Woodstock Welder W1764 User Manual

MODELꢀW1764ꢀ  
1/8ꢀHPꢀPOWERꢀfEEDER  
OWNER'SꢀMANUAL  
Phone:ꢀ(360)ꢀ734-3482ꢀ•ꢀOnlineꢀTechnicalꢀSupport:ꢀtech-support@shopfox.biz  
COPYRIGHTꢀ©ꢀJUNE,ꢀ2007ꢀBYꢀWOODSTOCKꢀINTERNATIONAL,ꢀINC.  
WARNING:ꢀNOꢀPORTIONꢀOfꢀTHISꢀMANUALꢀMAYꢀBEꢀREPRODUCEDꢀINꢀANYꢀSHAPEꢀORꢀfORMꢀWITHOUT  
THEꢀWRITTENꢀAPPROVALꢀOfꢀWOODSTOCKꢀINTERNATIONAL,ꢀINC.  
PrintedꢀinꢀTaiwan  
#9695CR  
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Contents  
INTRODUCTION ......................................2  
Test Run.......................................... 16  
Woodstock Technical Support ..................2  
OPERATIONS........................................ 17  
General .......................................... 17  
SAFETY................................................6  
Standard Safety Instructions ...................6  
Additional Safety for Power Feeders..........8  
MAINTENANCE ..................................... 18  
General .......................................... 18  
Cleaning ......................................... 18  
Lubrication ...................................... 18  
ELECTRICAL ..........................................9  
110V Operation...................................9  
Extension Cords ..................................9  
Electrical Specifications ........................9  
SERVICE............................................. 19  
General .......................................... 19  
Wheel Replacement............................ 19  
Brush Replacement ............................ 19  
Electrical ........................................ 20  
SETUP............................................... 10  
Unpacking ....................................... 10  
Inventory ........................................ 10  
Machine Placement ............................ 11  
Cleaning Machine............................... 11  
Assembly......................................... 12  
Base Mounting .................................. 15  
PARTS ............................................... 21  
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W1764 Power Feeder  
INTRODUCTION  
Woodstock Technical Support  
This machine has been specially designed to provide many years of trouble-free service. Close attention  
to detail, ruggedly built parts and a rigid quality control program assure safe and reliable operation.  
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to  
include the basic information for safety, setup, operation, maintenance, and service of this product.  
We stand behind our machines! In the event that questions arise about your machine, please contact  
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: tech-support@shopfox.  
biz. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.  
If you need the latest edition of this manual, you can download it from http://www.shopfox.biz.  
If you have comments about this manual, please contact us at:  
Woodstock International, Inc.  
Attn: Technical Documentation Manager  
P.O. Box 2309  
Bellingham, WA 98227  
-2-  
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W1764 Power Feeder  
MACHINEꢀ  
MACHINE  
SPECIfICATIONS  
SPECIFICATIONS  
MODEL W1764  
SMALL POWER FEEDER  
Motor  
Type ................................................................................................ Universal Variable Speed  
Horsepower.............................................................................................................. 1/8 HP  
Voltage ......................................................................................................................110V  
Prewired ....................................................................................................................110V  
Phase ...................................................................................................................... Single  
Amps......................................................................................................................... 1.2A  
Speed ............................................................................................................550—3300 RPM  
Cycle........................................................................................................................60 Hz  
Number of Speeds .................................................................................................... Variable  
Power Transfer ...................................................................................................... Gear Box  
Bearings ................................................................................................... Lubricated for Life  
Main Specifications  
Operation Info  
Minimum Workpiece Length....................................................................................... 5 in.  
Number of Feed Speeds....................................................................................... Variable  
Feed Speeds................................................................................................. 6.5—39 FPM  
Swing............................................................................................................ 360 deg.  
Vertical Movement........................................................................................... 10-1/4 in.  
Horizontal Movement........................................................................................ 10-1/4 in.  
Rotation.............................................................................................. Forward, Reverse  
Roller Info  
Number of Rollers....................................................................................................... 3  
Roller Width................................................................................................... 1–3/16 in.  
Roller Diameter..................................................................................................... 3 in.  
Roller Suspension Travel...................................................................................... 5/16 in.  
Maximum Height of Rollers....................................................................................... 6 in.  
Distance Between Rollers.................................................................................... 3–3/4 in.  
Overall Dimensions  
Weight ............................................................................................................. 20 lbs.  
Length/Width/Height................................................................................. 31 x 11 x 12 in.  
Column Diameter.............................................................................................. 1–1/4 in.  
Construction Materials  
Roller Construction ................................................................................. Synthetic Rubber  
Housing Construction .................................................................................. Cast Aluminum  
Supports Construction........................................................................................ Cast Iron  
Column Construction .............................................................................................. Steel  
Paint................................................................................................................. Epoxy  
-3-  
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W1764 Power Feeder  
Shipping Dimensions  
Type ................................................................................................................. Cardboard  
Content................................................................................................................. Machine  
Weight.................................................................................................................... 27 lbs.  
Length/Width/Height ........................................................................................ 11 x 22 x 9 in.  
Electrical  
Switch ................................................................................................ On/off Variable Speed  
Switch Voltage ............................................................................................................ 110V  
Cord Length................................................................................................................ 9 ft.  
Cord Gauge ............................................................................................................18 gauge  
Recommended Breaker Size ......................................................................................... 10 amp  
Included Plug.................................................................................................................Yes  
Other  
ISO Factory ............................................................................................................ ISO 9001  
Country of Origin ...................................................................................................... Taiwan  
Warranty ................................................................................................................ 2 Years  
Assembly Time .................................................................................................... 20 minutes  
Optional Accessories  
Quick Holder...................................................................................................... Model D3868  
Extra Roller....................................................................................................... Model D3870  
Features  
Spring Tensioned Rollers  
Heavy–Duty Gear Reduction Gearbox with Hardened Gears  
Universal Positioning with Handle Locks  
-4-  
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W1764 Power Feeder  
Controls and Features  
Rotation  
Position  
Lock Lever  
Horizontal  
Position  
Lock Lever  
Dust Port  
1
8
HP  
Motor  
Vertical  
Position  
Lock Lever  
Horizontal  
Movement  
Crank  
Power Feeder Handle  
Ball Joint  
Lock Handle  
Figure 1. Controls and Features.  
-5-  
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W1764 Power Feeder  
SAFETY  
READ MANUAL BEFORE OPERATING MACHINE.  
FAILURE TO FOLLOW INSTRUCTIONS BELOW WILL  
RESULT IN PERSONAL INJURY.  
Indicates an imminently hazardous situation which, if not avoided, WILL  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, COULD  
result in death or serious injury.  
Indicates a potentially hazardous situation which, if not avoided, MAY  
result in minor or moderate injury.  
This symbol is used to alert the user to useful information about proper  
operation of the equipment, and/or a situation that may cause damage  
to the machinery.  
NOTICE  
Standard Safety Instructions  
1. READ THROUGH THE ENTIRE MANUAL BEFORE STARTING MACHINERY. Machinery presents serious  
injury hazards to untrained users.  
2. ALWAYS USE ANSI APPROVED SAFETY GLASSES WHEN OPERATING MACHINERY. Everyday eye-  
glasses only have impact resistant lenses—they are NOT safety glasses.  
3. ALWAYS WEAR AN NIOSH APPROVED RESPIRATOR WHEN OPERATING MACHINERY THAT PRODUCES  
DUST. Wood dust is a carcinogen and can cause cancer and severe respiratory illnesses.  
4. ALWAYS USE HEARING PROTECTION WHEN OPERATING MACHINERY. Machinery noise can cause  
permanent hearing damage.  
5. WEAR PROPER APPAREL. DO NOT wear loose clothing, gloves, neckties, rings, or jewelry which may  
get caught in moving parts. Wear protective hair covering to contain long hair and wear non-slip  
footwear.  
6. NEVER OPERATE MACHINERY WHEN TIRED, OR UNDER THE INFLUENCE OF DRUGS OR ALCOHOL.  
Be mentally alert at all times when running machinery.  
7. ONLY ALLOW TRAINED AND PROPERLY SUPERVISED PERSONNEL TO OPERATE MACHINERY. Make  
sure operation instructions are safe and clearly understood.  
8. KEEP CHILDREN AND VISITORS AWAY. Keep all children and visitors a safe distance from the work  
area.  
9. MAKE WORKSHOP CHILD PROOF. Use padlocks, master switches, and remove start switch keys.  
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W1764 Power Feeder  
10. NEVER LEAVE WHEN MACHINE IS RUNNING. Turn power off and allow all moving parts to come to  
a complete stop before leaving machine unattended.  
11. DO NOT USE IN DANGEROUS ENVIRONMENTS. DO NOT use machinery in damp, wet locations, or  
where any flammable or noxious fumes may exist.  
12. KEEP WORK AREA CLEAN AND WELL LIT. Clutter and dark shadows may cause accidents.  
13. USE A GROUNDED EXTENSION CORD RATED FOR THE MACHINE AMPERAGE. Undersized cords over-  
heat and lose power. Replace extension cords if they become damaged. DO NOT use extension cords  
for 220V machinery.  
14. ALWAYS DISCONNECT FROM POWER SOURCE BEFORE SERVICING MACHINERY. Make sure switch is  
in OFF position before reconnecting.  
15. MAINTAIN MACHINERY WITH CARE. Keep blades sharp and clean for best and safest performance.  
Follow instructions for lubricating and changing accessories.  
16. MAKE SURE GUARDS ARE IN PLACE AND WORK CORRECTLY BEFORE USING MACHINERY.  
17. REMOVE ADJUSTING KEYS AND WRENCHES. Make a habit of checking for keys and adjusting  
wrenches before turning machinery ON.  
18. CHECK FOR DAMAGED PARTS BEFORE USING MACHINERY. Check for binding and alignment of  
parts, broken parts, part mounting, loose bolts, and any other conditions that may affect machine  
operation. Repair or replace damaged parts.  
19. USE RECOMMENDED ACCESSORIES. Refer to the instruction manual for recommended accessories.  
The use of improper accessories may cause risk of injury.  
20. DO NOT FORCE MACHINERY. Work at the speed for which the machine or accessory was designed.  
21. SECURE WORKPIECE. Use clamps or a vise to hold the workpiece when practical. A secured  
workpiece protects your hands and frees both hands to operate the machine.  
22. DO NOT OVERREACH. Keep proper footing and balance at all times.  
23. MANY MACHINES WILL EJECT THE WORKPIECE TOWARD THE OPERATOR. Know and avoid condi-  
tions that cause the workpiece to "kickback."  
24. ALWAYS LOCK MOBILE BASES (IF USED) BEFORE OPERATING MACHINERY.  
25. BE AWARE THAT CERTAIN DUST MAY BE HAzARDOUS to the respiratory systems of people and  
animals, especially fine dust. Make sure you know the hazards associated with the type of dust you  
will be exposed to and always wear a respirator approved for that type of dust.  
-7-  
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W1764 Power Feeder  
Additional Safety for Power Feeders  
READ and understand this  
entire instruction manual  
before using this machine.  
Serious personal injury  
may occur if safety and  
operational information is  
not understood and fol-  
lowed. DO NOT risk your  
safety by not reading!  
USE this and other machinery with caution  
and respect. Always consider safety first,  
as it applies to your individual working  
conditions. No list of safety guidelines can  
be complete—every shop environment is  
different. Failure to follow guidelines could  
result in serious personal injury, damage  
to equipment or poor work results.  
1. SAFETY ACCESSORIES. Always use appropriate machine guards.  
2. TOOL SPEED. Make sure all cutting tools are rotating at the operating speed before feeding the  
workpiece.  
3. FEEDING SPEED. DO NOT overload the cutting tool by feeding too quickly. The cutting tool will per-  
form better and be safer working at the rate for which it was designed.  
4. HAND SAFETY. Keep hands away from rotating parts on the feeder and the cutting tool. Do not allow  
hands or clothing to be pinched between the rollers and workpiece.  
5. WORKPIECE SUPPORT. DO NOT feed long workpieces without providing adequate support at the  
outfeed end of the table.  
6. STOPPING FEEDER. Always stop the feeder before stopping the cutting tool.  
7. ADJUSTMENTS. Disconnect the feeder from its power source before cleaning, repairing, or making  
adjustments.  
8. EXPERIENCING DIFFICULTIES. If at any time you are experiencing difficulties performing the intend-  
ed operation, stop using the machine! Contact Tech Support at (360) 734-3482.  
9. MACHINE MANUAL. This manual only covers the power feeder. It is not a replacement for the manual  
that came with the machine on which the power feeder is mounted. Make sure to read that manual  
also for correct operation and safety precautions.  
-8-  
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W1764 Power Feeder  
ELECTRICAL  
The machine must be properly set up before it is  
safe to operate. DO NOT connect this machine to the  
power source until instructed to do so in the "Test  
Run" portion of this manual.  
110V Operation  
The Model W1764 is wired for 110V operation. We recom-  
mend connecting this machine to a dedicated circuit with  
a verified ground, using the circuit size below as a mini-  
mum. Never replace a circuit breaker with one of higher  
amperage without consulting a qualified electrician to  
ensure compliance with wiring codes.  
Figure 2. 5-15 plug and receptacle.  
This machine must be grounded! The electrical cord sup-  
plied with this machine comes with a grounding pin. If  
your outlet does not accommodate a ground pin, have it  
replaced by a qualified electrician.  
If you are unsure about the wiring codes in your area  
or you plan to connect your machine to a shared cir-  
cuit, you may create a fire or circuit overload hazard—  
consult a qualified electrician to reduce this risk.  
DO NOT work on your electrical system  
if you are unsure about electrical  
codes and wiring! Seek assistance from  
a qualified electrician. Ignoring this  
warning can cause electrocution, fire,  
or machine damage.  
Extension Cords  
We do not recommend using an extension cord; however,  
if you have no alternative, use the following guidelines:  
Use a cord rated for Standard Service (S).  
Do not use an extension cord longer than 50 feet.  
Ensure that the cord has a ground wire and pin.  
Use the gauge size listed below as a minimum.  
Electrical Specifications  
Operating Voltage  
Amp Draw  
Min. Circuit Size  
Plug/Receptacle  
Extension Cord  
110V Operation  
1.2 Amps  
15A  
NEMA 5-15  
14 Gauge  
-9-  
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W1764 Power Feeder  
SETUP  
Unpacking  
This machine has been carefully packaged for safe trans-  
portation. If you notice the machine has been damaged  
during shipping, please contact your authorized Shop Fox  
dealer immediately.  
Inventory  
Keep machine disconnected from  
power until instructed otherwise.  
The following is a description of the main components  
shipped with the Model W1764. Lay the components out  
to inventory them.  
Note: If you can't find an item on this list, check the  
mounting location on the machine or examine the pack-  
aging materials carefully. Occasionally we pre-install cer-  
tain components for safer shipping.  
C
B
Box Inventory (Figures 3 & 4)  
Qty  
A
A. Base..........................................................1  
B. Arm Bracket ................................................1  
C. Power Feeder Unit ........................................1  
D. Arm ..........................................................1  
E. Base Mounting Template .................................1  
F. Elbow Clamp Assembly ...................................1  
G. Ball Joint Assembly........................................1  
H. Hardware Bag (Figure 4).................................1  
—Cap Screw M10-1.5 x 25mm (Elbow Clamp).........1  
—Hex Bolt M10-1.5 x 50mm (Elbow Clamp)...........3  
—Lock Lever (Arm Bracket Clamp) .....................1  
—Hex Nut M8-1.25mm (Arm Bracket Clamp)..........1  
—Flat Washer 8mm (Arm Bracket Clamp) ............1  
T-Handle and Pivot Bar (Ball Joint Assembly).......1  
—Hex Bolt M10-1.5 x 35mm (Base) .....................4  
—Lock Washer 10mm (Base) .............................8  
—Hex Nut M10-1.5mm (Base)............................7  
D
G
F
E
H
Figure 3. Box inventory.  
H
Figure 4. Hardware inventory.  
-10-  
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W1764 Power Feeder  
Machine Placement  
Cleaning Machine  
Table Load: This power feed distributes  
a heavy load in a small footprint. Some  
machine table tops may require additional  
bracing or clamps for correct support.  
Some unpainted parts of your power feed may  
be coated with oil or a waxy grease that pro-  
tects them from corrosion during shipment.  
Clean this oil or grease off with a solvent clean-  
er or citrus-based degreaser. DO NOT use chlo-  
rine-based solvents such as brake parts cleaner  
or acetone—if you happen to splash some onto a  
painted surface, you will ruin the finish.  
Working Clearances: Consider existing and  
anticipated needs, size of material to be  
processed through the machine, and space  
for auxiliary stands, work tables or other  
machinery when establishing a location for  
your power feed.  
NEVER use gasoline or  
other petroleum-based  
solvents to clean with.  
Most have low flash  
points, which make them  
Lighting: Lighting should be bright enough  
to eliminate shadow and prevent eye strain.  
Electrical: Electrical circuits must be  
dedicated or large enough to handle  
amperage requirements. Outlets must be  
located near each machine, so power or  
extension cords are clear of high-traffic  
areas. Follow local electrical codes for  
proper installation of new lighting, outlets,  
or circuits.  
extremely  
flammable.  
A risk of explosion and  
burning exists if these  
products are used. Serious  
personal injury may occur  
if this warning is ignored!  
MAKE your shop is “child  
safe.Ensure that your  
workplace is inaccessible  
to youngsters by closing  
and locking all entrances  
when you are away. NEVER  
allow untrained visitors in  
your shop when assem-  
bling, adjusting or operat-  
ing equipment.  
ALWAYS work in well-  
ventilated areas far from  
possible ignition sources  
when using solvents to  
clean machinery. Many  
solvents are toxic when  
inhaled or ingested. Use  
care when disposing  
of waste rags and  
towels to be sure they  
DO NOT create fire or  
environmental hazards.  
-11-  
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W1764 Power Feeder  
Assembly  
To correctly position this power feeder on your table top,  
completely assemble the power feeder first, then refer to  
Base Mounting on Page 15. The reason for this order, is  
that with the power feeder unit completely assembled, it  
will be easier to locate where on the table top you will  
need to drill your base mounting holes, so you can take  
advantage of the full range of power feeder swing and  
adjustments.  
T-Handle  
Elbow  
Clamp  
To assemble the power feeder, do these steps:  
Feeder  
Base  
1. Oil the T-handle threads and position the elbow  
clamp assembly onto the feeder base as shown in  
Figure 5.  
Figure 5. Assembled elbow clamp  
2. Thread the T-handle into the feeder base until the  
assembly.  
elbow is snug.  
3. Insert the arm into the ball-joint ball and secure  
both together with the M10-1.5 x 25mm cap screw  
shown in Figure 6.  
Power Feed  
Socket  
Arm  
Ball-Joint Ball  
4. Insert the ball joint assembly into the power feed  
socket shown in Figure 6.  
5. Insert the ball-joint socket into the power feed sock-  
et as shown in Figure 7, so it rests against the ball-  
joint ball.  
Note: Lubrication is not necessary for the ball joint  
assembly.  
Cap Screw  
Figure 6. Arm, ball joint and socket  
6. Align the ball-joint socket with the power feeder  
socket and insert the pivot bar as shown in Figure 7.  
assembly.  
7. Lightly oil the T-handle threads.  
Ball-Joint Socket  
8. Thread the T-handle through the pivot bar so the  
end of the T-handle bolt presses against the ball-  
joint socket firmly as shown in Figure 7.  
Continued on next page  
T-Handle  
Pivot Bar  
Figure 7. Assembled ball joint assembly.  
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W1764 Power Feeder  
9. Place the arm into the arm bracket so the teeth of  
the gear and arm mesh as shown in Figure 8.  
Arm Bracket  
Arm  
Note: No lubrication is required for the gear or rack  
teeth. Oil or grease will gather debris making the  
horizontal adjustment of the power feeder difficult.  
10. Secure the arm bracket cover onto the arm bracket  
with three M10-1.5 x 35 hex bolts and washers  
(Figure 9).  
Note: Make sure that you do not tighten the hex  
bolts so much as to prevent the arm from sliding  
in and out of the arm bracket when the horizontal  
crank is turned.  
Spline  
Figure 8. Arm bracket gearing.  
11. Insert the horizontal crank completely so it engages  
the spline (Figure 8) in the gear.  
Lock Lever  
Flat Washer  
Hex Nut  
12. Insert the lock lever, flat washer, and hex nut as  
shown in Figure 9.  
Arm Bracket  
Cover  
13. Place the E-clip on the end of the horizontal crank  
to retain the crank as shown in Figure 10.  
14. Turn the horizontal crank to make sure that the  
cover bolts are not too tight or too lose. Adjust the  
three hex bolts as required to achieve a slight drag  
between the arm and arm bracket.  
Horizontal Crank  
Figure 9. Assembling arm bracket.  
E-Clip  
Continued on next page  
Figure 10. Horizontal movement handle  
E-clip.  
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W1764 Power Feeder  
15. Lightly oil the T-handle threads shown in Figure 11.  
Note: No lubrication is required for the arm bracket  
and the elbow clamp connection.  
Oil Threads  
16. Position the arm bracket onto the elbow clamp as  
shown in Figure 12.  
17. Thread the T-handle into the elbow clamp so both  
assemblies are secure as shown in Figure 12.  
18. Use the levers to lock the power feeder into posi-  
tion, such as the example shown in Figure 13.  
Figure 11. Arm bracket handle threads.  
Figure 12. Arm bracket and elbow clamp  
assembly.  
Model D3868 Quick Holder  
Figure 13. Typical power feed mounting  
using an optional Model D3868 Quick  
Holder.  
-14-  
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W1764 Power Feeder  
Base Mounting  
To correctly position this power feeder on your table top,  
completely assemble the power feeder first, then refer  
this section and mount your base to the table using one  
of the three methods below. The reason for this order, is  
that with the power feeder unit completely assembled, it  
will be easier to locate where on the table top you will  
need to drill your base mounting holes, so you can take  
advantage of the full range of power feeder swing and  
adjustments.  
Bolt  
Feeder  
Base  
Flat Washer  
Machine Table  
Through-Bolt Option  
Flat Washer  
Lock Washer  
Locking Hex Nut  
We recommend that you mount your new power feeder  
to the machine table with through bolts, nuts and wash-  
ers (Figure 14). This option will give the most rigidity and  
clamping strength to prevent the feeder base from twist-  
ing out of alignment during use. However, if the included  
mounting bolt template shows that any under-table sup-  
port webs will interfere with any washer or nut locations  
under the table, you will have to use an optional clamping  
kit, or drill and thread holes directly into the table as  
described in the Direct Mount Option paragraph below.  
Table  
Support  
Webbing  
Figure 14. Through-bolt mounting.  
Bolt  
Feeder  
Base  
Lock Washer  
Flat Washer  
Direct Mount Option  
You may choose to use the included mounting template  
and drill and tap your table, so the power feeder base  
can be directly mounted to the table surface (Figure 15).  
But make sure that the machine cast-iron table is no less  
than 38" thick where the threaded holes are drilled and  
tapped. If the table is any thinner, you run the risk of  
having shallow and weak threads that will allow the bolts  
to loosen as the power feeder is used. Thread locking  
compound will not cure this problem. Do not drill and tap  
into any table support webs or table supports to compen-  
sate for a thin table, or you will weaken the table and  
possibly cause cracking. Revert to either the Through-  
Bolt Option or the Quick Holder Kit Option if the table is  
too thin or if support webbing is in the way. In any case,  
make sure to use an automotive-grade liquid thread lock-  
ing compound on all threads.  
Machine Table  
Apply Medium  
Grade Thread  
Locking Compound  
to the Threads  
Table  
Support  
Webbing  
Figure 15. Direct mounting.  
Feeder  
Base  
Bolt  
Lock Washer  
Quick Holder  
Quick Holder Kit Option  
Machine Table  
For temporary or permanent installation of your power  
feeder without drilling into the table, you can purchase  
and install the Model D3868 Quick Holder Kit (Figure 16).  
These kits, while not as rigid as the through-bolt or direct  
mount options, require no drilling or tapping, and are  
adequate for most power feeder applications. Make sure  
to use an automotive-grade liquid thread locking com-  
pound on all threads.  
Apply Medium  
Grade Thread  
Locking Compound  
to the Threads  
Quick  
Holder  
Figure 16. Quick holder mounting.  
-15-  
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W1764 Power Feeder  
Test Run  
Complete this process once you have familiarized yourself  
with all instructions in this manual. If during the test run  
a source of an unusual noise or vibration is not readily  
apparent, contact our technical support for help at (360)  
734-3482 or contact us online at tech-support@shopfox.  
biz.  
To test run the power feed, do these steps:  
Projectiles thrown from the machine  
could cause serious eye injury. Wear  
safety glasses to reduce the risk of  
injury.  
1. Read the entire instruction manual first!  
2. Make sure all tools and foreign objects have been  
removed from the tabletop area.  
3. Make sure the speed dial (Figure 17) is pushed IN  
and turned all the way to the left.  
4. Make sure the feed direction rocker switch (Figure  
17) is in the central position.  
5. Adjust the power feeder so all wheels are approxi-  
mately 1" above the table surface.  
Loose hair and clothing could get  
caught in machinery and cause serious  
personal injury. Keep loose clothing  
rolled up and long hair tied up and  
away from machinery.  
6. Connect the power feeder to the power source.  
7. Push the feed direction rocker switch to the left or  
right.  
8. Pull the speed dial out until it stops and the power  
feeder will slowly turn. The power feed should run  
slowly and smoothly with little or no vibration.  
OFF  
ON  
Speed Dial  
9. Slowly turn the speed dial clockwise. The speed of  
the wheels should increase respectively.  
Feet Per  
Minute  
Scale  
10. Turn the speed dial back to zero, push the rocker  
switch to the other direction, and turn the speed  
dial clockwise again until the wheels turn. The  
wheels should turn the opposite direction as before.  
11. Turn the power feeder OFF and move the rocker  
switch to the central position. The test run is com-  
plete.  
Meters Per  
Minute  
Scale  
Feed Direction  
Rocker Switch  
Figure 17. Feeder motor controls.  
-16-  
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W1764 Power Feeder  
OPERATIONS  
General  
This machine will perform many types of operations  
that are beyond the scope of this manual. Many of these  
operations can be dangerous or deadly if performed incor-  
rectly.  
The instructions in this section are written with the under-  
standing that the operator has the necessary knowledge  
and skills to operate this machine. If at any time you  
experience difficulties performing any operation, stop  
using the machine!  
READ and understand this entire instruc-  
tion manual before using this machine.  
Serious personal injury may occur if  
safety and operational information is not  
understood and followed. DO NOT risk  
your safety by not reading!  
If you are an inexperienced operator, we strongly recom-  
mend that you read books, trade articles, or seek training  
from an experienced power feeder operator before per-  
forming any unfamiliar operations. Above all, your safety  
should come first!  
Levers  
The levers on this power feeder allow you to adjust the  
power feeder tracking and height to accommodate many  
workpiece styles. When adjusting the power feeder,  
always support the power feeder with a block of wood  
so when a lever is loosened the feeder does not drop and  
damage the table or feeder.  
Alignment  
DO NOT investigate problems or adjust  
the machine while it is running. Wait  
until the machine is turned OFF,  
unplugged and all working parts  
have come to a complete stop before  
proceeding!  
To use the power feeder properly, the three wheels must  
be parallel with the table surface and 18" lower than the  
thickness of your workpiece. The power feeder must also  
point towards the machine fence slightly. In other words  
the tracking of the power feeder must be toed-in approxi-  
mately 1° to 1.5° degrees towards the machine fence, so  
the power feeder wheels push the workpiece against the  
fence slightly during cutting operations.  
Dust Port  
For machine operations that generate a lot of dust, this  
power feeder is equipped with a dust port. Simply remove  
the plastic knock-out plug at the bottom of the port and  
connect a 138" inside diameter Shop Vac hose.  
Always wear safety glasses when oper-  
ating this machine. Failure to comply  
may result in serious personal injury.  
-17-  
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W1764 Power Feeder  
MAINTENANCE  
General  
Regular periodic maintenance on your machine will  
ensure its optimum performance. Make a habit of  
inspecting your machine each time you use it.  
Check for the following conditions and repair or  
replace when necessary:  
Loose mounting bolts.  
Worn switch.  
Worn or damaged cords and plugs.  
Damaged wheel rubber.  
Any other condition that could hamper the safe  
operation of this machine.  
MAKE SURE that your machine is  
unplugged during all maintenance pro-  
cedures! If this warning is ignored, seri-  
ous personal injury may occur.  
Cleaning  
Frequently blow-off sawdust with compressed air. This is  
especially important for the internal working parts and  
motor. Dust build-up around the motor is a sure way to  
decrease its life span. If the wheels become loaded up  
with pitch, oil, or other residues, wipe them clean using  
a clean rag and a mild solvent. Avoid touching the plastic  
or paint with mineral spirits or you may damage the sur-  
faces.  
Lubrication  
Since all bearings are sealed and permanently lubricated,  
simply leave them alone until they need to be replaced.  
Do not lubricate them. However, periodically oil the lock  
lever and T-handle threads to ensure free operation and  
wipe down the adjustment arm with a thin film of oil as  
required to prevent surface rust.  
-18-  
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W1764 Power Feeder  
SERVICE  
General  
This section covers the most common service adjustments  
or procedures that may need to be made during the life  
of your machine.  
If you require additional machine service not included  
in this section, please contact Woodstock International  
Technical Support at (360) 734-3482 or send e-mail to:  
MAKE SURE that your machine is  
unplugged during all service proce-  
dures! If this warning is ignored, seri-  
ous personal injury may occur.  
Wheel Replacement  
If you damage one or more wheels, you can easily replace  
the wheels.  
To replace a wheel, do these steps:  
1. DISCONNECT THE FEEDER FROM POWER!  
2. Using a #2 Phillips screw driver, remove the three  
cover screws and the cover (Figure 18).  
3. Put on your safety glasses and remove the retaining  
ring (Figure 18) using external retaining ring pliers.  
4. Replace the wheel and reassemble the power feed-  
er.  
Figure 18. Wheel replacement.  
Brush Replacement  
After a long period of time you may notice the motor lose  
some power or begin to growl during operation. This indi-  
cates that the motor brushes are worn and need replace-  
ment. The brushes can be easily replaced.  
To replace the brush set, do these steps:  
1. DISCONNECT THE FEEDER FROM POWER!  
2. Using a standard #2 screw driver, unscrew both  
brush caps (Figure 19).  
3. Replace the brush set (Figure 19) and reinstall the  
caps.  
Figure 19. Brush set replacement.  
-19-  
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W1764 Power Feeder  
Electrical  
Model W1764 Power  
Feeder Wiring Diagram  
Fuse 3.15A  
Ground  
250VAC  
Motor  
Speed  
Dial  
Power  
Feed  
Direction  
Switch  
Motor PC Board  
110VAC  
5-15 Plug  
Universal Brush  
Type Motor  
Fuse  
Motor Speed Dial  
Feed Direction Switch  
Motor Control PC Board  
Figure 20. Feeder Control System.  
-20-  
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W1764 Power Feeder  
PARTS  
-21-  
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W1764 Power Feeder  
REF PART#  
DESCRIPTION  
ROLLER  
SPROCKETCASE  
FLATHDSCRM6-1X10  
BUSHING  
REF PART#  
DESCRIPTION  
LOWERBALLSOCKET  
STOPPER  
UPPERBALLSOCKET  
BALL  
LOCKWASHER10MM  
CAPSCREWM10-1.5X25  
SHAFT  
T-HANDLE  
ARMCLAMP  
ARMCLAMPCOVER  
HEXBOLTM10-1.5X50  
LOCKWASHER10MM  
HEXNUTM10-1.5  
T-HANDLE  
FLATWASHER18MM  
HEXNUTM16-2  
T-HANDLE  
1
D3870  
45  
46  
47  
49  
50  
51  
53  
54  
56  
57  
58  
59  
60  
61  
62  
63  
65  
66  
67  
69  
70  
71  
72  
74  
75  
76  
77  
79  
80  
81  
82  
83  
84  
85  
86  
87  
X1764045  
X1764046  
X1764047  
X1764049  
XPLW06M  
XPSB64M  
X1764053  
X1764054  
X1764056  
X1764057  
XPB73M  
XPLW06M  
XPN02M  
X1764061  
XPW18M  
XPN13M  
6
7
8
9
X1764006  
XPFH29M  
X1764008  
X1764009  
X1764011  
XPR10M  
X1764014  
X1764015  
X1764016  
XPR03M  
X1764019  
XPN03M  
X1764022  
XPK34M  
X1764025  
X1764028  
X1764029  
X1764030  
X1764031  
X1764033  
XPS40M  
CASECAP  
11  
12  
14  
15  
16  
17  
19  
20  
22  
23  
25  
28  
29  
30  
31  
33  
34  
36  
GEARKIT25-TOOTH  
EXTRETAININGRING22MM  
DRIVESHAFT  
GEAR10-TEETH  
E-CLIP6.4MM  
EXTRETAININGRING12MM  
SHAFT  
HEXNUTM8-1.25  
BEVELGEAR  
KEY5X5X20  
BEVELGEARCAP  
SPROCKET10-TEETH  
BUSHING14X21X10.5  
CHAIN(18S)  
X1764065  
X1764066  
XPEC13M  
X1764069  
XPW07  
PINIONGEAR  
E-CLIP5MM  
CLAMPLEVER  
CHAIN(24S)  
BACKCOVER  
PHLPHDSCRM5-.8X16  
HOUSING  
FLATWASHER5/16  
HEXNUTM8-1.25  
ARM  
ELBOWSWIVELCONE  
T-HANDLE  
FLATWASHER18MM  
HEXNUTM16-2  
BASE  
FLATWASHER10MM  
HEXBOLTM10-1.5X35  
LOCKWASHER10MM  
TORSIONSPRING  
DATALABEL  
XPN03M  
X1764036  
X1764072  
X1764074  
X1764075  
XPW18M  
XPN13M  
X1764079  
XPW04M  
XPB14M  
XPLW06M  
X1764083  
X1764084  
X1764085  
X1764086  
X1764087  
36-1 X1764036-1 HOUSINGCOVER  
37  
38  
XPS40M  
X1764038  
PHLPHDSCRM5-.8X16  
CONTROLBOXꢀ  
38-1 X1764038-1 CONTROLBOXPOWERCORD  
38-2 X1764038-2 CONTROLBOXRUBBERGROMMET  
39  
X1764039  
DCMOTOR1/8HP  
39-1 X1764039-1 MOTORPOWERCORD  
39-2 X1764039-2 CABLECLAMP  
39-3 X1764039-3 BRUSHASSEMBLY  
39-4 X1764039-4 BRUSHCAP  
39-5 X1764039-5 HOUSING  
SHOPFOXLOGOLABEL  
GENERALWARNINGLABEL  
ENTANGLEMENTꢀꢀLABEL  
40  
40-1 X1764040-1 FUSE3.15,A250VAC  
43 XPHTEK11M TAPSCREWM3-.5X8  
X1764040  
MOTORCONTROLSYSTEM  
-22-  
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W1764 Power Feeder  
Warranty Registration  
Name___________________________________________________________________________________  
Street __________________________________________________________________________________  
City _________________________State___________________________Zip________________________  
Phone #______________________Email___________________________Invoice #___________________  
Model #_________Serial #______________Dealer Name__________________Purchase Date___________  
The following information is given on a voluntary basis. It will be used for marketing purposes to help us  
develop better products and services. Of course, all information is strictly confidential.  
1. How did you learn about us?  
_____ Advertisement  
_____ Friend  
_____ Website  
____ Local Store  
____ Other:  
_____ Mail Order Catalog  
2. How long have you been a woodworker/metalworker?  
_____ 0-2 Years  
_____ 2-8 Years  
____8-20 Years  
_____20+ Years  
3. How many of your machines or tools are Shop Fox?  
_____ 0-2 _____ 3-5  
____6-9  
_____10+  
4. Do you think your machine represents a good value?  
5. Would you recommend Shop Fox products to a friend?  
6. What is your age group?  
_____ Yes  
_____ Yes  
____ No  
____ No  
_____ 20-29  
_____ 50-59  
_____ 30-39  
_____ 60-69  
____ 40-49  
____ 70+  
7. What is your annual household income?  
_____ $20,000-$29,000  
_____ $50,000-$59,000  
_____ $30,000-$39,000  
_____ $60,000-$69,000  
____ $40,000-$49,000  
____ $70,000+  
8. Which of the following magazines do you subscribe to?  
____ Cabinet Maker  
____ Family Handyman  
____ Hand Loader  
____ Popular Mechanics  
____ Popular Science  
____ Popular Woodworking  
____ Practical Homeowner  
____ Precision Shooter  
____ Projects in Metal  
____ RC Modeler  
____ Today’s Homeowner  
____ Wood  
____ Wooden Boat  
____ Woodshop News  
____ Woodsmith  
____ Handy  
____ Home Shop Machinist  
____ Journal of Light Cont.  
____ Live Steam  
____ Model Airplane News  
____ Modeltec  
____ Woodwork  
____ Woodworker West  
____ Woodworker’s Journal  
____ Other:  
____ Rifle  
____ Shop Notes  
____ Old House Journal  
____ Shotgun News  
9. Comments:__________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
_____________________________________________________________________________  
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FOLD ALONG DOTTED LINE  
Place  
Stamp  
Here  
WOODSTOCK INTERNATIONAL INC.  
P.O. BOX 2309  
BELLINGHAM, WA 98227-2309  
FOLD ALONG DOTTED LINE  
TAPE ALONG EDGES--PLEASE DO NOT STAPLE  
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Warranty  
Woodstock International, Inc. warrants all Shop Fox machinery to be free of defects from workman-  
ship and materials for a period of two years from the date of original purchase by the original owner.  
This warranty does not apply to defects due directly or indirectly to misuse, abuse, negligence or acci-  
dents, lack of maintenance, or reimbursement of third party expenses incurred.  
Woodstock International, Inc. will repair or replace, at its expense and at its option, the Shop Fox  
machine or machine part which in normal use has proven to be defective, provided that the original  
owner returns the product prepaid to a Shop Fox factory service center with proof of their purchase  
of the product within two years, and provides Woodstock International, Inc. reasonable opportunity to  
verify the alleged defect through inspection. If it is determined there is no defect, or that the defect  
resulted from causes not within the scope of Woodstock International Inc.'s warranty, then the original  
owner must bear the cost of storing and returning the product.  
This is Woodstock International, Inc.'s sole written warranty and any and all warranties that may be  
implied by law, including any merchantability or fitness, for any particular purpose, are hereby lim-  
ited to the duration of this written warranty. We do not warrant that Shop Fox machinery complies  
with the provisions of any law or acts. In no event shall Woodstock International, Inc.'s liability under  
this warranty exceed the purchase price paid for the product, and any legal actions brought against  
Woodstock International, Inc. shall be tried in the State of Washington, County of Whatcom. We shall  
in no event be liable for death, injuries to persons or property or for incidental, contingent, special or  
consequential damages arising from the use of our products.  
Every effort has been made to ensure that all Shop Fox machinery meets high quality and durability  
standards. We reserve the right to change specifications at any time because of our commitment to  
continuously improve the quality of our products.  
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