Edelbrock Automobile Parts R08367 User Manual

Catalog #R08367  
DOT Racer Front Brake Hose Kit  
for 2006 Kawasaki Ninja 650R  
INSTALLATION INSTRUCTIONS  
Please study these instructions carefully before installing your new Brake Hose Kit. If you have any questions, please call  
our Technical Hotline at: 1-800-416-8628, 7:00 am - 5:00 pm, Pacific Standard Time, Monday through Friday or  
e-mail us at [email protected].  
IMPORTANT NOTE:  
Proper installation is the responsibility of the installer. Improper installation will void warranty and may  
result in poor performance and engine or vehicle damage.  
INSTALLATION INSTRUCTIONS  
IMPORTANT NOTE: Do not allow the master cylinder to completely drain of brake fluid at any time during this process.  
Also, use care when handling brake fluid, as it can quickly damage finished surfaces (paint, plating, etc.).  
1. Remove factory brake hoses, noting routing. Cap off master cylinder and  
caliper ports.  
2. Install straight-bent banjo ends of Russell Left and Right hoses onto their  
respective calipers. Use factory single-banjo bolt from master cylinder to  
install Right hose onto caliper (See Fig. 1).  
3. Route hoses up through factory wire retainers to master cylinder  
(See Fig. 2, view from top). Use factory double-banjo bolt to install hoses  
onto master cylinder. Side-bent banjo of Right hose goes next to master  
cylinder, points toward center of bike, and rests against stop. Orient Left hose  
banjo so that hose runs parallel to Right hose (See Fig. 3).  
4. Locate hoses to fender using factory plastic clips around grommets on hoses  
Fig. 1  
at factory mounting points (See Fig. 4, Right side shown).  
5. Check hose clearance throughout entire steering and suspension travel  
range.  
6. Bleed the system and check for leaks while applying pressure.  
Fig. 2  
Fig. 3  
Fig. 4  
Edelbrock Corporation, 2700 California Street, Torrance, CA 90503  
Toll-Free Tech Line: 1-800-416-8628  
Tech E-Mail: [email protected]  
Catalog #R08367  
Brochure #63-R08367  
©2006 Edelbrock Corporation  
Rev. 9/06 - BC/mc  
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