Instructions
XD Diesel Exhaust
Fluid (DEF) Hose
Reels
3A1767A
ENG
For use with Diesel Exhaust Fluid only. For professional use only.
Not approved for use in European explosive atmosphere locations.
Application markets include: mobile equipment servicing
and industrial plants.
Models: Page 3
Important Safety Instructions
Read all warnings and instructions in this
manual. Save these instructions.
ti13980
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Warnings
WARNING
MOVING PARTS HAZARD
Moving parts can pinch, cut or amputate fingers and other body parts.
•
•
•
Keep clear of moving parts.
Do not operate equipment with protective guards or covers removed.
Pressurized equipment can start without warning. Before checking, moving, or servicing equipment,
follow the Pressure Relief Procedure and disconnect all power sources.
PERSONAL PROTECTIVE EQUIPMENT
You must wear appropriate protective equipment when operating, servicing, or when in the operating
area of the equipment to help protect you from serious injury, including eye injury, hearing loss,
inhalation of toxic fumes, and burns. This equipment includes but is not limited to:
• Protective eyewear, and hearing protection.
• Respirators, protective clothing, and gloves as recommended by the fluid and solvent manufacturer.
Models
Each model shown in the table below is available in several colors. The last character of each model no. indicates the
hose reel color. A = white, B = Metallic Blue and F = Yellow. On the table below, this last character is represented by
the generic # symbol. For example, to show the complete model number for a white HSDD5# model hose reel, the
symbol # is replaced with “A”. The complete model number is: HSDD5A.
Maximum Pressure
Hose
Size
Model No.
Application
PSI
Bar
3.4
3.4
Mpa
HSDD5# Diesel Exhaust Fluid
HSDDD# Diesel Exhaust Fluid
3/4 inch
3/4 inch
50
50
0.34
0.34
3A1767A
3
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Installation
Installation
A bleed-type master air valve (E), thermal relief valve (H) and fluid drain valve (J) are
required in your system installation. These (user supplied) components help reduce the risk of
serious injury.
•
•
The hose reel must be grounded.
The bleed-type master air valve (E) relieves air trapped between this valve and the pump
after the air is shut off. Trapped air can cause the pump to cycle unexpectedly, therefore
.
locate the valve close to the pump.
•
The thermal relief valve (H) and fluid drain valve (J) assist in relieving fluid pressure in the
displacement pump, hose and dispense valve. Triggering the dispensing valve (N) to relieve
pressure may not be sufficient. Open the fluid drain valve (J) to relieve fluid pressure that
may be captured elsewhere in the system.
Typical Installation Layout
J
A
C
K
H
E
B
F
D
M
G
L
N
FIG. 1
A
B
C
D
E
F
Main air supply
Pump air supply
Air regulator
Bleed-type master air valve (user supplied, required)
Pump
Grounding wire (user supplied, required for pump and
hose reel)
G
H
J
K
L
Fluid line
Hose reel
Dispensing valve
Air Supply Line
Nozzle Tray
M
N
Safety Valve (set to 50 psi (3.4 bar, 03.4 MPa)
Fluid Shutoff Valve
4
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Installation
Pressure Relief Procedure
1.
2.
3A1767A
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Installation
All Mountings
To reduce the risk of injury, be sure the mounting sur-
face and mounting screws are strong enough to sup-
port the reels, weight of the fluids and stress caused
by hard pulls on the service hoses. See Technical
NOTE: Reels perform best when arm allows hose to pull
FIG. 2
FIG. 3
6
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Installation
Wall Mounting
1. A = Screws
2. A = Screws
A
A
Maximum distance to
floor - 16 ft (4.87 m)
ti13983
ti13982
Ceiling Mounting
1. A = Screws
2. A = Screws
A
A
Maximum distance to
floor - 16 ft (4.87 m)
3A1767A
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Installation
Truck Bed Mounting
1. A = Screws
A
Changing Position of Guide Arms (30)
2. Reinstall nuts (33). Torque to 25 - 35 ft lbs (33.9 to
47.5 N·m).
1. Remove nuts (33). Reposition guide arms (30) to
new location.
30
33
33
30
8
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Installation
Changing Hose Guide (31) Position
2. Reinstall screws (52) and nuts (53) (not shown).
1. Remove screws (52) and nuts (53) (not shown).
Reposition hose guide (31) to new location.
Torque to 25 - 35 ft lbs (33.9 to 47.5 N·m).
52
52
31
31
52
52
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Installation
Flushing
Before installing meter or dispense valve to end of hose, flush supply line with a solvent compatible with the fluid you
are dispensing.
1. Place end of hose in waste container.
2. Blow out entire supply line with air.
3. Flush equipment with DEF until fluid runs clear.
10
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Adjusting Spring Tension
Adjusting Spring Tension
Increasing Spring Tension
Uncontrolled spinning of the hose reel could cause
serious injury if you are hit by the hose or the adjusting
tool (C).
•
•
Never allow the reel to spin freely.
Always grasp the tool firmly with both hands when
adjusting tension.
•
The reel must be bolted securely in place when
making adjustments.
1. Loosen (A) 3-5 turns. Do not remove (A)!
2. Loosen (B) 3-5 turns. Do not remove (B) yet.
A
B
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Adjusting Spring Tension
3. Insert tool (C) in opening. Hold tool (C) firmly to
4. Turn tool (C) one full turn clockwise.
engage spring force before removing screws (B).
C
C
B
5. Replace one screw (B). Leave tool (C) in place.
C
6. Remove tool (C).
B
B
B
A
12
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Adjusting Spring Tension
Decreasing Spring Tension
Uncontrolled spinning of the hose reel could cause
serious injury if you are hit by the hose.
•
•
Never allow the reel to spin freely.
Always grasp the tool firmly with both hands when
adjusting tension.
•
The reel must be bolted securely in place when
making adjustments.
1. Loosen (A) 3-5 turns. Do not remove (A)!
2. Loosen (B) 3-5 turns. Do not remove (B) yet.
A
B
3. Insert tool (C) in opening. Hold tool (C) firmly to
engage spring force before removing screws (B).
4. Turn tool (C) one full turn counter-clockwise.
C
C
B
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Adjusting Spring Tension
5. Replace one screw (B). Leave tool (C) in place.
6. Remove tool (C).
C
B
B
B
A
14
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Hose Stopper Installation
Hose Stopper Installation
1.
2.
ti13525
Installing Nozzle
1.
3A1767A
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Parts
Parts
Ref.
Ref.
No. Part No. Description
Qty
No. Part No. Description
Qty
36◆★
37◆★
38◆★
39◆★
40❖
41❖
42❖
BOLT, m6x 20 lg w/patch
ROLLER, hose
PIN, roller
ROLLER, hose
NUT, lock, hex
BUSHING, pawl (not shown)
KIT, pawl, ratchet
BOLT, m10 x 40 lg
SPRING, sst
4
2
2
2
1
1
1
1
1
1
4
2
2
1‡
2
SHAFT, spring (not shown)
15Y781 WASHER, flat (not shown)
KIT, swivel, shaft
1
1
1
1
1
1
1
1
3†
4‡
5‡
7‡
9‡
10‡
KEY, square (not shown)
HUB, power, spring
WASHER, flat, spring side
FLANGE, set, black
SPRING, power, 21 turn (not
shown)
43❖
44❖
46▲ 15W036 LABEL, Warning
11‡
12‡
14
15
16
17
18
19
COVER, spring, black (not shown)
GASKET (not shown)
1
1
1
1
1
1
1
2
2
1
1
1
48❖
SCREW, button head m6
49✓ 218341 STOP, hose (HSDD5# models only)
15Y122 ADJUSTER, power spring
277867 WASHER, flat, square center
15U581 WASHER, flat 31 id
16A719 WASHER, flat
278151 SCREW, swivel shaft
107100 SCREW, cap
50✓
SCREW, mach, phil, pn hd,
(HSDD5# models only)
NUT, hex, jam (HSDD5# models
only)
51✓
2
52
53
59❖
111799 SCREW, cap, hex hd
16A390 NUT, hex
RATCHET, Aluminum
6
6
1
20† 125264 PACKING, o-ring
22†
24
SWIVEL, elbow
16A146 BASE, painted, all models white
16A147 BASE, painted, all models metallic
blue
▲ Replacement Danger and Warning labels, tags and
cards are available at no cost.
16A148 BASE, painted, all models yellow
16A149 BASE, painted, all models desert
sand
15U448 RING, retaining, ext, 22mm
16A134 PEDESTAL, arm, swivel side, all
models white
1
1
† Included in Swivel and Seal Replacement Kit 24K259
❖ Included in Ratchet and Latch Replacement Kit
24C995
25
26
1
1
◆ Included in Hose Guide Kit 24C996
★ Included in Bulk Head Hose Guide Kit 24C997
‡ Included in Spool Replacement Kit 24C998
✓ Included in Hose Stop Replacement Kit 237873
16A135 PEDESTAL, arm, swivel side, all
models metallic blue
16A136 PEDESTAL, arm, swivel side, all
models, yellow
16A137 PEDESTAL, arm, swivel side, all
models desert sand
1
1
1
27
28
16A691 SCREW, socket head
125242 HOSE, DEF, 50 ft, 3/4 BSPP x 3/4
BSPP (HSDD5# models only)
16A121 ARM, guide, all models, white
16A122 ARM, guide, all models, metallic
blue
2
1
30
2
2
16A123 ARM, guide, all models, yellow
16A124 ARM, guide, all models, desert
sand
16A140 GUIDE, hose, all models, white
16A141 GUIDE, hose, all models, metallic
blue
2
2
31
1
1
16A142 GUIDE, hose, all models, yellow
16A143 GUIDE, hose, all models, desert
sand
125265 NUT, hex, 3/4 x 14 BSPP
104541 NUT, lock
1
1
32
33
34◆★
35◆★
1
8
1
2
BRACKET, roller
PIN, roller
16
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Parts
52
50
38
49
30
53
31
34
51
37
35
3
5
36
20
39
53
28
32
26
44
43
7
27
42
15
14
22
17
52
40
46
19
16
9
25
33
18
48
59
29
30
3A1767A
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Technical Data
Technical Data
Maximum Pressure
Inlet
Outlet
Model No. Application
Hose Size
3/4 in. x 50 ft.
(BSPP) (BSPP)
PSI
Bar
Mpa
HSDD5#
DEF
3/4 inch 3/4 inch
50
3.4
0.34
HSDDD#
(19 mm x 1524 cm)
HSDD5#
HSDDD#
3/4 inch 3/4 inch
Bare
N/A
50
3.4
0.34
Maximum Dry Weight (without hose)
HS Models: 98 pounds (44.5 kg)
Operating Temperature Range: 12°F (-11°C) to 140°F (60°C)
Sound Data all models:
Sound Pressure - 85.8 dB(A) calculated at 1 meter per ISO9614.2
Sound Power - 94.9 dB(A) measured per ISO 9614-2
Wetted Parts
SST, Compatible Polyurethane, Fluoroelastomer
Dimensions
561.73 mm
(22.12 in.)
588 mm
(23.10 in.)
350 mm
(13.77 in.)
229 mm
(9.0 in.)
18
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Technical Data
Mounting Pattern
14 mm (1/2 in.)
bolts - 4X
131.76 mm
(5.187 in.)
293.86 mm
(11.57 in.)
3A1767A
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Graco Hose Reel Warranty
Graco warrants all equipment referenced in this document which is manufactured by Graco and bearing its name to be free from defects in
material and workmanship on the date of sale to the original purchaser for use. With the exception of any special, extended, or limited warranty
published by Graco, Graco will, for a period as defined in the table below from the date of sale, repair or replace equipment covered by this
warranty and determined by Graco to be defective. This warranty applies only when the equipment is installed, operated and maintained in
accordance with Graco’s written recommendations.
Component
Warranty Period
Wear parts, including but not limited to: hose,
swivel seals, roller guide
12 months
36 months
12 months
Reel structural components and spring
Bare hose reels: all components
This warranty does not cover, and Graco shall not be liable for general wear and tear, or any malfunction, damage or wear caused by faulty
installation, misapplication, abrasion, corrosion, inadequate or improper maintenance, negligence, accident, tampering, or substitution of
non-Graco component parts. Nor shall Graco be liable for malfunction, damage or wear caused by the incompatibility of Graco equipment with
structures, accessories, equipment or materials not supplied by Graco, or the improper design, manufacture, installation, operation or
maintenance of structures, accessories, equipment or materials not supplied by Graco.
This warranty is conditioned upon the prepaid return of the equipment claimed to be defective to an authorized Graco distributor for verification of
the claimed defect. If the claimed defect is verified, Graco will repair or replace free of charge any defective parts. The equipment will be returned
to the original purchaser transportation prepaid. If inspection of the equipment does not disclose any defect in material or workmanship, repairs will
be made at a reasonable charge, which charges may include the costs of parts, labor, and transportation.
THIS WARRANTY IS EXCLUSIVE, AND IS IN LIEU OF ANY OTHER WARRANTIES, EXPRESS OR IMPLIED, INCLUDING BUT NOT LIMITED
TO WARRANTY OF MERCHANTABILITY OR WARRANTY OF FITNESS FOR A PARTICULAR PURPOSE.
Graco’s sole obligation and buyer’s sole remedy for any breach of warranty shall be as set forth above. The buyer agrees that no other remedy
(including, but not limited to, incidental or consequential damages for lost profits, lost sales, injury to person or property, or any other incidental or
consequential loss) shall be available. Any action for breach of warranty must be brought within 48 months of the date of sale, or 24 months for all
other parts.
GRACO MAKES NO WARRANTY, AND DISCLAIMS ALL IMPLIED WARRANTIES OF MERCHANTABILITY AND FITNESS FOR A
PARTICULAR PURPOSE, IN CONNECTION WITH ACCESSORIES, EQUIPMENT, MATERIALS OR COMPONENTS SOLD BUT NOT
MANUFACTURED BY GRACO. These items sold, but not manufactured by Graco (such as electric motors, switches, hose, etc.), are subject to
the warranty, if any, of their manufacturer. Graco will provide purchaser with reasonable assistance in making any claim for breach of these
warranties.
In no event will Graco be liable for indirect, incidental, special or consequential damages resulting from Graco supplying equipment hereunder, or
the furnishing, performance, or use of any products or other goods sold hereto, whether due to a breach of contract, breach of warranty, the
negligence of Graco, or otherwise.
FOR GRACO CANADA CUSTOMERS
The Parties acknowledge that they have required that the present document, as well as all documents, notices and legal proceedings entered into,
given or instituted pursuant hereto or relating directly or indirectly hereto, be drawn up in English. Les parties reconnaissent avoir convenu que la
rédaction du présente document sera en Anglais, ainsi que tous documents, avis et procédures judiciaires exécutés, donnés ou intentés, à la suite
de ou en rapport, directement ou indirectement, avec les procédures concernées.
Graco Information
TO PLACE AN ORDER, contact your Graco distributor or call to identify the nearest distributor.
Phone: 612-623-6928 or Toll Free: 1-800-533-9655, Fax: 612-378-3590
All written and visual data contained in this document reflects the latest product information available at the time of publication.
Graco reserves the right to make changes at any time without notice.
Original instructions. This manual contains English. MM 3A1767
Graco Headquarters: Minneapolis
International Offices: Belgium, China, Japan, Korea
GRACO INC. P.O. BOX 1441 MINNEAPOLIS, MN 55440-1441
Copyright 2011, Graco Inc. is registered to ISO 9001
5/2011
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