Cisco Systems Network Card Cisco 7010 User Manual

Doc. No.78-1230-02  
Cisco 7010 and Cisco 7505  
Chassis Replacement Instructions  
Cisco 7010 Product Numbers: CHAS-7010-DC=, CHAS-7010-AC=  
Cisco 7505 Product Numbers: CHAS-7505-DC=, CHAS-7505-AC=  
Customer Order Number: DOC-781230=  
This document provides instructions for replacing Cisco 7010 and Cisco 7505 chassis as spare parts.  
Note When referring to both the Cisco 7010 and Cisco 7505 chassis, the term the chassis will be  
used.  
Chassis are available as spare parts, and include all of the components required for operation except  
the processor modules. After you replace the chassis, you must move the processor modules from  
your old chassis into your new chassis.  
The replacement chassis do not include the cable management or rack-mounting hardware kits. You  
can move the rack-mounting hardware and cable management brackets from the existing chassis, or  
order either kit as a spare part, which will ship with installation instructions.  
The sections in this document include the following:  
Copyright © 1995  
1
Cisco Systems, Inc.  
All rights reserved.  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Product Overview  
The removable chassis cover panel at the noninterface processor end of the router provides access  
Figure 3  
Chassis Cover Panel  
Captive screws  
Two captive slotted screws secure the chassis cover panel to the noninterface processor end of the  
chassis. The cover shields against electromagnetic interference (EMI) and helps direct the flow of  
cooling air through the chassis. Therefore, never operate the router with the cover removed.  
For detailed descriptions of the system components, refer to the Cisco 7010 Hardware Installation  
and Maintenance or Cisco 7505 Hardware Installation and Maintenance publications.  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
3
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Prerequisites  
Prerequisites  
Before you begin this installation, review the safety guidelines in this section to avoid injuring  
yourself or damaging the equipment. This section also provides a list of the tools that you need to  
perform this replacement.  
Safety Guidelines  
The following guidelines will help to ensure your safety and protect the equipment. These guidelines  
are not inclusive of all potentially hazardous situations, so be alert.  
General Safety Precautions  
The following are general precautions for any workplace:  
Do not perform any action that creates a potential hazard to people or makes the equipment  
unsafe.  
Do not work alone when potentially hazardous conditions exist.  
Do not wear loose clothing, jewelry (including rings and chains), or other items that could get  
caught in the chassis. Fasten your tie or scarf and sleeves.  
Never install equipment that appears damaged.  
Keep tools and chassis components away from walk areas.  
Practice good housekeeping; keep tools and parts clean, accessible, and in good working order.  
Safety with Electricity  
Follow these guidelines when working with any electrical equipment:  
Before beginning any procedures requiring access to the chassis interior, locate the emergency  
power-off switch for the room in which you are working.  
Disconnect all power and external cables before moving a chassis.  
Never assume that power has been disconnected from a circuit; always check.  
Carefully examine your work area for possible hazards such as moist floors, ungrounded power  
extension cables, and missing safety grounds.  
In addition, use the guidelines that follow when working with any equipment that is connected to  
telephone wiring or other network cabling:  
Never install telephone wiring during a lightning storm.  
Never install telephone jacks in wet locations unless the jack is specifically designed for wet  
locations.  
Never touch uninsulated telephone wires or terminals unless the telephone line has been  
disconnected at the network interface.  
Use caution when installing or modifying telephone lines.  
4 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Prerequisites  
Lifting Safely  
A fully configured chassis weighs approximately 70 pounds. Before installing the new  
(replacement) chassis, ensure that your site is properly prepared, so you can avoid having to move  
the chassis later to accommodate power sources and network connections.  
Never try to lift an object that is too heavy for you to lift safely by yourself.  
Ensure that your footing is solid and balance the weight of the object between your feet.  
Lift the object slowly; never move suddenly or twist your body as you lift.  
Keep your back straight and lift with your legs, not your back. If you must bend down to lift the  
chassis, bend at the knees, not at the waist, to reduce the strain on your lower back muscles.  
When lifting the chassis, grasp the underside of the chassis exterior with both hands. Do not  
attempt to lift the end of the chassis with the handles on the interface processor carriers; these  
handles are not designed to support the weight of the chassis.  
Always disconnect all external cables before lifting or moving the chassis.  
Preventing Electrostatic Discharge (ESD) Damage  
Electrostatic discharge (ESD) damage, which can occur when electronic boards or components are  
handled improperly, can result in complete or intermittent failures. The processor modules each  
comprise a printed circuit board that is fixed in a metal carrier. EMI shielding, connectors, and a  
handle are integral components of the carrier. Handle processor modules by the metal frame or  
carrier only; avoid touching the board (particularly avoid touching any components, connector pins,  
or the metal fingers on the edge connector).  
Following are guidelines for preventing ESD damage:  
Always use an ESD wrist strap or ankle strap and ensure that it makes good skin contact.  
When removing or installing interface processors, connect the equipment end of the ground strap  
to the chassis ground screw on the interface processor end of the chassis.  
Place removed processor modules board-side-up on an antistatic mat or in a static shielding bag.  
If you are returning a replaced part to the factory, immediately place it in a static shielding bag  
to avoid ESD damage to the board.  
Avoid contact between the board and clothing. The ESD strap only protects the board from ESD  
voltages on the body; ESD voltages on clothing can still cause damage.  
Note For safety, periodically check the resistance value of the antistatic strap. The measurement  
should be between 1 and 10 megohms.  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
5
Download from Www.Somanuals.com. All Manuals Search And Download.  
Prerequisites  
Cable Strain Relief  
If possible, position the new replacement chassis close enough to the existing system so that you can  
avoid having to disconnect power and interface cables. Be sure to disengage any strain relief devices  
before attempting to pull the cables from the port. Following are descriptions of the different  
methods of strain relief that are used on the AC-input and DC-input power cables and the various  
types of network interface cables:  
On the AC power input receptacle (on the interface processor end of the AC-input powered  
chassis), a cable retention clip (see Figure 1 or Figure 2) snaps up around the plug on the power  
cord to prevent it from being inadvertently pulled out of the receptacle. Before attempting to  
disconnect the power cable, be sure to push the retention clip down away from the plug.  
On the DC-input power supply, a nylon cable tie is used to fasten the power cable to a bracket  
located just below the input terminal block. Carefully cut this cable tie before you disconnect the  
power cable leads from the terminal block, and replace the cable tie after you install the new  
chassis and wire the power cable leads to the terminal block.  
Serial interface cables (all types) use thumbscrews on the cable connectors that secure the cable  
to the Fast-Serial Interface Processor (FSIP) port.  
Ethernet interface cables use either slide-type locks or thumbscrews. Although all Ethernet  
Interface Processors (EIPs) ship from the factory with slide-type locks on each port, all EIPs also  
include conversion kits for replacing the slide-type locks with jackscrews to accommodate  
Ethernet interface cables with thumbscrews.  
Multimode, Fiber Distributed Data Interface (FDDI) connectors use small plastic arms on two  
sides of the connector that act like springs and are constrained by the inside of the connector port.  
To remove a multimode cable from a FDDI Interface Processor (FIP) port, pinch the two plastic  
arms inward while pulling the connector out of the port.  
When removing any cable, pull the cable out at the connector; never pull or tug on the cable itself.  
For detailed descriptions of the system components, refer to the Cisco 7010 Hardware Installation  
and Maintenance or Cisco 7505 Hardware Installation and Maintenance publications.  
Preparing the Work Area  
Although some network downtime is unavoidable while you remove the RP and SP (or SSP) or  
RSP1 from their respective chassis, and replace them in the new chassis, you can minimize the  
downtime by placing the old and new chassis close together. If your existing chassis is mounted in  
a rack and there is space in the same rack or another rack close by, we recommend that you install  
the new, empty chassis in the rack before moving the components. (A fully configured chassis  
weighs approximately 70 pounds.)  
Before installing the chassis in a new rack location, ensure that routing the interface cables to the  
new positions will not strain or tangle them.  
You can further minimize downtime by leaving interface cables attached when you move interface  
processors to the new chassis, provided that doing so will not strain the cables.  
Leave network interface cables connected to the interface ports only if the following conditions are  
true:  
You are able to place the new chassis close to the existing chassis, and moving the processor  
modules to the new chassis will not strain the interface cables.  
The new chassis is already located in its permanent location, or you will need to move it only a  
few feet into the space vacated by the old chassis when it is removed.  
6 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Prerequisites  
Note If these conditions are not true, for instance, if you must remove a rack-mounted chassis  
before you can install the new chassis, you must disconnect all power and network interface cables.  
Also, ensure that your new chassis allows sufficient clearance for maintenance: to remove and  
replace processor modules and interface cables at the interface processor end, and to access the  
internal components at the noninterface processor end. Figure 4 shows the chassis footprint and the  
clearance required to remove or install each of the major components.  
Figure 4  
Chassis Footprint and Clearance Requirements for Maintenance  
Chassis foot C  
14.25 in. (36.20 cm)  
2 in.  
(5.08 cm)  
Power supply width  
14.60 in. to ears (37.08 cm)  
Noninterface processor end  
1.25 in. (3.18 cm)  
Interface processor end  
Interface processor width  
14.55 in. (36.96 cm)  
Chassis width  
17.50 in. (44.45 cm)  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
7
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Replacing the Chassis  
Tools and Parts Required  
This section lists the tools and parts you will need to complete these replacement procedures. Have  
the necessary tools on hand so that you can complete the replacement without interruption:  
To replace the chassis cover, you need a 3/16-inch, flat-blade screwdriver to loosen the captive  
screws on the chassis cover panel  
To install a replacement chassis, you need a number 1 Phillips and a 3/16-inch, flat-blade  
screwdriver for the captive installation screws on the processor modules (most of the carriers use  
slotted screws, but some use Phillips screws)  
To install new cable management brackets or to move brackets from the existing chassis, you  
need the following tools and parts (panhead screws are included with the brackets):  
Number 1 Phillips screwdriver  
Two cable management brackets  
Six M3 x 8-mm, Phillips panhead screws  
If you will mount or replace the chassis in an equipment rack, you also need the following tools:  
Number 2 Phillips screwdriver  
1/4-inch and 3/16-inch, flat-blade screwdrivers  
Two chassis ears  
Four M4 x 10-mm, Phillips flathead screws to secure the ears to the chassis  
Eight 10-32 x 3/8-inch, slotted binderhead screws to secure the chassis ears to the rack  
Whenever you remove or install processor modules, have the following equipment on hand to  
help prevent ESD damage:  
Antistatic mat or antistatic foam pad in case you need to put one of the processor modules  
down  
Your own ESD-preventive strap or the disposable ESD strap that is included with all spares  
Replacing the Chassis  
The RP, SP (or SSP), and RSP1 are required system components in their respective chassis; you must  
shut down the system power before removing or installing any one of these three processor modules.  
All interface processors support online insertion and removal (OIR); however, after installing an  
interface processor on line, you must wait at least 15 seconds for the system to reinitialize the  
interfaces before installing the next interface processor. Therefore, it is more efficient to leave the  
power off until all components are moved into the new chassis, then start up the system and check  
the entire installation.  
If you are installing the new chassis in an equipment rack, proceed to the next section. Otherwise,  
8 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Replacing the Chassis  
Replacing a Rack-Mounted Chassis  
This section describes how to replace a chassis that is installed in an equipment rack. The order in  
which you remove the existing system, install the new chassis, and replace the components will vary  
depending upon the space available in the rack and in the work area.  
Some rack configurations, such as an enclosed rack or a rack with a power strip that limits access,  
prohibit the normal installation sequence of first installing the chassis in the rack and then installing  
the cable management brackets before installing the processor modules. In these situations, you can  
move all the components into the new chassis before installing it in the rack, but ensure that you  
follow the safety guidelines for lifting and working with electrical equipment that are provided in  
If there is sufficient space available in the same rack (or an adjacent rack) and you have a rack-mount  
kit available, you can install the new (replacement) chassis before you remove the existing system.  
You can minimize downtime and avoid having to disconnect network interface cables by leaving the  
existing system operating while you install the empty replacement chassis in the rack. Also, an  
empty chassis is significantly lighter and easier to handle than one that is fully configured. Just  
ensure that both chassis, when installed, will be close enough to avoid straining the interface cables  
connected to the interface processors.  
If you must remove the existing system to make room for the replacement chassis, or if you need the  
existing rack mounting hardware to mount the new chassis, you will have to disconnect all network  
interface cables before removing the existing system from the rack. You can leave the system  
components in the old chassis until after you install the new, empty chassis in the rack.  
Assess your rack and lab configuration and the equipment you have available, then choose the  
appropriate replacement procedure from the following:  
If you have a spare rack-mount kit available and you are able to install the new, empty chassis  
before you shut down and remove the existing one, follow the installation instructions provided  
with the rack mount kit, Cisco 7010 and Cisco 7505 Rack-Mount and Cable Management Kits  
Installation Instructions (Document Number 78-1231-xx).  
After you install the new chassis in the rack and install the cable management brackets, proceed  
complete the replacement and check the installation, you will be directed to the following  
If you must remove the existing chassis before you can install the new one, proceed to the  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
9
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Replacing the Chassis  
Removing the Existing Chassis from the Rack  
Before removing the existing chassis from the rack, you must shut down the system power and  
disconnect the power cord and all interface cables. To help avoid problems when you install the new  
chassis, label all interface cables with their slot/port address and mark the positions of the chassis  
ears (with tape, chalk, or a marker) so that you can install the new chassis in the same position.  
Two chassis ears support the chassis in the rack. The ears are secured to the chassis sides and to the  
rack posts, so that the chassis is cantilevered off the ears. We recommend that two people perform  
this procedure: one person to support the chassis while the other person removes the screws that  
secure the ears to the rack.  
Follow these steps to remove the existing chassis from the rack:  
Step 1 Turn off the system power and disconnect the power cord and all interface cables from the  
chassis.  
Step 2 Have a second person support the chassis while you perform this step. From the front of  
the rack, use a 1/4-inch flat-blade screwdriver to loosen and remove each of the eight  
10-32 x 3/8-inch, slotted screws (four on each side) that secure the chassis ears to the rack.  
Step 3 Pull the chassis out of the rack and place it on the floor or a table.  
Step 4 Use a number 2 Phillips screwdriver to loosen and remove the two M4 x 10-mm, Phillips  
flathead screws that secure the ears to the chassis sides.  
Step 5 Pull the ears off the chassis, and place the ears and all fasteners aside.  
This completes the chassis removal procedure. If you have not yet installed the new chassis in the  
rack, proceed to the next section.  
Installing the New Chassis in the Rack  
Mount the chassis in the rack before connecting any interface or power cables. If possible, install the  
new, empty chassis in the rack first, then install the system components from the old chassis. The  
chassis is supported in the rack by two chassis ears, which attach to the sides of the chassis and to  
the mounting strips on the rack. Each chassis ear has two studs that fit into holes in either the  
interface processor end or the noninterface processor end of the chassis, whichever will be in the  
front of the rack. To mount the chassis, install the ears on the chassis first, then secure the ears to the  
rack mounting posts or strips. We recommend that two people perform this procedure: one person  
to support the chassis in the rack while the other person secures the ears to the rack. Before lifting  
the chassis, ensure that your path to the rack is unobstructed.  
Follow these steps to install the new chassis in the rack:  
Step 1 Position the chassis so that the end that will be in the front of the rack is closest to you.  
Figure 5 shows the correct orientation if the noninterface processor end of the chassis will  
be installed at the front of the rack.  
Step 2 Attach the right chassis ear to the chassis first. Hold the ear in the orientation shown in  
Figure 5, with the studs pointing toward the chassis and the mounting strip facing you.  
Step 3 Insert the two studs through the holes on the side of the chassis. The ear should be flush  
against the chassis side.  
Step 4 Insert two M4 x 10-mm, Phillips flathead screws through the ears and into the chassis sides.  
Use a number 2 Phillips screwdriver to tighten the screws.  
10 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
       
Replacing the Chassis  
Step 5 Repeat Steps 2 through 4 for the left ear. The strip of mounting holes on the front of each  
Figure 5  
Installing the Ears on the Chassis  
Step 6 Lift the chassis and move it to the rack. Avoid sudden twists or moves to prevent injury.  
Step 7 Insert the rear of the chassis into the rack, pushing it back until the ears meet the front  
mounting strips or posts on both sides of the equipment rack. Slide the chassis vertically  
along the rails to align the mounting holes in the ears with those in the rack.  
Step 8 From the front of the rack, insert all eight 10-32 x 3/8-inch, slotted screws (four on each  
Step 9 When all screws are inserted, use a 1/4-inch, flat-blade screwdriver to tighten each one.  
This completes the rack installation. Proceed to the next section to install the cable management  
brackets.  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions 11  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Replacing the Chassis  
Figure 6  
Installing the Chassis in a Standard Four-Post, 19-Inch Equipment Rack  
Chassis front  
Installing the Cable Management Brackets  
The cable management brackets help to keep network interface cables untangled and orderly, and  
prevent cables from hindering access to interface processors in the lower interface processor slots.  
The brackets attach to the inner sides of the chassis at the interface processor end. Six M3 x 8-mm,  
Phillips panhead screws, which are included with the brackets, secure the brackets to the chassis  
(three per bracket). Figure 7 shows the interface processor end of the chassis with the brackets  
installed.  
Note For this procedure, the Cisco 7010 and Cisco 7505 chassis are functionally the same, and are  
referred to as the chassis.  
Install the brackets on the new chassis first, before you begin moving system components from the  
old chassis. If you install the brackets after you move the interface processors and connect the  
interface cables, you might have to disconnect the cables to install the screws that secure the  
brackets. Route interface cables through the cable management brackets as you connect them to the  
interface processor ports (or as you install interface processors that still have interface cables  
connected to them). Wrap cable ties through the holes provided to secure small-gauge cables.  
12 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Replacing the Chassis  
Figure 7  
Cable Management Brackets—Cisco 7010 Shown  
Follow these steps to install the two cable management brackets on the new chassis:  
Step 1 If you have new brackets to install on the new chassis, proceed to Step 4. If you are  
removing the brackets from the old chassis, proceed to the next step.  
Step 2 At the interface processor end of the existing chassis, push the cables out of the cutouts in  
the brackets. The brackets are flexible and allow cables to pass through the access slots;  
however, bending them at extreme angles can cause them to break.  
Step 3 Use a number 1 Phillips screwdriver to remove the six panhead screws (three per bracket)  
that secure brackets to the inner side of the chassis. You might need to disconnect some of  
the interface cables to access the screws. If so, label the cables with their slot/port location,  
or reconnect them immediately after removing the bracket.  
Step 4 At the interface processor end of the new chassis, place a bracket on one of the inner sides  
of the chassis and align the three holes in the bracket with the holes in the chassis.  
Step 5 Insert and finger-tighten three M3 Phillips screws from the inner side of the chassis,  
Step 6 When all three screws are inserted, use the number 1 Phillips screwdriver to tighten the  
screws.  
Step 8 When connecting the network interface cables or installing processor modules with the  
interface cables attached, route the cables through the cable management brackets as shown  
in Figure 7. If you are using very thin cables that slip through the bracket openings, insert  
cable ties through the holes in the bracket and wrap them around the cables to secure them.  
This completes the cable management bracket installation. Proceed to the next section to move the  
processor modules to the new chassis.  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions 13  
Download from Www.Somanuals.com. All Manuals Search And Download.  
     
Replacing the Chassis  
Moving Processor Modules  
Figure 2.) In the Cisco 7010, the RP occupies the top slot (the RP slot or slot 4) and the SP (or SSP)  
occupies the second slot from the top (the SP slot or slot 3), directly below the RP slot. The  
remaining three slots, which are numbered 0 through 2 beginning at the bottom slot, support any  
combination of interface processors.  
In the Cisco 7505, the RSP1 occupies the top slot (slot 4). The remaining four slots, numbered 0  
through 3 beginning at the bottom, support any combination of interface processors.  
The processor modules are all keyed with guides on the backplane to prevent them from being fully  
inserted in the wrong slot. Empty interface processor slots contain an interface processor filler (an  
empty carrier) to help keep dust out of the chassis, provide EMI shielding, and maintain proper air  
flow through the chassis interior.  
Processor modules slide into the processor slots and connect directly to the backplane. The  
spring-loaded ejector levers (see Figure 8) help to ensure that the bus connector on the back of the  
processor module is fully seated in the backplane or fully dislodged from it. Captive installation  
screws at both ends of each processor module faceplate prevent the processor from pulling away  
from the backplane and support the EMI integrity of the system. Failure to use the ejector levers and  
captive installation screws could result in a partial backplane connection, which can hang the system.  
To retain your existing configuration, move interface processors to the same slot positions in the new  
chassis. The lithium battery backup on the RP and RSP1 retains the system configuration and  
MAC-layer addresses in nonvolatile random-access memory (NVRAM). Therefore, if you install  
interface processors in the same slot positions in the new chassis that they occupied in the old  
chassis, the system and the individual interfaces should come up in their previous configuration. If  
you install interface processors in different slots in the new chassis, the system will recognize the  
interfaces, but will leave them in a shutdown state until you reconfigure and enable them.  
Although interface processors support OIR, you must wait at least 15 seconds after inserting an  
interface processor before inserting the next one. To help avoid errors with the installation, leave the  
power off until all components are moved into the new chassis and you have verified that all are  
installed properly.  
In the chassis, move the interface processors first, one at a time, then, in the Cisco 7010, move the  
SP (or SSP) and finally the RP; in the Cisco 7505, move the RSP1 last. Before you remove an  
interface processor from the existing chassis, remove the interface processor filler from the  
corresponding slot in the new chassis. Then immediately install the interface processor in the new  
chassis and secure it in the slot before removing the next interface processor filler or module. If you  
leave the interface cables attached to the interface processors, route the cables through the cable  
management brackets immediately after you secure the interface processor in the slot to help keep  
the other slots clear during the installation.  
If there is sufficient slack in the interface cables, and if you can easily move the processor modules  
between the chassis without straining the cables, leave the interface cables connected. If you must  
disconnect the cables, label each cable with its slot and port number before you disconnect it. Do not  
reconnect the interface cables until you have installed all of the components in the new chassis (it is  
easier to install interface processors when the slots are not impeded by cables that drop from other  
slots). Use the optional cable management brackets to keep the interface cables untangled and away  
from other interface processor slots and ports.  
Caution You must turn off the system power before removing or installing the RP, SP (or SSP), or  
RSP1, all of which are required system components. Removing one while the system is operating  
will cause the system to shut down or crash and might damage or destroy memory files.  
14 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Replacing the Chassis  
Figure 8  
Ejector Levers and Captive Installation Screws  
Interface processor  
card slot  
Ejector  
lever  
Interface processor card  
carrier guide (black)  
a
b
Captive  
installation  
screw  
c
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions 15  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Replacing the Chassis  
Follow these steps to move the processor modules to the new chassis:  
Step 1 Before moving any processor modules, ensure that you have met the following  
On both chassis, ensure that the power is turned off and the power cable is disconnected  
from the AC power receptacle or the DC terminal block.  
To prevent ESD damage, wear a grounding strap or other ESD-prevention device and  
attach the equipment end to the chassis ground screw on the interface processor end of  
If you will leave the interface cables connected to the processor modules, ensure that  
there is sufficient slack to avoid straining the cables when moving the processor  
between chassis. Otherwise, label each cable with its slot and port number position.  
(This will help avoid mixing up cables when you reconnect them.)  
Optional: Install the cable management brackets on the new chassis before moving the  
components. Either move the brackets from the old chassis or install a new set.  
Step 2 Note the slot location of the interface processor you will move. Before removing the  
interface processor, remove the interface processor filler from the corresponding slot in the  
new chassis. When installing interface processors in the new chassis, place them in the  
same slot position that they occupied in the old chassis; this will retain your existing  
configuration and will help avoid confusion when reconnecting cables and checking the  
installation.  
Step 3 If necessary, disconnect any interface cables that are connected to the processor module.  
Step 4 Use a screwdriver to loosen both of the captive installation screws. (See Figure 8a.)  
Step 5 Place your thumbs on the end of each ejector and simultaneously pull them both outward,  
away from the carrier handle (in the opposite direction from that show in Figure 8c) to  
release the processor module from the backplane.  
Caution In the Cisco 7010, you must install the RP in the slot labeled RP (the top slot) and the SP  
(or SSP) in the slot labeled SP (the slot directly below the RP slot). In the Cisco 7505, you must  
install the RSP1 in the slot labeled slot 4. For both chassis models, you can install interface  
processors in any of the interface processor slots (the lowest slots), but we recommend that you  
install them in the same slot positions that they occupied in the old chassis. The slots are keyed for  
correct installation. Forcing a processor module into the wrong slot can damage the backplane and  
board connectors.  
Step 6 Grasp the carrier handle with one hand and pull the processor module straight out of the  
slot, keeping your other hand under the carrier to guide it. (See Figure 9.) Keep the carrier  
at a 90-degree orientation to the backplane. Avoid touching the board or any connector pins.  
Step 7 Place the processor module in the same slot position in the new chassis and align the  
notches along the edge of the carrier with the grooves in the slot. (See Figure 8a.)  
Step 8 While keeping the carrier at a 90-degree orientation to the backplane, carefully slide the  
carrier into the slot until the back of the faceplate makes contact with the ejector levers, then  
Do not use unnecessary force when installing processor modules. Always guide the carrier  
into the slot only until the carrier faceplate makes contact with the ejector levers, then use  
the ejector levers to complete the insertion.  
16 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Replacing the Chassis  
Step 9 Using the thumb and forefinger of each hand to pinch each ejector, simultaneously push  
both ejectors inward (toward the carrier handle) until they snap into place and are at a full  
faceplate) should be flush against the chassis.  
Step 10 Use a screwdriver to tighten the two captive screws to prevent the processor module from  
becoming partially dislodged from the backplane and to ensure proper EMI shielding.  
Step 12 Repeat Steps 3 through 10 for the SP (or SSP) and RP in the Cisco 7010, and the RSP1 in  
the Cisco 7505.  
Figure 9  
Handling a Processor Module  
Captive installation  
screws  
Note Leave the interface processor filler installed in any unfilled interface processor slots.  
This completes the processor module removal and replacement procedure. If you now need to install  
Rack” on page 10. Otherwise, proceed to the next section to check the installation.  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions 17  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Replacing the Chassis  
Checking the Installation  
To complete the replacement procedure, perform the following steps to verify that the system is  
functioning properly. These steps will also help you verify that all the processor modules you moved  
are returned to their previous state. For additional first-time startup troubleshooting procedures, refer  
to the Cisco 7010 Hardware Installation and Maintenance or Cisco 7505 Hardware Installation and  
Maintenance publications.  
Because the lithium battery backup on the RP and RSP1 retains the system configuration in  
NVRAM, the system and the individual interfaces should come up in their previous configuration,  
provided that you installed the interface processors in the same slots they occupied in the old chassis.  
If you installed interface processors in different slot positions in the new chassis, the system will  
recognize the interfaces but leave them in a down state until you reconfigure and enable them. If you  
Step 1 Ensure that the system power switch is in the off position, then reconnect the power cable  
to the AC receptacle or DC terminal block, as required. For the AC-input power supply,  
snap the cable retention clip up around the plug to secure the cable. For the DC-input power  
supply, reattach a new nylon cable tie to support the weight of the cable.  
Step 2 Connect all interface cables to the appropriate interface processor ports. Ensure that all  
cables are fully seated in the ports and that all strain relief systems are engaged.  
Step 3 Ensure that you have either a console terminal connected to the system console port or a  
port available for a Telnet session to the router.  
Step 4 Turn on the system power. The DC OK LED should go on and stay on. If if does, proceed  
to the next step. If it does not, do the following:  
First, check the source power. Ensure that the power switch is completely in the on (|)  
position and that the power (input) cord is properly connected at both ends.  
Listen for the fans; you should hear them operating immediately after turn on the power.  
If the DC OK LED is off and the fans are not operating, there is most likely a problem  
with the AC or DC input power or with one of the internal DC lines. If so, there are no  
installation adjustments that you should make; contact a service representative for  
further instructions.  
Step 5 While the system initializes, the yellow boot error LED on the RP should go on for about  
ten seconds, then go off. Verify that the normal LED on the RP or RSP1 goes on and stays  
on, which indicates that the system software booted successfully. If it does, proceed to the  
next step. If it does not go on, do the following:  
Check the ejector levers and captive installation screws on the processor modules. If any  
appear loose, use the ejector levers to reseat the module, then tighten the captive  
installation screws to secure it. Toggle the power off and back on again.  
If the RP or RSP1 normal LED still remains off, note whether the boot fail LED (on the  
RP) or the CPU halt LED (on the RSP1) goes on, and contact a service representative.  
18 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
   
Replacing the Chassis  
Step 6 When the system boot is complete, the RP or RSP1 begins to initialize the interface  
processors. During this initialization, the LEDs on each interface processor behave  
differently (most flash on and off). The enabled LED on each interface processor goes on  
when initialization has been completed.  
If the enabled LED on the SP (or SSP) and all interface processors go on, the system  
has booted successfully and is now functional.  
If the RP or RSP1 LEDs previously indicated a successful system boot, but none of the  
enabled LEDs on the SP (or SSP) or the interface processors go on, suspect that one of  
them has shifted out of its backplane connector and hung the bus. Turn off the power,  
then use the ejector levers to release the SP (or SSP) and each interface processor and  
reseat them in their slots. (Refer to the section “Moving Processor Modules” on page 14  
for removal and insertion steps.) Tighten all captive installation screws, then return to  
Step 7 If the enabled LED on a single interface processor remains off, suspect that the interface  
processor has shifted out of its slot. Use the ejector levers to release the interface processor  
page 14, for removal and insertion steps.) Tighten both captive installation screws, then  
Step 8 If an enabled LED still fails to go on after performing these steps, suspect that the specific  
SP (or SSP) or interface processor has failed. Contact a service representative.  
Step 9 Verify that the console terminal displays a script and system banner similar to the  
following:  
GS Software (GS7), Version 10.3(3), SOFTWARE  
Copyright (c) 1986-1995 by cisco Systems, Inc.  
Compiled Wed 10-May-95 14:46 by mpo  
System Bootstrap, Version 4.6(1) [fc2], SOFTWARE  
Step 10 After the system initializes, use the various show commands to display the status of the  
system and individual interfaces, and ensure that they are operating according to their  
previous configuration. (For descriptions and examples of these commands, refer to the  
When the system starts up and operates successfully, the replacement procedure is complete and you  
can resume normal operation.  
If the system still fails to start up or operate properly, or if you isolate the cause of the problem to a  
failed component, contact a service representative for further assistance.  
Note After you verify a successful installation, gather the old chassis and any remaining spares and  
parts. If the old chassis is still mounted in a rack, follow the steps in the section “Removing the  
Existing Chassis from the Rack” on page 10 to remove it. Place spare interface processors or  
interface processor fillers in the chassis slots, and move the chassis to the appropriate location for  
storage or shipment.  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions 19  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Replacing the Chassis  
show Command Descriptions and Examples  
This section describes the various show commands that you can use to display system status and  
configuration. If you installed the interface processors in the same slot locations that they occupied  
in the old chassis, the interfaces should retain the same configuration. If you installed the interface  
processors in different slot locations, the system will recognize the interfaces, but you will have to  
use the configure command to reconfigure and enable them.  
The show version command displays the current hardware configuration of the router, including the  
system software version that is currently loaded and running. The show controllers cxbus command  
lists all CxBus interfaces and includes the currently loaded and running microcode version for each.  
You can check the version of the default ROM image either by removing the board and checking the  
ROM labels or by configuring the interface or system software to boot from ROM, restarting the  
system, and using these same commands to check the running version.  
Use the show version command to display the current system software version, and use the show  
controllers cxbus command to display the microcode version of the SP and each interface  
processor. In the following example of the show version command, the running system software is  
Release 10.3(1)).  
Router> show version  
GS Software (GS7), Version 10.3(3), SOFTWARE  
Copyright (c) 1986-1995 by cisco Systems, Inc.  
Compiled Wed 10-May-95 14:46 by mpo  
System Bootstrap, Version 4.6(1) [fc2], SOFTWARE  
Current date and time is Sat 1-22-1994 21:38:35  
Boot date and time is Tue 12-28-1993 15:32:28  
Router uptime is 3 weeks, 4 days, 6 hours, 7 minutes  
System restarted by reload  
System image file is “gs7-k.103-1”, booted via tftp from 1.1.1.12  
(example text omitted  
X.25 software, Version 2.0, NET2 and BFE compliant.  
Bridging software.  
1 EIP controller (6 Ethernet).  
1 TRIP controller (4 Token Ring).  
6 Ethernet/IEEE 802.3 interfaces.  
4 Token Ring/IEEE 802.5 interfaces.  
(remainder of example text omitted)  
Following is an example of the show controller cxbus command display. (In this example, ROM  
Version 1.0 is assumed because you cannot determine the ROM version with screen displays unless  
it is the running version.)  
Router# show controllers cxbus  
(text omitted from example)  
FSIP 1, hardware version 1.0, microcode version 1.0  
Interface 8 - Serial1/0, electrical interface is V.35 DTE  
(text omitted from example)  
Interface 9 - Serial1/1, electrical interface is V.35 DTE  
(remainder of displayed text omitted from example)  
20 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 
Replacing the Chassis  
The command show interfaces serial slot/port displays statistics for the specific serial interface you  
specify by its slot/port address. If you use this command without the type and slot/port arguments,  
the system will display statistics for all interfaces in the system.  
Router> show int hssi 1/0  
Hssi 1/0 is up, line protocol is up  
Hardware is cxBus HIP  
Internet address is 1.1.1.9, subnet mask is 255.255.255.0  
(display text omitted)  
The command show configuration displays the contents of the system configuration file stored in  
NVRAM.  
Router# show config  
Using 1652 out of 130048 bytes  
version 10.3(3)  
!
hostname Router  
!
enable-password guessagain  
!
microcode TRIP flash trip1-0  
microcode reload  
!
interface hssi1/0  
ip address 1.1.1.67  
ip route-cache cbus  
no keepalive  
!
interface serial2/1  
ip address 1.1.1.12  
(display text omitted)  
The command show protocols displays the global (system-wide) and interface-specific status of any  
configured Level 3 protocol.  
Router> show protocols  
Global values:  
Internet Protocol routing is enabled  
Hssi1/0 is up, line protocol is up  
(display text omitted)  
Cisco 7010 and Cisco 7505 Chassis Replacement Instructions 21  
Download from Www.Somanuals.com. All Manuals Search And Download.  
Cisco Information Online  
Cisco Information Online  
Cisco Information Online (CIO) is Cisco Systems’ primary, real-time support channel. Maintenance  
customers and partners can self-register on CIO to obtain additional content and services.  
Available 24 hours a day, 7 days a week, CIO provides a wealth of standard and value-added services  
to Cisco’s customers and business partners. CIO services include product information, software  
updates, release notes, technical tips, the Bug Navigator, configuration notes, brochures,  
descriptions of service offerings, and download access to public and authorized files.  
CIO serves a wide variety of users through two interfaces that are updated and enhanced  
simultaneously—a character-based version and a multimedia version that resides on the World Wide  
Web (WWW). The character-based CIO (called “CIO Classic”) supports Zmodem, Kermit,  
Xmodem, FTP, Internet e-mail, and fax download options, and is excellent for quick access to  
information over lower bandwidths. The WWW version of CIO provides richly formatted  
documents with photographs, figures, graphics, and video, as well as hyperlinks to related  
information.  
You can access CIO in the following ways:  
Telnet: cio.cisco.com  
Modem: From North America, 408 526-8070; from Europe, 33 1 64 46 40 82. Use the  
following terminal settings: VT100 emulation; data bits: 8; parity: none; stop bits: 1; and baud  
rates up to 14.4 kbps.  
For a copy of CIO’s Frequently Asked Questions (FAQ), contact [email protected].For  
additional information, contact [email protected].  
Note If you are a network administrator and need personal technical assistance with a Cisco  
product that is under warranty or covered by a maintenance contract, contact Cisco’s Technical  
Assistance Center (TAC) at 800 553-2447, 408 526-7209, or [email protected].To obtain general  
information about Cisco Systems, Cisco products, or upgrades, contact 800 553-6387,  
408 526-7208, or [email protected].  
This document is to be used in conjunction with the Cisco 7010 Hardware Installation and Maintenance or Cisco 7505 Hardware Installation and Maintenance publications.  
(1230chas.fm)  
2
2
Access Without Compromise, Catalyst, CD-PAC, CiscoFusion, Cisco Internetwork Operating System, Cisco IOS, CiscoView, CiscoWorks, HyperSwitch, LAN LAN, LAN LAN  
2
2
2
Enterprise, LAN LAN Remote Office, LAN PC, LightStream, Newport Systems Solutions, PC LAN/X.25, Point and Click Internetworking, SMARTnet, SynchroniCD, The Packet,  
UniverCD, WNIC, Workgroup Director, Workgroup Stack, and XCI are trademarks; Access by Cisco and Bringing the power of internetworking to everyone are service marks; and Cisco,  
Cisco Systems, the Cisco logo, EtherSwitch, and Kalpana are registered trademarks of Cisco Systems, Inc. All other trademarks, service marks, registered trademarks, or registered service  
marks mentioned in this document are the property of their respective owners.  
Copyright © 1995, Cisco Systems, Inc.  
All rights reserved. Printed in USA  
954R  
22 Cisco 7010 and Cisco 7505 Chassis Replacement Instructions  
Download from Www.Somanuals.com. All Manuals Search And Download.  
 

Beko Washer Dryer WDA 91440 W User Manual
Belkin Network Router F5D8231 4 User Manual
Black Box TV Converter Box 10 100 Autosensing Media Converter User Manual
Bosch Appliances Security Camera NDN 733 User Manual
Bosch Power Tools Vacuum Cleaner BSG81 User Manual
Briggs Stratton Portable Generator 040213 User Manual
Broan Ventilation Hood E60000 Series User Manual
Campbell Hausfeld Washer PW1345 User Manual
Chief Manufacturing Indoor Furnishings CMS0xx0xx User Manual
Chrysler Automobile 2005 300 User Manual