INSTALLATION & OPERATING
INSTRUCTIONS for
A/GPG13 M SERIES W/R410A
SINGLE PACKAGE GAS-ELECTRIC
HEATING& COOLINGUNIT
Affix this manual and Users Information Manual adjacent to the unit.
®
US
C
This Forced Air Central Unit Design Complies With
Requirements Embodied in The American National
Standard / National Standard of Canada Shown Below.
ANSI Z21.47•CSA-2.3 Central Furnaces
RECOGNIZE THIS SYMBOL AS A SAFETY PRECAUTION.
ATTENTION INSTALLING PERSONNEL
Prior to installation, thoroughly familiarize yourself with this Installation Manual. Observe all safety warnings. During
installation or repair, caution is to be observed.
It is your responsibility to install the product safely and to educate the customer on its safe use.
These installation instructions cover the outdoor
*NOTE: Please contact your distributor or
installation of single package gas electric heating and
our website for the applicable
cooling units. See the Specification Sheet or Technical
Specification Sheet or Technical Manual
Manual applicable to your model* for information
referred to in this manual.
regarding accessories.
Goodman Manufacturing Company, L.P.
IO-357A
3/10
5151 San Felipe, Suite 500, Houston, TX 77056
© 2009 - 2010 Goodman Manufacturing Company, L.P.
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REPLACEMENT PARTS
WARNING
ORDERING PARTS
DO NOT CONNECT TO OR USE ANY DEVICE THAT IS NOT DESIGN CERTIFIED
BY GOODMAN FOR USE WITH THIS UNIT. SERIOUS PROPERTY DAMAGE,
PERSONAL INJURY, REDUCED UNIT PERFORMANCE AND/OR HAZARDOUS
CONDITIONS MAY RESULT FROM THE USE OF SUCH NON-APPROVED DEVICES.
When reporting shortages or damages, or ordering repair
parts, give the complete unit model and serial numbers as
stamped on the unit’s nameplate.
Replacement parts for this appliance are available through your
contractor or local distributor. For the location of your nearest
distributor, consult the white business pages, the yellow page
section of the local telephone book or contact:
SERVICE PARTS DEPARTMENT
GOODMAN MANUFACTURING COMPANY, L.P.
5151 SAN FELIPE, SUITE 500
HOUSTON, TEXAS 77056
(713) 861 – 2500
SAFETY INSTRUCTIONS
TO THE INSTALLER
Before installing this unit, please read this manual to
familiarize yourself on the specific items which must be
adhered to, including maximum external static pressure to
unit, air temperature rise, minimum or maximum CFM and
motor speed connections.
WARNING
IMPORTANT NOTETO THE OWNERREGARDING PRODUCT WARRANTY
SHOULD OVERHEATING OCCUR OR THE GAS SUPPLY FAIL TO SHUT OFF, TURN
OFF THE MANUAL GAS SHUTOFF VALVE EXTERNAL TO THE FURNACE BEFORE
TURNING OFF THE ELECTRICAL SUPPLY.
Your warranty certificate is supplied as a separate document with
the unit installed by your contractor. Read the limited warranty cer-
tificate carefully to determine what is and is not covered and keep
the warranty certificate in a safe place. If you are unable to locate
the warranty certificate please contact your installing contractor or
contact customer service (877-254-4729) to obtain a copy.
IMPORTANT NOTICE TO GOODMAN® BRAND OWNERS:To receive
the 10 Year Parts Limited Warranty, online registration must be
completed within 60 days of installation. Online registration is not
required in California or Quebec. Full warranty details available at
WARNING
THIS PRODUCT CONTAINS OR PRODUCES A CHEMICAL OR CHEMICALS WHICH
MAY CAUSE SERIOUS ILLNESS OR DEATH AND WHICH ARE KNOWN TO THE
STATE OF CALIFORNIA TO CAUSE CANCER, BIRTH DEFECTS OR OTHER
REPRODUCTIVE HARM.
IMPORTANT NOTICE TOAMANA® BRAND OWNERS:To receive the
Lifetime Heat Exchanger Limited Warranty and the 10 Years Parts
Limited Warranty, online registration must be completed within 60
days of installation. Online registration is not required in California
To register your Goodman® brand unit, go to www.goodmanmfg.com.
Click on the word “Warranty” located on the left side of the home
page. Next, click on the word “Product Registration” located on the
left side of the Warranty page and complete the forms in the man-
ner indicated on the Product Registration page.
To register your Amana® brand unit, go to www.amana-hac.com.
Click on the word “Warranty” located on the top right of the home
page. Next, click on the word “Product Registration” located on the
left side of the Warranty page and complete the forms in the man-
ner indicated on the Product Registration page.
WARNING
Product limited warranty certificates can be viewed at
overview page contains a Product Warranty link; by clicking on it
you will be able to view the limited warranty coverage for that spe-
cific product. To view warranty registration information, click on the
Product Warranty text on the left navigation panel on the home
page of each website. The Online Product Registration pages are
located in this same section.
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DO NOT USE
THIS UNIT IF ANY PART HAS BEEN UNDER WATER. IMMEDIATELY CALL A
QUALIFIED SERVICE TECHNICIAN TO INSPECT THE FURNACE AND TO REPLACE
ANY PART OF THE CONTROL SYSTEM AND ANY GAS CONTROL HAVING BEEN
UNDER WATER.
Keep this literature in a safe place for future reference.
3
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UNIT LOCATION
WARNING
O PREVENT POSSIBLE EQUIPMENT DAMAGE, PROPERTY DAMAGE, PERSONAL
T
INJURY OR DEATH, THE FOLLOWING BULLET POINTS MUST BE OBSERVED
WHEN INSTALLING THE UNIT.
ALL INSTALLATIONS:
•
For proper flame pattern within the heat exchanger and
proper condensate drainage, the unit must be mounted
level.
•
The flue outlet hood must be at least 12 inches from any
opening through which flue gases could enter a building,
and at least three feet above any forced air inlet located
within ten feet. The economizer/manual fresh air intake/
motorized fresh air intake and combustion air inlet
mounted on the unit are not affected by this restriction.
WARNING
•
•
To avoid possible corrosion of the heat exchanger, do not
locate the unit in an area where the outdoor air (i.e.
combustion air for the unit) will be frequently contaminated
by compounds containing chlorine or fluorine. Common
sources of such compounds include swimming pool
chemicals and chlorine bleaches, paint stripper,
adhesives, paints, varnishes, sealers, waxes (which are
not yet dried) and solvents used during construction and
remodeling. Various commercial and industrial processes
may also be sources of chlorine/fluorine compounds.
TO PREVENT THE RISK OF PROPERTY DAMAGE, PERSONAL INJURY, OR DEATH,
DO NOT STORE COMBUSTIBLE MATERIALS OR USE GASOLINE OR OTHER
FLAMMABLE LIQUIDS OR VAPORS IN THE VICINITY OF THIS APPLIANCE.
To avoid possible illness or death of the building occupants,
do NOT locate outside air intake device (economizer,
manual fresh air intake, motorized fresh air intake) too close
to an exhaust outlet, gas vent termination, or plumbing vent
outlet. For specific distances required, consult local codes.
•
•
Allow minimum clearances from the enclosure for fire
protection, proper operation, and service access (see
appendix). These clearances must be permanently
maintained.
The combustion air inlet and flue outlet hoods on the unit
must never be obstructed. If used, do not allow the
economizer/manual fresh air damper/ motorized fresh air
damper to become blocked by snow or debris. In some
climates or locations, it may be necessary to elevate the
unit to avoid these problems.
•
When the unit is heating, the temperature of the return air
entering the unit must be between 50° F and 100° F.
CARBON MONOXIDE POISONING HAZARD
GROUND LEVEL INSTALLATIONS ONLY:
Special Warning for Installation of Furnaces or Air Handling Units in
Enclosed Areas such as Garages, Utility Rooms or Parking Areas
•
When the unit is installed on the ground adjacent to the
building, a level concrete (or equal) base is recommended.
Prepare a base that is 3” larger than the package unit
footprint and a minimum of 3” thick.
Carbon monoxide producing devices (such as an automobile, space
heater, gas water heater, etc.) should not be operated in enclosed areas
such as unventilated garages, utility rooms or parking areas because of
the danger of carbon monoxide (CO) poisoning resulting from the exhaust
emissions. If a furnace or air handler is installed in an enclosed area such
as a garage, utility room or parking area and a carbon monoxide producing
device is operated therein, there must be adequate, direct outside
ventilation.
•
The base should also be located where no runoff of water
from higher ground can collect in the unit.
This ventilation is necessary to avoid the danger of CO poisoning which
can occur if a carbon monoxide producing device continues to operate in
the enclosed area. Carbon monoxide emissions can be (re)circulated
throughout the structure if the furnace or air handler is operating in any
mode.
CO can cause serious illness including permanent brain damage or death.
B10259-216
4
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ROOF CURB INSTALLATIONS ONLY:
•
•
Sufficient structural support must be determined prior to
locating and mounting the curb and package unit.
Ductwork must be constructed using industry guidelines.
The duct work must be placed into the roof curb before
mounting the package unit.
•
Curb insulation, cant strips, flashing and general roofing
material are furnished by the contractor.
OutsideSlabInstallation
ROOFTOP INSTALLATIONS ONLY:
NOTE: To ensure proper condensate drainage, unit must be
installed in a level position.
•
To avoid possible property damage or personal injury, the
roof must have sufficient structural strength to carry the
weight of the unit(s) and snow or water loads as required
by local codes. Consult a structural engineer to determine
the weight capabilities of the roof.
RoofCurbInstallation
GENERAL INFORMATION
WARNING
TO PREVENT PROPERTY DAMAGE, PERSONAL INJURY OR DEATH, DUE TO FIRE,
EXPLOSIONS, SMOKE, SOOT, CONDENSATION, ELECTRIC SHOCK OR CARBON
MONOXIDE, THIS UNIT MUST BE PROPERLY INSTALLED, REPAIRED, OPERATED,
AND MAINTAINED.
This unit is approved for outdoor installation ONLY. To assure
that your unit operates safely and efficiently, it must be installed,
operated, and maintained in accordance with these installation
and operating instructions, all local building codes and ordinances,
or in their absence, with the latest edition of the National Fuel Gas
Code NFPA54/ANSI Z223.1 and National Standard of Canada
CAN/CSA B149 Installation Codes.
RooftopInstallation
•
•
The unit may be installed directly on wood floors or on
Class A, Class B, or Class C roof covering material.
To avoid possible personal injury, a safe, flat surface for
service personnel should be provided.
5
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The heating and cooling capacities of the unit should be greater
than or equal to the design heating and cooling loads of the area to
be conditioned. The loads should be calculated by an approved
method or in accordance with A.S.H.R.A.E. Guide or Manual J -
Load Calculations published by the Air Conditioning Contractors
of America.
Obtain from:
American National Standards Institute
1430 Broadway
New York, NY 10018
TRANSPORTATION DAMAGE
Check the carton upon arrival for external damage. If damage is
found, a request for inspection by carrier agent should be made in
writing immediately.
Carefully inspect the unit for damage including damage to the
cabinetry. Any bolts or screws which may have loosened in transit
must be retightened. In the event of damage, the receiver should:
1. Make notation on delivery receipt of any visible damage to
shipment or container.
Rigging
2. Notify carrier promptly and request an inspection.
3. In case of concealed damage, carrier should be notified
as soon as possible-preferably within 5 days.
4. File the claim with the following supporting documents:
a. Original Bill of Lading, certified copy, or indemnity bond.
b. Original paid freight bill or indemnity in lieu thereof.
c. Original invoice or certified copy thereof, showing trade
and other discounts or reductions.
d. Copy of the inspection report issued by carrier
representative at the time damage is reported to the
carrier. The carrier is responsible for making prompt
inspection of damage and for a thorough investigation of
each claim. The distributor or manufacturer will not accept
claims from dealers for transportation damage.
GAS PIPING
IMPORTANT NOTE: This unit is factory set to operate on natural
gas at the altitudes shown on the rating plate.
WARNING
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH WHEN EITHER
USING PROPANE GAS ALONE OR AT HIGHER ALTITUDES, OBTAIN AND INSTALL
THE PROPER CONVERSION KIT(S). FAILURE TO DO SO CAN RESULT IN
UNSATISFACTORY OPERATION AND/OR EQUIPMENT DAMAGE. HIGH ALTITUDE
KITS ARE FOR U.S. INSTALLATIONS ONLY AND ARE NOT APPROVED FOR USE
IN CANADA.
The rating plate is stamped with the model number, type of gas and
gas input rating. Make sure the unit is equipped to operate on the
type of gas available. Conversion to LP gas is permitted with the
use of the factory authorized conversion kit LPT-03. (LPT-00A may
be used on models with AA revisions. LPT-03 is compatible with
both the White Rodgers and the Honeywell gas valves.)
NOTE: When inspecting the unit for transportation damage, remove
all packaging materials. Recycle or dispose of the packaging ma-
terial according to local codes.
RIGGING DETAILS
Inlet Gas Pressure
Min. 5.0" W.C., Max. 10.0" W.C.
WARNING
Natural
Propane
Min. 11.0" W.C., Max. 13.0" W.C.
TO PREVENT PROPERTY DAMAGE, THE UNIT SHOULD REMAIN IN AN UPRIGHT
POSITION DURING ALL RIGGING AND MOVING OPERATIONS. TO FACILITATE
LIFTING AND MOVING WHEN A CRANE IS USED, PLACE THE UNIT IN AN
ADEQUATE CABLE SLING.
Inlet Gas Pressure Must Not Exceed the Maximum Value Shown in Table
Above.
The minimum supply pressure should not vary from that shown in
the table above because this could prevent the unit from having
dependable ignition. In addition, gas input to the burners must not
exceed the rated input shown on the rating plate. Overfiring of the
unit could result in premature heat exchanger failure.
Important: If using bottom discharge with roof curb, ductwork should
be attached to the curb prior to installing the unit. Ductwork dimen-
sions are shown in roof curb installation instructions.
Refer to the Roof Curb Installation Instructions for proper curb in-
stallation. Curbing must be installed in compliance with the National
Roofing Contractors Association Manual.
HIGH ALTITUDE DERATE (U.S. INSTALLATIONS ONLY)
IMPORTANT NOTE: The gas/electric units naturally derate with al-
titude. Do not attempt to increase the firing rate by changing ori-
fices or increasing the manifold pressure. This can cause poor com-
bustion and equipment failure. At all altitudes, the manifold pres-
sure must be within 0.3 inches W.C. of that listed on the nameplate
for the fuel used. At all altitudes and with either fuel, the air tempera-
ture rise must be within the range listed on the unit nameplate.
Refer to the Installation Manual provided with the LP kit for conver-
sion from natural gas to propane gas and for altitude adjustments.
NOTE: Up to 7,000 feet, no changes are required; above 7,000 feet,
refer to High Altitude Kit HA-02.
Lower unit carefully onto roof mounting curb. While rigging unit,
center of gravity will cause condenser end to be lower than supply
air end.
6
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PIPING
IMPORTANT NOTE: To avoid possible unsatisfactory operation or
equipment damage due to under firing of equipment, do not un-
dersize the natural/propane gas piping from the meter/tank to the
unit. When sizing a trunk line, include all appliances on that line
that could be operated simultaneously.
MANUAL
SHUT-OFF
VALVE
The rating plate is stamped with the model number, type of gas
and gas input rating. Make sure the unit is equipped to operate on
the type of gas available. The gas line installation must comply
with local codes, or in the absence of local codes, with the latest
edition of the National Fuel Gas Code NFPA 54/ANSI Z223.1.
DRIP LEG
NaturalGasConnection
Natural Gas Capacity of Pipe
in Cubic Feet of Gas Per Hour (CFH)
GROUND JOINT UNION
(INSTALLED AHEAD OF GAS VALVE)
Nominal Black Pipe Size (inches)
Length of
GROMMET
Pipe in Feet
1
1/2
132
92
73
63
56
50
46
43
40
38
3/4
278
190
152
130
115
105
96
1
1/4
1050
730
590
500
440
400
370
350
320
305
1
1/2
1600
1100
980
760
670
610
560
530
490
460
10
20
30
40
50
60
70
80
90
100
520
350
285
245
215
195
180
170
160
150
Proper Piping Practice
NOTE: The unit gas supply entrance is factory sealed with plugs.
Keep plugs in place until gas supply is ready to be installed. Once
ready, replace the plugs with the supplied grommets and install gas
supply line.
90
84
79
Pressure = .50 PSIG or less and Pressure Drop of 0.3" W.C. (Based
on 0.60 Specific Gravity Gas)
GAS PIPING CHECKS
BTUH Furnace Input
CFH =
Heating Value of Gas (BTU/Cubic Foot)
CAUTION
Refer to the Proper Piping Practice drawing for the general layout
at the unit. The following rules apply:
1. Use black iron pipe and fittings for the supply piping. The
use of a flex connector and/or copper piping is permitted
as long as it is in agreement with local codes.
2. Use pipe joint compound on male threads only. Pipe joint
compound must be resistant to the action of the fuel used.
3. Use ground joint unions.
4. Install a drip leg to trap dirt and moisture before it can enter
the gas valve. The drip leg must be a minimum of three
inches long.
5. Use two pipe wrenches when making connection to the gas
valve to keep it from turning.
6. Install a manual shut-off valve in a convenient location
(within six feet of unit) between the meter and the unit.
7. Tighten all joints securely.
TO PREVENT PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, THE
FOLLOWING INSTRUCTIONS MUST BE PERFORMED REGARDING GAS
CONNECTIONS AND PRESSURE TESTING:
• THE UNIT AND ITS GAS CONNECTIONS MUST BE LEAK TESTED BEFORE
PLACING IN OPERATION. BECAUSE OF THE DANGER OF EXPLOSION OR
FIRE, NEVER USE A MATCH OR OPEN FLAME TO TEST FOR LEAKS. NEVER
EXCEED SPECIFIED PRESSURES FOR TESTING. HIGHER PRESSURE MAY
DAMAGE GAS VALVE AND CAUSE OVERFIRING WHICH MAY RESULT IN
PREMATURE HEAT EXCHANGE FAILURE.
• THIS UNIT AND ITS SHUT-OFF VALVE MUST BE DISCONNECTED FROM
THE GAS SUPPLY DURING ANY PRESSURE TESTING OF THAT SYSTEM AT
TEST PRESSURES IN EXCESS OF 1/2 PSIG (3.48 KPA).
• THIS UNIT MUST BE ISOLATED FROM THE GAS SUPPLY SYSTEM BY
CLOSING ITS MANUAL SHUT-OFF VALVE DURING ANY PRESSURE
TESTING OF THE GAS SUPPLY PIPING SYSTEM AT TEST PRESSURES
EQUAL TO OR LESS THAN 1/2 PSIG (3.48 KPA).
8. The unit must be connected to the building piping by one
of the following methods:
WARNING
•
•
Rigid metallic pipe and fittings
Semirigid metallic tubing and metallic fittings (Aluminum
alloy tubing must not be used in exterior locations)
, BE SURE THERE IS
TO AVOID PROPERTY DAMAGE OR PERSONAL INJURY
NO OPEN FLAME IN THE VICINITY DURING AIR BLEEDING.
•
•
Listed gas appliance connectors used in accordance with
the terms of their listing that are completely in the same
room as the equipment
In the prior two methods above the connector or tubing
must be protected from physical and thermal damage.
Aluminum alloy tubing and connectors must be coated to
protect against external corrosion when in contact with
masonry, plaster or insulation or are subject to repeated
wettings by liquids (water - not rain water, detergents or
sewage)
There will be air in the gas supply line after testing for leaks
on a new installation. Therefore, the air must be bled from the
line by loosening the ground joint union until pure gas is
expelled. Tighten union and wait for five minutes until all gas
has been dissipated in the air. Be certain there is no open
flame in the vicinity during air bleeding procedure. The unit is
placed in operation by closing the main electrical disconnect
switch for the unit.
7
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Sizing Between First and Second Stage Regulator
Maximum Propane Capacities listed are based on 1 PSIG Pressure Drop at 10
PSIG Setting. Capacities in 1,000 BTU/HR
PROPANE GAS INSTALLATIONS
PIPE OR
NOMINAL PIPE SIZE,
SCHEDULE 40
WARNING
TUBING
LENGTH,
FEET
TUBING SIZE, O.D., TYPE L
3/8"
1/2"
5/8"
3/4"
7/8"
1/2"
3/4"
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE
30
40
309
700
1,303
2,205
3,394
1,843
3,854
OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
265
235
213
196
182
171
161
130
111
90
599
531
481
446
412
386
365
293
251
222
201
185
172
1,115
988
896
824
767
719
679
546
467
414
378
345
321
1,887
1,672
1,515
1,394
1,297
1,217
1,149
923
2,904
2,574
2,332
2,146
1,996
1,873
1,769
1,421
1,216
1,078
976
1,577
1,398
1,267
1,165
1,084
1,017
961
3,298
2,923
2,649
2,437
2,267
2,127
2,009
1,613
1,381
1,224
1,109
1,020
949
DETECTING WARNING DEVICE. INCE RUST CAN REDUCE THE LEVEL
S
50
OF ODORANT IN PROPANE GAS, A GAS DETECTING WARNING DEVICE
60
IS THE ONLY RELIABLE WAY TO DETECT A PROPANE GAS LEAK.
70
ONTACT A LOCAL PROPANE GAS SUPPLIER ABOUT INSTALLING A
C
80
GAS DETECTING WARNING DEVICE.
90
100
150
200
250
300
350
400
IMPORTANT NOTE: Propane gas conversion kits must be
installed to convert units to propane gas.
772
790
660
All propane gas equipment must conform to the safety
standards of the National Board of Fire Underwriters (See NBFU
Manual 58).
For satisfactory operation, propane gas supply pressure must
be within 9.7 - 10.3 inches W.C. at the manifold with all gas
appliances in operation. Maintaining proper gas pressure
depends on three main factors:
1. Vaporization rate, which depends on (a) temperature of the
liquid, and (b) wetted surface area of the container or
containers.
700
585
89
634
530
82
584
898
488
76
543
836
454
To convert to Capacities at 15 PSIG Settings -- Multiply by 1.130
To convert to Capacities at 5 PSIG Settings -- Multiply by 0.879
Sizing Between Single or Second Stage Regulator and Appliance*
Maximum Propane Capacities Listed are Based on 1/2" W.C. Pressure Drop at
11" W.C. Setting. Capacities in 1,000 BTU/HR
PIPE OR
NOMINAL PIPE SIZE,
SCHEDULE 40
TUBING SIZE, O.D., TYPE L
TUBING
LENGTH,
FEET
2. Proper pressure regulation.
3/8"
1/2"
5/8"
3/4"
7/8"
1/2"
3/4"
1"
1-1/4"
1-1/2"
3. Pressure drop in lines between regulators, and between
second stage regulator and the appliance. Pipe size
required will depend on length of pipe run and total load of
all appliances.
10
20
49
110
206
348
539
291
608
1,146
2,353
3,525
34
27
23
20
19
16
14
12
11
10
9
76
61
52
46
42
36
32
28
26
22
19
18
16
15
141
114
97
86
78
67
59
52
48
41
36
33
30
28
239
192
164
146
132
113
100
89
368
296
253
224
203
174
154
137
124
106
94
200
161
137
122
110
94
418
336
284
255
231
198
175
155
141
120
107
97
788
632
541
480
436
372
330
292
265
227
201
182
167
156
1,617
1,299
1,111
985
2,423
1,946
1,665
1,476
1,337
1,144
1,014
899
30
40
50
TANKS AND PIPING
60
892
80
764
Complete information regarding tank sizing for vaporization,
recommended regulator settings and pipe sizing is available
from most regulator manufacturers and propane gas suppliers.
100
125
150
200
250
300
350
400
84
677
74
600
80
67
544
815
Since propane gas will quickly dissolve white lead or most
standard commercial compounds, special pipe dope must be
used. Shellac base compounds resistant to the actions of
liquefied petroleum gases such as Gasolac®, Stalactic®,
Clyde’s® or John Crane® are satisfactory.
69
58
465
697
61
51
412
618
8
55
85
46
374
560
7
51
78
43
89
344
515
7
47
73
40
83
320
479
*DATA IN ACCORDANCE WITH NFPA PAMPHLET NO. 54
See below for typical propane gas piping.
Table 3 - Propane Gas Pipe Sizing
WARNING
5 to 15 PSIG
First Stage
Regulator
(20 PSIG Max.)
Continuous
11" W.C.
TO PREVENT PROPERTY DAMAGE OR SERIOUS PERSONAL INJURY DUE TO
FIRE OR EXPLOSION CAUSED BY A PROPANE GAS LEAK, INSTALL A GAS
DETECTING WARNING DEVICE.
200 PSIG
Maximum
Second Stage
Regulator
IF THE PROPANE GAS UNIT IS INSTALLED IN AN EXCAVATED AREA OR A
CONFINED SPACE, A WARNING DEVICE IS REQUIRED DUE TO:
• PROPANE GAS IS HEAVIER THAN AIR AND ANY LEAKING GAS CAN
SETTLE IN ANY LOW AREAS OR CONFINED SPACES.
• PROPANE GAS ODORANT MAY FADE, MAKING THE GAS UNDETECTABLE
EXCEPT WITH A WARNING DEVICE.
Typical Propane Gas Piping
ELECTRICAL WIRING
THERMOSTAT LOCATION
Mount the thermostat approximately five feet above the floor,
in an area that has an inside, vibration-free wall and has good
air circulation.
8
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Movement of air must not be obstructed by furniture, door,
draperies, etc. The thermostat must not be mounted where it
will be affected by drafts, hot or cold water pipes or air ducts in
walls, radiant heat from fireplace, lamps, the sun, television,
etc. Consult the Instruction Sheet packaged with thermostat
for mounting instructions.
CAUTION
TO PREVENT IMPROPER AND DANGEROUS OPERATION DUE TO WIRING ERRORS,
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
VERIFY PROPER OPERATION AFTER SERVICING.
All units have one stage of heating and one stage of
mechanical cooling. Units which will have economizers may
use thermostats with one or two stages of cooling.
For unit protection, use a time delay fuse or HACR circuit
breaker that is in excess of the circuit ampacity, but less than
or equal to the maximum overcurrent protection device. DO
NOT EXCEED THE MAXIMUM OVERCURRENT DEVICE SIZE
SHOWN ON UNIT DATAPLATE.
All line voltage connections must be made through
weatherproof fittings. All exterior power supply and ground
wiring must be in approved weatherproof conduit. Low voltage
wiring from the unit control panel to the thermostat requires
coded cable. See below for ground level and rooftop wiring.
Note:Junction box location
shown is optional and is
for illustration purposes only.
The units are designed for operation on 60 hertz current and
at voltages as shown on the rating plate. All internal wiring in
the unit is complete. It is necessary to bring in the power supply
to the contactor as shown on the unit wiring diagram which is
supplied with each unit. 24 volt wiring must be connected
between the unit control panel and the room thermostat.
JUNCTION BOX
0 0 4 - A 3 8 - 6 8 1 0
1 8 9 - 1 8 B 0 9
K4
K3
Electrical Power Directly To Junction Box
K2
K1
R
C R Y W G
Y
W
LOW VOLTAGE
CONNECTOR
F1
G
FUSE 3 AMPMAX
120
135
150
P3
P2
T2
T1
C22
Low Voltage Wiring
Electrical Power Routed Through Bottom of Unit
Typical Electrical Wiring Unit Voltage
Refer to the unit wiring diagram for electrical connections.
When installed, the unit must be electrically grounded in
accordance with local codes or in the absence of local codes,
with the National Electrical Code, ANSI/NFPA No. 70, and/or
the CSA C22.1 Electrical Code. Ensure low voltage
connections are waterproof.
UNIT VOLTAGE
The unit transformer is factory connected for 230V operation.
If the unit is to operate on 208V, reconnect the transformer
primary lead as shown on the unit wiring diagram.
HEAT ANTICIPATOR SETTING
WARNING
The heat anticipator is to be set by measuring the load
(amperage) at the “R” circuit. Follow the instructions provided
by the thermostat for more details.
TO AVOID THE RISK OF ELECTRICAL SHOCK, WIRING TO THE UNIT MUST BE
POLARIZED AND GROUNDED.
CAUTION
O AVOID PROPERTY DAMAGE OR PERSONAL INJURY DUE TO FIRE, USE
T
ONLY COPPER CONDUCTORS.
9
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DownDischargeApplications
Cut insulation around bottom openings and remove panels
from the bottom of the unit, saving the screws holding the
panels in place.
NOTE: Single phase models require installation of horizontal
duct kit #20464501PDGK (medium chassis) and
#20464502PDGK (large chassis).
G
Y
R
W
DUCTWORK
Duct systems and register sizes must be properly designed
for the C.F.M. and external static pressure rating of the unit.
Ductwork should be designed in accordance with the
recommended methods of Air Conditioning Contractors of
America Manual D (Residential) or Manual Q (Commercial).
All ductwork exposed to the outdoors must include a
weatherproof barrier and adequate insulation.
A duct system should be installed in accordance with
Standards of the National Board of Fire Underwriters for the
Installation of Air Conditioning, Warm Air Heating and
Ventilating Systems. Pamphlets No. 90A and 90B.
The supply duct from the unit through a wall may be installed
without clearance. However, minimum unit clearances as
shown in the appendix must be maintained. The supply duct
should be provided with an access panel large enough to
inspect the air chamber downstream of the heat exchanger.
A cover should be tightly attached to prevent air leaks.
R
W
From
Unit
Y
G
Typical Thermostat and Unit 24 V Wiring Hookup
CIRCULATING AIR AND FILTERS
AIRFLOW CONVERSION
Units can easily be converted from horizontal to down-
discharge airflow delivery. In down-discharge or high static
installations, the installer should measure the total external
static and review the blower performance charts before
performing the installation. In some installations it will be
necessary to change the blower speed to provide proper air
flow.
For duct flange dimensions on the unit refer to the Unit
Dimension illustration in the appendix.
For down-discharge applications, the ductwork should be
attached to the roof curb prior to installing the unit. Ductwork
dimensions are shown in the roof curb installation manual.
Horizontal Air Flow (Applies to 3 phase models)
Single phase models are shipped without horizontal duct
covers. If needed, these kits may be ordered through
Goodman’s Service Parts department.
Remove supply and return duct covers which are attached to
the unit as shown below.
If desired, supply and return duct connections to the unit may
be made with flexible connections to reduce possible unit
operating sound transmission.
FILTERS
CAUTION
TO PREVENT PROPERTY DAMAGE DUE TO FIRE AND LOSS OF
EQUIPMENT EFFICIENCY OR EQUIPMENT DAMAGE DUE TO DUST AND LINT
BUILD UP ON INTERNAL PARTS, NEVER OPERATE UNIT WITHOUT AN AIR
FILTER INSTALLED IN THE RETURN AIR SYSTEM.
Even though a return air filter is not supplied with this unit,
there must be a means of filtering all return air. All units may
be externally filtered.
Remove these covers
for horizontal duct
applications
Refer to the unit filter size chart in the appendix for filter size
information.
Filters installed external to the unit should be sized in
accordance with their manufacturer recommendations. A
throwaway filter must be sized for a maximum face velocity of
300 feet per minute.
FilterInstallation
Important: When installing a filter, the air flow arrows on the
filter must point toward the circulator blower.
DuctCoverInstallation
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VENTING
2. The spark igniter and gas valve energizes for 7 seconds.
NOTE: The igniter produces a very intense electrical spark
that ignites the gas.
3. The 30-second HEAT FAN ON delay time begins.
4. The unit delivers heat to the conditioned space until the
thermostat is satisfied.
5. The gas valve deenergizes. The induced draft blower
continues operation for a 29-second post-purge.
6. Ignition control begins timing the HEAT FAN OFF delay.
There is an adjustable HEAT FAN OFF delay of
approximately 120/135/150 seconds (factory set at 150).
After the HEAT FAN OFF delay time has elapsed, the blower
will deenergize. This allows any additional heat in the
heat exchanger to be transferred to the conditioned space.
NOTE: Venting is self-contained. Do not modify or block.
FLUE HOOD INSTALLATION
Install the exhaust flue hood and combustion air intake hood
prior to operation of the unit.
To install the flue hood cover, please refer to IO-653*, included
in the flue hood assembly box located in the blower
compartment.
COOLING
1. Thermostat calls for cooling. The compressor and outdoor
fan are energized.
2. Approximately seven seconds later, the indoor fan starts.
3. The unit will deliver cooling to the conditioned space until
the thermostat is satisfied.
4. The compressor and outdoor fan will be de-energized
when the thermostat opens.
5. The indoor fan continues to run for approximately 60
seconds after the thermostat is satisfied. This allows
additional cooling from the indoor coil to be transferred to
the conditioned space. Then, the indoor fan stops.
NOTE: A 180-second anti-short cycle is integral to the control and
prevents recycling of the compressor.
FAN ONLY
1. Thermostat calls for FAN ONLY by energizing “G”.
2. Approximately seven seconds later, the indoor fan starts.
3. The indoor fan continues to run for approximately 60
seconds after “G” is de-energized.
FlueHoodandBugScreenInstallation
CONDENSATE DRAIN
STARTUP, ADJUSTMENTS, AND CHECKS
CONDENSATE DRAIN CONNECTION
A 3/4” NPT drain connection is supplied for condensate piping. An
external trap must be installed for proper condensate drainage.
NOTE: Maximum torque is 10 in-lbs.
HEATING STARTUP
This unit is equipped with an electronic ignition device to
automatically light the main burners. It also has a power vent
blower to exhaust combustion products.
DRAIN
CONNECTION
On new installations, or if a major component has been
replaced, the operation of the unit must be checked.
UNIT
2" MINIMUM
Check unit operation as outlined in the following instructions.
If any sparking, odors, or unusual sounds are encountered,
shut off electrical power and recheck for wiring errors, or
obstructions in or near the blower motors. Duct covers must
be removed before operating unit.
FLEXIBLE
TUBING-HOSE
OR PIPE
3" MINIMUM
A POSITIVE LIQUID
SEAL IS REQUIRED
HeatAnticipatorSetting
Set the heat anticipator on the room thermostat to 0.4 amps
to obtain the proper number of heating cycles per hour and to
prevent the room temperature from overshooting the room
thermostat setting.
DrainConnection
NORMAL SEQUENCES OF OPERATION
RolloutProtectionControl
HEATING
The rollout protection device opens, cutting power to the gas
valve, if the flames from the burners are not properly drawn
into the heat exchanger. The rollout protection device is located
on the burner bracket. The reason for elevated temperatures
at the control should be determined and repaired prior to
resetting this manual reset control.
This unit is equipped with an ignition control that automatically
lights the main burner. DO NOT attempt to light the main
burners by any other method.
1. Thermostat calls for heat. The induced draft blower
energizes for a 15-second pre-purge.
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8. Smell for gas, including near the ground. This is important
because some types of gas are heavier than air. If you
have waited five minutes and you do smell gas,
immediately follow the warnings on page 3 of this manual.
If having waited for five minutes and no gas smell is noted,
move the gas control valve switch to the ON position.
9. Replace the heat exchanger door on the side of the unit.
10. Open the manual gas valve external to the unit.
11. Turn on the electrical power supply to the unit.
12. Set the thermostat to desired setting.
WARNING
TO AVOID PROPERTY DAMAGE, PERSONAL INJURY OR DEATH DUE TO FIRE
OR EXPLOSION, A QUALIFIED SERVICER MUST INVESTIGATE THE REASON FOR
THE ROLLOUT PROTECTION DEVICE TO OPEN BEFORE MANUALLY RESETTING
THE ROLLOUT PROTECTION DEVICE.
Rollout Protection
OUTLET
INLET
Gas Valve
On/Off
Selector
Switch
Rollout Protection on Burner Bracket
SecondaryLimitControl
The secondary limit control is located on the top of the blower
scroll assembly. This control opens when elevated
temperatures are sensed. Elevated temperatures at the
control are normally caused by blower failure. The reason for
the opening should be determined and repaired prior to
resetting.
If the power to the unit is interrupted during the heating cycle,
it may cause the secondary limit to trip. Once the blower
compartment temperature drops below the limit reset
temperature, the limit will automatically reset.
White-Rodgers 36G22
Pressure Regulator
(under cap screw)
Inlet
Pressure
Tap
Outlet
Pressure
Tap
Secondary
Control Limit
Gas Valve On/Off
Selector Switch
Honeywell Model VR8215 (Single-Stage)
GasSupplyAndManifoldCheck
Gas supply pressure and manifold pressure with the burners
operating must be as specified on the rating plate.
GAS SUPPLY PRESSURE MEASUREMENT
Back of Unit
CAUTION
SecondaryLimitControl
Pre-Operation Checks
TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE
INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT
RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES
OPERATING.
1. Close the manual gas valve external to the unit.
2. Turn off the electrical power supply to the unit.
3. Set the room thermostat to its lowest possible setting.
4. Remove the heat exchanger door on the side of the unit by
removing screws.
5. This unit is equipped with an ignition device which
automatically lights the main burner. DO NOT try to light
burner by any other method.
6. Move the gas control valve switch to the OFF position. Do
not force.
7. Wait five minutes to clear out any gas.
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The line pressure supplied to the gas valve must be within the
range specified in the chart on the next page. The supply pressure
can be measured at the gas valve inlet pressure tap or at a hose
fitting installed in the gas piping drip leg. The supply pressure
must be measured with the unit OFF. To measure inlet pressure,
use the following procedure.
8. Measure the gas supply pressure with burners firing. Adjust
supply pressure using the Inlet Gas Supply Pressure table
shown below. If supply pressure reading differs from the
table, make necessary adjustments to pressure regulator,
gas piping size, etc., and/or consult with local gas utility.
Inlet Gas Supply Pressure
Gas Valve
On/Off
Selector
Natural Gas
Minimum:5.0" W.C. Maximum :10.0" W.C.
Propane Gas Minimum:11.0" W.C. Maximum :13.0" W.C.
Inlet Pressure
Switch
9. Turn OFF all electrical power and gas supply to the system.
10.Remove the manometer hose from the hose barb fitting
or inlet pressure boss.
Tap
11. Replace inlet pressure tap:
a. Honeywell VR8215 valve:
INLET
OUTLET
Remove the 1/8” NPT hose barb fitting from the inlet
pressure tap. Replace the inlet pressure boss plug and
seal with a high quality thread sealer.
Pressure Regulator
Adjustment
(Under Cap Screw)
b. White-Rodgers 36G22 valve:
Outlet Pressure
Tap
Turn inlet pressure test screw in to seal pressure port
(clockwise, 7 in-lb minimum).
12.Retest for leaks. If bubbles form, SHUT DOWN GAS AND
REPAIR LEAKS IMMEDIATELY.
White-Rodgers Model 36G22
13.Turn ON electrical power and gas supply to the system.
14.Turn valve switch ON.
Pressure Regulator
(under cap screw)
Inlet
Pressure
Tap
Outlet
Pressure
Tap
GAS MANIFOLD PRESSURE MEASUREMENT AND ADJUSTMENT
CAUTION
TO PREVENT UNRELIABLE OPERATION OR EQUIPMENT DAMAGE, THE
INLET GAS SUPPLY PRESSURE MUST BE AS SPECIFIED ON THE UNIT
RATING PLATE WITH ALL OTHER HOUSEHOLD GAS FIRED APPLIANCES
OPERATING.
Gas Valve On/Off
Selector Switch
Honeywell Model VR8215 (Single-Stage)
1. Turn OFF gas to furnace at the manual gas shutoff valve
external to the furnace.
2. Turn OFF all electrical power to the system.
3. Inlet pressure tap connections:
a. Honeywell VR8215 Valve:
Remove the inlet pressure boss plug. Install an 1/8” NPT
hose barb fitting into the outlet pressure tap.
b. White-Rodgers 36G22 valve:
This valve is shipped from the factory with the regulator preset
(see control label).
Consult the appliance rating plate to ensure burner manifold pres-
sure is as specified. If another outlet pressure is required, follow
these steps.
Back inlet pressure test screw (inlet pressure boss) out
one turn (counterclockwise, not more than one turn).
4. Attach a hose and manometer to the outlet pressure barb
fitting (Honeywell valve) or inlet pressure boss (White-
Rodgers valve).
1. Turn OFF gas to furnace at the manual gas shutoff valve
external to the furnace.
2. Turn OFF all electrical power to the system.
3. Outlet pressure tap connections:
a. Honeywell VR8215 valve:
Remove the outlet pressure boss plug. Install an 1/8”
NPT hose barb fitting into the outlet pressure tap.
b. White-Rodgers 36G22 valve:
Back outlet pressure test screw (outlet pressure boss)
out one turn (counterclockwise, not more than one turn).
4. Attach a hose and manometer to the outlet pressure barb
fitting (Honeywell valve) or outlet pressure boss (White-
Rodgers valve).
5. Turn ON the gas supply.
6. Turn On power and close thermostat “R” and “W” contacts
to provide a call for heat.
7. Using a leak detection solution or soap suds, check for
leaks at outlet pressure boss plug (Honeywell valve) or
screw (White-Rodgers valve). Bubbles forming indicate a
leak. SHUT OFF GAS AND REPAIR ALL LEAKS
IMMEDIATELY!
5. Turn ON the gas supply.
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6. Turn ON power and close thermostat “R” and “W” contacts
to provide a call for heat.
Temperature Rise Check
Check the temperature rise through the unit by placing
thermometers in supply and return air registers as close to
the unit as possible. Thermometers must not be able to
sample temperature directly from the unit heat exchangers,
or false readings could be obtained.
1. All registers must be open; all duct dampers must be in
their final (fully or partially open) position and the unit
operated for 15 minutes before taking readings.
2. The temperature rise must be within the range specified
on the rating plate.
NOTE: Air temperature rise is the temperature difference between
supply and return air.
With a properly designed system, the proper amount of
temperature rise will normally be obtained when the unit is
operated at rated input with the recommended blower speed.
If the correct amount of temperature rise is not obtained, it
may be necessary to change the blower speed. A higher
blower speed will lower the temperature rise. A slower blower
speed will increase the temperature rise.
NOTE: Blower speed MUST be set to give the correct air tempera-
ture rise through the unit as marked on the rating plate.
7. Using a leak detection solution or soap suds, check for
leaks at outlet pressure boss plug (Honeywell valve) or
screw (White-Rodgers valve). Bubbles forming indicate a
leak. SHUT OFF GAS AND REPAIR ALL LEAKS
IMMEDIATELY!
8. Measure the gas manifold pressure with burners firing.
Adjust manifold pressure using the Manifold Gas Pressure
table shown below.
Manifold Gas Pressure
Natural Gas
3.5" w.c.
Propane Gas
10.0" w.c.
9. Remove regulator cover screw from the outlet pressure
regulator and turn screw clockwise to increase pressure
or counterclockwise to decrease pressure. Replace
regulator cover screw.
10.Turn OFF all electrical power and gas supply to the system.
11. Remove the manometer hose from the hose barb fitting
or outlet pressure boss.
12.Replace outlet pressure tap:
a. Honeywell VR8215 valve:
External Static Pressure Check
Remove the 1/8” NPT hose barb fitting from the outlet
pressure tap. Replace the outlet pressure boss plug and
seal with a high quality thread sealer.
The total external static pressure must be checked on this
unit to determine if the airflow is proper.
Blower Speed Adjustments
b. White-Rodgers 36G22 valve: Turn outlet pressure test
screw in to seal pressure port (clockwise, 7 in-lb
minimum).
WARNING
13.Turn ON electrical power and gas supply to the system.
14.Close thermostat contacts to provide a call for heat.
15.Retest for leaks. If bubbles form, SHUT OFF GAS AND
REPAIRALLLEAKS IMMEDIATELY!
TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK, REMOVE
ELECTRICAL POWER FROM THE UNIT BEFORE CHANGING SPEED TAPS ON THE
BLOWER MOTOR.
Refer to the wiring diagram in the appendix to verify speed tap
settings.
Gas Input (Natural Gas Only) Check
For models equipped with PSC type motors, blower speeds
are to be changed at the ignition control board. Both heat
speed and cool speed terminals are supplied on the board
along with two unused motor lead terminals.
To measure the gas input use a gas meter and proceed as
follows:
1. Turn off gas supply to all other appliances except the unit.
2. With the unit operating, time the smallest dial on the meter
for one complete revolution. If this is a 2 cubic foot dial,
divide the seconds by 2; if it is a 1 cubic foot dial, use the
seconds as is. This gives the seconds per cubic foot of
gas being delivered to the unit.
3. INPUT=GAS HTG VALUE x 3600 / SEC. PER CUBIC FOOT
Example: Natural gas with a heating value of 1000 BTU per cubic
foot and 34 seconds per cubic foot as determined by Step 2, then:
Input = 1000 x 3600 / 34 = 106,000 BTU per Hour. NOTE:
BTU content of the gas should be obtained from the gas
supplier. This measured input must not be greater than
shown on the unit rating plate.
Some models are equipped with X-13 motors. X-13 motors
are constant torque motors with very low power consumption.
This motor is energized by 24V. Adjust the CFM for the unit by
changing the 24V low voltage leads to the speed terminal
block on the motor.
Heating-White Lead
T1 - Low Speed
Cooling-Yellow Lead
T4 - Low Speed
T2 - Medium Speed
T3 - High Speed
T5 - High Speed
4. Relight all other appliances turned off in step 1. Be sure all
pilot burners are operating.
NOTE: Heating airflow must be adjusted to provide the tempera-
ture rise shown on rating plate.
Main Burner Flame Check
Flames should be stable, soft and blue (dust may cause
orange tips but they must not be yellow) and extending directly
outward from the burner without curling, floating or lifting off.
Limit Check
Check limit control operation after 15 minutes of operation
by blocking the return air grille(s).
1. After several minutes the main burners must go OFF.
Blower will continue to run.
2. Remove air restrictions and main burners will relight
after a cool down period of a few minutes.
14
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Adjust the thermostat setting below room temperature.
1. Main burners must go OFF.
2. Circulating Air Blower will continue to run for 120, 135 or
150 seconds, depending on the setting.
To ensure the unit is properly charged for the intended
application, check the unit refrigerant superheat at the
compressor. The refrigerant superheat is a function of outdoor
ambient temperature and return air temperature of the
conditioned space. It is the installing contractors responsibility
to ensure the proper refrigerant superheat at the compressor
is adjusted for each application. For example, 10 degree
refrigerant superheat level is adequate for a 95 degree outdoor
ambient temperature and a 78 - 80 degree for indoor return
air temperature. As the outdoor ambient temperature rises
the superheat decreases and as the outdoor ambient
temperature lowers the superheat increases. Proper
superheat adjustment optimizes cooling performance.
1
R 3
K 1
7
C 2
D 7
D 5
R 2
0
R 1
R 8
5
D 3
R 3
K 2
3
C 1
8
2
9
R 2
D 9
D 1
R 2
Z1
0
4
R 3
R 3
5
R 3
0
C 2
K 3
K 4
CoolingOperation
4
D 1
R 4
1
R 1
R 4
2
2
6
D 1
1
D 1
NOTE: Mechanical cooling cannot be reliably provided at ambient
R 3
temperatures below 50° F.
D
L E
1068-83-400A
1. Turn on the electrical power supply to the unit.
2. Place the room thermostat selector switch in the COOL
position (or AUTO if available, and if automatic changeover
from cooling to heating is desired).
ControlBoard(Top)
NOTE: If necessary, adjust fan OFF delay settings to obtain satis-
factory comfort level.
3. Set the room thermostat to the desired temperature.
TROUBLESHOOTING
IGNITION CONTROL ERROR CODES
The following presents probable causes of questionable unit
operation. Refer to Diagnostic Indicator Chart for an
interpretation of the signal and to this section for an explanation.
UnitShutdown
Remove the control box access panel and note the number of
diagnostic LED flashes. Refer to Diagnostic Indicator Chart
for an interpretation of the signal and to this section for an
explanation.
1. Set the thermostat to lowest setting.
2. Turn off the electrical power supply to the unit.
3. Remove the heat exchanger door on the side of the unit by
removing screws.
4. Move the gas control valve switch to the OFF position. Do
not force.
ABNORMAL OPERATION - HEATING
InternalControlFailure
5. Close manual gas shutoff valve external to the unit.
6. Replace the heat exchanger door on the unit.
7. If cooling and/or air circulation will be desired, turn ON the
electrical power.
If the integrated ignition control in this unit encounters an
internal fault, it will go into a “hard” lockout and turn off the
diagnostic LED. If diagnostic LED indicates an internal fault,
check power supply to unit for proper voltage, check all fuses,
circuit breakers and wiring. Disconnect electric power for five
seconds. If LED remains off after restoring power, replace
control.
COOLING STARTUP
NOTE: Check all manual reset limit controls in heating circuit if
cooling mode does not operate.
External Lockout
Compressor Protection Devices
An external lockout occurs if the integrated ignition control
determines that a measurable combustion cannot be
established within three (3) consecutive ignition attempts. If
flame is not established within the seven (7) second trial for
ignition, the gas valve is de-energized, 15 second inter-purge
cycle is completed, and ignition is reattempted. The control
will repeat this routine three times if a measurable combustion
is not established. The control will then shut off the induced
draft blower and go into a lockout state.
If flame is established but lost, the control will energize the
circulator blower at the heat speed and then begin a new ignition
sequence. If flame is established then lost on subsequent
attempts, the control will recycle for four (4) consecutive
ignition attempts (five attempts total) before locking out.
The compressor includes components which are designed
to protect the compressor against abnormal operating
conditions.
WARNING
O PREVENT PERSONAL INJURY OR DEATH, ALWAYS DISCONNECT ELECTRICAL
T
POWER BEFORE INSPECTING OR SERVICING THE UNIT. ALL COMPRESSOR
PROTECTION DEVICES RESET AUTOMATICALLY, ENERGIZING THE CONTACTOR
AND OUTDOOR FAN.
CoolingRefrigerantCharging
Check unit charge before putting the cooling section into full
operation. The unit is factory charged with R-410A for nominal
air flow and static pressure conditions. The unit has a piston
flowrator expansion device.
15
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The diagnostic fault code is 1 flash for a lockout due to failed
ignition attempts or flame dropouts. The integrated control
will automatically reset after one hour, or it can be reset by
removing the thermostat signal or disconnecting the electrical
power supply for over five seconds. If the diagnostic LED
indicates an external lockout, perform the following checks:
Flame Detected with Gas Valve Closed
If flame is detected with the gas valve de-energized, the
combustion and air circulator blowers are energized. The
diagnostic fault code is five (5) flashes for this condition. The
control can be reset by removing the power supply to the unit
or it will automatically reset after one hour. Miswiring is the
probable cause for this fault.
•
•
•
•
Check the supply and manifold pressures
Check the gas orifices for debris
Check gas valve for proper operation
ABNORMAL OPERATION - COOLING
Check secondary limit
A dirty filter, excessive duct static, insufficient air flow, a
faulty limit, or a failed circulator blower can cause this
limit to open. Check filters, total external duct static,
circulator blower motor, blower motor speed tap (see
wiring diagram), and limit. An interruption in electrical
power during a heating cycle may also cause the
auxiliary limit to open. The automatic reset secondary
limit is located on top of the circulator blower assembly.
Check rollout limit
If the burner flames are not properly drawn into the heat
exchanger, the flame rollout protection device will open.
Possible causes are restricted or blocked flue passages,
blocked or cracked heat exchanger, a failed induced
draft blower, or insufficient combustion air. The rollout
protection device is a manual reset limit located on the
burner bracket. The cause of the flame rollout must be
determined and corrected before resetting the limit.
Check flame sensor
Short Cycle Compressor Delay
The automatic ignition control has a built-in feature that
prevents damage to the compressor in short cycling
situations. In the event of intermittent power losses or
intermittent thermostat operation, the ignition control will delay
output to the compressor contactor for three minutes from the
time power is restored. (Compressor is off a total of three
minutes). The diagnostic LED will flash six (6) times to indicate
the compressor contactor output is being delayed.
•
NOTE: Some electronic thermostats also have a built-in
compressor short cycle timer that may be longer than the three
minute delay given above. If you are using an electronic thermostat
and the compressor has not started after three minutes, wait an
additional five minutes to allow the thermostat to complete its short
cycle delay time.
•
•
MAINTENANCE
A drop in flame signal can be caused by nearly invisible
coating on the sensor. Remove the sensor and carefully
clean with steel wool.
Check wiring
Check wiring for opens/shorts and miswiring.
Important: If you have to frequently reset your gas/electric
package unit, it means that a problem exists that should be
corrected. Contact a qualified servicer for further
information.
Pressure Switch Stuck Open
Have the gas heating section of the unit checked at least
once a year before the heating season begins, to be sure that
the combustion air inlet and flue outlet hoods are not blocked
by debris, which would prevent adequate combustion air and
a properly operating vent system.
A pressure switch stuck open can be caused by a faulty
pressure switch, faulty wiring, a disconnected or damaged
hose, a blocked or restricted flue, or a faulty induced draft
blower.
If the control senses an open pressure switch during the pre-
purge cycle, the induced draft blower only will be energized. If
the pressure switch opens after ignition has begun the gas
valve is de-energized, the circulator blower heat off cycle
begins, and the induced draft blower remains on. The
diagnostic fault code is two flashes.
FILTER REPLACEMENT OR CLEANING
A return air filter is not supplied with this unit; however, there
must be a means of filtering all of the return air. The filter(s)
may be located in the return air duct(s), or return air filter
grille(s). Consult with your installing dealer for the actual
location of the return air filter(s) for your unit.
Pressure Switch Stuck Closed
A stuck closed pressure switch can be caused by a faulty
pressure switch or faulty wiring. If the control encounters a
pressure switch stuck closed, the induced draft blower remains
off. The diagnostic LED code for this fault is three (3) flashes.
Dirty filters are the most common cause of inadequate heating
or cooling performance. Filter inspection should be made at
least every two months; more often if necessary because of
local conditions and usage.
Dirty throwaway filters should be discarded and replaced with
a new, clean filter. Dirty permanent filters should be washed
with water, thoroughly dried and sprayed with a filter adhesive
before being reinstalled. (Filter adhesives may be found at
many hardware stores.) Permanent filters should last several
years. However, should one become torn or uncleanable, it
should be replaced.
Open Thermal Protection Device
If the primary limit switch opens, the gas valve is immediately
de-energized, the induced draft and air circulating blowers
are energized. The induced draft and air circulator blowers
remain energized until the limit switch recloses. The
diagnostic fault code for an open limit is four (4) flashes.
A primary limit will open due to excessive supply air
temperatures. This can be caused by a dirty filter, excessive
duct static, insufficient air flow, or a faulty limit. Check filters,
total external duct static, blower motor, blower motor speed
tap (see wiring diagram), and limit. This limit will automatically
reset once the temperature falls below a preset level.
16
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5. When all heat exchanger tubes have been cleaned, replace
the parts in the reverse order in which they were removed.
6. To reduce the chances of repeated fouling of the heat
exchanger, perform the steps listed in “Startup,
Adjustments, and Checks”.
CABINET FINISH MAINTENANCE
Use a fine grade automotive wax on the cabinet finish to
maintain the finish’s original high luster. This is especially
important in installations with extended periods of direct
sunlight.
MAIN BURNER FLAME (QUALIFIED SERVICER ONLY)
CLEAN OUTSIDE COIL (QUALIFIED SERVICER ONLY)
Flames should be stable, soft and blue (dust may cause
orange tips but must not be yellow). The flames must extend
directly outward from the burner without curling, floating or
lifting off.
The coil with the outside air flowing over it should be inspected
annually and cleaned as frequently as necessary to keep the
finned areas free of lint, hair and debris.
CONDENSER, EVAPORATOR, AND INDUCED DRAFT MOTORS
Bearings on the air circulating blower motor, condenser motor
and the combustion fan motor are permanently lubricated.
No additional oiling is required.
FLAME SENSOR (QUALIFIED SERVICER ONLY)
Check the burner flames for:
1. Good adjustment
2. Stable, soft and blue
A drop in the flame current can be caused by a nearly invisible
coating on the flame sensor. This coating, created by the fuel
or combustion air supply, can be removed by carefully
cleaning the flame sensor with steel wool.
3. Not curling, floating, or lifting off.
NOTE: After cleaning, the microamp signal should be stable and
in the range of 4 - 6 microamps DC.
Burner Flame
WARNING
Flame
Sensor
TO AVOID PERSONAL INJURY OR DEATH DUE TO ELECTRIC SHOCK,
DO NOT REMOVE ANY INTERNAL COMPARTMENT COVERS OR ATTEMPT ANY
ADJUSTMENT. CONTACT A QUALIFIED SERVICER AT ONCE IF AN ABNORMAL
FLAME SHOULD DEVELOP.
At least once a year, prior to or during the heating season,
make a visual check of the burner flames.
NOTE: This will involve removing and reinstalling the heat exchanger
door on the unit, which is held by two screws. If you are uncertain
about your ability to do this, contact a qualified servicer.
If a strong wind is blowing, it may alter the airflow pattern within the
unit enough that an inspection of the burner flames is not pos-
sible.
Flame Sensor
CLEANING BURNERS
FLUE PASSAGES (QUALIFIED SERVICER ONLY)
1. Shut off electric power and gas supply to the unit.
2. Remove the screws securing the manifold to the burner
retention bracket. Remove the manifold and rotate each
burner counterclockwise to remove.
At the start of each heating season, inspect and, if necessary,
clean the unit flue passage.
CLEANING FLUE PASSAGES (QUALIFIED SERVICER ONLY)
Burner
1. Shut off electric power and gas supply to the unit.
2. Remove burner assembly by disconnecting the gas line
and removing the manifold bracket from the partition
panel.
3. Remove the flue from the induced draft blower and the
collector box cover from the partition panel.
Burner
Bracket
4. The primary heat exchanger tubes can be cleaned using
a round wire brush attached to a length of high grade
stainless steel cable, such as drain cleanout cable. Attach
a variable speed reversible drill to the other end of the
spring cable. Slowly rotate the cable with the drill and
insert it into one of the primary heat exchanger tubes.
While reversing the drill, work the cable in and out several
times to obtain sufficient cleaning. Use a large cable for
the large tube, and then repeat the operation with a small
cable for the smaller tube. Repeat for each tube.
Manifold
ManifoldAssembly
3. Remove the burners.
4. Use a bottle brush to clean burner insert and inside of the
burners.
17
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5. Replace burners and manifold, inspect the burner
assembly for proper seating of burners in retention slots.
FUNCTIONAL PARTS
6. Reconnect electrical power and gas supply.
FUNCTIONAL PARTS
Auxiliary Limit Switch
Blower Housing
Circulator Blower Motor
Blower Wheel
Flame Roll-out Switch
Flame Sensor
Gas Orifice
CAUTION
LABEL ALL WIRES PRIOR TO DISCONNECTION WHEN SERVICING CONTROLS.
WIRING ERRORS CAN CAUSE IMPROPER AND DANGEROUS OPERATION.
Gas Valve
Burner
Capacitor
Compressor
Heat Exchanger
High Limit Switch
Igniter
CAUTION
Condenser Coil
Condenser Fan Blade
Condenser Fan Motor
Contactor
Gas Manifold
Evaporator Coil
Ignition Control
Induced Draft Blower
Pressure Switch
Pressure Switch Hose
Transformer
ALWAYS VERIFY PROPER OPERATION AFTER SERVICING.
For further information on the yearly inspection, consult the
User Manual. It is recommended that a qualified servicer
inspect and service the unit at least once each year.
Turn the unit on at the thermostat. Wait a few minutes, since
any dislodged dust will alter the normal flame appearance.
Flames should be predominantly blue and directed into the
tubes. They should not be yellow. They should extend directly
outward from the burner ports without curling downward,
floating or lifting off the ports.
Functional Parts List
GENERAL INFORMATION
1. Refer to the description in Functional Parts List when
ordering any of the listed functional parts. Be sure to provide
the unit model and serial numbers with the order.
2. Although only functional parts are shown, all sheet metal
parts, doors, etc. may be ordered by description.
ACCESSORIES AND FUNCTIONAL PARTS
SHEET METAL ACCESSORIES
Additional accessories can be purchased to fit specific application
needs. Parts and instructions are available from your distributor.
3. Parts are available from your distributor.
18
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BLOWER PERFORMANCE DATA - SINGLE PHASE
*PG1324045M41A* - Rise Range: 30° - 60°
MEDIUM
Unit
Static
LOW
WATTS
HIGH
WATTS
CFM
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
600
570
510
450
380
150
140
130
125
120
--------
--------
--------
0.67
0.65
0.63
0.61
0.58
57
60
850
830
765
715
660
610
--------
--------
230
220
215
210
205
195
--------
--------
1.02
1.00
0.97
0.94
0.90
0.88
--------
40
41
45
48
52
56
NR
1,190
1,140
1,080
1,025
975
920
830
730
380
360
350
340
330
310
300
1.67
1.62
1.58
1.54
1.38
1.37
1.35
NR
NR
32
33
35
37
41
NR
NR
NR
NR
NR
--------
--------
--------
--------
--------
CFM
--------
AMPS
NR
--------
NR
290
1.32
47
*PG1324070M41A* - Rise Range: 35° - 65°
MEDIUM
RISE
Unit
Static
LOW
HIGH
WATTS
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
600
570
510
450
380
--------
--------
--------
150
140
130
125
120
--------
--------
--------
0.67
0.65
0.63
0.61
0.58
--------
--------
--------
NR
NR
NR
NR
NR
NR
NR
850
830
765
715
660
610
--------
--------
230
220
215
210
205
195
--------
--------
1.02
1.00
0.97
0.94
0.90
0.88
--------
NR
NR
NR
NR
NR
NR
NR
1,190
1,140
1,080
1,025
975
920
830
730
380
360
350
340
330
310
300
1.67
1.62
1.58
1.54
1.38
1.37
1.35
43
45
47
50
52
56
62
NR
--------
NR
290
1.32
NR
*PG1330045M41A* - Rise Range: 30° - 60°
MEDIUM
Unit
LOW
HIGH
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,056
1,010
971
937
878
811
723
545
350
339
343
329
318
306
291
1.51
1.43
1.45
1.41
1.27
1.29
1.21
33
34
36
37
39
43
48
1,261
1,221
1,174
1,125
1,063
1,004
919
452
442
428
414
398
380
368
1.95
1.90
1.84
1.80
1.70
1.66
1.59
NR
NR
NR
31
32
34
1,370
1,310
1,262
1,208
1,140
1,081
1,006
509
492
489
475
453
440
425
2.23
2.13
2.09
2.06
1.93
1.90
1.88
NR
NR
NR
NR
30
32
34
39
38
43
259
1.10
NR
796
371
1.46
879
403
1.74
*PG133070M41A* - Rise Range: 35° -65°
MEDIUM
LOW
HIGH
Unit
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,056
1,010
971
937
878
811
723
545
350
339
343
329
318
306
291
259
1.51
1.43
1.45
1.41
1.27
1.29
1.21
1.10
49
51
53
55
59
64
NR
NR
1,261
1,221
1,174
1,125
1,063
1,004
919
452
442
428
414
398
380
368
371
1.95
1.90
1.84
1.80
1.70
1.66
1.59
1.46
41
42
44
46
49
52
56
65
1,370
1,310
1,262
1,208
1,140
1,081
1,006
879
509
492
489
475
453
440
425
403
2.23
2.13
2.09
2.06
1.93
1.90
1.88
1.74
38
40
41
43
45
48
NR
NR
796
NR = Heating Temperature Rise Not Recommended.
NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.
19
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BLOWER PERFORMANCE DATA - SINGLE PHASE
*PG1336045M41A* - Rise Range: 30 -60°
Unit
Static
LOW
WATTS
MEDIUM
HIGH
CFM
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,029
982
946
888
823
750
668
346
334
329
313
304
287
271
1.51
1.46
1.40
1.38
1.29
1.23
1.16
34
35
36
39
42
46
52
1,337
1,265
1,227
1,159
1,073
1,008
895
471
452
448
429
405
393
371
2.08
2.01
1.97
1.87
1.73
1.71
1.61
NR
NR
NR
30
32
34
1,462
1,398
1,326
1,260
1,188
1,090
997
596
563
550
534
513
496
478
2.64
2.58
2.50
2.42
2.34
2.22
2.18
NR
NR
NR
NR
NR
32
39
45
35
40
454
238
1.00
NR
760
346
1.49
852
454
2.12
*PG1336070M41A* - Rise Range: 35° -65°
MEDIUM
Unit
LOW
HIGH
Static
CFM
1,029
982
946
888
823
750
668
454
WATTS
346
334
329
313
304
287
271
238
AMPS
1.51
1.46
1.40
1.38
1.29
1.23
1.16
1.00
RISE
50
53
55
58
CFM
1,337
1,265
1,227
1,159
1,073
1,008
WATTS
471
452
448
429
405
393
371
346
AMPS
2.08
2.01
1.97
1.87
1.73
1.71
RISE
39
41
42
45
48
51
58
68
CFM
1,462
1,398
1,326
1,260
1,188
WATTS
596
563
550
534
513
496
478
454
AMPS
2.64
2.58
2.50
2.42
2.34
2.22
2.18
2.12
RISE
35
37
39
41
44
47
52
61
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
63
NR 1,090
NR
NR
895
760
1.61
1.49
997
852
*PG1336090M41A* - Rise Range: 45° -75°
MEDIUM
Unit
LOW
HIGH
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,029
982
946
888
823
750
668
346
334
329
313
304
287
271
1.51
1.46
1.40
1.38
1.29
1.23
1.16
50
53
55
58
63
69
NR
1,337
1,265
1,227
1,159
1,073
1,008
895
471
452
448
429
405
393
371
2.08
2.01
1.97
1.87
1.73
1.71
1.61
NR
NR
NR
45
48
51
1,462
1,398
1,326
1,260
1,188
1,090
997
596
563
550
534
513
496
478
2.64
2.58
2.50
2.42
2.34
2.22
2.18
NR
NR
NR
NR
NR
47
58
68
52
61
454
238
1.00
NR
760
346
1.49
852
454
2.12
*PG1342070M41A* - Rise Range: 35° - 65°
MEDIUM
Unit
Static
0.1
0.2
0.3
0.4
0.5
0.6
0.7
LOW
HIGH
CFM
1,100
1,040
1,000
925
860
800
690
--------
WATTS
340
AMPS
1.55
RISE
46
CFM
1,450
1,390
1,300
1,215
1,115
1,030
945
WATTS
480
AMPS
2.15
2.06
1.98
1.89
1.79
1.71
1.60
1.54
RISE
35
CFM
1,575
1,515
1,430
1,340
1,240
1,130
1,010
910
WATTS
585
AMPS
2.64
2.58
2.50
2.42
2.34
2.22
2.18
2.12
RISE
NR
NR
36
38
41
45
51
56
325
320
305
290
275
255
--------
1.49
1.44
1.38
1.32
1.22
1.16
--------
49
460
37
565
550
525
505
465
450
430
51
445
39
42
55
425
46
59
395
64
375
50
NR
NR
350
335
54
59
0.8
860
*PG1342090M41A* - Rise Range: 45° - 75°
MEDIUM
Unit
LOW
HIGH
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,100
1,040
1,000
925
860
800
340
325
320
305
290
275
255
1.55
1.49
1.44
1.38
1.32
1.22
1.16
62
66
68
1,450
1,390
1,300
1,215
1,115
1,030
945
480
460
445
425
395
375
350
2.15
2.06
1.98
1.89
1.79
1.71
1.60
47
49
52
56
61
66
72
NR
1,575
1,515
1,430
1,340
1,240
1,130
1,010
585
565
550
525
505
465
450
2.64
2.58
2.50
2.42
2.34
2.22
2.18
NR
45
48
51
55
60
67
75
74
NR
NR
NR
690
--------
--------
--------
NR
860
335
1.54
910
430
2.12
NR = Heating Temperature Rise Not Recommended.
NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.
20
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BLOWER PERFORMANCE DATA - SINGLE PHASE
*PG1348070M41A* - Rise Range: 35° - 65°
T2 HEATING SPEED
Unit
T1 HEATING SPEED
T3 HEATING SPEED
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
--------
914
822
733
664
606
584
--------
125
134
140
150
154
162
--------
1.07
1.14
1.20
1.26
1.28
1.32
--------
56
62
--------
1,105
1,024
967
884
816
--------
186
193
202
214
220
230
--------
1.56
1.60
1.65
1.76
1.75
1.85
--------
46
50
53
58
62
66
73
--------
1,397
1,346
1,288
1,273
1,178
1,120
--------
323
331
342
352
359
369
--------
2.57
2.67
2.76
2.82
2.88
2.97
--------
NR
NR
NR
NR
NR
45
69
NR
NR
NR
769
698
48
551
164
1.34
NR
236
1.89
1,057
381
3.09
Unit
T4 COOLING SPEED
T5 COOLING SPEED
Static
CFM
WATTS
AMPS
CFM
WATTS
AMPS
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
--------
1,593
1,545
1,506
1,448
1,400
1,341
--------
449
463
476
481
493
502
--------
3.55
3.69
3.82
3.87
3.95
4.00
--------
1,669
1,654
1,610
1,545
1,512
1,433
--------
532
239
551
557
566
578
--------
4.22
4.25
4.30
4.36
4.41
4.59
1289
511
4.11
1,392
591
4.65
*PG1348090M41A* - Rise Range: 45° - 75°
T2 HEATING SPEED
Unit
T1 HEATING SPEED
T3 HEATING SPEED
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
--------
914
822
733
664
606
584
--------
125
134
140
150
154
162
--------
1.07
1.14
1.20
1.26
1.28
1.32
--------
75
--------
1,105
1,024
967
884
816
--------
186
193
202
214
220
230
--------
1.56
1.60
1.65
1.76
1.75
1.85
--------
62
67
--------
1,397
1,346
1,288
1,273
1,178
1,120
--------
323
331
342
352
359
369
--------
2.57
2.67
2.76
2.82
2.88
2.97
--------
49
51
53
54
58
61
65
NR
NR
NR
NR
NR
71
NR
NR
NR
NR
769
698
551
164
1.34
NR
236
1.89
1,057
381
3.09
Unit
T4 COOLING SPEED
T5 COOLING SPEED
Static
CFM
WATTS
--------
449
463
476
481
493
502
511
AMPS
CFM
WATTS
--------
532
239
551
557
566
578
591
AMPS
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
--------
1,593
1,545
1,506
1,448
1,400
1,341
1289
--------
3.55
3.69
3.82
3.87
3.95
4.00
4.11
--------
1,669
1,654
1,610
1,545
1,512
1,433
1,392
--------
4.22
4.25
4.30
4.36
4.41
4.59
4.65
*PG13480115M41A* - Rise Range: 45° - 75°
T2 HEATING SPEED
Unit
T1 HEATING SPEED
T3 HEATING SPEED
Static
CFM
--------
914
822
733
664
606
584
551
WATTS
--------
125
134
140
150
154
162
164
AMPS
--------
1.07
1.14
1.20
1.26
1.28
1.32
1.34
RISE
--------
NR
NR
NR
NR
NR
NR
NR
CFM
--------
1,105
1,024
967
884
816
769
698
WATTS
--------
186
193
202
214
220
230
236
AMPS
--------
1.56
1.60
1.65
1.76
1.75
1.85
1.89
RISE
--------
77
NR
NR
NR
NR
NR
NR
CFM
--------
1,397
1,346
1,288
1,273
1,178
1,120
1,057
WATTS
--------
323
331
342
352
359
369
381
AMPS
--------
2.57
2.67
2.76
2.82
2.88
2.97
3.09
RISE
--------
61
63
66
67
72
NR
NR
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
Unit
T4 COOLING SPEED
T5 COOLING SPEED
Static
CFM
WATTS
--------
449
463
476
481
493
502
511
AMPS
CFM
WATTS
--------
532
239
551
557
566
578
591
AMPS
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
--------
1,593
1,545
1,506
1,448
1,400
1,341
1289
--------
3.55
3.69
3.82
3.87
3.95
4.00
4.11
--------
1,669
1,654
1,610
1,545
1,512
1,433
1,392
--------
4.22
4.25
4.30
4.36
4.41
4.59
4.65
NR = Heating Temperature Rise Not Recommended.
NOTE: The shaded area indicates ranges in excess of
maximum external static pressure allowable when
heating. For satisfactory operation, external static
pressure should not exceed 0.5" w.c.
21
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BLOWER PERFORMANCE DATA - SINGLE PHASE
*PG136090M41A* - Rise Range: 45° - 75°
T2 HEATING SPEED
Unit
T1 HEATING SPEED
T3 HEATING SPEED
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,125
1,049
1,000
910
857
809
162
168
178
184
197
201
207
1.44
1.53
1.60
1.64
1.75
1.83
1.86
61
65
69
1,466
1,384
1,347
1,291
1,237
1,185
1,134
315
322
329
341
350
362
369
2.67
2.74
2.78
2.83
2.90
3.05
3.09
47
50
51
53
55
58
60
63
1,780
1,730
1,664
1,608
1,568
1,515
1,477
496
506
520
526
532
546
552
3.33
3.89
4.01
4.03
4.12
4.14
4.18
NR
NR
NR
NR
NR
45
75
NR
NR
NR
739
703
46
48
218
1.96
NR
1,087
382
3.21
1,422
562
4.23
Unit
T4 COOLING SPEED
T5 COOLING SPEED
Static
CFM
WATTS
649
657
670
675
683
693
703
705
AMPS
CFM
WATTS
792
811
814
808
798
772
763
732
AMPS
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,942
1,883
1,859
1,827
1,749
1,706
1,655
1,588
4.83
4.87
4.96
4.97
4.99
5.10
5.12
5.11
2,067
2,030
1,982
1,909
1,842
1,789
1,703
1,618
5.81
5.85
5.88
5.86
5.85
5.65
5.58
5.29
*PG1360115M41A* - Rise Range: 45° - 75°
T2 HEATING SPEED
Unit
T1 HEATING SPEED
T3 HEATING SPEED
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,125
1,049
1,000
910
857
809
162
168
178
184
197
201
207
1.44
1.53
1.60
1.64
1.75
1.83
1.86
NR
NR
NR
NR
NR
NR
NR
1,466
1,384
1,347
1,291
1,237
1,185
1,134
315
322
329
341
350
362
369
2.67
2.74
2.78
2.83
2.90
3.05
3.09
58
62
63
66
69
72
NR
NR
1,780
1,730
1,664
1,608
1,568
1,515
1,477
496
506
520
526
532
546
552
3.33
3.89
4.01
4.03
4.12
4.14
4.18
48
49
51
53
54
56
58
60
739
703
218
1.96
NR
1,087
382
3.21
1,422
562
4.23
Unit
T4 COOLING SPEED
T5 COOLING SPEED
Static
CFM
WATTS
649
657
670
675
683
693
703
705
AMPS
CFM
WATTS
792
811
814
808
798
772
763
732
AMPS
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,942
1,883
1,859
1,827
1,749
1,706
1,655
1,588
4.83
4.87
4.96
4.97
4.99
5.10
5.12
5.11
2,067
2,030
1,982
1,909
1,842
1,789
1,703
1,618
5.81
5.85
5.88
5.86
5.85
5.65
5.58
5.29
*PG1360140M41A* - Rise Range: 45° - 75°
T2 HEATING SPEED
Unit
T1 HEATING SPEED
T3 HEATING SPEED
Static
CFM
1,125
1,049
1,000
910
857
809
739
703
WATTS
162
168
178
184
197
201
207
218
AMPS
1.44
1.53
1.60
1.64
1.75
1.83
1.86
1.96
RISE
NR
NR
NR
NR
NR
NR
NR
NR
CFM
1,466
1,384
1,347
1,291
1,237
1,185
1,134
1,087
WATTS
315
322
329
341
350
362
369
382
AMPS
2.67
2.74
2.78
2.83
2.90
3.05
3.09
3.21
RISE
71
CFM
1,780
1,730
1,664
1,608
1,568
1,515
1,477
1,422
WATTS
496
506
520
526
532
546
552
562
AMPS
3.33
3.89
4.01
4.03
4.12
4.14
4.18
4.23
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
59
60
63
65
67
69
71
74
NR
NR
NR
NR
NR
NR
NR
Unit
T4 COOLING SPEED
T5 COOLING SPEED
Static
CFM
WATTS
649
657
670
675
683
693
703
705
AMPS
CFM
WATTS
792
811
814
808
798
772
763
732
AMPS
NR = Heating Temperature Rise Not Recommended.
NOTE: The shaded area indicates ranges in excess of
maximum external static pressure allowable when
heating. For satisfactory operation, external static
pressure should not exceed 0.5" w.c.
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,942
1,883
1,859
1,827
1,749
1,706
1,655
1,588
4.83
4.87
4.96
4.97
4.99
5.10
5.12
5.11
2,067
2,030
1,982
1,909
1,842
1,789
1,703
1,618
5.81
5.85
5.88
5.86
5.85
5.65
5.58
5.29
22
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BLOWER PERFORMANCE DATA - HEATING SPEEDS THREE PHASE
GPG1336090M43A* - Rise Range: 45° - 75°
Unit
Static
LOW
WATTS
MEDIUM
HIGH
CFM
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1100
1037
991
926
831
773
669
-
342
335
320
308
290
279
260
-
1.57
1.52
1.45
1.39
1.32
1.25
1.17
-
62
66
69
74
NR
NR
NR
-
1469
1409
1327
1257
1163
1094
942
494
480
459
442
419
398
363
-
2.24
2.15
2.08
2.00
1.89
1.80
1.65
-
47
49
52
55
59
63
73
-
1655
1579
1483
1407
1329
1210
1036
-
604
587
567
547
522
498
464
-
2.67
2.68
2.62
2.53
2.44
2.35
2.24
-
NR
NR
46
49
52
57
66
-
-
GPG1348090M43A* - Rise Range: 45° - 75°
T2 HEATING SPEED
T1 HEATING SPEED
T3 HEATING SPEED
Unit
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
--------
914
822
733
664
606
584
551
--------
125
134
140
150
154
162
164
--------
1.07
1.14
1.20
1.26
1.28
1.32
1.34
--------
75
--------
1,105
1,024
967
884
816
--------
186
193
202
214
220
230
236
--------
1.56
1.60
1.65
1.76
1.75
1.85
1.89
--------
62
67
--------
1,397
1,346
1,288
1,273
1,178
1,120
1,057
--------
323
331
342
352
359
369
381
--------
2.57
2.67
2.76
2.82
2.88
2.97
3.09
--------
49
51
53
54
58
61
65
NR
NR
NR
NR
NR
NR
71
NR
NR
NR
NR
769
698
GPG1360090M43A* - Rise Range: 45° - 75°
MEDIUM - T2
Unit
LOW - T1
HIGH - T3
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1125
1049
1000
910
857
809
162
168
178
184
197
201
207
218
1.44
1.53
1.60
1.64
1.75
1.83
1.86
1.96
61
65
69
75
80
85
93
1466
1384
1347
1291
1237
1185
1134
1087
315
322
329
341
350
362
369
382
2.67
2.74
2.78
2.83
2.9
3.05
3.09
3.21
47
50
51
53
55
58
60
1780
1730
1664
1608
1568
1515
1477
1422
496
506
520
526
532
546
552
562
3.33
3.89
4.01
4.03
4.12
4.14
4.18
4.23
NR
NR
NR
NR
NR
45
739
703
46
48
97
63
GPG1360140M43A* - Rise Range: 45° - 75°
MEDIUM - T2
Unit
LOW - T1
HIGH - T3
Static
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
CFM
WATTS
AMPS
RISE
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1125
1049
1000
910
857
809
162
168
178
184
197
201
207
218
1.44
1.53
1.6
1.64
1.75
1.83
1.86
1.96
NR
NR
NR
NR
NR
NR
NR
1466
1384
1347
1291
1237
1185
1134
1087
315
322
329
341
350
362
369
382
2.67
2.74
2.78
2.83
2.9
3.05
3.09
3.21
NR
NR
NR
NR
NR
NR
NR
1780
1730
1664
1608
1568
1515
1477
1422
496
506
520
526
532
546
552
562
3.33
3.89
4.01
4.03
4.12
4.14
4.18
4.23
59
60
63
65
67
69
71
739
703
NR
NR
72
NR = Heating Temperature Rise Not Recommended.
NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.
23
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BLOWER PERFORMANCE DATA - COOLING SPEEDS THREE PHASE
GPG1336***M43A* - COOLING SPEEDS
Unit
HIGH (Cooling Speed)
MEDIUM (Cooling Speed)
LOW (Cooling Speed)
Static
CFM
Watts
RPM
Amps
CFM
Watts
RPM
Amps
CFM
Watts
RPM
Amps
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1,655
1,579
1,483
1,407
1,329
1,210
1,036
-
604
587
567
547
522
498
464
-
878
903
925
953
980
1,004
1,033
-
2.67
2.68
2.62
2.53
2.44
2.35
2.24
-
1,469
1,409
1,327
1,257
1,163
1,094
942
494
480
459
442
419
398
363
-
804
833
866
903
942
968
1,002
-
2.24
2.15
2.08
2
1.89
1.8
1.65
-
1,100
1,037
991
926
831
773
669
-
342
335
320
308
290
279
260
-
665
697
760
818
872
902
945
-
1.57
1.52
1.45
1.39
1.32
1.25
1.17
-
-
GPG1348***M43A* - Rise Range: 45° - 75°
T4 COOLING SPEED T5 COOLING SPEED
Unit
Static
CFM
WATTS
AMPS
CFM
WATTS
AMPS
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
--------
1,593
1,545
1,506
1,448
1,400
1,341
1289
--------
449
463
476
481
493
502
511
--------
3.55
3.69
3.82
3.87
3.95
4.00
4.11
--------
1,669
1,654
1,610
1,545
1,512
1,433
1,392
--------
532
239
551
557
566
578
591
--------
4.22
4.25
4.30
4.36
4.41
4.59
4.65
GPG1360***M43A* - COOLING SPEEDS
T4 (Cooling Speed) T5 (Cooling Speed)
Unit
Static
CFM
WATTS
RPM
AMPS
CFM
WATTS
RPM
AMPS
0.1
0.2
0.3
0.4
0.5
0.6
0.7
0.8
1942
1883
1859
1827
1749
1706
1655
1588
649
657
670
675
683
693
703
705
993
4.83
4.87
4.96
4.97
4.99
5.10
5.12
5.11
2067
2030
1982
1909
1842
1789
1703
1618
792
811
814
808
798
772
763
732
1054
1077
1088
1101
1110
1117
1129
1135
5.81
5.85
5.88
5.86
5.85
5.65
5.58
5.29
1010
1029
1047
1069
1083
1104
1120
NR = Heating Temperature Rise Not Recommended.
NOTE: The shaded area indicates ranges in excess of maximum external static pressure allowable when heating. For satisfactory operation,
external static pressure should not exceed 0.5" w.c.
24
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IGNITION CONTROL DIAGNOSTIC INDICATOR CHART
Light Signal
Off
Refer to Abnormal Heating or Cooling Operation Sections of this Manual
Internal Control Failure
1 Flash
External Lockout
2 Flashes
3 Flashes
4 Flashes
5 Flashes
6 Flashes
Pressure Switch Stuck Open
Pressure Switch Stuck Closed
Thermal Protection Device Open
Flame Detected with Gas Valve Closed
Short Cycle Compressor Delay (Cooling Only)
HEATING TIMING CHART
100 %
Circulator
Blower
OFF
ON
Gas Valve
Igniter
OFF
ON
OFF
ON
OFF
Induced
Draft
Blower
ON
OFF
Thermostat
0
15
22
45
52
0
29
120, 135,150
Seconds
COOLING TIMING CHART
ON
OFF
100%
Circulator
Blower
Outdoor Fan
and
Compressor
ON
OFF
ON
OFF
Thermostat
25
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APPENDIX
UNIT DIMENSIONS
FLUE EXHAUST
HOOD
A
FLUE EXHAUST
B
B
HEAT EXCHANGE ACCESS PANEL
POWER WIRE ENTRANCE
CONTROL WIRE ENTRANCE
EXHAUST FLUE HOOD
BLOWER ACCESS PANEL
26
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*PG13(24,30,36,42)1** WIRING DIAGRAM
P
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
R
B
R
Y
PU
GRD
B
S
R
C
T1
L1
T2
L2
BL
BL
BL
R
Y
BL
B
COMP
CC
B
B
B
B
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 3
CH OPTIONAL
PU
POWER SUPPLY
208-230/1/60
SEE NOTE 6
BR
B
1
2
3
B
PU
208
C
240
NOTE 2
TRANS
24V
CM
BL/PK
BL/PK
R
R
PU
NOTE 4
BL
R
CAP2
BR BR
LS
GR
PU(L2)
R
BL
B
LOW
MEDIUM
EM
Y
HIGH
2 3 4 5
1
PU
EM
3 SPEED
OPTIONAL
BR
R
Y
CAP.2
BL
B
ALT. 3 SPEED
MOTOR
Y
PU
4 SPEED
MOTOR
BL
Y
Y
R
ALS
PU
B
B
PS
Y
Y
PU
G
ECON
NOTE 5
RS
Y
Y
3
2
1
6
BL
5
4
PL
PU
PU
SEE NOTE 5
Y
FS
W. R.
(ALT.) HONEYWELL
GAS VALVE
IIC
GAS VALVE
PU
BL
R
R
W
MV
GV
MV
PU
BL
G
G
Y
O
GV
BL
Y
BL
Y1 C
W
Y/Y2
R
R
B
R
TO THC
(SEE THC FIELD WIRING BELOW)
O
VM
PU
IGN
FS
PU
NOTE 4
R
CAP
H
PU
F
C
R
R
PU
BR
Y
0140G01233 REV. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
27
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*PG13(24,30,36,42)1** WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L2
L1
L1
SUPPLY VOLTAGE
208-230/1/60
COMPONENT LEGEND
WIRE SPLICE
ALS AUXILIARY LIMIT SWITCH
CAP CAPACITOR
CH
NOTE 3
MARKED TERMINAL
UNMARKED TERMINAL
COMP COMPRESSOR
T2
CC
R
S
L2
T1
CM CONDENSER MOTOR
WIRING
C
C
CAP1
F
COMP
CC
CM
CC CONTACTOR
CH CRANKCASE HEATER
LINE VOLTAGE
H
CAP 2
LOW VOLTAGE
FIELD INSTALLED POWER
FIELD INSTALLED CONTROL
EM EVAPORATOR MOTOR
FS FLAME SENSOR
GV GAS VALVE
NOTE 4
(HIGH)
(LOW)
IIC INTEGRATED IGNITION CONTROL
IGN IGNITOR
WIRE CODE
C
H
L1
L1
L2
EM
B
BLACK
LS LIMIT SWITCH
PL PLUG
BL BLUE
BR BROWN
L1
D1
VM
L2
L2
TRANS
PS PRESSURE SWITCH
G
O
GREEN
L1
1
ORANGE
RS ROLLOUT SWITCH
PK PINK
PU PURPLE
NOTE 2
THC THERMOSTAT HEAT & COOL
TRANS TRANSFORMER
VM VENT MOTOR
2
R
RED
IGN
FS
W
Y
WHITE
YELLOW
HPS HIGH PRESSURE SWITCH
FUSE
FS
BL/PK BLUE/PINK
NOTES
4
5
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
LS
ALS
RS
FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.
3. CRANKCASE HEATER (OPTIONAL).
3
6
8
GV
IIC
4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT COOL TERMINAL (IIC). CHANGE HEATING SPEED AT HEAT
TERMINAL (IIC)
PS
ECON
7
9
10
12
11
4 SPEED MOTOR
3 SPEED MOTOR
- HIGH SPEED
BL - MEDIUM SPEED
- LOW SPEED
B - HIGH SPEED
B
CC
HPS
BL - MEDIUM HIGH SPEED
Y - MEDIUM LOW SPEED
R - LOW SPEED
R
NOTE 5
PL
6
3
5
2
4
5. ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING
IN RETURN AIR COMPARMENT.
1
R
G
W
Y1
Y/Y2
C
6. USE COPPER WIRE
TO THC
208-230/1/60
INSTALLER/SERVICEMAN
THC-FIELD WIRING
THE STATUS LIGHT ON THE FURNACE CONTROL MAY BE USED AS AGUIDE TO
TROUBLESHOOTING THIS APPLIANCE. STATUS LIGHT CODES ARE AS FOLLOWS:
EQUIP. STATUS
CHECK
-
STATUS LIGHT
ON
NORMAL OPERATION
2 STAGE COOLING WITH ECONOMIZER
THC-NO ECONOMIZER
NO POWER OR
INTERNAL CONTROL
FAULT
CHECK INPUT POWER
CHECK FUSE ON CONTROL
REPLACE CONTROL
OFF
W
G
W
G
W
G
W
G
R
Y
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
OR
OPEN AUX. LIMIT
SWITCH
GAS FLOW
GAS PRESSURE
GAS VALVE
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
1 BLINK
R
R
R
PU
Y
Y1
Y2
C
Y
AUX. LIMIT OPEN
BL
C
PRESSURE SWITCH
OPEN
CHECK
PRESSURE SWITCH
2 BLINKS
3 BLINKS
4 BLINKS
BL
PRESSURE SWITCH CLOSED
WITHOUT INDUCER ON
CHECK
PRESSURE SWITCH
OPEN LIMIT SWITCH
MAIN LIMIT OPEN
BAD SWITCH
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
COMPRESSOR
OUTPUT DELAY
STICKING GAS VALVE
3 MIN. COMP.
ANTI-CYCLE TIMER
0140G01233 REV. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
28
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*PG13(48,60)1** WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
RD
BK
PU
BK
S R C
COMP
T1
L1
T2
L2
GND
BL
YL
BL
BK
BK
C
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 3
CH OPTIONAL
PU
BK
POWER SUPPLY
208-230/1/60
SEE NOTE 6
BR
PU
BK
CM
BL/PK
BL/PK
1
C
2
208
3
240
3
1
BK
4
TR
24V
PU
2
LS
RD
RD
BL
GR
BL
VMR
YL RD YL
C L G N
EM
BL BL BL
RD RD
RD
WH
RD
WH
YL
NOTE 4
YL
OR
ALS
YL
PU
PS
RS
YL
YL
YL
PU
Y
GR
BR
WH
YL
YL
BL
PU
SEE
NOTE 5
3
2
6
5
4
BL
BL
BL
1
PLF
SEE
PU
YL
IIC
NOTE 7
W. R.
GAS VALVE
(ALT.) HONEYWELL
GAS VALVE
MV
PU
GV
MV
GV
BL
Y/Y2
Y1 C R W G
BL
RD
PU
RD
OR
FS
YL WH
VM
IGN
RD
PU
BL
RCCF
RD
YL
F
H
C
YL
WH
BR
BR
0140G01234 REV A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
29
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*PG13(48,60)1** WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
SUPPLY VOLTAGE
208-230/1/60
CH
L2
COMPONENT LEGEND
FACTORY WIRING
AUXILIARY LIMIT SWITCH
LINE VOLTAGE
LOW VOLTAGE
OPTIONAL HIGH VOLTAGE
ALS
NOTE 3
COMP
CM
C
COMPRESSOR
CONDENSER MOTOR
CONTACTOR
C
T2
C
T1
R
S
C
CH
EM
F
CRANKCASE HEATER
EVAPORATOR MOTOR
FUSE
H
C
FIELD WIRING
F
HIGH VOLTAGE
LOW VOLTAGE
CM
FS
FLAME SENSOR
GND
GV
IIC
IGN
LS
EQUIPMENT GROUND
GAS VALVE
INTEGRATED IGNITION CONTROL
IGNITOR
LIMIT SWITCH
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
WIRE CODE
BK BLACK
BL BLUE
BR BROWN
GR GREEN
OR ORANGE
PK PINK
PU PURPLE
RD RED
L
N
EM
VMR
4
VM
2
NOTE 2
2
PLF
PS
3
1
RCCF RUN CAPACITOR FOR COMPRESSOR/FAN
TR
RS
TR
ROLLOUT SWITCH
TRANSFORMER
NOTE 7
NOTE 7
L1
IIC
IGN
WH WHITE
YL YELLOW
VM
VENT MOTOR
FS
FS
F
VMR
HPS
VENT MOTOR RELAY
HIGH PRESSURE SWITCH
C
H
BL/PK BLUE/PINK
EM
C
1
3
NOTES
D1
4
5
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.
3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING
SPEED AT MOTOR T1, T2 AND T3 TERMINALS.
VMR
LS
ALS
RS
IIC
3
6
GV
PS
8
9
7
10
12
11
COOLING SPEED (YELLOW WIRE)
T4 - LOW SPEED
T5 - HIGH SPEED
HEATING SPEED (WHITE WIRE)
C
T1 - LOW SPEED
T2 - MED. SPEED
T3 - HIGH SPEED
HPS
NOTE
5
6
3
5
2
4
5. ACCESSORY ECONOMIZER PLUG ADJACENT TO BLOWER HOUSING
IN RETURN AIR COMPARMENT.
PLF
1
Y/Y2
R
G
W
Y1
C
6. USE COOPER CONDUCTORS ONLY.
USE NEC CLASS 2 WIRE.
TO THERMOSTAT
208-230/1/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
EQUIP. STATUS
CHECK
STATUS LIGHT
ON
-
NORMAL OPERATION
2 STAGE COOLING WITH ECONOMIZER
NO POWER OR
INTERNAL CONTROL
FAULT
NO ECONOMIZER
OFF
WH
GR
RD
PU
YL
BL
W
G
R
WH
GR
RD
YL
BL
W
G
R
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
GAS FLOW
1 BLINK
GAS PRESSURE
GAS VALVE
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
AUX. LIMIT OPEN
CHECK
PRESSURE SWITCH
OR
Y1
Y2
C
Y
C
OPEN AUX. LIMIT
SWITCH
PRESSURE SWITCH
OPEN
2 BLINKS
3 BLINKS
CHECK
PRESSURE SWITCH
WITHOUT INDUCER ON
OPEN LIMIT SWITCH
MAIN LIMIT OPEN
BAD SWITCH
4 BLINKS
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
COMPRESSOR
OUTPUT DELAY
3 MIN. COMP.
0140G01234 REV A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
30
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GPG13(36)3** WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
PU
RD
BK
BK
T3 T2 T1
COMP
T1
L1
T2
L2
T3
L3
GND
BL
BL
BL
BL
YL
BK
BK
C
BK
BK
BK
CH OPTIONAL
SEE NOTE 3
CH OPTIONAL
CONNECTED AT L1, L2
NOTE 3
POWER SUPPLY
208-230/3/60
PU
BR
BK
SEE NOTE 6
1
C
2
3
240
BK
PU
208
TR
24V
CM
NOTE 2
R
D
PU
BL
RD
NOTE 4
EM
LS
R
D
PU
BL/PK
BL/PK
3 SPEED
MOTOR
BR
FC
PU
RD
BK
BL
BK
YL
RD
ALS
BL
YL
PU
BK
PS
RS
YL
YL
BR BL PU
GR
YL
ECON
YL
PU
3
2
1
6
5
4
BL
NOTE 5
PLF
PU
PU
YL
FS
W. R.
GAS VALVE
(ALT.) HONEYWELL
GAS VALVE
IIC
RD
WH
MV
GV
PU
BL
YL BL
C R
GR
W G
PU
Y1
OR
GV
BK
RD
BL
MV
Y/Y2
RD
RD
PU
BK
BL
C
O
R
VM
IGN
FS
NOTE 4
RD
FC
PU
PU
RD
PU
F
RD
BR
0140G01001 REV. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
31
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GPG13(36)3** WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
SUPPLY VOLTAGE
208-230/3/60
CH
L2
L3
COMPONENT LEGEND
FACTORY WIRING
LINE VOLTAGE
ALS
AUXILIARY LIMIT SWITCH
NOTE 3
LOW VOLTAGE
OPTIONAL HIGH VOLTAGE
COMP
COMPRESSOR
C
T3
CONDENSER MOTOR
CONTACTOR
CM
C
T2
C
C
T1
T2
T3
FIELD WIRING
CRANKCASE HEATER
EVAPORATOR MOTOR
FUSE
CH
EM
F
T1
C
HIGH VOLTAGE
LOW VOLTAGE
FC
F
CM
FC
FAN CAPACITOR
FLAME SENSOR
EQUIPMENT GROUND
IIC
WIRE CODE
FS
GND
(MED)
NOTE 4
E
M
BK BLACK
BL BLUE
BR BROWN
GR GREEN
OR ORANGE
PK PINK
PU PURPLE
RD RED
WH WHITE
YL YELLOW
C
H
GV
IIC
IGN
LS
PLF
PS
RS
TR
VM
GAS VALVE
INTEGRATED IGNITION CONTROL
IGNITOR
V
M
LIMIT SWITCH
2
L1
1
3
1
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH
TRANSFORMER
NOTE 2
T
R
2
IG
N
VENT MOTOR
F
BL/PK BLUE/PINK
HIGH PRESSURE SWITCH
FS
FS
HPS
4
5
NOTES
LS
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL.(USE COPPER CONDUCTOR ONLY).
AL
S
RS
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.
G
V
3
6
8
IIC
3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
PS
4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT COOL TERMINAL (IIC). CHANGE HEATING SPEED AT HEAT
TERMINAL (IIC)
9
7
10
12
11
HPS
3 SPEED MOTOR
BK - HIGH SPEED
BL - MEDIUM SPEED
RD - LOW SPEED
C
NOTE 5
6
3
5
2
4
PLF
5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARTMENT.
6. USE COOPER CONDUCTORS ONLY.
1
R
G
W
Y1
Y/Y2
C
USE NEC CLASS 2 WIRE.
208-230/3/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
NO
2 STAGE COOLING WITH ECONOMIZER
OPTION
ECONOMIZER
CHECK
-
EQUIP. STATUS
STATUS LIGHT
WH
GR
RD
YL
W
G
R
Y
W
G
R
WH
GR
RD
PU
ON
NORMAL OPERATION
NO POWER OR
INTERNAL CONTROL
FAULT
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
OFF
GAS FLOW
1 BLINK
Y1
Y2
C
GAS PRESSURE
GAS VALVE
C
BL
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
OR
BL
OPEN AUX. LIMIT
AUX. LIMIT OPEN
SWITCH
PRESSURE SWITCH
OPEN
CHECK
2 BLINKS
3 BLINKS
4 BLINKS
PRESSURE SWITCH
CHECK
PRESSURE SWITCH
MAIN LIMIT OPEN
BAD SWITCH
WITHOUT INDUCER ON
OPEN LIMIT SWITCH
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
COMPRESSOR
OUTPUT DELAY
3 MIN. COMP.
0140G01001 REV. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
32
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GPG13(48,60)3** WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
YL
RD
BK
PU
RD
BK
T1
L1
T2
L2
T3
L3
GND
BL
YL
BL
BK
BK
COMP
C
BK
CH OPTIONAL
CONNECTED AT L1, L2
CH OPTIONAL
BL
NOTE 3
POWER SUPPLY
208-230/3/60
SEE NOTE 6
PU
BK
BR
CM
BK
1
2
208
3
240
3
1
C
BK
4
TR
24V
PU
GR
2
LS
RD
BL
VMR
BL
YL RD
RD
BL BL BL
RD RD
RD
WH
C
L G N
EM
RD
WH
YL
NOTE 4
OR
ALS
PU
BL/PK
BL/PK
PS
YL
YL
YL
PU
GR
YL
BR WH
RS
YL
BL
PU
3
2
6
5
4
YL
BL
BL
BL
1
NOTE 5
PLF
SEE
NOTE 7
YL
PU
IIC
W. R.
GAS VALVE
(ALT.) HONEYWELL
GAS VALVE
MV
PU
GV
MV
GV
BL
Y/Y2
R
W G
C
Y1
BL
RD
RD
OR
FS
YL WH
VM
IGN
RD
PU
BL
FC
RD
YL
WH
BR
BR
0140G01002 REV. A
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
33
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GPG13(48,60)3** WIRING DIAGRAM
HIGH VOLTAGE!
DISCONNECT ALL POWER BEFORE SERVICING OR INSTALLING THIS
UNIT. MULTIPLE POWER SOURCES MAY BE PRESENT. FAILURE TO
DO SO MAY CAUSE PROPERTY DAMAGE, PERSONAL INJURY OR DEATH.
L1
SUPPLY VOLTAGE
208-230/3/60
L2
L3
L3
COMPONENT LEGEND
FACTORY WIRING
LINE VOLTAGE
LOW VOLTAGE
AUXILIARY LIMIT SWITCH
ALS
CH
NOTE 3
T2
COMP
COMPRESSOR
OPTIONAL HIGH VOLTAGE
CONDENSER MOTOR
CONTACTOR
CM
C
C
C
T1
T2
T3
CH
EM
CRANKCASE HEATER
EVAPORATOR MOTOR
FUSE
T1
FIELD WIRING
T3
C
F
HIGH VOLTAGE
LOW VOLTAGE
FC
FC
FAN CAPACITOR
CM
FS
FLAME SENSOR
GND
GV
IIC
EQUIPMENT GROUND
GAS VALVE
INTEGRATED IGNITION CONTROL
IGNITOR
WIRE CODE
BK BLACK
L
N
VMR
EM
BL BLUE
IGN
VM
4
BR BROWN
GR GREEN
OR ORANGE
PK PINK
PU PURPLE
RD RED
LS
PLF
PS
RS
TR
LIMIT SWITCH
FEMALE PLUG/CONNECTOR
PRESSURE SWITCH
ROLLOUT SWITCH
TRANSFORMER
2
3
1
TR
IGN
NOTE 7
NOTE 7
1
2
IIC
VM
VMR
VENT MOTOR
VENT MOTOR RELAY
WH WHITE
YL YELLOW
FS
FS
F
C
H
EM
C
BL/PK BLUE/PINK
HPS
HIGH PRESSURE SWITCH
D1
1
3
NOTES
4
5
VMR
1. REPLACEMENT WIRE MUST BE THE SAME SIZE AND TYPE OF
INSULATION AS ORIGINAL .(USE COPPER CONDUCTOR ONLY).
2. FOR 208 VOLT TRANSFORMER OPERATION MOVE BLACK WIRE
FROM TERMINAL 3 TO TERMINAL 2 ON TRANSFORMER.
3. CRANKCASE HEATER NOT SUPPLIED ON ALL UNITS.
4. FOR DIFFERENT THAN FACTORY SPEED TAP. CHANGE COOLING
SPEED AT MOTOR T4 AND T5 TERMINALS. CHANGE HEATING
SPEED AT MOTOR T1, T2 AND T3 TERMINALS.
LS
ALS
PS
RS
IIC
3
6
GV
8
9
7
10
12
COOLING SPEED (YELLOW WIRE)
HEATING SPEED (WHITE WIRE)
HPS
C
11
T4 - LOW SPEED
T5 - HIGH SPEED
T1 - LOW SPEED
T2 - MED. SPEED
T3 - HIGH SPEED
5
NOTE
6
5
2
4
1
5. ACCESSORY ECONOMIZER PLUG (ON SELECT MODELS) ADJACENT
TO BLOWER HOUSING IN RETURN AIR COMPARTMENT.
PLF
3
R
G
W
Y1
C
Y/Y2
6. USE COOPER CONDUCTORS ONLY.
USE NEC CLASS 2 WIRE.
TO THERMOSTAT
7. L1 AND L2 ON ICC CONTROL IS 24V INPUT.
208-230/3/60
INSTALLER/SERVICEMAN
THERMOSTAT FIELD WIRING
2 STAGE COOLING WITH ECONOMIZER
OPTION
CHECK
EQUIP. STATUS
STATUS LIGHT
ON
NORMAL OPERATION
-
NO ECONOMIZER
NO POWER OR
INTERNAL CONTROL
FAULT
IGNITION FAILURE
OR
OPEN ROLLOUT
SWITCH
OFF
WH
GR
RD
PU
YL
BL
W
G
W
G
R
WH
GR
RD
YL
GAS FLOW
1 BLINK
GAS PRESSURE
R
GAS VALVE
FLAME SENSOR
FLAME ROLLOUT
BAD SWITCH
AUX. LIMIT OPEN
CHECK
PRESSURE SWITCH
Y1
Y2
C
OR
OPEN AUX. LIMIT
Y
C
SWITCH
PRESSURE SWITCH
OPEN
BL
2 BLINKS
3 BLINKS
4 BLINKS
CHECK
PRESSURE SWITCH
MAIN LIMIT OPEN
BAD SWITCH
WITHOUT INDUCER ON
OPEN LIMIT SWITCH
5 BLINKS
6 BLINKS
FALSE FLAME SENSED
COMPRESSOR
OUTPUT DELAY
0140G01002 REV. A
3 MIN. COMP.
Wiring is subject to change. Always refer to the wiring diagram on the unit for the most up-to-date wiring.
34
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MINIMUM CLEARANCES
48" MIN
12" MIN
3"
MIN
.
12" MIN
36" MIN
(FOR SERVICE)
NOTE: Roof overhang should be no more than 36".
-
UNIT
2 Ton
2 1/2 Ton
3 Ton
3 1/2 4 Ton
5 Ton
Min. Filter Size
(1)20 x 20 x 1 (1)20 x 25 x 1 (1)25 x 25 x1 (2)20 x 20 x 1 (2)20 x 25 x 1
RECOMMENDED FILTER SIZES
35
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NOTE: SPECIFICATIONSAND PERFORMANCE DATALISTED HEREINARE SUBJECT TO CHANGE WITHOUT NOTICE
Quality Makes the Difference!
All of our systems are designed and manufactured with the same high quality standards regardless of size or efficiency. We have
designed these units to significantly reduce the most frequent causes of product failure. They are simple to service and forgiving to
operate. We use quality materials and components. Finally, every unit is run tested before it leaves the factory.
That’s why we know. . .There’s No Better Quality.
•
•
•
Products
Warranties
Customer Services
•
•
•
Parts
Contractor Programs and Training
Financing Options
© 2009 - 2010 Goodman Manufacturing Company, L.P.
36
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