Wide Area Vacuum
Model:
NW
10125330
NWIFE
10125340
NUWAV AU
10125360
Operating Instructions (ENG)
86011370-L
11/05/08
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TABLE OF CONTENTS
Machine Data Log/Overview................................2
Table of Contents.................................................3
PARTS LIST
Brush Deck.........................................................5-1
Brush Motor........................................................5-3
Control Panel......................................................5-5
Cover..................................................................5-7
Decal ..................................................................5-9
Frame .................................................................5-11
Handle................................................................5-13
Housing ..............................................................5-15
Vacuum ..............................................................5-17
Wiring Diagram...................................................5-19
Suggested Spare Parts ......................................5-21
Warranty.............................................................5-22
HOW TO USE THIS MANUAL
How to use this Manual........................................1-1
SAFETY
Important Safety Instructions ...............................2-1
Hazard Intensity Level..........................................2-2
Grounding Instructions.........................................2-3
Safety Label Location...........................................2-4
OPERATIONS
OPTIONS
Technical Specifications.......................................3-1
Controls & Components.......................................3-2
Set Up...............................................................3-4
Operation. .........................................................3-5
Cleaning............................................................3-5
Holster................................................................6-1
MAINTENANCE
Maintenance-Components...................................4-1
Brush deck ...........................................................4-2
Brush Replacement..............................................4-2
Belt Replacement.................................................4-3
Vacuum Motor(s)..................................................4-5
Daily Maintenance................................................4-6
Regular/Periodic Maintenance.............................4-6
Service Schedule. ................................................4-7
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HOW TO USE THIS MANUAL
This manual contains the following sections:
The SAFETY section contains important information
regarding hazard or unsafe practices of the
machine. Levels of hazards are identified that could
result in product or personal injury, or severe injury
resulting in death.
-
-
-
-
-
HOW TO USE THIS MANUAL
SAFETY
OPERATIONS
MAINTENANCE
PARTS LIST
The OPERATIONS section is to familiarize the
operator with the operation and function of the
machine.
The HOW TO USE THIS MANUAL section will tell
you how to find important information for ordering
correct repair parts.
The MAINTENANCE section contains preventive
maintenance to keep the machine and its
components in good working condition. They are
listed in this general order:
Parts may be ordered from authorized Windsor
dealers. When placing an order for parts, the
machine model and machine serial number are
important. Refer to the MACHINE DATA box which
is filled out during the installation of your machine.
The MACHINE DATA box is located on the inside of
the front cover of this manual.
-
-
-
-
-
Belt/Brush Motor
Vac Motor and Filters
Vac Motor Carbon Brushes
Daily Maintenance
Regular/Periodic Maintenance
MODEL _____________________________________
DATE OF PURCHASE __________________________
SERIAL NUMBER _____________________________
SALES REPRESENTATIVE # ____________________
DEALER NAME _______________________________
OPERATIONS GUIDE NUMBER ___________________
The PARTS LIST section contains assembled parts
illustrations and corresponding parts list. The parts
lists include a number of columns of information:
-
-
REF – column refers to the reference
number on the parts illustration.
PART NO. – column lists the part
number for the part.
PUBLISHED ________________________________
– reference number.
PRV NO.
-
-
Copyright 2007 Windsor Industries, Printed in USA
QTY – column lists the quantity of the
part used in that area of the machine.
DESCRIPTION – column is a brief
description of the part.
The model and serial number of your machine are
located on the underside of the control panel.
-
-
SERIAL NO. FROM – column indicates
the first machine the part number is
applicable to. When the machine design
has changed, this column will indicate
serial number of applicable machine.
The main illustration shows the most
current design of the machine. The
boxed illustrations show older designs. If
column has an asterisk (*), call
manufacturer for serial number.
-
NOTES – column for information not
noted by the other columns.
NOTE: If a service or option kit is installed on your
machine, be sure to keep the KIT INSTRUCTIONS
which came with the kit. It contains replacement
parts numbers needed for ordering future parts.
NOTE: The manual part number is located on the
lower left corner of the front cover.
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SAFETY
IMPORTANT SAFETY INSTRUCTIONS
When using an electrical appliance, basic precaution
must always be followed, including the following:
READ ALL INSTRUCTIONS BEFORE USING THIS MACHINE.
To reduce the risk of fire, electric shock, or injury:
Use only indoors. Do not use outdoors or expose to rain.
Use only as described in this manual. Use only manufacturer’s recommended components and attachments.
If the machine is not working properly, has been dropped, damaged, left outdoors, or dropped into water, return
it to an authorized service center.
Do not operate the machine with any openings blocked. Keep openings free of debris that may reduce airflow.
This machine is not suitable for picking up hazardous dust.
Machine can cause a fire when operating near flammable vapors or materials. Do not operate this machine near
flammable fluids, dust or vapors.
This machine is suitable for commercial use, for example in hotels, schools, hospitals, factories, shops
and offices for more than normal housekeeping purposes.
Maintenance and repairs must be done by qualified personnel.
During operation, attention shall be paid to other persons, especially children.
The machine shall only be operated by instructed and authorized persons.
Do not handle the plug or machine with wet hands.
Do not unplug machine by pulling on cord. To unplug, grasp the plug, not the cord.
Do not use with damaged cord or plug. Follow all instructions in this manual concerning grounding the machine.
Do not pull or carry by cord, use cord as a handle, close a door on cord, or pull cord around sharp edges or
corners.
Do not pull/run machine over cord. Keep cord away from heated surfaces.
Do not use to pick up flammable or combustible liquids, such as gasoline, or use in areas where the may
be present.
Do not operate without dust bag and filter in place.
Do not pick up anything that is burning or smoking, such as cigarettes, matches, or hot ashes.
Connect to a properly grounded outlet. See Grounding Instructions.
SAVE THESE INSTRUCTIONS
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SAFETY
HAZARD INTENSITY LEVEL
The following symbols are used throughout this guide as indicated in their descriptions:
HAZARD INTENSITY LEVEL
There are three levels of hazard intensity identified by signal words -WARNING and CAUTION and FOR
SAFETY. The level of hazard intensity is determined by the following definitions:
WARNING - Hazards or unsafe practices which COULD result in severe personal injury or death.
CAUTION - Hazards or unsafe practices which could result in minor personal injury or product or property
damage.
FOR SAFETY: To Identify actions which must be followed for safe operation of equipment.
Report machine damage or faulty operation immediately. Do not use the machine if it is not in proper operating
condition. Following is information that signals some potentially dangerous conditions to the operator or the
equipment. Read this information carefully. Know when these conditions can exist. Locate all safety devices on
the machine. Please take the necessary steps to train the machine operating personnel.
FOR SAFETY:
DO NOT OPERATE MACHINE:
Unless Trained and Authorized.
Unless Operation Guide is Read and understood.
In Flammable or Explosive areas.
In areas with possible falling objects.
WHEN SERVICING MACHINE:
Avoid moving parts. Do not wear loose clothing; jackets, shirts, or sleeves when working on the machine. Use
Windsor approved replacement parts.
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SAFTEY
120 VOLT MODELS:
GROUNDING INSTRUCTIONS
This appliance is for use on a nominal 120-volt
circuit, and has a grounded plug that looks like the
plug in “Fig. A”. A temporary adaptor that looks like
the adaptor in “Fig. C” may be used to connect this
plug to a 2-pole receptacle as shown in “Fig. B”, if a
properly grounded outlet is not available. The
temporary adaptor should be used only until a
properly grounded outlet (Fig. A) can be installed by
a qualified electrician. The green colored rigid ear,
lug, or wire extending from the adaptor must be
connected to a permanent ground such as a
properly grounded outlet box cover. Whenever the
adaptor is used, it
THIS PRODUCT IS FOR COMMERCIAL USE
ONLY.
ELECTRICAL:
The amp, hertz, and voltage are listed on the data
label found on each machine. Using voltages above
or below those indicated on the data label will cause
serious damage to the motors.
EXTENSION CORDS:
If an extension cord is used, the wire size must be at
least one size larger than the power cord on the
machine, and must be limited to 50 feet (15.5m) in
length.
must be held in place
by a metal screw.
GROUNDING INSTRUCTIONS:
This appliance must be grounded. If it should
malfunction or break down, grounding provides a
path of least resistance for electric current to reduce
the risk of electric shock. This appliance is equipped
with a cord having an equipment-grounding
conductor and grounding plug. The plug must be
inserted into an appropriate outlet that is properly
installed and grounded in accordance with all local
codes and ordinances.
Improper connection of the equipment-
grounding conductor can result in a risk of
electric shock. Check with a qualified electrician
or service person if you are in doubt as to
whether the outlet is properly grounded. Do not
modify the plug provided with the appliance - if it
will not fit the outlet, have a proper outlet
installed by a qualified electrician.
GROUNDED
OUTLET BOX
GROUNDED
OUTLET
ADAPTER
TAB FOR
METAL SCREW
GROUNDING SCREW
GROUNDING
PIN
(A)
(B)
(C)
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SAFETY
SAFETY LABEL LOCATION
The following WARNING LABEL(S) are found on your cleaning unit. These labels point out important Warnings
and Cautions which should be followed at all times. Failure to follow warnings and cautions could result in fatality,
personal injury to yourself and/or others, or property damage. Follow these instructions carefully! DO NOT
remove these labels.
NOTE: If at any time the labels become illegible, promptly replace them.
CONTROL PANEL
README WARNING
P/N 86221460
PRV NO. 501207
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TECHNICAL SPECIFICATIONS
ITEM
DIMENSION/CAPACITY
Rated Amperage (120V)
Rated Amperage (230V)
Brush Motor
15 AMPS
7.5 AMPS
0.5 HP (373 W)
Bag Capacity
792 in³ (13 L)
Brush
Two 25.5 in. (647mm) by 4 in. (10 mm) diameter
1550 RPM
1350 RPM
129 cfm (61 L/sec)
20 inches of water ( 4.97 kPa)
151 lbs (68 kg)
Brush Speed (120 V)
Brush Speed (230 V)
Maximum flow rate of machine
Maximum suction of machine
Weight Empty
Tires
Frame Construction
9.75 in. (247mm) non-marking
Powder coated steel
WIDTH
LENGTH
ITEM
MAXIMUM
44 inches (1120 mm)
51.5inches (1310 mm) 33 inches (840 mm)
30.5 inches (770 mm) 30.5 inches (770 mm)
STORAGE
21 inches (530 mm)
Height
Length
Width
SPECIAL NOTES:
The sound pressure level at the operator’s ear was
This appliance is not intended for use by persons
measured to be 74dBA . This was a nearfield, broad-
band measurement taken on a carpeted floor. This
appliance contains no possible source of impact noise.
The instantaneous sound pressure level is below 63 Pa.
(including children) with reduced physical, sensory or
mental capabilities, or lack of experience and
knowledge, unless they have been given supervision
or instruction concerning use of the appliance by a
person responsible for their safety. Children should be
supervised to ensure that they do not play with the
appliance.
The weighted root mean square acceleration at the
operator’s arms was measured to be below 2.5m/s2 .
This was a tri-axial, third-octave-band measurement
made during normal operation on a composite tile floor.
The measurement and related calculations were made in
accordance with ANSI S3.34-1986.
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OPERATION
CONTROLS & COMPONETS
1. Main handle
Adjust for operator comfort and storage.
2. Handle Adjustment Lever
Adjusts for operator comfort and storage.
3. Vac on/off switch.
Turns on and off vac motor.
4. Brush Motor Circuit Breaker
Protects brush motor from overheating.
5. Vac Motor Circuit Breakers
Protects the vac motors from overheating.
6. Bag full Indicator Light
Indicates when filter bag requires replacement or a
clog in the vacuum system ducting.
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OPERATION
7. Intake Filter.
Filters intake air for extend vacuum motor life.
8. Filter Bag Cover
Raises to allow access to filter bag and vacuum
motors.
9. Filter Bag Basket
Locates filter bag for maximum fill efficiency and
easy changing.
10.Filter Bag
Lift out easily for service.
11.Accessory Port
Lift port to attach optional accessory hose. Brush
motor will be deactivated during accessory use.
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OPERATION
SET UP
1. Take machine out of storage position by lowering
onto all four wheels.
2. Adjust handle to comfortable position at waist level by
opening adjustment lever on left side of machine and
moving handle. Lock back into position by closing
adjustment lever.
ADJUSTMENT
LEVER
3. Install filter bag inside the main body by
pushing the rubber collar over the chute.
FILTER BAG
INSTALLED
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MAINTENANCE
HOW IT OPERATES
CLEANING ROUTE
This machine is a portable, easy to use wide area
vacuum designed for use indoors, in a commercial
or light industrial environment.
When operating as a carpet vacuum, soil is lifted
from the carpet surface by two counter-rotating
brushes and carried into a removable bag by the
vacuum motors.
1. Large debris such as paper cups, plates, string,
etc., should be picked up before starting the
cleaning process.
2. Plan your cleaning route to work away from the
electrical source. Move machine forward at a
steady pace.
ACCESSORY PORT
CLEANING
1. Adjust handle to comfortable position at waist
level or higher.
2. Use your finger to depress the Vacuum switch
on the control panel to activate the vacuum.
3. When using optional accessory tool, brushes will
be deactivated when accessory port is lifted.
Keep machine moving while brush engaged.
Damage to carpet could occur if not moving.
CORD HOOKS
PIVOT
HOOK
4. Move forward or backwards at a steady pace for
thorough cleaning. Run machine more slowly
over extremely soiled areas.
5. Use the right side of the machine for edge
cleaning.
6. To keep the vacuum operating at maximum
efficiency, check the filter bag regularly. Use the
upper and lower access holes in basket to feel
level of fullness. Empty when 1/2 to 3/4 full.
7. When finished vacuuming, coil the cord by
wrapping around the three cord hooks provided
on the handle tubes and control panel. The
upper hook pivots for easy release of the cord.
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MAINTENANCE
5
7
3
6
13
1
4
10
2
12
11
8
9
1. Primary Drive Belt
2. Brush Motor Assembly
3. Belt Guard
8. Drive Housing Cover Plate
9. Secondary Timing Belt
10. Drive Housing
4. Brush Deck Assembly
5. Vacuum Hose
6. Hose Clamp
11. Belt Tensioning Nut
12. Belt Tensioning Bracket
13.Retaining Clips
7. Brush Deck Mounting Bolts
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MAINTENANCE
NOTE: The following service items should be per-
formed by an authorized service facility or authorized
service personnel. All parts referred to in these
instructions can be identified by using the parts lists
and illustrations on the following pages.
BRUSH REMOVAL
The brushes are removed from the right side of the
machine.
1. Adjust handle into the vertical position and lock the
cam lever. Tilt machine on it’s back using handle
to support it’s position.
Remove machine power cord from electrical
source before making any repairs or adjustments
to the machine.
2. Pull out on the bottom of the retaining clip.
3. The brush assembly and end cap should drop
down. Then pull the brush down far enough to
clear the bottom of the housing.
BRUSH DECK
The dual cylindrical brush deck is designed to
efficiently extract dirt from the carpet. Please note the
differences between the front/rear brushes. Installing
them in reverse position will significantly reduce the
performance of the machine. The brush part numbers
are marked on drive ends of the brush core as follows:
4. Pull brush out with a rocking motion to free brush
from drive hub.
FRONT BRUSH
8.621-612.0 (12543) - Front Brush
8.621-611.0 (12540) - Rear Brush
DRIVE END
RETAINING
CLIPS
Brush PN: 12540
Brush PN: 12543
BRUSH
INSTALLATION
LABEL
REAR BRUSH
BRUSH REPLACEMENT
Brushes should be replaced as a set when bristle
length wears to height of yellow PerformAlertTM
bristles.
1. Make sure the brushes are in the correct position
(front/rear) by following the brush installation label
on the underside of the machine. Lift the drive
side of the brush and push it onto drive hub until a
positive stop is felt. The brush cannot be installed
until the brush is fully seated on the drive hub.
2. Pull out on the bottom of the retaining clip.
3. Line up end cap with the flats to each side.
4. Slide brush up into retaining clip until it clicks in
place.
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MAINTENANCE
BELT REPLACEMENT
4. Remove brush motor assembly by loosening the
(4) mounting bolts.
The primary drive belt and secondary belt should be
replaced if they are damaged or broken. To determine
if a belt is damaged or broken, there will be a
noticeable drop in the performance of the machine or
the brushes will not spin when the machine is turned
on.
5. Remove damaged or broken belt from drive
pulleys and replace with a new drive belt. Be sure
the grooves in the drive belt match the grooves in
the drive pulleys.
PRIMARY DRIVE BELT REPLACEMENT
6. Install brush motor assembly with new drive belt to
the machine by using the (4) mounting bolts. With
mounting bolts in place but not fully tightened, use
weight of the brush motor assembly to apply
proper tension to the drive belt. Once the belt is
properly tensioned, fully tighten the mounting
bolts.
The primary drive belt is removed from the under side
of the machine.
1. Unplug power cord.
2. Adjust handle into vertical position and lock cam
lever. Tilt machine on it’s back using handle to
support it’s position.
7. Attach belt guard to the frame by using the (2)
mounting screws.
3. Remove belt guard by loosening the (2) mounting
8. Plug machine into a power supply and turn it on to
screws.
assure the machine is running properly.
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MAINTENANCE
SECONDARY BELT REPLACEMENT
The secondary belt can be accessed from the under
side of the machine.
7. Loosen nut on the belt tensioning bracket and
remove damaged/broken belt. Install new
secondary belt in the same configuration.
1. Unplug power cord.
8. Apply tension to belt by pressing thumb tab on
belt tensioning bracket. Tighten the nut on belt
tensioning bracket until proper tension is
achieved. Test belt by spinning brushes.
Brushes should spin easily without excessive
friction.
2. Adjust handle into the vertical position and lock
the cam lever. Tilt machine on it’s back using
the handle to support it’s position..
3. Remove belt guard by loosening the (2)
9. Replace drive housing cover/plate, reattach the
vacuum hose to nozzle, and reassemble brush
deck to machine by using the (4) mounting bolts
(2) on right side and (2) on left side.
mounting screws.
4. Loosen the 4 mounting bolts for brush motor
assembly to relieve primary drive belt tension.
Do not fully remove the (4) mounting bolts.
Remove primary drive belt from the brush deck
pulley.
10.Reattach primary drive belt to brush deck pulley
making sure the grooves line up properly. Apply
proper tension to primary drive belt and tighten
the (4) mounting bolts on brush motor assembly.
Reattach primary belt guard.
5. Remove brush deck assembly by loosening the
4 mounting bolts that attach it to the linkage
arms (2) bolts on the right side and (2) on the
left side). With the brush deck assembly
removed, detach vacuum hose from the nozzle
by loosening hose clamp.
11.Plug machine into a power supply and turn it on
to assure the machine is running properly.
6. The secondary belt can now be accessed on the
right side of brush deck assembly by removing
the (4) screws that mount the drive housing
cover/plate.
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MAINTENANCE
REMOVE VAC MOTOR AND FILTERS.
1. Unplug power cord.
VACUUM MOTOR CARBON BRUSHES
REPLACEMENT
2. Open cover.
Carbon
Brushes
3. Remove (6) screws from vacuum motor
retaining plate.
4. Remove (8) screws from vac motor brackets, (4)
each bracket.
If armature commutator is grooved, extremely pitted or
not concentric, the motor will need to be replaced or
sent to a qualified service center.
5. Lift vacuum motors out of machine body.
Important:
These brushes wear quicker as the length shortens
due to increased heat. Spring inside brush housing
will damage motor if brushes are allowed to wear
away completely.
3
[9.5mm]
8
Periodically check the length of the carbon brushes.
Replace both carbon brushes when either is less
than 3/8" (9.5mm) long.
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MAINTENANCE
DAILY MAINTENANCE
1. Unplug power cord.
2. Shake down the contents of the bag daily.
3. Check power cord for damaged or frayed
insulation.
4. Check for and remove any lint or debris
around brush and brush housing.
REGULAR/PERIODIC MAINTENANCE
1. Unplug power cord.
2. Every 4 to 6 months remove wheels, clean axles,
and apply a thin coat of silicone lubricant to axles.
3. Inspect and clean vac motor filters.
4. Periodically inspect all hoses, electrical cables,
filters, gaskets and connections on your machine.
Frayed or cracked hoses should be repaired or
replaced to eliminate vacuum loss.
5. The electrical cable must be well insulated, if the
cable insulation is broken or frayed, repair or
replace it immediately. Don’t take chances with
electrical fire or shock.
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MAINTENANCE
SERVICE SCHEDULE
MAINTENANCE
DAILY
WEEKLY
MONTHLY
QUARTERLY
Check bag and replace if necessary
Check filters and replace if necessary
Check hoses for wear, blockages, or
damage
*
*
*
*
Inspect base for clogs
Check vac nozzle for clogs; remove clogs
with fingers (if appropriate)
Check major gaskets for leakage
Check brush-should be clean with no lint or
strings attached
Wind cord and store in upright position
Check hoses for cracks or holes
Check all cords and handles for damage or
cracks; replace as necessary
Check brushes for wear; replace if
necessary
*
*
*
*
*
*
*
*
Check brush strip for wear; replace if
necessary
Inspect and replace all filters including
exhaust, intake
Inspect, clean, and repair power head –
including brush housing
*
*
Check all bearings for fiber build-up and
noise
*
*
*
Check all gaskets for wear and leakage
Check belts for wear; replace if necessary
Check vac motor carbon brushes
Check for arcing and pitting on any electrical
contacts; replace if found
*
*
Inspect and clean vac deck; check for dents
and damage which would detrimentally
effect vacuum and brush movement
Check overall performance of machine
*
*
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Parts List
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BRUSH DECK
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BRUSH DECK
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
SCR, M5 X .8 X 15 SHCS GR 10.9
BLK
1
86293390
-
8
2
3
4
5
6
7
86137300
86173350
86290110
86218140
86270830
86010670
87084
87515
-
35366
57023
87029
8
5
1
2
5
5
WASHER, M8 FLAT DIN125A PLT
WASHER, M5, FLAT, ISO7089, SS
NOZZLE, VACUUM, DECK
GASKET, VAC NOZZLE
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
WELMENT, DECK LEVELING
BRKT
8
86292460
-
2
9
OPEN
-
-
4
4
4
1
1
10
1
-
10
11
12
13
14
15
16
17
86010720
86295960
86293380
86012780
86277130
86293400
86293200
86215230
87086
WASHER, M10 X 30 PLTD
SCR, M10 X 20 HHMS GR 8.8 PLT
SCR, 5/16-18 X 3/4 CARR GR 10.9
PULLEY ASM, 5MM HTD 22T
SCR, 5/16 X 1.00 CARRAGE SS
SCR, M5X12 SHCS GR 10.9 PLT
ASSY, JACK SHAFT DRIVE
BEARING, BRONZE FLANGED
RING, 28MM INT SNAP
-
-
-
70795
-
-
09161
1
18
86223520
67598
3
PHOSPHATE
19
20
21
22
23
24
86215530
86279130
86215310
86223310
86223490
86222890
140941
87083
11056
64116
67468
620118
1
1
1
1
2
1
BRACKET, BELT TENSIONER
WASHER, 5/16 SPLIT LOCK PLTD
BELT, TIMING, 5MM X 15MM X 575
PULLEY, 5MM HTD, 18T, 12.7ID
RING, 10MM EXT SNAP, DIN 471
PLATE, BRUSH DRIVE COVER
SCR, M5X12, PHLP PHMS, ISO
7046, SS
25
26
27
86172970
86223320
86223780
70911
64117
70896
4
2
PULLEY, 32T, 5MM HTD
SCR, M4X8, SET, ISO4029, CP,
BLK
10
28
29
30
31
32
33
34
35
36
86012790
86219400
86216120
86216110
86216750
86291140
86217810
86219410
86293230
-
2
1
1
1
1
1
1
1
2
ASSY, BRSH END CAP SHFT
HOUSING, BRUSH DRIVE
BRUSH, 25.5 X 4.0 OD, FRONT
BRUSH, 25.5 X 4.0 OD, REAR
CLAMP, WORM GEAR 40-64MM
PULLEY, MICRO-V, 1.125 OD
EXTRUSION, DUAL BRUSH DECK
HOUSING, BRUSH RELEASE CLIP
ASSY, BRSH END CAP SHFT
SCR, KA50X10, PT OHS, WN1412,
PLTD
41554
12543
12540
20098
-
32061
41555
-
37
86172980
70912
2
38
39
40
86224630
86295970
86173330
730380
-
87513
2
4
8
SPRING, BRUSH CLIP
WASHER, M10 EXT STAR LOCK
WASHER, M5 FLAT, ISO7093, SS
86011370 NUWAVE 11/01/07
5-2
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BRUSH MOTOR
7
4
6
10
5
9
8
1
11
12
3A
3B
5
6
7
13
14
15
16
17
2
86011370 NUWAVE 10/13/07
5-3
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BRUSH MOTOR
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
1
2
86216750
86293380
20098
-
2
4
CLAMP, WORM GEAR 40-64MM
SCR, 5/16-18 X 3/4, CARR GR 10.9
WITH
CAPACITORS
3A
3B
4
86222120
86222150
86012580
53274
53279
-
1
1
1
MOTOR, 115V, 0.5HP, INDUCTION
MOTOR, 230V, .5HP, INDUCTION
BRACKET, CAPACITOR, MOTOR
MNT
5
6
7
8
86010630
86173340
86293270
86223780
86291150
86291380
86270830
86010670
86215550
86222900
86137280
86137310
86274860
87013
87514
-
70896
-
7
7
7
2
1
1
4
4
2
1
4
4
4
WASHER, 1/4 ID X 5/8 OD SS
WASHER, SPLIT LOCK, ¼, SS
SCR, 1/4-20 X 5/8 HHCS 10.9
SCR, M4X8, ISO4029, CP, BLK
PULLEY, MICRO-V, 1.80 OD
BELT, 290J6, MICRO-V
NUT, 5/16-18 HEX NYLOCK SS
WASHER, 5/16 FLAT SS
BRACKET, MOTOR MOUNT
PLATE, MOTOR BASE
9
10
11
12
13
14
15
16
17
-
57023
87029
140970
620120
87054
87098
70311
WASHER, M8 FLAT DIN125A PLT
WASHER, M8 SPLIT LOCK
SCR, M8X20 HHMS
86011370 NUWAVE 11/01/07
5-4
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CONTROL PANEL
14
13
1
4
2
3
5
15
12A
12B
6
11A
11B
11C
8
16
9
10
7
86011370 NUWAVE 10/13/07
5-5
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CONTROL PANEL
SERIAL NO.
FROM
F
PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
1
2
3
4
86172640
86173300
86224730
86215410
57507
87495
73939
140416
1
1
1
3
NUT, M8, NYLOCK, ISO7040, SST
WASHER, M8, FLAT ISO7089, SST
SPRING, COMP, 12MM OD X 12.7MM
BOOT, CIRCUIT BREAKER MP/MB
SWITCH, DPDT 2-POSITION
ROCKER
5
86007130
72128
1
6
7
8
9
10
11A
11B
11C
12A
12B
13
86225960
86005700
86221820
86218960
86223830
86217150
86217160
86217170
86215670
86215710
86218290
86276820
86299320
86010640
89503
57104
51467
41575
70927
23733
23734
23735
140839
141046
35382
70740
-
1
2
1
1
1
1
1
1
3
3
4
3
1
1
WELDMENT, ELECTICAL PANEL
NUT, 10-32 W/STAR
LIGHT, INDICATOR, RED, 120VAC
HOOK, UPPER, CORD
SCR, M8X40, SHCS, ISO 4762, SST
CORD ASM, 14/3 SJT X 75’ YLW
CORD ASM, EURO 1.5 MM X 75 BLK
CORD ASM, AUST 1.5MM X 75 BLK
BREAKER, 8A VDE CIRCUIT
BREAKER, 5A VDE CIRCUIT
GASKET, CONSOLE, HANDLE
SCR, 10-32 X 1/2 PTHMS BLK NP
LABEL, GROUND SYMBOL
120V ONLY
230V ONLY
14
15
16
230V ONLY
87016
WASHER, #10 LOCK EXT STAR SS
86011370 NUWAVE 10/13/07
5-6
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COVER
86011370 NUWAVE 11/05/08
5-7
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COVER
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
1
2
86217470
86218300
270800
36250
1
1
COVER, ACCESSORY PORT
GASKET, ACCESSORY PORT
COVER
3
4
5
6
7
8
9
10
86173330
86293360
86293390
86173350
86008650
86222620
86216030
86225080
87513
-
5
1
2
2
6
1
1
1
WASHER, M5, FLAT, ISO7093, SS
SCR, M5X12 GR 8.8, PLT
SCR, M5X15 SHCS, GR 10.9 BLK
WASHER, M5, FLAT, ISO7089, SS
COTTER, 1/4” RING
PIN, 5MM DIA X 85MM L
BRKT, ACCESSORY PORT HINGE
SWITCH, 125 VAC SP NC ROLLER
SCR, M3X16, BSHCS, ISO7380,
SST
-
87515
80604
66891
620119
72152
11
12
13
86173110
86225630
86218200
70936
75478
35372
2
1
1
VACUUM LID, TRIM
GASKET, FITTING ACCESSORY
PORT
14
15
16
17
18
19
20
21
86217880
OPEN
34458
-
1
-
FITTING, ACCESSORY PORT
-
NUT, HEX, M3, PLT
86295530
86274340
86215160
86238080
86238070
86222640
-
1
6
1
2
2
2
70179
141059
36261
36260
66893
SCR, M6 X 16 PH
BASKET, FILTER BAG MOLDED
GASKET, 1 W X 5/8 FOAM, M
GASKET, 1 W X 5/8 FOAM, F
PIN, 6 MM DIA X 60 MM LG
SCR, M4X8, SET, ISO4029, CP,
BLK
22
86223780
70896
2
23
24
25
26
27
28
29
30
31
32
-
86293420
86218930
86222640
OPEN
86224770
86222960
86014530
86216750
86219120
86311920
86215090
-
4
2
2
-
1
1
4
1
1
1
-
SCR, M8X20 FHCS BR 10.9 BLK
HINGE, LID
PIN, 6 MM DIA X 60 MM LG
-
41569
66893
-
739989
62866
-
20098
39736
-
SPRING, TORSION
PLATE, ACCESSORY PORT
SCR, KA50X16, PT, WN1412,PL
CLAMP, WORM GEAR 40-64MM
HOSE, 2.0 ID X 15.75L, 3.5:1
SNAP RING, 50MM ID, BLACK
BAG, PAPER WIDE AREA VAC
140949
NOT SHOWN
86011370 NUWAVE 11/05/08
5-8
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DECAL
86011370 NUWAVE 10/13/07
5-9
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DECAL
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
LABEL, CONTROL PANEL
VACUUM
1
86221460
501207
1
2
3
4
5
86221530
86221540
86004970
86012590
501243
501244
50990
-
1
1
1
1
LABEL, NUWAVE RT
LABEL, NUWAVE LT
LABEL, WINDSOR LOGO DOMED
LABEL, BRUSH INSTALLATION
86011370 NUWAVE 10/13/07
5-10
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FRAME
86011370 NUWAVE 10/13/07
5-11
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FRAME
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
SCR. M8X20 HHMS
WASHER, M8 SPLIT LOCK
WASHER, M8 FLAT DIN125A PLT
WELDMENT, HANDLE BRACE
M8X40 HHCS GR 8.8 PLT
WHEEL, 9.75” X 1.5”
NOTES:
1
2
3
4
5
6
7
86274860
86137310
86137280
86295660
86295780
86226050
86225730
70311
87098
87054
-
18
18
20
1
-
2
89279
87218
2
2
WASHER, M6 (20.5 ODX1.6T) PLT
WASHER, SPRING LK, M6,
DIN127B, SST
8
86173310
87499
2
9
10
11
86293430
86219480
86293440
-
41567
-
2
2
4
SCR, M6 X 16 HHMS GR 10.9 PLT
HUBCAP, 9.75 WHEEL
SCR, M8X25 HHCS BR 8.8 PLT
BEARING, FLANGED
12
86228840
09124
6
.314IDX.502OD
13
14
86215890
86010720
140951
87086
2
2
BRKT, SPRING ADJUST
WASHER, M10 X 30 PLTD
WASHER, THRUST .51 ID X 1
ODBRO
SPRING, .718OD X 3.41L X .091W
SCR, ADJUSTMENT DECK
SPRING
15
16
17
86259400
86224690
86223810
87205
730438
70925
8
2
2
18
19
20
86196610
86216020
86218430
94045
34461
36253
6
1
1
NUT, M8 HEX NYLOCK
BRKT, DECK LINGAGE, LEFT
GUARD, BELT BRUSH DRIVE
SCR, KA50X10, PT OHS, WN1412,
PLTD
21
86172980
70912
2
22
23
24
25
86002340
86216010
86005700
86217980
18045
34460
57104
89499
2
1
1
1
CASTER, 3.0 SWIVEL
BRKT, DECK LINKAGE, RIGHT
NUT, 10-32 W/STAR
FRAME, WELDMENT
WELDMENT, HANDLE BRKT,
RIGHT
26
86225970
89508
1
27
28
86225980
86010640
89509
87016
1
1
WELDMENT, HANDLE BRKT, LEFT
WASHER, #10 EXT STAR LOCK SS
86011370 NUWAVE 11/01/07
5-12
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HANDLE
86011370 NUWAVE 11/01/07
5-13
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HANDLE
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
86218970
86298140
86218600
86293400
86215630
86224540
86218190
86218720
86218950
86293410
86216460
86225860
86008650
86216580
41593
-
38346
-
1
1
1
4
1
4
2
1
2
4
2
1
1
1
HOOK, CORD, CONSOLE
CONSOLE, TRIMMED, BLU
HANDLE, MAIN, MOLDED GRIP
SCR, M5X12 SHCS GR 10.9 PLT
BRACKET, LEVER, CONSOLE
SPACER, 8.5 ID X 45L
GASKET, CONSOLE, TUBE
HANDLE, EXTRUSION, LEFT
HOOK, LOWER, CORD
SCR, M8X15 BHCS GR 8.8 PLT
BUSHING, AXLE, LEVER
WASHER, LEVER, CAM HANDLE
COTTER, 1/4” RING
CAP, END, HANDLE, LEFT
SCR, M5 X 10, PPHMS, ISO7045,
SS
14878
73588
35371
38369
41574
-
149983
87519
80604
270159
15
86173020
70916
4
16
17
18
86221770
86292910
86224180
51470
-
730433
1
1
1
LEVER, CAM HANDLE
PIN, COTTER, LEVER, 6MM
AXLE, PIVOT, HANDLE
NUT, M14 X 2.0 LOCK, ISO7040,
DIN985
19
86294660
-
1
20
21
22
23
24
25
86216560
8621570
86293370
86293390
86225990
86224500
270158
38368
-
1
1
4
4
2
4
CAP, END, HANDLE, RIGHT
HANDLE, EXTRUSION, RIGHT
SCR, M8 X 70, HHCS, GR 10.9 PLT
SCR, M5 X 15 SHCS GR 10.9 BLK
WLDMNT, MNTG PLATE, HANDLE
SPACER, HANDLE EXTRUSION
-
89510
730417
86011370 NUWAVE 10/13/07
5-14
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HOUSING
86011370 NUWAVE 11/01/07
5-15
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HOUSING
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
1
2
3
4
5
6
7
8
9
10
11
12
13
14
86222230
86292430
86297590
86218940
86291240
86215900
86137280
86137310
86274860
86225610
86295940
86223680
86014530
86303870
58010
1
11
6
2
1
1
4
2
2
1
2
2
2
NET, CARGO, MOLDED
CLIP, TREE, FASTENER
SCR, M8X25 FHCS, BLK
HINGE, BODY
RAIL, GLIDE, EXTRUDED
BRKT, BODY/HINGE MOUNT
WASHER, M8 FLAT DIN125A PLT
WASHER, M8 SPLIT LOCK
SCR,M8X20 HHMS
-
-
41570
-
140952
87054
87098
70311
75477
-
VACUUM BODY, TRIM
BRACKET, CLIP, ROTOMOLD
SCR, M5X.8X10 PHMS BLK
SCR, KA50X16, PT, WN1412, PL
SCR, M8 X 20, BHCS, BLK
70700
-
-
2
86011370 NUWAVE 11/05/08
5-16
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VACUUM
86011370 NUWAVE 11/05/08
5-17
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VACUUM
SERIAL NO.
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
NOTES:
1A
1B
2
3
4
86225510
86225520
86218310
86223070
86293430
53817
53819
36251
62978
-
2
2
2
1
10
VAC MOTOR, 120V 5.7 1ST TF
VAC MOTOR, 230V 5.7 1ST TF
GASKET, 5.50OD X 3.85ID X .06
PLATE, MOUNT, VAC MOTOR
SCR, M6X16 HHMS GR 10.9 PLT
WASHER, SPRING LK, M6,
DIN127B, SST
120V ONLY
230V ONLY
5
86173310
87499
10
6
7
8
9
10
11
12
13
14
15
16
17
18
86279070
86290450
86290120
86217850
86223960
86234760
86293390
86003780
86257160
86137350
86173330
86024750
86277380
87056
-
4
1
1
1
1
1
2
1
1
1
2
2
8
WASHER, M6 FLAT
TUBE, EXHAUST, VAC CHAMBER
BOX, ENCLOSURE, VAC MOTOR
FILTER, VAC CHAMBER
-
34459
739988
27674
-
35171
72199
87216
87513
94028
70835
SCREEN, VAC CHAMBER
COVER, ACCESSORY PORT
SCR, M5X15 SHCS GR10.9 BLK
GASKET, ACCESSORY PORT
SWITCH, VACUUM 15” H20 NC/NO
WASHER, 1/8NPT, BRASS
WASHER, M5, FLAT, ISO7093, SS
NUT, M5 HEX NYLOCK
SCR, M4.8 X 16 PHTF
WASHER, M6 (20.5 OD X 1.6 T)
PLT
19
86225730
87218
6
20
21
86010720
86288450
87086
70689
1
2
WASHER, M10 X 30 PLTD
SCR, M4.8 X 10 HHTF TYPE B
86011370 NUWAVE 11/05/08
5-18
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WIRING DIAGRAM-120V
ACCESSORY
PORT
SWITCH
6
1
POWER
CORD
WHT
BLK
GRN
25
F
BLK
150
F
W4
W5
VACUUM
SWITCH
VAC
MOTOR
BRUSH
MOTOR
W2
W3
WHT
RED
BLU
BRN
BLK
SWITCH
7
5
4
GRN
2
WHT
CIRCUIT
BREAKER
8A
GRN
3
RED
BLU
BRN
BLK
GRN
VAC
MOTOR
2
2
CIRCUIT
BREAKER
8A
7
GRN
CIRCUIT
BREAKER
8A
4
5
INDICATOR
LIGHT
MACHINE
LEVER
BRACKET
CONTROL PANEL
86011370 NUWAVE 110/01/07
5-19
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WIRING DIAGRAM-120V
SERIAL NO.
NOTES:
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
1
2
3
4
5
6
7
86266900
86268400
86218860
86267290
86268210
86218850
86295540
880095
88301
41579
880262
88205
41578
-
1
3
1
2
2
1
2
WIRE, 5” BLK/14 76029 X 76029
WIRE, 3” BLK/14 76029 X 76050
HARNESS, MAIN VACUUM
WIRE, 14” GRN/18 76008 X 76011
WIRE, 15” GRN/18 76008 X 76008
HARNESS, SWITCH VACUUM
WIRE, JUMPER, 130L X 14GA BLK
86011370 NUWAVE 11/01/07
5-20
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WIRING DIAGRAM-230V
86011370 NUWAVE 11/01/07
5-21
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WIRING DIAGRAM-230V
SERIAL NO.
NOTES:
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
1
2
3
4
5
6
7
8
9
86266900
86268400
86218860
86267290
86268210
86218850
86295540
86217770
86303880
880095
88301
41579
880262
88205
41578
-
6
2
1
1
3
1
2
1
1
WIRE, 5” BLK/14 76029 X 76029
WIRE, 3” BLK/14 76029 X 76050
HARNESS, MAIN, VACUUM
WIRE, 14” GRN.18 76008 X 76011
WIRE, 15” GRN/18 76008 X 76008
HARNESS, SWITCH VACUUM
WIRE, JUMPER, 130L X 14GA BLK
EMC TILTER ASSY
23213
-
WIRE, 3” BLK/14 76050X76050
86011370 NUWAVE 11/01/07
5-22
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SUGGESTED SPARE PARTS
SERIAL NO.
FROM
REF PART NO.
PRV NO.
DESCRIPTION
NOTES:
1
2
3
86216120
86216110
86215310
86291380
86215670
86215710
86007130
86135320
86215090
86224630
86012790
86217850
86292930
86218290
86238080
86238070
86218200
86218190
86003780
86218310
12543
12540
11056
-
140839
141046
72128
140687
140949
730380
-
BRUSH, 25.5 X 4.0 OD, FRONT
BRUSH, 25.5 X 4.0 OD, REAR
BELT, TIMING, 5MM X 15MM X 575
BELT, 290J6, MICRO-V
BREAKER, 8A VDE CIRCUIT
BREAKER, 5A VDE CIRCUIT
SWITCH, DPDT 2-POSITION ROCKER
BRUSH SET
BAG, PAPER WIDE AREA VAC
SPRING, BRUSH CLIP
SHAFT ASM, BRUSH DRIVE
FILTER, VAC CHAMBER
4
5A
5B
6
7
8
120V ONLY
230V ONLY
120V & 230V
9
10
11
12
13
14
15
16
17
18
19
34459
-
GASKET, BASE PLATE
35382
36261
36260
35372
35371
35171
36251
GASKET, CONSOLE, HANDLE
GASKET, 1 W X 5/8 FOAM, M
GASKET, 1 W X 5/8 FOAM, F
GASKET, FITTING ACCESSORY PORT
GASKET, CONSOLE, TUBE
GASKET, ACCESSORY PORT
GASKET, 5.50OD X 3.85ID X .06
86011370 NUWAVE 10/13/07
5-23
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OPTIONS
86011370 NUWAVE 08/11/08
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HOLSTER-OPTION
86011370 NUWAVE 08/11/08
6-1
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HOLSTER - OPTION
SERIAL NO.
NOTES:
FROM
REF PART NO.
PRV NO. QTY
DESCRIPTION
ASSY, HOSE
EXTENSION TUBE
WIRE FORM, HOLSTER
SCR, #10 X 5/8 PPHST HI LO BLK
1
2
3
4
86308710
86141550
86305100
86276850
-
5045HG
-
1
1
1
4
70745
86011370 NUWAVE 09/19/08
6-2
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NOTES:
86011370 NUWAVE 08/11/08
6-3
Download from Www.Somanuals.com. All Manuals Search And Download.
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