Teledyne TV Converter Box 100AH User Manual

INSTRUCTION MANUAL  
MODEL 100AH  
SULFUR DIOXIDE ANALYZER  
HIGH LEVEL  
TELEDYNE INSTRUMENTS  
ADVANCED POLLUTION INSTRUMENTATION DIVISION  
(T-API)  
6565 NANCY RIDGE DRIVE  
SAN DIEGO, CA 92121-2251  
TOLL-FREE: 800-324-5190  
FAX: 858-657-9816  
TEL: 858-657-9800  
WEB SITE: www.teledyne-api.com  
02417  
REV. D  
Copyright 1997 API Inc.  
07/23/01  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
TABLE OF CONTENTS  
4 THE M100AH SO2 ANALYZER ................................................................... 4-1  
iii  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
v
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
LIST OF FIGURES  
vii  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
LIST OF TABLES  
viii  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
1 HOW TO USE THIS MANUAL  
The Model 100AH has been designed with serviceability, reliability and ease of operation in  
mind. The M100AH's microprocessor continually checks operating parameters such as  
temperature, flow, and critical voltages. The instruments modular design uses captive screws to  
Troubleshooting Hints.  
We recognize that the need for information in this manual changes as time passes. When the  
instrument first arrives, it is necessary to get it up and running quickly and verify its correct  
operation. As time passes, more detailed information is often required on special configurations,  
calibration alternatives and other operational details. Finally there is the need for periodic  
maintenance and to quickly troubleshoot problems to assure maximum uptime and data integrity.  
To address these needs, we have created three indexes to the information inside. They are:  
Table of Contents:  
Outlines the contents of the manual in the order the information is presented. This is a good  
overview of the topics covered in the manual. There is also a list of Tables and a list of Figures.  
Index to M100AH Front Panel Menus:  
The Menu Index (Figure 5-1, Figure 5-2 and Table 5-2) briefly describes the front panel menus and  
refers you to other sections of the manual that have a detailed explanation of each menu selection.  
The Troubleshooting Section, outlined in the Table of contents, allows you to diagnose and repair  
the instrument based on variables in the TEST menu, the results of DIAGNOSTIC tests, and  
performance faults such as excessive noise or drift. The troubleshooting section also explains the  
operation, adjustment, diagnosis and testing of each instrument subsystem.  
If you are unpacking the instrument for the first time, please refer to Getting Started in  
1-1  
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1-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
2 GETTING STARTED  
2.1 Installation  
CAUTION  
To avoid personal injury, always use two persons to  
lift and carry the Model 100AH.  
1. Verify that there is no apparent shipping damage. If damage has occurred please advise  
shipper first, then Teledyne API.  
2. Before operation it is necessary to remove the shipping hold-down screws. Remove the  
NOTE  
Save these shipping screws and re-install then whenever the  
unit is shipped to another location.  
3. While the instrument cover is removed, please check the voltage and frequency label on the  
cover of the power supply module and compare that to your local power before plugging in  
the M100AH.  
4. Check for internal shipping damage, and generally inspect the interior of the instrument to  
make sure all circuit boards and other components are in good shape.  
5. Replace the instrument cover.  
6. When installing the M100AH, allow at least 4” (100 mm) clearance at the back and at least  
1” (25 mm) clearance at each side for proper venting.  
2-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
2.2 Electrical and Pneumatic Connections  
2. The pressure of the sample gas at the inlet port should be at atmospheric pressure (±2”Hg).  
3. Attach the pump to the “Exhaust Out” port on the instrument rear panel. The exhaust from  
the pump also should be vented to a suitable vent at atmospheric pressure. (See Figure 2-3  
for exhaust line venting recommendations.)  
4. If desired, attach the analog output connections to a strip chart recorder and/or datalogger.  
Non-isolated 4-20mA current output is standard. Each 4-20 mA current output should be  
connected to one interfacing device only.  
5. Connect the power cord to the correct voltage line, then turn to Section 2.3 Initial Operation.  
WARNING – Analyzer Exhaust  
Danger – Analyzer exhaust may contain high concentration of SO2  
gas. Exhaust properly from the pump pack exhaust to well ventilated  
area at atmospheric pressure.  
CAUTION  
High voltages present inside case.  
DO NOT LOOK AT THE UV LAMP.  
UV LIGHT COULD CAUSE EYE DAMAGE.  
ALWAYS USE SAFETY GLASSES  
(PLASTIC GLASSES WILL NO DO).  
Connect the exhaust fitting of the pump to a suitable  
vent outside of the room.  
2-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
CAUTION  
Do not operate with cover off.  
Before operation check for correct input  
voltage and frequency on serial number sticker.  
Do not plug in the power cord if the voltage or  
frequency is incorrect.  
Do no operate without proper chassis grounding.  
Do not defeat the ground wire on power plug.  
Turn off analyzer power before disconnecting or  
connecting electrical subassemblies.  
Always replace shipping screws when transporting the Analyzer.  
2-3  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 2-1: Removal of Shipping Screws  
2-4  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 2-2: Rear Panel  
2-5  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 2-3: Rear Panel Pneumatic Recommendations  
2-6  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
2.3 Initial Operation  
1. Turn on the instrument power.  
2. The display should immediately light, displaying the instrument type (M100AH) and the  
CPU memory configuration. If you are unfamiliar with the M100AH, we recommend that  
3. The M100AH requires about 30 minutes for all internal components to come up to  
temperature.  
4. While waiting for instrument temperatures to come up, you can check for correct operation  
by using some of the M100AH's diagnostic and test features.  
5. Examine the TEST functions by comparing the values listed in Table 2-1 to those in the  
display. Remember that as the instrument warms up the values may not have reached their  
final values yet. If you would like to know more about the meaning and utility of each TEST  
setting up the options.  
the readings should compare closely with those in the Table. If they do not, see  
2-7  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
The next task is to calibrate the analyzer. There are several ways to do a calibration; they are  
summarized in Table 7-1. For a preliminary checkout we recommend calibration with zero air  
and span gas coming in through the sample port. The procedure is:  
WARNING – Analyzer Exhaust  
Danger – Analyzer exhaust may contain high concentration of  
SO2 gas. Exhaust properly from the pump pack exhaust to well  
ventilated area at atmospheric pressure.  
Step 1 - Enter the expected SO2 span gas concentration:  
Step Number Action  
Comment  
1.  
Press CAL-CONC  
This key sequence causes the M100AH to prompt for the  
expected SO2 concentration. Enter the SO2 span  
concentration value by pressing the key under each digit until  
the expected value is set.  
2.  
Press ENTR  
Press EXIT  
ENTR stores the expected SO2 span value. This value will be  
used in the internal formulas to compute subsequent SO2  
concentration values.  
3.  
4.  
Returns instrument to SAMPLE mode.  
Press SETUP-  
RNGE-SET  
If necessary you may want to change ranges. Normally the  
instrument is shipped in single range mode set at 500 PPM.  
5.  
Press EXIT  
Returns the instrument to SAMPLE mode.  
2-8  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Step 2 - Calibrate the instrument:  
Initial Zero/Span Calibration Procedure  
Step Number Action  
Comment  
1.  
Input Zero gas  
Allow Zero gas to enter the sample port on the rear of the  
instrument.  
2.  
3.  
Press CAL  
The M100AH enters the calibrate mode from sample mode.  
Wait 5 - 10 min  
Wait for reading to stabilize at the zero value. (If you wait  
less than 5 - 10 minutes the final zero value may drift.)  
4.  
5.  
Press ZERO  
Press ENTR  
The ENTR button will be displayed.  
Pressing ENTR actually changes the calculation equations  
and zeroes the instrument.  
6.  
7.  
8.  
Press EXIT  
M100AH returns to the CAL menu. Allow SPAN gas to enter  
the sample port on the rear of the instrument.  
Wait 5 - 10 min  
Press SPAN  
Wait for reading to stabilize at the span value. (If you wait  
less than 5 -10 minutes the final span value may drift.)  
If SPAN button is not displayed, check the Troubleshooting  
circumstances at low span gas concentrations (<100PPM),  
both the ZERO and SPAN buttons will appear. This is  
acceptable and just do not press ZERO button.  
9.  
Press ENTR  
Press EXIT  
Pressing ENTR actually changes the calculation equations so  
that the concentration displayed is the same as the expected  
span concentration you entered above, thus spanning the  
instrument.  
10.  
Pressing EXIT returns the instrument to SAMPLE mode.  
Step 3 - Review the quality of the calibration:  
Calibration Quality Check Procedure  
Step Number Action  
Comment  
1.  
Scroll the TEST  
function menu until  
SLOPE is  
Typical SLOPE value is 1.0 ± 0.3. If the value is not in this  
acceptable range the instrument will perform optimally.  
displayed.  
2.  
Scroll the TEST  
function menu until  
OFFSET is  
The M100AH will display the OFFSET parameter for the  
SO2 equation. A value less than 200mV indicates calibration  
in the optimal range. If the OFFSET value is outside this  
displayed.  
Step 4 - The M100AH is now ready to measure sample gas.  
2-9  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 2-4: Front Panel  
2-10  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 2-5: Assembly Layout  
2-11  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 2-1: Final Test and Calibration Values  
Observed  
Value  
Test Values  
Units  
Nominal Range  
Reference Section  
RANGE  
STABIL  
PPM  
PPM  
10 - 5000  
0.01 - 0.05  
INLET  
SAMPLE  
PRESS  
in-Hg-  
Abs  
25 - 35  
VACUUM  
PRESS  
in-Hg-  
Abs  
4 - 10  
SAMP FL  
CC / MIN  
650 ± 60  
0 - 5000  
PMT  
mV  
mV  
UV LAMP  
2000 - 4000  
typical  
STR. LGT  
DARK PMT  
DARK LAMP  
SLOPE  
PPM  
mV  
<100.0  
<200  
mV  
<200  
1.0 ± 0.3  
<200  
OFFSET  
mV  
V
HVPS  
450 - 900 constant  
2500 ± 200  
50 ± 1  
DCPS  
mV  
oC  
RCELL TEMP  
BOX TEMP  
PMT TEMP  
oC  
oC  
8 - 50  
7 ± 1  
Electric Test & Optic Test  
Electric Test  
PMT Volts  
SO2 Conc  
mV  
2000 ± 100  
PPM  
2000 ± 100  
Optic Test  
PMT Volts  
SO2 Conc  
mV  
200 ± 20  
PPM  
200 ± 20  
2-12  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 2-1: Final Test and Calibration Values (Continued)  
Observed  
Value  
Parameter  
Units  
Nominal Range  
Reference Section  
Span and Cal Values  
SO2 Span Conc  
SO2 Slope  
PPM  
100 - 4500  
1.0 ± 0.3  
<100  
SO2 Offset  
mV  
Noise at Zero  
(rms)  
PPM  
0.05 - 0.2  
Noise at Span  
(rms)  
PPM  
0.5% of reading  
(above 50PPM)  
Measured Flows  
Sample Flow  
cc/min  
650 ± 60  
Factory Installed Options  
Power Voltage/Frequency  
Rack Mount, w/ Slides  
Rack Mount, w/ Ears Only  
Zero/Span Valves Manifold  
Multi-drop  
Option Installed  
Kicker  
37 mm Filter  
4-20 mA Isolated Current Loop Output  
(non-isolated standard)  
ISOLATED  
NON-ISOLATED  
SO2 (RANGE 1)  
SO2 (RANGE 2)  
SPARE  
____________  
____________  
____________  
____________  
____________  
____________  
____________  
____________  
TEST OUTPUT  
PROM #  
Date  
Serial #  
Technician  
2-13  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
3 SPECIFICATIONS, AGENCY APPROVALS,  
WARRANTY  
3.1 Specifications  
Ranges  
In 1 PPM increments from 10 PPM to 5000 PPM, dual ranges or autoranging  
Noise at Zero  
Noise at Span  
Lower Detectable Limit1  
Zero Drift2  
0.05 PPM RMS  
<0.5% of reading (above 50 PPM)  
0.1 PPM RMS  
< 1 PPM/24 hours  
<2 PPM/7 days  
<0.5% FS/7 days  
Zero Drift2  
Span Drift2  
Lag Time  
5 sec  
Rise Time  
95% in < 30 sec  
Fall Time  
95% in < 30 sec  
Sample Flow Rate  
Linearity  
650cc/min. ±10%  
1% of full scale  
Precision  
0.5% of reading  
Temperature Range  
Temp Coefficient  
Humidity  
5 - 40oC  
< 0.1% per oC  
0 - 95% RH, non-condensing  
Voltage Coefficient  
Dimensions HxWxD  
Weight, Analyzer  
Weight, Pump Pack  
Power, Analyzer  
Power, Analyzer3  
Power, Ext. Pump  
Power, Ext. Pump3  
Environmental  
Conditions  
< 0.05% per V  
7"x17"x23.6" (18 cm x 43 cm x 61 cm)  
43 lbs (19.5 kg)  
16 lbs (7 kg)  
110 v60 Hz, 220 v50 Hz, 240 v50 Hz, 250 watts  
230 v50 Hz, 2.5A  
110 v60 Hz, 220 v50 Hz, 240 v50 Hz, 295 watts  
230 v50 Hz, 2.5 A  
Installation Category (Overvoltage Category) II  
Pollution Degree 2  
4 - 20 mA non-isolated standard, 0-100 mV, 0-1, 5, 10 v ; resolution of 1 part  
in 1024 of selected voltage or current range. 4 - 20 mA isolated optional.  
12 Status Outputs from opto-isolator  
PPM, mg/m3  
Recorder Output4  
Status Option  
Measurement Units  
1. Defined as twice the zero noise level.  
2. At constant temperature and voltage.  
3. Electrical ratings for CE Mark compliance.  
4. Bi-polar. (voltage or current selectable by the jumper on the motherboard)  
3-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
3.2 Warranty  
WARRANTY POLICY (02024c)  
Prior to shipment, Teledyne API equipment is thoroughly inspected and tested. Should  
equipment failure occur, Teledyne API assures its customers that prompt service and support  
will be available.  
COVERAGE  
After the warranty period and throughout the equipment lifetime, Teledyne API stands ready to  
provide on-site or in-plant service at reasonable rates similar to those of other manufacturers in  
the industry. All maintenance and the first level of field troubleshooting is to be performed by  
the customer.  
NON-TELEDYNE API MANUFACTURED EQUIPMENT  
Equipment provided but not manufactured by Teledyne API is warranted and will be repaired to  
the extent and according to the current terms and conditions of the respective equipment  
manufacturers warranty.  
GENERAL  
Teledyne API warrants each Product manufactured by Teledyne API to be free from defects in  
material and workmanship under normal use and service for a period of one year from the date of  
delivery. All replacement parts and repairs are warranted for 90 days after the purchase.  
If a Product fails to conform to its specifications within the warranty period, Teledyne API shall  
correct such defect by, in Teledyne API's discretion, repairing or replacing such defective  
Product or refunding the purchase price of such Product.  
The warranties set forth in this section shall be of no force or effect with respect to any Product:  
(i) that has been altered or subjected to misuse, negligence or accident, or (ii) that has been used  
in any manner other than in accordance with the instruction provided by Teledyne API or (iii)  
not properly maintained.  
THE WARRANTIES SET FORTH IN THIS SECTION AND THE REMEDIES  
THEREFORE ARE EXCLUSIVE AND IN LIEU OF ANY IMPLIED WARRANTIES OF  
MERCHANTABILITY, FITNESS FOR PARTICULAR PURPOSE OR OTHER  
WARRANTY OF QUALITY, WHETHER EXPRESSED OR IMPLIED. THE  
REMEDIES SET FORTH IN THIS SECTION ARE THE EXCLUSIVE REMEDIES FOR  
BREACH OF ANY WARRANTY CONTAINED HEREIN. TELEDYNE API SHALL  
NOT BE LIABLE FOR ANY INCIDENTAL OR CONSEQUENTIAL DAMAGES  
ARISING OUT OF OR RELATED TO THIS AGREEMENT OF TELEDYNE API'S  
PERFORMANCE HEREUNDER, WHETHER FOR BREACH OF WARRANTY OR  
OTHERWISE.  
3-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
TERMS AND CONDITIONS  
All units or components returned to Teledyne API should be properly packed for handling and  
returned freight prepaid to the nearest designated Service Center. After the repair, the equipment  
will be returned, freight prepaid.  
3-3  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
4 THE M100AH SO2 ANALYZER  
4.1 Principle of Operation  
The operation of Teledyne API Model 100AH Analyzer is based upon the well proven technology  
from the measurement of fluorescence of SO2 due to absorption of UV energy. Sulfur Dioxide  
absorbs in the 190 nm - 230 nm region free of quenching by air and relatively free of other  
interference.  
The UV lamp emits ultraviolet radiation which passes through a 214 nm filter (allowing 214 nm  
light through), exciting the SO2 molecules and producing fluorescence which is measured by a PMT  
with a secondary UV filter. The equations describing the above reactions are as follows:  
Ia  
SO2 + hv1 SO2* (1)  
The ultraviolet light at any point in the system is given by:  
Ia = I0  
[1exp  
(
ax  
(
SO2 ))  
]
(2)  
Where I0 is the UV light intensity, a is the absorption coefficient of SO2, x the path length, and (SO2)  
the concentration of SO2. The excited SO2 decays back to the ground state emitting a characteristic  
fluorescence:  
KF  
SO2 * → SO2 + hv2 (3)  
Ultraviolet light is focused through a narrow 214 nm bandpass filter into the reaction chamber. Here  
it excites the SO2 molecules, which give off their characteristic decay radiation. The sample is under  
vacuum to minimize quenching effect from CO2 and O2. A second filter allows only the decay  
radiation to fall on the PMT. The PMT transfers the light energy into the electrical signal in the  
sample stream being analyzed. The preamp board converts this signal into a voltage which is further  
conditioned by the signal processing electronics.  
The UV light source is measured by a UV detector. Software calculates the ratio of the PMT output  
and the UV detector in order to compensate for variations in the UV light energy. Stray light is the  
background light produced with zero PPM SO2. Once this background light is subtracted, the CPU  
will convert this electrical signal into the SO2 concentration.  
4-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 4-1: M100AH Sulfur Dioxide Analyzer  
4-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
4.2 Instrument Description  
4.2.1 Sensor Module, Reaction Cell, Detector  
The sensor module (Figure 10-6) is where the fluorescence light is generated and detected. It is  
the most complicated and critical sub-assembly in the entire analyzer. It consists of the following  
assemblies and functions:  
1. The reaction cell  
2. Reaction cell heater/thermistor  
3. PMT and HVPS (high voltage power supply)  
4. PMT cooler/cold block/heatsink/fan  
5. Preamp assembly:  
A. Preamp range control hardware  
B. HVPS control  
C. PMT cooler temp control  
6. Electric and optic test electronics  
7. Light trap  
8. UV lamp and UV detector  
4.2.2 Pneumatic Sensor Board  
The pneumatic sensor board consists of two pressure sensors mounted on the flow control  
module. One pressure sensor measures the upstream of the flow control module which is near  
ambient pressure. The second pressure sensor measures reaction cell’s pressure which is about  
one-quarter of ambient pressure. From these two pressure the sample flow rate can be computed  
and is displayed as sample flow in the test menu including two pressure readings. The M100AH  
displays pressure in inches of mercury-absolute (in-Hg-A) and flow in cc/min.  
4.2.3 Computer Hardware and Software  
The M100AH Analyzer is operated by a micro computer. The computer's multitasking operating  
system allows it to do instrument control, monitor test points, provide analog output and provide  
a user interface via the display, keyboard and RS-232 port. These operations appear to be  
happening simultaneously but are actually done sequentially based on a priority queuing system  
maintained by the operating system. The jobs are queued for execution only when needed,  
therefore the system is very efficient with computer resources.  
4-3  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
The M100AH is a true computer based instrument. The microprocessor does most of the  
instrument control functions such as temperature control, and valve switching. Data collection  
and processing are done entirely in the CPU with the final concentration values being sent to a  
D/A converter to produce the instrument analog output.  
The computer memory is divided into 3 sections: EPROM memory contains the multi-tasking  
operating system code plus the instructions that run the instrument. The RAM memory is used to  
hold temporary variables and current concentration data. The EEPROM memory contains the  
instrument set-up variables such as range and instrument ID number. The EEPROM data is non-  
volatile so the instrument can lose power and the current set-up information is preserved.  
4.2.4 V/F Board  
Computer communication is done via 2 major hardware assemblies. These are the V/F board and  
the front panel display/keyboard.  
The V/F board is multifunctional, consisting of A/D input channels, digital I/O channels, and  
analog output channels. Communication with the computer is via a STD bus interface. The  
computer receives all of the instrument data and provides all control functions through the V/F  
board.  
4.2.5 Front Panel  
display and keyboard, 3 status LED's and power switch. Communication with the display,  
keyboard, and status LED's is done via the computer's on-board parallel port. The M100AH was  
designed as a computer controlled instrument, therefore all major operations can be controlled  
from the front panel display and keyboard.  
4-4  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 4-1: System Modes Display  
Mode  
Meaning  
SAMPLE  
Sampling normally. Flashing indicates adaptive filter is on.  
Sampling normally. AutoCal enabled.  
Doing a ACAL (AutoCal) zero check or adjust  
Doing a manual zero check or adjust  
Doing a remote zero check  
SAMPLE A  
ZERO CAL A  
ZERO CAL M  
ZERO CAL R  
SPAN CAL A  
SPAN CAL M  
SPAN CAL R  
LOW CAL A  
LOW CAL M  
LOW CAL R  
M-P CAL  
Doing a ACAL (AutoCal) high span check or adjust  
Doing a manual high span check or adjust  
Doing a remote high span check  
Doing a ACAL (AutoCal) low span check  
Doing a manual low span check  
Doing a remote low span check  
Doing a multi-point calibration  
SETUP nnn  
DIAG I/O  
Configuring analyzer (sampling continues). Software revision shown.  
Diagnostic test mode for Signal I/O  
DIAG AOUT  
DIAG D/A  
Diagnostic test mode for analog output  
Diagnostic test mode for DAC calibration  
Diagnostic test mode for Optic test  
DIAG OPTIC  
DIAG Elec  
Diagnostic test mode for Electrical test  
Diagnostic test mode for RS-232 test  
Diagnostic test mode for Lamp calibration  
Diagnostic test mode for Test channel output  
DIAG RS232  
DIAG LAMP  
DIAG TCHN  
4-5  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 4-2: Front Panel Display  
3 fields, and displays information. The first field is the mode field. The mode field indicates the  
current mode of the Analyzer. Usually, it shows "SAMPLE", indicating that the instrument is in  
sample mode. The center field displays TEST values. The TEST functions allow you to quickly  
access many important internal operating parameters of the M100AH. This provides a quick  
check on the internal health of the instrument. The right hand field shows current concentration  
value of SO2.  
4.2.5.1 Front Panel Display  
The second line of the display contains eight fields. Each field defines the key immediately  
below it. By redefining the keys dynamically it is possible to simplify the instrument electronics  
and user interface.  
4.2.5.2 Status LED's  
At the right of the display there are 3 status LED's. They can be in three states, OFF, ON, and  
Blinking. The meanings of the LED's are given in Table 4-2.  
4-6  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 4-2: Front Panel Status LED's  
LED  
State  
Meaning  
Green  
Off  
On  
Blinking  
NOT monitoring, DAS disabled or inactive  
Monitoring normally, taking DAS data  
Monitoring, DAS in HOLDOFF mode (1)  
Yellow  
Red  
Off  
On  
Blinking  
Autocal disabled  
Autocal enabled  
Calibrating  
Off  
Blinking  
No warnings exist  
Warnings exist  
(1) This occurs and means during Calibration, DAS holdoff, Power-up Holdoff, and when in  
Diagnostic mode.  
4.2.5.3 Power Switch  
The power switch has two functions. The rocker switch controls overall power to the instrument;  
in addition it includes a circuit breaker. If attempts to power up the M100AH result in a circuit  
breaker trip, the switch automatically returns to the off position, and the instrument will not  
power up. If this occurs, consult troubleshooting section or factory.  
4.2.6 Power Supply Module  
The Power supply module (PSM) supplies AC and DC power to the rest of the instrument. It  
consists of a 4 output linear DC power supply and a 15 volt switching supply. In addition, it  
contains the switching circuitry to drive the DC operated valves and several switched AC loads  
to operate the reaction cell and UV lamp.  
4.2.7 Pneumatic System  
In the basic analyzer, the sample enters through a 5-micron TFE filter element. The sample then  
enters the flow control module and the reaction cell. The external pump pack is supplied as  
standard equipment with the M100AH.  
When the zero/span valve option is included, the sample passes through the valve manifold and  
Sample flow is controlled by a critical flow orifice. The orifice is protected by a 20-micron filter.  
The orifice never needs adjustment. The critical flow orifice maintains precise volumetric flow  
control as long as the down stream pressure of the orifice is maintained under critical pressure.  
For example, at or near 14" (350 mm) Hg absolute at sea level.  
4-7  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
4.3 I/O Hardware Interface  
4.3.1 RS-232 Interface  
The M100AH uses the RS-232 communications protocol to allow the instrument to be connected  
to a variety of computer based equipment. RS-232 has been used for many years and is well  
documented. Generally, every manufacturer observes the signal and timing requirements of the  
protocol very carefully.  
Data Communications Software for a PC: You will need to purchase a software package so  
your computer can transmit and receive on its serial port. There are many such programs, we use  
PROCOMM at TELEDYNE API. Once you set up the variables in PROCOMM and your wiring  
connections are correct, you will be able to communicate with the analyzer. Make sure the  
analyzer is set up for 2400 baud (SETUP-MORE-COMM-BAUD) and that PROCOMM is set up  
as described in the "RS-232 Pin Assignments" Figure 4-3.  
4-8  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 4-3: RS-232 Pin Assignments  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
4.3.1.1 RS-232 Connection Examples  
Example 1: Connecting the M100AH (using supplied cable) to an IBM-PC AT compatible  
computer (DB-25 external connector, or DB-25 end of DB-9 to DB-25 Adapter).  
In this case, the PC is wired as DTE and the analyzer is jumpers set as DCE, therefore a null  
modem is not needed. The wiring is "straight through" i.e. pin 1 to pin 1, pin 2 to pin 2, etc.  
Therefore all you have to do here is adapt the connector on the analyzer cable (male DB-25) to  
the DB-25 male on the PC. A female to female DB-25 "gender changer" (cable or adapter) will  
complete the connection. Make sure none of the adapters have null modems in them.  
Example 2: Connecting the Teledyne API analyzer to a serial printer.  
In this case, it will be necessary to determine whether the printer is DCE or DTE. Some printers  
can be configured for either DCE or DTE by jumpers or DIP switch settings. Consult the user  
manual for the printer. If the DB-25 connector pinout shows that data is output on pin 2 (from  
the printer), then it is DTE and the TELEDYNE API analyzer should be switch set to DCE  
mode. If pin 2 of the printer DB-25 is an input to the printer, then set the switch of the analyzer  
to DTE mode. Refer to drawing #01916.  
Example 3: Connecting the Teledyne API analyzer to a modem.  
The modem is always configured as DCE. Therefore, setting switch as the DTE will be required  
to connect the analyzer to the modem. Refer to drawing #01916.  
4.3.1.2 RS-232 Diagnostic Procedures  
There are several features of the M100AH to make connecting to RS-232 and diagnosing RS-  
232 faults easier.  
There are two LED's on the rear panel Connector Board that which are connected to pin 2 and 3  
of the DB-9 connector on the board. If the switch is in the DCE position (default) the red LED is  
connected to pin 3 of the DB-9 connector. When data is transmitted by the M100AH the red  
LED will flicker, indicating data present on this line. When the M100AH is running, the LED  
will normally be ON, indicating logic low. A one second burst of data can be transmitted over  
the port by a command in the DIAGNOSTIC menu. Press SETUP-DIAG, scroll to select RS232  
and press ENTR to transmit a burst of lower case "w"'s.  
The green LED is connected to pin 2. If the switch is in the default DCE position, this is the pin  
on which the M100AH receives data. It is ON if an outside device is connected. This LED gets  
its power from the outside device. When data is being transmitted by the outside device to the  
M100AH this LED will flicker.  
When you are attempting to configure the RS-232 port, if either of the LED's go out when the  
cable is connected, that generally means that there is a grounding problem. Check the relative  
ground levels of pin 5 on the DB-9.  
4-10  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
4.3.2 Status Output Interface  
The status output is a feature that reports the Analyzer conditions via contact closures on the rear  
panel. The closures are available on a 50 pin connector on the rear panel. The contacts are NPN  
transistors which can draw up to 50 mA of DC current. The pin assignments are listed in the  
Table below.  
Table 4-3: Status Output Pin Assignments  
Output #  
PIN #  
Definition  
Condition  
1
2
1 (-), 2 (+)  
ZERO CAL  
CLOSED IN ZERO CAL  
3 (-), 4 (+)  
SPAN CAL  
CLOSED IN SPAN CAL  
3
5 (-), 6 (+)  
FLOW ALARM  
TEMP ALARM  
DIAG MODE  
POWER OK  
CLOSED IF FLOW WARNING  
CLOSED IF ANY TEMP WARNING  
CLOSED IN DIAG MODE  
CLOSED IF SYSTEM POWER OK  
CLOSED IF SYSTEM OK  
CLOSED IF HVPS WARNING  
4
7 (-), 8 (+)  
5
9 (-), 10 (+)  
11 (-), 12 (+)  
21 (-), 22 (+)  
19 (-), 20 (+)  
13 (-), 14 (+)  
23 (-), 24 (+)  
25 (-), 26 (+)  
27 (-), 28 (+)  
6
7
SYSTEM OK  
HVPS ALARM  
SPARE  
8
9
10  
11  
12  
HIGH RANGE  
LOW SPAN CAL  
UV LAMP ALARM  
CLOSED IF HIGH PMT RANGE  
LOW SPAN CALIBRATION  
CLOSED IF UV LAMP WARNING  
The Status/Temp Board schematic can be found in the Appendix Drawing 01087.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 4-4: Interfacing Contact Closure I/O  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
4.3.3 Contact Closure Control Input Interface  
The Zero/Span calibration can be initiated using external control inputs to control optional  
Zero/Span valves. There are 4 optoisolator type control inputs available and each input is  
assigned by the software for specific calibration control. Refer to Figure 2-2 REMOTE IN PIN  
for additional information.  
Figure 4-4 shows an example of a control input interfacing circuit. The input current through the  
LED is limited by a built-in resistor to prevent damage due to over-current. Once the desired  
input channels are properly connected, the user can set up each input to perform specific  
calibration. The input signal should be a high level (opto closed) with a minimum duration of 1  
second.  
4-13  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
INTENTIONALLY BLANK  
4-14  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5 SOFTWARE FEATURES  
This section covers the software features of M100AH which is designed as a computer  
controlled instrument. All major operations are controlled from the front panel display and  
keyboard through a user friendly menu. Sample mode is explained for the basic operation of the  
analyzer including calibration steps. Advanced software features are covered for experienced  
users under the Setup mode offering advanced instrument control capabilities for optimum  
5.1 Index To Front Panel Menus  
The next several pages contain two different styles of indexes that will allow you to navigate the  
M100AH software menus. The first two pages show a "tree" menu structure to let you see at a  
glance where each software feature is located in the menu. The second menu contains a brief  
description of each key mnemonic and a reference to the section of the manual that describes its  
purpose and function in detail.  
5-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 5-1: Sample Menu  
Figure 5-2: Setup Menu Tree  
5-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.1.1 Sample Menu  
Table 5-1: M100AH Sample Menu Structure  
Menu Level  
Reference  
Section  
Level 1  
Level 2  
Level 3  
Level 4  
Description  
TEST  
TST>  
Test functions  
CAL  
Zero/Span calibration w/ gas  
through sample port  
LOW  
HIGH  
Shown if AUTO or DUAL  
range selected for low span  
calibration  
Shown if AUTO or DUAL  
range selected for high span  
calibration  
CALZ  
CALS  
Zero calibration w/ zero gas  
from zero valve option  
Span calibration w/ span gas  
from span valve option  
ZERO  
SPAN  
Press ZERO then ENTR will  
zero analyzer  
Press SPAN then ENTR will  
span analyzer  
LOW  
HIGH  
Low span gas calibration  
High span gas calibration  
CONC  
Expected SO2 span  
concentration  
SETUP  
The SETUP Menu - See next  
table  
5-3  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.1.2 Set-Up Menu  
Table 5-2: M100AH Setup Menu Structure  
Setup Menu #1  
Reference  
Section  
Level 1  
Level 2  
Level 3  
Level 4  
Description  
CFG  
CFG is primarily used for  
showing special  
configuration options and  
factory special software  
PREV,  
NEXT,  
LIST  
PREV, NEXT can be used  
to scroll through the  
configuration list  
LIST automatically scrolls  
the list  
AUTOCAL  
Automatic zero/span check  
or calibration  
SEQx  
Select SEQUENCE 1 thru  
3
MODE  
SET  
Disable or enable zero  
and/or span mode  
SETUP automatic  
zero/sapn calibration  
sequence  
DAS  
Data Acquisition System  
(DAS) -  
EDIT  
SETUP Data Acquisition  
System (DAS)  
VIEW  
PREV  
PV10  
NEXT  
NX10  
Examine the DAS data  
buffer - display previous  
average  
Move UP previous 10  
averages in the DAS data  
buffer  
Examine the DAS data  
buffer - display next  
average  
Display next 10 averages in  
the DAS data buffer  
5-4  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 5-3: M100AH Menu Structure - Setup Menu #2  
Setup Menu #2  
Reference  
Section  
Level 1  
Level 2  
Level 3  
Level 4  
Description  
RNGE  
Range control menu  
MODE  
Range mode select - Single,  
Autorange, Dual  
AUTO  
DUAL  
SINGLE  
Automatically select output  
range  
Independent output ranges  
for REC and DAS  
Single range for both REC  
and DAS outputs  
SET  
Sets range if mode is Single  
range  
LO  
HI  
Sets low range value if  
Autorange enabled  
Sets high range value if  
Autorange enabled  
UNITS  
Unit selection menu  
PPM,  
MGM  
Select units that instrument  
uses  
PASS  
Password enable/disable  
menu  
ON-OFF  
TIME  
Enable/disable password  
checking  
CLOCK  
MORE  
Adjusts time on the internal  
time of day clock  
DATE  
Adjusts date on the internal  
time of day clock  
Continue menu one MORE  
level down  
5-5  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 5-4: M100AH Menu Structure - Setup Menu #3  
Setup Menu #3  
Reference  
Section  
Level 1  
Level 2  
Level 3  
Level 4  
Description  
MORE  
Next level of the SETUP  
menu  
COMM  
RS-232 communications  
control menu  
BAUD  
300-  
Set the BAUD rate to 300-  
1200-2400-4800-9600-  
19.2K  
1200-  
2400-  
4800-  
9600-  
19.2k  
ID  
Sets the instrument ID-  
(included on all RS-232  
messages)  
VARS  
DIAG  
Internal variables  
PREV,  
NEXT,  
JUMP,  
EDIT  
PREV, NEXT scroll up and  
down through the VARS  
menu. Jump will go to  
variable number selected,  
EDIT will allow editing of  
the selected variable.  
Diagnostic menu  
PREV,  
NEXT  
PREV, NEXT scroll up and  
down through the DIAG  
menu. (SIGNAL I/O,  
ANALOG OUTPUT, D/A  
CALIBRATION, OPTIC  
TEST, ELECTRICAL  
TEST, LAMP  
CALIBRATION, TEST  
CHAN OUTPUT, RS-232  
OUTPUT)  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.2 Sample Mode  
5.2.1 Test Functions  
NOTE  
In any of the following TEST functions, if XXXX is displayed,  
that indicates an off scale and therefore meaningless reading.  
To use the TEST functions to diagnose instrument faults, refer to Troubleshooting Section 10.1.  
Range  
This is the range of the instrument. In standard configuration there is one range for both REC  
and DAS outputs.  
Dual range allows a different range for each output. When enabled, the RANGE test  
measurement is replaced with two different test measurements, RANGE1 (LOW RANGE) and  
RANGE2 (HIGH RANGE).  
Auto range option allows a low range and high range. The M100AH will automatically switch to  
the other range dynamically as concentration values require. The TEST values will show the  
range the instrument is currently operating in, and will dynamically display the alternate range as  
the range changes occur.  
Stability  
The instrument stability is used to indicate the stability of measurement of analyzer. It is  
computed as the standard deviation of 25 samples of a moving window with interval of 10  
seconds between each sample.  
Sample Pressure  
Sample pressure is measured using a solid state pressure sensor at the upstream of the flow  
control module. This reading will vary according to the sample gas pressure, altitude and local  
weather condition.  
Vacuum Pressure  
Sample pressure is measured at the downstream of the flow control module. This reading is the  
reaction cell pressure which is used by the CPU to compensate the SO2 concentration due to its  
pressure of the sample gas in the reaction cell.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Sample Flow  
The sample flow is computed from the pressure measured upstream of the flow control module.  
Since the downstream of the orifice is well within the critical pressure (which is also checked  
continuously), it is the upstream pressure of the orifice responsible directly proportional to the  
flow through the orifice. Flow variation has little effect on the analyzer reading. Its nominal  
value is 650 ± 60 cc/min.  
PMT Voltage  
The PMT VOLTAGE measures the PMT signal at the output of the preamp board. The  
waveform of the PMT voltage can be complex, and vary up to 5000 mV when a high  
concentration of SO2 is being measured. If the PMT reading is consistently 5000 mV, that  
indicates an off-scale reading. Typical readings bounce around, which is normal.  
UV Lamp  
UV Lamp reading is the measurement voltage from the reference detector preamp board. Typical  
value is between 2000 mV and 4000 mV and above 600 mV is acceptable.  
Stray Light  
Stray Light is the background light of the reaction cell expressed in PPM while sampling zero  
gas. It is only an indication of the condition of the optical system such as lenses, UV filter, light  
leak, etc.  
Dark PMT  
The dark current of the PMT is periodically measured to compensate any PMT dark current drift  
and offset. Typical value is less than 200 mV.  
Dark Lamp  
This is the dark current of the UV reference detector which is used to compensate any dark  
current drift and offset. This measurement is synchronized to the Dark PMT measurement  
period. Typical value is less than 200 mV.  
Slope  
The coefficient of straight line equation (y = mx + b) determines the calibration of the M100AH.  
The slope parameter (m) can be thought of as a gain term which determines the steepness of the  
calibration curve. Typical value is 1 ± 0.3.  
Offset  
The offset parameter (b) compensates for differences in the background signal of the optical  
system. Typical value is less than 100 mV.  
5-8  
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High Voltage Power Supply (HVPS)  
The HVPS reading is a measure of the scaled-up HVPS programming voltage. The voltage used  
to set the HVPS output is generated on the Preamp board. Its value is between 0 and 1 volt,  
corresponding to a voltage of 0 to 1000 volts out of the HVPS. The HVPS front panel TEST  
measurement will be typically around 450-650 V.  
DC Power Supply (DCPS)  
The DCPS voltage is a composite of the 5 and ± 15 VDC voltages in the Power Supply Module.  
This is meant to be a quick indicator to show if the PSM is working correctly. The nominal value  
is 2500 mV ± 200 mV.  
Reaction Cell Temperature  
This is a measurement of the temperature of the reaction cell. It is controlled by the computer to  
50 ± 1°C. Temperatures outside this range will cause the M100AH output to drift.  
Box Temperature  
This TEST function measures the temperature inside the chassis of the M100AH. The temperature  
sensor is located on the Status/Temp Board. Typically it runs 2 to 10°C higher than the ambient  
temperature. The M100AH has been engineered to operate over 5 to 40°C ambient temperature  
range.  
PMT Temperature  
The temperature of the PMT is closely controlled by a dedicated proportional temperature controller.  
The nominal set-point is 7 ± 1°C. Readings outside this range will cause instrument drift due to gain  
changes in the PMT detector.  
Time  
This is an output of the M100AH's internal time of day clock.  
5-9  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.2.2 CAL, CALS, CALZ, Calibration Functions  
Table 8-1 summarizes types of calibration.  
5.2.2.1 CAL, CALS, CALZ  
The CAL, CALS, and CALZ keys control the calibration functions of the analyzer. In the CAL  
mode the analyzer can be calibrated with zero/span gas coming in through the sample filter  
assembly on the rear panel. If the instrument will be used on more than one range such as AUTO  
RANGE or DUAL RANGE, it should be calibrated separately on each applicable range (see  
If the analyzer is equipped with the optional Zero/Span valves, there will also be CALZ and  
CALS buttons. The setup of this option is covered in Section 6.3, and operation is explained in  
5.2.2.2 Zero  
Pressing the ZERO key along with ENTR will cause the instrument to adjust the OFFSET value  
of the internal formula so that the instrument reads zero. The M100AH allows zero adjustment  
over a limited range of signal levels mostly due to the background signal, therefore the signal  
does not have to be exactly zero for the instrument to do a zero cal. The instrument will not,  
however, allow a zero cal on any signal level, therefore it is not possible to zero the instrument  
with span gas in the reaction cell. If the ZERO key does not come on as expected, check  
5.2.2.3 Span  
Pressing the SPAN key along with ENTR will cause the instrument to adjust the SLOPE value of  
the internal formula so the instrument displays the span value. The expected SO2 span  
Like the Zero calibration, the Span cal cannot be done with any concentration of span gas. If the  
signal level is outside certain limits, the SPAN key will not be illuminated. If you encounter this  
ZERO and SPAN keys might be on, thus allowing you to either zero or span the instrument. In  
this case, care must be taken to perform the correct operation or the analyzer can become mis-  
calibrated.  
5-10  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.2.2.4 SO2 Cal Concentration  
Before the M100AH can be spanned, it is necessary to enter the expected span concentrations for  
SO2. This is done by using CAL-CONC. Concentration values from 10 to 4500 PPM are  
accepted. If a value of XXXX is displayed, that indicates an offscale, or invalid reading. The  
XXXX value will often be displayed at power-up when there is no data yet available to be  
displayed. Certain instrument fault conditions will cause X's to be displayed. This is the same as  
the needle being offscale on a analog meter. See the Troubleshooting Section 10.2.8 if this  
occurs.  
5.2.2.5 Formula Values  
The slope and offset terms should be checked after each calibration. The values for these terms  
contain important information about the internal health of the analyzer.  
To compute the SO2 concentration, the formula for a straight line is used.  
y = mx + b  
Where:  
y = the SO2 concentration  
m = the slope  
x = the conditioned PMT tube output  
b = the offset  
In comparison with analog analyzers the slope term is equivalent to the "span pot" and the b term  
is equivalent to the "zero pot". Again, like an analog analyzer, there is only a limited range of  
adjustment allowed for either term, and there are consequences of having the values near the  
high or low limits of their respective ranges.  
The x term is the conditioned PMT signal. PMT signal is adjusted for the lamp ratio background,  
range, temperature, and pressure.  
The offset (b) term is the total background light with the zero term subtracted out. The zero term  
measures detector dark current and amplifier noise. The b term is composed mostly of the optical  
system background.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.3 Set-Up Mode  
5.3.1 Configuration Information (CFG)  
This menu item will tell if the installed software has factory special features or other non-  
standard features. If you call Teledyne API service, you may be asked for information from this  
menu.  
5.3.2 Automatic Calibration (AutoCal)  
The AutoCal feature allows the M100AH to automatically operate the Zero/Span Valve option  
ON on a timed basis to check or adjust its calibration. This menu item is shown only if the  
Zero/Span Valve option is installed. Detailed information on setting up AutoCal is found in the  
5.3.3 Data Acquisition System (DAS)  
The Model 100AH contains a flexible and powerful built in data acquisition system (DAS) that  
enables the analyzer to store concentration data as well as many diagnostic parameters in its  
battery backed memory. This information can be viewed from the front panel or printed out  
through the RS-232 port. The diagnostic data can be used for performing “Predictive  
Diagnostics” and trending to determine when maintenance and servicing will be required.  
The logged parameters are stored in what are called “Data Channels.” Each Data Channel can  
store multiple data parameters. The Data Channels can be programmed and customized from the  
front panel. A set of default Data Channels has been included in the Model 100AH software.  
These are described Section 5.3.3.1. For more information on programming custom Data  
Channels, a supplementary document containing this information can be requested from  
Teledyne API.  
5.3.3.1 Data Channels  
The function of the Data Channels is to store, report, and view data from the analyzer. The data  
may consist of SO2 concentration, or may be diagnostic data, such as the sample flow or PMT  
output.  
The M100AH comes pre-programmed with a set of useful Data Channels for logging SO2  
concentration and predictive diagnostic data. The default Data Channels can be used as they are,  
or they can be changed by the user to fit a specific application. They can also be deleted to make  
room for custom user-programmed Data Channels.  
5-12  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
The data in the default Data Channels can be viewed through the SETUP-DAS-VIEW menu.  
Use the PREV and NEXT buttons to scroll through the Data Channels and press VIEW to view  
the data. The last record in the Data Channel is shown. Pressing PREV and NEXT will scroll  
through the records one at a time. Pressing NX10 and PV10 will move forward or backward 10  
records. For Data Channels that log more than one parameter, such as PNUMTC, buttons labeled  
<PRM and PRM> will appear. These buttons are used to scroll through the parameters located  
in each record.  
The function of each of the default Data Channels is described below:  
Samples SO2 concentration at one minute intervals and stores an average every  
hour with a time and date stamp. Readings during calibration and calibration  
hold off are not included in the data. The last 800 hourly averages are stored.  
CONC:  
Collects sample flow and sample pressure data at five minute intervals and  
stores an average once a day with a time and date stamp. This data is useful for  
monitoring the condition of the pump and critical flow orifice (sample flow)  
and the sample filter (clogging indicated by a drop in sample pressure) over  
time to predict when maintenance will be required. The last 360 daily averages  
(about 1 year) are stored.  
PNUMTC:  
Logs new slope and offset every time a zero or span calibration is performed.  
This Data Channel also records the instrument reading just prior to performing  
a calibration.  
CALDAT:  
NOTE: This Data Channel collects data based on an event (a calibration) rather  
than a timer. This Data Channel will store data from the last 200 calibrations.  
This does not represent any specific length of time since it is dependent on how  
often calibrations are performed. As with all Data Channels, a time and date  
stamp is recorded for every data point logged.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.3.3.2 RS-232 Reporting  
Automatic RS-232 reporting can be independently enabled and disabled for each Data Channel.  
For all default data channels, RS-232 reporting is initially set to “OFF.” If this property is turned  
on, the Data Channel will issue a report with a time and date stamp to the RS-232 port every  
time a data point is logged. The report format is shown below:  
D 31:10:06 0412 CONC : AVG CONC1=6.8 PPM  
The report consists of the letter “D” follow by a time/date stamp (“31:10:06”) followed by the  
instrument ID number (“0412”). Next is the Data Channel name (“CONC”) and the sampling  
mode (“AVG” indicates that the data point is an average of more than one sample as opposed to  
a instantaneous reading, “INST”). Finally, the name of the parameter and its value  
(“CONC1=6.8 PPM”) are printed. For Data Channels that sample more than one parameter, such  
as PNUMTC and CALDAT, each parameter is printed on a separate line.  
To enable RS-232 reporting for a specific Data Channel:  
Step  
Action  
Comment  
1.  
Enter DAS menu to edit Data Channels  
Press SETUP-DAS-  
EDIT-ENTR  
2.  
3.  
4.  
Select Data Channel to edit  
Edit selected Data Channel  
Press PREV/NEXT  
Press EDIT  
Scroll through setup properties until RS-232 REPORT:  
OFF is displayed  
Press SET> (5 times)  
5.  
6.  
7.  
8.  
Edit selected setup property  
Change RS-232 REPORT property  
Accepts change  
Press EDIT  
Toggle OFF to ON  
Press ENTR  
Exits back to sample menu  
Press EXIT (4 times)  
See Section 7.7 for more information on DAS reporting through the RS-232 interface.  
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5.3.4 Range Menu  
The instrument operates on any full scale range from 10 to 5000 PPM. The range is the  
concentration value that equals the maximum current (or voltage) output on the rear panel of the  
instrument.  
If the range you select is between 10 and 500 PPM the front panel display will read the  
concentration anywhere from 0 to 500 PPM regardless of the range selected, however the analog  
output is scaled for the range selected. If the range selected is from 501 to 5000 PPM the front  
panel display will read from 0 to 5,000 PPM. The M100AH has 2 internal hardware gain  
settings, namely 0-500 PPM (gain of 10) and 0-5000 PPM (gain of 1). If the physical gain  
changes, then the test measurement readings such as PMT and OFFSET will be adjusted  
accordingly.  
NOTE  
If the instrument will be used on more than one range such as AUTO  
RANGE or DUAL RANGE, it should be calibrated separately on each  
Each 4-20 mA current output channel should be connected to one interfacing device only.  
There are 3 range choices: only one of the following range choices can be active at any one time.  
1. Single Range; two analog outputs are fixed to a single range.  
2. Auto Range; both analog outputs are automatically set for low or high range.  
3. Dual Ranges; each of an analog output ranges can be set differently.  
5.3.4.1 Single Range  
This range option selects a single range for both output channels (REC, DAS) of the M100AH.  
To select Single Range press SETUP-RNGE-MODE-SING, then press ENTR. To set the value  
for the range press SETUP-RNGE-SET, and enter the full scale range desired from 10 PPM to  
5000 PPM, then press ENTR.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.3.4.2 Auto Range  
Auto Range allows output range to automatically range between a low value (RANGE1) and a  
higher value (RANGE2). When the instrument output increases to 98% of the low range value, it  
will Auto Range into Hi range. In Hi range, when the output decreases to 75% of low range, it  
will change to the lower range. There is only one low range and one high range for all outputs.  
range that is less than Low range, the M100AH will remain locked in Low range and behave as a  
Single Range instrument.  
To set up Auto Range press SETUP-RNGE-MODE-AUTO, then press ENTR. To set the values  
press SETUP-RNGE-SET. The M100AH will prompt you for Low Range, then Hi Range which  
is the lower and upper ranges of Auto Range. Key in the values desired, then press ENTR.  
Once desired range is selected, then M100AH should be calibrated for each range entered. (Refer  
5.3.4.3 Dual Ranges  
Dual Ranges allows you to select different ranges for REC and DAS analog output channels. To  
set up Dual Ranges press SETUP-RNGE-MODE-DUAL, then press ENTR. To set the values  
press SETUP-RNGE-SET. The M100AH will prompt you for the range of RANGE1 (REC) and  
RANGE2 (DAS) outputs (refer to Figure 2-2 for corresponding analog output terminals). Key in  
the desired range for each output channel, then press ENTR after each value.  
If Dual Range is selected and their desired ranges are entered accordingly, the M100AH should  
If user has selected either Auto Range or Dual Range, then pressing CAL button will cause to  
display LOW RANGE (RANGE 1) and HI RANGE (RANGE 2). Select desired range number  
and press ENTR to continue calibration procedure of selected range. Under each range  
calibration procedure, the M100AH will display separate test measurement functions  
accordingly to show the Slope, Offset, Range, etc. However once exit this calibration menu and  
return to the main menu (see Figure 2-4), then the test measurement parameters for LOW  
RANGE (RANGE1) are used throughout the M100AH.  
5-16  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.3.4.4 Concentration Units  
The M100AH can display concentrations in PPM, mg/m3. Coefficients for mg/m3 were based on  
0°C (25°C for U.S.EPA), 760 mmHg. Different pressure and temperature can be used by  
adjusting values entered for calibration gas to read the correct concentration at the conditions  
being used. This adjustment is not needed if units are within the same type.  
To change the current units press SETUP-RNGE-UNIT from the SAMPLE mode and select the  
desired units.  
CAUTION  
If the current units are in PPM and the span value is 400 PPM, and  
the units are change to mg/m3 the span value is NOT re-calculated to  
the equivalent value in mg/m3. Therefore the span value now becomes  
400 mg/m3 instead of 400 PPM. Use the following equation to convert  
the unit with proper temperature and pressure adjustments. Then  
recalibrate the analyzer.  
T
760 mmHg  
mg  
SO2 in ppm × 2.86 ×  
×
= SO2 in  
m3  
273o K  
P
NOTE  
You should now re-enter the expected span concentration value in  
different units which should be adjusted for proper pressure and  
temperature (25°C for U.S. EPA) in the new units and re-calibrate  
Changing units affects all of the RS-232 values, all of the display  
values, and all of the calibration values and therefore you must  
re-calibrate the Analyzer.  
5-17  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.3.5 Password Enable  
There are two levels of password protection. The most restrictive level requires a password to do  
instrument calibration. The second level requires a password to do SETUP functions.  
If both password levels are turned off, no passwords are required, except in the VARS menu  
where a password is always required. To enable password press SETUP-PASS-ON. A list of  
Table 5-5: Calibrate, Setup Passwords  
Password Usage  
Calibration Password  
Setup Password  
Password  
512  
Use to get into CAL menus  
Use to get into SETUP menus  
818  
5.3.6 Time of Day Clock  
The instrument has an internal time of day clock. The time of day can be set by pressing SETUP-  
CLOCK-TIME and entering the time in 24hr format. In a similar manner the date can be entered  
by pressing SETUP-CLOCK-DATE and entering the date in a DD-MM-YY format. If you are  
having trouble with the clock running slow or fast, the speed of the clock can be adjusted by  
selecting the CLOCK_ADJ variable in the SETUP-MORE-VARS menu (See Section 10.1.4).  
5.3.7 Diagnostic Mode  
The M100AH Diagnostic Mode allows additional tests and calibrations of the instrument. These  
features are separate from the TEST functions because each DIAG function has the ability to  
alter or disable the output of the instrument. While in DIAG mode no data is placed in the DAS  
averages. Details on the use of Diagnostic mode are in Section 10.1.3.  
5.3.8 Communications Menu  
The COMM menu allows the RS-232 BAUD rate to be set. To set the BAUD rate press SETUP-  
MORE-COMM-BAUD, select the appropriate BAUD rate, then press ENTR.  
The instrument ID number can also be set. This ID number is attached to every RS-232 message  
sent by the M100AH. To set the ID press SETUP-MORE-COMM-ID and enter a 4 digit number  
from 0000-9999, then press ENTR.  
5-18  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5.3.9 Variables Menu (VARS)  
This menu enables you to change the settings on certain internal variables. The VARS  
CAUTION  
Before changing the settings on any variables, make sure you  
understand the consequences of the change. The variables should only  
be changed by skilled maintenance people since they can potentially  
interfere with the performance of the Analyzer.  
5-19  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
INTENTIONALLY BLANK  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
6 OPTIONAL HARDWARE AND SOFTWARE  
Optional equipment offered with the M100AH includes:  
1. Rack mount with slides (P/N 00280)  
2. Rack mount without slides, ears only (P/N 01470)  
3. Zero/Span valves assembly (P/N 0178603)  
4. 4-20mA, isolated outputs (P/N 01471)  
6.1 Rack Mount Options  
The Rack Mount option including slides and ears, permits the Analyzer to be mounted in a  
standard 19" wide x 24" deep RETMA rack. The Rack Mount option can also be ordered without  
slides for applications requiring the instrument to be rigidly mounted in a RETMA rack.  
6.2 Zero/Span Valves  
The Zero/Span Valve option consists of a manifold with four valves. See Figure 2-5 for valve  
location. Connections are provided on the rear panel for two (low and high) span gas and zero  
Table 6-1: Zero/Span Valve Operation  
Mode  
Description  
Reference Section  
1.  
Front panel operation via  
CALS and CALZ  
buttons.  
2.  
3.  
4.  
Automatic operation  
using AUTOCAL  
Remote operation using  
the RS-232 interface  
Remote operation using  
external contact closures  
Section 8.5 - Automatic operation using external contact  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Zero/Span valves have 4 operational states:  
1. Sample mode. All four valves are not energized and sample gas passes through the sample  
valve and into the analyzer for analysis. For any other mode, sample valve is energized to  
shut off sample port. Refer to Figure 9-3 Pneumatic Diagram.  
2. Zero mode. The zero valve is energized allowing zero gas to be admitted into the analyzer  
through the rear panel bulkhead fitting.  
3. Low Span mode. The low span valve is energized and low span gas is admitted into the  
analyzer through a rear panel bulkhead fitting.  
4. High Span mode. The high span valve is energized and high span gas is admitted into the  
analyzer through a rear panel bulkhead fitting.  
Zero air and span gas inlets should supply their respective gases in excess of the 700 cc/min (i.e.  
1000 cc/min) demand of the analyzer at ambient pressure. Ideally the calibration gas pressure  
should be the same one as the sample gas pressure and should not differ more than 2 in-Hg.  
Supply and vent lines should be of sufficient length and diameter to prevent back diffusion and  
pressure effects. See Figure 2-3 for fitting location and tubing recommendations.  
Adequate inexpensive zero air can be supplied from the room air by connecting a charcoal  
scrubber and 5 micron particulate filter (Teledyne API P/N 000369) to the zero air inlet tubing.  
The zero air scrubber used in conjunction with the Zero/Span Valve option provides an  
inexpensive source of zero air.  
6.3 Autocal - Setup Zero/Span Valves  
The Zero/Span valves system can be set up to operate automatically on a timed basis. The  
Teledyne API model 100AH with Zero/Span valves option offers capability to check any  
combination of zero and up to two span points either automatically on a timed basis, through  
There are three auto-calibration sequences called SEQ1, SEQ2, and SEQ3. Each SEQ can be  
programmed to perform a specific calibration sequence. Under each SEQ, there are five  
parameters that affect zero/span checking: the mode enable/selection, the starting date and time  
of the calibration, the number of delay days and time, duration of calibration, and calibration  
adjust enable/disable.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
1. Calibration Sequence Mode  
Each sequence can generate any one of 7 different combinations of ZERO, LO, or HI span point.  
Press SETUP-ACAL, and scroll up or down to select the desired sequence number (SEQx).  
Press MODE and scroll up or down by pressing PREV or NEXT. Select one of the combination  
shown below and press ENTR.  
Combinations:  
1) DISABLED; will disable corresponding SEQx setup.  
2) ZERO  
3) ZERO-LO  
4) ZERO-HI  
5) ZERO-LO-HI  
6) LO  
7) HI  
8) LO-HI  
2. Setup Calibration Timer:  
Press SETUP-ACAL-SET to setup or edit the automatic calibration timer.  
Following table summarizes the setup procedures:  
Table 6-2: Setup Automatic Zero/Span Calibration  
Default  
ON  
Description  
Timer Enable  
Starting Date  
Starting Time  
Delta Days  
Enable or disable automatic calibration timer.  
MM:DD:YY  
01-JAN-95  
00:00  
1
HH:MM, 0 - 23 hours and 0 - 59 minutes  
Delay days between each calibration  
(0 - 365 days)  
Delta Time  
Duration  
00:00  
HH:MM, 0 - 23 hours and 0 - 59 minutes  
1 - 60.0 minutes  
15.0 minutes  
OFF  
Calibrate  
on/off. If ON is selected, it will adjust the  
calibration.  
The Timer Enable can be set to “OFF” to disable the automatic calibration timer while the  
remote RS-232 calibration of specific sequence can be initiated.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
NOTE  
Avoid setting two or more sequences at the same time of the day. Any new  
sequence which is initiated whether from a timer, the RS-232, or the contact  
closure inputs will override any sequence that is in progress.  
The programmed start time must be a minimum of 5 minutes  
later than the real time clock.  
Examples of possible sequences are as following under any one of three available SEQx.  
Example 1: To perform zero-span calibration check once per day at 10:30 PM, 5/20/97.  
1)  
2)  
3)  
4)  
5)  
6)  
7)  
8)  
MODE: ZERO-HI  
TIMER ENABLE: ON  
STARTING DATE: 5/20/97  
STARTING TIME: 22:30  
DELTA DAYS: 1  
DELTA TIME: 00:00  
DURATION: 15.0 MINUTES  
CALIBRATE: OFF  
Example 2: To perform zero calibration adjust once per day retarding 15 minutes everyday starting  
at 11:30 pm, 5/20/97.  
1)  
2)  
3)  
4)  
5)  
6)  
7)  
8)  
MODE: ZERO  
TIMER ENABLE: ON  
STARTING DATE: 5/20/97  
STARTING TIME: 23:30  
DELTA DAYS: 0  
DELTA TIME: 23:45  
DURATION: 15.0 MINUTES  
CALIBRATE: ON  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Example 3: To perform zero-span calibration check once per day at 10:30 PM and zero calibration  
adjust once per week starting at 11:30 PM, 5/20/97.  
1. Select any one of SEQx and setup as example 1 above.  
2. Select any other SEQx and program as follows. Always avoid setting two or more sequences  
at the same time of the day.  
1) MODE: ZERO  
2) TIMER ENABLE: ON  
3) STARTING DATE: 5/20/97  
4) STARTING TIME: 23:30  
5) DELTA DAYS: 7  
6) DELTA TIME: 00:00  
7) DURATION: 15.0 MINUTES  
8) CALIBRATE: ON  
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6.4 4-20 mA, Isolated Current Loop Output  
The standard non-isolated 4-20 mA current output provides current output capability by sharing the  
common electrical ground. The optional current output offers to isolate the electrical ground from  
the external ground of the interfacing device. The setup and operation is identical to the non-isolated  
current output. See Troubleshooting Section 10 for electrical calibration procedure and refer to  
drawings 01087 and 01248 for the jumper settings. Depending on the jumper setting, it can be used  
for the current output or the voltage output.  
NOTE  
Each 4-20 mA current output should be connected to one  
interfacing device only.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
7 RS-232 INTERFACE  
The RS-232 communications protocol allows the instrument to be connected to a wide variety of  
computer based equipment. The interface provides two basic functions in the M100AH.  
1. First is a comprehensive command interface for operating and diagnosing the analyzer. This  
interface has in fact more capabilities than the front panel keyboard.  
2. The interface can provide an audit trail of analyzer events. In this function the port sends out  
messages about instrument events like calibration or warning messages. If these messages are  
captured on a printer or remote computer, they provide a continuous audit trail of the  
analyzers operation and status.  
7.1 Setting Up the RS-232 Interface  
The baud rate is set from the front panel by SETUP-MORE-COMM-BAUD. Select the baud rate  
appropriate for your application, 300, 1200, 2400, 4800, 9600, 19.2K. It is important to note  
that the interfacing device must have identical settings in order for the communications to  
work correctly.  
Second is physical wiring of the analyzer to the other unit. We have incorporated into the  
analyzer LED's that signal the presence of data on the communications lines, and also jumper  
blocks to easily re-configure the analyzer from DCE to DTE if necessary (see drawing #01917).  
In addition the front panel diagnostics allow test data streams to be sent out of the port on  
command. This flexibility and diagnostic capability should simplify attaching our equipment to  
other computers or printers. If problems occur, see the Section 4.3.1.2.  
7.1.1 Setup from the Front Panel  
There are 2 additional RS-232 setups that can be done via the front panel.  
1. Set the Instrument ID number by SETUP-MORE-COMM-ID, and enter a 4 digit number  
from 0000-9999. This ID number is part of every message transmitted from the port.  
2. Set the RS-232 mode bit field in the VARS menu. To get to the variable press, SETUP-  
MORE-VARS-ENTR and scroll to RS232_MODE, then press EDIT. The possible values  
are:  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 7-1: RS-232 Port Setup - Front Panel  
Decimal Value  
Description  
1
2
Turns on quiet mode (messages suppressed)  
Places analyzer in computer mode (no echo of chars)  
Enables Security Features (Logon, Logoff)  
Enables RS-232 menus display on M100AH front panel display  
Enables alternate protocol (i.e. Hessen) and setup menu  
Enables multi-drop support for RTS  
4
8
16  
32  
NOTE  
To enter the correct value, ADD the decimal values of the features you want  
to enable. For example if LOGON and front panel RS-232 menus were  
desires the value entered would be 4 + 8 = 12.  
7.1.2 Security Feature  
The RS-232 port is often connected to a public telephone line which could compromise  
instrument security. If the LOGON feature is implemented the port has the following attributes:  
1. A password is required before the port will operate.  
2. If the port is inactive for 1 hour, it will automatically LOGOUT.  
3. If not logged on, the only command that is active is the '?'. If this command is issued the  
M100AH will respond with MUST LOG ON.  
4. The following messages will be given at logon.  
A. LOG ON SUCCESSFUL - Correct password given  
B. LOG ON FAILED - Password not given or incorrect  
C. LOG OFF SUCCESSFUL - Logged off  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
The RS-232 LOGON feature must be enabled from the front panel by setting bit 4. See  
LOGON 940331  
940331 is the default password. The password can be changed to any number from 0 to 999999  
by the variable RS232_PASS. To change the password enter the command  
V RS232_PASS=xxxxxx  
which sets the password to the value xxxxxx.  
7.1.3 Protocol of Port Communication  
The RS-232 interface has two protocols of communication, because if the port is attached to a  
computer it needs to have different characteristics than if used interactively. Consequently, there  
are two primary styles of operation: terminal mode and computer mode.  
When an operator is communicating with the analyzer via a terminal, the analyzer should be  
placed into TERMINAL MODE, which echoes keystrokes, allows editing of the command line  
using the backspace and escape keys, and allows recall of the previous command. When a host  
computer or data logger is connected to the analyzer, it should be placed into COMPUTER  
MODE, which does not echo characters received or allow the special editing keys.  
Table 7-2: RS-232 Switching From Terminal Mode to Computer Mode  
Key  
Function  
Control-T (ASCII 20 decimal)  
Control-C (ASCII 3 decimal)  
Switch to terminal mode (echo, edit)  
Switch to computer mode (no echo, no edit)  
If the command line doesn't seem to respond to keystrokes or commands, one of the first things  
you should do is send a Control-T to switch the command line interface into terminal mode.  
Also, some communication programs remove CTRL-T and CTRL-C characters from the byte  
stream, therefore these characters will not be sent to the analyzer. Check your communications  
program owners manual.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
7.1.4 Entering Commands in Terminal Mode  
In terminal mode, all commands must be terminated by a carriage return; commands are not  
processed until a carriage return is entered. While entering a command you may use the  
following editing keys:  
Table 7-3: RS-232 Terminal Mode Editing Keys  
Key  
Function  
CR (carriage return)  
BS (backspace)  
Execute command  
Backspace one character to the left  
Erase entire line  
ESC (escape)  
Control-R (ASCII 18 decimal)  
Control-E (ASCII 5 decimal)  
Recall previous command  
Recall and execute previous command  
Commands are not case-sensitive; you should separate all command elements (i.e. keywords,  
data values, etc.) by spaces.  
Words such as T, SET, LIST, etc. are called keywords and are shown on the help screen in  
uppercase, but they are not case-sensitive. You must type the entire keyword; abbreviations are  
not accepted.  
OBTAINING HELP  
Typing “?” followed by Return or Enter will cause a  
help screen to be displayed.  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
7.2 Command Summary  
The information contained in the rest of this section covers all of the normal commands that are  
required to operate the instrument from a remote terminal. If you are going to be writing  
computer programs to communicate with the M100AH (i.e., operating the port in COMPUTER  
MODE) we suggest that you order a supplementary manual "The RS-232 Interface", Teledyne  
API part number 01350. This manual shows additional features of the port designed to support a  
computer driven interface program.  
There are 6 different types of messages output by the M100AH. They are grouped below by type  
in Table 7-4, Table 7-5, and Table 7-6. The meanings of the various messages are discussed  
elsewhere in the manual. The TEST, DIAGNOSTIC and WARNING messages are discussed in  
Table 7-4: RS-232 Interface Command Types  
First Character  
Message Type  
Calibration status  
Diagnostic  
C
D
R
DAS report  
T
Test measurement  
Variable  
V
W
Warning  
7-5  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 7-5: RS-232 Command Summary  
Commands  
?
Definition  
Print help screen  
T SET ALL  
T SET name  
T LIST [ALL]  
Enable display of all test variables during T LIST  
Display only NAME during T LIST  
Print all test variables enabled with T SET or ALL  
warnings  
T name  
Print single test, "name" from Table 7-7  
Disable T LIST, use with T SET name  
Enable display of all warnings during W LIST  
Print warnings enabled with W SET or ALL warnings  
Print individual "name" warning from Table 7-8  
Disable W LIST, use with W SET  
Execute calibration "command" from Table 7-10  
Prints all I/O signal values  
T CLEAR ALL  
W SET ALL  
W LIST [ALL]  
W name  
W CLEAR ALL  
C command  
D LIST  
D name  
Prints single I/O signal value/state  
Sets variable to new "value"  
D name=value  
D LIST NAMES  
D ENTER name  
D EXIT  
Lists diagnostic test names  
Enters and starts 'name' diagnostic test  
Exits diagnostic mode  
D RESET  
Resets analyzer (same as power-on)  
D RESET RAM  
System reset, plus erases RAM. Initializes DAS, SO2  
concentration readings, calibration not affected.  
D RESET EEPROM  
System reset, plus erases EEPROM (RAM_RESET  
actions + setup variables, calibration to default values)  
V LIST  
Print all easy variable names from Table 10-5  
Print individual "name" variable  
Sets variable to new "value"  
V name  
V name=value  
V CONFIG  
Print analyzer configuration  
7-6  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 7-6: RS-232 Command Summary  
Terminal Mode Editing Keys  
Definition  
V MODE  
Print current analyzer mode  
Backspace  
BS  
EXC  
Erase line  
^R  
Recall last command  
Execute last command  
Execute command  
Switch to computer mode  
Definition  
^E  
CR  
^C  
Computer Mode Editing Keys  
LF  
Execute command  
Switch to terminal mode  
Definition  
^T  
Security Features  
LOGON password  
LOGOFF  
Establish connection to analyzer  
Disconnect from analyzer  
General Output Message Format  
Reporting of status messages for use as an audit trail is one of the two principal uses for the RS-  
232 interface. You can effectively disable the asynchronous reporting feature by setting the  
interface to quiet mode. All messages output from the analyzer (including those output in  
response to a command line request) have the format:  
X DDD:HH:MM IIII MESSAGE  
X is a character indicating the message type, as shown in the following table.  
DDD:HH:MM is a time-stamp indicating the day-of-year (DDD) as a number from 1 to 366, the  
hour of the day (HH) as a number from 00 to 23, and the minute (MM) as a number from 00 to  
59.  
IIII is the 4-digit machine ID number.  
MESSAGE contains warning messages, test measurements, DAS reports, variable values, etc.  
The uniform nature of the output messages makes it easy for a host computer to parse them.  
7-7  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
7.3 TEST Commands and Messages  
Table 7-7: RS-232 Test Messages  
Name  
Message  
Description  
RANGE1  
RANGE=xxxxx PPM2  
Analyzer range  
STABILITY  
STABIL=xxxx.x PPM  
Std. Deviation of last 25 SO2  
concentration values  
VACUUM  
PRES=xxx.x IN-HG-A  
PRES=xxx.x IN-HG-A  
Reaction cell pressure  
Sample pressure  
SAMPPRESS  
SAMPFLOW  
SAMPLE FL=xxx  
CC/M  
Sample flow rate  
PMTDET  
PMT=xxxxxx MV  
PMT output  
UVDET  
UV LAMP=xxxx MV  
LAMP RATIO=xx.x%  
Instantaneous UV lamp reading  
LAMPRATIO  
Ratio of UV lamp reading to calibrated  
UV lamp reading  
STRAYLIGHT  
DARKPMT  
DARKLAMP  
SLOPE  
STR LGT=xxx.x PPM  
DRK PMT=xx.x MV  
DRK LMP=xx.x MV  
SLOPE=x.xxx  
Stray light level  
PMT dark current in MV  
UV detector dark current in MV  
Calibration slope parameter  
Calibration offset parameter  
High voltage power supply  
DC power supply  
OFFSET  
OFFSET=xxx.x MV  
HVPS=xxxxx V  
HVPS  
DCPS  
DCPS=xxxxxx MV  
RCELL TEMP=xxx C  
BOX TEMP=xxx C  
PMT TEMP=xxx C  
SO2=xxxx.x  
RCELLTEMP  
BOXTEMP  
PMTTEMP  
SO2  
Reaction cell temperature  
Internal box temperature  
PMT temperature  
SO2 concentration  
TESTCHAN3  
TEST=xxxx.x MV  
Test channel output  
CLOCKTIME  
TIME=HH:MM:SS  
Time of day  
1Displayed when single or autorange is enabled.  
2Depends on which units are currently selected.  
3Only if test channel is selected.  
7-8  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
The T command lists TEST messages. Examples of the T command are:  
T LIST  
Lists test messages currently enabled with T SET  
Lists all test messages  
T LIST ALL  
T RCELLTEMP  
T SO2CONC  
T LAMPRATIO  
Prints the temperature of the reaction cell  
Prints SO2 concentration message  
Prints Lamp Ratio  
7.4 WARNING Commands and Messages  
Table 7-8: RS-232 Warning Messages  
Name  
Message  
Description  
WSYSRES  
SYSTEM RESET  
RAM INITIALIZED  
SAMPLE FLOW WARNING  
Analyzer was reset/powered on  
RAM was erased  
WRAMINIT  
WSAMPFLOW  
WSAMPPRESS  
Sample flow out of spec.  
SAMPLE PRESSURE  
WARNING  
Sample pressure below 15” Hg or  
above 35” Hg  
WVACPRESS  
VACUUM PRESSURE  
WARNING  
Vacuum pressure below 1 in-Hg or  
above 10 in-Hg.  
WPMT  
PMT DET WARNING  
UV LAMP WARNING  
PMT output above 4995 mV.  
WUVLAMP  
UV lamp output is below 600 mV or  
above 4995 mV  
WDARKCAL  
DARK CAL WARNING  
Dark PMT OR Dark UV lamp is  
above 400 mV  
WPMTTEMP  
WRCELLTEMP  
WBOXTEMP  
WDYNZERO  
WDYNSPAN  
WHVPS  
PMT TEMP WARNING  
RCELL TEMP WARNING  
BOX TEMP WARNING  
CANNOT DYN ZERO  
CANNOT DYN SPAN  
HVPS WARNING  
PMT temperature too high/low  
Reaction cell temp. out of spec.  
Box temperature too high/low  
Dynamic zero cal. out of spec.  
Dynamic span cal. out of spec.  
HVPS too high/low  
WVFDET  
V/F NOT INSTALLED  
DCPS WARNING  
A/D board not installed or broken  
WDCPS  
DC power supply output below  
2300 mV or above 2700 mV  
7-9  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Whenever a warning message is reported on the analyzer display, if the RS-232 interface is in  
the normal mode (i.e. not in quiet mode) the warning message is also sent to the RS-232  
interface. These messages are helpful when trying to track down a problem with the analyzer and  
for determining whether or not the DAS reports are actually valid. The warning message format  
is for example:  
W 194:11:03 0000 SAMPLE FLOW WARNING  
The format of a warning command is W command. Examples of warning commands are:  
W LIST  
List all current warnings  
Clear all current Warnings  
W CLEAR ALL  
Individual warnings may be cleared via the front panel or the command line interface. To clear  
the sample flow warning shown above the command would be:  
W WSAMPFLOW  
7-10  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
7.5 CALIBRATION Commands and Messages  
Table 7-9: RS-232 Calibration Messages  
Message  
Description  
START ZERO CALIBRATION  
FINISH ZERO CALIBRATION, SO21=xxxxx PPM  
Beginning IZS zero calibration  
Finished IZS zero calibration  
Beginning IZS span calibration  
Finished IZS span calibration  
Beginning multi-point calibration  
Finished multi-point calibration  
START SPAN CALIBRATION  
FINISH SPAN CALIBRATION, SO21=xxxxx PPM  
START MULTI-POINT CALIBRATION  
FINISH MULTI-POINT CALIBRATION  
1Depends on which units are currently selected.  
Whenever the analyzer starts or finishes an Zero/Span calibration, it issues a status report to the  
RS-232 interface. If the RS-232 interface is in the normal mode, these reports will be sent.  
Otherwise, they will be discarded. The format of these messages is:  
C DDD:HH:MM IIII CALIBRATION STATUS MESSAGE  
An example of an actual sequence of calibration status messages is:  
C DDD:HH:MM IIII START MULTI-POINT CALIBRATION  
C DDD:HH:MM IIII FINISH MULTI-POINT CALIBRATION  
There are several methods of both checking the calibration and calibrating the M100AH that are  
discussed in Section 8. The C command executes a calibration command, which may be one of  
the following:  
7-11  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 7-10: RS-232 Calibration Commands  
Command  
Description  
C ZERO  
Start remote zero calibration  
Start remote span calibration  
Start remote low span calibration  
Adjust remote zero calibration  
Adjust remote span calibration  
Terminate remote zero or span calibration  
Abort calibration sequence  
C SPAN  
C LOWSPAN  
C COMPUTE ZERO  
C COMPUTE SPAN  
C EXIT  
C ABORT  
C ASEQ X  
Initiate automatic sequence X if previously setup  
7-12  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
7.6 DIAGNOSTIC Commands and Messages  
When Diagnostic mode is entered from the RS-232 port, the diagnostic mode issues additional  
status messages to indicate which diagnostic test is currently selected. Examples of Diagnostic  
mode messages are:  
D DDD:HH:MM IIII ZERO VALVE=ON  
D DDD:HH:MM IIII ENTER DIAGNOSTIC MODE  
D DDD:HH:MM IIII EXIT DIAGNOSTIC MODE  
The following is a summary of the Diagnostic commands.  
Table 7-11: RS-232 Diagnostic Command Summary  
Command  
Description  
D LIST  
definitions.  
D name=value  
Examines or sets I/O signal. For a list of signal names see  
before using this command.  
D LIST NAMES  
D ENTER SIG  
D ENTER OT  
D ENTER ET  
Prints names of all diagnostic tests.  
Executes SIGNAL I/O diagnostic test.  
Executes Optic Test diagnostic test.  
Executes Elect Test diagnostic test.  
D ENTER TASK  
Displays a listing of the tasks and their status.  
Use D EXIT to leave these diagnostic modes.  
Must use this command to exit SIG, ET or OT Diagnostic modes.  
Resets analyzer software (same as power on).  
D EXIT  
D RESET  
D RESET RAM  
Resets analyzer software and erases RAM. Erases SO2  
concentration values. Keeps setup variables and calibration.  
(same as installing new software version)  
D RESET EEPROM  
Resets analyzer software and erases RAM and EEPROM. Returns  
all setup variables to factory defaults, resets calibration value.  
7-13  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
7.7 DAS Commands and Reports  
RS-232 Commands  
In addition to accessing the data acquisition system and the stored data from the instrument front  
panel, you can also access the data acquisition and the stored data from the RS-232 interface.  
There are two RS-232 commands, listed in the table below.  
Table 7-12: RS-232 DAS Commands  
RS-232 DAS Commands  
Command  
Description  
D [id] PRINT [“name”]  
Prints specified data channel’s  
properties  
D [id] REPORT “name”  
[RECORDS=number]  
[COMPACT|VERBOSE]  
Prints the data for the specified data  
channel  
In all of the commands, brackets ([ ]) denote optional parameters. The ID parameter is the  
instrument ID, useful when the multi-drop protocol is being used. The NAME parameter is the  
data channel’s name. It must be enclosed in quotes (i.e. D PRINT “CONC”).  
The RECORDS parameter of the REPORT command indicates how many records from the most  
recent record and prior to print. If the RECORDS parameter is not specified, all of the records  
are printed. The COMPACT and VERBOSE parameters of the REPORT command specify the  
report format.  
RS-232 Reports  
There are two basic kinds of RS-232 reports: data channel summary report, and data reports.  
Data Channel Summary Format  
When you press the PRNT button in the data channel edit menu, a report like the following is  
printed on the RS-232 channel:  
7-14  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
SETUP PROPERTIES FOR CONC:  
NAME:  
CONC  
EVENT:  
ATIMER  
25-JUL-96  
000:00:01  
000:00:05  
STARTING DATE:  
SAMPLE PERIOD:  
REPORT PERIOD:  
NUMBER OF RECORDS: 800  
RS-232 REPORT:  
ON  
OFF  
ON  
ON  
1
COMPACT REPORT:  
CHANNEL ENABLED:  
CAL. HOLD OFF:  
PARAMETERS:  
PARAMETER=CONC1, MODE=AVG, PRECISION=1  
In this example, the data channel’s NAME property is “CONC”; the EVENT property is  
ATIMER; the PARAMETERS property is 1 (indicating a single parameter); the NUMBER OF  
RECORDS property is 800, and the RS-232 REPORT property is ON. The list of parameters and  
their properties is also printed. Each data channel stores its data in a separate file in the RAM  
disk, and this property shows the file name.  
Data Report Format  
A data report format looks like the following:  
D 31:10:06 0412 CONC : AVG CONC1=6.8 PPM  
This report uses the traditional TELEDYNE API format of a leading first character (“D” in this  
example), a time stamp (“31:10:06”), and the instrument ID (“0412”). The other fields in the  
report are the data channel name (“CONC”), the sampling mode (“AVG”), the parameter  
(“CONC1”), the parameter value (“6.8”), and the units (“PPM”).  
If the RS-232 interface is in the quiet mode, then these reports are not printed, although they can  
be requested by a user or host computer at a later time.  
7-15  
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7.8 VARIABLES Commands and Messages  
Table 7-13: RS-232 Operating Modes  
Mode  
Description  
ZERO CAL A  
ZERO CAL R  
ZERO CAL M  
SPAN CAL A  
SPAN CAL R  
SPAN CAL M  
M-P CAL  
Automatic zero calibration  
Remote zero calibration  
Manual zero calibration  
Automatic span calibration  
Remote span calibration  
Manual span calibration  
Manual multi-point calibration  
Electrical diagnostic test  
Optical diagnostic test  
DIAG ELEC  
DIAG OPTIC  
DIAG AOUT  
DIAG  
D/A output diagnostic test  
Main diagnostic menu  
DIAG I/O  
Signal I/O diagnostic  
DIAG RS232  
DIAG ERASE  
SETUP x.x  
SAMPLE A  
SAMPLE  
RS232 output diagnostic  
Memory erase diagnostic  
Setup mode (x.x is software version)  
Sampling; automatic cal. Enabled  
Sampling; automatic cal. Disabled  
The M100AH operational modes are listed above. To list the analyzer's current mode type:  
V MODE Lists M100AH current operational mode  
Model 100AH Internal Variables  
The M100AH has a number of internal setup variables. Essentially all of these are set at time of  
manufacture and should not need to be changed in the field. A list of user accessible variables is  
A list of variables and their settings can be requested over the RS-232 port by:  
V LIST  
Lists internal variables and values  
7-16  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
The output from this command is quite long and will not be shown here. The general format of  
the output is:  
name = value warning_lo warning_hi <data_lo> <data_hi>  
Where:  
name  
= name of the variable  
value  
= current value of variable  
warning_lo  
warning_hi  
data_lo  
data_hi  
= lower limit warning (displayed if applicable)  
= upper limit warning (displayed if applicable)  
= lower limit of allowable values  
= upper limit of allowable values  
Variables can be changed. Before changing the settings on any variables, make sure you  
understand the consequences of the change. We recommend you call the factory before changing  
the settings on any variables. The general format for changing the settings on a variable is:  
V LIST name[=value [warn_lo [warn_hi]]]  
For example to change the warning limits on the box temperature type:  
V BOX_SET 30 10 50  
and the CPU should respond with:  
V DDD:HH:MM IIII BOX_SET=30 10 50(0-60)  
The CONFIG command lists the software configuration.  
For example:  
V CONFIG  
list software configuration  
The format of this listing is shown in the example below.  
CONFIG[ 0] = Revision B.1  
CONFIG[ 1] = SO2 Analyzer  
CONFIG[ 2] = SBC40 CPU  
7-17  
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INTENTIONALLY BLANK  
7-18  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
8 CALIBRATION AND ZERO/SPAN CHECKS  
There are several ways to check and adjust the calibration of the M100AH. These different  
methods are summarized in Table 8-1. In addition, most of the methods described in this section  
Table 8-1: Types of Zero/Span Checks and Calibrations  
Section  
Type of Cal or Check  
Description  
Manual Z/S Check - Cal  
gas through sample port  
This calibration option expects the calibration gas  
to come in through the sample port. Zero/Span  
valves do not operate.  
Manual Z/S Check or  
Calibration with Z/S valve  
Option  
How to operate Zero/Span Valve Option.  
Can be used to check or adjust calibration.  
Automatic Z/S Check  
with Z/S Valves  
Operates Z/S valves once per day to check the  
calibration.  
Dynamic Z/S Calibration  
with Z/S Valves  
Operates Z/S valves once per day and adjusts the  
calibration.  
Use of Z/S Valve with  
Remote Contact Closure  
Operates Z/S valves with rear panel contact  
closures. Without valves can be used to switch  
instrument into zero or span cal mode. Used for  
either checking or adjusting zero/span.  
Special calibration  
requirements for Dual  
Range or Auto Range  
Covers special requirements if using Dual Range  
or Auto Range.  
Calibration Quality  
Calibration gases  
Information on how to determine if the  
calibration performed will result in optimum  
instrument performance.  
Recommendation for selecting calibration gases.  
8-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 8-1: Model 100AH Calibration Setup  
8-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
8.1 Manual Zero/Span Check or Calibration Through the  
Sample Port  
The zero and span calibration of the instrument can be checked or adjusted using gases supplied  
through the normal sample port. This method is often used when the calibration gas is supplied  
from an external calibrator system.  
This mode provides a calibration mechanism if the instrument is purchased without the  
Zero/Span Valve option.  
Since the zero gas concentration is defined as 0 PPM, it is not necessary to enter the expected  
sample port.  
Table 8-2: Manual Zero Calibration Procedure - Zero Gas Through Sample Port  
Step Number  
Action  
Comment  
1.  
Press CAL  
The M100AH enters the calibrate mode from sample mode.  
The zero gas must come in through the sample port. If  
AutoRange is enabled, then select LO or HI range and press  
ENTR.  
2.  
3.  
Wait 10 min  
Press ZERO  
Wait for reading to stabilize at zero value  
If you change your mind after pressing ZERO, you can still  
press EXIT here without zeroing the instrument.  
4.  
5.  
Press ENTR  
Press EXIT  
Pressing ENTR actually changes the calculation equations.  
M100AH returns to sampling. Immediately after calibration,  
data is not added to the DAS averages.  
If the instrument will be used on more than one range such as AUTO RANGE or DUAL  
calibration procedure).  
8-3  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Enter the expected SO2 span gas concentration:  
Table 8-3: Enter Expected Span Gas Concentration Procedure  
Step Number  
Action  
Comment  
1.  
Press  
CAL-CONC  
This key sequence causes the M100AH to prompt for the  
expected SO2 concentration. Enter the SO2 span  
concentration value by pressing the key under each digit  
until the expected value is set. This menu can also be entered  
from CALS.  
2.  
4.  
Press ENTR  
Press EXIT  
ENTR stores the expected SO2 span value.  
Returns instrument to SAMPLE mode.  
Table 8-4: Manual Span Calibration Procedure - Span Gas Through Sample Port  
Step Number  
Action  
Comment  
1.  
Press CAL  
The M100AH enters the calibrate mode. External span gas  
should be fed to the sample port. If AutoRange is enabled,  
then select LO or HI range and press ENTR.  
2.  
3.  
Wait 10 min  
Press SPAN  
Wait for reading to stabilize at span value.  
If you change your mind after pressing SPAN, you can still  
press EXIT here without spanning the instrument.  
4.  
5.  
Press ENTR  
Press EXIT  
Pressing ENTR actually changes the calibration equations  
and causes the instrument to read the SO2 span  
concentrations.  
M100AH returns to sampling. Immediately after calibration,  
data is not added to the DAS averages.  
8-4  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
8.2 Manual Zero/Span Check or Calibration with  
Zero/Span Valves Option  
The Zero/Span valve option can be operated from the front panel keyboard. In the Zero/Span valve  
option the zero and span gas comes into the valves through ports on the rear panel of the instrument.  
Table 8-5: Manual Zero Calibration Procedure - Z/S Valves  
Step Number  
Action  
Comment  
1.  
Press CALZ  
The analyzer enters the zero calibrate mode. This switches  
the zero valve to allow zero gas to come in through the zero  
gas inlet port on the rear panel. If AutoRange is enabled,  
then select LO or HI range and press ENTR.  
2.  
3.  
Wait 10 min  
Press ZERO  
Wait for reading to stabilize at zero value.  
If you change your mind after pressing ZERO, you can still  
press EXIT here without zeroing the instrument.  
4.  
5.  
Press ENTR  
Press EXIT  
Pressing ENTR actually changes the calculation equations,  
forcing the reading to zero.  
M100AH returns to sample mode. Immediately after  
calibration, readings do not go into the DAS averages.  
Table 8-6: Manual Span Calibration Procedure - Z/S Valves  
Step Number  
Action  
Comment  
1.  
Press CALS  
The M100AH enters the calibrate mode from sample mode.  
This operates the sample/cal and zero/span valves to allow  
span gas to come in through the cal gas inlet port or the rear  
panel. If AutoRange is enabled, then select LO or HI range  
and press ENTR.  
2.  
3.  
Wait 10 min  
Press SPAN  
Wait for reading to stabilize at span value.  
If you change your mind after pressing SPAN, you can still  
press EXIT here without spanning the instrument.  
4.  
5.  
Press ENTR  
Press EXIT  
Pressing ENTR actually changes the calculation equations.  
M100AH returns to sampling. After calibration, data is not  
added to the DAS averages during HOLDOFF period.  
8-5  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
8.3 Automatic Zero/Span Check  
M100AH can automatically check (AUTOCAL) its calibration each day. If provided with the  
proper option, the M100AH provides this capability by using the time of day clock to signal the  
computer system to check operations. When enabled, the instrument software will automatically  
check zero and span (AUTOCAL) on a timed basis. Optionally, the Z/S cycle can be moved  
backwards or forwards a fixed time each day (to avoid missing measurements at the same time  
each day).  
8.4 Dynamic Zero/Span Calibration  
The AUTOCAL system described above can also optionally be used to calibrate the instrument  
on a timed basis. The automatic calibration is enabled by setting CALIBRATE button to ON  
Zero and/or Dynamic Span should be enabled. With Dynamic calibration turned on, the  
instrument will re-set the slope and offset values for the SO2 concentration. To set DYN_ZERO  
or DYN_SPAN, press SETUP-MORE-VARS-ENTR and press NEXT repeatedly until  
DYN_ZERO is shown. Press EDIT and toggle OFF (disabled) or ON (enabled).  
This continual re-adjustment of calibration parameters can often mask subtle fault conditions in  
the analyzer. It is recommended that if Dynamic Calibration (especially Dynamic Span) is  
enabled, the TEST functions, and SLOPE and OFFSET values in the M100AH should be  
checked frequently to assure high quality and accurate data from the instrument.  
8.5 Use of Zero/Span Valves with Remote Contact Closure  
The Zero/Span valve option can be operated using Remote Contact Closures provided on the rear  
analyzer will switch to zero or span mode. The contacts must remain closed for at least 1 second,  
and the analyzer will remain in zero or span mode as long as the contacts are closed. If either  
of the zero or span time, otherwise zero or span is just checked, not adjusted. To set  
DYN_ZERO or DYN_SPAN, press SETUP-MORE-VARS-ENTR and press NEXT repeatedly  
until DYN_ZERO is shown. Press EDIT and toggle OFF (disabled) or ON (enabled).  
The CPU monitors these contact closures and will switch the analyzer into zero or span mode  
when the contacts are closed for at least 1 second.  
In order to do another remote check, both contact closures should be held open for at least 1  
settings of the contact closures.  
8-6  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 8-7: Z/S Valves Mode with Remote Contact Closure  
Ext Zero CC  
Ext Low Span CC  
Ext High Span CC  
Operation  
Contact Open  
Contact Open  
Contact Open  
State when in SAMPLE  
mode, normal sample  
monitoring.  
Contact Open  
Contact Closed  
Contact Open  
Low Span check or  
calibrate*  
Contact Closed  
Contact open  
Contact Open  
Contact Open  
Contact Open  
Zero check or calibrate*  
Contact Closed  
High Span check or  
calibrate*  
8.6 Special Calibration Requirements for Dual Range or  
Auto Range  
If Dual Range or Auto Range is selected, then it should be calibrated for both Low Range  
(Range1) and High Range (Range2) separately. Pressing CAL key will prompt Low Range and  
High Range keys for Range1 (Low Range) or Range2 (Hi Range) calibration selection. Select  
desired range number and press ENTR to proceed to the calibration. Once desired range is  
selected, the display will show Test Measurements and SO2 concentration for the corresponding  
range. You must enter expected SO2 gas concentrations separately per Table 8-3 procedure for  
each range.  
For zero calibration allow zero gas through the sample port and proceed to manual zero  
span SO2 gas to continue for span calibration procedure per Table 8-4 step 2 through step 4.  
Press EXIT to exit from the current Range.  
Repeat the above procedure for the other Range by pressing CAL key and selecting the Range as  
described above. Enter once again corresponding SO2 gas concentration for selected Range and  
continue zero/span calibration for the other Range selected.  
M100AH with Zero/Span Valves option can be used to calibrate zero/span of the desired Range.  
Pressing CALZ (for zero) or CALS (for span) keys will lead to show Low Range and High  
Range the same way as CAL key except CALZ is dedicated for zero air calibration while CALS  
is dedicated for span gas calibration.  
8-7  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
8.7 Calibration Quality  
After Zero/Span is complete, it is very important to check the QUALITY of the calibration. The  
calibration of the M100AH involves balancing several sections of electronics and software to  
achieve an optimum balance of accuracy, noise, linearity and dynamic range.  
The following procedure compares the Slope and Offset parameters in the equation used to  
compute the SO2 concentration.  
The slope and offset parameters are similar to the span and zero pots on an analog instrument.  
Just as in the analog instrument, if the slope or offset gets outside of a certain range, the  
instrument will not perform as well.  
The offset value gives information about the background signal level. Check the observed offset  
Increasing readings are a predictor of problems.  
Table 8-8: Calibration Quality Check  
Step  
Number  
Action  
Comment  
1.  
Scroll the TEST  
function menu until the  
SLOPE is displayed.  
Typical SLOPE value for SO2 is 1.0 ± 0.3. If the value is  
is in the acceptable range the instrument will perform  
optimally.  
2.  
Scroll the TEST  
function menu until the  
OFFSET is displayed.  
Typical number is less than 200mV which is mainly the  
optical system background. If the OFFSET value is outside  
After the above procedure is complete, the M100AH is ready to measure sample gas.  
8-8  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
8.8 Calibration Gases  
The following are recommended for selecting calibration gas:  
1. Concentration of span gas should be about 80% of the full scale range if direct cylinder span  
gas is used without dilution. Also select reasonable range to operate for optimum instrument  
performance such as linearity , noise, etc. For example, if the typical sample concentration is  
about 300 PPM and the maximum peak concentration is about 800 PPM, then set the range to  
1000 PPM and calibrate with 800 PPM of SO2 gas. If the sample concentration is very low,  
2. Cylinder source SO2 gas should be balanced in nitrogen and diluted with nitrogen (ultrazero  
grade). If diluted with dry zero air instead of nitrogen, it must be free of NO gas or other  
contaminants.  
3. Do not use blended gas of SO2 and NO gas mixture in nitrogen. NO gas in nitrogen  
interfere with the M100AH fluorescence SO2 measurement. If the sample gas contains about  
10% of CO2, then the interference from the NO gas will be reduced significantly. M100AH is  
designed with special optical filter that rejects NO interference greater than 100 to 1 ratio.  
Therefore with the special optical filter and mixture of CO2 gas in the sample will result very  
low NO gas interference.  
8-9  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
INTENTIONALLY BLANK  
8-10  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
9 MAINTENANCE  
NOTE  
The operations outlined in this chapter are to be  
performed by qualified maintenance personnel only.  
9.1 Maintenance Schedule  
Table 9-1: Preventative Maintenance Schedule  
Item  
Maintenance Interval  
Check every month  
Weekly or as needed  
Daily or a needed  
Reference Section  
TEST functions  
Zero/Span Calibration  
Zero/Span checks  
Particulate Filter  
Pump charcoal scrubber  
Reaction cell cleaning  
Sample Flow  
Weekly as needed  
Refill every 3 months  
Clean annually or as necessary  
Check every 6 months  
Pneumatic Lines  
Examine every 12 months,  
clean if necessary  
Factory Calibration  
Leak Check  
Calibrate each year or after  
repairs  
Check every 6 months  
9-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
9.2 Replacing the Sample Particulate Filter  
The particulate filter should be inspected often for signs of plugging or contamination. It is also  
common for dirt particles to absorb SO2, thus causing those readings to be lower than the actual  
value. A very dirty filter can cause serious monitoring problem such as very slow and low  
response, inability to span, and contamination of the analyzer. The particulate filter should be  
changed at a minimum every 2 weeks. If the instrument is operated under high dust environment,  
the particulate filter should be replaced more frequently.  
To check and change the filter (refer to Figure 9-1):  
1. Locate the filter on the rear panel of the analyzer, unscrew the hold-down ring and visually  
inspect the filter.  
2. If the filter appears dirty, remove the o-ring and then the filter.  
3. Replace the filter, being careful that the element is fully seated in the bottom of the holder.  
Replace the o-ring, then screw on the hold-down ring and hand tighten.  
9-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 9-1: Replacing the Particulate Filter  
9-3  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
9.3 Replacing the Pump Scrubber  
The entire cartridge can be replaced, or just the charcoal inside of the cartridge. To replace the  
scrubber materials:  
1. Disconnect the scrubber from the clip of bracket and remove the fitting that holds the DFU  
filter. While removing the cartridge, check the DFU filter for contamination and dirt. Replace  
it if necessary.  
2. Unscrew the top, remove the felt pad and empty the contents.  
3. Inspect the upper and lower felt pads for signs of plugging, replace if necessary.  
4. Replace with charcoal.  
5. Re-install the felt pad and re-tighten the cap. Make sure the o-ring in the cap is in good shape  
and squarely seated.  
6. Leak check the assembly, then re-attach scrubber to fitting and clip on the bracket.  
9.4 Cleaning Orifice and Orifice Filter  
The sample flow across the internal pneumatic system is fixed by the critical flow control orifice and  
has no adjustment.  
1. Turn off the instrument power.  
2. Remove the elbow fitting toward rear panel only from the flow control module.  
3. With a toothpick or paper clip, remove the spring, filter, o-ring , orifice, and the o-ring from  
each port.  
4. Discard the filter.  
5. Check the orifice by looking at it toward a light to see that the orifice itself is open. If it is  
not open, try cleaning the orifice with a strand of fine wire or immersing in a solvent such as  
methyl alcohol, or both.  
6. If the orifice will not open, replace it.  
7. Replace o-rings if they are deformed or suspected not to seat properly.  
8. To replace the orifice, start with the o-ring, then orifice (jeweled end faces upstream), o-ring,  
filter, and finally spring.  
9. Retape the fittings with TFE tape, install and tighten.  
10. Leak check.  
9-4  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
9.5 Cleaning the Reaction Cell  
The reaction cell should be cleaned whenever troubleshooting points to it as the cause of the  
trouble (refer Figure 9-2). A dirty cell will cause excessive noise, unstable span or zero, high  
stray light, or slow response.  
Use the following guide:  
1. Turn off the instrument power.  
2. Remove the three screws at the sensor shock absorber mounts.  
3. Tilt the sensor up to provide access to the reaction cell cover.  
4. Remove the cover carefully to avoid thermal silicon contamination on the o-ring and the cell.  
5. Wipe out the reaction cell with a de-ionized water wetted lintless wipe. Dry with another  
lintless wipe.  
6. Be sure that all lint particles are removed, particularly from the UV lens and PMT filter.  
7. Install the cell cover.  
8. Install the shock absorber mount screws.  
9.6 Pneumatic Line Inspection  
Particulate matter and contamination in the pneumatic lines will affect the response of the  
analyzer. It is important that the pneumatic system be periodically inspected and thoroughly  
cleaned if necessary. Clean by disassembling and passing methanol through three times. Dry  
with nitrogen or suitable clean zero air.  
Also inspect all pneumatic lines for cracks and abrasion on a regular basis. Replace as necessary.  
Refer to the pneumatic diagram in Figure 9-3.  
9-5  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 9-2: Reaction Cell  
9-6  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 9-3: Pneumatic Diagram  
9-7  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
9.7 Leak Check Procedure  
There are two methods of leak checking. The vacuum method is the simplest but it does not show  
the location of a leak. This vacuum method described below is the general method when a Leak  
Checker is not readily available. The other method is the pressure method. This can be used to find  
the exact location of a leak by using bubble solution.  
NOTE  
Do not use a bubble solution during vacuum method as the  
solution may enter and contaminate the cell.  
Vacuum method (general check):  
1. Cap the sample inlet port.  
2. Set the TEST function to VACUUM pressure. Wait for stable reading and record the reading.  
3. Unplug the power cord of the pump.  
4. Observe the VACUUM pressure reading for about 30 seconds. It should be close (±0.2 in-  
Hg) to the previous reading in step 2 if the pneumatic system including the pump is leak free.  
The above method is a general method to check the pneumatic system when a leak checker is not  
available. The above test checks the sensor pneumatic leak including the pump and therefore the  
pump must be in good condition to hold the vacuum pressure. Perform the above test only when  
a leak checker is not available.  
If a Leak Checker is readily available, then use it in place of the pump to pull the vacuum. After  
step 1 of above, pull the vacuum for about 20 in-Hg and close the shut off valve of the leak  
checker and turn off the pump. If the pressure changes more than 1 in-Hg within 5 minutes, there  
is a leak. It is not possible by the vacuum method to tell where the leak is located. See the  
pressure method below to locate the leak.  
9-8  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Pressure method:  
1. Connect a Leak Checker to the exhaust port of the analyzer. (Refer to Figure 9-3 for  
pneumatic diagram.)  
2. Pressurize the system and adjust the needle valve such that the gauge pressure does not  
exceed 15 PSIG.  
3. Apply bubble solution to all the seals, interfaces and fittings to locate the leak.  
4. Tighten the seal or fitting until the leak stops.  
5. Lastly, drop off any accumulated bubble solution from the sensor assembly.  
6. Verify leak by pressurizing the pneumatic system and close the shut-off valve. Turn off the  
pump power. If the gauge pressure drops more than 1 in-Hg within 5 minutes, then repeat  
steps 2 through 5 until the leak stops.  
9.8 Light Leak Check Procedure  
1. Scroll the TEST functions to PMT.  
2. Input zero gas.  
3. Shine a powerful flashlight or portable incandescent light at the inlet and outlet fitting, and at  
all the joints of the reaction cell. The PMT value should not respond to the light.  
If there is a response, tighten the joints or replace the tubing with new black PTFE tubing.  
9-9  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
9.9 EPROM Replacement Procedure  
1. Turn the instrument power off.  
2. Remove the hold down screw that holds in the V/F-CPU assembly to the motherboard.  
Disconnect the J9 power connector from the motherboard. Gently lift the assembly far  
enough out of the instrument to remove the connector from the display and the RS-232  
connector.  
3. The CPU board is attached to the larger V/F board.  
4. Remove the board, laying it down on an insulating surface such that the board edge pins on  
the PCB are on the left. The EPROM chip should be at the top center. The current chip  
prom on CPU card. Gently pry the chip from its socket and replace it carefully with the new  
chip. Install the chip in the left end of the socket with the notch facing to the right. Make sure  
that all of the legs insert into the socket correctly.  
5. Re-attach the CPU board to the V/F board, and re-attach the assembly to the motherboard.  
6. Turn the M100AH ON and observe the front panel display. As the machine goes through the  
setup the version number will be displayed on the front panel. It should read the same as the  
version number printed on the prom.  
7. All setup variables are stored in the E2PROM and should not be affected while changing  
EPROM. Check all settings to make sure that expected setup parameters are present.  
8. Re-calibrate the machine so that the default slope and offset are entered.  
9-10  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10 DIAGNOSTIC, TROUBLESHOOTING  
NOTE  
The operations outlined in this chapter are to be  
performed by qualified maintenance personnel only.  
This section of the manual contains information on diagnosing and corrective action procedure  
for the instrument performance problems. It contains information on how to use and interpret  
TEST and DIAGNOSTIC data as well as WARNING messages the instrument generates. There  
is information on how to troubleshoot the instrument subsystems. Finally there is information to  
perform adjustments such as DAC calibration procedures.  
This manual provides troubleshooting procedures that address problems to the board level. For  
component level troubleshooting, consult the schematics for the appropriate board in  
Appendix A.1.  
NOTE  
The values of the readings shown on the front panel of the instrument  
may at times read XXXXXX. This means that the reading is off  
scale and therefore meaningless.  
General Troubleshooting Hints  
Think of the analyzer as three sections to isolate the cause of the problems:  
Section 1 - Pneumatics - Over 50% of all analyzer problems are traced to leaks in the pump,  
sample filter, instrument internal pneumatics, calibrator or external sample handling equipment.  
Section 2 - Electronics - data processing section. This can be readily checked out using Electric  
Section 3 - Optics - Optical section consisting of PMT, HVPS, Preamp, and signal processing.  
10-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Check the TEST functions:  
1. Compare the TEST functions to the factory values in Table 2-1. This will often provide  
important clues as to the problem.  
2. Check for the sign of the drift, particularly the slope and offset readings:  
The slopes are the software equivalent of the span pot on an analog instrument. If the slopes  
are not 1.0 ± 0.2, the gain has changed, usually from:  
A. Possible causes for the drift or change of the slope are:  
1)  
2)  
3)  
4)  
5)  
PMT HVPS change  
Incorrect span gas concentration  
Pneumatic leak such as sample filter, pneumatic lines, reaction cell, etc.  
UV Lamp output change  
Reaction cell pressure change  
B. Possible causes for the drift or change of offset are:  
1)  
2)  
3)  
4)  
Pneumatic leak  
Light leak  
UV filter damaged  
Incorrect zero gas  
3.  
4.  
Incorrect span gas concentration - this could come either from the calibrator or entering  
The above should get you started in diagnosing and troubleshooting the most common faults. If  
these reasons have been eliminated, the next thing to do is a Factory Calibration covered in Section  
department. The 800 telephone number is on the cover page of this manual.  
10-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1 Operation Verification - M100AH Diagnostic  
Techniques  
10.1.1 Fault Diagnosis with TEST Variables  
The Table 10-1 indicates possible fault conditions that could cause the TEST functions to be  
outside the acceptable range.  
Table 10-1: Test Functions  
Test Function Factory Set-Up  
RANGE 500 PPM  
Comment  
This is the Range of the instrument. In standard configuration  
all 2 outputs have the same range.  
Dual range option allows different ranges for each output.  
When enabled, there will be 2 range values displayed (low  
range and high range).  
Auto range option allows 2 different ranges for each channel,  
and will automatically switch to the other range dynamically  
as concentration values require. The TEST values will show  
the range in which the instrument is currently operating, and  
will dynamically display the alternate range as the range  
changes occur.  
STABIL  
The instrument stability is computed for 25 samples with 10  
seconds default interval time. The stability value should be  
compared to the value observed in the factory check-out.  
During normal sampling, this value will be changing  
depending on the sample concentration variation.  
Faults that cause high stability values are:  
1. Pneumatic leak  
2. Low (below 600 mV) or very unstable UV lamp output  
3. Light leak  
4. Faulty HVPS  
5. Defective Preamp board (02107)  
6. Aging detectors  
7. PMT recently exposed to room light  
8. Dirty/contaminated reaction cell  
(table continued)  
10-3  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-1: Test Functions (Continued)  
Test Function Factory Set-Up  
Comment  
VACUUM  
Check value in  
Final Test  
Values  
Reaction cell pressure is measured to monitor sample pressure  
and to compensate any sample pressure variation.  
Faults are caused due to:  
1. Pump not able to pull the vacuum  
2. Faulty pressure sensor  
3. Sample line flow restriction  
4. Faulty orifice assembly  
PRES  
Check value in  
Final Test  
Values  
Inlet sample pressure is typically 1 In-Hg lower than the  
ambient pressure due to the internal pressure drop.  
Faults are caused due to:  
1. Inlet pressure too high  
2. Faulty pressure sensor  
3. Sample line flow restriction  
SAMP FL  
This is the instrument flow. It is computed value from the  
upstream and downstream of the orifice. Incorrect flow can be  
caused by the plugged orifice, pneumatic leak, or the flow  
meter itself. If the orifice is plugged, computed value could  
give a false flow indication.  
650 cc/min ±65  
- A rapid method of determining if the orifice is plugged is to  
disconnect the sample inlet from the filter assembly cell, then  
briefly put your finger over the fittings on the filter. You  
should feel the vacuum build up.  
- Another reliable method is to attach a rotameter or soap  
bubble flowmeter to the sample filter inlet fitting to measure  
the flows.  
Flow rate will change ± a few cc/min due to changes in  
sample pressure. Changing altitude changes the ambient air  
pressure and therefore the sample flowrate. See  
(table continued)  
10-4  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-1: Test Functions (Continued)  
Test Function Factory Set-Up  
Comment  
PMT  
0 - 5000 mV  
This is the instantaneous output of the PMT.  
The PMT voltage values will be relatively constant when:  
1. Electric test - variation in the 2000 mV signal observed will  
be noise of the V/F board and preamp noise. See Section  
2. Optic test - variation in the 400 mV signal will be PMT  
dark current, preamp, HVPS, and electronic. See Section  
3. Sampling zero gas.  
4. Sampling stable SO2 span gas.  
When sampling zero gas the PMT reading should be less than  
50 mV and relatively constant.  
High or noisy readings could be due to:  
1. Pneumatic leak.  
2. Excessive background light which is caused by a possible  
aging UV filter.  
3. Low UV lamp output.  
4. PMT recently exposed to room light. It takes 24-48 hours  
for the PMT to adapt to dim light.  
5. Light leak in reaction cell.  
6. Reaction cell contaminated.  
7. Vacuum pressure reading not stable.  
8. HVPS not stable.  
(table continued)  
10-5  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-1: Test Functions (Continued)  
Test Function Factory Set-Up  
UV LAMP 3000 - 4000 mV  
Comment  
This is the instantaneous reading of the UV lamp intensity.  
Typical UV lamp intensity is between 2000 mV and  
output. Intensity lower than 600 mV will cause WARNING  
and below 350 mV will cause to display XXXXX.X.  
Low UV lamp intensity could be due to:  
1. Aging UV lamp.  
2. Beam splitter out of alignment.  
3. Faulty lamp transformer.  
4. Aging or faulty UV detector.  
5. Dirty optical components.  
LAMP RATIO 80 - 120%  
This is the computed value which is the ratio of current UV  
LAMP reading respect to the calibrated UV LAMP reading.  
Usually the ratio value drops as the aging lamp output decays.  
Low LAMP RATIO can cause the slope and offset out of  
typical range.  
LAMP RATIO.  
STR LGT  
<50 PPM  
Stray light is the background light of the reaction cell  
expressed in PPM while sampling zero gas.  
High stray light could be caused by :  
1. Aging UV filter.  
2. Contaminated reaction cell.  
3. Light leak.  
4. Pneumatic leak.  
DRK PMT  
This is the reading of the PMT signal without the UV lamp.  
When the lamp is momentarily turned off, the darkness inside  
of the reaction cell is monitored and compensated for any UV  
detector dark current drift or offset.  
-50 ± 200 mV  
High dark PMT reading could be due to:  
1. Light leak.  
2. Lamp not turning off completely.  
3. High PMT temperature.  
4. High electronic offset.  
(table continued)  
10-6  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-1: Test Functions (Continued)  
Test Function Factory Set-Up  
Comment  
DRK LMP  
This is the reading of the UV reference detector without the  
UV lamp. When the is momentarily turned off, UV detector  
signal is the dark current of the detector itself. The dark  
current is monitored and compensated for any UV detector  
dark current drift or offset.  
-50 ± 200 mV  
High dark UV detector could be caused by:  
1. Lamp not turning off completely.  
2. High electronic offset.  
SLOPE  
The slope can be thought as a gain term which determines the  
steepness of the calibration curve.  
1.0 ± 0.2  
M100AH will operate normally even the slope is out of range,  
however it is preferred within the range for optimum  
operation of the analyzer.  
Slope out of range could be due to:  
1. Analog gain pot needs adjustment (see Section 10.1.6).  
2. Poor calibration quality (see Section 8.7).  
OFFSET  
<50 mV  
This is essentially identical to the stray light except it is  
expressed in mV.  
High offset could be due to:  
1. Light leak.  
2. Aging UV filter.  
3. Contaminated reaction cell.  
4. Pneumatic leak.  
5. Poor calibration quality.  
HVPS  
400 - 900 V  
This represents the scaled-up HVPS programming voltage to  
the HVPS. The design of the HVPS precludes taking a single  
reading that indicates the health of the supply. Refer to the  
testing the HVPS. This TEST function is used primarily to set  
the HVPS voltage value and the reading should be very stable  
and constant. A value not in the 400 to 900 volt range  
indicates problems with the HVPS supply.  
(table continued)  
10-7  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-1: Test Functions (Continued)  
Test Function Factory Set-Up  
Comment  
DCPS  
2500 ± 200 mV  
DCPS is a composite of the +5 and ± 15 VDC supplies. It has  
been arbitrarily set at 2500 ± 200 mV. If it is not in this range  
one of the voltages in the supply is not working. Check the  
procedures for diagnosing the Power Supply Module.  
RCELL TEMP  
50.0 ± 1°C  
The reaction cell temperature is controlled to 50°C ± 1°C by  
the computer. It should only read other values when the  
instrument is warming up. If the value is outside the  
acceptable range, go to the procedure for diagnosing the  
Reaction cell temp supply. The alarm limits are less than 45°C  
and greater than 55°C.  
BOX TEMP  
The Box Temp is read from a thermistor on the Status/Temp  
board (01086). It should usually read about 5°C above room  
temp. The M100AH is designed to operate from 5 to 40°C  
ambient. Therefore the box temperature should be in the range  
of about 10 to 50°C. Temperatures outside this range will  
cause premature failures of components, and poor data  
quality. Warning limits are < 8°C and > 52°C.  
8 - 48°C  
PMT TEMP  
The PMT detector is very temperature sensitive. The PMT  
temperature should always be near 7°C, except at power-up.  
Temperatures more than ± 1°C from the set point indicate  
cooler diagnostic and troubleshooting. Warning limits are <  
2°C and > 12°C.  
7.0 ± 1°C  
TIME  
This is the time of day clock readout. It is used to time the  
AutoCal cycles. The speed of the clock can be adjusted by the  
CLOCK_ADJ variable in the VARS menu. The clock can be  
set via SETUP-CLOCK-TIME from the front panel.  
10-8  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1.2 Fault Diagnosis with WARNING Messages  
The M100AH monitors several internal values for alarm conditions. If the condition for an alarm  
is met, the alarm is displayed on the front panel and the warning is transmitted out the RS-232  
port. Any time the instrument is powered up the SYSTEM RESET alarm will be displayed.  
Generally, it is ok to ignore warnings that are displayed shortly after power-up; only if they  
persist should they be investigated.  
Table 10-2 shows the warning messages and gives some possible causes.  
Table 10-2: Front Panel Warning Messages  
Message  
Description  
SYSTEM RESET  
Analyzer was reset/powered on. This warning occurs every time the  
instrument is powered up, as in a power failure. It can also occur if  
the RAM or EEPROM is reset.  
RAM INITIALIZED  
RAM was erased. The RAM contains the DAS averages which get  
erased when the RAM is initialized. It also contains temporary data  
used by the M100AH to calculate concentrations. No setup  
variables are stored in the RAM.  
PMT DET WARNING  
UV LAMP WARNING  
The PMT output above 4995 mV. The Preamp circuit could be out  
of adjustment or wrong range selected.  
The UV lamp output is below 600 Mv or above 4995 Mv. UV lamp  
could be aging or need to peak output by adjusting the position.  
Also beam splitter out of alignment will cause to read lower.  
DARK CAL WARNING  
HVPS WARNING  
Dark PMT or UV lamp reading is above 400 mV.  
The HVPS control voltage is above 900 V or below 400 V. The  
Preamp circuit could be out of adjustment or the PMT sensitivity is  
too weak.  
SAMPLE FLOW  
WARNING  
The measured sample flow is outside the hi/low limits. A Leak in  
the pneumatic system is the main cause of the warning although the  
flow sensor itself could be the cause.  
SAMPLE PRESS  
WARNING  
The sample pressure is below 15”Hg or above 35”Hg.  
(table continued)  
10-9  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-2: Front Panel Warning Messages (Continued)  
Message  
Description  
VACUUM PRESSURE  
WARNING  
The vacuum pressure is below 1 in-Hg or above 10 in-Hg.  
BOX TEMP WARNING  
Box temp. out of spec. Instrument fan failure, enclosure temperature  
failure. Operation of the M100AH in a too warm or cold  
environment will cause degradation of data quality and shorten the  
life of the instrument.  
RCELL TEMP  
WARNING  
Reaction cell temp. out of spec. The warning message is most often  
present during initial warm-up or poor electrical contact.  
PMT TEMP WARNING  
PMT temp. out of spec. The PMT temp has its own control circuit  
on the preamp (02107) board. Warnings will occur during initial  
warm up period. The warning can occur if the 7 pin connector to the  
interior of the sensor is not plugged in. The power from the PSM  
should be checked for proper voltage (+15 VDC ± 0.5) on the TEC  
driver circuit mounted on the fan duct. Test point 1 and test point 4  
(white) should measure 15 VDC and LED should light brightly.  
CANNOT DYN ZERO  
CANNOT DYN SPAN  
Dynamic zero cal. out of spec. The reading of the PMT was too high  
for the ZERO button to appear. Make sure the instrument is  
receiving zero gas. Check for dirty reaction cell. Do the factory  
Dynamic span cal. out of spec. The reading of the PMT was too  
high or low for the SPAN button to appear. Make sure the  
instrument is receiving correct concentration span gas. Make sure  
the expected span concentration is entered. Check for dirty reaction  
V/F NOT INSTALLED  
DCPS WARNING  
V/F (00514) board has failed. The V/F board did not respond to  
commands from the CPU. This probably means:  
1. board not seated in socket  
2. defective board  
3. defective back plane connector  
DC power supply output is put of specification. Test measurement  
display is below 2300 mV or above 2700 mV. Refer Section 10.3.4.  
10-10  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1.3 Fault Diagnosis using DIAGNOSTIC Mode  
Diagnostic mode can be looked at as a tool kit of diagnostics to help troubleshoot the instrument.  
To enter DIAG mode press:  
SETUP-MORE-DIAG  
The diagnostic modes are summarized in Table 10-3. To access these functions, after you have  
pressed SETUP-MORE-DIAG, then press NEXT, PREV to select the desired mode then press  
ENTR to select that mode. Table 10-3 contains a summary of the diagnostic modes and their  
operation. This section is a detailed description of the tests and suggestions for this use.  
10-11  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-3: Summary of Diagnostic Modes  
DIAG Mode  
Description  
SIGNAL I/O  
Gives access to the digital and analog inputs and outputs on the V/F  
board. The status or value of all of the signals can be seen. Some of  
the signals can be controlled from the keyboard. Table 10-4 gives  
details on each signal and information on control capabilities.  
NOTE: Some signals can be toggled into states that indicate  
warnings or other faults. These settings will remain in effect until  
DIAG mode is exited, then the M100AH will resume control over  
the signals.  
ANALOG OUTPUT  
Causes a test signal to be written to the analog output DAC's. The  
signal consists of a scrolling 0%, 20%, 40%, 60%, 80%, 100% of  
the analog output value. The scrolling may be stopped by pressing  
the key underneath the % display to hold that value. The exact  
voltage values depend on the jumper settings on the analog output  
buffer amplifiers.  
DAC CALIBRATION  
OPTICAL TEST  
The analog output is created by 4 digital-to-analog converters. This  
selection starts a procedure to calibrate these outputs. Refer to  
Sets the M100AH into a known state and turns on an LED near the  
details on using this test.  
ELECTRICAL TEST  
LAMP CAIBRATION  
Tests just the electronic portion of the PMT signal path. Used in  
This feature allows to update the Lamp Calibration value. Displayed  
value is the current lamp intensity and pressing ENTR key will  
Lamp adjustment. See also Section 10.1.6 Factory Calibration  
Procedure.  
FLOW CALIBRATION  
This feature allows to enter the actual sample flow. Once the flow is  
calibrated, it will compute the flow automatically from the pressure  
TEST CHANNEL  
OUTPUT  
This feature allows to output scaled voltage of most test  
measurement through the analog output terminal. Refer  
RS-232  
Causes a 1 second burst of data to be transmitted from the RS-232  
port. Used to diagnose RS-232 port problems. See Sections 10.1.3.6  
10-12  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1.3.1 Signal I/O Diagnostic  
Table 10-4: Diagnostic Mode - Signal I/O  
No.  
Signal  
Control  
Description  
0.  
DSP_BROWNOUT  
NO  
Display brownout is used to keep the display from  
getting corrupted during low line voltage  
conditions. Circuitry on the Status/Temp board  
(01086) senses low line voltage and sets this bit.  
The CPU reads this and generates the  
BROWNOUT_RST signal described below.  
1.  
2.  
3.  
EXT_ZERO_CAL  
EXT_SPAN_CAL  
EXT_LOW_SPAN  
NO  
NO  
Shows state of status input bit to cause the  
M100AH to enter Zero Calibration mode. Use to  
check external contact closure circuitry.  
Shows state of status input bit to cause the  
M100AH to enter the Span Calibration mode. Use  
to check external contact closure circuitry.  
YES  
Shows state of status input bit to cause the  
M100AH to enter the Low Span Calibration mode.  
Use to check external contact closure circuitry.  
4.  
5.  
6.  
7.  
ZERO_VALVE  
CAL_VALVE  
YES  
YES  
YES  
NO  
Switches the Zero valve. Use this bit to test the  
Zero valve function.  
Switches the Sample valve. Use this bit to test the  
valve function.  
HIGH  
_SAPN_VALVE  
Energizes the high span valve. Use this bit to test  
the valve function.  
RCELL_ HEATER  
Shows the status of the reaction cell heater. This has  
the same function as the LED in the power supply  
module.  
8.  
9.  
ELEC_TEST  
YES  
YES  
Turns on electric test bit in Preamp. Should be used  
for troubleshooting Preamp circuit. We recommend  
you use the ELEC TEST button in the DIAG menu  
to operate electric test.  
OPTIC_TEST  
Turns on optic test bit in Preamp. Should be used  
for isolating PMT detector system from the rest of  
the Preamp circuit. We recommend you use the  
OPTIC TEST button in the DIAG menu to operate  
optic test.  
(table continued)  
10-13  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-4: Diagnostic Mode - Signal I/O (Continued)  
No.  
Signal  
Control  
Description  
10.  
BROWNOUT_RESET  
YES  
Brownout reset works in conjunction with  
DSP_BROWNOUT. When DSP_BROWNOUT is  
set the CPU sends a signal to reset the display and  
clear the DSP_BROWNOUT.  
11.  
ST_LAMP_ALARM  
YES  
Status Bit - UV Lamp alarm  
Logic High = UV lamp output too low  
Logic Low = Lamp output normal  
12.  
13.  
LOW_SPAN_VALVE  
ST_HIGH_RANGE  
YES  
YES  
Energizes the low span valve. Use this bit to test the  
valve function.  
Status Bit - Autorange High Range  
Logic High = M100AH in high range of autorange  
mode  
Logic Low = M100AH in low range of autorange  
mode  
14.  
15.  
ST_LOW_SPAN_CAL  
PRMP_RNG_HI  
YES  
YES  
Status Bit - Low Span Calibration mode  
Logic high = M100AH in Low Span cal mode  
Logic low = Not in Low Span cal mode  
Switches the preamp (02107) hardware range.  
Standard ranges are 500 and 5,000 PPM. Logic  
high = 5,000 PPM; logic low = 500 PPM. M100AH  
will reset range to correct value based on user set  
range value.  
16.  
17.  
18.  
ST_ZERO_CAL  
ST_SPAN_CAL  
ST_FLOW_ALARM  
YES  
YES  
YES  
Status Bit - Zero Calibration mode  
Logic high = M100AH in Zero cal mode  
Logic low = Not in Zero cal mode  
Status Bit - High Span Calibration mode  
Logic high = M100AH in High Span cal mode  
Logic low = Not in High Span cal mode  
Status Bit - Flow alarm  
Logic High = Sample flow out of spec  
Logic Low = Flows within spec  
(table continued)  
10-14  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-4: Diagnostic Mode - Signal I/O (Continued)  
No.  
Signal  
Control  
Description  
19.  
ST_TEMP_ALARM  
YES  
Status Bit - Temperature alarm  
Logic High = Reaction cell, PMT, Box temps out of  
spec  
Logic Low = Temps within spec  
Status Bit - In Diagnostic mode  
Logic High = M100AH in Diagnostic mode  
Logic Low = Not in Diag mode  
Status Bit - Power OK  
20.  
21.  
22.  
23.  
24.  
ST_DIAG_MODE  
ST_POWER_OK  
ST_SYSTEM_OK  
ST_HVPS_ALARM  
PMT_SIGNAL  
YES  
YES  
YES  
YES  
NO  
Logic High = Instrument power is on  
Logic Low = Instrument power is off  
Status Bit - System OK  
Logic High = No instrument warning present  
Logic Low = 1 or more alarm present  
Status Bit - HVPS alarm  
Logic High = HVPS out of spec  
Logic Low = HVPS within spec  
Current PMT voltage. Same as PMT voltage in  
TEST menu. Bi-polar, typically in 0-5000 mV  
range. A constant value of 5000 mV indicates off  
scale.  
25.  
26.  
27.  
RCELL_TEMP  
BOX_TEMP  
PMT_TEMP  
NO  
NO  
NO  
Reaction Cell temperature. 3500 mV for 50°C.  
Box Temperature. Typically 1800 mV for 25°C.  
PMT cold block temperature. Typically 1800 mV  
for 7°C.  
28.  
29.  
30  
DCPS_VOLTAG  
SAMPLE_PRES  
VACCUM_PRESS  
NO  
NO  
NO  
DC power supply composite voltage output.  
Typically 2500 mV.  
Sample inlet pressure in mV. Typical sea level  
value = 3750 mV for 29.9" HG-A.  
Reaction cell pressure in mV. Typical value = 750  
mV for 6” HG.  
(table continued)  
10-15  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-4: Diagnostic Mode - Signal I/O (Continued)  
No.  
Signal  
Control  
Description  
31.  
HVPS_VOLTAG  
NO  
HVPS programming voltage. Output of HVPS is  
1000x value present.  
32.  
33.  
34.  
35.  
36.  
DAC_CHAN_0  
DAC_CHAN_1  
DAC_CHAN_2  
DAC_CHAN_3  
UVLAMP_SIGNAL  
NO  
NO  
NO  
NO  
NO  
Output of SO2 (DAC0/RANGE1) in mV.  
Output of SO2 (DAC1/RANGE2) in mV.  
Output of spare (DAC2) channel in mV.  
Test Channel (DAC3) output.  
Current UV lamp signal voltage in mV. Same as  
UV LAMP in TEST menu. Bi-polar, typically 0-  
5000 mV range. A constant value of 5000 mV  
indicates off scale.  
37.  
38.  
39.  
CONC_OUT_1  
CONC_OUT_2  
TEST_OUTPUT  
YES  
YES  
YES  
DAC0 (SO2/RANGE1) analog output in mV.  
DAC1 (SO2/RANGE2) analog output in mV.  
DAC3 (TEST CHANNEL) analog output in mV.  
10.1.3.2 Electric Test  
This function injects a constant voltage between the preamplifier and the buffer amplifier on the  
preamp board. Electric test checks part of the Preamp, the V/F and computer for proper functioning.  
The result of electric test should be a smooth quiet signal as shown by constant values for the SO2  
concentration. Likewise the analog outputs should produce a smooth quiet trace on a strip chart  
(analog output range is set to 5000PPM and auto-ranging is disabled).  
Procedure:  
1. Scroll the TEST function to PMT.  
2. Press SETUP-MORE-DIAG, scroll to ELECT TEST by pressing the NEXT button. When  
ET appears, press ENTR to turn it on.  
3. The value in PMT should come up to 2000 mV ± 100 mV in less than 15 sec.  
10-16  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
If the HVPS or the span gain adjust on the preamp card has been changed without doing a  
FACTORY CALIBRATE the reading in step 3 may be different than 2000 mV, since the overall  
calibration affects ELECTRIC TEST. See Section 10.1.6 for factory calibration procedure.  
4. To turn off ET press EXIT  
If ET is a steady 2000 ± 100 mV, that means the Power Supply Module, Preamp buffer amplifier,  
V/F, CPU, and display are all working properly.  
10.1.3.3 Optic Test  
Optic test turns on a small LED inside the PMT housing which simulates the signal from the  
reaction cell. OT tests the entire signal detection subsystem. By observing the level, noise and  
drift of this test, correct operation of many sections of the analyzer can be verified.  
The implementation of OT involves several changes to the instrument operating conditions. The  
M100AH does the following when switching to optic test:  
1. Save the current instrument setup as to autorange, dual range, current range. D/A analog  
output is set at 5000 PPM range and auto-ranging is disabled.  
2. Manually allow to sample zero gas to avoid unwanted sample measurement.  
3. Select SETUP-MORE-DIAG, scroll to select the optic test and push ENTR button.  
4. The PMT reading in TEST functions should be 200 ± 20 mV.  
If the HVPS or the span gain adjust on the preamp card has been changed without doing a  
FACTORY CALIBRATE, the reading in step 4 may be different than 200 mV, since the overall  
calibration affects OPTIC TEST. Also if the SO2 concentration display is not within the nominal  
range of 200 ± 20 PPM, the lamp ratio may need to be updated. See Section 10.1.6 for factory  
calibration procedure.  
10.1.3.4 Analog Out Step Test  
The Step Test is used to test the functioning of the 4 DAC outputs on the V/F board. The test  
consists of stepping each analog output 0-20-40-60-80-100% of the output. If the analog outputs  
are set for 0-5 V full scale the outputs would step 0-1-2-3-4-5 VDC. The stepping can be halted  
at any value by pressing the key under the percentage on the front panel. When the test is halted,  
square brackets are placed around the percentage value in the display. Pressing the key again  
resumes the test. This test is useful for testing the accuracy/linearity of the analog outputs.  
10-17  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1.3.5 DAC Calibration  
The Digital to Analog Converters (DAC) are calibrated when the instrument is set up at the  
factory. Re-calibration is usually not necessary, but is provided here in case the V/F board needs  
to be replaced and re-calibrated. The procedure for using the DAC Calibration routines are in the  
10.1.3.6 RS-232 Port Test  
This test is used to verify the operation of the RS-232 port. When started, it outputs the ASCII  
letter X for about 2 seconds. During the test it should be possible to detect the presence of the  
10.1.4 M100AH Internal Variables  
The M100AH software contains many adjustable parameters. Many of the parameters are set at  
time of manufacture and do not need to be adjusted for the lifetime of the instrument. It is  
possible to change these variables either through the RS-232 port or the front panel. Altering the  
affect the performance of the instrument. Therefore it is recommended that these variables not  
be adjusted unless you have a clear understanding of the effects of the change.  
Table 10-5 contains a description of "easy variables" which do not require special password from  
the front panel. "Hard variables" require special password and contact factory if you need to  
adjust them. "V LIST" of RS-232 will list all the variables except those that should never be  
manually edited.  
To access the VARS menu press SETUP-MORE-VARS-ENTR. Use the PREV-NEXT button to  
select the variable of interest and press EDIT to examine/change the value, then press ENTR to  
save the new value. If no change is required, press EXIT.  
10-18  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 10-5: Model 100AH Variables  
Default  
Value  
Value  
Range  
No.  
Name  
Units  
Description  
0.  
DAS_HOLD_  
OFF  
MIN  
15.0  
0.5-20.0  
Hold off duration after  
calibration or diagnostic  
mode.  
1.  
2.  
3.  
TPC_ENABLE  
RCELL_SET  
DYN_ZERO  
ON  
50  
ON-OFF  
30-70  
Temp/Pres compensation  
enable  
Reaction cell temperature  
set point  
°C  
OFF  
OFF/ON  
Enable to adjust zero  
calibration through remote  
contact closure  
4.  
5.  
DYN_SPAN  
OFF  
8
OFF/ON  
0-99999  
Enable to adjust span  
calibration through remote  
contact closure  
RS232_MODE  
Bit  
Field  
Value is SUM of following  
decimal numbers:  
1=enable quiet mode  
2=enable computer mode  
4=enable security feature  
8=enable front panel RS-  
232 menus (Teledyne API  
protocol)  
16=enable alternate  
protocol (i.e. Hessen)  
32=enables multi-drop  
support  
6.  
CLOCK_ADJ  
Sec.  
0
Real-time clock adjustment  
±60  
10-19  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1.5 Test Channel Analog Output  
Many of the TEST functions have an analog voltage associated with them. As a diagnostic aid it  
is possible to route any one of the various test voltages out the 4th analog output port (see  
Figure 2-2). Table 10-6 lists the test measurements that may be routed to test channel output. To  
route an analog test measurement to test channel output, press SETUP-MORE-DIAG-ENTR and  
use the PREV or NEXT buttons to scroll to the TEST CHAN OUTPUT and press ENTR. Press  
the PREV or NEXT buttons to scroll to the desired measurement and press ENTR.  
Table 10-6: Test Channel Output  
#
Name  
Description  
Scaled Range  
0
NONE  
1
2
3
4
5
6
7
8
9
PMT READING  
UV READING  
SAMPLE PRESS  
SAMPLE FLOW  
RCELL TEMP  
CHASSIS TEMP  
PMT TEMP  
PMT output  
0 - 5000 mV  
0 - 5000 mV  
0 - 40 in-Hg  
0 - 1000 cc/min.  
0 - 70°C  
UV lamp output  
Sample pressure sensor  
Sample flow rate  
Reaction cell temp. sensor  
Inside of chassis temp. sensor  
PMT temp. sensor  
0 - 70°C  
0 - 20°C  
DCPS VOLTAGE  
HVPS VOLTAGE  
DC power supply  
0 - 5000 mV  
0 - 1000 V  
HV power supply sensor  
When a measurement other than NONE is selected, an additional test measurement appears on  
the display, which has the format "TEST=XXXXX.X MV" and shows the mV value currently  
being output to test analog output port.  
10-20  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1.6 Factory Calibration Procedure (Quick Cal)  
This procedure is referred to in other Teledyne API instrument manuals as the "Quick Cal"  
procedure. It is used at the factory when the instrument is first set-up.  
The Factory Cal procedure balances the PMT, Preamp, and software gain factors so the instrument  
has optimum noise, linearity, and dynamic range. It should be used when you are unable to zero or  
span the instrument, when the slope and offset values are outside of acceptable range, or when other  
more obvious reasons for problems have been eliminated.  
NOTE  
In this procedure a range of 500 PPM and a span gas concentration of  
400 PPM is used as an example. Other values can be used.  
PMT Calibration Procedure:  
1. On the Preamp board, set S2 to 'B', set S1 to 2. Turn R19 25 turns counter-clockwise, then 12  
2. Align the beam splitter assembly per Section 10.4.2.  
3. Adjust the UV lamp per Section 10.4.2 and reset the Lamp Cal value by selecting SETUP-  
MORE-DIAG and scroll to select LAMP CALIBRATION. Reset the LAMP CAL value by  
pressing ENTR. Value displayed is the current UV lamp intensity and pressing ENTR will  
update the value.  
4. Set RANGE MODE to SING by SETUP-RNGE-MODE to select single range operation.  
5. Set the RANGE to 500 PPM by SETUP-RNGE-SET and key in 500, then press ENTR.  
6. Input 400 PPM of SO2 span gas in the sample inlet port.  
7. Scroll to the PMT - TEST function.  
8. In this example the expected span gas concentration is 400 PPM and therefore the expected  
voltage is about 3.5 V.  
9. Adjust S2, the HVPS coarse adjustment, on the preamp board to the setting that produces a  
signal that is closest to 3.5 V. Adjust S1, the HVPS fine adjustment, to the setting that  
produces a signal that is closest to 3.5 V. Use R19 to trim the reading to 3.5 ± 0.1V.  
10. Recalibrate the instrument for both zero and span to calculate the slope and offset (refer to  
noise, linearity, and dynamic range.  
10-21  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.1.6.1 Electric Test (ET) Procedure  
1. Any time the gain of the PMT buffer amplifier circuit (R19) is changed (refer component  
location label inside of the Preamp cover), that will change the ET reading. Since the gain  
was adjusted in the above procedure, do the following to re-adjust the ET signal.  
2. To re-adjust ET press SETUP-MORE-DIAG, then scroll to ELEC TEST and press ENTR.  
3. Scroll the TEST functions until PMT is displayed.  
4. Adjust R27 until 2000 mV ± 50 is displayed.  
5. Press EXIT to return to SAMPLE mode.  
10.1.6.2 Optic Test (OT) Procedure  
1. Any time the PMT buffer amplifier circuit (R19) gain and/or the PMT high voltage setting is  
changed, the OT reading will also change. The PMT cal procedure changed both of these  
values.  
2. To re-adjust OT press SETUP-MORE-DIAG, then scroll to OPTIC TEST and press ENTR.  
3. Scroll the TEST functions until PMT is displayed.  
4. Adjust R25 until 200 mV ± 20 is displayed.  
5. Press EXIT to return to SAMPLE mode.  
10-22  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.2 Performance Problems  
When the response from a span check is outside the control limits, the cause for the drift should  
be determined, and corrective action should be taken. Some of the causes for drift are listed  
below:  
1. Fluctuations in flow. Such as leaks or plugged orifices.  
2. Lack of preventive maintenance.  
3. Change in zero air source.  
4. Change in span gas concentration.  
A. Zero air or ambient air leaking into span gas line.  
B. Cal gas tank exhaustion.  
C. Dirty particulate filter.  
10.2.1 AC Power Check  
1. Check that power is present at main line power input. Verify that correct voltage and  
frequency is present.  
2. Check that the unit is plugged into a good socket. Analyzer must have 3-wire safety power  
input.  
3. Check circuit breaker. Circuit breaker is part of the front panel power switch. It is set each  
time the instrument power is turned on. If there is an internal short causing a trip, the switch  
will automatically return to the OFF position when an attempt is made to turn it on.  
10-23  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.2.2 Flow Check  
1. Check TEST function VACUUM PRES reading about 6 IN-HG and SAMP FLOW - Should  
be 650 ± 60 cc/min.  
2. Check that pump is running. Observe pump for proper operation.  
3. Test that pump is producing vacuum by removing fitting at the inlet of the pump and  
checking for suction at fitting.  
4. Check for analyzer flow.  
5. Remove the 1/4" fitting from the rear panel of the analyzer sample filter assembly and plug  
the fitting with your finger and note the weak vacuum produced.  
6. Check instrument inlet flow using separate flow meter and compare the flow rate to the  
SAMP FLOW reading. If the flow is lower than expected flow, then leak check the analyzer  
or the orifice is plugged.  
7. If there is no leak and all above procedures can not correct flow rate reading, then calibrate  
10.2.3 No Response to Sample Gas  
1. Confirm general operation of analyzer.  
C. Confirm that sample gas contains SO2.  
D. Check UV lamp is on.  
2. Check instrument electronics.  
A. Do ELEC TEST (ET) procedure in DIAGNOSTIC menu Section 10.1.3.2.  
B. Do OPTIC TEST (OT) procedure in the DIAGNOSTIC menu Section 10.1.3.3.  
C. Check if UV LAMP reading of TEST function is greater than 350 mV.  
If the M100AH passes ET and OT that means the instrument is capable of detecting light and  
processing the signal to produce a reading. Therefore, the problem is most likely in the  
pneumatics.  
10-24  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.2.4 Negative Concentration Display  
1. Mis-calibration. The 'zero' gas that was used to zero the M100AH contained some SO2 gas -  
that is it had more SO2 gas than that of the sample air. May also be caused by doing a zero  
calibration using ambient air.  
2. Broken PMT temperature control circuit, causing high zero offset. Check PMT temperature  
which should be 7 ± 1°C.  
3. Aging UV filter causing high stray light. Check STR. LGT reading of TEST function. It  
should be less than 100 PPM.  
4. Check for light leak.  
10.2.5 Excessive Noise  
Common reasons for excessive noise are:  
1. Leak in pneumatic system.  
2. Light leak - check the sensor module with strong light.  
4. Defective electronic components on preamp board. - use optic test and electric test to check  
electronics, optics and observe noise.  
5. Contamination of reaction cell and optical system - This can be wet air or impurities. This  
can be detected by high PMT readings with zero air as sample gas. Clean reaction cell as  
6. Broken PMT temperature control circuit. Check PMT TEMP - TEST function.  
7. Mis-calibration. Check SLOPES in TEST function.  
8. Too low UV lamp output. Should be higher than 600 mV. Replace the lamp if it is lower than  
this value.  
9. High stray lights - UV filter is aging.  
10. Reaction cell temperature is not stable.  
10-25  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.2.6 Unstable Span  
Common causes are:  
1. Leak in pneumatic system.  
2. Unstable UV lamp output - replace lamp.  
3. Sample lines or sample filter dirty - clean or replace.  
4. Plugged sample inlet orifice - clean with methanol and sonic cleaner.  
HVPS test procedure.  
6. Bad or defective PMT detector - check Optic test.  
7. Reaction cell temperature not stable - observe warning messages, or RCELL TEMP in TEST  
functions. Check diagnostic LED in Power Supply Module for normal cycling.  
8. PMT temperature not stable - observe warning messages, or PMT TEMP in TEST functions.  
9. Sample vent line too short, allowing room air to mix with span gas - line should be a  
minimum of 15" long.  
10. Calibration gas source unstable.  
10.2.7 Unstable Zero  
Common causes are:  
1. Leak in pneumatic system.  
2. Light leak - check the sensor module with strong light.  
3. Sample lines or sample filter dirty - clean or replace.  
4. Zero gas source unstable - verify quality of zero air and the flow rate.  
10-26  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.2.8 Inability to Span  
If the SPAN button is not illuminated when attempting to span, that means the reading is outside  
of the software gain ranges allowed. In an analog instrument it would be the equivalent to the  
span pot hitting the maximum.  
Here are some things to check:  
1. Check the expected span concentration value in CAL-CONC, and compare this to the value  
of the calibrator span gas being input. They should be close.  
TEST function.  
3. If the above do not check out, perform the Factory Calibration Procedure Section 10.1.6.  
10.2.9 Inability to Zero  
If the ZERO button is not illuminated when attempting to zero, that means the reading is outside  
of the software gain ranges allowed. In an analog instrument it would be the equivalent to the  
zero pot hitting the maximum.  
Here are some things to check:  
1. Select the PMT - TEST function. With zero gas going into the instrument, the value should  
be less than 50 mV, typically 10 - 30 mV. If you are getting a high reading, the probable  
reasons are:  
A. Leak that admits gas containing SO2.  
B. Contaminated reaction cell. Remove and clean cell.  
C. Light leak.  
D. Zero gas that isn't really zero. Make sure you're not trying to zero the analyzer with  
sample gas or span gas.  
10-27  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.2.10 Non-Linear Response  
Common causes are:  
1. Leak in pneumatic system.  
2. Calibration device in error - re-check flowrates and concentrations, especially at low  
concentrations.  
3. Contamination in sample delivery system:  
A. Dirt in sample lines or reaction cell.  
B. Dilution air contains sample or span gas.  
C. Dirty particulate filter.  
4. Back pressure on sample inlet.  
10.2.11 Slow Response  
1. Contaminated or dirty sample delivery pneumatics.  
A. Dirty/plugged sample filter or sample lines.  
B. Dirty reaction cell.  
C. Check leak.  
2. Flow rate too low.  
3. Wrong materials in contact with sample - use glass or Teflon.  
4. Insufficient time allowed for purging lines upstream of analyzer.  
5. Insufficient time allowed for SO2 cal gas source to become stable or cal gas flow is too low.  
10.2.12 Analog Output Doesn't Agree with Display Concentration  
1. V/F board DAC's out of calibration. Do DAC calibration and Factory Calibration.  
2. Analog outputs electrically loaded down causing voltage to sag. Could be due to input  
impedance of chart recorder or data logger being too low or improper grounding.  
10-28  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3 Electronic Subsystem Troubleshooting and  
Adjustments  
10.3.1 Computer, Display, Keyboard  
The purpose of this section is to determine if the computer subsystem electronics hardware are  
working properly. Assessment will make it the board level.  
10.3.1.1 Front Panel Display  
The front panel display is a 2 line by 40 character display. It has its own microprocessor to  
decode commands and display characters. It contains a self test feature. To test the display:  
1. Turn off the power to the instrument.  
2. Fold down the M100AH front panel.  
3. Disconnect the 24 line flat ribbon cable (J2) that connects the computer parallel port to the  
keyboard.  
4. Turn on the M100AH power switch.  
5. Observe the front panel display. If the display successfully completes its power on self test, it  
will display a single underline character "_" in the left most character of the top line of the  
display. If this character is present, the display is working properly.  
6. Turn off the power to the analyzer, and re-attach the 24 line cable to J2, and proceed to the  
next test.  
10-29  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.1.2 Single Board Computer  
The SBC40 is a full function computer designed for instrument control applications. It consists  
of a microprocessor, 2 serial and one parallel ports, standard bus interface, and 4 sockets for  
memory. The memory sockets consist of: 256k ROM containing the multitasking operating  
system and application code, 32k E2PROM containing the setup variables, 256k RAM  
containing data collected by the instrument, and a time-of-day clock to provide event timing  
services. The overall function of this board is quite complex. Complete testing of this board's  
functions is not possible in the field. If component level troubleshooting of this board is  
necessary, contact the factory for schematics.  
Like the display, the overall functioning of the CPU can be confirmed by a simple test.  
1. Locate the CPU board on the mother board by referring to Figure 2-5.  
2. Power on the instrument.  
3. Locate the red LED at the top left edge of the board.  
4. It should be flashing at a frequency of about once per second.  
5. This flashing indicates the board is powered up and is executing instructions.  
RS-232 diagnostic procedures are described in Section 4.3.1.2. It is possible for the UART driver  
chip to malfunction in either or both of the input or output ports.  
10-30  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-1: CPU Board Jumper Settings  
10-31  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.1.3 Front Panel Keyboard  
The keyboard consists of 8 keys and 3 LED's. Key strokes are sent to the SBC40 computer's  
parallel port. The computer software detects the key strokes via interrupts. The bottom line of the  
display consists of 40 characters which is divided into 8 - 5 character fields. Each field defines  
the function of the key immediately below it. The definition of the keys is variable and depends  
on the menu level of the software.  
To check the operation of the keyboard, each key should perform an operation indicated by its  
current definition shown on the second line of the display.  
Example #1 - testing key#1 (left most key).  
At the top level menu key #1 is defined as the TEST function. Pressing this key should cause the  
middle field of the top line of the display to show the various test functions.  
Example #2 - testing key #8 (right most key). At the top level menu key #8 is defined as the  
SETUP key. Pressing key #8 should cause the SETUP menu to be displayed.  
Example #3 - If the 5 character field above any key is blank, the key is not defined, pressing the  
key has no effect.  
The 3 status LED's indicate several functional states of the instrument such as calibration, fault,  
and sample modes. The state of the LED's is controlled by 3 lines on the parallel port of the  
SBC40. Functioning of the LED's can be checked by:  
1. Turn off the M100AH power.  
2. While watching the LED's, turn on the instrument power.  
3. When the power comes up, the computer momentarily applies power to all 3 LED's for  
approximately 1 sec. If all the LED's are observed to light, they are working properly.  
10-32  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.2 Voltage/Frequency (V/F) Board  
The V/F Board consists of 16 analog input channels, each software addressable; 8 digital inputs,  
and 24 digital outputs, each line independently addressable; and 4 independent analog output  
channels. The analog input channels are connected to V/F converter capable of 80,000 counts,  
which is approximately 16 bit resolution. The integration period is software selectable from  
40msec to 2.4 sec. Commands from the SBC40 computer and digitized values from the V/F  
section of the board are sent via the STD bus interface. The schematic for the board is in the  
Appendix 00514.  
The overall operation of this board is quite complex. To fully check out all of its operational  
modes in the field is not recommended. Therefore, a few of simple tests are described here that  
test one analog input channel, the 4 analog output channels, one digital input, and one digital  
output.  
1. V/F board analog input test.  
Each analog channel is routed through a programmable 16 channel multiplexer. If one  
channel works, chances are they all work.  
A. Turn on instrument.  
B. Press TEST key on front panel keyboard until DCPS test is displayed.  
C. The value displayed should read 2500 ± 100 mV  
If the M100AH passes this test, it has successfully digitized a 2500 mV composite voltage  
output from the Power Supply Module. The signal should also be quiet ± 25 mV.  
2. Analog output channel test.  
In the DIAGNOSTIC menu on the front panel, there is a test that outputs a step voltage to the 4  
analog outputs. This test is useful for calibrating chart recorders and dataloggers attached to the  
M100AH. The test can also be useful in diagnosing faults in the V/F board.  
A. Turn on the instrument.  
B. Enter the SETUP-MORE-DIAG menu.  
C. Scroll to select the ANALOG OUTPUT test. This causes the M100AH to output a 5 step  
voltage pattern to the 4 analog outputs on the rear panel. The status of the test is shown on  
the front panel display. The scrolling can be stopped at any voltage by pressing the key  
below the changing percentage display. The values are 0-20-40-60-80-100% of whatever  
voltage range has been selected. For example the voltages would be 0, 1, 2, 3, 4, 5 V if the  
5 V range had been selected.  
10-33  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
D. Use a DVM on each analog output channel to confirm the correct voltages.  
If the voltages step, but are the wrong values, the V/F board may be out of calibration. See  
Section 10.3.2.1 for information on how to calibrate the V/F board.  
3. Digital input channel test.  
The digital I/O section of the V/F board has 8 input bits and 24 output bits. Two of the 8  
using external contact closures.  
To test the digital inputs:  
A. Turn on the M100AH power on.  
B. Connect a jumper wire across REMOTE IN terminals 1 and 2 of the rear panel connector  
C. Shortly after closure is made the instrument should switch into zero mode as indicated on  
the front panel display.  
D. Remove the jumper. Shortly after the jumper is removed the instrument should exit the  
zero calibrate mode and enter the HOLDOFF mode. To exit the HOLDOFF mode press  
EXIT, which will return the instrument to the SAMPLE mode.  
4. Digital output channel test.  
There are 24 output bits on the V/F board. The 24 bits are made up of three 8 bit ports. It is  
possible for a single 8 bit port or even a single bit within a port to fail.  
A quick observational test of the digital outputs is to observe the LED's in the Power Supply  
Module (Refer to Figure 10-3 for the location of the LED's in the PSM). A more detailed test  
10-34  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.2.1 ADC/DAC Calibration Procedure  
Due to the stability of modern electronics this procedure should not have to be performed more  
than once a year or whenever a major sub-assembly is exchanged or whenever analog output  
voltage range is changed. To calibrate the 4-20 mA current option output, proceed to the second  
part of the procedure for the calibration of 4-20 mA current output. After this procedure is  
completed, a Factory Calibration Procedure should be performed per Section 10.1.6.  
To calibrate the DAC's on the V/F board, do the following:  
1. Press SETUP-MORE-DIAG-ENTR, then scroll down to the D/A CALIBRATION diagnostic  
mode, then press ENTR to start the calibration procedure.  
Press CFG-SET-VOLT-ENTR to define Voltage output of the corresponding Analog Output  
Channel. If necessary a recorder offset can be introduced into the analog output voltages. It is  
intended for recorders that cannot show slightly negative readings. It can also be used to bias  
the input to a datalogger to offset small external ground loop voltages that are sometimes  
present in monitoring systems. The recorder offset will bias both the recorder and DAS  
analog outputs. Enter offset value in mV as needed and press ENTR-EXIT.  
2. Press ADC to start the calibration. The M100AH display will read "ADJUST ZERO A/D=  
XX.X mV", where XX.X mV is the target voltage that should be coming out the DAC # 0.  
Put the probe of a voltmeter (recommend to use 4 1/2 digits meter) on the recorder output  
terminals 1 and 2 on the M100AH rear panel. The value displayed on the front panel and the  
voltmeter reading should be the same (± 3 mV). If they are not, adjust the zero pot (R27) on  
the V/F board until the two values are the same (± 1 mV). Note that the voltmeter reading  
does not change while adjusting the zero pot (R27). When the voltmeter shows the same  
value (± 1 mV) as the value displayed on the front panel, press ENTR.  
DAC #0 is terminals 1 and 2 of the recorder output.  
3. The M100AH display will now show a new voltage in the same format as above. This  
voltage will be about 90% of the full scale DAC output range. Now the value displayed on  
the front panel and the voltmeter reading should be same (± 3 mV). If they are not, adjust the  
gain pot (R31) on the V/F board until the two values are the same (± 3 mV). Press ENTR.  
The DAC #0 is now calibrated and will be used as a voltage reference for calibrating the  
ADC.  
4. Next, the analyzer goes through a procedure that calibrates the other 3 DAC's. When  
completed press EXIT to return to upper level menus.  
Next setup is recommended to verify the quality of the ADC/DAC calibration.  
10-35  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
5. Pressing SETUP-MORE-DIAG-ENTR-NEXT, and select ANALOG OUTPUT. Verify the  
quality of ADC/DAC calibration by measuring the test channel output voltage. The signal  
consists of a scrolling 0%, 20%, 40%, 60%, 80%, 100% of the analog output value. The  
scrolling may be stopped by pressing the key underneath the % display to hold that value and  
will display within the square bracket ( [%] ). Press key once again to continue scrolling or  
press EXIT to terminate. The exact voltage values depend on the DIP switch settings on the  
analog output buffer amplifiers.  
To calibrate the 4-20 mA current output option, do the following:  
Verify ± 5 volt output DIP switch setting (refer to Figure 10-2) for 4-20 ma option before  
proceeding following procedure, since the input voltage of the 4-20 mA converter hardware is  
configured for 0-5 volt range.  
1. Connect the 300 - 1000 ohm resistor to one of the 4-20 mA recorder output terminal 1 or 2  
(refer to Figure 2-2). Connect in series the DC current meter between the resistor and other  
terminal of the recorder output with proper polarity.  
2. Press SETUP-MORE-DIAG-ENTR and scroll down to the D/A CALIBRATION diagnostic  
mode, press ENTR to start the procedure. Press CFG and scroll by pressing NEXT to select  
desired current output channel, press SET-CURR-ENTR to define current output channel.  
3. Press CAL to start the calibration. The M100AH display will read  
"x)CONC_OUT_X,CURR,ZERO", where X is the output channel number. Press the  
up/down buttons on the front panel until the current meter displays 4.0 mA (± 0.1mA). When  
the current meter shows a stable 4.0 ± 0.1 mA, press ENTR.  
4. The M100AH display will now show "x)CONC_OUT_X,CURR,GAIN". As before, press  
the up/down buttons on the M100AH front panel until the current meter reads 20.0 ± 0.1 mA.  
5. Repeat step 1 through 4 for additional current channel output calibration. Each current  
channel must be calibrated separately. When completed press EXIT to return to upper level  
menus.  
6. Verify that the analog output is correct by performing SETUP-MORE-DIAG-ANALOG  
OUTPUT. The current meter should read 4, 7.2, 10.4, 13.6, 16.8, and 20 mA accordingly.  
10.3.2.2 Changing Output Voltage Ranges  
If you are using analog voltage output, several different output voltage ranges can be selected by  
the analog output voltage range, then you must reset the power of the instrument and do a  
10-36  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-2: V/F Board Dip Switch Settings  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.3 Status/Temp Board  
The Status/Temp Board is a multifunction board that:  
1. Converts the resistance readings of the thermistors to voltages  
2. Provides status output circuitry  
3. Provides circuitry for contact closure inputs  
4. Provides circuitry for display brown-out/reset at low line voltage  
5. Provides sockets for voltage-to-current modules  
10.3.3.1 Temperature Amplifier Section  
The Status/Temp board (01086) is a multifunction board consisting of 4 thermistor amplifiers  
that monitor:  
1. Spare  
2. Reaction Cell temperature  
3. Box temperature  
4. Spare  
The voltages of the thermistor and thermocouple amplifier outputs are brought out to test points  
on the edge of the board. Refer to the schematic 01086 for details. The voltages can also be read  
using the DIAGNOSTIC - SIGNAL I/O feature (see Table 10-4 for details).  
Thermistor Temperature Amplifier Adjustments  
The Status/Temp board has 3 thermistor temperature amplifiers:  
1. Reaction Cell Temperature  
2. Spare  
3. Box temperature readout  
These 3 outputs are controlled by a common pot (R34) on the upper edge of the card.  
If the temperature readouts are in error:  
1. Adjust R34 of the Status/Temp board to read 2.577 VDC between test point 6 and test  
point 2.  
2. This will cause all of the readouts to accurately measure their respective temperatures.  
10-38  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.3.2 Display Brownout  
During low AC line conditions the display can lock up due to insufficient voltage. When low  
line conditions are approaching, this circuit senses the condition by monitoring the un-regulated  
+5 VDC in the Power Supply Module. If brownout conditions are met, the DISP_BROWNOUT  
line is asserted and the CPU sends a hardware RESET command to the display and sends a  
BRNOUT RESET pulse back to U4. Brownout conditions will be noticed by the display flashing  
every 8 seconds.  
10.3.3.3 Status Output Lines, External Contact Closures  
The Status lines consist of 2 active input lines, and 12 active output lines. Additional circuits are  
present on the board but currently unused. Individual lines are set or cleared under CPU control  
depending on the assigned alarm condition. The CPU also monitors the 2 input lines for remote  
calibration commands. The status inputs and outputs are terminated at the rear panel. (See  
The output lines are opto-coupled NPN transistors which can pass 50 ma max of direct current  
with a voltage of 30 VDC max (see Schematic 01087).  
The input lines are optically isolated with inputs pulled up to +5 VDC. External contacts can be  
contact closures or open channel transistor contacts. DO NOT apply any voltage, since +5 VDC  
Individual status lines can be set or cleared using the DIAGNOSTIC mode SIGNAL I/O. This  
can be useful for simulating fault conditions in the analyzer to see if external circuitry is working  
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10.3.3.4 4-20 mA Current Output  
4-20 mA current loop option replaces the voltage output of the instrument with 4-20 mA current  
output. The current outputs come out on the same terminals that were used for voltage outputs  
(see Figure 2-2). It is programmable for 4-20mA or 0-20mA and has a 1500 V common mode  
voltage isolation and 240 V RMS normal mode voltage protection. Vloop = 28 V max which is  
sufficient to drive up to a 1000 ohm load. Verify that the jumpers on the motherboard are set  
properly for the current output mode (refer to schematic 01087 and 01248). See  
Section 10.3.2.1 for the 4 - 20 mA current output calibration procedure.  
There are two methods to measure the output of 4-20mA option.  
1. Voltage method - preferred method  
Digital type Multi-meters (DMM) are ideally suited for this type of measurement because of  
their high input impedance - usually 10 M ohm or greater. The total load resistance should be  
between a 200ohm (min) to 1000 (max), precision load resistor of 0.1% tolerance or better is  
recommended.  
2. Current method  
Although current is constant in a series circuit, accuracy in this type of measurement is  
usually less precise than with the voltage method due to the type of circuitry used in digital  
multi-meters. Connect a load resistance (between 200 - 1000 ohm) in series with the DMM.  
10-40  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.4 Power Supply Module  
The Power Supply Module consists of several subassemblies described in Table 10-7 below.  
Table 10-7: Power Supply Module Subassemblies  
Module  
Description  
Linear Power Supply  
Board  
The linear power supply board takes multiple voltage inputs from  
the power transformer and produces +5, +15, -15, +12 VDC  
outputs. The outputs are routed to two external connectors, P2 and  
± 15 is used in several locations for running op-amps and IC's. The  
+12 is used for operating fans and valves.  
Switching Power Supply  
Switch Board  
The switching power supply supplies +15 VDC at 4 A to the PMT  
cooler control on the Sensor Module. The output is made available  
through J10 on the Switch Board. There is a load resistor on the  
Switch Board to keep the output stable when little current is  
required from the supply.  
The Switch Board has many different functions. It takes logic  
signals from the V/F board and uses them to switch 4-115 VAC and  
4-12 VDC loads. The board also contains the instrument central  
grounding tie point. It distributes AC and DC power as needed.  
Connector J2 programs the power transformers to take 115, 220, or  
240 VAC inputs  
Power Transformers  
There are potentially 2 input power transformers in the instrument.  
The multitap transformer T1 is in every M100AH and supplies input  
power for the Linear Power Supply board described above. A  
second transformer T2 is added if 220 or 240 VAC input is required.  
Input power selection is done via a programming connector P2  
which provides the proper connections for either foreign or  
domestic power.  
Circuit Breaker/Power  
Switch  
The front panel contains a combination circuit breaker - input power  
switch. It is connected to the PSM through J6 on the Switch Board.  
If an overload is detected the switch goes to the OFF position.  
Switching the power back on resets the breaker also.  
10-41  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-3: Power Supply Module Layout  
10-42  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-4: Electrical Block Diagram  
10-43  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.4.1 PSM Diagnostic Procedures  
The Linear Power Supply board can be tested by checking the DCPS - TEST function on the  
front panel. It should read 2500 mV ± 200 mV. If the value is outside this range, individual  
output voltages can be tested on connector P3, see Schematic in the Appendix for pinouts.  
The Switching Power Supply output can be tested by observing the temperature of the PMT cold  
block using the PMT TEMP - TEST function. The temperature should be constant ± 1°C. The  
output voltage can be observed on J10 of the Switch Board. It should be 15VDC ± 0.5.  
The Switch Board can be tested by observing the diagnostic LEDS along the top edge of the  
Table 10-8: Power Supply Module LED Operation  
No.  
Function  
Description  
1.  
High Span Valve  
Should switch ON when CALS-HIGH-ENTR button sequence  
pressed. High span gas input to analyzer.  
2.  
3.  
4.  
Zero Valve  
Should switch ON when CALZ button pressed. Zero gas input to  
analyzer.  
Sample/Cal Valve  
Low Span Valve  
Should switch ON when CALS or CALZ buttons are pressed.  
ON when in calibrate mode.  
Should switch ON when CALS-LOW-ENTR button sequence  
pressed. High span gas input to analyzer.  
5.  
6.  
7.  
8.  
UV LAMP  
Spare  
Turns on the UV lamp power.  
Spare  
Reaction Cell Heater  
Should cycle ON-OFF every to control constant temp.  
10-44  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.5 Flow/Pressure Sensor  
assmebly. The flow rate value is computed from these two pressure sensors and displayed on the  
front panel TEST functions including two pressure readings. They are:  
1. Inlet sample gas pressure - measured directly S1  
2. Reaction cell pressure - measured directly S2  
The above pressure and flow are filtered to produce the front panel readings. Several minutes  
may be required for a steady reading if observing the TEST functions.  
Check Pressure  
1. Remove the 1/8" fitting from the reaction cell and remove sample inlet tubing for the sample  
filter assembly.  
2. Scroll to select VAC or PRES of the TEST functions.  
3. Check if the pressure readings are close to the current absolute ambient pressure (typical  
value at sea level is 29.9 Hg-In). Notice that it must be absolute pressure reading. Check if  
both readings do not differ more than 2% from each other.  
Pressure Calibration  
1. Press SETUP-MORE-DIAG-ENTR and Scroll to select PRESSURE CALIBRATION-  
ENTR.  
2. Enter the current absolute pressure value in In-Hg.  
Check Flow Rate  
To calibrate the sample flow, proceed as follows:  
1. Scroll to select SAMP FL of the TEST functions.  
2. Using independent flow meter verify the flow rate into the reaction cell.  
3. If the actual flow differs more 10% of the displayed flow, proceed to flow calibration.  
Flow Calibration  
1. Press SETUP-MORE-DIAG-ENTR and Scroll to select FLOW CALIBRATION-ENTR.  
2. Enter the actual flow value from the independent flow meter.  
10-45  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-5: Pressure/Flow Sensor  
10-46  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-6: SO2 Sensor Module  
10-47  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-7: SO2 Sensor Module  
10-48  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.6 Reaction Cell Temp  
The reaction cell temperature is controlled by the CPU using advanced algorithm to control  
constant temperature. It operates by reading a thermistor amplifier on the 01086 Status/Temp  
board. First LED from the front indicates the control power on-off status which can be seen from  
the cover of the PSM through the slot. A warning message is often present during initial warm-  
up due to the temperature being below the 50.0°C set point.  
10.3.7 Preamp Board  
The Preamp Board is a multifunction board providing circuitry to support the following  
functions.  
1. Preamp, buffer amplifier, physical range control hardware for the PMT detector.  
2. Precision voltage reference and voltage generation, and control for the PMT - HVPS inside  
the sensor module.  
3. Constant current generator and adjustment for the Optic Test LED.  
4. Voltage generation and adjustment for Electric Test.  
5. Thermistor amplifier and temperature control circuit for the PMT cooler.  
The setup and adjustment of items 1-4 above is covered in the Factory Calibration procedure in  
10-49  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.8 PMT Cooler  
The PMT cooler uses a Thermal Electric Cooler (TEC) supplied with DC current from the  
The temperature is controlled by a temperature controller circuit located on the Preamp board.  
Voltages applied to the cooler element vary from 0.1 to 12 VDC. The input voltage from the  
supply is 15 VDC and LED indicates the presence of the voltage. Typical control voltage to the  
FET is about 4.5 VDC when PMT temperature is at the 7°C setpoint. At normal room  
temperatures the 7°C set point should be maintained within 0.1°C. These voltages can be  
measured from the PCB mounted in the fan shroud. The control voltage from the Preamp can be  
measured between TP18 and TP11 of the Preamp PCB. Also under normal room temperature  
and at the 7°C PMT set point the voltage between TP1 and TP2 will typically measure between  
0.15 V - 0.2 V which translates to about 1.5-2 Amp DC current flowing through the Thermal  
Electric Cooler (TEC). Following procedures show how to replace the TEC assembly.  
1. Remove three screws that hold the sensor assembly (Refer to Figure 2-1. They are located  
adjacent to the shipping screws).  
2. Remove four screws that hold the fan duct and unplug cable plugs from the fan duct  
assembly.  
3. Remove four screws holding the heatsink assembly from the PMT housing assembly and  
separate these two assembly carefully by pulling heatsink assembly slowly out of the PMT  
4. Remove two screws from the HVPS module to separate HVPS module from the cooler  
block.  
5. Pull out PMT, LED, and thermistor carefully from the cooler block. Be careful not to  
contaminate the window of the PMT with thermal compound from the thermistor. The PMT  
is fragile, so handle carefully.  
6. Replace two desiccant bags inside of the PMT housing with new bags.  
7. Replace cooler assembly (P/N 01461) and assemble by reversing the above steps.  
10-50  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-8: PMT Cooler Subsystem  
10-51  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.3.9 HVPS (High Voltage Power Supply)  
The HVPS is located in the interior of the Sensor Module, and is plugged into the PMT tube. It  
requires 2 voltage inputs. The first is +15 VDC which powers the supply. The second is the  
programming voltage that is generated on the Preamp Board. The test procedure below allows to  
test HVPS. Adjustment of the HVPS is covered in the Factory Calibration Procedure in  
To troubleshoot the HVPS:  
1. While sampling stable SO2 gas, record PMT reading and HVPS reading of the TEST  
function.  
2. Change HVPS voltage about 50V lower than the current setting by adjusting S2 and S1 on  
the preamp board. If PMT reading on the display drops about 40±10% from the previous  
reading, then HVPS is working properly.  
If all of the above are checked properly, then the problem is either the PMT or HVPS. Check the  
HVPS as follows  
5. Turn off the instrument.  
6. Remove the cover and disconnect the 2 connectors at the front of the SO2 PMT housing.  
7. Remove the end plate from the PMT housing.  
8. Remove the HVPS/PMT assembly from the cold block inside the sensor. Unplug the PMT  
tube.  
9. Re-connect the 7 pin connector to the Sensor end cap, and power-up the instrument.  
11. Turn off the instrument power, and re-connect the PMT tube, then re-assemble the sensor.  
If any faults are found in the test, you must obtain a new HVPS as there are no user serviceable  
parts inside the supply.  
10-52  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Figure 10-9: High Voltage Power Supply  
10-53  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.4 Optical Sensor Module Troubleshooting  
10.4.1 PMT  
The PMT detects the light emitted by the secondary emission of the SO2 molecules. It has very  
high gain and low noise to detect the weak light source optimally. It is not possible to test the  
detector outside of the instrument in the field. The best way to determine if the PMT is working  
The basic method to diagnose a PMT fault is to eliminate the other components using ET, OT  
and specific tests for other sub-assemblies.  
10.4.2 UV Lamp Adjust or Replacement  
As the UV lamp output changes, the SO2 concentration will change. There are five main types of  
energy changes or fluctuations associated with the UV lamp:  
1. Line voltage changes - UV lamp energy is directly proportional to the line voltage.  
2. Lamp short term drift - Over a period of hours, the UV emitted from the lamp may increase  
or decrease slightly.  
3. Lamp aging - Over a period of months, the UV energy will show a downward trend, usually  
30% in the first 90 days, and then a slower rate, until the end of useful life of the lamp, 2-3  
years nominally.  
4. Lamp positioning - The physical alignment of the lamp in its holder (which is optimized by  
PEAKING the lamp, originally at the factory) may be disturbed.  
5. Beam splitter out of alignment - beam splitter holder may be disturbed.  
To adjust or to replace the UV lamp, proceed as follows:  
1. Loosen the thumbscrew to allow the lamp to move freely. Replace the lamp if needed.  
2. Slowly rotate or move the lamp vertically while monitoring the UV LAMP display to read  
3500 mV ± 200 mV. If the UV lamp is lower than 3500 mV, then peak the lamp to get its  
maximum output.  
3. Finger tighten the thumbscrew.  
4. After adjusting the UV lamp intensity reset the Lamp Cal value by selecting SETUP-MORE-  
DIAG and scroll to select LAMP CALIBRATION. Reset the LAMP CAL value by pressing  
ENTR. The value displayed is the old UV lamp intensity and pressing ENTR will update  
with new value. Now the LAMP RATIO test reading should be 100%.  
5. Calibrate Zero/Span of the Analyzer using calibration gas.  
10-54  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
CAUTION  
Strong UV light Present  
Always use safety glasses (plastic glasses will not do)  
If the UV LAMP display is lower than 600 mV after peak adjustment, it is recommended that the  
lamp be replacd. Most UV lamps with output above 600 mV are still in good condition. UV  
LAMP display below 350 mV will cause the instrument to display XXXXX.X.  
To adjust the beam splitter assembly:  
1. Loosen two screws of the beam splitter assembly. (Refer Figure 10-6)  
2. While observing the test measurement value of UV LAMP display, rotate slowly to get  
maximum UV lamp reading.  
3. Tighten two screws evenly little by little.  
To replace the UV filter, proceed as followings:  
1. Turn off the instrument’s power and remove the power cord from the instrument.  
2. Unplug J4 connector from the motherboard to allow tool access.  
3. Remove 4 screws from the lamp cover (refer to Figure 10-9) and remove the cover.  
4. Remove 4 screws from the UV filter retainer.  
5. Carefully remove the UV filter.  
6. Install new UV filter. Handle carefully and do not touch the filter’s surface. UV filter’s wider  
ring side should be facing out.  
7. Install UV filter retainer and tighten 4 screws.  
8. Install the lamp cover. Tighten 4 screws.  
9. Plug J4 connector into the motherboard.  
10-55  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
10.5 Pneumatic System Troubleshooting  
The pneumatic system is diagrammed in Figure 9-3 depending on which options the instrument  
was ordered with.  
10.5.1 Leak Check  
CAUTION  
When doing a leak check do not pressurize the M100AH to  
greater than 15 psig. Damage to internal components will  
occur at higher pressures.  
procedure.  
10.5.2 Pump  
The external vacuum pump is capable of 14"Hg Absolute pressure at 1 SLPM or better to  
maintain critical flow. If the vacuum pressure reading noted is higher than 10”HG, the pump  
may need servicing. A pneumatic leak also can cause higher pressure reading.  
10.5.3 Z/S Valves  
The Z/S Valves is an option in the instrument. Before troubleshooting this sub-assembly, check  
that the options were ordered, and that they are enabled in the software (if not call factory).  
Check for the Z/S valves:  
2. Check front panel for option presence. The front panel display when the instrument is in  
SAMPLE more should display CALS and CALZ buttons on the second line of the display.  
The presence of the buttons indicates that the option has been enabled in software.  
Troubleshooting the Z/S valves:  
1. It is possible to manually toggle each of the valves in the DIAGNOSTIC mode. Refer to  
pneumatic diagram of the system.  
2. Plug the corresponding inlet port on the rear panel with your finger and feel the weak  
vacuum produced. If not, check LED on the power supply module (refer to Table 10-8) for  
valve switching.  
10-56  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
11 M100AH SPARE PARTS LIST  
Note: Use of replacement parts other than those supplied by Teledyne API may result in  
non-compliance with European Standard EN61010-1.  
Table 11-1: Teledyne API M100AH Spare Parts List  
Part No.  
00094-8  
00262-01  
00270  
Description  
ORIFICE, 12 MIL, 650 CC, Rx CELL  
UV LAMP ASSY  
LENS, UV  
00269  
LENS, PMT  
00271  
UV FILTER  
00274  
PMT OPTICAL FILTER  
CPU BOARD  
00276-4  
00329  
THERMISTOR ASSY  
00337  
HEATER/THERMISTOR ASSY (Rx CELL)  
UV TRANSFORMER ASSY, 60Hz  
UV TRANSFORMER ASSY, 50Hz  
V/F BOARD  
00484  
00484-1  
0051402  
00596  
ACTIVATED CHARCOAL  
KEYBOARD  
00704  
00728  
DISPLAY  
00969  
FILTER, TFE, 47 MM, QTY 100  
FILTER, TFE, 47 MM, QTY 25  
STATUS/TEMP BOARD  
PMT PREAMP BOARD ASSY  
ASSY, POWER SUPPLY MODULE - 115V/60Hz  
ASSY, POWER SUPPLY MODULE - 220V/50Hz  
ASSY, POWER SUPPLY MODULE - 240V/50Hz  
FAN, POWER SUPPLY MODULE  
FAN, PMT COOLER  
00969-1  
0108600  
01105-1  
01139  
01139-02  
01139-04  
01236  
01314  
(table continued)  
11-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
Table 11-1: Teledyne API M100AH Spare Parts List (Continued)  
Part No.  
01324  
Description  
SO2 SENSOR ASSY  
01340  
PMT, M100A SO2  
01357  
THERMISTOR ASSY (COOLER)  
ASSY, HVPS  
01408-1  
01461  
COOLER ASSEMBLY  
01474-02  
01930  
M100AH 47 MM FILTER EXPENDABLES KIT  
KEYBOARD  
02230  
DC POWER SUPPLY BOARD  
INSTRUCTION MANUAL FOR M100AH  
SINTERED SS FILTER  
SPRING, SS, LONG  
02417  
FL001  
HW090  
HW120  
OP012  
OR001  
OR004  
OR006  
OR007  
OR013  
OR015  
OR016  
OR042  
PS004  
PU011  
RL008  
SW006  
TU001  
TU002  
SHOCKMOUNT, SENSOR  
UV DETECTOR  
ORING, FLOW CONTROL  
ORING, LIGHT TRAP  
ORING, LENS HOUSING  
ORING, PMT HOUSING/COVER  
ORING, UV DETECTOR  
ORING, PMT FILTER  
ORING, UV LENS  
ORING, SENSOR ASSY  
POWER SUPPLY, SWITCHING  
PUMP REBUILD KIT, THOMAS  
SOLID STATE RELAY, 12 VDC  
OVERHEAT SW, CELL/OVEN  
TUBING: 6’, 1/8” CLR  
TUBING: 6’, 1/8”, BLK  
11-2  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
11.1 Model 100AH Level 1 Spares Kit  
Table 11-2: Teledyne API M100AH Level 1 Spares Kit  
Part No.  
02456  
Description  
M100AH LEVEL 1 SPARES KIT  
Includes:`  
00262-01  
02418  
Qty  
1
UV LAMP ASSY  
UV FILTER  
1
01340  
PMT, M100A SO2  
1
01461  
COOLER ASSEMBLY  
SHOCKMOUNT, SENSOR  
UV DETECTOR  
1
HW144  
OP012  
PS002  
3
1
HVPS  
1
PU011  
RL008  
00596  
PUMP REBUILD KIT, THOMAS  
SOLID STATE RELAY, 12 VDC  
ACTIVATED CHARCOAL  
1
1
1
Table 11-3: Teledyne API M100AH 47 mm Expendables Kit  
Part No.  
02455  
Description  
M100AH 47 MM FILTER EXPENDABLES KIT  
Includes:`  
00969-01  
FL001  
Qty  
2
FILTER, TFE, 47 MM, QTY 25  
SINTERED SS FILTER  
1
HW020  
OR001  
SPRING, FLOW CONTROL  
ORING, FLOW CONTROL  
ACTIVATED CHARCOAL  
1
2
00596  
1
11-3  
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11-4  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
APPENDIX A MAINTENANCE SCHEDULE FOR M100AH  
DATE INSTRUMENT RECEIVED _____________  
JAN  
FEB  
MAR  
APR  
MAY JUNE JULY AUG SEPT OCT  
NOV  
DEC  
PARTICULATE  
FILTER ELEMENT  
REPLACE WEEKLY AS NEEDED  
REPLACE QUARTERLY  
PUMP CHARCOAL  
SCRUBBER  
DFU  
REPLACE ANNUALLY  
PARTICULATE  
FILTER FOR  
SCRUBBER  
PNEUMATIC  
LINES  
EXAMINE AND REPLACE AS  
NECESSARY  
LEAK CHECK  
AND QUICK CAL  
CHECK ANNUALLY. SEE  
SECTION IN MANUAL. LEAK  
CHECK AFTER ANY  
MAINTENANCE THEN FOLLOW  
QUICK CAL.  
PUMP  
EVERY 12 MONTHS  
DIAPHRAGMS  
SAMPLE ORIFICE  
SAMPLE FLOW  
REPLACE O-RINGS AND FILTER  
ANNUALLY  
CHECK FOR PROPER FLOW  
650 ± 10% CC/MIN. ANNUALLY  
A-1  
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Teledyne API Model 100AH SO2 Analyzer Instruction Manual, 02417, Rev. D  
APPENDIX B ELECTRICAL SCHEMATICS  
Part Number  
Name  
00514  
V/F Board Assembly  
00515  
V/F Board Schematic  
0108601  
01087  
Status/Temp Assembly  
Status/Temp Schematic  
Power Supply Wiring Diagram  
Motherboard Assembly  
Motherboard Schematic  
Reference Preamp Assembly  
Reference Preamp Schematic  
Isolated 4-20 mA Output  
TEC Control PCB Assembly  
TEC Control PCB Schematic  
Connector Board Assembly  
Connector Board Schematic  
Keyboard Assembly  
0113911  
01248  
01249  
0131103  
0131203  
01471  
01839  
01840  
01916  
01917  
01930  
01931  
Keyboard Schematic  
02106  
‘A’ Series Preamp Design  
Preamp Board Assembly  
Preamp Board Schematic  
Switch Board Assembly  
Switch Board Schematic  
DC Power Supply Assembly  
DC Power Supply Schematic  
02107  
02108  
02222  
02223  
02230  
02231  
B-1  
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