Woodstock Lathe M1099 User Manual
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Basic Maintenance ............................. 32  
General Lubrication............................ 32  
Belt Adjustment or Replacement............ 34  
Woodstock Technical Support ..................2  
Machine Specifications ..........................3  
Identification .....................................5  
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Standard Machinery Safety Instructions ......6  
Additional Safety Instructions for Lathes ....8  
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Troubleshooting................................. 35  
Cross Slide Backlash Adjustment ............ 37  
Gib Adjustments................................ 37  
Electrical Component Connections.......... 38  
Wiring Diagram ................................. 39  
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Circuit Requirements ............................9  
Grounding Requirements...................... 10  
Extension Cords ................................ 10  
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Spindle and Drive Belt......................... 40  
Apron............................................. 42  
Apron Parts...................................... 43  
Tool Holder and Compound Rest............. 44  
Tailstock ......................................... 45  
Bed and Leadscew ............................. 46  
Steady Rest and Follow Rest ................. 47  
Motor and Electrical ........................... 48  
Gearbox Diagram A............................. 49  
Gearbox Diagram B ............................ 51  
Cross Feed and Carriage ...................... 53  
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Unpacking ....................................... 11  
Inventory ........................................ 11  
Machine Placement ............................ 12  
Cleaning Machine............................... 12  
Test Run & Break-In............................ 13  
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General .......................................... 15  
Power Control................................... 15  
Mounting Chuck or Faceplate ................ 16  
Replacing Jaws ................................. 17  
Four-Jaw Chuck ................................ 18  
Faceplate........................................ 19  
Tailstock ......................................... 20  
Drilling With the Tailstock .................... 20  
Cutting Shallow Tapers with Tailstock ...... 21  
Aligning Tailstock .............................. 22  
Centers........................................... 23  
Steady Rest...................................... 24  
Follow Rest...................................... 24  
Compound Rest................................. 25  
Tool Post......................................... 25  
Manual Feed Handwheels..................... 26  
Determining Correct Spindle RPM ........... 27  
Spindle RPM ..................................... 28  
Power Feed Rate ............................... 29  
Inch Threads .................................... 30  
Metric Threads.................................. 31  
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Your new E:ABꢀ8AJ® Model M1099 Benchtop Lathe has been specially designed to provide many years  
of trouble-free service. Close attention to detail, ruggedly built parts and a rigid quality control program  
assure safe and reliable operation.  
Woodstock International, Inc. is committed to customer satisfaction. Our intent with this manual is to  
include the basic information for safety, setup, operation, maintenance, and service of this product.  
We stand behind our machines! In the event that questions arise about your machine, please contact  
Woodstock International Technical Support at (360) 734-3482 or send e-mail to: k\Z_$jlggfik7j_fg]fo%  
Y`q. Our knowledgeable staff will help you troubleshoot problems and process warranty claims.  
If you need the latest edition of this manual, you can download it from _kkg1&&nnn%j_fg]fo%Y`q.  
If you have comments about this manual, please contact us at:  
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/ꢐꢋꢏꢍꢖꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔꢔꢗ/  
ꢕꢘꢍꢈꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢑꢉꢒꢖꢋꢃ;ꢕꢘꢍꢈꢃ  
<=ꢂꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔꢙꢄ><  
ꢑꢂꢃꢃꢓꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔ?@Kꢌꢅꢕꢚ  
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$ꢇꢐꢈꢈꢌꢑꢋꢉꢓꢃꢌꢀꢇꢍꢆꢃꢋꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ >;ꢔ\@ꢌꢉꢒꢄ  
ꢐꢋꢅꢑꢄꢂꢁꢌꢒꢈꢏꢇꢍꢁ  
ꢑꢂꢉꢒꢓꢋꢃꢌVꢐꢇꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔꢌꢉꢒꢄ  
ꢑꢂꢉꢒꢓꢋꢃꢌꢑꢉNꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔ;ꢙ\_ꢌꢉꢒꢄ  
ꢑꢂꢉꢒꢓꢋꢃꢌꢀꢍꢂꢃꢇꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢚꢀ`_  
ꢑꢂꢉꢒꢓꢋꢃꢌꢀꢘꢇꢃꢍꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ]  
Q%=ꢊꢃꢇꢌꢐꢛꢌꢑꢂꢉꢒꢓꢋꢃꢌꢑꢂꢃꢃꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ >  
ꢑꢂꢉꢒꢓꢋꢃꢌꢑꢂꢃꢃꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔKꢗꢝꢌꢙꢗꢗꢝꢌK>ꢗꢝꢌ?@ꢗꢝꢌꢔ@ꢗꢗꢝꢌ@_ꢗꢗꢌꢅꢕꢚ  
ꢑꢂꢉꢒꢓꢋꢃꢌꢀꢁꢂꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢀꢘꢇꢃꢍꢓꢃꢓ  
ꢑꢂꢉꢒꢓꢋꢃꢌVꢃꢍꢇꢉꢒꢖꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢀꢍꢂꢃꢇꢃꢓꢌꢅꢐꢋꢋꢃꢇ  
ꢓꢅꢆꢔꢄꢂꢁꢌꢒꢈꢏꢇꢍꢁ  
ꢀꢍꢉꢋꢈꢏꢐꢎzꢌ{%ꢉꢋꢋꢌꢀꢇꢍꢆꢃꢋꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ @;ꢔ\@ꢌꢉꢒꢄ  
ꢀꢍꢉꢋꢈꢏꢐꢎzꢌꢀꢍꢂꢃꢇꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢚꢀ`ꢙ  
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ꢓꢕꢃꢋꢅꢑꢆꢇꢖꢈꢏꢇꢍꢁ  
Q%=ꢊꢃꢇꢌꢐꢛꢌZꢐꢒꢖꢉꢏ%ꢓꢉꢒꢍꢋꢌ#ꢃꢃꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢜ  
ꢅꢍꢒꢖꢃꢌꢐꢛꢌZꢐꢒꢖꢉꢏ%ꢓꢉꢒꢍꢋꢌ#ꢃꢃꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢄꢗꢗ@ꢙꢌOꢌꢗꢄꢗꢔꢙꢌꢉꢒꢄ  
Q%=ꢊꢃꢇꢌꢐꢛꢌ'ꢒꢎꢘꢌꢀꢘꢇꢃꢍꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢙꢙ  
ꢅꢍꢒꢖꢃꢌꢐꢛꢌ'ꢒꢎꢘꢌꢀꢘꢇꢃꢍꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ]ꢌOꢌ?@ꢌꢀꢕ'  
Q%=ꢊꢃꢇꢌꢐꢛꢌꢚꢃꢏꢇꢉꢎꢌꢀꢘꢇꢃꢍꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ @>  
ꢅꢍꢒꢖꢃꢌꢐꢛꢌꢚꢃꢏꢇꢉꢎꢌꢀꢘꢇꢃꢍꢓꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢗꢄ@KꢌOꢌꢙꢄK  
ꢗꢆꢘꢋꢇꢄꢆꢁꢇꢄ  
Vꢃꢓꢌ}ꢉꢓꢏꢘꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ >;ꢔ\]ꢌꢉꢒꢄ  
Zꢃꢍꢓꢈꢎꢇꢃ+ꢌXꢉꢍ=ꢃꢏꢃꢇꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢙ\_ꢌꢉꢒꢄ  
Zꢃꢍꢓꢈꢎꢇꢃ+ꢌꢀꢕ'ꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔ@  
Zꢃꢍꢓꢈꢎꢇꢃ+ꢌZꢃꢒꢖꢏꢘꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢉꢒꢄ  
#ꢍꢎꢃꢂꢋꢍꢏꢃꢌꢑꢉNꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔ@ꢌꢉꢒꢄ  
ꢙꢁꢇꢄꢂꢃꢚꢌꢂꢆꢁꢇ  
*ꢃꢍꢓꢈꢏꢐꢎzꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ $ꢍꢈꢏꢌ'ꢇꢐꢒ  
*ꢃꢍꢓꢈꢏꢐꢎzꢌ~ꢃꢍꢇꢈꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢑꢏꢃꢃꢋ  
Vꢃꢓꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ *ꢍꢇꢓꢃꢒꢃꢓꢌ$ꢍꢈꢏꢌ'ꢇꢐꢒ  
Vꢐꢓꢁꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ $ꢍꢈꢏꢌ'ꢇꢐꢒ  
ꢕꢍꢉꢒꢏꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ "ꢂꢐ^ꢁ  
ꢛꢃꢁꢑꢚꢌꢂꢈꢗꢆꢘꢋꢇꢄꢆꢁꢇꢄ  
}ꢃꢉꢖꢘꢏꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢙꢙꢗꢌꢋꢊꢈꢄ  
}ꢉꢓꢏꢘꢌꢈꢉꢓꢃ;ꢏꢐ;ꢈꢉꢓꢃ€ꢌ^ꢌXꢃꢂꢏꢘꢌꢛꢇꢐꢒꢏ;ꢏꢐ;ꢊꢍꢎz€ꢌ^ꢌ*ꢃꢉꢖꢘꢏꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ Kꢗꢌ^ꢌꢙ@ꢌ^ꢌꢔ>;K\]ꢌꢉꢒꢄ  
#ꢐꢐꢏꢂꢇꢉꢒꢏꢌZꢃꢒꢖꢏꢘꢌ^ꢌ}ꢉꢓꢏꢘ€ꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ Kꢙ;ꢔ\@ꢌ^ꢌꢔ@;ꢔ\@ꢌꢉꢒꢄ  
ꢉꢕꢆꢊꢊꢆꢇꢖꢈꢗꢆꢘꢋꢇꢄꢆꢁꢇꢄ  
ꢀꢁꢂꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ }ꢐꢐꢓꢌ$ꢇꢍꢏꢃ  
$ꢐꢒꢏꢃꢒꢏꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢚꢍꢎꢘꢉꢒꢃ  
}ꢃꢉꢖꢘꢏꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ _?Kꢌꢋꢊꢈꢄ  
Zꢃꢒꢖꢏꢘꢌ^ꢌ}ꢉꢓꢏꢘꢌ^ꢌ*ꢃꢉꢖꢘꢏꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ >@ꢌ^ꢌ@ꢙꢌ^ꢌ@ꢙꢌꢉꢒꢄ  
ꢜꢔꢋꢌꢂꢃꢆꢌꢅꢔ  
ꢕꢐ+ꢃꢇꢌꢅꢃ%ꢉꢇꢃ=ꢃꢒꢏꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔꢔꢗ/ꢝꢌꢑꢉꢒꢖꢋꢃ;ꢕꢘꢍꢈꢃꢝꢌ>ꢗꢌ*N  
ꢚꢉꢒꢉ=%=ꢌ$ꢉꢇꢎ%ꢉꢏꢌꢑꢉNꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ @ꢗ<  
ꢑ+ꢉꢏꢎꢘꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢕ%ꢈꢘꢌV%ꢏꢏꢐꢒ  
ꢑ+ꢉꢏꢎꢘꢌ/ꢐꢋꢏꢍꢖꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔꢔꢗ/  
$ꢐꢇꢓꢌZꢃꢒꢖꢏꢘꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ Kꢌꢛꢏꢄ  
$ꢐꢇꢓꢌ~ꢍ%ꢖꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ꢔ_ꢌ~ꢍ%ꢖꢃ  
ꢕꢋ%ꢖꢌ'ꢒꢎꢋ%ꢓꢃꢓꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ ‚ꢃꢈ  
'ꢒꢎꢋ%ꢓꢃꢓꢌꢕꢋ%ꢖꢌꢀꢁꢂꢃꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ Q"ꢚ<ꢌK;ꢔK  
ꢎꢂꢕꢋꢃ  
$ꢐ%ꢒꢏꢇꢁꢌ[ꢛꢌ[ꢇꢉꢖꢉꢒꢌꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ $ꢘꢉꢒꢍ  
}ꢍꢇꢇꢍꢒꢏꢁꢌꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄꢄ @ꢌ‚ꢃꢍꢇ  
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#%ꢋꢋꢌ#ꢃꢍꢏ%ꢇꢃꢓꢌ$ꢍꢇꢇꢉꢍꢖꢃꢌꢍꢒꢓꢌ<ꢂꢇꢐꢒꢌ<ꢈꢈꢃ=ꢊꢋꢉꢃꢈꢌꢕꢇꢐꢆꢉꢓꢃꢌꢑ%ꢂꢃꢇꢌ<ꢎꢎ%ꢇꢍꢏꢃꢌ$%ꢏꢈꢌꢍꢒꢓꢌ#ꢉꢒꢉꢈꢘꢃꢈ  
ZꢐꢒꢖꢌVꢃꢓꢌ<ꢎꢎꢐ==ꢐꢓꢍꢏꢃꢈꢌ@>ꢌꢉꢒꢄꢌVꢃꢏ+ꢃꢃꢒꢌ$%ꢏꢈ  
-4-  
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@[\ek`]`ZXk`fe  
D
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F
I
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B
C
H
A
K
U
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Q
P
M
L
8%ꢀ Emergency Stop Button  
C%ꢀ Chip Tray  
9%ꢀ Motor Direction Selector Knob  
:%ꢀ Power ON Push Button  
;%ꢀ 3-Jaw Chuck  
D%ꢀ Thread Dial  
E%ꢀ Half Nut Leverꢀ  
F% Cross Feed Handwheel  
G% Carriage Feed Handwheel  
H% Lead Screw  
<%ꢀ Steady Rest  
=%ꢀ 4-Way Tool Holder  
>%ꢀ Follow Rest  
I% Threading Dial (Alpha)  
?%ꢀ Compound Feed Handwheel  
@%ꢀ Tailstock Barrel Lock Lever  
A%ꢀ Tailstock  
J% Gearbox Oil Level Sight Glass  
K% Threading Dial (Numeric)  
L% Change Gear and Belt Safety Cover  
B%ꢀ Back Splash  
I<8;ꢀXe[ꢀle[\ijkXe[ꢀk_`jꢀ  
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-5-  
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J8=<KP  
For Your Own Safety,  
Read Manual Before Operating Machine  
K_\ꢀ gligfj\ꢀ f]ꢀ jX]\kpꢀ jpdYfcjꢀ `jꢀ kfꢀ XkkiXZkꢀ pfliꢀ Xkk\ek`feꢀ kfꢀ gfjj`Yc\ꢀ _XqXi[fljꢀ Zfe[`k`fej%ꢀ K_`jꢀ  
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k_\dj\cm\jꢀ[fꢀefkꢀ\c`d`eXk\ꢀ[Xe^\iꢀXe[ꢀXi\ꢀefkꢀXꢀjlYjk`klk\ꢀ]fiꢀgifg\iꢀXZZ`[\ekꢀgi\m\ek`feꢀd\X$  
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N@CCꢀi\jlckꢀ`eꢀ[\Xk_ꢀfiꢀj\i`fljꢀ`ealip%  
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gifg\iꢀfg\iXk`feꢀf]ꢀk_\ꢀ\hl`gd\ek#ꢀXe[&fiꢀXꢀj`klXk`feꢀk_XkꢀdXpꢀ  
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FNE<IËJꢀD8EL8C% Read and understand this  
owner’s manual BEFORE using machine.  
Untrained users can be seriously hurt.  
?<8I@E>ꢀGIFK<:K@FE% Always wear hearing  
protection when operating or observing  
loud machinery. Extended exposure to this  
noise without hearing protection can cause  
permanent hearing loss.  
<P<ꢀGIFK<:K@FE% Always wear ANSI-approved  
safety glasses or a face shield when operating  
or observing machinery to reduce the risk of  
eye injury or blindness from flying particles.  
Everyday eyeglasses are not approved safety  
glasses.  
D<EK8Cꢀ8C<IKE<JJ% Be mentally alert when  
running machinery. Never operate under the  
influence of drugs or alcohol, when tired, or  
when distracted.  
?8Q8I;FLJꢀ;LJK% Dust created while using  
machinery may cause cancer, birth defects,  
or long-term respiratory damage. Be aware  
of dust hazards associated with workpiece  
materials, and always wear a NIOSH-approved  
respirator to reduce your risk.  
;@J:FEE<:K@E>ꢀGFN<IꢀJLGGCP% Always  
disconnect machine from power supply before  
servicing, adjusting, or changing cutting tools  
(bits, blades, cutters, etc.). Make sure switch  
is in OFF position before reconnecting to avoid  
an unexpected or unintentional start.  
N<8I@E>ꢀGIFG<Iꢀ8GG8I<C% Do not wear  
clothing, apparel, or jewelry that can become  
entangled in moving parts. Always tie back  
or cover long hair. Wear non-slip footwear to  
avoid accidental slips which could cause a loss  
of workpiece control.  
;8E><IFLJꢀ<EM@IFED<EKJ% Do not use  
machinery in wet or rainy locations, cluttered  
areas, around flammables, or in poorly-lit  
areas. Keep work area clean, dry, and well-  
lighted to minimize risk of injury.  
-6-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
8GGIFM<;ꢀFG<I8K@FE% Untrained operators  
can be seriously hurt by machinery. Only  
allow trained or properly supervised people  
to use machine. When machine is not being  
used, disconnect power, remove switch keys,  
or lock-out machine to prevent unauthorized  
use—especially around children. Make  
workshop kid proof!  
JK89C<ꢀD8:?@E<% Unexpected movement during  
operations greatly increases the risk of injury  
and loss of control. Verify machines are  
stable/secure and mobile bases (if used) are  
locked before starting.  
=FI:@E>ꢀD8:?@E<IP% Do not force machine. It  
will do the job safer and better at the rate for  
which it was designed.  
FECPꢀLJ<ꢀ8Jꢀ@EK<E;<;% Only use machine for  
its intended purpose. Never modify or alter  
machine for a purpose not intended by the  
manufacturer or serious injury may result!  
8NBN8I;ꢀGFJ@K@FEJ% Keep proper footing and  
balance at all times when operating machine.  
Do not overreach! Avoid awkward hand  
positions that make workpiece control difficult  
or increase the risk of accidental injury.  
LJ<ꢀI<:FDD<E;<;ꢀ8::<JJFI@<J% Consult  
this owner’s manual or the manufacturer for  
recommended accessories. Using improper  
accessories will increase the risk of serious  
injury.  
LE8KK<E;<;ꢀFG<I8K@FE% Never leave machine  
running while unattended. Turn machine off  
and ensure all moving parts completely stop  
before walking away.  
:?@C;I<Eꢀꢂꢀ9PJK8E;<IJ% Keep children and  
bystanders a safe distance away from work  
area. Stop using machine if children or  
bystanders become a distraction.  
D8@EK8@EꢀN@K?ꢀ:8I<% Follow all maintenance  
instructions and lubrication schedules to  
keep machine in good working condition. An  
improperly maintained machine may increase  
the risk of serious injury.  
I<DFM<ꢀ8;ALJK@E>ꢀKFFCJ% Never leave  
adjustment tools, chuck keys, wrenches, etc.  
in or on machine—especially near moving  
parts. Verify removal before starting!  
:?<:Bꢀ;8D8><;ꢀG8IKJ% Regularly inspect  
machine for damaged parts, loose bolts,  
mis-adjusted or mis-aligned parts, binding,  
or any other conditions that may affect safe  
operation. Always repair or replace damaged  
parts, wires, cords, or plugs before operating  
machine.  
J<:LI@E>ꢀNFIBG@<:<% When required, use  
clamps or vises to secure workpiece. A secured  
workpiece protects hands and frees both of  
them to operate the machine.  
=<<;ꢀ;@I<:K@FE% Unless otherwise noted, feed  
work against the rotation of blades or cutters.  
Feeding in the same direction of rotation may  
pull your hand into the cut.  
D8@EK8@EꢀGFN<Iꢀ:FI;J%ꢀWhen disconnecting  
cord-connected machines from power, grab  
and pull the plug—NOT the cord. Pulling the  
cord may damage the wires inside. Do not  
handle the cord/plug with wet hands. Avoid  
cord damage by keeping it away from heated  
surfaces, high traffic areas, harsh chemicals,  
and wet or damp locations.  
>L8I;Jꢀꢂꢀ:FM<IJ% Guards and covers can  
protect you from accidental contact with  
moving parts or flying debris. Make sure  
they are properly installed, undamaged, and  
working correctly before using machine.  
<OG<I@<E:@E>ꢀ;@==@:LCK@<J% If at any time you  
are experiencing difficulties performing the  
intended operation, stop using the machine!  
Contact our Technical Support for help at  
(360) 734-3482.  
E<M<IꢀJK8E;ꢀFEꢀD8:?@E<% Serious injury or  
accidental contact with cutting tool may  
occur if machine is tipped. Machine may be  
damaged.  
-7-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
8[[`k`feXcꢀJX]\kpꢀ@ejkilZk`fejꢀ]fiꢀCXk_\j  
:C<8I@E>ꢀ:?@GJ% Metal chips can easily cut bare  
skin—even through a piece of cloth. Avoid clear-  
ing chips by hand or with a rag. Use a brush or  
vacuum to clear metal chips.  
J8=<ꢀ :C<8I8E:<J% Workpieces that crash into  
other components on the lathe may throw dan-  
gerous projectiles in all directions, leading to  
impact injury and damaged equipment. Before  
starting the spindle, make sure the workpiece  
has adequate clearance by hand-rotating it  
through its entire range of motion. Also, check  
the tool and tool post clearance, chuck clear-  
ance, and saddle clearance.  
:?L:Bꢀ B<Pꢀ J8=<KP% A chuck key left in the  
chuck can become a deadly projectile when the  
spindle is started. Always remove the chuck key  
after using it. Develop a habit of not taking your  
hand off of a chuck key unless it is away from  
the chuck.  
I<DFM@E>&@EJK8CC@E>ꢀ :?L:BJ% Chucks are  
heavy and often oily and slippery to hold. Losing  
your grip on a chuck can lead to crushed hands  
or amputated fingers. To reduce this risk and  
protect the lathe bed, cover the bed with a  
sheet of wood and use a chuck cradle. For large  
chucks, also get the assistance of one or more  
people, and use an appropriate hoisting appara-  
tus when installing or removing.  
KFFCꢀJ<C<:K@FE% Cutting with an incorrect or dull  
tool bit will often overload the bit and cause it  
to dig into the workpiece and snap. As a result,  
hot razor-sharp shards may be ejected that can  
result in a burn or blinding injury. To increase  
safety, decrease tool bit load, and provide the  
best finish possible, always use the correct tool  
and one that is sharp.  
J<:LI@E>ꢀNFIBG@<:<% A thrown workpiece may  
cause severe injury or even death. When swap-  
ping the chuck jaw positions, double-check that  
the jaw fasteners are tight and that the top jaw  
is fully seated with the lower jaw no gaps exist  
between the two. When clamping a workpiece,  
maximum gripping force is attained at full jaw  
and scroll gear engagement. If jaw and scroll  
gear are only partially engaged, clamping force  
is reduced.  
JG<<;ꢀ I8K<J% Operating the lathe at the wrong  
speed can cause nearby parts to break or the  
workpiece to come loose, which will result in  
dangerous projectiles that could cause severe  
impact injury. Large workpieces must be turned  
at slow speeds. Always use the appropriate feed  
and speed rates.  
JKFGG@E>ꢀJG@E;C<ꢀ9Pꢀ?8E;% Stopping the spin-  
dle by putting your hand on the workpiece or  
chuck creates an extreme risk of entanglement,  
impact, crushing, friction, or cutting hazards.  
Never attempt to slow or stop the lathe spindle  
with your hand. Allow the spindle to come to a  
stop on its own or use the brake (if equipped).  
:I8J?<J% Tooling or components that contact a  
spinning chuck may shatter sending metal frag-  
ments in all directions resulting in severe impact  
injuries and major damage to the lathe. Reduce  
this risk by releasing automatic feeds after use  
and checking clearances before starting the  
lathe.  
CFE>ꢀ JKF:Bꢀ J8=<KP% Long stock can whip vio-  
lently if not properly supported, causing serious  
impact injury and damage to the lathe. Reduce  
this risk by supporting any stock that extends  
from the chuck/headstock more than three  
times its own diameter. Always turn long stock  
at slow speeds.  
:LKK@E>ꢀ =CL@;ꢀ J8=<KP% Contaminated cutting  
fluid is a toxic biohazard that can cause poison-  
ing from skin contact. Incorrectly positioned  
cutting fluid nozzles can splash on the operator  
or the floor, resulting in an exposure or slipping  
hazard. To decrease your risk, change cutting  
fluid regularly and use the system carefully.  
-8-  
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:`iZl`kꢀI\hl`i\d\ekj  
This machine must be connected to the correct size and  
type of power supply circuit, or fire or electrical damage  
may occur. Read through this section to determine if an  
adequate power supply circuit is available. If a correct  
circuit is not available, a qualified electrician MUST install  
one before you can connect the machine to power.  
K_\ꢀdXZ_`e\ꢀdljkꢀY\ꢀgifg\icpꢀj\kꢀlgꢀ  
Y\]fi\ꢀ `kꢀ `jꢀ jX]\ꢀ kfꢀ fg\iXk\%ꢀ ;Fꢀ EFKꢀ  
Zfee\Zkꢀ k_`jꢀ dXZ_`e\ꢀ kfꢀ k_\ꢀ gfn\iꢀ  
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k_`jꢀdXelXc%  
A power supply circuit includes all electrical equipment  
between the breaker box or fuse panel in the building  
and the machine. The power supply circuit used for  
this machine must be sized to safely handle the full-  
load current drawn from the machine for an extended  
period of time. (If this machine is connected to a circuit  
protected by fuses, use a time delay fuse marked D.)  
=lcc$CfX[ꢀ:lii\ekꢀIXk`e^  
The full-load current rating is the amperage a machine  
draws at 100% of the rated output power. On machines  
with multiple motors, this is the amperage drawn by the  
largest motor or sum of all motors and electrical devices  
that might operate at one time during normal operations.  
@eZfii\Zkcpꢀ n`i`e^ꢀ fiꢀ ^ifle[`e^ꢀ k_`jꢀ  
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=lcc$CfX[ꢀ:lii\ekꢀIXk`e^ꢀXkꢀ(('Mꢀ%%%%%%%%%%%%%%%%(*%-ꢀ8dgj  
This machine is prewired to operate on a 110V power  
supply circuit that has a verified ground and meets the  
following requirements:  
:`iZl`kꢀKpg\ꢀ%%%%%%%%%%%%%%% (('M&()'M#ꢀ-'ꢀ?q#ꢀJ`e^c\$G_Xj\  
:`iZl`kꢀJ`q\ꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% (,ꢀ8dgj  
Gcl^&I\Z\gkXZc\ꢀ%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%%% E<D8ꢀ,$(,  
EFK@:<ꢀ  
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dXelXcꢀ Xggcpꢀ kfꢀ Xꢀ [\[`ZXk\[ꢀ Z`iZl`kÇ  
n_\i\ꢀfecpꢀfe\ꢀdXZ_`e\ꢀn`ccꢀY\ꢀilee`e^ꢀ  
Xkꢀ Xꢀ k`d\%ꢀ @]ꢀ k_`jꢀ dXZ_`e\ꢀ n`ccꢀ Y\ꢀ  
Zfee\Zk\[ꢀ kfꢀ Xꢀ j_Xi\[ꢀ Z`iZl`kꢀ n_\i\ꢀ  
dlck`gc\ꢀ dXZ_`e\jꢀ n`ccꢀ Y\ꢀ ilee`e^ꢀ Xkꢀ  
k_\ꢀ jXd\ꢀ k`d\#ꢀ Zfejlckꢀ Xꢀ hlXc`]`\[ꢀ  
\c\Zki`Z`Xeꢀkfꢀ\ejli\ꢀk_Xkꢀk_\ꢀZ`iZl`kꢀ`jꢀ  
gifg\icpꢀj`q\[ꢀ]fiꢀjX]\ꢀfg\iXk`fe%  
-9-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
>ifle[`e^ꢀI\hl`i\d\ekj  
This machine MUST be grounded. In the event of certain  
types of malfunctions or breakdowns, grounding provides  
a path of least resistance for electric current to travel—in  
order to reduce the risk of electric shock.  
K_\ꢀdXZ_`e\ꢀdljkꢀY\ꢀgifg\icpꢀj\kꢀlgꢀ  
Y\]fi\ꢀ `kꢀ `jꢀ jX]\ꢀ kfꢀ fg\iXk\%ꢀ ;Fꢀ EFKꢀ  
Zfee\Zkꢀ k_`jꢀ dXZ_`e\ꢀ kfꢀ k_\ꢀ gfn\iꢀ  
jfliZ\ꢀ lek`cꢀ `ejkilZk\[ꢀ kfꢀ [fꢀ cXk\iꢀ `eꢀ  
k_`jꢀdXelXc%  
Improper connection of the equipment-grounding wire will  
increase the risk of electric shock. The wire with green  
insulation (with/without yellow stripes) is the equipment-  
grounding wire. If repair or replacement of the power  
cord or plug is necessary, do not connect the equipment-  
grounding wire to a live (current carrying) terminal.  
Check with a qualified electrician or service personnel  
if you do not understand these grounding requirements,  
or if you are in doubt about whether the tool is  
properly grounded. If you ever notice that a cord or  
plug is damaged or worn, disconnect it from power, and  
immediately replace it with a new one.  
=fiꢀ(('Mꢀ:fee\Zk`fe  
GROUNDED  
The plug provided with the machine has a ground prong  
that must be attached to the equipment-grounding wire  
inside the included power cord. The plug must only be  
inserted into a matching receptacle that is properly  
installed and grounded in accordance with all local codes  
and ordinances.  
5-15 RECEPTACLE  
<gdjcY^c\ꢀEgdc\  
5-15 PLUG  
CZjigVa =di  
<ok\ej`feꢀ:fi[j  
=`^li\ꢀ1% NEMA 5-15 plug & receptacle.  
We do not recommend using an extension cord with this  
machine. Extension cords cause voltage drop, which may  
damage electrical components and shorten motor life.  
Voltage drop increases with longer extension cords and  
the gauge smaller gauge sizes (higher gauge numbers  
indicate smaller sizes).  
;Fꢀ EFKꢀ df[`]pꢀ k_\ꢀ gifm`[\[ꢀ gcl^ꢀ fiꢀ  
lj\ꢀ Xeꢀ X[Xgk\iꢀ `]ꢀ k_\ꢀ gcl^ꢀ n`ccꢀ efkꢀ ]`kꢀ  
pfliꢀ i\Z\gkXZc\%ꢀ K_`jꢀ `jꢀ Xeꢀ `e[`ZXk`feꢀ  
k_Xkꢀ pfliꢀ gfn\iꢀ jlggcpꢀ Z`iZl`kꢀ [f\jꢀ  
EFKꢀ d\\kꢀ k_\ꢀ i\hl`i\d\ekjꢀ ]fiꢀ k_\ꢀ  
dXZ_`e\2ꢀ _Xm\ꢀ Xeꢀ \c\Zki`Z`Xeꢀ `ejkXccꢀ  
k_\ꢀ Zfii\Zkꢀ gfn\iꢀ jlggcpꢀ Z`iZl`k%ꢀ @]ꢀ  
k_\ꢀ dXZ_`e\ꢀ dljkꢀ Y\ꢀ i\Zfee\Zk\[ꢀ ]fiꢀ  
lj\ꢀ feꢀ Xꢀ [`]]\i\ekꢀ kpg\ꢀ f]ꢀ \c\Zki`Zꢀ  
Z`iZl`k#ꢀ k_\ꢀ i\Zfee\Zk`feꢀ j_flc[ꢀ Y\ꢀ  
dX[\ꢀ Ypꢀ Xꢀ hlXc`]`\[ꢀ \c\Zki`Z`Xeꢀ fiꢀ  
j\im`Z\ꢀg\ijfee\c2ꢀX]k\iꢀi\Zfee\Zk`fe#ꢀ  
k_\ꢀdXZ_`e\ꢀdljkꢀZfdgcpꢀn`k_ꢀXccꢀcfZXcꢀ  
Zf[\jꢀXe[ꢀfi[`eXeZ\j%  
Any extension cord used with this machine must contain a  
ground wire, match the required plug and receptacle, and  
meet the following requirements:  
D`e`dldꢀ>Xl^\ꢀJ`q\ꢀXkꢀ))'Mꢀ%%%%%%%%%%%%%%%%%%%%%%()ꢀ8N>  
DXo`dldꢀC\e^k_ꢀꢃJ_fik\iꢀ`jꢀ9\kk\i ꢀ%%%%%%%%%%%%%%%%,'ꢀ]k%  
-10-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
J<KLG  
LegXZb`e^  
This machine has been carefully packaged for safe  
transportation. If you notice the machine has been  
damaged during shipping, please contact your authorized  
Shop Fox dealer immediately.  
Jfd\ꢀ_Xi[nXi\&]Xjk\e\ijꢀfeꢀk_\ꢀ`em\e$  
kfipꢀ c`jkꢀ dXpꢀ Xii`m\ꢀ gi\$`ejkXcc\[ꢀ feꢀ  
k_\ꢀ dXZ_`e\%ꢀ :_\Zbꢀ k_\j\ꢀ cfZXk`fejꢀ  
Y\]fi\ꢀ Xjjld`e^ꢀ k_Xkꢀ Xepꢀ `k\djꢀ ]ifdꢀ  
k_\ꢀ`em\ekfipꢀc`jkꢀXi\ꢀd`jj`e^%  
@em\ekfip  
After all the parts have been removed from your  
shipment, you should have the following items:  
A
B
C
D
@ejkXcc\[ꢀ8ZZ\jjfi`\jꢀꢃ=`^li\ꢀ( ꢀ%%%%%%%%%%%%%%%%%%%%%%%%%Hkp%  
8%ꢀ Three-Jaw Chuck (5").................................... 1  
9% Steady Rest................................................ 1  
:% 4-Way Tool Post and Compound Rest.................. 1  
;% Compound Slide........................................... 1  
GXZbX^\[ꢀ8ZZ\jjfi`\jꢀꢃ=`^li\ꢀ)  
<% Hex Wrench Set (2.5, 3, 4, 5, 6 mm) ............. 1 EA  
=% Tool Box.................................................... 1  
>% Faceplate (8")............................................. 1  
?% Four-Jaw Universal Chuck (61⁄2") ...................... 1  
@% Low Range Belt ........................................... 1  
High Range Belt (Installed) ............................. 1  
A% Phillips and Standard #2 Screwdriver ............. 1 EA  
B% Wrench Set (12/14, 12/14, 19/17 mm)............1 EA  
C% Three-Jaw Chuck Internal Jaw Set .................... 1  
D% Three-Jaw Chuck Key.................................... 1  
E% Four-Jaw Chuck Key...................................... 1  
F% Oil Bottle .................................................. 1  
G%ꢀ Cross Feed Handle........................................ 1  
H%ꢀ Carriage Feed Handle.................................... 1  
I%ꢀ Dead Center MT#3 ....................................... 1  
J% Change Gear Set.......................................... 1  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ',"iddi]!ꢀ>chiVaaZYꢂꢀ#########################&  
=`^li\ꢀ(% Installed accessories.  
E
H
F
G
I
M
J
N
K
L
O
R
P
S
Q
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
ꢀ
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ(+"iddi]ꢂꢀ########################################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)%"iddi]ꢂꢀ########################################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ))"iddi]ꢂꢀ########################################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)+"iddi]ꢂꢀ########################################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)-"iddi]!ꢀ>chiVaaZYꢂꢀ#########################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ*'"iddi]ꢂꢀ########################################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ)*"iddi]ꢂꢀ########################################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ*+"iddi]!ꢀ>chiVaaZYꢂꢀ#########################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ+%"iddi]ꢂꢀ########################################&  
·ꢀEaVhi^Xꢀ9g^kZꢀ<ZVgꢀꢁ+%"iddi]!ꢀ>chiVaaZYꢂꢀ#################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ&%)"iddi]!ꢀ>chiVaaZYꢂꢀ#######################&ꢀ  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ&'%"iddi]ꢂꢀ######################################&  
·ꢀ8]Vc\Zꢀ<ZVgꢀꢁ&',"iddi]!ꢀ>chiVaaZYꢂꢀ#######################&  
=`^li\ꢀ)% Packaged accessories.  
-11-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
DXZ_`e\ꢀGcXZ\d\ek  
:c\Xe`e^ꢀDXZ_`e\  
The bed and other unpainted parts of your lathe  
are coated with a waxy grease that protects  
them from corrosion during shipment. Clean this  
grease off with a solvent cleaner or citrus-based  
degreaser. DO NOT use chlorine-based solvents  
such as brake parts cleaner or acetone—if you  
happen to splash some onto a painted surface,  
you will ruin the finish.  
›ꢀ NfibY\eZ_ꢀCfX[1 This machine distributes  
a heavy load in a small footprint. Some  
workbenches may require additional bracing  
to support both machine and workpiece.  
›ꢀ Nfib`e^ꢀ:c\XiXeZ\j1 Consider existing and  
anticipated needs, size of material to be  
processed through the machine, and space  
for auxiliary stands, work tables or other  
machinery when establishing a location for  
your Machine Type.  
E<M<IꢀZc\Xeꢀn`k_ꢀ^Xjfc`e\ꢀ  
fiꢀ fk_\iꢀ g\kifc\ld$  
YXj\[ꢀjfcm\ekj%ꢀDfjkꢀ_Xm\ꢀ  
cfnꢀ ]cXj_ꢀ gf`ekj#ꢀ n_`Z_ꢀ  
dXb\ꢀ k_\dꢀ \oki\d\cpꢀ  
]cXddXYc\%ꢀ 8ꢀ i`jbꢀ f]ꢀ  
\ogcfj`feꢀ Xe[ꢀ Ylie`e^ꢀ  
\o`jkjꢀ `]ꢀ k_\j\ꢀ gif[lZkjꢀ  
Xi\ꢀlj\[%ꢀJ\i`fljꢀg\ijfeXcꢀ  
`ealipꢀ dXpꢀ fZZliꢀ `]ꢀ k_`jꢀ  
nXie`e^ꢀ`jꢀ`^efi\[ꢁ  
›ꢀ C`^_k`e^1 Lighting should be bright enough  
to eliminate shadow and prevent eye strain.  
›ꢀ <c\Zki`ZXc1ꢀElectrical circuits must be  
dedicated or large enough to handle  
amperage requirements. Outlets must be  
located near each machine, so power or  
extension cords are clear of high-traffic  
areas. Follow local electrical codes for  
proper installation of new lighting, outlets,  
or circuits.  
LJ<ꢀ _\cg\ijꢀ fiꢀ gfn\iꢀ  
c`]k`e^ꢀ \hl`gd\ekꢀ kfꢀ  
c`]kꢀ k_`jꢀ DXZ_`e\ꢀ EXd\%ꢀ  
Fk_\in`j\#ꢀ j\i`fljꢀ g\i$  
jfeXcꢀ`ealipꢀdXpꢀfZZli%ꢀ  
8CN8PJꢀ nfibꢀ `eꢀ n\cc$  
m\ek`cXk\[ꢀXi\Xjꢀ]Xiꢀ]ifdꢀ  
gfjj`Yc\ꢀ `^e`k`feꢀ jfliZ\jꢀ  
n_\eꢀ lj`e^ꢀ jfcm\ekjꢀ kfꢀ  
Zc\Xeꢀ dXZ_`e\ip%ꢀ DXepꢀ  
jfcm\ekjꢀ Xi\ꢀ kfo`Zꢀ n_\eꢀ  
`e_Xc\[ꢀfiꢀ`e^\jk\[%ꢀLj\ꢀ  
ZXi\ꢀ n_\eꢀ [`jgfj`e^ꢀ  
f]ꢀ nXjk\ꢀ iX^jꢀ Xe[ꢀ  
kfn\cjꢀ kfꢀ Y\ꢀ jli\ꢀ k_\pꢀ  
;Fꢀ EFKꢀ Zi\Xk\ꢀ ]`i\ꢀ fiꢀ  
\em`ifed\ekXcꢀ_XqXi[j%ꢀ  
D8B<ꢀ pfliꢀ j_fgꢀ ÈZ_`c[ꢀ  
jX]\%Éꢀ <ejli\ꢀ k_Xkꢀ pfliꢀ  
nfibgcXZ\ꢀ `jꢀ `eXZZ\jj`Yc\ꢀ  
kfꢀ Z_`c[i\eꢀ Ypꢀ Zcfj`e^ꢀ Xe[ꢀ  
cfZb`e^ꢀXccꢀ\ekiXeZ\jꢀn_\eꢀ  
pflꢀXi\ꢀXnXp%ꢀE<M<IꢀXccfnꢀ  
lekiX`e\[ꢀ m`j`kfijꢀ `eꢀ pfliꢀ  
j_fgꢀ n_\eꢀ Xjj\dYc`e^#ꢀ  
X[aljk`e^ꢀ fiꢀ fg\iXk`e^ꢀ  
\hl`gd\ek%ꢀ  
-12-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
K\jkꢀIleꢀꢂꢀ9i\Xb$@e  
The purpose of the test run is to make sure the lathe and  
safety features operate correctly before proceeding with  
additional setup.  
DXb\ꢀ jli\ꢀ k_\ꢀ _Xc]ꢀ elkꢀ c\m\iꢀ `jꢀ  
[`j\e^X^\[ꢀY\]fi\ꢀpflꢀjkXikꢀk_\ꢀcXk_\ꢁꢀ  
K_fifl^_cpꢀ]Xd`c`Xi`q\ꢀpflij\c]ꢀn`k_ꢀXccꢀ  
k_\ꢀZfekifcjꢀXe[ꢀk_\`iꢀ]leZk`fejꢀY\]fi\ꢀ  
lj`e^ꢀ k_\ꢀ cfe^`kl[`eXcꢀ ]\\[ꢁꢀ E<M<Iꢀ  
J?@=KꢀC8K?<ꢀ><8IJꢀN?<EꢀD8:?@E<ꢀ@Jꢀ  
FG<I8K@E>%  
KfꢀY\^`eꢀk_\ꢀk\jkꢀileꢀꢂꢀYi\Xb$`eꢀgifZ\[li\#ꢀ[fꢀk_\j\ꢀ  
jk\gj1  
(% Make sure the lathe is lubricated and the headstock  
oil level is full. Refer to >\e\iXcꢀClYi`ZXk`fe on  
GX^\ꢀ*).  
)% Make sure the chuck is correctly secured to the spin-  
dle. Refer to Dflek`e^ꢀ:_lZbꢀXe[ꢀ=XZ\gcXk\ on GX^\ꢀ  
(- for details.  
Half-Nut Lever Pulled Up  
(Disengaged)  
*% Change the belt position so the spindle will rotate at  
150 RPM, and disengage the half nut with the lever  
shown in =`^li\ꢀ*. Refer to ;\k\id`e`e^ꢀ:fii\Zkꢀ  
Jg`e[c\ꢀIGD on GX^\ꢀ).ꢀfor clarification.  
+% Rotate the red emergency stop button (=`^li\ꢀ+)ꢀ  
clockwise so it pops out, and make sure the motor  
direction selector points to STOP.  
=`^li\ꢀ*% Half nut lever in the disengaged  
position.  
,% Move the numeric gearbox dial to ;, and the alpha  
gearbox dial to 5 (see =`^li\ꢀ+).  
Emergency Stop Button  
Efk\1 PflꢀdXpꢀ_Xm\ꢀkfꢀjc`^_kcpꢀifkXk\ꢀk_\ꢀZ_lZbꢀYpꢀ  
_Xe[ꢀkfꢀ\e^X^\ꢀk_\ꢀ^\Xij%  
-% Push the green power button, then turn the motor  
direction dial to FWD. The top of the chuck should  
now be turning toward you.  
Numeric  
Motor Direction Selector  
Pointing to STOP  
Dial  
Alpha  
Dial  
.% Push the emergency stop button. The lathe  
should stop. If not, disconnect power and refer to  
KiflYc\j_ffk`e^ on GX^\ꢀ*,.  
/% Return the motor direction dial to STOP, reset the  
emergency stop button, restart the lathe, and let  
the lathe run for a minimum of 10 minutes.  
=`^li\ꢀ+% Headstock and gearbox controls.  
— If you hear squealing or grinding noises, turn the  
lathe F== immediately and correct any problem  
before further operation.  
— If the problem is not readily apparent, refer to  
KiflYc\j_ffk`e^ on GX^\ꢀ*,.  
-13-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
0% Turn the lathe F==, disconnect power, move the  
drive belt to the next highest RPM and then run the  
lathe for 10 minutes.  
('% Repeat Jk\gꢀ0 for the rest of the speeds, progres-  
sively increasing the speed.  
((% Change the lubricant in the headstock with Mobil  
™
DTE Oil or an equivalent, and re-lubricate the  
lathe. Refer to >\e\iXcꢀClYi`ZXk`fe on GX^\ꢀ*) for  
steps and locations.  
-14-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
FG<I8K@FEJ  
>\e\iXc  
The Model M1099 will perform many types of operations  
that are beyond the scope of this manual. Many of these  
operations can be dangerous or deadly if performed  
incorrectly.  
The instructions in this section are written with the  
understanding that the operator has the necessary  
knowledge and skills to operate this machine. @]ꢀXkꢀXepꢀ  
k`d\ꢀpflꢀXi\ꢀ\og\i`\eZ`e^ꢀ[`]]`Zlck`\jꢀg\i]fid`e^ꢀXepꢀ  
fg\iXk`fe#ꢀjkfgꢀlj`e^ꢀk_\ꢀdXZ_`e\ꢁ  
I<8;ꢀXe[ꢀle[\ijkXe[ꢀk_`jꢀ\ek`i\ꢀ`ejkilZ$  
k`feꢀdXelXcꢀY\]fi\ꢀlj`e^ꢀk_`jꢀdXZ_`e\%ꢀ  
J\i`fljꢀ g\ijfeXcꢀ `ealipꢀ dXpꢀ fZZliꢀ `]ꢀ  
jX]\kpꢀXe[ꢀfg\iXk`feXcꢀ`e]fidXk`feꢀ`jꢀefkꢀ  
le[\ijkff[ꢀ Xe[ꢀ ]fccfn\[%ꢀ ;Fꢀ EFKꢀ i`jbꢀ  
pfliꢀjX]\kpꢀYpꢀefkꢀi\X[`e^ꢁ  
If you are an inexperienced operator, we strongly recom-  
mend that you read books, trade articles, or seek train-  
ing from an experienced lathe operator before perform-  
ing any unfamiliar operations. 8Yfm\ꢀXcc#ꢀpfliꢀjX]\kpꢀ  
j_flc[ꢀZfd\ꢀ]`ijkꢁ  
8cnXpjꢀn\XiꢀjX]\kpꢀ^cXjj\jꢀn_\eꢀfg\i$  
Xk`e^ꢀk_\ꢀcXk_\%ꢀ=X`cli\ꢀkfꢀZfdgcpꢀdXpꢀ  
i\jlckꢀ`eꢀj\i`fljꢀg\ijfeXcꢀ`ealip%  
;`jZfee\Zkꢀgfn\iꢀkfꢀk_\ꢀcXk_\#ꢀXe[ꢀdXb\ꢀjli\ꢀk_\ꢀjg`e[c\ꢀ  
`jꢀjkfgg\[ꢀY\]fi\ꢀgifZ\\[`e^ꢀn`k_ꢀXepꢀX[aljkd\ekjꢀfiꢀ  
dX`ek\eXeZ\%ꢀ=X`cli\ꢀkfꢀZfdgcpꢀdXpꢀi\jlckꢀ`eꢀj\i`fljꢀ  
g\ijfeXcꢀ`ealipꢀfiꢀ[\Xk_%  
Emergency Stop Button  
Gfn\iꢀ:fekifc  
Pressing the red emergency stop button (=`^li\ꢀ,) cuts  
power to the machine. Twisting the emergency stop but-  
ton clockwise and letting it pop out resets the lathe, so  
when you push the green power ON button lathe opera-  
tions can begin again.  
Power ON  
Button  
Motor Direction Switch  
:fdgc\k\ꢀ k_\ꢀ K\jkꢀ Ileꢀ ꢂꢀ 9i\Xb$@eꢀ gifZ\[li\ꢀ feꢀ  
GX^\ꢀ (*ꢀ Y\]fi\ꢀ lj`e^ꢀ k_`jꢀ cXk_\ꢀ ]fiꢀ Xepꢀ Zlkk`e^ꢀ fiꢀ  
k_i\X[`e^ꢀ fg\iXk`fej2ꢀ fk_\in`j\#ꢀ ^\Xiꢀ Yfoꢀ [XdX^\ꢀ  
n`ccꢀfZZli%  
=`^li\ꢀ,% Lathe electrical controls.  
-15-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
Dflek`e^ꢀ:_lZbꢀfiꢀ  
=XZ\gcXk\  
Spindle Lock Hole  
The three-jaw scroll chuck will automatically self-center  
the workpiece. It has hardened steel external jaws  
that hold the workpiece on the outside diameter of the  
part. An extra set of jaws is included for holding larger  
workpieces on the inside diameter of the part.  
The four-jaw chuck has hardened steel jaws that must be  
independently adjusted to center the workpiece. Each jaw  
can be removed from the chuck body and reversed for  
clamping odd-shaped workpieces.  
Cap Screw  
Chuck Lock  
=`^li\ꢀ-%ꢀCap screw, chuck lock and lock  
If either chuck cannot hold your workpiece, the cast-iron  
faceplate has slots for T-bolts that hold standard or cus-  
tom clamping fixtures. With the correct clamping hard-  
ware, this faceplate will hold non-cylindrical parts such as  
castings.  
hole.  
Both chucks and the faceplate are removed and installed  
the same way.  
Kfꢀi\dfm\ꢀXe[ꢀ`ejkXccꢀk_\ꢀZ_lZbꢀfiꢀ]XZ\gcXk\#ꢀ[fꢀk_\j\ꢀ  
jk\gj1  
(%ꢀ DISCONNECT POWER TO THE LATHE!  
)%ꢀ Lay a piece of plywood over the bedways to protect  
the precision-ground way surfaces.  
=`^li\ꢀ.%ꢀInserting chuck keys to loosen or  
*. Use a 5mm hex wrench to remove the two cap  
screws and the chuck locks (=`^li\ꢀ-).  
tighten the chuck onto the spindle.  
+. Insert the chuck keys as shown in =`^li\ꢀ., hold the  
spindle, and loosen the chuck.  
ꢀ
Efk\1ꢀK_\ꢀZ_lZbꢀcffj\ejꢀ`eꢀk_\ꢀZflek\iZcfZbn`j\ꢀ  
[`i\Zk`fe%ꢀ  
,. Support the chuck from falling off of the spindle;  
unscrew and remove the chuck.  
-. Clean, inspect, deburr, and lightly oil all threads and  
mating surfaces (=`^li\ꢀ/).  
Clean, de-burr, and oil threads  
and all mating surfaces shown.  
.. Install the faceplate or the other chuck in the  
reverse order of the previous steps.  
=`^li\ꢀ/%ꢀSpindle.  
-16-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
I\gcXZ`e^ꢀAXnj  
The three-jaw scroll chuck has removable hardened steel  
jaws (=`^li\ꢀ0). The outside of the jaws are used to hold  
the workpiece from the outer diameter.  
Numbered from 1–3, the jaws must be used in the match-  
ing numbered jaw guides (see =`^li\ (').  
Efk\1 K_\ꢀZ_lZbꢀe\\[ꢀefkꢀY\ꢀi\dfm\[ꢀ]ifdꢀk_\ꢀjg`e[c\ꢀkfꢀ  
jnXgꢀk_\ꢀaXnj%  
Kfꢀi\dfm\ꢀXꢀj\kꢀf]ꢀaXnj#ꢀ[fꢀk_\j\ꢀjk\gj1  
(%ꢀ DISCONNECT POWER TO THE LATHE!  
=`^li\ꢀ0% Chuck and jaw selection.  
). Place a piece of wood over the ways to protect them  
from potential damage.  
*. Turn the chuck key counterclockwise and back the  
jaws out.  
Jaw Numbers  
Jaw Guide #1  
+. Clean the jaw mating surfaces and apply a film of  
white lithium grease to the mating surfaces.  
,. Set the old jaws aside in a safe place free of mois-  
ture and abrasives.  
-% Rotate the chuck key clockwise until you see the tip  
of the scroll-gear lead thread just begin to enter jaw  
guide #1 (see =`^li\ꢀ(().  
=`^li\ꢀ('% Jaw guide number.  
.% Insert jaw #1 into jaw guide #1 and hold the jaw  
against the scroll-gear.  
/% Rotate the chuck key clockwise one turn to engage  
the tip of the scroll-gear lead thread into the jaw. To  
verify the jaw is engaged with the lead thread, pull  
the jaw; it should be locked into the jaw guide.  
0. Install the other jaws in the same manner.  
Lead Thread  
—If installed correctly, the three jaws will converge  
together at the center of the chuck.  
=`^li\ꢀ((% Lead thread on scroll gear.  
—If the jaws do not come together, repeat this  
procedure until they do.  
-17-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
=fli$AXnꢀ:_lZb  
Kfꢀ`ejkXccꢀk_\ꢀ]fli$aXnꢀZ_lZb#ꢀ[fꢀk_\j\ꢀjk\gj1  
Refer to the Dflek`e^ꢀ:_lZbꢀfiꢀ=XZ\gcXk\ procedures on  
GX^\ꢀ(- to mount the four-jaw chuck.  
Lj\ꢀ Xꢀ cfnꢀ IGDꢀ n_\eꢀ  
dXZ_`e`e^ꢀ _\Xmpꢀ \ZZ\eki`Zꢀ  
nfibg`\Z\j2ꢀ FYa\Zkjꢀ k_ifneꢀ  
]ifdꢀXꢀcXk_\ꢀZXeꢀZXlj\ꢀj\i`$  
fljꢀ`ealipꢀfiꢀ[\Xk_%  
Kfꢀ_fc[ꢀXꢀnfibg`\Z\ꢀ`eꢀk_\ꢀ]fli$aXnꢀZ_lZb#ꢀ[fꢀk_\j\ꢀ  
jk\gj1  
(%ꢀ DISCONNECT POWER TO THE LATHE!  
)% Using the chuck key, open each jaw so the workpiece  
will lay flat against the chuck face.  
*% Support the workpiece.  
+% Lock the tailstock, then turn the tailstock quill so  
the dead center makes contact or is close to the  
center point of your workpiece (seeꢀ=`^li\ꢀ()).  
,% Turn each jaw until it just makes contact with the  
workpiece.  
-%ꢀ In an opposite pattern, tighten each jaw in small  
increments. After you have adjusted the first jaw,  
continue tightening the opposing jaw. Frequently  
check the dead center alignment to make sure you  
have not wandered off your index point due to  
applying too much pressure to a single jaw.  
=`^li\ꢀ()% Rough centering procedure  
with a typical 4-jaw chuck, using the dead  
center and the tailstock.  
.% After the workpiece is held in place, back the  
tailstock away and rotate the chuck by hand. The  
center point will move if the workpiece is out of  
center.  
/% Make fine adjustments by slightly loosening one jaw  
and tightening the opposing jaw until the workpiece  
is precisely aligned. Use a dial indicator to fine tune  
adjustments into alignment (seeꢀ=`^li\ꢀ(*).  
=`^li\ꢀ(*% Exact centering procedure  
with a typical 4-jaw chuck using a dial  
indicator.  
-18-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
=XZ\gcXk\  
The faceplate can be used to turn non-cylindrical parts or  
for off-center turning by clamping the workpiece to the  
faceplate.  
Lj\ꢀ Xꢀ cfnꢀ IGDꢀ n_\eꢀ  
dXZ_`e`e^ꢀ _\Xmpꢀ \ZZ\eki`Zꢀ  
nfibg`\Z\j2ꢀ FYa\Zkjꢀ k_ifneꢀ  
]ifdꢀXꢀcXk_\ꢀZXeꢀZXlj\ꢀj\i`$  
fljꢀ`ealipꢀfiꢀ[\Xk_%  
Refer to the Dflek`e^ꢀ:_lZbꢀfiꢀ=XZ\gcXk\ procedures on  
GX^\ꢀ(- to mount the faceplate.  
KfꢀcfX[ꢀXꢀnfibg`\Z\ꢀfekfꢀk_\ꢀ]XZ\gcXk\1  
(%ꢀ DISCONNECT POWER TO THE LATHE!  
). Support the workpiece.  
*% Slide the tailstock to the workpiece.  
+% Lock the tailstock, then turn the tailstock quill so  
the dead center makes contact with the center point  
of your workpiece.  
,% Lock the tailstock quill when sufficient pressure is  
applied to hold the workpiece in place.  
Efk\1 ;\g\e[`e^ꢀfeꢀk_\ꢀnfibg`\Z\#ꢀjfd\ꢀX[[`k`feXcꢀ  
jlggfikꢀdXpꢀY\ꢀe\\[\[%  
=`^li\ꢀ(+% Faceplate installed.  
-% Secure the workpiece with a minimum of three inde-  
pendent clamping devices. Failure to follow this step  
may lead to deadly injury to yourself or bystanders.  
Take into account rotation and the cutting forces  
applied to the workpiece when clamping to the face-  
plate. DXb\ꢀjli\ꢀpfliꢀZcXdg`e^ꢀXggc`ZXk`feꢀn`ccꢀefkꢀ  
]X`cꢁ  
Lj\ꢀ Xꢀ d`e`dldꢀ f]ꢀ k_i\\ꢀ `e[\g\e$  
[\ekꢀ ZcXdg`e^ꢀ [\m`Z\jꢀ n_\eꢀ klie`e^ꢀ  
\ZZ\eki`Zꢀ nfibg`\Z\j%ꢀ =X`cli\ꢀ kfꢀ gif$  
m`[\ꢀ X[\hlXk\ꢀ ZcXdg`e^ꢀ n`ccꢀ ZXlj\ꢀ  
nfibg`\Z\ꢀkfꢀ\a\Zk%  
.% Use a lower RPM when machining heavy eccentric  
workpieces.  
-19-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
KX`cjkfZb  
The tailstock (=`^li\ꢀ(,) can be used to support  
workpieces with a live or dead center. The lathe can drill  
or bore holes in the center of a part with a drill bit held  
by the tailstock. The tailstock can also be offset for cut-  
ting shallow tapers.  
Quill Lock Lever  
Offset  
Scale  
Kfꢀlj\ꢀk_\ꢀkX`cjkfZb#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% Slide the tailstock to the desired position.  
)% Tighten the tailstock lock nut to lock the tailstock in  
place on the ways.  
Tailstock  
Lock Nut  
Offset  
Adjustment  
*% Loosen the quill lock lever to unlock the quill.  
=`^li\ꢀ(,% Tailstock and quill lock handles  
+% Turn the quill feed handwheel clockwise to move  
the quill towards the spindle or counterclockwise to  
move away from the spindle.  
in locked position.  
,% Tighten the quill lock lever to lock the quill in place.  
;i`cc`e^ꢀN`k_ꢀk_\ꢀKX`cjkfZb  
Kfꢀj\klgꢀk_\ꢀkX`cjkfZbꢀ]fiꢀ[i`cc`e^#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% With the tailstock locknut tight, unlock the quill lock  
lever.  
)% Turn the quill feed handwheel clockwise to extend  
the quill about one inch.  
*% Insert the MT#3 arbor and chuck or an MT#3 tapered  
drill shank into the quill until the taper is firmly  
seated.  
+% Turn the quill feed handwheel clockwise to feed the  
drill bit into the rotating workpiece.  
,% To remove the chuck and arbor, turn the quill feed  
handle counterclockwise until the chuck is pushed  
out of the tailstock taper.  
-20-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
:lkk`e^ꢀJ_XccfnꢀKXg\ijꢀ  
n`k_ꢀKX`cjkfZb  
Kfꢀj\klgꢀk_\ꢀkX`cjkfZbꢀkfꢀZlkꢀkXg\ij#ꢀ[fꢀk_\j\ꢀjk\gj1  
Quill Lock Lever  
(% Loosen the tailstock lock nut.  
)% Using a 4mm hex wrench, alternately loosen and  
tighten the left and right offset adjustment set  
screws until the desired offset is indicated on the  
scale (see =`^li\ꢀ(-).  
Offset  
Scale  
*% Tighten the tailstock lock nut.  
ꢀ
Efk\1 Kfꢀi\klieꢀk_\ꢀkX`cjkfZbꢀYXZbꢀkfꢀk_\ꢀfi`^`eXcꢀ  
gfj`k`fe#ꢀi\g\Xkꢀk_\ꢀgifZ\jjꢀlek`cꢀk_\ꢀZ\ek\i\[ꢀgfj`$  
k`feꢀ`jꢀ`e[`ZXk\[ꢀfeꢀk_\ꢀjZXc\%  
Tailstock  
Lock Nut  
Offset  
Adjustment  
=`^li\ꢀ(-% Left offset adjustment.  
-21-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
8c`^e`e^ꢀKX`cjkfZbꢀ  
The tailstock is factory aligned with the headstock. We  
recommend that you take the time to ensure that the  
tailstock is aligned to your own desired tolerances.  
KfꢀXc`^eꢀk_\ꢀkX`cjkfZb#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% Using a precision level on the bedways, make sure  
the bedways are level side-to-side and front-to-back.  
If the lathe is not level, correct this condition by  
shimming the lathe base before proceeding.  
=`^li\ꢀ(.% Chuck centering the dead  
)% Get two pieces of steel round stock that are two  
center.  
inches in diameter and six inches long.  
ꢀ
*% Center drill both ends of one piece of the round  
stock. Set the round stock aside for use in Jk\gꢀ-%  
+% Using the other piece of stock, make a dead cen-  
ter by turning a shoulder to make a shank. Flip the  
piece over in the chuck and turn a 60º point (see  
=`^li\ꢀ(.)%  
ꢀ
ꢀ
Efk\1 8jꢀcfe^ꢀXjꢀk_\ꢀ[\X[ꢀZ\ek\iꢀi\dX`ejꢀ`eꢀk_\ꢀ  
Z_lZb#ꢀk_\ꢀgf`ekꢀf]ꢀpfliꢀZ\ek\iꢀn`ccꢀi\dX`eꢀkil\ꢀkfꢀ  
k_\ꢀjg`e[c\ꢀXo`j%ꢀB\\gꢀ`eꢀd`e[ꢀk_Xkꢀk_\ꢀgf`ekꢀn`ccꢀ  
_Xm\ꢀkfꢀY\ꢀi\]`e`j_\[ꢀn_\e\m\iꢀ`kꢀ`jꢀi\dfm\[ꢀXe[ꢀ  
i\klie\[ꢀkfꢀk_\ꢀZ_lZb%ꢀ  
=`^li\ꢀ(/% Tailstock adjustment option #1.  
,% Place the live center in the tailstock.  
-% Attach a lathe dog to the round stock and mount it  
between centers%  
.% Turn approximately 0.010" off the diameter.  
/% Mount a dial indicator so the dial plunger is on the  
=`^li\ꢀ(0%Tailstock adjustment option #2.  
tailstock barrel before moving the tailstock.  
0% Measure the stock diameter with a micrometer.  
Tailstock  
Offset  
Lock Nut  
Scale  
— If it is thicker at the tailstock end, move the  
tailstock toward you half of the diameter (=`^li\jꢀ  
(/ꢀꢂꢀ20).  
— If it is thinner at the tailstock end, move the  
tailstock away from you half the distance of the  
diameter (=`^li\ꢀ(0ꢀꢂꢀ20).  
Left Offset  
Set Screw  
=`^li\ꢀ20% Left offset adjustment.  
('% Turn another 0.010" off of the diameter and check  
for a taper. Repeat this process as necessary until  
the desired amount of accuracy is achieved.  
-22-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
:\ek\ij  
A dead center can be used in the tailstock and lathe  
spindle to support workpieces. When used in this man-  
ner, make sure to keep the dead center tip and workpiece  
lubricated to prevent tip galling.  
=X`cli\ꢀkfꢀb\\gꢀ[\X[ꢀZ\ek\iꢀgf`ekꢀn\ccꢀ  
clYi`ZXk\[ꢀn`ccꢀ^Xccꢀk_\ꢀ[\X[ꢀZ\ek\iꢀXe[ꢀ  
nfibg`\Z\%  
Kfꢀ`ejkXccꢀXꢀ[\X[ꢀfiꢀc`m\ꢀZ\ek\i#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% Feed the quill out about 1" and insert the dead cen-  
ter (=`^li\ꢀ)(). The mating tapers provide the lock-  
ing fit.  
)% Move the tailstock into position and lock in place.  
Efk\1ꢀDXb\ꢀjli\ꢀk_\i\ꢀ`jꢀXꢀZ\ek\iꢀ[i`cc\[ꢀ_fc\ꢀ`eꢀk_\ꢀ  
\e[ꢀf]ꢀk_\ꢀnfibg`\Z\ꢀ]fiꢀk_\ꢀ[\X[ꢀZ\ek\i%  
*% Feed the quill into the workpiece. ꢀ  
+% Lock the quill into place once the dead center and  
the workpiece rotate together. The quill may need to  
be adjusted during operation.  
=`^li\ꢀ)(% Inserted dead center.  
,% To remove the dead center, retract the quill until  
the dead center pops free.  
Kfꢀ`ejkXccꢀXeꢀDKꢄ+ꢀ[\X[ꢀZ\ek\iꢀ`eꢀk_\ꢀjg`e[c\#ꢀ[fꢀk_\j\ꢀ  
jk\gj1  
(%ꢀ DISCONNECT POWER TO THE LATHE!  
)% Remove the chuck from the spindle.  
*% Install the MT#4 dead center in the spindle.  
+% Attach the faceplate to the spindle, see =`^li\ )).  
Refer to Dflek`e^ꢀ:_lZbꢀXe[ꢀ=XZ\gcXk\ on GX^\ꢀ(-  
for details if required.  
=`^li\ꢀ))% Faceplate and dead center  
Efk\1 N_\eꢀlj`e^ꢀk_\ꢀ[\X[ꢀZ\ek\iꢀ`eꢀk_\ꢀjg`e[c\#ꢀ  
lj\ꢀXꢀcXk_\ꢀ[f^ꢀjfꢀk_XkꢀpfliꢀgXikꢀn`ccꢀifkXk\ꢀn`k_ꢀ  
k_\ꢀ]XZ\gcXk\ꢀXe[ꢀefkꢀjg`eꢀfeꢀk_\ꢀ[\X[ꢀZ\ek\iꢀk`g%  
setup.  
-23-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
Jk\X[pꢀI\jk  
The steady rest serves as a support for long shafts. The  
steady rest can should be placed along the ways where the  
most support can be given to the workpiece and still allow  
for all of your intended lathe operations.  
Finger  
Lock Nut  
Adjustment  
Knob  
Finger  
Kfꢀlj\ꢀk_\ꢀjk\X[pꢀi\jk#ꢀ[fꢀk_\j\ꢀjk\gj1  
Steady  
Rest  
(%ꢀ Carefully place the steady rest on the lathe bedways.  
Lock Nut  
)% Loosen the finger lock nuts so the finger position can  
be adjusted (see =`^li\ꢀ)*).  
*% Loosen the steady rest lock nut (see =`^li\ꢀ)*), and  
position the steady rest where desired.  
=`^li\ꢀ)*% Steady rest.  
+% Tighten the steady rest lock nut.  
,% Clamp the workpiece into the chuck and position the  
tailstock to support the workpiece.  
-% Turn the adjustment knobs so the fingers are snug  
against the workpiece, and then tighten the finger  
lock nuts.  
.% Lubricate the finger tips with an anti-seize lubricant  
during operation.  
/% After prolonged use, the fingers will show wear.  
Either mill or file the tips for a new contact surface.  
=fccfnꢀI\jk  
The follow rest in =`^li\ꢀ)+ is mounted on the front  
of the carriage directly above the ways and follows the  
movement of the tool. The follow rest requires only two  
fingers, as the cutting tool acts as the third. The follow  
rest is used on long, slender parts to prevent flexing of  
the workpiece from the pressure of the cutting tool.  
Adjustment Knob  
Finger  
Lock Nut  
Finger  
The sliding fingers are set similar to those of the steady  
rest—free of play but not binding. Always lubricate during  
operation. After prolonged use, the fingers will need to  
be milled or filed to clean up the contact surface.  
Carriage  
Cap  
Screw  
=`^li\ꢀ)+% Follow rest.  
-24-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
:fdgfle[ꢀI\jk  
The compound rest is used to cut tapers on parts or to  
set the proper infeed angle when threading. It may also  
be used to cut specific lengths longitudinally, when set  
parallel to the spindle axis.  
Kfꢀj\kꢀk_\ꢀXe^lcXiꢀgfj`k`fe#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% Loosen the hex nuts on each side of the compound  
rest (see =`^li\ꢀ),).  
)% While watching the scale, rotate the compound rest  
Scale  
to the desired angular position.  
Hex Nut  
*% Tighten the two hex nuts. Be sure to not overtight-  
en, as you may strip threads or crack or distort the  
base casting.  
=`^li\ꢀ),% Compound rest, scale, and hex  
nuts.  
KffcꢀGfjk  
The four-way tool post (=`^li\ꢀ)-) is mounted on top of  
the compound rest and allows a maximum of four 3⁄8" x  
3
⁄8" tools to be loaded simultaneously.  
Top Handle  
The four-way tool post allows for quick indexing to new  
tools. This is accomplished by loosening the top handle,  
then rotating the tool post to the desired position.  
Tighten the top handle to lock the tool into position.  
=`^li\ꢀ)-% Four-way tool post and top  
handle.  
-25-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
DXelXcꢀ=\\[ꢀ?Xe[n_\\cj  
You can manually move the cutting tool around the  
workpiece using the three handwheels shown in =`^li\ꢀ  
)..  
Compound Rest Handwheel  
:fdgfle[ꢀI\jkꢀ?Xe[n_\\c  
The compound rest handwheel controls the position of  
the cutting tool relative to the workpiece. The graduated  
dial on the handwheel indicates the depth of compound  
rest movement. The angle adjustment is held by two hex  
nuts on the base of the compound rest.  
Cross Slide  
Handwheel  
Carriage  
Handwheel  
:ifjjꢀJc`[\ꢀ?Xe[n_\\c  
The cross slide handwheel moves the top slide toward and  
away from the workpiece. Turning the handwheel clock-  
wise moves the slide toward the workpiece. The gradu-  
ated dial on the handwheel indicates the depth of cross  
slide movement.  
=`^li\ꢀ).% Manual handwheel controls.  
:Xii`X^\ꢀ?Xe[n_\\c  
The carriage handwheel moves the carriage left or right  
along the bed. This control is helpful when setting up the  
machine for turning or when manual movement is desired  
during turning operations.  
-26-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
;\k\id`e`e^ꢀ:fii\Zkꢀ  
Jg`e[c\ꢀIGD  
Kfꢀ[\k\id`e\ꢀk_\ꢀZfii\Zkꢀjg`e[c\ꢀIGD#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% Use the table in =`^li\ꢀ)/ꢀto determine the cutting  
=X`cli\ꢀ kfꢀ ]fccfnꢀ IGDꢀ Xe[ꢀ ]\\[ꢀ iXk\ꢀ  
^l`[\c`e\jꢀdXpꢀk_i\Xk\eꢀfg\iXkfiꢀjX]\$  
kpꢀ]ifdꢀ\a\Zk\[ꢀgXikjꢀfiꢀYifb\eꢀkffcj%ꢀ  
speed required for the material of your workpiece.  
)% Measure the diameter of your workpiece in inches  
and subtract the depth of the cut that will be taken  
on the initial pass.  
:lkk`e^ꢀJg\\[jꢀ]fiꢀ?`^_ꢀJg\\[ꢀJk\\cꢀ  
ꢃ?JJ ꢀ:lkk`e^ꢀKffcj  
*% Use the formula in =`^li\ꢀ)0 to determine the  
Workpiece Material  
Cutting Speed  
(sfm)  
needed RPM for your operation.  
ꢀ
Efk\1 8cnXpjꢀifle[ꢀkfꢀk_\ꢀZcfj\jkꢀIGDꢀ^`m\eꢀfeꢀk_\ꢀ  
jg`e[c\ꢀjg\\[ꢀZ_Xik#ꢀXe[ꢀX[aljkꢀpfliꢀjg\\[ꢀXjꢀk_\ꢀ  
nfibg`\Z\ꢀ[`Xd\k\iꢀ[\Zi\Xj\j%  
Aluminum & alloys  
Brass & Bronze  
Copper  
300  
150  
100  
80  
Cast Iron, soft  
Cast Iron, hard  
Mild Steel  
<oXdgc\ꢀ(  
You have a piece of 1⁄2" diameter aluminum stock,  
50  
90  
and you are using workpiece with a HSS cutting tool.  
Cast Steel  
80  
ꢀ
ꢀ
ꢀ
Jk\gꢀ(1  
Alloy Steel, hard  
Tool Steel  
40  
300 (SFM from chart) x 4 = 1200  
50  
Stainless Steel  
Titanium  
60  
Jk\gꢀ)1  
50  
1200 / 0.5" (Diameter of workpiece) = 2400 RPM  
Plastics  
300-800  
300-500  
Wood  
I\jlck1  
The needed speed for this workpiece is 2400 RPM.  
Efk\1 =fiꢀZXiY`[\ꢀZlkk`e^ꢀkffcj#ꢀ[flYc\ꢀ  
k_\ꢀZlkk`e^ꢀjg\\[%ꢀK_\j\ꢀmXcl\jꢀXi\ꢀXꢀ  
^l`[\c`e\ꢀfecp% Refer to the D8:?@E$  
<IPꢁJꢀ?8E;9FFB for more detailed  
information.  
<oXdgc\ꢀ)  
You have a piece of 1" diameter stainless steel stock,  
and you are using a workpiece with a carbide cutting  
tool.  
=`^li\ꢀ)/% Cutting speed table for HSS  
cutting tools.  
ꢀ
ꢀ
ꢀ
ꢀ
Jk\gꢀ(1  
60 (SFM from chart) x 2 (for carbide tool) = 120  
Jk\gꢀ)1  
ꢃJ=D ꢀoꢀ+  
4ꢀꢀIGD  
120 (determined SFM) x 4 = 480  
Nfibg`\Z\  
;`Xd\k\i  
Jk\gꢀ*1  
480 / 1" (Diameter of workpiece) = 480 RPM  
=`^li\ꢀ)0% Formula to determine required  
spindle speed for lathes.  
I\jlck1  
The needed speed for this workpiece is 480 RPM.  
-27-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
Jg`e[c\ꢀIGD  
This lathe has six possible spindle speeds. Shown in  
=`^li\ꢀ*' is an example of how you would use the chart  
to get a spindle RPM of 150.  
Lj\ꢀ Xꢀ cfnꢀ IGDꢀ n_\eꢀ  
dXZ_`e`e^ꢀ _\Xmpꢀ \ZZ\eki`Zꢀ  
nfibg`\Z\j2ꢀ FYa\Zkjꢀ k_ifneꢀ  
]ifdꢀXꢀcXk_\ꢀZXeꢀZXlj\ꢀj\i`$  
fljꢀ`ealipꢀfiꢀ[\Xk_%  
Kfꢀj\kꢀk_\ꢀjg`e[c\ꢀIGD#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% DISCONNECT THE LATHE FROM POWER!  
)% Refer to the RPM chart in =`^li\ꢀ*' and determine  
which pulley combination you will need to get a par-  
ticular spindle RPM.  
Lj\ꢀ Xꢀ d`e`dldꢀ f]ꢀ k_i\\ꢀ `e[\g\e$  
[\ekꢀ ZcXdg`e^ꢀ [\m`Z\jꢀ n_\eꢀ klie`e^ꢀ  
\ZZ\eki`Zꢀnfibg`\Z\jꢀfeꢀk_\ꢀ]XZ\gcXk\%ꢀ  
=X`cli\ꢀ kfꢀ gifm`[\ꢀ X[\hlXk\ꢀ ZcXdg`e^ꢀ  
n`ccꢀZXlj\ꢀnfibg`\Z\ꢀkfꢀ\a\Zk%  
*% Open the side cover and install the low range belt  
between pulleys 9 and : and in sheave ( as shown in  
=`^li\ꢀ*'.  
Efk\1 K_\ꢀcfnꢀiXe^\ꢀY\ckꢀ`jꢀXcnXpjꢀlj\[ꢀfeꢀglcc\pjꢀ  
9ꢀXe[ꢀ:ꢀn`k_ꢀk_\ꢀk\ej`fe\i%ꢀK_`jꢀY\ckꢀ`jꢀ).%,ꢂꢀcfe^%ꢀ  
K_\ꢀ_`^_ꢀiXe^\ꢀY\ckꢀ`jꢀXcnXpjꢀlj\[ꢀfeꢀglcc\pjꢀ8ꢀXe[ꢀ  
:ꢀn`k_flkꢀlj`e^ꢀk_\ꢀk\ej`fe\i%ꢀK_`jꢀY\ckꢀ`jꢀ**ꢂꢀcfe^%  
+%ꢀ Close the side cover and secure it shut with the cap  
screw. The lathe is now ready to use at 150 RPM.  
RPM Chart  
:
9
4ꢀ(,'ꢀIGD  
Tensioner  
8
=`^li\ꢀ*'% Pulley combination (BC1) achieves 150 RPM at the spindle.  
-28-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
Gfn\iꢀ=\\[ꢀIXk\  
Use these steps to learn how to setup your lathe for a  
power feed operation. The example in =`^li\ꢀ*) shows  
lathe setup for a power feed rate of 0.012". Remember,  
the carriage direction is reversed when spindle rotation is  
reversed.  
=\\[ꢀiXk\ꢀ`jꢀYXj\[ꢀfeꢀjg`e[c\ꢀIGD%ꢀGXpꢀ  
Zcfj\ꢀ Xkk\ek`feꢀ kfꢀ k_\ꢀ ]\\[ꢀ iXk\ꢀ pflꢀ  
_Xm\ꢀZ_fj\eꢀXe[ꢀY\ꢀi\X[pꢀkfꢀ[`j\e^X^\ꢀ  
k_\ꢀ ZXii`X^\%ꢀ =X`cli\ꢀ kfꢀ [fꢀ k_`jꢀ dXpꢀ  
ZXlj\ꢀ k_\ꢀ ZXii`X^\ꢀ kfꢀ ZiXj_ꢀ `ekfꢀ k_\ꢀ  
Z_lZb%  
Kfꢀj\kꢀXe[ꢀ\e^X^\ꢀk_\ꢀgfn\iꢀ]\\[#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% DISCONNECT LATHE FROM POWER!  
)% Turn the feed dials to the numeral and letter indi-  
cated by the chart inꢀ=`^li\ꢀ*).  
Carriage Lock  
Cap Screw  
*% Using the chart inꢀ=`^li\ꢀ*), gather the required  
change gears.  
+% Open the side cover and use a 6mm hex wrench to  
loosen the lash adjuster (=`^li\ꢀ*)) and swing the  
change gear assembly out of the way.  
Half Nut  
Lever  
,% Remove the spindle E-clips and cap screw, lubricate,  
and swap out the change gears in the order shown  
on the chart in =`^li\ꢀ*)%  
=`^li\ꢀ*(% Carriage lock and feed control.  
-% Move the lash adjuster so the gear backlash is  
between 0.003" to 0.008", tighten the lash adjuster  
cap screw, and close the side cover.  
.% Using a 5mm hex wrench, loosen the carriage lock  
(=`^li\ꢀ*(), and use the half nut lever to engage  
and disengage the power feed when required.  
+'  
-'  
Feed Chart  
).  
Change Gears  
().  
,-  
('+  
4ꢀ'%'()ꢅꢀ=\\[  
Lash Adjuster  
Feed Dials  
=`^li\ꢀ*)% Power feed setup.  
-29-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
@eZ_ꢀK_i\X[j  
Use these steps to learn how to setup your lathe for inch  
threading. The example in =`^li\ꢀ*+ shows lathe setup  
for cutting 64 TPI (Teeth Per/Inch) thread.  
;li`e^ꢀ k_i\X[`e^ꢀ b\\gꢀ pfliꢀ _Xe[ꢀ feꢀ  
k_\ꢀ _Xc]$elkꢀ c\m\iꢀ i\X[pꢀ kfꢀ [`j\e^X^\ꢀ  
k_\ꢀ_Xc]ꢀelkꢀkfꢀXmf`[ꢀgfk\ek`XcꢀZXii`X^\&  
Z_lZbꢀZiXj_%  
Kfꢀj\klgꢀ]fiꢀ`eZ_ꢀk_i\X[`e^#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% DISCONNECT THE LATHE FROM POWER!  
)% Turn the feed dials to the numeral and letter indi-  
cated by the chart inꢀ=`^li\ꢀ*+.  
*% Using the chart inꢀ=`^li\ꢀ*+, gather the required  
change gears.  
+% Open the side cover and use a 6mm hex wrench to  
loosen the lash adjuster (=`^li\ꢀ*)) and swing the  
change gear assembly out of the way.  
=`^li\ꢀ**% Thread dial chart and  
,% Remove the spindle E-clips and cap screw, lubricate,  
and swap out the change gears in the order shown  
on the chart in =`^li\ꢀ*)%  
thread dial.  
/% The lathe is now setup for threading.  
-% Move the lash adjuster so the gear backlash is  
between 0.003" to 0.008", tighten the lash adjuster  
cap screw, and close the side cover.  
ꢀ
Efk\1 =fiꢀ]Xjk\iꢀk_i\X[`e^ꢀXe[ꢀdXelXcꢀ  
ZXii`X^\ꢀi\klie#ꢀYXj\[ꢀfeꢀn_`Z_ꢀKG@ꢀ  
Y\`e^ꢀZlk#ꢀi\]\iꢀkfꢀk_\ꢀ@e[`ZXkfiꢀKXYc\  
`e =`^li\ꢀ**ꢀkfꢀbefnꢀ`]ꢀpflꢀZXeꢀlj\ꢀ  
k_\ꢀk_i\X[ꢀ[`XcꢀjZXc\ꢀkfꢀj_fnꢀn_\eꢀkfꢀ  
i\$\ek\iꢀk_\ꢀk_i\X[ꢀdXelXccpꢀX]k\iꢀ[`j$  
\e^X^`e^ꢀk_\ꢀ_Xc]ꢀelkꢀc\m\i%  
.% Using a 5mm hex wrench, make sure the carriage  
lock is loose (=`^li\ꢀ*().  
Inch  
Thread  
Chart  
X
4ꢀ-+ꢀKG@  
Y
=`^li\ꢀ*+% Inch threading setup.  
-30-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
D\ki`ZꢀK_i\X[j  
Use these steps to learn how to setup your lathe for  
metric threading. The example in =`^li\ꢀ*, shows lathe  
setup for cutting a metric thread pitch of 0.45mm.  
-% Move the lash adjuster so the gear  
backlash is between 0.003" to 0.008",  
tighten the lash adjuster cap screw,  
and close the side cover.  
Kfꢀj\klgꢀ]fiꢀd\ki`Zꢀk_i\X[`e^#ꢀ[fꢀk_\j\ꢀjk\gj1  
.% Using a 5mm hex wrench, make sure  
the carriage lock is loose (=`^li\ꢀ*().  
(% DISCONNECT THE LATHE FROM POWER!  
/% The lathe is now setup for threading.  
)% Turn the feed dials to the numeral and letter indi-  
cated by the chart inꢀ=`^li\ꢀ*,.  
Efk\1 PflꢀdXpꢀ_Xm\ꢀkfꢀifZbꢀk_\ꢀZ_lZbꢀYpꢀ_Xe[ꢀ  
jc`^_kcpꢀkfꢀ^\kꢀk_\ꢀ^\XiYfoꢀ^\Xijꢀkfꢀ\e^X^\ꢀfe\ꢀ  
Xefk_\i%  
;li`e^ꢀ k_i\X[`e^ꢀ b\\gꢀ pfliꢀ _Xe[ꢀ feꢀ  
k_\ꢀ _Xc]$elkꢀ c\m\iꢀ i\X[pꢀ kfꢀ [`j\e^X^\ꢀ  
k_\ꢀ_Xc]ꢀelkꢀkfꢀXmf`[ꢀgfk\ek`XcꢀZXii`X^\&  
Z_lZbꢀZiXj_%  
*% Using the chart inꢀ=`^li\ꢀ*+, gather the required  
change gears.  
+% Open the side cover and use a 6mm hex wrench to  
loosen the lash adjuster (=`^li\ꢀ*)) and swing the  
change gear assembly out of the way.  
Efk\1 J`eZ\ꢀk_`jꢀcXk_\ꢀ_XjꢀXeꢀ`eZ_ꢀc\X[ꢀ  
jZi\n#ꢀ[fꢀefkꢀlj\ꢀk_\ꢀk_i\X[ꢀ[`Xcꢀn_\eꢀZlk$  
k`e^ꢀd\ki`Zꢀk_i\X[j%ꢀ@ejk\X[ꢀpflꢀdljkꢀc\Xm\ꢀ  
k_\ꢀ_Xc]ꢀelkꢀ\e^X^\[ꢀlek`cꢀk_\ꢀk_i\X[`e^ꢀ  
fg\iXk`feꢀ`jꢀkfkXccpꢀZfdgc\k\%  
,% Remove the spindle E-clips and cap screw, lubricate,  
and swap out the change gears in the order shown  
on the chart in =`^li\ꢀ*)%  
ꢀ
Efk\1 8ccꢀZ_Xe^\ꢀ^\XijꢀXi\ꢀjkXdg\[ꢀn`k_ꢀk_\ꢀeld$  
Y\iꢀf]ꢀk\\k_ꢀk_\pꢀ_Xm\%  
Metric Thread Chart  
X
4ꢀ'%+,dd  
Y
=`^li\ꢀ*,% Metric threading setup.  
-31-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
D8@EK<E8E:<  
9Xj`ZꢀDX`ek\eXeZ\  
Regular periodic maintenance of your lathe will ensure  
optimum performance. Make a habit of inspecting your  
machine each time you use it.  
Gearbox Oil Fill  
:_\Zbꢀ]fiꢀk_\ꢀ]fccfn`e^ꢀZfe[`k`fejꢀXe[ꢀi\gX`iꢀfiꢀ  
i\gcXZ\ꢀn_\eꢀe\Z\jjXip1  
Gearbox  
Oil Level  
Sight Glass  
›
›
›
›
Loose mounting bolts and chuck.  
Worn switch or safety features.  
Worn or damaged cords or plug.  
Any other condition that could hamper the safe  
operation of this machine.  
=`^li\ꢀ*-% Headstock oil level sight glass.  
Spindle Oil Balls  
>\e\iXcꢀClYi`ZXk`fe  
Make sure to unplug the lathe before lubrication and  
cleaning.  
Keep the gearbox oil level at 3⁄4 full as shown by the sight  
glass (=`^li\ꢀ*-). After break-in, change the oil in the  
gearbox with Mobil® DTE® Heavy-Medium or an equivalent  
grade of oil, then again after three months. After that,  
change the oil at the same time on an annual basis or  
more frequently if extreme machine use requires it.  
Headstock  
For daily lubrication, use a manual oil gun with a general  
10W machine oil to lubricate the 11 ball oilers. Refer to  
=`^li\jꢀ*.-+'ꢀfor ball oiler locations. Make sure you wipe  
off the fittings before you oil them.  
=`^li\ꢀ*.% Spindle ball oilers in headstock.  
To control surface rust on machined surfaces, wipe the  
unprotected metal as required with a rust inhibiting oil.  
Ball  
Oiler  
Never blow the lathe off with compressed air, otherwise  
you will force metal shavings deep into mechanisms. Use  
a shop vacuum instead. Never use acetone, gasoline, or  
lacquer thinner to remove stains or oil from painted sur-  
faces. These chemicals will melt the paint. Use mineral  
spirits or mild household degreasers.  
Gearbox  
Drain  
=`^li\ꢀ*/% Change gear ball oilers and  
gearbox drain.  
-32-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
=`^li\ꢀ*0%ꢀApron and carriage ball oilers.  
=`^li\ꢀ+'%ꢀLeadscrew and tailstock ball oilers.  
-33-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
9\ckꢀ8[aljkd\ekꢀfiꢀ  
I\gcXZ\d\ek  
<EK8E>C<D<EKꢀ?8Q8I;ꢁ  
;`jZfee\Zkꢀk_`jꢀcXk_\ꢀ]ifdꢀgfn\iꢀ  
Xe[ꢀnX`kꢀlek`cꢀXccꢀjg`ee`e^ꢀgXikjꢀ  
_Xm\ꢀ Zfd\ꢀ kfꢀ Xꢀ Zfdgc\k\ꢀ jkfgꢀ  
Y\]fi\ꢀ pflꢀ XZZ\jjꢀ k_\ꢀ Y\ckꢀ Xe[ꢀ  
glcc\pj%ꢀ Fk_\in`j\ꢀ pflꢀ dXpꢀ Y\ꢀ  
j\m\i\cpꢀ`eali\[ꢁ  
:
8
Kfꢀi\gcXZ\ꢀfiꢀX[aljkꢀk_\ꢀM$Y\ckj#ꢀ[fꢀk_\j\ꢀjk\gj1  
(% DISCONNECT POWER TO THE LATHE!  
=`^li\ꢀ+(% High-range belt position (A-C).  
)% Open the side access door to expose the belt, pul-  
leys, and change gears.  
— If the high range belt (=`^li\ꢀ+() needs to be  
replaced, carefully roll the belt off of pulleys 8  
and : and reinstall the new one.  
:
— If the low range belt (=`^li\ꢀ+)) needs to be  
replaced, use the 17mm wrench to loosen the  
tensioner pulley arm that holds the pulley and  
replace the belt on pulleys 9 and :% Hold the ten-  
sioner pulley against the new belt so the belt is  
tight, and tighten the tensioner pulley in place.  
9
Tensioner Pulley  
=`^li\ꢀ+)% Low-range belt position (B-C).  
-34-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
J<IM@:<  
KiflYc\j_ffk`e^  
This section covers the most common problems and corrections with this type of  
machine. N8IE@E>ꢁꢀ;FꢀEFKꢀdXb\ꢀXepꢀX[aljkd\ekjꢀlek`cꢀgfn\iꢀ`jꢀ[`jZfee\Zk\[ꢀXe[ꢀ  
dfm`e^ꢀgXikjꢀ_Xm\ꢀZfd\ꢀkfꢀXꢀZfdgc\k\ꢀjkfgꢁ  
Dfkfiꢀꢂꢀ>\XiYfo  
JPDGKFD  
GFJJ@9C<ꢀ:8LJ<  
:FII<:K@M<ꢀ8:K@FE  
Motor will not  
start.  
1. Main power panel switch is F==.  
2. Emergency switch is pushed in.  
3. Circuit breaker or fuse has tripped.  
1. Turn the main power panel switch FE.  
2. Rotate emergency switch so it pops out.  
3. Seek an electrician to troubleshoot and repair the  
shop power supply.  
4. No voltage or open connection.  
4. Test circuit, replace wires and connections as  
required.  
5. Capacitor is at fault.  
6. Motor direction switch is at fault.  
7. Power switch or magnetic contactor is at  
fault.  
5. Replace capacitor.  
6. Replace switch.  
7. Replace power switch or magnetic contactor.  
8. Motor is at fault.  
8. Replace motor.  
1. Inspect cord or plug for damaged insulation and  
shorted wires.  
2. Inspect all connections on motor for loose or  
shorted terminals or worn insulation.  
3. Install correct fuses or circuit breakers.  
Fuses or circuit  
breakers trip  
open.  
1. Short circuit in line cord or plug.  
2. Short circuit in motor or loose connections.  
3. Incorrect fuses or circuit breakers in power  
supply.  
1. Decrease depth of cut.  
2. Refer to RPM feed rate chart for appropriate  
rates.  
3. Sharpen or replace cutters.  
4. Remove grease or oil on belt or pulleys/tighten  
belt tensioner against low range belt.  
5. Replace belt.  
Machine is  
1. Excessive depth of cut.  
2. RPM or feed rate wrong for operation.  
3. Dull cutters.  
loud, belt slips  
when cutting.  
Overheats or  
bogs down in the  
cut.  
4. Belt is slipping.  
5. Belt is at fault.  
1. Rotate spindle by hand until gear falls into place.  
Gear change  
levers will not  
shift into posi-  
tion.  
1. Gears not aligned in headstock.  
Loud, repetitious  
noise.  
1. Inspect keys and set screws. Replace or tighten if  
necessary.  
1. Pulley set screws or keys are missing or  
loose.  
2. Replace fan and cover.  
2. Motor fan is hitting the cover.  
1. Decrease depth of cut or feed rate.  
2. Refer to RPM feed rate chart for appropriate  
rates.  
Motor is loud  
when cutting.  
Overheats or  
1. Excessive depth of cut or feed rate.  
2. RPM or feed rate wrong for cutting  
operation.  
bogs down in the 3. Cutting tool is dull.  
cut.  
3. Sharpen or replace the cutting tool.  
1. Rotate spindle by hand until gear falls into place.  
Levers will not  
shift.  
1. Gears not aligned in headstock.  
-35-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
KiflYc\j_ffk`e^  
Fg\iXk`feꢀXe[ꢀNfibꢀI\jlckj  
JPDGKFD  
GFJJ@9C<ꢀ:8LJ<  
:FII<:K@M<ꢀ8:K@FE  
Lathe vibrates  
excessively.  
1. Workpiece is unbalanced.  
2. Worn or broken gear present.  
1. Reinstall workpiece so it is centered.  
2. Inspect gears and replace if necessary.  
3. Chuck or faceplate has become unbalanced. 3. Rebalance chuck or faceplate; contact a local  
machine shop for help.  
4. Spindle bearings at fault.  
4. Tighten or replace spindle bearings.  
Cutting tool  
vibrates exces-  
sively during cut-  
ting.  
1. Tool holder not tight enough.  
2. Cutting tool sticks too far out of tool holder; 2. Reinstall cutting tool so no more than 1/3 of the  
lack of support.  
3. Gibs are out of adjustment.  
4. Dull cutting tool.  
1. Check for debris, clean, and retighten.  
total length is sticking out of tool holder.  
3. Tighten gib screws at affected component.  
4. Replace or re-sharpen cutting tool.  
5. Incorrect spindle speed or feed rate.  
5. Use the recommended spindle speed.  
Can't remove  
tool from  
1. Quill had not retracted all the way back into 1. Turn the quill handwheel until it forces taper out  
the tailstock.  
of quill.  
tailstock.  
Cross slide, com-  
pound rest, or  
carriage feed has  
lash.  
1. Gibs are out of adjustment.  
2. Handwheel is loose.  
3. Lead screw mechanism worn or out of  
adjustment.  
1. Tighten gib screw(s).  
2. Tighten handwheel fasteners.  
3. Tighten any loose fasteners on lead screw mecha-  
nism.  
Cross slide, com-  
pound rest, or  
carriage feed  
handwheel is  
hard to move.  
1. Gibs are loaded up with shavings or grime.  
1. Remove gibs, clean ways/dovetails, lubricate, and  
readjust gibs.  
2. Loosen gib screw(s) slightly, and lubricate  
bedways.  
3. Slightly loosen backlash setting by loosening the  
locking screw and adjusting the spanner ring at  
the end of the handle.  
2. Gib screws are too tight.  
3. Backlash setting too tight (cross slide only).  
4. Bedways are dry.  
4. Lubricate bedways and handles.  
Bad surface fin-  
ish.  
1. Wrong RPM or feed rate.  
2. Dull tooling or poor tool selection.  
1. Adjust RPM and feed rate.  
2. Sharpen tooling or select a better tool for the  
intended operation.  
3. Too much play in gibs.  
4. Tool too high.  
3. Tighten gibs.  
4. Lower the tool position.  
Inaccurate turn-  
ing results from  
one end of the  
workpiece to the  
other.  
1. Headstock and tailstock are not properly  
aligned with each other.  
1. Realign the tailstock to the headstock spindle bore  
center line.  
Carriage won't  
feed, or is hard  
to move.  
1. Gears are not all engaged or broken.  
2. Gibs are too tight.  
3. Loose screw on the feed handle.  
4. Lead screw shear pin has sheared.  
1. Adjust gear positions or replace.  
2. Loosen gib screw(s) slightly.  
3. Tighten.  
4. Correct for cause of shear pin breakage, and  
replace shear pin.  
-36-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
:ifjjꢀJc`[\ꢀ9XZbcXj_ꢀ  
8[aljkd\ek  
1 of 3 Cross Slide Gib  
Adjustment Points  
Cross Slide  
Backlash  
Adjustment  
Cap Screw  
Backlash is the amount of play found in a lead screw. It  
can be found by turning the cross slide handwheel in one  
direction, then turning the handwheel the other direction.  
When the cross slide begins to move, the backlash has  
been taken up.  
Efk\1ꢀ8mf`[ꢀk_\ꢀk\dgkXk`feꢀkfꢀfm\ik`^_k\eꢀk_\ꢀZifjjꢀjc`[\ꢀ  
YXZbcXj_ꢀjZi\n%ꢀFm\ik`^_k\e`e^ꢀn`ccꢀZXlj\ꢀ\oZ\jj`m\ꢀn\Xiꢀ  
kfꢀk_\ꢀjc`[`e^ꢀYcfZbꢀXe[ꢀc\X[ꢀjZi\n%  
=`^li\ꢀ+*%ꢀCross slide adjustment.  
Backlash is adjusted by tightening or loosening the screw  
shown in =`^li\ꢀ+*.  
This screw draws a wedge-type nut against the lead screw  
and main nut. If it is too tight, loosen the screw a few  
turns and tap the cross slide a few times with a rub-  
ber or wooden mallet. Then turn the handle slowly back  
and forth until the handle turns freely. To readjust the  
backlash, rock the handle back and forth and tighten the  
screw slowly until the backlash is at between 0.001" to  
0.002" as indicated on the handwheel.  
Efk\1ꢀI\[lZ`e^ꢀYXZbcXj_ꢀkfꢀc\jjꢀk_Xeꢀ'%''(ꢂꢀ`jꢀ`dgiXZk`ZXcꢀ  
Xe[ꢀi\[lZ\jꢀk_\ꢀc`]\ꢀf]ꢀk_\ꢀZifjjꢀjc`[\%  
3 Compound Rest Gib  
Adjustment Points  
>`Yꢀ8[aljkd\ekj  
=`^li\ꢀ++%ꢀGib adjustment points.  
When adjusting gibs (=`^li\jꢀ++ꢀXe[ꢀ+,), the goal is to  
remove sloppiness in the ways without causing the slides  
or half nut to bind. Loose gibs will cause a poor finish on  
the workpiece and wear the slide. Tight gibs will damage  
the slide, lead screw, and half-nut. The cross slide gib is a  
tapered piece of iron. When the opposing front and rear  
gib adjustment screws are turned in opposing directions,  
the screws force the tapered gibs to fill the void in the  
way, thus tightening the play in the cross slide. If more  
play is needed turn the screws the other direction.  
Half Nut Gib  
Adjustments  
Points  
(Thread Dial  
Removed)  
For the three saddle gibs (=`^li\ꢀ++), loosen the jam  
nuts and turn the three set screws until slight tension is  
felt and the gib plates are slightly pre-loaded against the  
underside of the flat-way. Tighten the jam nuts when fin-  
ished.  
3 Saddle Gib  
Adjustment Points  
=`^li\ꢀ+,%ꢀHalf-nut saddle gib locations.  
-37-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
<c\Zki`ZXcꢀ:fdgfe\ekꢀ:fee\Zk`fej  
=`^li\ꢀ+-% Motor rotary switch and ON power  
switch (SA and SB1).  
=`^li\ꢀ+/% Motor rotary switch and  
emergency stop switch (SA and SB2).  
=`^li\ꢀ+0% Motor start contactor.  
=`^li\ꢀ+.% External motor capacitors.  
-38-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
=`^li\ꢀ,(% Motor connection detail.  
=`^li\ꢀ,'% Motor data plate.  
N`i`e^ꢀ;`X^iXd  
C<><E;  
:(1ꢀ:XgXZ`kfi  
:)1ꢀ:XgXZ`kfi  
BD1ꢀDX^e\k`Zꢀ:fekXZkfiꢀ(('M  
J9(1ꢀFEꢀGlj_ꢀ9lkkfeꢀJn`kZ_  
J81ꢀDfkfiꢀ;`i\Zk`feꢀIfkXipꢀJn`kZ_  
J9)1ꢀ<d\i^\eZpꢀJkfgꢀGlj_ꢀ9lkkfeꢀJn`kZ_  
D1ꢀDfkfiꢀ(('M  
-39-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
G8IKJ  
Jg`e[c\ꢀXe[ꢀ;i`m\ꢀ9\ck  
1
2
5
6
7
8
10  
11  
12  
13  
14  
15  
27  
28  
26  
16  
17  
22  
29  
19  
30  
25  
20  
21  
24  
23  
32  
31  
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35  
40  
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49  
36  
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18  
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51  
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52  
48  
53  
-40-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
Jg`e[c\ꢀXe[ꢀ;i`m\ꢀ9\ckꢀGXikj  
REF PARTꢀ#  
DESCRIPTION  
REF PARTꢀ#  
DESCRIPTION  
1
2
5
6
XM1099001 CONTROLꢀPANELꢀFACE  
29 XPSB50M  
30 XPW02M  
31 XM1099031 SPINDLEꢀSHAFT  
CAPꢀSCREWꢀM5-.8ꢀXꢀ10  
FLATꢀWASHERꢀ5MM  
XPS17M  
XPSB06M  
XPW03M  
PHLPꢀHDꢀSCRꢀM4-.7ꢀXꢀ6  
CAPꢀSCREWꢀM6-1ꢀXꢀ25  
FLATꢀWASHERꢀ6MM  
32 XM1099032 COGGEDꢀBELTꢀ263L  
7
8
XM1099007 COMPRESSIONꢀSPRING  
XM1099008 CLAMP  
33 XP6001  
34 XM1099034 COGGEDꢀPULLEY  
BALLꢀBEARINGꢀ6001  
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
XPSB06M  
XM1099011 SPINDLE  
XPK123M  
XM1099013 SPACER  
XM1099014 BALLꢀBEARINGꢀ(45ꢀXꢀ75ꢀXꢀ20)  
XM1099015 HEADSTOCK  
XPSB14M  
XM1099014 BALLꢀBEARINGꢀ(45ꢀXꢀ75ꢀXꢀ20)  
XPSB02M CAPꢀSCREWꢀM6-1ꢀXꢀ20  
XM1099019 SPACER  
XM1099020 GEAR  
XPVM27A  
CAPꢀSCREWꢀM6-1ꢀXꢀ25  
35 XPR03M  
36 XM1099036 SPACER  
37 XM1099037 COGGEDꢀPULLEY  
EXTꢀRETAININGꢀRINGꢀ12MM  
KEYꢀ10ꢀXꢀ10ꢀXꢀ55  
38 XPK11M  
KEYꢀ6ꢀXꢀ6ꢀXꢀ40  
39 XM1099039 SPACER  
40 XM1099040 STUD  
41 XM1099041 PLATE  
42 XPW04M  
43 XPN02M  
44 XM1099044 SPINDLEꢀSHAFT  
45 XM1099045 BALLꢀBEARINGꢀ(12ꢀXꢀ28ꢀXꢀ8)  
46 XM1099046 ROLLER  
47 XPR20M  
48 XPR03M  
CAPꢀSCREWꢀM8-1.25ꢀXꢀ20  
FLATꢀWASHERꢀ10MM  
HEXꢀNUTꢀM10-1.5  
V-BELTꢀM-27.5ꢀ3L275  
XM1099022 PULLEY  
XPVM33  
INTꢀRETAININGꢀRINGꢀ28MM  
EXTꢀRETAININGꢀRINGꢀ12MM  
V-BELTꢀM-33ꢀ3L330  
XM1099024 SPANNERꢀNUTꢀM30ꢀXꢀ1.5  
XM1099025 BRACKETꢀPLATE  
XPLW06M  
XPN02M  
XPW04M  
49 XM1099049 COVER  
51 XPN06M  
52 XM1099052 COVER  
53 XPS08M  
HEXꢀNUTꢀM5-.8  
LOCKꢀWASHERꢀ10MM  
HEXꢀNUTꢀM10-1.5  
FLATꢀWASHERꢀ10MM  
PHLPꢀHDꢀSCRꢀM5-.8ꢀXꢀ12  
-41-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
8gife  
105  
107  
109  
113  
112  
111  
104  
106  
108  
110  
114  
115  
116  
103  
102  
117  
118  
119  
120  
121  
122  
123  
124  
101  
125  
126  
127  
128  
129  
136  
135  
140  
139  
134  
138  
142  
132  
133  
141  
137  
130  
131  
-42-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
8gifeꢀGXikj  
REF PARTꢀ#  
DESCRIPTION  
REF PARTꢀ#  
DESCRIPTION  
101 XPRP19M  
102 XM1099102 HALFꢀNUT  
ROLLꢀPINꢀ4ꢀXꢀ14  
122 XM1099122 POINTER  
123 XM1099123 SHAFT  
103 XPRP59M  
104 XM1099104 GEARꢀSHAFT  
105 XM1099105 GEAR  
ROLLꢀPINꢀ5ꢀXꢀ12  
124 XPK39M  
125 XPSB83M  
126 XM1099126 THREADꢀDIALꢀBODY  
127 XM1099127 SIDEꢀGEAR  
KEYꢀ3ꢀXꢀ3ꢀXꢀ10  
CAPꢀSCREWꢀM6-1ꢀXꢀ55  
106 XPRP73M  
ROLLꢀPINꢀ4ꢀXꢀ30  
107 XM1099107 APRONꢀCASTING  
128 XPW01M  
129 XPN03M  
130 XPSS02M  
FLATꢀWASHERꢀ8MM  
HEXꢀNUTꢀM8-1.25  
SETꢀSCREWꢀM6-1ꢀXꢀ6  
108 XPSB23M  
CAPꢀSCREWꢀM4-.7ꢀXꢀ12  
109 XM1099109 GIB  
110 XPRP76M  
111 XPSS34M  
112 XPSS12M  
113 XPN06M  
114 XPSS04M  
115 XM1099115 LEVERꢀHUB  
116 XM1099116 LEVER  
117 XM1099117 LEVERꢀHANDLE  
118 XM1099118 STEELꢀBALL  
ROLLꢀPINꢀ4ꢀXꢀ16  
131 XM1099131 COMPRESSIONꢀSPRING  
132 XM1099132 HANDLE  
133 XM1099133 HANDWHEEL  
SETꢀSCREWꢀM5-.8ꢀXꢀ16  
SETꢀSCREWꢀM6-1ꢀXꢀ25  
HEXꢀNUTꢀM5-.8  
134 XPRP04M  
ROLLꢀPINꢀ4ꢀXꢀ24  
SETꢀSCREWꢀM6-1ꢀXꢀ12  
135 XM1099135 POINTEDꢀSETꢀSCRꢀM6-1ꢀXꢀ12  
136 XM1099136 GEARꢀSHAFT  
137 XPFH43M  
138 XPW03M  
FLATꢀHDꢀSCRꢀM6-1ꢀXꢀ10  
FLATꢀWASHERꢀ6MM  
139 XM1099139 INDICATORꢀPLATE  
140 XM1099140 SHAFT  
119 XPSB85M  
CAPꢀSCREWꢀM6-1ꢀXꢀ6  
120 XM1099120 DIAL  
121 XM1099121 RIVETꢀ2ꢀXꢀ5  
141 XM1099141 THREADEDꢀDIALꢀPLATE  
142 XM1099142 LOCKINGꢀCAM  
-43-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
Kffcꢀ?fc[\iꢀXe[ꢀ:fdgfle[ꢀI\jk  
218  
219  
221  
220  
222  
212  
207  
211  
201  
210  
215  
216  
208  
208  
203  
206  
202  
217A  
217A-1  
209  
228  
224  
229  
204  
226  
227  
205  
214  
213  
223  
230  
225  
231  
REF  
201  
202  
203  
204  
205  
206  
207  
208  
209  
210  
211  
212  
213  
214  
215  
216  
PARTꢀ#  
DESCRIPTION  
COMPOUNDꢀREST  
SWIVELꢀBASE  
REF  
217A XPSS19M  
217A-1 XPN03M  
PARTꢀ#  
DESCRIPTION  
XM1099201  
XM1099202  
XM1099203  
XM1099204  
XM1099205  
XM1099206  
XM1099207  
XM1099208  
XPW01M  
XM1099210  
XM1099211  
XM1099212  
XPSB31M  
SETꢀSCREWꢀM8-1.25ꢀXꢀ30  
HEXꢀNUTꢀM8-1.25  
HANDLE  
HANDLEꢀHUB  
TOOLꢀREST  
RUBꢀSPACER  
SLIDEꢀPLATE  
LEADꢀSCREW  
LEADꢀSCREWꢀMOUNT  
GRADUATEDꢀDIAL  
HANDWHEEL  
HANDLE  
KEYꢀ3ꢀXꢀ3ꢀXꢀ8  
POINTER  
THREADEDꢀCOLLAR  
SETꢀSCREWꢀM8-1.25ꢀXꢀ6  
GIB  
218  
219  
220  
221  
222  
223  
224  
225  
226  
227  
228  
229  
230  
231  
XM1099218  
XM1099219  
XM1099220  
XM1099221  
XM1099222  
XM1099223  
XM1099224  
XM1099225  
XM1099226  
XM1099227  
XPK03M  
CLAMPINGꢀRING  
GRADUATEDꢀDIAL  
BARRELꢀNUT  
DOWELꢀPIN  
TOOLꢀPOSTꢀSTUD  
FLATꢀWASHERꢀ8MM  
DOWELꢀPIN  
COMPRESSIONꢀSPRING  
BULLNOSEꢀCAPꢀSCRꢀM8-1.25ꢀXꢀ30  
CAPꢀSCREWꢀM8-1.25ꢀXꢀ25  
CAPꢀSCREWꢀM6-1ꢀXꢀ12  
SETꢀSCREWꢀM5-.8ꢀXꢀ16  
HEXꢀNUTꢀM5-.8  
XPSB26M  
XPSS34M  
XPN06M  
XM1099229  
XM1099230  
XPSS17M  
-44-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
KX`cjkfZb  
306  
307  
308  
320  
319  
304  
317  
309  
310  
301  
302  
316  
303  
312  
305  
322  
311  
318  
325  
324  
313  
315  
314  
321  
314  
319  
326  
323  
REF PARTꢀ#  
301 XM1099301 TAILSTOCKꢀQUILL  
302 XM1099302 LEADꢀSCREW  
DESCRIPTION  
REF PARTꢀ#  
314 XPSS21M  
315 XM1099315 HANDLE  
DESCRIPTION  
SETꢀSCREWꢀM8-1.25ꢀXꢀ25  
303 XM1099303 BUSHING  
304 XM1099304 HANDWHEELꢀSCALEꢀPLATE  
305 XM1099305 HANDWHEEL  
316 XM1099316 OFFSETꢀSCALEꢀPLATE  
317 XM1099317 LEADSCREWꢀKEY  
318 XPLN05M  
LOCKꢀNUTꢀM10-1.5  
306 XM1099306 LEVERꢀBOLTꢀM12-1.75ꢀXꢀ50  
307 XM1099307 BARRELꢀNUT  
319 XM1099319 RIVETꢀ2ꢀXꢀ5  
320 XM1099320 BALLꢀOILER  
321 XM1099321 CLAMPINGꢀPLATE  
308 XPSS04M  
SETꢀSCREWꢀM6-1ꢀXꢀ12  
309 XM1099309 GRADUATEDꢀDIAL  
310 XM1099310 POINTER  
311 XM1099311 SPACER  
312 XM1099312 TAILSTOCKꢀBODY  
313 XM1099313 TAILSTOCKꢀBASE  
322 XPN09M  
323 XPB158M  
324 XPW06M  
325 XPSS26M  
HEXꢀNUTꢀM12-1.75  
HEXꢀBOLTꢀM12-1.75ꢀXꢀ90  
FLATꢀWASHERꢀ12MM  
SETꢀSCREWꢀM5-.8ꢀXꢀ6  
326 XM1099326 PLATE  
-45-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
9\[ꢀXe[ꢀC\X[jZ\n  
414  
413  
409  
412  
411  
410  
401  
402  
403  
415  
405  
404  
406  
407  
408  
REF PARTꢀ#  
DESCRIPTION  
REF PARTꢀ#  
DESCRIPTION  
401 XM1099401 BED  
402 XM1099402 RACK  
409 XM1099409 SPLASHꢀGUARD  
410 XM1099410 STUDꢀM10-1.5ꢀXꢀ35  
403 XPSB33M  
CAPꢀSCREWꢀM5-.8ꢀXꢀ12  
411 XPN02M  
412 XPSS44M  
413 XPW01M  
414 XPN03M  
HEXꢀNUTꢀM10-1.5  
404 XM1099404 LEADꢀSCREW  
405 XM1099405 BRACKET  
406 XM1099406 BALLꢀOILER  
SETꢀSCREWꢀM8-1.25ꢀXꢀ40  
FLATꢀWASHERꢀ8MM  
HEXꢀNUTꢀM8-1.25  
407 XPSB02M  
408 XPLN05M  
CAPꢀSCREWꢀM6-1ꢀXꢀ20  
LOCKꢀNUTꢀM10-1.5  
415 XM1099415 CHIPꢀPAN  
-46-  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
Jk\X[pꢀI\jkꢀXe[ꢀ=fccfnꢀI\jk  
506  
503  
504  
505  
501  
502  
510  
509  
514  
512  
507  
508  
513  
516  
511  
515  
517  
518  
REF PARTꢀ#  
501 XM1099501 STEADYꢀRESTꢀCASTING  
DESCRIPTION  
REF PARTꢀ#  
510 XPN02M  
DESCRIPTION  
HEXꢀNUTꢀM10-1.5  
502 XM1099502 FINGER  
503 XM1099503 T-BOLTꢀM6-1  
511 XM1099511 FOLLOWꢀRESTꢀCASTING  
512 XM1099512 FINGER  
504 XPLW03M  
505 XPN01M  
LOCKꢀWASHERꢀ6MM  
HEXꢀNUTꢀM6-1  
513 XM1099503 T-BOLTꢀM6-1  
514 XM1099514 ADJUSTINGꢀSCREW  
506 XM1099506 ADJUSTINGꢀSCREW  
507 XM1099507 CLAMPINGꢀPLATE  
515 XPN01M  
516 XPLW03M  
517 XPSB40M  
518 XPW01M  
HEXꢀNUTꢀM6-1  
LOCKꢀWASHERꢀ6MM  
CAPꢀSCREWꢀM8-1.25ꢀXꢀ35  
FLATꢀWASHERꢀ8MM  
508 XPB125M  
509 XPW04M  
HEXꢀBOLTꢀM12-1.75ꢀXꢀ65  
FLATꢀWASHERꢀ10MM  
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Df[\cꢀD('00ꢀꢁD]^ꢀJ`eZ\ꢀ/&'.  
DfkfiꢀXe[ꢀ<c\Zki`ZXc  
611-5  
611-3  
604  
610  
611-4  
612  
602  
603  
611  
611-6  
601  
617  
607  
608  
611-1  
611-2  
615  
616  
REF PARTꢀ#  
DESCRIPTION  
REF PARTꢀ#  
DESCRIPTION  
601 XM1099601 CABINET  
611-2 XM1099611-2 FANꢀCOVER  
602 XPSB06M  
603 XPLW03M  
604 XM1099604 COVER  
607 XM1099607 STRAINꢀRELIEFꢀNUT  
608 XM1099608 STRAINꢀRELIEF  
CAPꢀSCREWꢀM6-1ꢀXꢀ25  
LOCKꢀWASHERꢀ6MM  
611-3 XM1099611-3 STARTꢀCAPACITORꢀ150MFD/125VAC  
611-4 XM1099611-4 RUNꢀCAPACITORꢀ20MFD/400VAC  
611-5 XM1099611-5 CAPACITORꢀCOVERꢀW/CAP  
611-6 XM1099611-6 POWERꢀCORD  
612 XPLW03M  
LOCKꢀWASHERꢀ6MM  
610 XPS09M  
PHLPꢀHDꢀSCRꢀM5-.8ꢀXꢀ10  
615 XM1099615 STRAINꢀRELIEF  
611 XM1099611 REVERSIBLEꢀMOTORꢀ110V  
611-1 XM1099611-1 FAN  
616 XM1099616 STRAINꢀRELIEFꢀNUT  
617 XM1099617 CONTACTORꢀ3TB41ꢀ22Eꢀ110V  
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701  
707  
704  
702  
703  
708  
706  
719  
715  
718  
714  
717  
716  
712  
713  
711  
735  
736  
737  
739  
740  
728  
729  
730  
731  
732  
733  
734  
ꢀ
741  
725  
724  
723  
722  
720  
721  
726  
727  
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REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
701 XPSS01M  
SET SCREW M6-1 X 10  
723 XM1099723 GEAR 104T  
702 XM1099702 BUSHING  
724 XPW03M  
725 XPSB85M  
726 XPLW04M  
727 XPSB12M  
FLAT WASHER 6MM  
CAP SCREW M6-1 X 6  
LOCK WASHER 8MM  
703 XM1099703 PLASTIC DRIVE GEAR (60-TOOTH)  
704 XM1099704 CAST-IRON GEAR 27T  
706 XM1099706 SHAFT  
CAP SCREW M8-1.25 X 40  
707 XM1099707 KNURELD KEEPER  
708 XM1099708 BALL OILER  
711 XM1099711 BRACKET  
712 XM1099712 T-NUT  
713 XM1099713 SPACER WASHER  
714 XM1099714 SHAFT  
715 XM1099715 BUSHING  
716 XM1099716 GEAR 127T  
717 XM1099717 GEAR 56T  
718 XM1099707 KNURELD KEEPER  
719 XM1099719 BALL OILER  
720 XM1099720 BUSHING  
728 XM1099728 CHANGE GEAR (36-TOOTH)  
729 XM1099729 CHANGE GEAR (36-TOOTH)  
730 XM1099730 CHANGE GEAR (40-TOOTH)  
731 XM1099731 CHANGE GEAR (44-TOOTH)  
732 XM1099732 CHANGE GEAR (46-TOOTH)  
733 XM1099733 CHANGE GEAR (48-TOOTH)  
734 XM1099734 CHANGE GEAR (52-TOOTH)  
735 XM1099735 CHANGE GEAR (45-TOOTH)  
736 XM1099736 CHANGE GEAR (56-TOOTH)  
737 XM1099737 CHANGE GEAR (60-TOOTH)  
739 XM1099739 CHANGE GEAR (104-TOOTH)  
740 XM1099740 CHANGE GEAR (120-TOOTH)  
741 XM1099741 CHANGE GEAR (127-TOOTH)  
721 XPK97M  
KEY 4 X 4 X 14  
722 XM1099722 SPACING RING  
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801  
803  
802  
804  
805  
806  
813  
805  
807  
808  
802  
809  
812  
811  
810  
814  
833  
826  
825  
822  
823  
823  
822  
820  
832  
819  
820  
831  
818  
824  
830  
817  
815  
822  
821  
829  
822  
854  
851  
828  
816  
827  
835  
834  
849  
836  
853  
852  
837  
839  
846  
847 848  
838  
841  
845  
850  
844  
843  
842  
840  
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>\XiYfoꢀ;`X^iXdꢀ9ꢀGXikj  
REF PARTꢀ#  
DESCRIPTION  
REF PARTꢀ#  
DESCRIPTION  
801 XM1099801 PLUG  
802 XM1099802 O-RING  
803 XM1099803 BUSHING  
804 XM1099804 CLUSTERꢀGEARꢀ30-36-33T  
828 XM1099828 SHAFT  
829 XM1099829 GEARꢀ33T  
830 XM1099830 GEARꢀ30T  
831 XM1099831 GEARꢀ35T  
832 XM1099832 FLANGE  
805 XPK133M  
KEYꢀ4ꢀXꢀ4ꢀXꢀ50  
806 XM1099806 SHAFT  
833 XPSB01M  
CAPꢀSCREWꢀM6-1ꢀXꢀ16  
807 XM1099807 BUSHING  
808 XM1099808 CLUSTERꢀGEARꢀ22-44-33T  
809 XM1099809 PLUG  
834 XM1099834 SHIFTꢀFORK  
835 XM1099835 COVER  
836 XPRP05M  
ROLLꢀPINꢀ5ꢀXꢀ30  
810 XPSB50M  
811 XM1099811 COVER  
812 XM1099812 PLUG  
CAPꢀSCREWꢀM5-.8ꢀXꢀ10  
837 XM1099837 COMPRESSIONꢀSPRING  
838 XM1099838 SIGHTꢀGLASS  
839 XM1099839 POINTERꢀDISK  
813 XM1099813 GEARꢀBOXꢀCASE  
814 XM1099814 DRAINꢀPLUG  
815 XM1099815 SHEARꢀPINꢀ5ꢀXꢀ20  
816 XM1099816 COLLAR  
840 XPSS01M  
841 XM1099841 STEELꢀBALL  
842 XM1099842 SHIFTꢀHUB  
843 XPSS01M  
844 XPSB37M  
845 XPSB02M  
SETꢀSCREWꢀM6-1ꢀXꢀ10  
SETꢀSCREWꢀM6-1ꢀXꢀ10  
CAPꢀSCREWꢀM6-1ꢀXꢀ50  
CAPꢀSCREWꢀM6-1ꢀXꢀ20  
817 XM1099815 SHEARꢀPINꢀ5ꢀXꢀ20  
818 XPSB26M  
CAPꢀSCREWꢀM6-1ꢀXꢀ12  
819 XM1099819 FLANGE  
846 XM1099846 O-RING  
847 XM1099847 SHAFT  
820 XP6202  
BALLꢀBEARINGꢀ6202  
821 XM1099821 GEARꢀ33T  
848 XPRP03M  
ROLLꢀPINꢀ5ꢀXꢀ20  
822 XPR03M  
823 XPK29M  
EXTꢀRETAININGꢀRINGꢀ12MM  
KEYꢀ4ꢀXꢀ4ꢀXꢀ8  
849 XM1099849 SHIFTꢀLEVER  
850 XM1099850 SHIFTꢀFORK  
824 XM1099824 GEARꢀSHAFTꢀ22T  
825 XM1099825 GEARꢀ44T  
826 XM1099826 COLLAR  
851 XM1099851 EMERGENCYꢀOFFꢀSWITCH  
852 XM1099852 ONꢀPUSHꢀBUTTONꢀSWITCH  
853 XM1099853 MOTORꢀROTATIONꢀSWITCH  
827 XPK05M  
KEYꢀ4ꢀXꢀ4ꢀXꢀ10  
854 XP0602854  
CONTROLꢀPANEL  
-52-  
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:ifjjꢀ=\\[ꢀXe[ꢀ:Xii`X^\  
903 920V2 919  
906  
909  
915  
907  
908  
910  
902  
921  
922  
923  
904  
905  
918  
924  
925  
926  
934  
935  
933  
929  
937  
931  
916  
913  
911  
938  
901  
927  
928  
930  
932  
917  
936  
914  
912  
939  
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:ifjjꢀ=\\[ꢀXe[ꢀ:Xii`X^\ꢀGXikj  
REF PART #  
901 XM1099901  
DESCRIPTION  
REF PART #  
DESCRIPTION  
SADDLE  
921 XM1099921 DOWEL PIN  
902V2 XM1099902V2 CROSS SLIDE V2.08.07  
922 XPSS34M  
923 XPN06M  
924 XM1099924 APRON TENSION BAR  
925 XPW03M  
926 XPSB01M  
927 XM1099927 CLIP  
928 XPSS25M  
929 XPN01M  
930 XPSB48M  
931 XM1099931 WIPER  
932 XM1099932 WIPER CLAMP  
SET SCREW M5-.8 X 16  
HEX NUT M5-.8  
903  
904  
905  
906  
907  
908  
909  
910  
911  
912  
913  
914  
915  
916  
917  
918  
919  
920  
XM1099903  
XM1099904  
XM1099905  
XM1099906  
XPSB31M  
XM1099908  
XM1099909  
XM1099910  
XPK105M  
XM1099912  
XM1099913  
XM1099914  
XPSS17M  
XM1099916  
XM1099917  
XM1099918  
XPSB26M  
GIB  
CROSS SLIDE NUT  
LEAD SCREW  
HOUSING  
CAP SCREW M8-1.25 X 25  
PLATE  
RIVET 2 X 5  
GRADUATED DIAL  
KEY 3 X 3 X 6  
LEAF SPRING  
FLAT WASHER 6MM  
CAP SCREW M6-1 X 16  
SET SCREW M6-1 X 20  
HEX NUT M6-1  
CAP SCREW M6-1 X 35  
HANDWHEEL  
933 XPS07M  
PHLP HD SCR M4-.7 X 8  
SPECIAL HEX NUT  
SET SCREW M8-1.25 X 6  
HANDLE  
SLIDE BLOCK  
CHIP GUARD  
934 XM1099934 WAY COVER  
935 XM1099935 COVER MOUNT  
936 XM1099936 OIL PORT  
937 XPSB40M  
938 XPSB48M  
CAP SCREW M8-1.25 X 35  
CAP SCREW M6-1 X 35  
CAP SCREW M6-1 X 12  
SET SCREW M6-1 X 16  
939 XM1099939 SPECIAL SHOULDER BOLT  
XPSS11M  
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