Weber Gas Grill S 440 User Manual

GAS GRILL  
Built-In LP Gas Grill Installation Guide  
Tank Enclosure Installation - Pg 22  
S-440  
S-640  
#43165  
ƽ WARNING: Follow all leak-check procedures  
YOU MUST READ THIS OWNER’S GUIDE  
BEFORE OPERATING YOUR GAS GRILL  
carefully in this manual prior to barbecue  
operation. Do this even if the barbecue was  
dealer-assembled.  
ƽ DANGER  
If you smell gas:  
1. Shut off gas to the appliance.  
2. Extinguish any open flames.  
3. Open lid.  
NOTICE TO INSTALLER: These instructions  
must be left with the owner and the owner  
should keep them for future use.  
4. If odor continues, keep away from the  
appliance and immediately call your gas  
supplier or your fire department.  
Leaking gas may cause a fire or explosion  
which can cause serious bodily injury or death,  
or damage to property.  
THIS GAS APPLIANCE IS DESIGNED FOR  
OUTDOOR USE ONLY.  
ƽ WARNING: Do not try to light this appliance  
without reading the “Lighting Instructions”  
section of this manual.  
ƽ WARNING:  
1. Do not store or use gasoline or other  
flammable liquids or vapors in the vicinity of  
this or any other appliance.  
2. An LP cylinder not connected for use shall  
not be stored in the vicinity of this or any  
other appliance.  
43165 US 01/30/07  
LP  
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3
BUILT-IN CUTOUT DIMENSIONS  
BUILT-IN STRUCTURE CUTOUT DIMENSIONS  
ALL DIMENSIONS ARE TO FINISHED SURFACES.  
BUILT-IN CUTOUT DIMENSIONS  
3
S-440  
S-640  
TOLERANCES  
ƽ WARNING: All countertop finished surfaces must be  
constructed of a noncombustible material.  
1
3
1
3
1
1
1
1
1
1
1
2
3
30  
34  
/
˝ (768.35 mm)  
38  
34  
/
˝ (971.55 mm)  
+
+
+
/
/
/
˝
˝
˝
-
-
-
/
/
/
˝ (6.35mm)  
˝ (6.35mm)  
˝ (6.35mm)  
4
4
4
4
4
4
4
4
/
˝ (873.13 mm)  
/
˝ (873.13 mm)  
8
8
23˝ (584.2 mm)  
23˝ (584.2 mm)  
3
2
1
2
3
GENERAL CONSTRUCTION DETAILS  
Summit® Built-In unit and all other accessory units should be on site before construction  
begins.  
b
1
All dimensions have a tolerance of plus or minus (+/-)  
/
inch (6.35 mm).  
4
The grill frame rests directly on the Island Structure top finished surface. Make  
sure this surface is level. Do not support the grill from the bottom.  
1
d
If the supporting structure is going to have an electrical outlet for a  
rotisserie, it should be on the left side of the structure.  
1
Refer to Summit® Built-In Tank Drawer Installation Instructions for  
complete gas line locations.  
1
1
4
2
5
6
c
3
7
b
8
a
BUILT-IN CUTOUT DIMENSIONS  
S-440  
S-640  
1
2
3
4
5
6
24” minimum* (610 mm)  
24” minimum* (610 mm)  
3 3/4” (95.25 mm)  
3 3/4” (95.25 mm)  
6 1/4” (158.75 mm)  
6 1/4” (158.75 mm)  
10 1/2” (266.7 mm) minimum  
23” (584.2 mm)  
10 1/2” (266.7 mm) minimum  
23” (584.2 mm)  
34 3/8” (873.13 mm)  
34 3/8” (873.13 mm)  
27” (685.8 mm) minimum distance from front edge of  
the cutout for open lid clearance  
27” (685.8 mm) minimum distance from front edge of  
the cutout for open lid clearance  
7
8
a
b
c
d
30 1/4” (768.35 mm) Built-In Frame  
38 1/4” (971.55 mm) Built-In Frame  
Note: For a countertop treatment: Recommended 3/4” (19.1 mm) overhang. Notch front edge for frame to fully slide in.  
Gas Inlet  
Side Burner Opening  
Access for electric on left hand side  
* Clearance from any surface or structure is at least 24” (609.6mm) from the back and sides of the grill or side burner.  
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4
PARTS LIST  
S-440  
Left Door - 1  
Lid - 1  
Cookbox - 1  
Right Door - 1  
Warming Rack - 1  
OR  
S-640  
Lid - 1  
Right Enclosure Panel - 1  
Cookbox - 1  
Left Enclosure Panel - 1  
Front Frame Rail - 1  
Rear Frame Rail - 1  
Front Vent Panel - 1  
Rear Panel Assembly - 1  
Rear Vent - 1  
Bottom Shelf - 1  
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5
PARTS LIST  
Flavorizer® Bars  
#10 Sheet Metal Screws - 5  
5
- 8  
S-440  
- 12  
S-640  
Plastic Anchors - 5  
Stainless Steel Cooking Grates  
S-440  
S-640  
- 2  
- 3  
1/2 inch Bolts (1/4 x 20 x 1/2 inch Bolt) - 8  
#10-32 x 1/4 inch Steel Screws - 7  
Collection Tray - 1  
Nylon Washer - 8  
Catch-Pan Holder - 1  
Handle - 2  
Handle Hardware - 4  
Catch-Pan - 1  
Rotisserie - 1  
Rotisserie Fork - 4  
Disposable Drip Pans - 2  
Rotisserie Motor - 1  
Rotisserie Bracket - 1  
Hinge Pin- 2  
Hair Pin Cotter- 2  
Corrugated gas line - 1  
Keps Nuts (1/4 x 20 keps nut) - 2  
1 inch Bolt (¼-20 x 1 inch Bolt) - 2  
Right Front Vent Clip - 1  
Left Front Vent Clip - 1  
Smoker - 1  
Smoker Bar - 1  
7/16 inch Wrench - 1  
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6
ASSEMBLY  
1
2
1
2
1
Arrow stickers on  
Frame Rail (1) and  
Left Side Panel (2)  
should point toward  
each other (shown  
above). Door Stop  
Bracket (3) should  
be positioned as  
shown (left).  
3
2
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7
ASSEMBLY  
7
3
ƽ ATTENTION! Do not fully  
tighten screws. Clips should  
slide freely when installed.  
4
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8
ASSEMBLY  
5
6
Back  
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9
ASSEMBLY  
9
7
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10  
ASSEMBLY  
ƽ CAUTION: Use two people to lift and install the Summit® Built-In frame assembly.  
A.) Lift the frame assembly into the “island” structure opening. Make sure the frame is resting level on the finished surface of the structure.  
B.) Adjust the Front Vent to rest squarely on ground.  
8
1
1
1
b
A.  
a
1
1
1
a
CLEARANCES  
B.  
24" (610 mm) Any Surface  
1
Grill Frame  
a
Note: For a countertop treatment: Recommended 19.1 mm (3/4˝  
inch) overhang. Notch front edge for frame to fully slide in.  
b
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11  
ASSEMBLY  
11  
9
1/4” (6.35 mm)  
Drill Bit  
C.) Apply a bead of silicone sealant (1) around  
the perimeter and front edges of the grill  
that are in contact with the “island” structure.  
This will prevent moisture seepage. The  
sealant you use must have a temperature  
rating above 120°F (48.8° C).  
C.  
10  
(1)  
S440  
S640  
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12  
ASSEMBLY  
F)'#  
S440  
11  
12  
(3)  
(1)  
(2)  
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13  
ASSEMBLY  
13  
S440  
S640  
13  
S440  
S640  
14  
(1)  
(2)  
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14  
ASSEMBLY  
S440  
S640  
15  
a
b
Match Holder  
c
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15  
ASSEMBLY  
15  
16  
1/4” (6.35 mm)  
Drill Bit  
S440  
S640  
17  
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16  
ASSEMBLY  
S440  
S640  
18  
S440  
S640  
19  
20  
S440  
S640  
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17  
ASSEMBLY  
S440  
S640  
17  
21  
ƽ
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18  
ASSEMBLY  
S-440  
S-640  
22  
(1)  
(2)  
(3)  
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19  
ASSEMBLY  
19  
S-440 - 2  
S-440  
S-640  
AAA  
AAA  
AAA  
- 1  
- 2  
23  
S-640 - 4  
The Weber Grill OutHandle Light has a “Tilt Sensor”: Lid up - ON / Lid Closed - OFF. The power  
button (a) activates or deactivates the “Tilt Sensor.” For daytime use, deactivate the sensor by  
pressing power button (a).  
a
S-640  
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20  
GAS SUPPLY  
TYPICAL BULK PROPANE GAS SUPPLY INSTALLATION  
BUILT-IN GAS LINE LOCATIONS  
We recommend that this installation be done by a LICENSED professional.  
Note: Leave an access in the “island” structure for gas supply and regulator service that  
is not inside the grill structure. Weber® has a gas line and regulator access door (part #  
36311) available from your dealer or call Customer Service at 1-800-446-1071.  
Note: Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid  
possible damage to gas supply lines. Exercise caution when pulling gas lines through  
GENERAL SPECIFICATIONS FOR PIPING  
Note - Contact your local municipality for building codes regulating outdoor gas grill  
installations. In absence of Local Codes, you must conform to the latest edition of the  
National Fuel Gas Code ANSI Z223.1/NFPA 54, Natural Gas and Propane Installation  
Code, CSA B149.1, or Propane Storage and Handling Code, B149.2, or the Standard for  
Recreational Vehicles, ANSI A 119.2/NFPA 1192, and CSA Z240 RV Series, Recreational  
Vehicle Code, as applicable.  
built-in structure.  
This grill is designed to operate at 11 inches of water column pressure. An LP in  
line regulator may be necessary for this pressure.  
ƽ CAUTION: If young children are in the area, a locking valve  
should be considered.  
Pipe compound should be used which is resistant to the action of liquid propane  
gas when gas connections are made.  
The gas connections must be firmly attached to rigid, permanent construction.  
a
1
Note: The information provided in this manual is general for typical installations. We  
cannot cover all possible installation ideas. We recommend, prior to installation, that  
you contact your municipality for local building codes and your local fire department for  
installation verification.  
2
1
c
3
3
2
If you have any questions, contact Customer Service at 1-800-446-1071.  
b
BUILT-IN GAS LINE LOCATIONS  
SILVER  
GOLD  
TOLERANCES  
3 3/4˝  
(95.3 mm)  
3 3/4˝  
(95.3 mm)  
+1/8˝(3.8mm)  
- 1/8˝(3.8mm)  
1
2
3
6 1/4˝  
(158.8 mm)  
6 1/4˝  
(158.8 mm)  
+1/8˝(3.8mm)  
- 1/8˝(3.8mm)  
2 1/2˝  
(63.5 mm)  
2 1/2˝  
(63.5 mm)  
+1/8˝(3.8mm)  
- 1/8˝(3.8mm)  
Plan View Left  
a
b
c
Side View  
Gas Inlet  
Table  
10-1  
Maximum Capacity of Pipe in Cubic Feet of Gas per Hour for Gas Pressures of 0.5 psi or Less and a Pressure Drop of 0.3 Inch  
Water Column. (Based on a 0.60 Specific Gravity Gas)  
Nominal  
Iron Pipe  
Size  
Internal  
Diameter  
(Inches)  
Length of Pipe (Feet)  
10  
20  
30  
40  
50  
60  
70  
80  
90  
100  
125  
150  
175  
200  
(Inches)  
1/4  
3/8  
1/2  
3/4  
1
.364  
.493  
32  
22  
49  
18  
40  
15  
34  
14  
30  
12  
27  
11  
25  
11  
23  
10  
22  
9
8
8
7
6
72  
21  
18  
17  
15  
14  
.622  
132  
92  
73  
63  
56  
50  
46  
43  
40  
38  
34  
31  
28  
26  
.824  
278  
190  
350  
730  
1100  
2100  
3300  
5900  
152  
285  
590  
890  
1650  
2700  
4700  
9700  
130  
245  
500  
760  
1450  
2300  
4100  
8300  
115  
215  
440  
670  
1270  
2000  
3600  
7400  
105  
195  
400  
610  
1150  
1850  
3250  
6800  
96  
90  
84  
79  
72  
64  
59  
55  
1.049  
1.380  
1.160  
2.067  
2.469  
3.068  
4.026  
520  
180  
370  
560  
1050  
1700  
3000  
6200  
170  
350  
530  
990  
1600  
2800  
5800  
160  
320  
490  
930  
1500  
2600  
5400  
150  
305  
460  
870  
1400  
2500  
5100  
130  
275  
410  
780  
1250  
2200  
4500  
120  
250  
380  
710  
1130  
2000  
4100  
110  
225  
350  
650  
1050  
1850  
3800  
100  
210  
320  
610  
980  
1700  
3500  
1 1/4  
1/12  
2
1050  
1600  
3050  
4800  
8500  
2 1/2  
3
4
17500 12000  
© 1997 National Fire Protection Association, Inc. and International Approval Services - U.S., Inc. All Rights Reserved.  
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21  
GAS SUPPLY  
TYPICAL 20 LP PROPANE GAS SUPPLY INSTALLATION  
GAS LINE PIPING  
21  
Refer to the piping chart at the bottom of previous page.  
The corrugated gas line from the manifold is 58 inches (1,473.2 mm) long. Do not  
extend the gas line.  
We strongly recommend that you use the Summit® Built-In  
Tank Cabinet (#21280) for installations using a 20 lb LP cylinder, mounted remotely in an  
“island” structure.  
We have provided the means to make an SAE 45° flare connection. Do not use  
pipe sealant on this connection.  
The Summit® Built-In Tank Cabinet is a CSA listed accessory for installing a remote  
mounted 20 lb LP cylinder, in an “island” structure. Summit® Built-In Tank Cabinet has a  
hose and regulator assembly and gas connections, for connecting a remote mounted LP  
cylinder to the Summit® Built-In gas grill. The hose and regulator is listed as a required  
part of the CSA listed Summit® Built-In gas grill.  
If the length of line required does not exceed 50 feet, use a 5/8” O.D. tube. One  
size larger should be used for lengths greater than 50 feet. Refer to piping chart.  
Gas piping may be copper tubing, type K or L; polyethylene plastic tube, with a  
minimum wall thickness of .062 inch (1.57 mm); or standard weight (schedule 40)  
steel or wrought iron pipe.  
The Summit® Built-In Tank Cabinet also meets the requirements for venting, tank retention  
and separation of the LP cylinder from a heat source as outlined in the ANSI Standard for  
Outdoor Cooking Gas Appliances, Z21.58/CSA 1.6 for LP enclosures.  
The Summit® Built-In Tank Cabinet has its own installation guide.  
Copper tubing must be tin-lined if the gas contains more than 0.3 grams of  
hydrogen sulfide per 100 cubic feet of gas.  
Plastic tubing is suitable only for outdoor, underground use.  
Gas piping in contact with earth, or any other material which may corrode the  
piping, must be protected against corrosion in an approved manner.  
If you do not use the Summit® Built-In Tank Cabinet, you need to hire a licensed contractor  
or licensed plumber and they need to follow the requirements described in the ANSI  
Standard for Outdoor Cooking Gas Appliances, Z21.58/CSA 1.6 for LP enclosures.  
The requirements described in the Standard for Outdoor Cooking Gas Appliances,  
Z21.58/CSA 1.6. are as follows;  
Underground piping must have a minimum of 18” cover.  
A remote enclosure for an LP gas cylinder shall be ventilated by openings at both the  
upper and lower levels of the cylinder. This shall be accomplished by one of the following:  
TEST CONNECTIONS  
All connections and joints must be thoroughly tested for leaks in accordance with local  
codes and all listed procedures in the latest edition of the National Fuel Gas Code ANSI  
Z223.1/NFPA 54, Natural Gas and Propane Installation Code, CSA B149.1, or Propane  
Storage and Handling Code, B149.2, or the Standard for Recreational Vehicles, ANSI A  
a). One side of the remote LP cylinder enclosure shall be completely open; or  
b). If the remote LP cylinder enclosure is designed to have four sides, a top and a bottom,  
ventilation is required for the remote LP cylinder enclosure;  
119.2/NFPA 1192, and CSA Z240 RV Series, Recreational Vehicle Code, as applicable.  
1). There should be at least two ventilation openings, (a hole or group of  
holes, for the purpose of ventilation) in the sidewalls of the island structure.  
The openings should be located within 5 inches (127mm) of the top of the  
enclosure. The ventilation openings should be equally sized and spaced at a  
minimum of 90 degrees, and be unobstructed. The openings shall have a total  
free open area of not less than 20 square inches. (This relates to 1 square  
inch of ventilation area, per pound of stored fuel capacity).  
2). Ventilation openings (a hole or group of holes, for the purpose of ventilation)  
should be provided at floor level. The ventilation openings should have a total  
free area of not less than 10 square inches. (This relates to 1/2 square inch  
of ventilation area, per pound of stored fuel capacity). There should be at  
least two ventilation openings if the ventilation openings at floor level are in  
the sidewall. The ventilation openings should be within 5 inches (127mm) of  
the floor. The ventilation openings should be of equal size and be spaced at a  
minimum of 90 degrees, and should be unobstructed.  
ƽ DANGER  
Do not use an open flame to check for gas leaks. Be sure  
there are no sparks or open flames in the area while you  
check for gas leaks. This will result in a fire or explosion  
which can cause serious bodily injury or death, and damage  
to property.  
3). The minimum size of the ventilation hole (s) should not be less than 1/4 inch.  
4). The ventilation openings in the sidewalls should not allow venting into  
the empty or “hollow” area of the “island”. If a gas leak should occur or  
the LP cylinder should vent in the LP cylinder enclosure, the gas should  
not be allowed to vent or migrate into the empty or “hollow” area of the  
“island”. Ventilation openings in the sidewalls of the enclosure should only  
communicate with the outside of the “island” structure, so that the gas can  
dissipate outside of the “island” structure.  
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22  
GAS SUPPLY  
c). If the remote LP cylinder enclosure has four sides, a top and a bottom, and is intended  
for installation in a built-in “island” enclosure;  
ƽ DANGER  
Use of any other hose and regulator assembly could be  
dangerous, and may not provide adequate gas supply to  
the Summit® Built-In gas grill, and could result in a fire or an  
explosion causing serious bodily injury or death, and damage  
to property.  
1). At least one ventilation opening (a hole or group of holes, for the purpose  
of ventilation) needs to be on one side of the enclosure that communicates  
with the outside of the “island” structure. If a gas leak should occur or the  
LP cylinder should vent in the LP cylinder enclosure, the gas should not be  
allowed to vent or migrate into the empty or “hollow” area of the “island”.  
Ventilation openings should only communicate with the outside of the “island”  
structure, so that the gas can dissipate outside of the “island” structure. The  
ventilation opening should be located within 5 inches (127mm) of the top of  
the enclosure, and should have a total free area of 20 square inches. (This  
relates to 1 square inch of ventilation area, per pound of stored fuel).  
2). At least one ventilation opening (a hole or group of holes, for the purpose of  
ventilation) needs to be on one side of the enclosure that communicates with  
the outside of the “island” structure, at the bottom. If a gas leak should occur  
or the LP cylinder should vent in the LP cylinder enclosure, the gas should not  
be allowed to vent or migrate into the empty or “hollow” area of the “island”.  
Ventilation openings should only communicate with the outside of the “island”  
structure, so that the gas can dissipate outside of the “island” structure. The  
ventilation opening should be located within 5 inches (127mm) of the bottom  
of the enclosure, and should have a total free area of 10 square inches. (This  
relates to 1/4 square inch of ventilation area, per pound of stored fuel).  
3). The minimum size of the ventilation hole (s) should not be less than 1/4 inch  
(6.35mm).  
ƽ DANGER  
Failure to use the Summit® Built-In Tank Cabinet for a 20 lb  
cylinder or failure to build a LP cylinder enclosure for a 20 lb  
cylinder following the requirements for ventilation, cylinder  
retention and separation of the LP cylinder from a heat  
source, listed in the ANSI Standard for Outdoor Cooking Gas  
Appliances, ANSI Z21.58 CSA 1.6, could be dangerous, and  
could result in a fire or an explosion causing serious bodily  
injury or death and damage to property.  
If you do not follow the DANGER statements exactly, the Warranty on the Summit® Built-  
In gas grill will be voided.  
d). The remote LP cylinder enclosure should be constructed with non-combustible  
materials. The remote LP cylinder enclosure should isolate the LP cylinder from the  
burner compartment, so that it provides shielding from radiation, be a flame barrier  
and provide protection from foreign material such as hot drippings.  
e). There should be a minimum of 2 inches (50.8mm) between the ground and the floor of  
the remote LP cylinder enclosure.  
f). The LP cylinder valve should be readily accessible for hand operation. A door on the  
remote LP cylinder enclosure to gain access to the LP cylinder valve is acceptable,  
provided it is non-locking and can be opened without the use of tools.  
BUILT-IN TANK ENCLOSURE INSTRUCTIONS  
ƽ WARNING: Never store an extra (spare) LP cylinder under or  
near the Weber® gas barbecue.  
ƽ WARNING: Keep the ventilation openings of the cylinder  
enclosure free and clear of debris.  
ƽ WARNING: Turn off the gas at the LP gas supply cylinder  
when the outdoor cooking gas appliance is not in use.  
ƽ WARNING: Never store an outdoor cooking gas appliance  
indoors unless the LP cylinder is disconnected and removed  
from the outdoor cooking gas appliance.  
ƽ WARNING: LP Cylinders must be stored outdoors out of  
the reach of children and must not be stored in a building,  
garage, or any other enclosed area.  
ƽ WARNING: The LP pressure regulator and hose assembly  
supplied with the Weber® Tank Enclosure Kit must be used.  
Replacement LP pressure regulators and hoses must be  
obtained from Weber-Stephen Product Co.  
OPERATING  
ƽ WARNING: Only use the Weber® Tank Enclosure Kit outdoors  
in a well-ventilated area. Do not use in a garage, building,  
breezeway or any other enclosed area.  
ƽ WARNING: Your Weber® Tank Enclosure Kit shall not be used  
under an unprotected combustible roof or overhang.  
ƽ WARNING: Your Weber® Tank Enclosure Kit is not intended to  
be installed in or on recreational vehicles and/or boats.  
ƽ WARNING: Keep any electrical supply cord and the fuel  
supply hose away from any heated surface.  
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23  
GENERAL INSTRUCTIONS  
LOCATING YOUR LP TANK ENCLOSURE KIT  
ƽDANGER  
23  
When determining a suitable location for your LP Tank Enclosure Kit installation, give  
attention to concerns such as proximity to traffic paths, and keeping any gas supply  
lines as short as possible. Never locate the Summit® LP Tank Enclosure Kit in a garage,  
breezeway, shed, under an unprotected overhang, or other enclosed area. Locate the LP  
Tank Enclosure Kit and structure so there is enough room to safely evacuate the area in  
case of a fire.  
Use of any other hose and regulator assembly could be  
dangerous, and may not provide adequate gas supply to  
the Summit® Built-In gas grill, and could result in a fire or an  
explosion causing serious bodily injury or death and damage  
to property.  
c.  
1
ƽDANGER  
Failure to use the the Summit® Built-In Tank Cabinet for a 20  
lb cylinder or failure to build a LP cylinder enclosure for a 20  
lb cylinder following the requirements for ventilation, cylinder  
retention and separation of the LP cylinder from a heat  
source, listed in the ANSI Standard for Outdoor Cooking Gas  
Appliances, ANSI Z21.58 CSA 1.6, could be dangerous, and  
could result in a fire or an explosion causing serious bodily  
injury or death and damage to property.  
b.  
b.  
1
1
a.  
If you do not follow the DANGER statements exactly, the Warranty on the Summit®  
Built-In gas grill will be voided.  
ENCLOSURE CHART  
24˝ inches (610 mm) Any Surface  
1
LP Tank Enlosure  
Any Surface  
a
b
c
Non-Combustible Surface  
CLEARANCE FROM COMBUSTIBLE SURFACES OR STRUCTURES  
ƽWARNING: Clearance from the outside walls of the sides  
and back of the LP Tank Enclosure must be a minimum of 24"  
(60.96cm) any surface. Refer to “Typical Gas Supply Installation”  
before starting installation.  
ƽWARNING: The structure, “island” counter tops and adjacent  
work areas for the LP Tank Enclosure must be built from  
noncombustible materials only.  
NOTE: If you have questions on what materials are considered noncombustible, contact  
you local building supplier or fire department.  
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24  
PARTS LIST / ASSEMBLY  
PARTS LIST  
1
Hose and regulator - 1  
4
8
4
Tank stand - 1  
Tank stand base - 1  
Tank Scale - 1  
2
1/4-20 nut - 6  
Nylon washer - 12  
2
1/4-20 x 1/2” bolt - 6  
4
2
Cylinder glide - 2  
1/2” Flare Gasket - 2  
3/8” Flare Gasket - 2  
2
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25  
ASSEMBLY  
MOUNTING THE LP TANK BRACKET  
25  
Mount the LP tank bracket to the right hand side of the enclosure opening using non corrosive hardware. Mounting holes are provided on the sides and bottom of your LP tank bracket.  
Be sure to mount the bracket securley to the enclosure before use.  
MOUNTING HARDWARE NOT INCLUDED.  
MOUNTING THE LP HOSE AND REGULATOR  
Securley mount the hose and regulator bracket to the top of the built-in tank enclosure using non corrosive hardware.  
3
MOUNTING HARDWARE NOT INCLUDED.  
LP TANK ENCLOSURE GAS LINE LOCATIONS  
Area should be kept clear of sharp, jagged, or extremely abrasive surfaces to avoid possible damage to gas supply lines. Exercise caution when pulling gas lines through built-in  
structure.  
4
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26  
GAS SUPPLY  
CONNECT GAS SUPPLY  
A 58 inch (1,473.2 mm) corrugated gas line is supplied with the grill. This line needs to  
pass through the gas inlet opening to the main gas supply.  
1) Connect the corrugated gas line to the manifold located on the right hand side of grill  
under the control panel. Use the 1/2” flared gasket (1) to ensure proper seal.  
Note: 1/2” flared gaskets are included in the Summit® Built-In tank cabinet (#21280) or  
included with your grill.  
The corrugated line passes through the “Island Structure” cavity to the regulator  
connection inside the Summit® Built-In tank cabinet (#21280) or the hose and regulator  
connection inside the tank enclosure. (Shown below)  
2) Uncap one flare fitting from the 90º Connection located inside the Summit® Built-In  
Tank Enclosure.  
3) Use the 1/2 inch flared gasket to ensure proper seal.  
NOTE: Only use the 3/8 inch (12.7 mm) flared gasket if you are installing the optional  
side burner.  
A
4) Connect the corrugated gas line to the 90º Connection.  
B
D
ii  
i
CONNECTION CHART  
Top View  
A
Typical tank cabinet or tank enclosure location  
B
iii  
Side View  
iv  
C
E
Top of Box  
D
Back of Box  
E
v
Corrugated Gas Line to Manifold  
i
90° fitting  
C
ii  
Use Bushing for Gas Line Hole  
iii  
1/2” (12.7 mm) Flared Gasket  
iv  
Cap (Optional Side Burner)  
v
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27  
GAS SUPPLY  
VENTILATION  
27  
ƽWARNING: Air holes must be provided in the structure at the  
top and bottom to provide ventilation in the event of a gas leak.  
Air holes can be located in a low visibility area and should be protected by screening  
material to prevent rodents and insects from entering the structure. Air holes will also help  
dry moisture.  
Summit® Built-In cabinet vents are available from your dealer or call Customer Service at  
1-800-446-1071.  
Note: These drawings are only a reference.  
Cross ventilation must be incorporated in the supporting structure. We recommend  
a minimum of 100 square inches (254 square cm )of venting per side.  
Vents should be on two sides of the structure.  
The above drawings are for reference only.  
Location of the vents should be from the center, outward.  
Locate the vents at both the bottom of the structure and at the top of the structure.  
The bottom vents should be as close to ground level as possible. Make sure the  
vent area is not blocked by interior supports of the structure.  
We recommend vents with screens.  
Access doors to the structure are not considered vents.  
Clean the vents periodically.  
ƽ DANGER: Failure to follow recommended minimum venting  
instructions can cause gas to collect in the structure in the  
event of a gas leak. This may result in a fire or an explosion  
which can cause serious bodily injury or death, and damage to  
property.  
ƽ ATTENTION: This product has been safety tested and  
is only certified for use in a specific country. Refer to  
country designation located on outer carton.  
These parts may be gas carrying or gas burning components. Please  
contact Weber-Stephen Products Co., Customer Service Department  
for genuine Weber-Stephen Products Co. replacement part(s)  
information.  
ƽ WARNING: Do not attempt to make any repair to  
gas carrying or gas burning components without  
contacting Weber-Stephen Products Co., Customer  
Service Department. Your actions, if you fail to follow  
this product Warning, may cause a fire or an explosion  
resulting in serious personal injury or death and  
damage to property.  
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WEBER-STEPHEN PRODUCTS CO.  
©2007 The following trademarks are registered in the name of Weber-Stephen Products Co., an Illinois corporation, located at 200 East Daniels Road, Palatine, Illinois 60067 U.S.A.  
®
®
®
Australia; Smokey Joe, Weber, Kettle Silhouette , Genesis, Austria; Kettle Silhouette , Smokey Joe, Weber, Benelux; Kettle Silhouette , Smokey Joe, Weber, Compact Grill Configura-  
®
®
®
tion, Botswana; Weber, Canada; Smokey Joe, Genesis, China; Kettle Silhouette , Denmark; Kettle Silhouette , Smokey Joe, Weber, Finland; Smokey Joe, France; Kettle Silhouette ,  
®
Smokey Joe, Weber, One-Touch, Germany; Smokey Joe, Weber, One-Touch, Greece; Smokey Joe, Ireland; Kettle Silhouette , Smokey Joe, Italy; Smokey Joe, Weber, Japan; Smokey  
Joe, Weber, Korea; Smokey Joe, Weber, New Zealand; Weber, Smokey Joe, Nigeria; Weber, Norway; Smokey Joe, Weber, Portugal; Weber, South Africa: Smokey Joe, Weber, Kettle  
®
®
Configuration, Spain; Smokey Joe, Weber, Sweden; Kettle Silhouette , Smokey Joe, Switzerland; Kettle Silhouette , Smokey Joe, Weber, United Kingdom; Smokey Joe, Weber, Weber  
®
One-Touch, U.S.A..; Kettle Configuration, Kettle Silhouette , Smokey Joe, Weber, One-Touch, Firespice, Go-Anywhere, U.S.A.;Kettle Configuration, Kettle Silhouette, Genesis, Fla-  
vorizer, Crossover, Flamgo, Performer, Rapidfire, Tuck ‘N Carry, Jumbo Joe, Bar-B-Kettle, Master-Touch, Spirit, Grill Out, Summit, Platinum, 1-800-Grill-Out, Ranch, Matchless Flame,  
®
Zimbabwe; Weber, Kettle Configuration, Kettle Silhouette .  
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