Woodstock Welding System W1827 User Manual

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Woodstock Technical Support ..................2

Controls & Features .............................3

Machine Specifications ..........................4

Shaper Accessories............................. 35

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General .......................................... 36

Table & Base .................................... 36

Lubrication ...................................... 37

V-Belt Tensioning & Replacement ........... 38

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Standard Machinery Safety Instructions ......6

Additional Safety for Shapers ..................8

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Circuit Requirements ............................9

Grounding Requirements...................... 10

Extension Cords ................................ 10

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General .......................................... 39

Fence Board Alignment........................ 39

Pulley Alignment ............................... 40

Spindle Bearings................................ 41

Resurfacing Fence.............................. 41

Spindle-to-Table Squaring..................... 42

Troubleshooting................................. 43

Electrical Safety Instructions................. 45

Wiring Diagram ................................. 46

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Inventory ........................................ 11

Machine Placement ............................ 12

Cleaning Machine............................... 12

Assembly......................................... 13

Table Insert Adjustment....................... 17

Dust Collection ................................. 17

Test Run.......................................... 18

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Cabinet .......................................... 47

Spindle........................................... 49

Motor............................................. 51

Fence............................................. 53

Labels & Cosmetics ............................ 54

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General .......................................... 19

Control Panel ................................... 19

Cutter Height ................................... 20

Operation Overview ........................... 21

Stock Inspection & Requirements ........... 21

Changing Spindle Speeds...................... 22

Installing Spindle............................... 23

Cutter Rotation Direction..................... 24

Cutter Installation ............................. 24

Hold-Downs...................................... 27

Fence Positioning............................... 28

Straight Shaping................................ 29

Shaping End Grain.............................. 30

Freehand Shaping .............................. 31

Templates ....................................... 32

Zero Clearance Fence ......................... 33

Box Guard ....................................... 34

Feather Boards ................................. 34

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Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to

include the basic information for safety, setup, operation, maintenance, and service of this product.

In the event that questions arise about your machine, please contact Woodstock International Technical

Support at ꢂ*-' ꢀ.*+$*+/) or send e-mail to: k\Z_$jlggfik7j_fg]fo%Y`q. Our knowledgeable staff will

help you troubleshoot problems or process warranty claims.

If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.

If you have comments about this manual, please contact us at:

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Adjustable

Safety Guard

2-Piece Independently

Adjustable Fence

Workpiece

Hold-Down

Dust

Port

Spindle

Lock

Motor Cover

Spindle

Height Scale

Power Connection

Junction Box

Control

Panel

Spindle Height

Handwheel

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YQꢒꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢇY

ꢜꢒꢁꢁꢎꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ()ꢇ>ꢊ@ꢚꢙ

=<ꢖꢋꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢈ>ꢊ'X

]NQꢌꢁ$ꢊꢑꢓꢊꢜꢒꢁꢁꢎꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢗ

ꢚꢑ?ꢁ$ꢊ;$ꢕꢔꢍꢓꢁ$ꢊꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ [ꢁꢋꢅꢊ#$ꢂ_ꢁ

[ꢁꢕ$ꢂꢔꢃꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢜꢄꢂꢁꢋꢎꢁꢎꢊꢕꢔꢎꢊ/Nꢌ$ꢂꢖꢕꢅꢁꢎ

ꢕꢔꢉꢌꢇꢎꢐꢋꢅꢉꢖꢉꢅꢔꢆꢉꢂꢌꢍ

ꢗꢐꢋꢁꢔꢆꢉꢂꢌꢇꢘꢌꢖꢂ

ꢙꢕ"ꢆꢊ=Nꢅꢅꢁ$ꢊ'ꢁꢂꢃꢄꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇꢊꢂꢔꢆ

ꢙꢕ"ꢆꢊ=Nꢅꢅꢁ$ꢊ#ꢂꢕꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇꢐꢘ*ꢝꢊꢂꢔꢆ

ꢜꢒꢂꢔꢎꢋꢁꢊꢜꢂXꢁꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ (*)ꢛꢊꢗꢛꢊꢗꢐꢗ*)ꢊꢂꢔꢆ

ꢜꢒꢂꢔꢎꢋꢁꢊ/ꢁꢔꢃꢅꢄꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢈꢐꢘꢊꢂꢔꢆ

^"ꢒꢑꢍꢁꢎꢊꢜꢒꢂꢔꢎꢋꢁꢊ/ꢁꢔꢃꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇꢐꢘ*ꢝꢊꢐꢊꢈꢐꢘ*ꢝꢊꢂꢔꢆ

ꢜꢒꢂꢔꢎꢋꢁꢊ=ꢕꢒꢊzꢔꢎꢁ$ꢊ;ꢄꢁꢊ]Nꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ )ꢐꢗ*)ꢛꢊ)ꢐꢇ*ꢝꢛꢊꢇꢐꢗ*ꢝꢊꢂꢔꢆ

ꢜꢒꢂꢔꢎꢋꢁꢊꢜꢒꢁꢁꢎꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ (ꢈ>>ꢛꢊꢇꢗ>>ꢛꢊꢝ>>>ꢛꢊꢗ>>>>ꢊ@ꢚꢙ

ꢜꢒꢂꢔꢎꢋꢁꢊ;$ꢕ_ꢁꢋꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ (ꢐꢗ*)ꢊꢂꢔꢆ

ꢜꢒꢂꢔꢎꢋꢁꢊ\ꢒꢁꢔꢂꢔꢃꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢛꢊ(ꢛꢊ(ꢐꢗ*ꢉꢊꢂꢔꢆ

-4-

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ꢙꢔꢚꢓꢋꢇꢘꢌꢖꢂ

]ꢑꢆꢊꢑꢓꢊ;ꢕꢌꢋꢁꢊ`ꢔꢍꢁ$ꢅꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ (

;ꢕꢌꢋꢁꢊ`ꢔꢍꢁ$ꢅꢊꢜꢂXꢁꢍꢊ`ꢆ#ꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢛꢊ(ꢛꢊ(ꢐꢗ*ꢉꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊ`ꢔꢍꢁ$ꢅꢊꢜꢂXꢁꢍꢊ\ꢆ#ꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ (ꢛꢊ(ꢐꢗ*ꢉꢛꢊꢘꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊ=ꢑNꢔꢅꢁ$ꢌꢑ$ꢁꢊ#ꢂꢕQꢁꢅꢁ$ꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢘꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊ=ꢑNꢔꢅꢁ$ꢌꢑ$ꢁꢊ#ꢁꢒꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢇ*ꢝꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊꢜꢂXꢁꢊ/ꢁꢔꢃꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ (ꢇꢐꢗ*ꢉꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊꢜꢂXꢁꢊꢀꢂꢎꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢝꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊꢜꢂXꢁꢊ;ꢄꢂꢖ%ꢔꢁꢍꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢐꢇ*ꢗꢈꢊꢂꢔꢆ

+ꢋꢑꢑ$ꢊ;ꢑꢊ;ꢕꢌꢋꢁꢊ'ꢁꢂꢃꢄꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ()ꢐ(*)ꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊ+ꢁꢔꢖꢁꢊ/ꢁꢔꢃꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ((ꢐ(*ꢝꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊ+ꢁꢔꢖꢁꢊꢀꢂꢎꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ {*ꢗꢈꢊꢂꢔꢆ

;ꢕꢌꢋꢁꢊ+ꢁꢔꢖꢁꢊ'ꢁꢂꢃꢄꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ )ꢐꢗ*)ꢊꢂꢔꢆ

ꢕꢉꢆꢋꢁꢇꢛꢔꢄꢑꢋꢇꢘꢌꢖꢂ

ꢙꢂꢅꢁ$ꢊYꢔꢃꢋꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ /ꢁꢓꢅꢊꢕꢔꢎꢊ@ꢂꢃꢄꢅꢊꢈ>ꢊꢎꢁꢃꢆ

ꢙꢂꢅꢁ$ꢊ|ꢕNꢃꢁꢊꢜꢋꢑꢅꢊ;<ꢒꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ;ꢐꢜꢋꢑꢅ

ꢙꢂꢅꢁ$ꢊ|ꢕNꢃꢁꢊꢜꢋꢑꢅꢊꢀꢂꢎꢅꢄꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ (*)ꢊꢂꢔꢆ

ꢙꢂꢅꢁ$ꢊ|ꢕNꢃꢁꢊꢜꢋꢑꢅꢊ'ꢁꢂꢃꢄꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢉꢇ*ꢈ)ꢊꢂꢔꢆ

ꢜꢂꢌꢍꢆꢁꢄꢅꢆꢉꢂꢌ

;ꢕꢌꢋꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ |$ꢑNꢔꢎꢊ=ꢕꢍꢅꢊ`$ꢑꢔ

[ꢑꢎ<ꢊYꢍꢍꢁQꢌꢋ<ꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢜꢅꢁꢁꢋ

=ꢕꢌꢂꢔꢁꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ +ꢑ$Qꢁꢎꢊꢜꢅꢁꢁꢋ

+ꢁꢔꢖꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ =ꢕꢍꢅꢊ`$ꢑꢔꢊ?ꢂꢅꢄꢊꢀꢑꢑꢎ

ꢙꢂꢅꢁ$ꢊ|ꢕNꢃꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ =ꢕꢍꢅꢊ`$ꢑꢔ

|Nꢕ$ꢎꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ =ꢕꢍꢅꢊ`$ꢑꢔ

ꢜꢒꢂꢔꢎꢋꢁꢊ[ꢁꢕ$ꢂꢔꢃꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢜꢁꢕꢋꢁꢎꢊꢕꢔꢎꢊ/Nꢌ$ꢂꢖꢕꢅꢁꢎ

ꢚꢕꢂꢔꢅꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢚꢑ?ꢎꢁ$ꢊ=ꢑꢕꢅꢁꢎ

ꢗꢆꢏꢋꢁ

]ꢑꢆꢊꢑꢓꢊ#Nꢍꢅꢊꢚꢑ$ꢅꢍꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ ꢗ

#Nꢍꢅꢊꢚꢑ$ꢅꢊꢜꢂXꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ )ꢊꢂꢔꢆ

ꢙꢑꢌꢂꢋꢁꢊ[ꢕꢍꢁꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆꢆ #ꢉ>ꢇꢝY

ꢝꢋꢔꢆꢄꢁꢋꢍ

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+ꢁꢔꢖꢁꢊYꢎ}NꢍꢅQꢁꢔꢅꢊ`ꢔꢖꢋNꢎꢁꢍꢊ[Nꢂꢋꢅꢐ`ꢔꢊ@ꢕꢅꢖꢄꢁꢅꢍꢊꢕꢔꢎꢊ~ꢔꢑꢌꢐ^KNꢂꢒꢒꢁꢎꢊYꢎ}Nꢍꢅꢁ$ꢍ

ꢜꢒꢂꢔꢎꢋꢁꢊ'ꢁꢂꢃꢄꢅꢊꢜꢖꢕꢋꢁꢊꢂꢔꢊ`ꢔꢖꢄꢁꢍꢊꢕꢔꢎꢊꢙꢁꢅ$ꢂꢖ

ꢉꢊꢀꢑꢑꢎꢊ+ꢁꢔꢖꢁꢊꢚꢂꢁꢖꢁꢍꢊ`ꢔꢖꢋNꢎꢁꢎ

(ꢊꢜꢒꢂꢔꢎꢋꢁꢍꢊ?ꢂꢅꢄꢊꢝꢊꢜꢒꢕꢖꢁ$ꢍꢊꢕꢔꢎꢊꢉꢊ]Nꢅꢍꢊ`ꢔꢖꢋNꢎꢁꢎ

Yꢍꢍꢑ$ꢅꢁꢎꢊꢀ$ꢁꢔꢖꢄꢁꢍꢊ`ꢔꢖꢋNꢎꢁꢎ

-5-

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jX]\kpꢀd\jjX^\j%ꢀK_\ꢀgif^i\jj`feꢀf]ꢀjpdYfcjꢀ`jꢀ[\jZi`Y\[ꢀY\cfn%ꢀI\d\dY\iꢀk_XkꢀjX]\kpꢀd\jjX^\jꢀYpꢀ

k_\dj\cm\jꢀ[fꢀefkꢀ\c`d`eXk\ꢀ[Xe^\iꢀXe[ꢀXi\ꢀefkꢀXꢀjlYjk`klk\ꢀ]fiꢀgifg\iꢀXZZ`[\ekꢀgi\m\ek`feꢀd\X$

jli\jÇk_`jꢀi\jgfej`Y`c`kpꢀ`jꢀlck`dXk\cpꢀlgꢀkfꢀk_\ꢀfg\iXkfiꢁ

@e[`ZXk\jꢀXeꢀ`dd`e\ekcpꢀ_XqXi[fljꢀj`klXk`feꢀn_`Z_#ꢀ`]ꢀefkꢀXmf`[\[#ꢀ

N@CCꢀi\jlckꢀ`eꢀ[\Xk_ꢀfiꢀj\i`fljꢀ`ealip%

@e[`ZXk\jꢀXꢀgfk\ek`Xccpꢀ_XqXi[fljꢀj`klXk`feꢀn_`Z_#ꢀ`]ꢀefkꢀXmf`[\[#ꢀ

:FLC;ꢀi\jlckꢀ`eꢀ[\Xk_ꢀfiꢀj\i`fljꢀ`ealip%

@e[`ZXk\jꢀXꢀgfk\ek`Xccpꢀ_XqXi[fljꢀj`klXk`feꢀn_`Z_#ꢀ`]ꢀefkꢀXmf`[\[#ꢀ

D8Pꢀi\jlckꢀ`eꢀd`efiꢀfiꢀdf[\iXk\ꢀ`ealip%

K_`jꢀjpdYfcꢀ`jꢀlj\[ꢀkfꢀXc\ikꢀk_\ꢀlj\iꢀkfꢀlj\]lcꢀ`e]fidXk`feꢀXYflkꢀ

gifg\iꢀfg\iXk`feꢀf]ꢀk_\ꢀ\hl`gd\ekꢀfiꢀXꢀj`klXk`feꢀk_XkꢀdXpꢀZXlj\ꢀ

[XdX^\ꢀkfꢀk_\ꢀdXZ_`e\ip%

EFK@:<

JkXe[Xi[ꢀDXZ_`e\ipꢀJX]\kpꢀ@ejkilZk`fej

FNE<IËJꢀD8EL8C%ꢀRead and understand this

<C<:KI@:8Cꢀ<HL@GD<EKꢀ@EALIPꢀI@JBJ%ꢀYou can

be shocked, burned, or killed by touching live

electrical components or improperly grounded

machinery. To reduce this risk, only allow an

electrician or qualified service personnel to

do electrical installation or repair work, and

always disconnect power before accessing or

exposing electrical equipment.

owner’s manual BEFORE using machine.

KI8@E<;ꢀFG<I8KFIJꢀFECP%ꢀUntrained operators

have a higher risk of being hurt or killed. Only

allow trained/supervised people to use this

machine. When machine is not being used,

disconnect power, remove switch keys, or

lock-out machine to prevent unauthorized

use—especially around children. Make

workshop kid proof!

;@J:FEE<:KꢀGFN<Iꢀ=@IJK%ꢀAlways disconnect

machine from power supply BEFORE making

adjustments, changing tooling, or servicing

machine. This eliminates the risk of injury

from unintended startup or contact with live

electrical components.

;8E><IFLJꢀ<EM@IFED<EKJ%ꢀDo not use

machinery in areas that are wet, cluttered,

or have poor lighting. Operating machinery

in these areas greatly increases the risk of

accidents and injury.

<P<ꢀGIFK<:K@FE%ꢀAlways wear ANSI-approved

safety glasses or a face shield when operating

or observing machinery to reduce the risk of

eye injury or blindness from flying particles.

Everyday eyeglasses are not approved safety

glasses.

D<EK8Cꢀ8C<IKE<JJꢀI<HL@I<;%ꢀFull mental

alertness is required for safe operation of

machinery. Never operate under the influence

of drugs or alcohol, when tired, or when

distracted.

-6-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

N<8I@E>ꢀGIFG<Iꢀ8GG8I<C%ꢀDo not wear

clothing, apparel, or jewelry that can become

entangled in moving parts. Always tie back

or cover long hair. Wear non-slip footwear to

avoid accidental slips, which could cause loss

of workpiece control.

=FI:@E>ꢀD8:?@E<IP%ꢀDo not force machine. It

will do the job safer and better at the rate for

which it was designed.

E<M<IꢀJK8E;ꢀFEꢀD8:?@E<%ꢀSerious injury may

occur if machine is tipped or if the cutting

tool is unintentionally contacted.

?8Q8I;FLJꢀ;LJK%ꢀDust created while using

machinery may cause cancer, birth defects,

or long-term respiratory damage. Be aware of

dust hazards associated with each workpiece

material, and always wear a NIOSH-approved

respirator to reduce your risk.

JK89C<ꢀD8:?@E<%ꢀUnexpected movement during

operation greatly increases risk of injury or

loss of control. Before starting, verify machine

is stable and mobile base (if used) is locked.

LJ<ꢀI<:FDD<E;<;ꢀ8::<JJFI@<J%ꢀConsult

this owner’s manual or the manufacturer for

recommended accessories. Using improper

accessories will increase risk of serious injury.

?<8I@E>ꢀGIFK<:K@FE%ꢀAlways wear hearing

protection when operating or observing

loud machinery. Extended exposure to this

noise without hearing protection can cause

permanent hearing loss.

LE8KK<E;<;ꢀFG<I8K@FE%ꢀTo reduce the risk

of accidental injury, turn machine F== and

ensure all moving parts completely stop

before walking away. Never leave machine

running while unattended.

I<DFM<ꢀ8;ALJK@E>ꢀKFFCJ%ꢀTools left on

machinery can become dangerous projectiles

upon startup. Never leave chuck keys,

wrenches, or any other tools on machine.

Always verify removal before starting!

D8@EK8@EꢀN@K?ꢀ:8I<%ꢀFollow all maintenance

instructions and lubrication schedules to

keep machine in good working condition. A

machine that is improperly maintained could

malfunction, leading to serious personal injury

or death.

@EK<E;<;ꢀLJ8><%ꢀOnly use machine for

its intended purpose and never make

modifications not approved by Woodstock.

Modifying machine or using it differently

than intended may result in malfunction or

mechanical failure that can lead to serious

personal injury or death!

:?<:Bꢀ;8D8><;ꢀG8IKJ%ꢀRegularly inspect

machine for any condition that may affect

safe operation. Immediately repair or replace

damaged or mis-adjusted parts before

operating machine.

8NBN8I;ꢀGFJ@K@FEJ%ꢀKeep proper footing and

balance at all times when operating machine.

Do not overreach! Avoid awkward hand

positions that make workpiece control difficult

or increase the risk of accidental injury.

D8@EK8@EꢀGFN<Iꢀ:FI;J%ꢀWhen disconnecting

cord-connected machines from power, grab

and pull the plug—NOT the cord. Pulling the

cord may damage the wires inside, resulting

in a short. Do not handle cord/plug with wet

hands. Avoid cord damage by keeping it away

from heated surfaces, high traffic areas, harsh

chemicals, and wet/damp locations.

:?@C;I<Eꢀꢃꢀ9PJK8E;<IJ%ꢀKeep children and

bystanders at a safe distance from the work

area. Stop using machine if they become a

distraction.

>L8I;Jꢀꢃꢀ:FM<IJ%ꢀGuards and covers reduce

accidental contact with moving parts or flying

debris—make sure they are properly installed,

undamaged, and working correctly.

<OG<I@<E:@E>ꢀ;@==@:LCK@<J%ꢀIf at any time

you experience difficulties performing the

intended operation, stop using the machine!

Contact Technical Support at (360) 734-3482.

-7-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

8[[`k`feXcꢀJX]\kpꢀ]fiꢀJ_Xg\ij

>L8I;@E>ꢀ=IFDꢀ:LKK<Iꢀ<OGFJLI<% When

setting up cuts, take every possible step to

reduce operator exposure to the cutter to

prevent laceration or amputation injuries.

These steps include but are not limited to:

Keeping the unused portion of the cutter

below the table, using the smallest table insert

allowed by cutter, adjusting fences as close as

practical to the cutter on both sides, using a

properly installed box guard, and securing the

guard as close to the workpiece as possible.

B\\gꢀk_\ꢀgifm`[\[ꢀ^lXi[ꢀfiꢀfk_\iꢀgifk\Zk`m\ꢀ

[\m`Z\jꢀY\kn\\eꢀpfliꢀ_Xe[jꢀXe[ꢀk_\ꢀZlkk\iꢀXkꢀ

Xccꢀk`d\jꢁ

:LKK<IꢀGFJ@K@FE@E>% Keep the cutters on the

underside of the workpiece whenever possible

to reduce operator exposure to the moving

cutter.

8MF@;@E>ꢀ:LKK<Iꢀ8E;ꢀNFIBG@<:<ꢀ>I89%

Moving the workpiece into the cutter in the

same direction as it is rotating will aggressively

pull the workpiece from your hands and could

draw them into the cutter. Always make sure

the cutter is rotating in the correct direction

before starting shaper, and always feed the

workpiece against the rotation of the cutter.

GI<G8I@E>ꢀ8ꢀNFIBG@<:<% Always "square up"

a workpiece before you run it through the

shaper. A warped workpiece is difficult to

process and increases the risk of an accident.

Always inspect the workpiece before shaping.

The danger of kickback is increased when the

stock has knots, holes, or foreign objects in it.

B<<G@E>ꢀ?8E;JꢀJ8=<% Never pass your hands

near or directly over or in front of the cutter.

As one hand approaches the 6-inch radius

point, move it in an arc motion away from the

cutter to the outfeed side and reposition that

hand more than 6 inches beyond the cutter. Do

not use awkward hand positions.

8MF@;@E>ꢀ8EꢀFM<ICF8;% Removing too much

material in one pass increases the risk of the

workpiece kicking back toward the operator.

Never attempt to remove too much material

in one pass. Several light passes are safer and

give a cleaner finish.

JD8CCꢀNFIBG@<:<J% There is a risk when shaping

a small workpiece that it will slip between the

fence boards and draw the operator's hand into

the spinning cutter. Keep fingers away from

revolving cutter—use fixtures when necessary.

Where practical, shape longer stock and cut to

size.

J8=<CPꢀ=<<;@E>ꢀ8ꢀNFIBG@<:<% We recommend

using some type of fixture, jig, or hold-down

device to safely support the workpiece when

feeding. ALWAYS use a push stick when shaping

small or narrow workpieces. Use an outfeed

support table if shaping long workpieces to

make sure that they remain supported during

the entire cutting procedure.

K<JK@E>ꢀ=FIꢀ:C<8I8E:<% If the spinning cutter

should contact the fence, guard, or insert,

the resulting flying debris presents injury

hazards. Unplug the shaper, and always rotate

the spindle by hand to test any new setup for

proper cutter clearance before starting the

shaper.

J8=<KPꢀ>L8I;J% To reduce the risk of

unintentional contact with the rotating cutter,

ALWAYS make sure the cutter safety guard and

a properly dimensioned box guard are correctly

installed before beginning operation.

J8=<ꢀ:LKK<Iꢀ@EJK8CC8K@FE% A tight spindle nut

reduces the risk of the cutter or rub collars

flying off during operation. Always make sure

that the arbor key and the spindle keyway are

aligned. Always use both spindle nuts and make

sure they are tight.

:FEKFLIꢀJ?8G@E>% When shaping contoured

work and using a rub collar, NEVER start

shaping at a corner. See the rub collar section

in the manual. Use the overhead safety guard

when the adjustable fence is not in place.

-8-

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<C<:KI@:8C

:`iZl`kꢀI\hl`i\d\ekj

This machine must be connected to the correct size and

type of power supply circuit, or fire or electrical damage

may occur. Read through this section to determine if an

adequate power supply circuit is available. If a correct

circuit is not available, a qualified electrician MUST install

one before you can connect the machine to power.

K_\ꢀdXZ_`e\ꢀdljkꢀY\ꢀgifg\icpꢀj\kꢀlgꢀ

Y\]fi\ꢀ `kꢀ `jꢀ jX]\ꢀ kfꢀ fg\iXk\%ꢀ ;Fꢀ EFKꢀ

Zfee\Zkꢀ k_`jꢀ dXZ_`e\ꢀ kfꢀ k_\ꢀ gfn\iꢀ

jfliZ\ꢀ lek`cꢀ `ejkilZk\[ꢀ kfꢀ [fꢀ cXk\iꢀ `eꢀ

k_`jꢀdXelXc%

A power supply circuit includes all electrical equipment

between the breaker box or fuse panel in the building

and the machine. The power supply circuit used for

this machine must be sized to safely handle the full-

load current drawn from the machine for an extended

period of time. (If this machine is connected to a circuit

protected by fuses, use a time delay fuse marked D.)

=lcc$CfX[ꢀ:lii\ekꢀIXk`e^

The full-load current rating is the amperage a machine

draws at 100% of the rated output power. On machines

with multiple motors, this is the amperage drawn by the

largest motor or sum of all motors and electrical devices

that might operate at one time during normal operations.

@eZfii\Zkcpꢀ n`i`e^ꢀ fiꢀ ^ifle[`e^ꢀ k_`jꢀ

dXZ_`e\ꢀZXeꢀZXlj\ꢀ\c\ZkifZlk`fe#ꢀ]`i\#ꢀ

fiꢀdXZ_`e\ꢀ[XdX^\%ꢀKfꢀi\[lZ\ꢀk_`jꢀi`jb#ꢀ

fecpꢀXeꢀ\c\Zki`Z`XeꢀfiꢀhlXc`]`\[ꢀj\im`Z\ꢀ

g\ijfee\cꢀ j_flc[ꢀ [fꢀ Xepꢀ i\hl`i\[ꢀ

\c\Zki`ZXcꢀnfibꢀfeꢀk_`jꢀdXZ_`e\%

Full-Load Current Rating at 220V ................ 25 Amps

:`iZl`kꢀI\hl`i\d\ekj

EFK@:<ꢀ

This machine is prewired to operate on a 220V power

supply circuit that has a verified ground and meets the

following requirements:

K_\ꢀZ`iZl`kꢀi\hl`i\d\ekjꢀc`jk\[ꢀ`eꢀk_`jꢀ

dXelXcꢀ Xggcpꢀ kfꢀ Xꢀ [\[`ZXk\[ꢀ Z`iZl`kÇ

n_\i\ꢀfecpꢀfe\ꢀdXZ_`e\ꢀn`ccꢀY\ꢀilee`e^ꢀ

Xkꢀ Xꢀ k`d\%ꢀ @]ꢀ k_`jꢀ dXZ_`e\ꢀ n`ccꢀ Y\ꢀ

Zfee\Zk\[ꢀ kfꢀ Xꢀ j_Xi\[ꢀ Z`iZl`kꢀ n_\i\ꢀ

dlck`gc\ꢀ dXZ_`e\jꢀ n`ccꢀ Y\ꢀ ilee`e^ꢀ Xkꢀ

k_\ꢀ jXd\ꢀ k`d\#ꢀ Zfejlckꢀ Xꢀ hlXc`]`\[ꢀ

\c\Zki`Z`Xeꢀkfꢀ\ejli\ꢀk_Xkꢀk_\ꢀZ`iZl`kꢀ`jꢀ

gifg\icpꢀj`q\[ꢀ]fiꢀjX]\ꢀfg\iXk`fe%

:`iZl`kꢀKpg\............ ))'M&)+'M#ꢀ-'ꢀ?q#ꢀJ`e^c\$G_Xj\

:`iZl`kꢀJ`q\............................................ *'ꢀ8dgj

Gcl^&I\Z\gkXZc\ ..................................E<D8ꢀC-$*'

:fi[ꢀ%%%%%%%%%%%%%%%%%% ꢄJꢄꢀKpg\#ꢀ*ꢀN`i\#ꢀ('ꢀ8N>#ꢀ*''ꢀM8:

-9-

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>ifle[`e^ꢀI\hl`i\d\ekj

This machine MUST be grounded. In the event of certain

types of malfunctions or breakdowns, grounding provides

a path of least resistance for electric current to travel—in

order to reduce the risk of electric shock.

L6-30 GROUNDED

LOCKING

RECEPTACLE

>ifle[`e^ꢀGife^

`jꢀ?ffb\[

Improper connection of the equipment-grounding wire will

increase the risk of electric shock. The wire with green

insulation (with/without yellow stripes) is the equipment-

grounding wire. If repair or replacement of the power

cord or plug is necessary, do not connect the equipment-

grounding wire to a live (current carrying) terminal.

L6-30

LOCKING

PLUG

:lii\ekꢀ:Xiip`e^ꢀGife^j

=`^li\ꢀ)% NEMA L6-30 plug & receptacle.

Check with a qualified electrician or service personnel

if you do not understand these grounding requirements,

or if you are in doubt about whether the tool is

properly grounded. If you ever notice that a cord or

plug is damaged or worn, disconnect it from power, and

immediately replace it with a new one.

=fiꢀ))'Mꢀ:fee\Zk`fe

A NEMA L6-30 plug has a grounding prong that must

be attached to the equipment-grounding wire inside

the power cord. The plug must only be inserted into

a matching receptacle (see =`^li\ꢀ)) that is properly

installed and grounded in accordance with all local codes

and ordinances.

Efꢀ X[Xgk\iꢀ j_flc[ꢀ Y\ꢀ lj\[ꢀ n`k_ꢀ k_\ꢀ

i\hl`i\[ꢀgcl^%ꢀ@]ꢀk_\ꢀgcl^ꢀ[f\jꢀefkꢀ]`kꢀ

k_\ꢀXmX`cXYc\ꢀi\Z\gkXZc\#ꢀfiꢀk_\ꢀdXZ_`e\ꢀ

dljkꢀ Y\ꢀ i\Zfee\Zk\[ꢀ kfꢀ Xꢀ [`]]\i\ekꢀ

kpg\ꢀf]ꢀZ`iZl`k#ꢀk_\ꢀi\Zfee\Zk`feꢀdljkꢀ

Y\ꢀdX[\ꢀYpꢀXeꢀ\c\Zki`Z`XeꢀfiꢀhlXc`]`\[ꢀ

j\im`Z\ꢀ g\ijfee\cꢀ Xe[ꢀ `kꢀ dljkꢀ Zfdgcpꢀ

n`k_ꢀXccꢀcfZXcꢀZf[\jꢀXe[ꢀfi[`eXeZ\j%

<ok\ej`feꢀ:fi[j

We do not recommend using an extension cord with this

machine. Extension cords cause voltage drop, which may

damage electrical components and shorten motor life.

Voltage drop increases with longer extension cords and

the gauge smaller gauge sizes (higher gauge numbers

indicate smaller sizes).

Any extension cord used with this machine must contain a

ground wire, match the required plug and receptacle, and

meet the following requirements:

D`e`dldꢀ>Xl^\ꢀJ`q\ꢀXkꢀ))'Mꢀ%%%%%%%%%%%%%%%%%%%%%%('ꢀ8N>

DXo`dldꢀC\e^k_ꢀꢂJ_fik\iꢀ`jꢀ9\kk\i ꢀ%%%%%%%%%%%%%%%%,'ꢀ]k%

-10-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

J<KLG

C% Hold-Downs.................................... 4

D% Knob Bolts ⁵⁄16"-18 x 1", 2³⁄4" Shaft........ 2

E%ꢀ Knob Bolts ⁵⁄16"-18 x ³⁄8", 2-¹⁄2" Shaft......2

F% V-Belt A28.......................................1

G% Spindle w/Nuts & Spacers ³⁄4".............. 1

H% Spindle w/Nuts & Spacers 1" ............... 1

I% Spindle w/Nuts & Spacers 1¹⁄4" ............ 1

J% Lock Handles .................................. 2

K% Fence Adjuster Handwheels ................ 2

L% Round Knobs................................... 4

M% Handwheel Handle ........................... 1

N% Knob Bolts ³⁄8"-16 x 1¹⁄4".....................2

O%ꢀ Knob Bolts ³⁄8"-16 x 1" ........................2

P%ꢀ Hardware Bag:

@em\ekfip

The following is a description of the main

components shipped with the Model W1827. Lay

the components out to inventory them.

Efk\1 @]ꢀpflꢀZXeꢂkꢀ]`e[ꢀXeꢀ`k\dꢀfeꢀk_`jꢀc`jk#ꢀ

Z_\Zbꢀk_\ꢀdflek`e^ꢀcfZXk`feꢀfeꢀk_\ꢀdXZ_`e\ꢀ

fiꢀ\oXd`e\ꢀk_\ꢀgXZbX^`e^ꢀdXk\i`XcjꢀZXi\]lccp%ꢀ

FZZXj`feXccpꢀn\ꢀgi\$`ejkXccꢀZ\ikX`eꢀZfdgfe\ekjꢀ

]fiꢀjX]\iꢀj_`gg`e^%

@em\ekfipꢀꢂ=`^li\ꢀ* ꢀ

Hkp

8% Hold-Down Brackets w/Large Holes ....... 2

9% Hold-Down Brackets w/Small Holes ........2

:% Cutter Guard .................................. 1

;% Safety Guard .................................. 1

<% Fence Brackets................................ 2

=% Fence Boards.................................. 2

>% Draw Bar w/Nut .............................. 1

?% Double-Threaded Bars 4" .................... 2

@% Cutter Guard Tie-Downs w/Set Screws ... 2

A% Fence Adjuster Shafts........................ 2

B% Hold-Down Bars............................... 2

•

Lock Washers ⁵⁄16" ...................... 6

Flat Head Screws ⁵⁄16"-18 x ¹⁄2" ....... 6

Flat Washers ⁵⁄16"........................ 8

Flat Washers ¹⁄2" ........................ 4

Hex Nuts ⁵⁄16" ............................ 6

T-Nuts ......................................2

Q% Hex Wrench 3mm, 4mm ............. 1 Each

88% Spindle Wrench 1", 1¹⁄2" ............. 1 Each

89% Multi Wrench 10, 19, 23, 26, 37mm....... 1

8:% Miter Gauge Assembly (Not Shown) ........1

=`^li\ꢀ*% Shipping inventory.

-11-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

DXZ_`e\ꢀGcXZ\d\ek

:c\Xe`e^ꢀDXZ_`e\

The table and other unpainted parts of your

machine are coated with a waxy grease that

protects them from corrosion during shipment.

Clean this grease off with a solvent cleaner or

citrus-based degreaser. DO NOT use chlorine-

based solvents such as brake parts cleaner or

acetone—if you happen to splash some onto a

painted surface, you will ruin the finish.

›ꢀ =cffiꢀCfX[1 This machine distributes a

heavy load in a small footprint. Some

residential floors may require additional

bracing to support both machine and

operator.

›ꢀ Nfib`e^ꢀ:c\XiXeZ\j1 Consider existing and

anticipated needs, size of material to be

processed through the machine, and space

for auxiliary stands, work tables or other

machinery when establishing a location for

your shaper.

E<M<IꢀZc\Xeꢀn`k_ꢀ^Xjfc`e\ꢀ

fiꢀ fk_\iꢀ g\kifc\ld$

YXj\[ꢀjfcm\ekj%ꢀDfjkꢀ_Xm\ꢀ

cfnꢀ ]cXj_ꢀ gf`ekj#ꢀ n_`Z_ꢀ

dXb\ꢀ k_\dꢀ \oki\d\cpꢀ

]cXddXYc\%ꢀ 8ꢀ i`jbꢀ f]ꢀ

\ogcfj`feꢀ Xe[ꢀ Ylie`e^ꢀ

\o`jkjꢀ `]ꢀ k_\j\ꢀ gif[lZkjꢀ

Xi\ꢀlj\[%ꢀJ\i`fljꢀg\ijfeXcꢀ

`ealipꢀ dXpꢀ fZZliꢀ `]ꢀ k_`jꢀ

nXie`e^ꢀ`jꢀ`^efi\[ꢁ

›ꢀ C`^_k`e^1 Lighting should be bright enough

to eliminate shadow and prevent eye strain.

›ꢀ <c\Zki`ZXc1ꢀElectrical circuits must be

dedicated or large enough to handle

amperage requirements. Outlets must be

located near each machine, so power or

extension cords are clear of high-traffic

areas. Follow local electrical codes for

proper installation of new lighting, outlets,

or circuits.

8CN8PJꢀ nfibꢀ `eꢀ n\cc$

m\ek`cXk\[ꢀXi\Xjꢀ]Xiꢀ]ifdꢀ

gfjj`Yc\ꢀ `^e`k`feꢀ jfliZ\jꢀ

n_\eꢀ lj`e^ꢀ jfcm\ekjꢀ kfꢀ

Zc\Xeꢀ dXZ_`e\ip%ꢀ DXepꢀ

jfcm\ekjꢀ Xi\ꢀ kfo`Zꢀ n_\eꢀ

`e_Xc\[ꢀfiꢀ`e^\jk\[%ꢀLj\ꢀ

ZXi\ꢀ n_\eꢀ [`jgfj`e^ꢀ

f]ꢀ nXjk\ꢀ iX^jꢀ Xe[ꢀ

kfn\cjꢀ kfꢀ Y\ꢀ jli\ꢀ k_\pꢀ

;Fꢀ EFKꢀ Zi\Xk\ꢀ ]`i\ꢀ fiꢀ

\em`ifed\ekXcꢀ_XqXi[j%ꢀ

@EALIPꢀ?8Q8I;ꢁꢀLekiX`e\[ꢀ

lj\ijꢀZXeꢀ`eali\ꢀk_\dj\cm\jꢀ

n`k_ꢀk_`jꢀdXZ_`e\%ꢀI\jki`Zkꢀ

XZZ\jjꢀ kfꢀ dXZ_`e\ꢀ n_\eꢀ

pflꢀXi\ꢀXnXp#ꢀ\jg\Z`Xccpꢀ`]ꢀ

`kꢀ `jꢀ `ejkXcc\[ꢀ n_\i\ꢀ Z_`c$

[i\eꢀXi\ꢀgi\j\ek%

34³⁄4"

35¹⁄2"

=`^li\ꢀ+% Working clearances.

-12-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

8jj\dYcp

@ejkXcc`e^ꢀ:lkk\iꢀ>lXi[

The guard tie-downs are used to secure the guard to the

table and are used when re-positioning the guard.

Cross

Bar

Kfꢀ`ejkXccꢀk_\ꢀZlkk\iꢀ^lXi[#ꢀ[fꢀk_\j\ꢀjk\gj1

Set

Screw

(% Insert each of the double-threaded bars into a guard

tie-down shaft, as shown in =`^li\ꢀ,, and align the

groove in the bar with the set screw in the top of the

shaft.

=`^li\ꢀ,% Inserting cross bar into guard

tie-down shaft.

)% Tighten the set screw to secure each cross bar, as

shown in =`^li\ꢀ-.

=`^li\ꢀ-% Securing cross bar in place.

*% Thread the round knobs onto each end of the cross

bars, as shown in =`^li\ꢀ..

=`^li\ꢀ.% Installing the cross bar knobs.

-13-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

+% Position the cutter guard over the threaded holes in

the table.

Efk\1ꢀK_\ꢀ^lXi[ꢀZXeꢀY\ꢀgfj`k`fe\[ꢀfm\iꢀ\`k_\iꢀgX`iꢀ

f]ꢀ_fc\j#ꢀ[\g\e[`e^ꢀlgfeꢀk_\ꢀi\hl`i\d\ekjꢀf]ꢀk_\ꢀ

fg\iXk`fe%

,% Insert the tie-down assemblies with ¹⁄2" flat washers

through the slots in the guard, and thread them into

the table to secure the guard in place, as shown in

=`^li\ꢀ/.

=`^li\ꢀ/% Securing the guard to the table.

@ejkXcc`e^ꢀ=\eZ\

(% Slide a handwheel onto a fence adjuster shaft as you

align the set screw in the handwheel with the shaft

indent, as shown in =`^li\ꢀ0.

Indent

Groove

=`^li\ꢀ0% Attaching handwheel to fence

adjuster.

)% On each side of the guard, insert a fence adjuster

through the bracket, as shown in =`^li\ꢀ(', and

align the groove on the shaft (see =`^li\ꢀ0) with the

middle bolt.

*% Tighten the middle bolt into the shaft groove just

enough to keep the fence adjuster in place as it

turns.

=`^li\ꢀ('% Installing fence adjuster.

-14-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

+% For each side of the guard, thread the fence

adjuster into the fence brackets, as shown in

=`^li\ꢀ((.

Fence Bracket

=`^li\ꢀ((% Attaching fence bracket to

adjuster.

,% Use the lock handles to secure the fence brackets to

the guard, as shown in =`^li\ꢀ().

Lock Handle

=`^li\ꢀ()% Fence bracket secured with

lock handle.

-% Attach the fence boards to the fence brackets

with (6) ⁄16"-18 x 1" Phillips head screws, ⁵⁄16"

flat washers, and ⁵⁄16"-18 hex nuts, as shown in

=`^li\ꢀ(*.

Efk\1ꢀ@]ꢀlj`e^ꢀpfliꢀfneꢀ]\eZ\ꢀYfXi[j#ꢀdXb\ꢀjli\ꢀk_\ꢀ

Zflek\ijlebꢀ_fc\jꢀ`eꢀpfliꢀ]\eZ\ꢀdXk\i`XcꢀXi\ꢀ[\\gꢀ

\efl^_ꢀjfꢀk_Xkꢀk_\ꢀ\ek`i\ꢀjZi\nꢀ_\X[ꢀ`jꢀY\cfnꢀk_\ꢀ

]\eZ\ꢀjli]XZ\%ꢀK_`jꢀn`ccꢀgi\m\ekꢀk_\ꢀjZi\njꢀ]ifdꢀ

`ek\i]\i`e^ꢀn`k_ꢀk_\ꢀnfibg`\Z\ꢀ[li`e^ꢀfg\iXk`fej%

=`^li\ꢀ(*% Attaching fence boards.

-15-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

8kkXZ_`e^ꢀJX]\kpꢀ>lXi[

Safety Guard

(% Place the safety guard over the threaded holes on

top of the guard body.

)% Thread the (2) ⁄16-18 x 4" knob bolts with ⁵⁄16" flat

washers through the safety guard and into the guard

body to secure the cover, as shown in =`^li\ꢀ(+.

=`^li\ꢀ(+% Installing safety guard.

@ejkXcc`e^ꢀJg`e[c\ꢀ?\`^_kꢀ?Xe[n_\\cꢀ?Xe[c\

Thread the handle into the handwheel, as shown in

=`^li\ꢀ(,.

=`^li\ꢀ(,% Handwheel handle installed.

@ejkXcc`e^ꢀM$9\ck

To install the V-belt (see =`^li\ꢀ(-), follow the

instructions in the M$9\ckꢀK\ej`fe`e^ꢀꢃꢀI\gcXZ\d\ek

procedureꢀon GX^\ꢀ*/.

V-Belt

=`^li\ꢀ(-% V-belt installed.

-16-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

KXYc\ꢀ@ej\ikꢀ8[aljkd\ek

The aluminum table insert is held in place by a cast

iron insert ring, which should be adjusted level with the

table top (see =`^li\ꢀ(.). This is necessary to avoid the

workpiece catching on the insert or ring during operation,

causing an unsafe condition and poor cutting results.

KfꢀdXb\ꢀk_\ꢀ`ej\ikjꢀXe[ꢀ`ej\ikꢀi`e^ꢀc\m\cꢀn`k_ꢀk_\ꢀkXYc\ꢀ

kfg#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Remove the table inserts, then remove the three

Phillips screws that secure the insert ring to the

table top.

*% Lay a precision straightedge across the insert ring

and the table, then adjust the three set screws that

are in the other holes (see =`^li\ꢀ(.) until the insert

ring is level with the table top in all directions.

=`^li\ꢀ(.% Leveling the table insert ring.

+% Replace the Phillips screws, but do not overtighten

them.

,% Replace the table inserts, then use the straightedge

to re-check the inserts. If necessary, repeat this

procedure until both the insert ring and table

inserts are completely level with the table top in all

directions.

;ljkꢀ:fcc\Zk`fe

I\Zfdd\e[\[ꢀ:=DꢀXkꢀ;ljkꢀGfik1ꢀ%%%%%%%%%%%%%%%% +''ꢀ:=D

Do not confuse this CFM recommendation with the rating

of the dust collector. To determine the CFM at the

dust port, you must take into account many variables,

including the CFM rating of the dust collector, the length

of hose between the dust collector and the machine, the

amount of branches or Y's, and the amount of other open

lines throughout the system. Explaining this calculation

is beyond the scope of this manual. If you are unsure of

your system, consult an expert or purchase a good dust

collection "how-to" book.

;FꢀEFKꢀfg\iXk\ꢀk_\ꢀDf[\cꢀN(/).ꢀn`k_$

flkꢀ Xeꢀ X[\hlXk\ꢀ [ljkꢀ Zfcc\Zk`feꢀ jpj$

k\d%ꢀ K_`jꢀ dXZ_`e\ꢀ Zi\Xk\jꢀ jlYjkXek`Xcꢀ

Xdflekjꢀf]ꢀnff[ꢀ[ljkꢀn_`c\ꢀfg\iXk`e^%ꢀ

=X`cli\ꢀkfꢀlj\ꢀXꢀ[ljkꢀZfcc\Zk`feꢀjpjk\dꢀ

ZXeꢀi\jlckꢀ`eꢀj_fikꢀXe[ꢀcfe^$k\idꢀi\jg`$

iXkfipꢀ`cce\jj%

Connect a 4" flexible dust collection hose to the rear of

the cutter guard, and use a hose clamp to secure it in

place. Tug on the hose to make sure that it is firmly held

in place.

-17-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

K\jkꢀIle

Once the assembly is complete, test run your machine

to make sure it runs properly and is ready for regular

operation.

The test run consists of verifying the following: 1) The

motor powers up and runs correctly, and 2) the safety

feature on the emergency STOP button works correctly.

If, during the test run, you cannot easily locate the source

of an unusual noise or vibration, stop using the machine

immediately, then review KiflYc\j_ffk`e^ on GX^\ꢀ+*.

If you still cannot remedy a problem, contact our Tech

Support at (360) 734-3482 for assistance.

Kfꢀk\jkꢀileꢀk_\ꢀdXZ_`e\#ꢀ[fꢀk_\j\ꢀjk\gj1

=`^li\ꢀ(/% Control panel.

(% Make sure you understand the safety instructions

at the beginning of the manual, and verify that the

machine is setup properly.

)% Ensure all tools and objects used during setup are

cleared away from the machine.

*% Connect the machine to the power source.

KfꢀI\j\kꢀJn`kZ_%%%ꢀ

+% Push the ON button (see =`^li\ꢀ(/) to enable power

Kn`jkꢀ9lkkfeꢀ:cfZbn`j\ꢀ

to the motor—the power source lamp should light.

=`^li\ꢀ(0% Resetting the emergency stop

,% Push the emergency STOP switch, then twist it

clockwise so it pops out. When the switch pops out it

is reset and ready for operation (see =`^li\ꢀ(0).

switch.

/% WITHOUT resetting the emergency

STOP switch, turn the FWD/REV switch

to the right in an attempt to start the

machine. The machine should EFK

start.

-% Turn the FWD/REV switch to the right to verify the

machine operates correctly.

— When operating correctly, the machine runs

smoothly with little or no vibration or rubbing

noises.

— If the machine ;F<J start (with the

emergency STOP button pushed in),

immediately disconnect power to

the machine. The emergency STOP

switch safety feature is not working

correctly. This safety feature must

work properly before proceeding

with regular operations. Call Tech

Support for help.

— Investigate and correct strange or unusual noises

or vibrations before operating the machine further.

Always disconnect the machine from power when

investigating or correcting potential problems.

.% Turn the FWD/REV switch to the OFF (middle)

position and press the emergency STOP switch to

turn the machine F==.

-18-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

FG<I8K@FEJ

>\e\iXc

This machine will perform many types of operations

that are beyond the scope of this manual. Many of these

operations can be dangerous or deadly if performed

incorrectly.

The instructions in this section are written with the

understanding that the operator has the necessary

knowledge and skills to operate this machine. @]ꢀXkꢀXepꢀ

k`d\ꢀpflꢀXi\ꢀ\og\i`\eZ`e^ꢀ[`]]`Zlck`\jꢀg\i]fid`e^ꢀXepꢀ

fg\iXk`fe#ꢀjkfgꢀlj`e^ꢀk_\ꢀdXZ_`e\ꢁ

If you are an inexperienced operator, we strongly

recommend that you read books or trade articles, or

seek training from an experienced shaper operator before

performing any unfamiliar operations. 8Yfm\ꢀXcc#ꢀpfliꢀ

jX]\kpꢀj_flc[ꢀZfd\ꢀ]`ijkꢁ

I<8;ꢀXe[ꢀle[\ijkXe[ꢀk_`jꢀ\ek`i\ꢀ`ejkilZ$

k`feꢀdXelXcꢀY\]fi\ꢀlj`e^ꢀk_`jꢀdXZ_`e\%ꢀ

J\i`fljꢀ g\ijfeXcꢀ `ealipꢀ dXpꢀ fZZliꢀ `]ꢀ

jX]\kpꢀXe[ꢀfg\iXk`feXcꢀ`e]fidXk`feꢀ`jꢀefkꢀ

le[\ijkff[ꢀ Xe[ꢀ ]fccfn\[%ꢀ ;Fꢀ EFKꢀ i`jbꢀ

pfliꢀjX]\kpꢀYpꢀefkꢀi\X[`e^ꢁ

:fekifcꢀGXe\c

Refer to =`^li\ꢀ)' and read the following descriptions

below to become familiar with the control panel of your

shaper.

8%ꢀ Gfn\iꢀFEꢀ9lkkfe%ꢀEnables power to the machine.

9%ꢀ Gfn\iꢀJfliZ\ꢀCXdg%ꢀIlluminates when power is

enabled to the machine.

:%ꢀ I<Mꢀ@e[`ZXkfiꢀCXdg%ꢀIlluminates when the spindle

is set to rotate in reverse. This alerts the operator

to verify that the cutter is setup correctly before

proceeding with the cut.

=`^li\ꢀ)'% Control panel.

;%ꢀ Jg`e[c\ꢀJn`kZ_%ꢀStarts, stops, and reverses spindle

rotation.

<%ꢀ <d\i^\eZpꢀJKFGꢀ9lkkfe%ꢀDisables power to the

8 CN8P J ꢀZ _ \ Z b ꢀk _ \ ꢀ[ ` i\ Z k ` f e ꢀf ] ꢀk _ \ ꢀZ l k k \ i ꢀ

ifkXk`feꢀY\]fi\ꢀY\^`ee`e^ꢀfg\iXk`feꢀXe[ꢀ

8CN8PJꢀ]\\[ꢀk_\ꢀjkfZbꢀ`ekfꢀk_\ꢀZlkk\iꢀ

8>8@EJKꢀ k_\ꢀ Zlkk\iꢀ ifkXk`fe%ꢀ =\\[`e^ꢀ

jkfZbꢀ N@K?ꢀ k_\ꢀ ifkXk`feꢀ f]ꢀ k_\ꢀ Zlkk\iꢀ

Zflc[ꢀ glccꢀ k_\ꢀ nfibg`\Z\ꢀ ]ifdꢀ pfliꢀ

_Xe[jꢀ Xe[ꢀ [iXnꢀ pfliꢀ _Xe[jꢀ `ekfꢀ k_\ꢀ

jg`ee`e^ꢀZlkk\i#ꢀi\jlck`e^ꢀ`eꢀcXZ\iXk`feꢀ

fiꢀXdglkXk`feꢀ`eali`\j%

motor. Twist clockwise until it pops out to reset it.

=%ꢀ Gfn\iꢀF==ꢀ9lkkfe% Disables power to the machine.

-19-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

:lkk\iꢀ?\`^_k

The cutter height is adjusted with the height handwheel.

To gauge the cutter height in relation to the table, use

the height scale or a precision ruler with fine graduations.

An alternative method would be to place a sample of the

shaped cut next to the cutter.

KfꢀZ_Xe^\ꢀk_\ꢀZlkk\iꢀ_\`^_k#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Loosen the spindle lock on the left side of the

cabinet (see =`^li\ꢀ)().

*% Rotate the spindle height handwheel to bring the

cutter to the required height, then re-tighten the

lock (see =`^li\ꢀ))).

=`^li\ꢀ)(% Spindle lock on the left side of

the cabinet.

Height

Scale

Spindle Height

Handwheel

=`^li\ꢀ))% Spindle height scale and

handwheel.

-20-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

Fg\iXk`feꢀFm\im`\n

JkfZbꢀ@ejg\Zk`feꢀꢃꢀ

I\hl`i\d\ekj

This overview explains the basic process that

happens during an operation with this machine.

Familiarize yourself with this process to better

understand the remaining parts of the Fg\iXk`fe

section.

Follow these rules when choosing and cutting

stock:

›ꢀ Nfibg`\Z\ꢀDXk\i`Xc1 Your shaper and cutters

are designed to cut wood and wood products

ONLY! DO NOT attempt to cut man-made

materials (such as glass, metal, plastics,

etc.) that may cause the cutter or workpiece

to break apart, which could cause serious

personal injury or property damage.

KfꢀZfdgc\k\ꢀXꢀkpg`ZXcꢀfg\iXk`fe#ꢀk_\ꢀfg\iXkfiꢀ

[f\jꢀk_\ꢀ]fccfn`e^1

(% Examines the workpiece to make sure it is

suitable for cutting.

)% Installs the cutter onto the spindle and

›ꢀ =fi\`^eꢀFYa\Zkj1 Nails, staples, dirt,

rocks and other foreign objects are often

embedded in wood. While cutting, these

objects can become dislodged and hit the

operator, cause kickback, and break or chip

the cutter, which might then fly apart.

Always visually inspect your workpiece for

these items. If they cannot be removed, do

NOT cut the workpiece.

adjusts the spindle height for the operation.

*% Correctly adjusts the safety guard and fence

boards for the operation and locks them in

place.

+% Checks the outfeed side of the machine

for proper support and to make sure the

workpiece can safely move past the cutter

without interference from other objects.

›ꢀ CXi^\&Cffj\ꢀBefkj1 Loose knots can become

dislodged during the shaping operation.

Large knots can cause kickback and machine

damage. Choose workpieces that do not have

large/loose knots or plan ahead to avoid

cutting through them.

,% Places the workpiece on the infeed side

of the table and firmly against the fence,

stabilizing it with hold-downs, jigs, or other

safety workpiece holding devices.

-% Wears safety glasses and a respirator, and

›ꢀ N\kꢀfiꢀꢄ>i\\eꢄꢀJkfZb1 Cutting wood

with a moisture content over 20% causes

unnecessary wear on the cutter, increases

the risk of kickback, and yields poor results.

locates push sticks if needed.

.% Starts the machine.

/% Verifies cutter rotation and feed directions.

›ꢀ <oZ\jj`m\ꢀNXig`e^1 Workpieces with

excessive cupping, bowing, or twisting

are dangerous to shape because they are

unstable and often unpredictable when being

cut. DO NOT use workpieces with these

characteristics!

0% Holds the workpiece firmly and flatly against

both the table and fence, and then pushes

the workpiece past the cutter at a steady

and controlled rate until the workpiece

moves completely beyond the cutter.

›ꢀ D`efiꢀNXig`e^1 Workpieces with slight

cupping can be safely supported if the

cupped side is facing the table or the fence.

On the contrary, a workpiece supported

on the bowed side could rock during the

operation and could cause kickback or severe

injury.

The operator is very careful to keep the

workpiece firmly against the table and fence

during the entire cut, while also keeping

hands well away from the spinning cutter.

('% Stops the machine.

-21-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

:_Xe^`e^ꢀJg`e[c\ꢀJg\\[j

The spindle speeds for the Model W1827 are 3600, 5100,

8000, and 10,000 RPM.

Cutting Edge

Moves Much

Faster

Lj\ꢀk_\ꢀ]fccfn`e^ꢀilc\jꢀn_\eꢀj\c\Zk`e^ꢀk_\ꢀjg\\[ꢀ]fiꢀ

pfliꢀfg\iXk`fe1

•

Use scrap stock similar to your workpiece to find

the right spindle speed and feed rate so that the

resulting cut is smooth and requires little sanding to

finish.

•

Reduce spindle speed or increase feed rate if your

workpiece becomes glazed or burned.

Same Spindle Speed

Increase spindle speed or decrease feed rate if your

workpiece shows a rough or washboard surface.

=`^li\ꢀ)*% Relative speed of cutting edges

between large and small cutters.

The cutting edges of large cutters travel faster

than those of smaller cutters at the same spindle

speed (see =`^li\ꢀ)*). Use slower speeds for larger

cutters.

Spindle

10,000

8000

The spindle speed is changed by adjusting the V-belt

position on the motor and spindle pulleys, as illustrated in

=`^li\ꢀ)+.

5100

3600

Kfꢀi\gfj`k`feꢀk_\ꢀM$Y\ckꢀfeꢀk_\ꢀglcc\pj#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

Motor

)% Remove the side and rear motor access panels.

=`^li\ꢀ)+% V-belt positions for the

*% Loosen the two motor adjustment hex bolts (see

=`^li\ꢀ),), then slide the motor toward the spindle

assembly% DO NOT remove the bolts completely.

different spindle speeds.

+% Position the V-belt on the pulleys for the selected

speed.

,% Slide the motor and motor mount assembly to the

left until the V-belt is snug, then tighten the bolts.

The amount of V-belt deflection between the pulleys

should be approximately ¹⁄4" when pressed with

moderate pressure.

Loosen

These

Bolts

-% Check to make sure the V-belt is correctly aligned on

both pulleys (refer to Glcc\pꢀ8c`^ed\ekꢀon GX^\ꢀ+'

for detailed instructions).

=`^li\ꢀ),% Motor adjustment hex bolts.

-22-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

@ejkXcc`e^ꢀJg`e[c\

The Model W1827 comes with three interchangeable

spindles—1¹⁄4", 1", and ³⁄4" (see =`^li\ꢀ)-). The spindles

must be inserted correctly and remain stable in order

to produce quality work. When installing and changing

spindles, make sure the spindle seats snugly and that

there is enough drawbar threaded into the bottom of the

spindle to safely secure it in place.

Kfꢀ`ejkXccꢀXꢀjg`e[c\#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Thread the drawbar approximately 10-15 turns into

the bottom of the spindle (see =`^li\ꢀ).). The

drawbar has two threaded ends. One of them will

remain exposed.

=`^li\ꢀ)-% 1¹⁄4", 1", and ³⁄4" spindles.

*% Insert the spindle/drawbar into the spindle cartridge

at the top of the table. Line up the notches at

the top of the spindle cartridge with those in the

spindle, as shown in =`^li\ꢀ).. You will feel the

spindle seat itself.

Align

These

Drawbar

+% Reach into the cabinet and thread the drawbar nut,

tapered side up, onto the bottom of the drawbar, as

illustrated in =`^li\ꢀ)/.

,% Place the spindle wrench on top of the spindle, so

it fits over the head of the spindle. Place a 15mm

wrench on the drawbar nut.

=`^li\ꢀ).% Aligning spindle and cartridge.

-% Hold the spindle in place and tighten the drawbar

nut. DO NOT use excessive force.

K`g1ꢀ@]ꢀk_\ꢀjg`e[c\ꢀn`ccꢀi\dX`eꢀ`ejkXcc\[ꢀ]fiꢀj\m\iXcꢀ

dfek_j#ꢀlj\ꢀXꢀZc\XeꢀiX^ꢀkfꢀn`g\ꢀXꢀm\ipꢀk_`eꢀZfXkꢀf]ꢀc`^_kꢀ

f`cꢀfekfꢀk_\ꢀdXk`e^ꢀjli]XZ\jꢀꢃkffꢀdlZ_ꢀf`cꢀn`ccꢀefkꢀXccfnꢀ

k_\ꢀjg`e[c\ꢀkfꢀj\Xkꢀgifg\icp %ꢀK_`jꢀn`ccꢀgi\m\ekꢀZfiifj`feꢀ

k_XkꢀZflc[ꢀdXb\ꢀi\dfm`e^ꢀk_\ꢀjg`e[c\ꢀ[`]]`Zlck%

Drawbar

Nut

=`^li\ꢀ)/% Drawbar nut threaded onto

bottom of drawbar.

-23-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

:lkk\iꢀIfkXk`feꢀ;`i\Zk`fe

Most cutters are designed to rotate counterclockwise

and cut the stock from underneath the workpiece, which

provides a safety barrier between the spinning cutter and

the operator. In this case, the workpiece is fed past the

cutter from right to left—against the cutter rotation (see

the illustration in =`^li\ꢀ)0).

However, some cutters are designed to shape from the

top of the workpiece, which exposes the operator to the

spinning cutter and increases the risk of operator injury.

To avoid this hazard, you can cut from the bottom of the

workpiece by mounting the cutter upside-down on the

spindle, reversing the spindle rotation, and feeding the

workpiece past the cutter from left to right. Refer to

the following :lkk\iꢀ@ejkXccXk`fe procedureꢀfor detailed

instructions.

Direction Of Feed

=`^li\ꢀ)0% Typical feeding operation with

cutter rotating counterclockwise.

:lkk\iꢀ@ejkXccXk`fe

The Model W1827 accommodates cutters that have ³⁄4", 1",

and 1¹⁄4" center bores when used with the corresponding

spindle. A large variety of shaper cutters are available

through your local Woodstock International Inc. Dealer.

Kfꢀ\ejli\ꢀXꢀjX]\ꢀXe[ꢀ\]]`Z`\ekꢀfg\iXk`fe#ꢀ]fccfnꢀk_\j\ꢀ

ilc\jꢀn_\eꢀ`ejkXcc`e^ꢀZlkk\ij1

•

The cutting edges of large cutters travel faster than

smaller ones at the same spindle speed. Cutters with

a 3¹⁄2" or larger outside diameter must be operated

at the slowest speed.

•

Do not use a spindle speed that exceeds the speed

rating of the cutter.

Wear heavy leather gloves when handling cutters to

avoid laceration injuries—cutters are SHARP!

Keep the spindle, spacers, and cutter clean and free

of debris to prevent them from binding when placed

on the spindle.

•

Use the smallest table insert opening possible to

keep the gap between the table surface and the

cutter to a minimum. This will help keep wood

chips from falling into the cabinet, provide better

workpiece support, and increase operator safety by

reducing risk of kickback or accidental contact with

the cutter.

-24-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

•

Whenever possible, setup the cutter so that it cuts

the workpiece from the underside. This creates a

safety barrier between your hands and the cutter.

•

If the cutter is designed to remove material from

the top of the workpiece, we recommend you mount

the cutter upside down, then reverse the spindle

rotation and feed direction. In this configuration,

the workpiece provides a safety barrier between the

cutter and the operator.

;FꢀEFKꢀlj\ꢀXꢀjgXZ\iꢀfiꢀfk_\iꢀjlYjk`klk\ꢀ

]fiꢀXꢀilYꢀZfccXiꢀk_XkꢀZflc[ꢀYi\XbꢀXgXikꢀ

[li`e^ꢀfg\iXk`fe#ꢀi\jlck`e^ꢀ`eꢀcXZ\iXk`fe#ꢀ

XdglkXk`feꢀfiꢀ`dgXZkꢀ`eali`\j%

•

Always use the largest spindle possible to reduce

stress on the spindle bearings.

If necessary to install a cutter with a larger bore

than the spindle diameter, only use a bushing that is

designed for this purpose and do not use more than

one bushing.

6WdkZ

•

Use the spacers to install the cutter as low as

possible on the spindle in order to decrease the risk

of accidental contact with the cutter and reduce

wear on the spindle bearings.

Efk\1ꢀ<XZ_ꢀjg`e[c\ꢀjlggc`\[ꢀn`k_ꢀpfliꢀj_Xg\iꢀZfd\jꢀ

n`k_ꢀ\`^_kꢀjgXZ\ijꢀ`eꢀk_\j\ꢀ_\`^_kj1ꢀ⁽Ð+ꢄ#ꢀ^*Ð/ꢄ#ꢀ⁽Ð)ꢄꢀ

ꢃ) #ꢀ^*Ð+ꢄꢀꢃ) #ꢀXe[ꢀ(ꢄꢀꢃ) %

=`^li\ꢀ*'%ꢀRub collar mounted above

cutter.

:lkk\iꢀ@ejkXccXk`fe

Before installing cutters, you must plan the configuration

of rub collars and cutters required for the intended

application. No matter how the rub collars are

configured on the spindle, they must allow the hex nuts

to tightly fasten down to prevent the rub collars and

cutter from being loose on the spindle.

9\kn\\e

K_\i\ꢀXi\ꢀk_i\\ꢀj\klgꢀgfj`k`fejꢀ]fiꢀilYꢀZfccXij1

=`^li\ꢀ*(%ꢀRub collar mounted between

›ꢀꢀ 89FM<ꢀK?<ꢀ:LKK<I as shown in =`^li\ꢀ*'% This

setup is the safest and produces the most consistent

results.

two cutters.

EFK

I<:FDD<E;<;

›

9<KN<<EꢀKNFꢀ:LKK<IJ as shown in =`^li\ꢀ*(% This

setup has the advantage of making two profile cuts

in a single pass.

›

9<CFNꢀK?<ꢀ:LKK<I as shown in =`^li\ꢀ*)% This

setup allows the cut to be viewed by the operator;

however, it is also the most dangerous because the

operator is exposed to the moving cutter. WE DO

NOT RECOMMEND SHAPING WITH A RUB COLLAR

BELOW THE CUTTER!

9\cfn

=`^li\ꢀ*)%ꢀRub collar mounted below

cutter.

-25-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

Kfꢀ`ejkXccꢀXꢀZlkk\i#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

Efk\1ꢀ=fiꢀZfem\e`\eZ\#ꢀi\dfm\ꢀk_\ꢀ]\eZ\ꢀXjj\dYcpꢀ

Y\]fi\ꢀg\i]fid`e^ꢀk_\ꢀ]fccfn`e^ꢀjk\gj%

Nuts

)% Remove the two spindle nuts from the spindle.

Spacers

Cutter

*% Place the required spindle spacers on the spindle to

raise the cutter to the proper distance.

+% Protecting your hands from the sharp edges, slide

the cutter onto the spindle, making sure the cutting

edges are facing in the right direction for the

selected spindle rotation.

=`^li\ꢀ**% Tightening the spindle nuts to

secure the spindle components.

,% Place the additional spacers onto the spindle as

necessary (see =`^li\ꢀ**).

-% Thread one spindle nut tightly onto the spindle to

secure the components, then thread the second

spindle nut against the first to act as a lock nut, as

shown in =`^li\ꢀ**.

Always use a spindle lock nut during operation to

reduce the risk of the cutter or spindle components

leaving the spindle and flying at the operator.

-26-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

?fc[$;fnej

Each hold-down is independently adjustable, and, when

properly positioned, they firmly hold the workpiece

flat on the table and against the fence, as shown in

=`^li\ꢀ*+.

@]ꢀ k_\ꢀ nfibg`\Z\ꢀ j_flc[ꢀ i`j\ꢀ lgꢀ n_\eꢀ

`kꢀ`jꢀX^X`ejkꢀk_\ꢀZlkk\i#ꢀb`ZbYXZbꢀZflc[ꢀ

fZZli%ꢀKfꢀi\[lZ\ꢀk_\ꢀZ_XeZ\ꢀf]ꢀb`ZbYXZbꢀ

Xe[ꢀ j\i`fljꢀ g\ijfeXcꢀ `ealip#ꢀ XcnXpjꢀ

gifg\icpꢀj\Zli\ꢀk_\ꢀnfibg`\Z\ꢀn`k_ꢀk_\ꢀ

_fc[$[fneꢀ[\m`Z\jꢀ[li`e^ꢀfg\iXk`fe%

KfꢀXjj\dYc\ꢀk_\ꢀ_fc[$[fnej#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Slide a hold-down into each of the cast iron hold-

down brackets with the large holes, and secure them

with the lock handles.

*% Insert the bracket bars into the fence brackets and

hold-down bracket.

+% Position the above assemblies according to the

workpiece size, then use the lock handles to secure

them in place.

,% Insert the ⁵⁄16"–18 x 3/8" knob bolts with the 2¹⁄2

shafts into two hold-down brackets with the small

holes and loosely thread the T-nuts onto the knob

bolts.

=`^li\ꢀ*+% Example of workpiece held in

-% Slide the assemblies from Jk\gꢀ, into the table miter

slot, position them according to the workpiece size,

then tighten the knob bolts to secure their position.

place by hold-downs.

8cnXpjꢀ n\Xiꢀ jX]\kpꢀ ^cXjj\jꢀ fiꢀ Xꢀ ]XZ\ꢀ j_`\c[ꢀ n_\eꢀ

fg\iXk`e^ꢀk_`jꢀdXZ_`e\ꢀkfꢀXmf`[ꢀ\p\ꢀfiꢀ]XZ\ꢀ`eali`\jꢀ

]ifdꢀ]cp`e^ꢀ[\Yi`j%ꢀNff[ꢀ[ljkꢀdXpꢀZXlj\ꢀj_fikꢀXe[ꢀ

cfe^$k\idꢀ i\jg`iXkfipꢀ `cce\jj%ꢀ Kfꢀ Xmf`[ꢀ k_`jꢀ _XqXi[#ꢀ

XcnXpjꢀn\XiꢀXꢀi\jg`iXkfiꢀ[li`e^ꢀfg\iXk`fe%

=`^li\ꢀ*,% Hold-downs assembled and

installed.

-27-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

=\eZ\ꢀGfj`k`fe`e^

The type of cut dictates the position of the fence pieces

during operation. There are three basic types of cuts

when straight shaping—full face, partial face, and plunge

cuts.

B\\gꢀ k_\ꢀ ]\eZ\ꢀ fg\e`e^ꢀ Xifle[ꢀ k_\ꢀ

Zlkk\iꢀ Xjꢀ jdXccꢀ Xjꢀ gfjj`Yc\ꢀ n`k_flkꢀ

`ek\i]\i`e^ꢀ n`k_ꢀ k_\ꢀ Zlkk\iꢀ ifkXk`fe%ꢀ

K_`jꢀ Zfe]`^liXk`feꢀ gifm`[\jꢀ k_\ꢀ Y\jkꢀ

jlggfikꢀ]fiꢀk_\ꢀnfibg`\Z\ꢀXe[ꢀi\[lZ\jꢀ

fg\iXkfiꢀ \ogfjli\ꢀ kfꢀ k_\ꢀ jg`ee`e^ꢀ

Zlkk\iꢀ[li`e^ꢀfg\iXk`fe%

=lccꢀ=XZ\ꢀ:lkꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%=\eZ\ꢀG`\Z\jꢀF]]j\k

Full face cutting is similar to a jointer cut where the

entire edge of the workpiece is removed. These cuts are

most often performed with straight, tongue-and-groove,

crown moulding bits, etc. The outfeed fence must be set

forward from the infeed fence when full face cutting, so

the workpiece is supported by the outfeed fence after it

has been cut (=`^li\ꢀ*-).

<e[ꢀM`\n

The distance that the outfeed fence is set forward from

the infeed fence will dictate the depth of cut. Keep

in mind that removing too much material at one time

increases the risk of kickback. Instead, make multiple

passes if you need to remove a large amount of material.

GXik`Xcꢀ=XZ\ꢀ:lkꢀ%%%%%%%%%%%%%%%%%%%%%%=\eZ\ꢀG`\Z\jꢀ8c`^e\[

Partial face cutting is where part of the edge of the

workpiece rides on a rub collar or bearing and is not cut.

These cuts are typically performed with profiles, stile-

and-rails, rabbets, etc. Partial face removal cuts can be

done with or without the fence, because the rub collar or

bearing dictates the depth of cut. When the fence is used

for these types of cuts, the fence pieces are aligned with

each other and are aligned with the forward most edge

of the bearing or router bit (=`^li\ꢀ*.). (We strongly

recommend using the fence whenever possible because

it allows for maximum support, which results in safer

operation.)

=`^li\ꢀ*-% Full face cut.

<e[ꢀM`\n

Gcle^\ꢀ:lkjꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%=\eZ\ꢀG`\Z\jꢀ8c`^e\[

Plunge cutting is when the workpiece is fed over the top

of the cutter or bit. This type of cut is typically used for

slots, dovetails, T-slots, etc. The fence pieces must be

aligned when plunge cutting to provide a single plane for

the workpiece to slide against (=`^li\ꢀ*/).

=`^li\ꢀ*.% Partial face cut.

<e[ꢀM`\n

;`i\Zk`feꢀf]ꢀ:lk

=`^li\ꢀ*/% Plunge cut.

-28-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

JkiX`^_kꢀJ_Xg`e^

8DGLK8K@FEꢀ

Because the shaper fence boards are independently

adjustable, you can set up the shaper to cut part or all of

the workpiece edge.

?8Q8I;ꢁ

8ZZ`[\ekXcꢀ ZfekXZkꢀ

n`k_ꢀXꢀjg`ee`e^ꢀZlkk\iꢀ

n`ccꢀ i\dfm\ꢀ gXikjꢀ f]ꢀ

]`e^\ijꢀfiꢀcXi^\ꢀZ_lebjꢀ

f]ꢀ]c\j_%ꢀJX]\kpꢀ^lXi[jꢀ

^i\Xkcpꢀi\[lZ\ꢀk_`jꢀi`jbꢀ

Xe[ꢀ dljkꢀ XcnXpjꢀ Y\ꢀ

lj\[ꢀ n_\eꢀ fg\iXk`e^ꢀ

k_`jꢀdXZ_`e\ꢁꢀ

Kfꢀj\kꢀlgꢀk_\ꢀ]\eZ\ꢀ]fiꢀZlkk`e^ꢀdXk\i`Xcꢀ]ifdꢀk_\ꢀn_fc\ꢀ

\[^\ꢀf]ꢀk_\ꢀnfibg`\Z\#ꢀ[fꢀk_\j\ꢀjk\gj1

(%ꢀ Loosen the infeed fence bracket lock handle that

secures it to the guard body.

)% Turn the fence adjuster handwheel located on the

back of the fence bracket and adjust the infeed

fence until the workpiece contacts the cutter at the

desired location, then re-tighten the lock handles.

8DGLK8K@FEꢀ

?8Q8I;ꢁ

*% Adjust the outfeed fence even with the infeed

fence.

8cnXpjꢀ]\\[ꢀk_\ꢀ

nfibg`\Z\ꢀ8>8@EJKꢀ

k_\ꢀ[`i\Zk`feꢀk_Xkꢀ

k_\ꢀZlkk\iꢀ`jꢀifkXk`e^ꢀ

kfꢀi\[lZ\ꢀk_\ꢀi`jbꢀf]ꢀ

`ealip%

+% Set both fence boards as close to the cutter from

side-to-side as possible without interfering with the

cutter rotation. Make sure that the fence boards are

firmly secured to the brackets and that all knobs and

locks are tight.

,% Turn the shaper FE.

<e[ꢀM`\n

-% Using a piece of scrap wood, advance the workpiece

just past the edge of the outfeed fence, and turn

the machine F==. DO NOT remove the workpiece

from the infeed fence face.

.% Once the cutter has come to a complete stop, adjust

the outfeed fence so that it just touches the newly

cut edge as shown in =`^li\ꢀ*0%

=`^li\ꢀ*0% Fence setup for jointing-type

operations (Guard Not Shown for Clarity).

/% Tighten the outfeed fence bracket lock handle.

Kfꢀj\kꢀlgꢀk_\ꢀ]\eZ\ꢀ]fiꢀgXik`Xcꢀ\[^\ꢀi\dfmXc#ꢀ[fꢀk_\j\ꢀ

jk\gj1

<e[ꢀM`\n

(% Loosen the infeed fence bracket lock handle that

secures it to the guard body.

)% Turn the fence adjuster handwheel and adjust the

infeed fence until the workpiece contacts the cutter

at the desired location, then re-tighten the lock

handle.

*%ꢀ Align the outfeed fence with the infeed fence as

shown in =`^li\ꢀ+'%

=`^li\ꢀ+'%ꢀFence setup for partial-edge

removal (Guard Removed for Clarity).

-29-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

,%ꢀ Now place a straightedge against both faces of the

fence to check alignment.

:fii\Zk

N`k_ꢀ>iX`e

IfkXk`fe

-%ꢀ Once both fence pieces are aligned, tighten the

@e]\\[ꢀ=\eZ\

Flk]\\[ꢀ=\eZ\

fence bracket lock handles.

=\\[ꢀ;`i\Zk`fe

.% Set both fence boards as close to the cutter from

side-to-side as possible without interfering with the

cutter rotation. Make sure that the fence boards are

firmly secured to the brackets and that all knobs and

locks are tight.

@eZfii\Zk

8^X`ejkꢀ>iX`e

IfkXk`fe

@e]\\[ꢀ=\eZ\

Flk]\\[ꢀ=\eZ\

Always feed the wood with the grain and against the

rotation of the cutter, as shown in =`^li\ꢀ+(% Another

way to conceptualize this is to always feed the wood

into the cutter so that the cutter is pushing against the

direction of feed. Never feed wood in the same direction

as the cutter rotation. This is called a “climb cut” and is

extremely dangerous.

=\\[ꢀ;`i\Zk`fe

=`^li\ꢀ+(% Feeding the workpiece with the

grain, against cutter rotation.

Also, examine the grain on the side edge of the board.

Whenever possible, run the board so the shaper cutters

are cutting with the grain as shown in =`^li\ꢀ+(. This will

minimize the chance of tear out.

J_Xg`e^ꢀ<e[ꢀ>iX`e

It can be difficult to shape end grain and produce good

results. Consider the following points to help shape end

grain successfully.

•

Make sure the cutter is sharp. End grain is especially

tough and can easily burn.

•

Use the miter gauge when shaping end grain on a

narrow workpiece to ensure the workpiece remains

stable against the forces of the cutter.

Direction of Feed

•

Place a backing board behind the workpiece to

prevent tear out on the trailing edge.

=`^li\ꢀ+)% Sequence for cutting the full

perimeter of a workpiece.

Make end grain cuts before cuts that are with the

grain (see =`^li\ꢀ+)). This will help prevent end

grain tear out.

-30-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

=i\\_Xe[ꢀJ_Xg`e^

Freehand shaping is shaping without using the fence.

A rub collar is used to control the depth of cut and

support the workpiece while cutting. A piece of wood is

clamped to the table to be used as a "starting block." The

block supports the workpiece while you slowly pivot the

workpiece into the cutter at the beginning of the cut (see

=`^li\ꢀ+*). It is important to never start cutting at the

corner of workpiece or kickback may occur—even with the

support of a starting block.

=i\\_Xe[ꢀ j_Xg`e^ꢀ ZXeꢀ fecpꢀ Y\ꢀ [fe\ꢀ

n_\eꢀXꢀilYꢀZfccXiꢀ`jꢀlj\[ꢀ`eꢀk_\ꢀZlkk`e^ꢀ

j\klg%ꢀN`k_flkꢀXꢀilYꢀZfccXi#ꢀk_\i\ꢀ`jꢀefꢀ

nXpꢀ kfꢀ jlggfikꢀ k_\ꢀ nfibg`\Z\ꢀ [li`e^ꢀ

k_\ꢀZlk%ꢀ

G`mfk

Kfꢀ j\kꢀ lgꢀ k_\ꢀ j_Xg\iꢀ ]fiꢀ ]i\\_Xe[ꢀ j_Xg`e^#ꢀ [fꢀ k_\j\ꢀ

jk\gj1

JkXik`e^

Gf`ek

9cfZb

(% DISCONNECT SHAPER FROM POWER!

IfkXk`feꢀ;`i\Zk`fe

IlYꢀ:fccXi

Jn`e^

)% Remove the fence assembly from the shaper.

*% Clamp the starting block to the table in a position

that allows you to feed the workpiece into and

against the rotation of the cutter (see =`^li\ꢀ+*).

Nfibg`\Z\

=\\[ꢀ;`i\Zk`fe

+% Install the cutter so it will cut in the correct

=`^li\ꢀ+*% Feeding technique when using

direction, and adjust the spindle height.

a starting pin.

,% Use a workpiece holding jig to guide the workpiece

and protect your hands (see the example in =`^li\ꢀ

++). Read the tips on the next page when building a

workpiece holding jig.

Starting Block

Workpiece

Holding Jig

-% Place the workpiece/jig against the starting block.

.% Slowly pivot and feed the workpiece into the cutter.

Avoid starting the cut on the corner of the workpiece

as kickback could occur. Once the cut is started, the

workpiece should be pulled away from the starting

block.

=`^li\ꢀ++% Example of using a holding jig

on a starting block.

8DGLK8K@FEꢀ?8Q8I;ꢁ

=i\\_Xe[ꢀ j_Xg`e^ꢀ `eZi\Xj\jꢀ k_\ꢀ

i`jbꢀ f]ꢀ `ealipꢀ Y\ZXlj\ꢀ k_\ꢀ Zlkk\iꢀ

`jꢀ dfi\ꢀ \ogfj\[ꢀ k_Xeꢀ ljlXc%ꢀ Kfꢀ

i\[lZ\ꢀk_`jꢀi`jb#ꢀ8CN8PJꢀ]\\[ꢀk_\ꢀ

nfibg`\Z\ꢀ n`k_ꢀ Xꢀ jkXik`e^ꢀ YcfZbꢀ

Xe[ꢀ Xꢀ _fc[$[fneꢀ a`^ꢀ kfꢀ b\\gꢀ pfliꢀ

_Xe[jꢀ Xkꢀ Xꢀ jX]\ꢀ [`jkXeZ\ꢀ ]ifdꢀ k_\ꢀ

Zlkk\iꢀ[li`e^ꢀk_\ꢀ\ek`i\ꢀfg\iXk`fe%

-31-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

N_\eꢀdXb`e^ꢀXꢀnfibg`\Z\ꢀ_fc[`e^ꢀa`^#ꢀZfej`[\iꢀk_\ꢀ

]fccfn`e^ꢀgf`ekj1

;\j`^eꢀ_fc[`e^ꢀa`^jꢀjfꢀjZi\njꢀXe[ꢀZcXdgjꢀ

;Fꢀ EFKꢀ ZfekXZkꢀ k_\ꢀ Zlkk\iꢀ Xe[ꢀ k_\ꢀ

nfibg`\Z\ꢀ `jꢀ _\c[ꢀ j\Zli\cpꢀ kfꢀ k_\ꢀ a`^%ꢀ

K_\ꢀ a`^ꢀ dljkꢀ Y\ꢀ jkXYc\ꢀ feꢀ k_\ꢀ j_Xg\iꢀ

kXYc\%ꢀ =X`cli\ꢀ kfꢀ [fꢀ jfꢀ Zflc[ꢀ i\jlckꢀ `eꢀ

cXZ\iXk`feꢀfiꢀXdglkXk`feꢀ`eali`\j%

•

Secure your workpiece on the three sides that

will not be cut; use toggle clamps or fasten the

workpiece to the jig with wood screws.

•

Make the jig stable and sturdy. Fasten the hand holds

so hands will remain at least 6" away from the cutter

during the entire operation.

•

Ensure that clamps and hidden screws will not come

into contact with the cutter.

Design your fixture so that all cutting occurs

underneath the workpiece.

Make sure the workpiece rests flat on the table, not

on the fixture.

Remember, there is tremendous cutting force on

the workpiece. The workpiece holding jig must be

solid and stable, and the workpiece must be firmly

secured.

K\dgcXk\j

A template is a workpiece holding jig with a shape or

pattern that rides against the rub collar during operation

as the cutter cuts the matching profile on the workpiece

edge (see =`^li\ꢀ+,). Using templates allows identical

parts to be cut with speed and accuracy.

K\dgcXk\

IlYꢀ:fccXi

N_\eꢀdXb`e^ꢀXꢀk\dgcXk\j#ꢀZfej`[\iꢀk_\ꢀ]fccfn`e^ꢀ

gf`ekj1

Nfibg`\Z\

•

Use a material that will smoothly follow the rub

collar or fence.

•

Always consider the cutting circle and rub collar

diameter for the correct depth of cut when designing

your pattern.

=`^li\ꢀ+,% Template setup against the rub

collar.

-32-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

Q\ifꢀ:c\XiXeZ\ꢀ=\eZ\

A shop-made zero-clearance fence (see =`^li\ꢀ+-)

provides more support than a standard fence and reduces

tearout on narrow or fragile stock. Using a zero-clearance

fence is the best way to reduce the risk associated with

shaping inherently dangerous small stock.

;i`ccꢀknf$jk\g

ꢂZflek\ijleb ꢀ_fc\j

Nff[ꢀjkfZb

&+ꢁꢀfiꢀk_`Zb\i

KfꢀdXb\ꢀXꢀq\if$Zc\XiXeZ\ꢀ]\eZ\#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Remove the fasteners and fence boards on the split

:lkꢀflkꢀgif]`c\

f]ꢀZlkk\iꢀꢃꢀXiYfi

Dflekꢀn`k_

\o`jk`e^ꢀ_Xi[nXi\

fence.

*% Place a 1x4 board over the fence brackets, and mark

and drill four holes for securing the board to the

brackets.

=`^li\ꢀ+-% Example of zero clearance

fence.

Efk\1ꢀ;i`cc`e^ꢀk_\ꢀ_fc\jꢀ`jꢀXꢀknfꢀjk\gꢀgifZ\jj%ꢀ;i`ccꢀ

k_\ꢀ]`ijkꢀ_fc\jꢀXccꢀk_\ꢀnXpꢀk_ifl^_ꢀk_\ꢀYfXi[ꢀn`k_ꢀ

Xꢀ[`Xd\k\iꢀXꢀc`kkc\ꢀcXi^\iꢀk_Xeꢀk_\ꢀj_X]kꢀf]ꢀk_\ꢀ

dflek`e^ꢀjZi\n%ꢀ;i`ccꢀk_\ꢀj\Zfe[ꢀ_fc\jꢀ_Xc]nXpꢀ

k_ifl^_ꢀk_\ꢀYfXi[jꢀn`k_ꢀXꢀ[`Xd\k\iꢀXꢀc`kkc\ꢀcXi^\iꢀ

k_Xeꢀk_\ꢀjZi\nꢀ_\X[%ꢀ;i`ccꢀk_\j\ꢀj\Zfe[ꢀ_fc\jꢀ[\\gꢀ

\efl^_ꢀk_Xkꢀk_\ꢀjZi\nꢀ_\X[jꢀn`ccꢀY\ꢀn\ccꢀY\cfnꢀk_\ꢀ

jli]XZ\ꢀf]ꢀk_\ꢀYfXi[%

@eꢀX[[`k`feꢀkfꢀglj_ꢀjk`Zbj#ꢀXcnXpjꢀlj\ꢀ

_fc[ꢀ [fnejꢀ fiꢀ ]\Xk_\iYfXi[jꢀ n_\eꢀ

j_Xg`e^ꢀjdXccꢀfiꢀeXiifnꢀjkfZb%ꢀK_\j\ꢀ

[\m`Z\jꢀ n`ccꢀ b\\gꢀ pfliꢀ _Xe[jꢀ XnXpꢀ

]ifdꢀk_\ꢀjg`ee`e^ꢀZlkk\i_\X[ꢀXe[ꢀjlg$

gfikꢀ k_\ꢀ jkfZbꢀ jl]]`Z`\ekcpꢀ kfꢀ Xccfnꢀ Xꢀ

jX]\ꢀXe[ꢀ\]]\Zk`m\ꢀZlk%ꢀ=X`cli\ꢀkfꢀ]fc$

cfnꢀ k_`jꢀ nXie`e^ꢀ dXpꢀ c\X[ꢀ kfꢀ cXZ\iX$

k`feꢀfiꢀXdglkXk`feꢀ`eali`\j%

+% Transpose an outline of the spindle, cutter, and

related components onto the board, leaving room for

the moving parts so they will not hit the board.

,% Use a bandsaw, scroll saw, or jig saw to cut out the

outline.

-% If necessary, cut out notches in the top of the board

for attaching the hold downs.

.% Make sure the fence brackets are aligned, and

secure the board to the fence brackets with the

fasteners removed in Jk\gꢀ).

Efk\1ꢀ=fiꢀXꢀkfkXccpꢀ]cXkꢀ]\eZ\ꢀ]XZ\#ꢀgXjjꢀk_\ꢀq\if$

Zc\XiXeZ\ꢀ]\eZ\ꢀXZifjjꢀXꢀaf`ek\i#ꢀkXb`e^ꢀZXi\ꢀefkꢀkfꢀ

Zlkꢀ[\\gꢀ\efl^_ꢀk_Xkꢀk_\ꢀZlkk\iꢀ_`kjꢀk_\ꢀdflek`e^ꢀ

jZi\nj%ꢀI\]\iꢀkfꢀI\jli]XZ`e^ꢀ=\eZ\ꢀfeꢀGX^\ꢀ+(%

-33-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

9foꢀ>lXi[

Shop-made box guards are an excellent way to enclose

the cutter to virtually eliminate accidental contact with

the cutter during operation. Having the cutter enclosed

also helps increase the efficiency of dust collection. The

drawback to box guards is that one size does not fit all.

Often, professional woodworkers who use box guards

make multiple guards that are different sizes.

=`^li\ꢀ+. shows one way to make and attach a box guard

to the Model W1827. For durability and strength, use a

hardwood when making box guards. When installing the

box guard, adjust the box guard approximately ¹⁄4" above

the stock you will shape and use hold downs on both

sides.

Efk\1 ;FꢀEFKꢀlj\ꢀk_\ꢀYfoꢀ^lXi[ꢀXjꢀXꢀ_fc[ꢀ[fne2ꢀ`ejk\X[#ꢀ

lj\ꢀk_\ꢀgifm`[\[ꢀ_fc[$[fnejꢀfiꢀXꢀ]\Xk_\iꢀYfXi[ꢀk_Xkꢀ_Xjꢀ

k_\ꢀXY`c`kpꢀkfꢀ]c\oꢀn`k_ꢀk_\ꢀd`efiꢀ_\`^_kꢀmXi`Xk`fejꢀf]ꢀpfliꢀ

jkfZb%

=\Xk_\iꢀ9fXi[j

=`^li\ꢀ+.% Example demonstrating one

Feather boards work similarly to the hold-downs provided

with the shaper in the way they hold stock tightly against

the fence and the table, while flexing with minor height

or width variations from stock as it passes through.

Because of the consistent pressure featherboards place on

the stock, cuts are more consistent, the risk of kickback

is greatly reduced, and the operator's hands do not need

to get near the cutter to maintain feeding pressure. If a

kickback does occur, featherboards will also slow down or

stop the workpiece.

way to build a box guard.

*'—$+,—

+ꢁ$-ꢁ

:lkꢀ]`e^\ij

A shop made featherboard can be made to accommodate

sizes of stock that the included hold-downs cannot reach.

=`^li\ꢀ+/ shows the dimensions of a basic featherboard.

The ultimate size is flexible and should be built around

the size of stock you are shaping. The fingers can be cut

with a bandsaw or table saw.

(

/ꢁ$ &+ꢁꢀk_`Zb

(,ꢁ$(/ꢁ

;i`ccꢀfiꢀiflk

fgk`feXcꢀ_fc\

]fiꢀK$jcfkꢀdflek`e^

ꢁ

Nff[

jkfZb

+ꢁ$-ꢁ

To install a featherboard, feed a piece of stock halfway

through the machine, then turn the machine F==. Place

the featherboard against the stock so all the fingers touch

the edge of the stock, then clamp the featherboard to the

fence or table. For best results, place featherboards just

before and just after the cutter. An alternative mounting

method for tables is to rout a slot in the featherboard and

use T-slot mounting hardware to secure the featherboard.

=`^li\ꢀ+/% Basic featherboard

construction.

-34-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

8::<JJFI@<J

J_Xg\iꢀ8ZZ\jjfi`\j

The following shaper accessories may be available through your local Woodstock International Inc.

Dealer. If you do not have a dealer in your area, these products are also available through online

dealers. Please call or e-mail Woodstock International Inc. Customer Service to get a current listing of

dealers at: 1-800-840-8420 or at sales@woodstockint.com.

The N((',ꢀ Nff[jkfZbꢀ9fXi[ꢀ9l[[`\j hold the workpiece against

the table and fence during cutting operations. These Board Buddies^®

are made from die-cast aluminum and feature non-marring green

neoprene rubber wheels. Because the wheels turn in both directions,

they function as hold-downs rather than anti-kickback devices. Mounts

to fences 3" to 3¹⁄2" high x 1" or wider with the optional Df[\cꢀN(('.

12" Tracks, or the Df[\cꢀN(('/ 24" Tracks.

The N(,''ꢀJ?FGꢀ=FOꢀI`^_kꢀ8e^c\ꢀA`^ allows you to make cuts

on board ends, and various other cuts with complete accuracy and

improved safety. Constructed using top quality aluminum castings and

plates which are machined to exacting tolerances. It has the perfect

weight-use ratio to dampen vibration, yet is still light enough to

easily slide the workpiece through the shaping process. Its quality and

precision are evident from the first cut.

The features of the Df[\cꢀN(.-+ꢀJdXccꢀGfn\iꢀ=\\[\iꢀinclude: ¹⁄8 HP,

110V, 1.2A motor; variable number of speeds between 6¹⁄2–39 FPM;

three synthetic rubber wheels (1¹⁄8"W x 3"D); forward and reverse

feed; X, Y, and Z adjustments; 13" vertical movement; and 11" horizon-

tal movement.

The ;)',.8ꢀJ?FGꢀ=FOžꢀ8[aljkXYc\ꢀDfY`c\ꢀ9Xj\ supports your shaper

so you can move it easily and lock it in position. Designed for long

term and frequent moving of heavy machinery.

-35-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

D8@EK<E8E:<

>\e\iXc

For optimum performance from your machine, follow

this maintenance schedule and refer to any specific

instructions given in this section.

Efk\1 K_`jꢀdX`ek\eXeZ\ꢀjZ_\[lc\ꢀ`jꢀYXj\[ꢀfeꢀXm\iX^\ꢀ

[X`cpꢀljX^\%ꢀ8[aljkꢀk_\ꢀdX`ek\eXeZ\ꢀjZ_\[lc\ꢀkfꢀdXkZ_ꢀ

pfliꢀljX^\ꢀ`eꢀfi[\iꢀkfꢀb\\gꢀpfliꢀj_Xg\iꢀilee`e^ꢀjdffk_cpꢀ

Xe[ꢀgifk\Zkꢀpfliꢀ`em\jkd\ek%

;X`cp1

•

Clean and protect the top surfaces.

Check/tighten loose mounting bolts.

Check/replace damaged or dull cutters.

Check/repair worn or damaged wires.

Check/resolve any other unsafe condition.

D8B<ꢀ JLI<ꢀ k_Xkꢀ pfliꢀ dXZ_`e\ꢀ `jꢀ

legcl^^\[ꢀ[li`e^ꢀXccꢀdX`ek\eXeZ\ꢀgif$

Z\[li\jꢁꢀ@]ꢀk_`jꢀnXie`e^ꢀ`jꢀ`^efi\[#ꢀj\i`$

fljꢀg\ijfeXcꢀ`ealipꢀdXpꢀfZZli%

N\\bcp1

•

Clean the inside of the cabinet.

Check the V-belt condition and tension (GX^\ꢀ*/).

Dfek_cp1

Lubricate the spindle slide and elevation leadscrew

(GX^\ꢀ*.).

•

KXYc\ꢀꢃꢀ9Xj\

Cleaning the Model W1763 is relatively easy. Vacuum

excess wood chips and sawdust, and wipe off the

remaining dust with a dry cloth. If any resin has built up,

use a resin dissolving cleaner to remove it.

Protect the unpainted cast iron surfaces on the table

by wiping the table clean after every use—this ensures

moisture from wood dust does not remain on bare metal

surfaces.

Keep the table rust-free with regular applications of a

quality paste wax or metal protectant.

-36-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

ClYi`ZXk`fe

Since all bearings are sealed and permanently lubricated,

simply leave them alone until they need to be replaced.

Do not lubricate them. However, the spindle slide and

leadscrew do need lubrication with NLGI#2 grease.

Leadscrew

KfꢀclYi`ZXk\ꢀk_\ꢀjg`e[c\ꢀjc`[\ꢀXe[ꢀc\X[jZi\n#ꢀ[fꢀk_\j\ꢀ

jk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Use the spindle height handwheel to lower the

spindle all the way, then access the elevation

assembly through the rear of the cabinet (see

=`^li\ꢀ+0).

Slide

=`^li\ꢀ+0% Spindle slide and leadscrew.

*% Use mineral spirits, shop rags, and a stiff brush

to clean away grease and built-up grime from

the surfaces of both slides and the threads of the

leadscrew, then apply a thin coat of NLGI#2 grease

or equivalent to these surfaces.

+% Fully raise and lower the spindle to distribute the

grease.

-37-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

M$9\ckꢀK\ej`fe`e^ꢀꢃꢀ

I\gcXZ\d\ek

The V-belt transfers power from the motor to the

spindle. If the V-belt does not have the proper tension

or is damaged in any way, the shaper will not operate

optimally and unnecessary wear on the moving parts will

occur. Regularly check the V-belt tension and replace it

when necessary.

V-Belt

Kfꢀk\ej`fe&i\gcXZ\ꢀk_\ꢀM$Y\ck#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

Loosen

These

Bolts

)% Remove the rear and side motor access panels.

*%ꢀ Loosen the two motor adjustment hex bolts (see

=`^li\ꢀ,')% DO NOT remove the bolts completely.

=`^li\ꢀ,'% Motor adjustment hex bolts.

*% If the V-belt is cracked, excessively worn, or

damaged, slide the motor toward the spindle, then

replace the V-belt.

+% To tension the V-belt, slide the motor away from

the spindle until the V-belt is snug, then tighten the

bolts. The amount of V-belt deflection between the

pulley should be approximately ¹⁄4" when moderate

pressure is applied, as illustrated in =`^li\ꢀ,(.

Glcc\p

;\]c\Zk`fe

,% When the V-belt is adjusted properly, re-tighten the

motor mount hex bolts.

Glcc\p

-% Check to make sure the V-belt is correctly aligned on

both pulleys (refer to Glcc\pꢀ8c`^ed\ekꢀon GX^\ꢀ+'

for detailed instructions).

=`^li\ꢀ,(% Checking V-belt tension.

-38-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

J<IM@:<

>\e\iXc

This section covers the most common service adjustments

or procedures that may need to be made during the life

of your machine.

If you require additional machine service not included

in this section, please contact Woodstock International

Technical Support at (360) 734-3482 or send e-mail to:

k\Z_$jlggfik7j_fg]fo%Y`q.

D8B<ꢀ JLI<ꢀ k_Xkꢀ pfliꢀ dXZ_`e\ꢀ `jꢀ

legcl^^\[ꢀ[li`e^ꢀXccꢀdX`ek\eXeZ\ꢀgif$

Z\[li\jꢁꢀ@]ꢀk_`jꢀnXie`e^ꢀ`jꢀ`^efi\[#ꢀj\i`$

fljꢀg\ijfeXcꢀ`ealipꢀdXpꢀfZZli%

=\eZ\ꢀ9fXi[ꢀ8c`^ed\ek

For safe and accurate shaping, the fence boards must be

parallel with one another so that they properly support

the workpiece through the entire cutting operation.

KfꢀZ_\ZbꢀXe[ꢀXc`^eꢀk_\ꢀ]\eZ\ꢀYfXi[jꢀgXiXcc\cꢀn`k_ꢀ\XZ_ꢀ

fk_\i#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Make sure the fence boards are even with each

other, then place the straightedge against both fence

boards, as shown in =`^li\ꢀ,).

— If there is a gap between the straightedge and the

fence boards, use shims as needed between the

fence boards and the mounting brackets to make

the boards completely parallel with each other

along their entire length.

=`^li\ꢀ,)% Aligning fence boards.

-39-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

Glcc\pꢀ8c`^ed\ek

Pulley alignment is important to the performance of your

shaper. If the pulleys are just slightly out of alignment,

the shaper may suffer from power loss and decreased

V-belt life.

KfꢀXc`^eꢀk_\ꢀglcc\pj#ꢀ[fꢀk_\j\ꢀjk\gj1

(% DISCONNECT SHAPER FROM POWER!

)% Remove the motor cover from the back of the shaper

cabinet to expose the motor and pulleys.

*% Check the alignment with a straightedge. If the

pulleys are in alignment, the straightedge should

touch the two sides of each pulley evenly, as shown

in =`^li\ꢀ,*.

Set Screw

— If the pulleys are correctly aligned with each

other, no adjustments are needed. Replace the

motor cover.

— If the pulleys are NOT correctly aligned, proceed

with Jk\gꢀ+.

+% This process is easiest with the help of another

person. Loosen the four bolts that attach the motor

to the motor base. One person should adjust the

motor either up or down while the other person

measures the alignment of the pulleys with a

straightedge.

=`^li\ꢀ,*% Checking pulley alignment.

,% When the pulley alignment is correct, re-tighten the

motor to the motor base.

-% Inspect your results. If necessary, repeat this

procedure until the pulleys are properly aligned.

Efk\1ꢀYou can also make small adjustments in the

motor pulley alignment by raising or lowering it

along the motor shaft. To do this, loosen the two

set screws (one is shown in =`^li\ꢀ,*) which are in

the groove of the middle motor pulley and move the

pulley into position. Tighten the set screws when the

alignment is satisfactory.

-40-

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Df[\cꢀN(/).ꢀꢁ=fiꢀDXZ_`e\jꢀD]^%ꢀJ`eZ\ꢀ*&()

Jg`e[c\ꢀ9\Xi`e^j

The spindle cartridge assembly equipped with the Model

W1827 features factory-sealed bearings, which require no

lubrication during their lifetime.

In the rare event that a bearing fails, your shaper will

probably develop a noticeable rumble that will increase

when the machine is put under load. If allowed to get

worse, overheating of the journal containing the bad

bearing could occur. If the bad bearing is not replaced, it

will eventually seize—doing damage to other parts of the

machine.

Bearings are standard sizes and can be found through

any regular bearing supply store or by ordering through

Woodstock International. However, it is much easier to

just replace the entire spindle cartridge assembly as one

unit (part #X1827157A, see =`^li\ꢀ,+).

=`^li\ꢀ,+% Spindle cartridge assembly.

I\jli]XZ`e^ꢀ=\eZ\

The fence can be resurfaced or made flat with a jointer

to correct any warping. This procedure should only be

done if the fences will not align with each other after

careful adjustment or they are warped.

Kfꢀi\jli]XZ\ꢀk_\ꢀ]\eZ\#ꢀ[fꢀk_\j\ꢀjk\gj1

(% Make sure the fence face mounting screws are far

enough below the surface of the fence that they will

not contact the jointer knives during operation.

Efk\1 E\nꢀ]\eZ\ꢀ]XZ\jꢀZXeꢀ\Xj`cpꢀY\ꢀdX[\ꢀflkꢀ

f]ꢀXꢀ_Xi[nff[ꢀXe[ꢀi\jli]XZ\[ꢀYpꢀlj`e^ꢀk_`jꢀjXd\ꢀ

gifZ\[li\%

=`^li\ꢀ,,% Resurfacing a shaper fence on a

)% Align both fence faces as straight as possible, using

a straightedge or your jointer table as an alignment

guide.

jointer.

*% Resurface the fences on the jointer, as shown in

=`^li\ꢀ,,.

ꢀ

Efk\1 DXb\ꢀjli\ꢀk_\ꢀjZi\njꢀXi\ꢀZflek\ijlebꢀ[\\gꢀ

\efl^_ꢀjfꢀk_\ꢀnfibg`\Z\ꢀn`ccꢀefkꢀZfd\ꢀ`eꢀZfekXZkꢀ

n`k_ꢀjZi\nꢀ_\X[j%

-41-

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To reduce the risk of kickbacks and to increase the

quality of cuts, it is important that the table and spindle

are perpendicular to each other in all directions. Use

a machinist's square or other precision square when

checking/adjusting these components to ensure accurate

results (see =`^li\jꢀ,-ꢀꢃꢀ,.).

DXZ_`e`jk

0'—

JhlXi\

KfꢀdXb\ꢀk_\ꢀkXYc\ꢀXe[ꢀjg`e[c\ꢀg\ig\e[`ZlcXi#ꢀ[fꢀk_\j\ꢀ

jk\gj1ꢀ

=ifekꢀf]ꢀKXYc\

(% DISCONNECT SHAPER POWER!

)% Remove the guard and fence assembly.

*% Raise the spindle all the way up.

=`^li\ꢀ,-% Illustration of using a machinist

square with the table and spindle.

+% Remove the locking fasteners, spacers, and cutters

from the spindle.

,% Position a machinist square flat on the table and

up against the spindle (see =`^li\ꢀ,-) and in

all directions (see =`^li\ꢀ,.)—the spindle and

table should be perpendicular to each other in all

directions.

Jg`e[c\

DXZ_`e`jk

JhlXi\

— If spindle and table are not perpendicular to each

other in all directions, do these steps:

X%ꢀ Loosen the four table adjustment bolts (see

=`^li\ꢀ,/) enough so that the table can be

adjusted.

=`^li\ꢀ,.% Illustration of machinist square

at different directions around the spindle.

Y% Use a dead blow hammer to tap the table into

proper alignment with the spindle.

Z% Re-tighten the four table adjustment bolts.

[%ꢀ Repeat this Jk\gꢀuntil the spindle and

table are perpendicular to each other in all

directions.

Table Adjustment

Bolt (1 of 4)

=`^li\ꢀ,/% Table adjusting bolt

(1 of 4).

-42-

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This section covers the most common problems and corrections with this type of

machine. N8IE@E>ꢁꢀ;FꢀEFKꢀdXb\ꢀXepꢀX[aljkd\ekjꢀlek`cꢀgfn\iꢀ`jꢀ[`jZfee\Zk\[ꢀXe[ꢀ

dfm`e^ꢀgXikjꢀ_Xm\ꢀZfd\ꢀkfꢀXꢀZfdgc\k\ꢀjkfgꢁ

GIF9C<D

GFJJ@9C<ꢀ:8LJ<

:FII<:K@M<ꢀ8:K@FE

Machine does not start or a 1. Emergency STOP button pushed in. 1. Twist the STOP button clockwise until it pops out to

breaker trips.

reset it.

2. Power supply switched OFF or at 2. Ensure power supply is ON/has correct voltage.

fault.

3. Plug/receptacle at fault/wired 3. Test for good contacts; correct the wiring.

wrong.

4. Motor connection wired wrong.

4. Correct motor wiring connections (Page 46).

5. Thermal overload relay has 5. Reset; adjust trip load dial if necessary; replace.

tripped.

6. Wall circuit breaker tripped.

7. Wiring open/has high resistance.

8. Start capacitor at fault.

6. Ensure circuit size is correct/replace weak breaker.

7. Check/fix broken, disconnected, or corroded wires.

8. Test/replace if faulty.

9. Spindle switch/ON button at fault. 9. Replace.

10. Motor at fault.

10. Test/repair/replace.

Machine stalls or seems 1. Workpiece material not suitable for 1. Only cut wood/ensure moisture is below 20%.

underpowered.

machine.

2. Machine undersized for task.

2. Use correct, sharp cutter; reduce feed rate/depth

of cut.

3. V-belt slipping.

3. Tension/replace V-belt (Page 38).

4. Wire motor correctly (Page 46).

5. Replace loose pulley/shaft.

6. Test/repair/replace.

7. Clean motor, let cool, and reduce workload.

4. Motor wired incorrectly.

5. Pulley slipping on shaft.

6. Motor bearings at fault.

7. Motor overheated.

8. Spindle switch/ON button at fault. 8. Replace.

9. Motor at fault.

9. Test/repair/replace.

Machine has vibration or 1. Motor or component loose or bro- 1. Inspect/replace damaged bolts/nuts, and re-tight-

noisy operation.

ken.

en.

2. Cutter at fault.

2. Replace damaged cutter.

3. V-belt worn or loose.

4. Motor fan rubbing on fan cover.

5. Spindle at fault.

3. Tension/replace V-belt (Page 38).

4. Fix/replace fan cover; replace loose/damaged fan.

5. Tighten loose spindle; replace defective spindle or

spindle cartridge.

6. Pulley loose.

7. Machine incorrectly installed.

8. Motor bearings at fault.

6. Realign/replace shaft, pulley, set screw, and key.

7. Tighten mounting bolts; relocate/shim machine.

8. Test by rotating shaft; rotational grinding/loose

shaft requires bearing replacement.

-43-

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Spindle does not raise or

lower easily.

1. Spindle slide or elevation leadscrew 1. Clean the spindle slide and leadscrew, then

clogged with sawdust.

lubricate them (GX^\ꢀ*.).

Workpiece burns when 1. Dull cutter.

1. Replace cutter or have it professionally sharpened.

2. Increase feed speed.

3. Clean cutter with a blade and bit cleaning solution.

cut.

2. Too slow of a feed rate.

3. Pitch build-up on cutter.

4. Cutter rotating in the wrong direc- 4. Reverse the direction of the cutter rotation so it cuts

tion (climb cutting).

5. Taking too deep of a cut.

against direction of feed.

5. Make several passes of light cuts rather than one

heavy cut

Fuzzy grain.

1. Improper dust collection allowing 1. Use correct dust collection system that is adequate

dust/chips to build up and inter-

to efficiently remove dust/chips during operation.

fere with cutting operation.

2. Wood may have high moisture con- 2. Check moisture content and allow to dry if moisture

tent or surface wetness.

3. Dull cutter.

is more than 20%.

3. Replace or have cutter professionally sharpened.

4. Inherent characteristic of wood 4. Use a different wood type or plan for a sanding

type. operation.

1. Knots or conflicting grain direction 1. Inspect workpiece for knots and grain direction; only

Chipping.

in wood.

use clean stock.

2. Nicked or chipped cutter.

2. Replace the cutter, or have it professionally sharp-

ened.

3. Feeding workpiece too fast.

4. Taking too deep of a cut.

3. Slow down the feed rate.

4. Take a smaller depth of cut. (Always reduce cutting

depth when working with hard woods.)

5. Cutting against the grain of the 5. Cut with the grain of the wood.

wood.

Divots in the edge of the 1. Inconsistent feed speed.

1. Move smoothly or use a power feeder.

2. Inconsistent pressure against the 2. Apply constant pressure.

cut (snipe).

fence and rub collar.

3. Fence not adjusted correctly.

4. Workpiece edge is warped.

3. Adjust fence.

4. Use jointer/table saw to square up workpiece

edge.

5. Some amount of snipe may be 5. Plan ahead by shaping workpiece and cutting off

inevitable. ends to remove snipe.

-44-

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These pages are current at the time of printing. However, in the spirit of improvement, we may

make changes to the electrical systems of future machines. Study this diagram carefully. If you notice

differences between your machine and these wiring diagrams, call Woodstock International Technical

Support at (360) 734-3482.

J?F:Bꢀ?8Q8I;% Working on wiring that is

connected to a power source is extremely

dangerous. Touching electrified parts will

result in personal injury including but not

limited to severe burns, electrocution,

or death. Disconnect the power from

the machine before servicing electrical

components!

DFKFIꢀN@I@E>% The motor wiring shown in

these diagrams is current at the time of

printing, but it may not match your machine.

Always use the wiring diagram inside the

motor junction box.

DF;@=@:8K@FEJ% Using aftermarket parts or

modifying the wiring beyond what is shown

in the diagram may lead to unpredictable

results, including serious injury or fire.

HL8C@=@<;ꢀ<C<:KI@:@8E% Due to the inherent

hazards of electricity, only a qualified

electrician should perform wiring tasks on

this machine. If you are not a qualified

electrician, get help from one before

attempting any kind of wiring job.

:8G8:@KFIJ&@EM<IK<IJ% Some capacitors

and power inverters store an electrical

charge for up to five minutes after being

disconnected from the power source. To

avoid being shocked, wait at least this long

before working on these components.

N@I<ꢀ:FEE<:K@FEJ% All connections must be

tight to prevent wires from loosening during

machine operation. Double-check all wires

disconnected or connected during any wiring

task to ensure tight connections.

<C<:KI@:8CꢀI<HL@I<D<EKJ% You MUST follow

the electrical requirements at the beginning

of this manual when connecting your

machine to a power source.

N@I<&:FDGFE<EKꢀ;8D8><% Damaged wires

or components increase the risk of serious

personal injury, fire, or machine damage.

If you notice that any wires or components

are damaged while performing a wiring task,

replace those wires or components before

completing the task.

<OG<I@<E:@E>ꢀ;@==@:LCK@<J% If you are

experiencing difficulties understanding the

information included in this section, contact

our Technical Support at (360) 734-3482.

WIRING DIAGRAM COLOR KEY

BLACK

WHITE

GREEN

RED

BLUE

YELLOW

LIGHT

BLUE

The photos and diagrams

included in this section are

best viewed in color. You

can view these pages in

color at www.shopfox.biz.

YELLOW

BROWN

GRAY

BLUE

GREEN

WHITE

PURPLE

PINK

TUR-

QUOISE

ORANGE

-45-

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Control Panel

REV

Indicator Lamp

Power Source Lamp

R R

Spindle

Switch

KEDU

ZH-HC-3

1/L1

3/L2

5/L3

13NO

2/T1

4/T2

6/T3

14NO

U/2

V/4

W/6

OL Relay

NHD TH-20

)

(

Ground

Junction

Box

Hot

Run Capacitor

50MFD 350VAC

Ground

Hot

220VAC

L6-30 Plug

(As Recommended)

Read

Page 45

220V Motor

JKFG

Before

Wiring

-46-

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:XY`e\k

103

104

101

129

102

105

113

114

125

124

106

109

110

111

108

110

115

110

109

116

112

133

117

128

127

130

113

131

118

126

123

113

121

119

120

132

120

122

-47-

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

101

102

103

104

105

106

108

109

110

111

112

113

114

115

116

117

XPSS08

SET SCREW 5/16-18 X 1/2

TABLE

TABLE INSERT 3" O.D.

TABLE INSERT 3-1/2" O.D.

CAST IRON INSERT RING

CABINET

HEX NUT 3/8-16

LOCK WASHER 3/8

FLAT WASHER 3/8

RIGHT TABLE BRACE

HEX NUT 10-24

PHLP HD SCR 1/4-20 X 5/8

REAR CABINET ACCESS PANEL

HEX BOLT 3/8-16 X 1-1/4

HEX BOLT 3/8-16 X 3/4

SIDE CABINET ACCESS PANEL

118

119

120

121

122

123

124

125

126

127

128

129

130

131

132

133

XPS08

PHLP HD SCR 10-24 X 3/4

TERMINAL BOX ASSEMBLY

STRAIN RELIEF 3/8" STRAIGHT

CONTACTOR NHD C-18D 220V

OL RELAY NHD TH-20 24-36A

CONTROL PANEL PLATE

LEFT TABLE BRACE

MITER GAUGE ASSEMBLY

SPINDLE SWITCH KEDU ZH-HC-3

POWER LAMP

X1827102

X1827103

X1827104

X1827105

X1827106

XPN08

XPLW04

XPW02

X1827111

XPN07

XPS12

X1827114

XPB24

XPB21

X1827117

X1827119

X1827120

X1827121

X1827122

X1827123

X1827124

X1827125

X1827126

X1827127

X1827128

XPFH21

REVERSE LAMP

FLAT HD SCR 10-24 X 3/4

ON BUTTON LA68-CT.AK10

OFF BUTTON LA68-CT.BK01

E-STOP BUTTON LA68-CT.BK01

CONTROL PANEL ASSEMBLY

X1827130

X1827131

X1827132

X1827133

-48-

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-49-

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

150

151

152

153

154

155

156

157

X1827150

X1827151

X1827152

X1827153

X1827154

XPR68M

DRAWBAR 3/8-11

167

168

169

170

171

172

173

174

175

176

177

178

179

180

181

182

183

184

X1827167

X1827168

X1827169

X1827170

X1827171

X1827172

X1827173

X1827174

X1827175

X1827176

X1827177

X1827178

X1827179

X1827180

X1827181

X1827182

X1827183

X1827184

SPINDLE SPACER 1-1/4" X 1/4"

SPINDLE SPACER 1" X 1/4"

SPINDLE SPACER 3/4" X 1/4"

SPINDLE SPACER 1-1/4" X 3/8"

SPINDLE SPACER 1" X 3/8"

SPINDLE SPACER 1-1/4" X 1/2" 2-PC

SPINDLE SPACER 1" X 1/2" 2-PC

SPINDLE SPACER 3/4" X 1/2" 2-PC

SPINDLE SPACER 1-1/4" X 3/4" 2-PC

SPINDLE SPACER 1" X 3/4" 2-PC

SPINDLE SPACER 3/4" X 3/4" 2-PC

SPINDLE SPACER 1-1/4" X 1" 2-PC

SPINDLE SPACER 1" X 1" 2-PC

SPINDLE SPACER 3/4" X 1" 2-PC

SPINDLE 1-1/4"

TAPER LOCK NUT 3/8-11

SPANNER NUT 30-3.5

SPANNER LOCK WASHER 30MM

SPINDLE PULLEY ASSEMBLY

EXT RETAINING RING 40MM

BALL BEARING 6008ZZ

QUILL

XP6008ZZ

X1827157

157A X1827157A SPINDLE PULLEY & QUILL ASSY

158

159

160

161

162

163

164

165

166

X1827158

X1827159

XPK55M

X1827161

X1827162

XPCAP17M

XPR43M

XPN37

BEARING SPACER

CARTRIDGE LOWER FLANGE

KEY 7 X 7 X 40

SPINDLE CARTRIDGE

CARTRIDGE UPPER FLANGE

CAP SCREW M4-.7 X 10

EXT RETAINING RING 50MM

HEX NUT 1-1/4-7 LH

HEX NUT 1-1/4-7

SPINDLE 1"

SPINDLE 3/4"

BEARING SPACER

XPN36

-50-

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222

221

215

227

226

218

208

216

232

217

219

254

253

208

214

220

212

213

210

203

202

223

201

204

254

207

206

207

224

201

253

255

251

208

225

207

228

211

208

255

249

209

252

229

212

250

248

211

231

247

231

211

203

246

230

231

232

233

234

205

202

235

243

237

238

236

244

222

242

238

241

239

240

203

201

202

236-1

236-4

236-3

236-7

236-2

236-6

236-8

236-5

236-9

236-10

-51-

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REF PART #

DESCRIPTION

REF PART #

DESCRIPTION

201

202

203

204

205

206

207

208

209

210

211

212

213

214

215

216

217

218

219

220

221

222

223

224

225

226

227

228

229

230

231

232

XPN08

XPLW04

XPW02

XPB24

XPB21

XPB02

XPLW02

XPW06

X1827209

X1827210

XPN02

HEX NUT 3/8-16

233

234

235

236

XPCAP03

X1827234

X1827235

X1827236

CAP SCREW 5/16-18 X 1

COMPRESSION SPRING 3.4 X 20.3

KEY 3/8 X 3/4 X 1

LOCK WASHER 3/8

FLAT WASHER 3/8

HEX BOLT 3/8-16 X 1-1/4

HEX BOLT 3/8-16 X 3/4

HEX BOLT 1/4-20 X 5/8

LOCK WASHER 1/4

FLAT WASHER 1/4

HEIGHT LOCK KNOB

HEIGHT LOCK SHAFT

HEX NUT 5/16-18

HEX BOLT 5/16-18 X 1

SHAFT CONNECTOR

GEAR FLAT WASHER

GEAR

KEYED GEAR SHAFT BUSHING

KEY 4 X 4 X 16

HEIGHT LOCK GEAR

GEAR SHAFT

HEIGHT GEARING HOUSING

FLAT WASHER 1/2

HEX NUT 1/2-12

CAP SCREW 3/8-16 X 1-1/4

HEX BOLT 3/8-16 X 1-1/4

GEAR SHAFT BUSHING

V-BELT A-30

MOTOR 5HP 220V 1-PH

236-1 X1827236-1 MOTOR FAN COVER

236-2 X1827236-2 MOTOR FAN

236-3 X1827236-3 CAPACITOR COVER

236-4 X1827236-4 MOTOR JUNCTION BOX

236-5 XPCS007

236-6 XPCP001

236-7 XPC400S

236-8 XPC050A

236-9 P6205ZZ

236-10 P6203ZZ

237

238

239

240

241

242

243

244

246

247

248

249

250

251

252

253

254

255

CENTRIFUGAL SWITCH 1/2-3450

CONTACT PLATE

S CAPACITOR 400M 125V 1-3/4 X 3-3/8

R CAPACITOR 50M 350V 1-3/4 X 3-3/8

BALL BEARING 6205ZZ

BALL BEARING 6203ZZ

DRIVE SHAFT

FLAT WASHER 1/2

MOTOR MOUNT PLATE

KNOB BOLT 3/8-16

LOCK WASHER 1/2

HEX BOLT 1/2-20 X 1

POINTER

PHLP HD SCR 10-24 X 3/8

POINTER SHAFT

SLOTTED PLATE

SPINDLE BRACKET SUPPORT

HEIGHT LEADSCREW

LEADSCREW GEAR

HEIGHT HANDWHEEL

HANDWHEEL HANDLE

HEX BOLT 1/4-20 X 1

HEX NUT 1/4-20

XPB03

X1827213

X1827214

X1827215

X1827216

XPK37M

X1827218

X1827219

X1827220

XPW01

XPN06

XPCAP25

XPB24

X1827225

XPVA30

XPVA28

XPK157M

X1827229

XPB11

X1827237

XPW01

X1827239

X1827240

XPLW07

XPB54

X1827243

XPS06

X1827246

X1827247

X1827248

X1827249

X1827250

X1827251

X1827252

XPB31

V-BELT A-28

KEY 7 X 7 X 50

MOTOR PULLEY

HEX BOLT 5/16-18 X 1-1/2

FLAT WASHER 5/16

LOCK WASHER 5/16

XPW07

XPLW01

XPN05

XPSS22

SET SCREW 10-32 X 1/2

-52-

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313

314

315

313

316

333

312

302

301

317

318

310

311

307

309

319

314

305

336

332

330

328

325

306

326

303

320

327

303

308

304

335

317

334

305

329

324

309

323

322

324

REF PART # DESCRIPTION

301

302

303

304

305

306

307

308

309

310

311

312

313

314

315

316

317

XPLW02

XPW06

XPN02

XPLW01

XPW01

XPB03

LOCK WASHER 1/4

318

319

320

322

323

324

325

326

327

328

329

330

332

333

334

335

336

X1827318 SAFETY GUARD

XPSS11 SET SCREW 1/4-20 X 1/4

X1827320 RIGHT FENCE BRACKET

X1827322 RIGHT FENCE BOARD

FLAT WASHER 1/4

HEX NUT 5/16-18

LOCK WASHER 5/16

FLAT WASHER 1/2

HEX BOLT 5/16-18 X 1

HEX BOLT 1/4-20 X 1

HEX NUT 1/4-20

XPFH23

FLAT HD SCR 5/16-18 X 1-1/2

X1827324 HOLD-DOWN PLATE

X1827325 CUTTER GUARD BODY

X1827326 HOLD-DOWN BAR

X1827327 HOLD-DOWN BRACKET W/LARGE HOLE

X1827328 KNOB BOLT 3/8-16 X 1

X1827329 T-NUT 3/8-16

X1827330 HOLD-DOWN BRACKET W/SMALL HOLE

X1827332 LEFT FENCE BRACKET

XPB31

XPN05

X1827309 LOCK HANDLE

X1827310 FENCE ADJUSTER BRACKET

X1827311 FENCE ADJUSTER SHAFT

X1827312 FENCE ADJUSTER HANDWHEEL

X1827313 KNOB

X1827314 GUARD TIE-DOWN SHAFT

X1827315 GUARD TIE-DOWN BAR

XPB26

HEX BOLT 1/4-20 X 1-1/2

X1827334 KNOB BOLT 3/8-16 X 1-1/4

X1827335 LEFT FENCE BOARD

X1827336 KNOB BOLT 5/16-18 X 3/8, 2-1/2 SHAFT

X1827316 KNOB BOLT 5/16-18 X 1, 2-3/4 SHAFT

XPW07 FLAT WASHER 5/16

-53-

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408

407

406

405

409

404

403

410

402

401

411

412

413

REF PART #

DESCRIPTION

MEDIUM SHOP FOX NAMEPLATE

READ MANUAL LABEL

SF WHITE TOUCH-UP PAINT

SAFETY GLASSES/RESPIRATOR LABEL

HANDWHEEL DIRECTION LABEL

SPINDLE HEIGHT SCALE

REF PART #

DESCRIPTION

401

402

403

404

405

406

407

D3376

408

409

410

411

412

413

XLABEL-07B UNPLUG MACHINE LABEL

XLABEL-08

XPPAINT-1

XLABEL-06

X1827405

X1827406

X1827407

X1827409

XLABEL-04

X1827411

X1827412

X1827413

SPEED CHANGE LABEL

ELECTRICITY LABEL

MACHINE ID LABEL

MODEL NUMBER LABEL

BASE BLACK STRIP LABEL

HAND NEAR CUTTER LABEL

-54-

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