
Unit does not stop dispensing when Valve is dirty.  
Clean valve.  
assumed preset amount is dis-  
pensed.  
Low battery.  
Replace batteries, page 29.  
Replace solenoid.  
Solenoid not functioning (Preset  
only).  
312865R  
27  
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Troubleshooting  
Error Codes  
Error codes are listed below. Even in an error condition the unit keeps track of the amount dispensed. With any error  
code displayed you can:  
Select Manual option on Home Screen.  
Error code is cleared. Unit switches to Manual mode and dispensed amount is displayed.  
Select reset option.  
Error code is cleared, Unit switches to Auto mode and the present amount is displayed.  
Error Code  
Cause  
Solution  
Err 1  
Battery voltage is low  
Change battery, page 29.  
Ensure that your flow rate is not  
higher than 14 gpm (37.8 lpm). For  
further assistance, contact your  
Graco distributor.  
Switch Error: Error occurred with  
pick-up in internal gear.  
or  
Err 2  
Err 4  
Unit was dropped or unit encoun-  
tered excessive vibration during ship-  
ping.  
Select Reset, item G, page 21.  
Flow has continued after it should  
have shut off.  
Check for low battery symbol and  
replace batteries if indicated, page  
29. For further assistance, contact  
your Graco distributor.  
or  
Flow has occurred in lockout condi- Navigate to Home screen. Then  
tion.  
re-enter Dispense Screen.  
In Manual Mode only.  
Select Reset, item G, page 21 and  
The unit has dispensed the shut-off dispense again.To change the  
default amount and has stopped fluid shut-off default amount, see  
Err 5  
Err 6  
flow.  
Units/Limits Screen, page 15.  
A present dispense amount of zero  
was entered for the dispense or is  
stored as the default and a Preset  
dispense was attempted.  
Enter an amount that is not zero. See  
Preset Dispense Screen, page 22.  
Battery voltage is too low.  
Change battery, page 29.  
or  
CAP ERROR: Error has occurred in Replace the electronic bezel assem-  
Err7  
control.  
bly. (See Manual Meters Parts page  
36 or Preset Meters Parts page 38 to  
identify which kit is required for your  
meter).  
28  
312865R  
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Service  
Service  
See Parts List, page 43, for reference numbers included in the following Service instructions.  
Replacing the Battery  
Only use the size and type of batteries specified in  
this manual.  
Batteries required to meet life expectancy:  
Energizer E91  
Be sure to follow the correct polarity when  
installing batteries in the battery compartment (FIG.  
28). Reversed batteries may damage this meter.  
47  
Do not mix different types of batteries together or  
old batteries with fresh ones. Always replace all 4  
batteries with 4, fresh, new batteries.  
ti10984a  
The low battery and dead battery displays are explained  
in the Troubleshooting Table, page 26.  
FIG. 28  
To change the battery:  
4. Replace cover. The cover is designed to only fit on  
battery compartment one way. The notch (a) on  
cover fits into slot (b) on compartment. (FIG. 29).  
1. Press firmly on battery compartment cover. Using a  
flat screwdriver turn latch screw counter-clockwise  
1/2 turn.  
.
2. Remove the battery compartment cover and batter-  
ies.  
3. Install new batteries. See FIG. 28 for battery orienta-  
tion.  
(b)  
(a)  
FIG. 29  
5. Press down firmly on cover. Using a flat screwdriver  
turn latch screw clockwise 1/2 turn.  
312865R  
29  
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Service  
4. With your finger, carefully lift up clip (D) to discon-  
Trip Rod Repair  
nect battery lead (B) from battery module.  
(SDP5 & SDP15 Meters Only)  
B
D
Disassembly  
1. Relieve Pressure, page 9.  
2. Use a Torx (T20) wrench to remove 4 corner screws  
(A) located on the bottom of the meter (FIG. 30).  
Keep these screws for reassembly.  
ti11938a  
FIG. 32  
A
NOTICE  
Do not use a screw driver or any other tool to lift up  
clip (D) when disconnecting battery lead (B) from bat-  
tery module. If the clip is damaged or broken it cannot  
be repaired; you will have to replace the battery mod-  
ule. Order Part No. 255197.  
A
D
ti11936a  
FIG. 30  
3. Turn meter over and tilt cover back (FIG. 31).  
You will not be able to completely remove the cover  
until you disconnect the leads to the battery, sole-  
noid and remove the reed switch PCB.  
5. Unsnap solenoid lead (C) (FIG. 33).  
C
C
ti11939a  
B
FIG. 33  
ti11937a  
FIG. 31  
30  
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Service  
6. Remove two screws (D) holding reed switch board  
to the cover plate (FIG. 34). Keep these screws for  
reassembly. Remove cover assembly.  
down and out of groove on housing (FIG. 36).  
D
9
ti12009a  
FIG. 36  
ti11940a  
FIG. 34  
9. Unscrew solenoid (12) and remove from meter  
housing (FIG. 37). If necessary, a pliers can be used  
to loosen solenoid.  
7. Remove and discard o-ring (5) (FIG. 35).  
12  
5
ti12238a  
ti11941a  
FIG. 37  
FIG. 35  
8. Remove guard (9) by inserting your thumb or finger  
behind the cover and pry it loose. Then slide guard  
312865R  
31  
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Service  
10. Place meter in a vise as shown in FIG. 38. Use new  
trip rod from your kit (2) or a non-metal rod or dowel  
to push trip rod through meter housing (FIG. 38 and  
FIG. 39) far enough to access pin (19) holding  
together trip rod and trigger.  
13. Remove trip rod assembly from meter housing.  
Be careful when you remove the trip rod assembly.  
Cover the balls with your fingers or a rag to prevent  
them from falling out.  
6
ti12013a  
19  
FIG. 41  
ti12011a  
FIG. 38  
Cleaning Trip Rod  
11. Use a pick to push pin (19) out (FIG. 39).  
a. If the trigger does not reset sufficiently to dis-  
pense fluid, clean trip rod and spring with a soft  
brush and cleaning fluid such as mineral spirits.  
b. Inspect trip rod and spring. If damaged, replace  
using Trip Rod Replacement Kit 255889.  
19  
ti12012a  
FIG. 39  
12. Remove trigger assembly (6) from meter housing.  
6
ti12016a  
FIG. 40  
32  
312865R  
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Service  
5. Install trigger assembly (8) (FIG. 44). Push pin (19)  
through holes in trigger and trip rod assembly.  
Reassembly  
Use all the new parts provided in the kit. Do not reuse  
the old parts.  
8
1. Insert balls (3) in trip rod (2) (FIG. 42).  
2. Slide spring (1) over trip rod (2) (FIG. 42).  
2
19  
3
ti12015a  
FIG. 44  
2
6. Install solenoid (12). Finger tighten securely.  
12  
1
ti12014a  
FIG. 42  
ti12238a  
3. Insert trip rod assembly in opening in meter housing  
(FIG. 43).  
FIG. 45  
7. Install o-ring (5).  
5
FIG. 43  
4. Turn meter over and place in vise. Align holes in  
trigger assembly with holes in trip rod (2). Use the  
old trip rod or a non-metal rod or dowel to push trip  
rod up and out of the meter housing (FIG. 44) far  
enough to see hole for pin (19) to slide into, how-  
ever, do not install pin in this step.  
ti11941a  
FIG. 46  
312865R  
33  
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Service  
8. Reinstall reed switch board in meter housing. Use 2  
screws (D) to secure reed switch PCB to cover  
plate. Tighten screws until they bottom out.  
NOTICE  
Do not use a screw driver or any other tool to lift up  
clip (D) when reconnecting battery lead (B). If the clip  
is damaged or broken it cannot be repaired; you will  
have to replace the battery module. Order Part No.  
255197.  
D
D
ti11940a  
FIG. 47  
9. Reconnect lead (B) to battery by carefully sliding  
connector over battery terminals (E) until it snaps  
securely into place under clip (D) (FIG. 48).  
10. Reconnect solenoid lead (C) (FIG. 49).  
D
E
C
ti11939a  
FIG. 49  
ti11938ab  
11. Position cover over meter housing.  
NOTICE  
When replacing cover, be careful not to pinch wires.  
FIG. 48  
34  
312865R  
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Service  
12. Replace 4 screws (A). Torque each to 15-25 inch  
pounds.  
A
A
ti11936a  
FIG. 50  
13. Install guard (9).  
9
ti12009a  
FIG. 51  
312865R  
35  
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SDM5 & SDM15 Manual Meters Parts  
SDM5 & SDM15 Manual Meters Parts  
(
Ref Part  
Description  
Qty  
Ref Part  
Description  
Qty  
32  
15T366 BOOT, swivel, 3/4” hose, black,  
NPT, BSPT (standard with meter)  
15T367 BOOT, swivel, 3/4” hose, red, NPT,  
BSPT  
1
2
5
115477 SCREW, mach, torx pan hd  
120812 O-RING, seal  
6
1
1
1
1
1
1
1
1
1
6
9
11  
17  
18  
15K418 TRIGGER, meter  
15K464 GUARD, bumper  
HOUSING, meter  
255197 MODULE, battery  
256493 KIT, repair, electronic bezel,  
includes 18a and instruction man-  
ual 312942  
15T368 BOOT, swivel, 3/4” hose, blue,  
NPT, BSPT  
15T369 BOOT, swivel, 3/4” hose, green,  
NPT, BSPT  
15T370 BOOT, swivel, 3/4” hose, yellow,  
NPT, BSPT  
18a  
19  
24  
LABEL, control, overlay  
1
2
120850 PIN, dowel M4  
125961 BOOT, swivel, inlet, black, BSPP  
126115 BOOT, swivel, inlet, red, BSPP  
126116 BOOT, swivel, inlet, blue, BSPP  
126117 BOOT, swivel, inlet, green, BSPP  
126118 BOOT, swivel, inlet, yellow, BSPP  
255885 KIT, filter, includes 34a-34c  
FILTER, wire, 40 mesh  
1
1
1
1
1
255888 KIT, repair, seals and spring only  
includes 24a-24d and instruction  
manual 312939  
16F811 KIT, repair, valve, spring and seals  
includes 24a-24f and instruction  
manual 312939  
34  
1
34a  
34b  
34c  
39  
10  
10  
10  
1
1
1
PACKING, o-ring  
SPACER, strainer  
24a  
24b  
24c  
24d  
24e  
24f  
28  
PACKING, o-ring  
PACKING, o-ring  
O-RING,  
SPRING, compression 6.1 x 76mm  
CARTRIDGE, valve  
STEM, valve  
1
1
3
1
1
1
1
1
15R057 BUSHING, stationary, rod  
15R056 ROD, stationary  
40  
41  
47  
115999 RING, retaining  
121413 BATTERY, pkg, 4 count, alkaline,  
AA (page 29)  
1
120853 PIN, dowel  
4915T259 LABEL, CE  
1
4
1
1
2
31  
247344 SWIVEL, straight, 1/2-14 NPT,  
includes 31a (used with 255348,  
255349, 255350, 255802, 255803,  
255804, 256836, 256837)  
247345 SWIVEL, straight, 3/4-14 NPT  
includes 31a (used with 255800,  
255801)  
50  
51  
52  
53  
15T492 SPACER, 1/4 OD x 0.9 th  
15T603 GUARD, right  
15T604 GUARD, left  
117436 SCREW, thd forming  
1
1
Replacement Danger and Warning labels, tags and  
cards are available at no cost.  
24H098 SWIVEL, straight, 1/2-14 BSPP,  
includes 31a (used with 24H108,  
224H110, 24H112, 24H130,  
24H132, 24H150, 24H152)  
24H100 SWIVEL, straight, 3/4-14 BSPP,  
includes 31a (used with 24H126,  
24H128)  
24H097 SWIVEL, straight, 1/2-14 BSPT,  
includes 31a (used with 24H109,  
24H111, 24H113, 24H131,  
24H133, 24H151, 24H153)  
24H099 SWIVEL, straight, 3/4-14 BSPT  
includes 31a (used with 24H127,  
24H129)  
1
1
1
1
31a 105765 O-RING  
36  
312865R  
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SDM5 & SDM15 Manual Meters Parts  
18a  
3
5
Torque to 15-25 IN. LBS  
Torque to 20-30 FT. LBS  
18  
17 / 47  
41  
39  
40  
5
28  
11  
49  
52  
3
2
34  
34a  
6
50  
34b  
34c  
24d  
32  
51  
19  
53  
24b  
31a  
31  
5
24c  
24f  
24a  
24e  
5
24c  
ti11916b  
9
312865R  
37  
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SDP5 & SDP 15 Preset Meters Parts  
SDP5 & SDP 15 Preset Meters Parts  
(
Ref Part  
31a 105765 O-RING  
Description  
Qty  
Ref Part  
Description  
Qty  
1
1
2
3
115477 SCREW, mach, torx pan hd  
255889 KIt, repair, trip rod, includes 3a-3c  
and instruction manual 312944  
BALL,5 MM, carbide  
6
1
32  
15T366 BOOT, swivel, 3/4” hose, black  
(standard with meter)  
15T367 BOOT, swivel, 3/4” hose, red, NPT,  
BSPT  
15T368 BOOT, swivel, 3/4” hose, blue,  
NPT, BSPT  
15T369 BOOT, swivel, 3/4” hose, green,  
NPT, BSPT  
15T370 BOOT, swivel, 3/4” hose, yellow,  
NPT, BSPT  
1
1
1
1
3a  
3b  
3c  
5
3
1
1
1
1
1
1
1
1
1
1
1
1
ROD  
SPRING, compression 10.67 mm  
120812 O-RING, seal  
6
7
15K418 TRIGGER, meter  
15K443 ARM, trip  
8
9
11  
12  
15  
17  
18  
15K446 PLATE, ratchet  
15K464 GUARD, bumper  
HOUSING, meter  
125961 BOOT, swivel, inlet, black, BSPP  
126115 BOOT, swivel, inlet, red, BSPP  
126116 BOOT, swivel, inlet, blue, BSPP  
126117 BOOT, swivel, inlet, green, BSPP  
126118 BOOT, swivel, inlet, yellow, BSPP  
255885 KIT, filter, includes 34a-34c  
KIT, filter, wire, 40 mesh  
1
1
1
1
1
15W093 SOLENOID  
15K602 SPRING, torsion  
255197 MODULE, battery  
256494 KIT, repair, electronic bezel,  
includes 18a and instruction man-  
ual 312942  
34  
1
34a  
34b  
34c  
47  
10  
10  
10  
1
18a  
19  
24  
LABEL, control, overlay  
1
2
PACKING, o-ring  
SPACER, strainer  
120850 PIN, dowel M4  
255888 KIT, repair, seals ands spring only,  
includes 24a-24d and instruction  
manual 312939  
121413 BATTERY, pkg, 4 count, alkaline,  
AA (page 29)  
4915T259 LABEL, CE  
1
1
1
2
51  
52  
53  
15T603 GUARD, right  
15T604 GUARD, left  
117436 SCREW, thd forming  
16F811 KIT, repair, valve and seal,  
includes 24a-24f and instruction  
manual 312939  
24a  
24b  
24c  
24d  
24e  
24f  
28  
PACKING, o-ring  
PACKING, o-ring  
PACKING, o-ring  
SPRING, compression 6.1 x 76mm  
CARTRIDGE, valve  
1
1
3
1
1
1
1
1
Replacement Danger and Warning labels, tags and  
cards are available at no cost.  
STEM, valve  
120853 PIN, dowel  
31  
247344 SWIVEL, straight, 1/2-14 NPT,  
includes 31a (used with 255200,  
255351, 255352, 255355, 255356,  
256838, 256839)  
247345 SWIVEL, straight, 3/4-14 NPT  
includes 31a (used with 255353,  
255354)  
24H098 SWIVEL, straight, 1/2-14 BSPP,  
includes 31a (used with 24H106,  
224H114, 24H116, 24H122,  
24H124, 24H154, 24H156)  
24H100 SWIVEL, straight, 3/4-14 BSPP,  
includes 31a (used with 24H118,  
24H120)  
24H097 SWIVEL, straight, 1/2-14 BSPT,  
includes 31a (used with 24H107,  
24H115, 24H117, 24H123,  
24H125, 24H155, 24H157)  
24H099 SWIVEL, straight, 3/4-14 BSPT  
includes 31a (used with 24H119,  
24H121)  
1
1
1
1
1
38  
312865R  
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SDP5 & SDP 15 Preset Meters Parts  
3
5
Torque to 15-25 In. LBS  
Torque to 20-30 FT. LBS  
18a  
18  
17 / 47  
12  
3a  
3b  
3
3c  
5
11  
52  
28  
34  
49  
34a  
34b  
15  
6
19  
34c  
3
2
24d  
24c  
53  
51  
24b  
24a  
7
31a  
31  
5
5
24e  
8
24f  
32  
24c  
ti10617a  
9
312865R  
39  
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Nozzle (33) and Extension (20) Kits  
Nozzle (33) and Extension (20) Kits  
Part No.  
Description  
Fluid Type  
Automatic, non-drip quick close nozzle with  
rigid extension.  
255852*  
Oil  
ti11827  
ti11826  
Automatic, non-drip quick close nozzle with  
flexible extension  
255853*  
Oil  
ti11827  
ti11825  
Non-drip, quick close nozzle with rigid  
extension  
255854  
Gear Lube  
ti11830  
ti11831  
Non-drip, quick close nozzle with rigid exten-  
sion  
ti11828  
255855*  
Anti-freeze  
ti11826  
Non-drip, quick close nozzle with flexible  
extension  
255856*  
Anti-freeze  
ti11828  
ti11825  
*Used for dispensing 5gpm (22.7 lpm) or less.  
40  
312865R  
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Nozzle (33) and Extension (20) Kits  
Part No.  
Description  
Fluid Type  
Non-drip, quick close, high-flow nozzle with  
rigid extension  
Oil and  
Anti-freeze  
255857  
ti11829  
ti11826  
Non-drip, quick close, high flow nozzle with  
flexible extension  
Oil and  
Anti-freeze  
255858  
ti11829  
ti11825  
312865R  
41  
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Nozzle (33) and Extension (20) Kits  
Nozzle (33) Kits  
255459*  
Automatic, non-drip, quick-close nozzle  
Qty  
1
Oil  
• BODY, nozzle  
• O-RING, packing  
• SPRING, compression  
• O-RING, packing  
• STEM, nozzle, valve  
• SEAT, valve  
1
1
1
1
1
255460*  
Automatic, non-drip, quick-close nozzle  
• BODY, nozzle  
Anti-freeze  
1
1
1
1
1
1
• SPRING, compression  
• O-RING, packing  
• STEM, nozzle, valve  
• O-RING, packing  
• SEAT, valve  
255461  
255470  
Automatic, non-drip, high-flow nozzle  
• STEM, nozzle  
Oil and Antifreeze  
1
1
1
1
1
• BODY, nozzle  
• O-RING, packing  
• O-RING, packing  
• O-RING, packing  
Non-drip, quick-close nozzle  
• Housing  
Gear Lube  
1
1
1
1
1
• Body, nozzle  
• O-RING, packing  
• O-RING, packing  
• Plug, Hollow, hex  
*Used for dispensing 5gpm (22.7 lpm) or less.  
Part No. Description  
PSI (bar) Rating  
112353 Diaphragm pump for fuel dispense, valve only  
50 psi (.34 MPa, 3.4 bar)  
600 psi (4.1 MPa, 41 bar)  
600 psi (4.1 MPa, 41 bar)  
900 psi (6.2 MPa, 62 bar)  
900 psi (6.2 MPa, 62 bar)  
235998  
Mini Fire-Ball 225, 3:1  
237601 Fire-Ball 425, 3:1  
237893 Fire-Ball 300, 5:1  
248296 Fire-Ball 300, 5:1 (same as 237893 without bung  
adapter and swivel. Includes 6-foot hose)  
238899 Diaphragm pump  
240429 Fire-Ball 425, 6:1 and 10:1  
248324 Fire-Ball 425, 6:1 and 10:1 (same as 240429  
minus bung adapter and swivel. Includes 6-foot  
hose)  
150 psi (1 MPa, 10.4 bar)  
1600 psi (11 MPa, 110 bar)  
1600 psi (11 MPa, 110 bar)  
42  
312865R  
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Technical Data  
Technical Data  
Flow range*  
Maximum Working Pressure  
0.26 to 14 gpm (1 to 53 lpm)  
1500 psi (10 MPa, 103.4 bar)  
Maximum Working Pressure  
(50:50 antifreeze/water mix)  
Units of Measure  
900 psi (6.2 MPa, 62 bar)  
pints, quarts, gallons, liters (factory set to quarts)  
5 pounds (2.26 kg)  
Weight  
Dimensions (without extension)  
Length  
Width  
13 inches (33 cm)  
3.75 inches (9.5 cm)  
5.75 inches (14.6 cm)  
Height  
Units of measure  
factory set in quarts  
maximum totalizer amount = 999,999 gallons or liters  
maximum recorded dispensed volume = 999.99 units  
maximum preset volume (Preset only) = 999.9 units  
Inlet  
1/2-14 npt or 3/4-14 npt,  
or 1/2-14 BSPP or 3/4-14 BSPP,  
or 1/2-14 BSPT or 3/4-14 BSPT  
3/4-16 straight thread o-ring boss  
4 °F to 158°F (-16°C to 70°C)  
-40°F to 158°F (-40°C to 70°C)  
4AA alkaline or lithium batteries  
1 year  
Outlet  
Operating temperature range  
Storage temperature range  
Battery**  
Expected battery life in typical shop  
environment  
Wetted parts  
aluminum, stainless steel, PBT/PC, zinc,  
nitrile rubber, CS  
Fluid compatibility  
Meter pressure loss  
Accuracy†  
antifreeze, gear oil, crankcase oil, ATF  
80 psi @ 10 gpm  
+/- 0.5 percent  
*Tested in 10W motor oil. Flow rates vary with fluid pressure, temperature and viscosity.  
®
**Battery required to meet life expectancy: Energizer Alkaline E91.  
† At 2.5 gpm (9.5 lpm), at 70°F (21°C), with 10-weight oil and 1 gallon dispensed. May require calibration; out-of-box  
accuracy is +/- 1.25 percent.  
312865R  
43  
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Graco Extended Metered Dispense Valve Warranty  
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in  
material and workmanship on the date of sale to the original purchaser for use. Graco will, for a period of five (5) years from the date of sale, repair  
or replace any non-electronic part of the equipment determined by Graco to be defective. Graco will also for a period of three (3) years from the  
date of sale, repair, or replace any meter electronic components determined by Graco to be defective. This warranty applies only when the  
equipment is installed, operated and maintained in accordance with Graco’s written recommendations.  
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty  
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of  
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with  
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or  
maintenance of structures, accessories, equipment or materials not supplied by Graco.  
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of  
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned  
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs  
will be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.  
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT  
LIMITED TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.  
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy  
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or  
consequential loss) shall be available. Any action for breach of warranty must be brought within two (2) years of the date of sale.  
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A  
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT  
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to  
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these  
warranties.  
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or  
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the  
negligence of Graco, or otherwise.  
FOR GRACO CANADA CUSTOMERS  
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,  
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la  
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite  
de ou en rapport, directement ou indirectement, avec les procédures concernées.  
Graco Information  
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.  
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590  
All written and visual data contained in this document reflects the latest product information available at the time of publication.  
Graco reserves the right to make changes at any time without notice.  
Original instructions. This manual contains English. MM 312865  
Graco Headquarters: Minneapolis  
International Offices: Belgium, China, Japan, Korea  
GRACO INC. AND SUBSIDIARIES • P.O. BOX 1441 • MINNEAPOLIS MN 55440-1441 • USA  
Copyright 2008 Graco Inc. All Graco manufacturing locations are registered to ISO 9001.  
Revised December 2014  
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