Vermont Casting Gas Grill VM400 User Manual

USER’S MANUAL for  
Models VM400, VM450, VM600 & VM750  
Gas Barbecue Grill  
CERTIFIED  
C
D
I
50002777 10/04 Rev.0 En  
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Warnings  
SIGNAL WORDS:  
The Signal Words used in this Manual, and their intended meanings, are as follows :  
DANGER: Indicates that a failure to observe the safety instructions could result in death or catastrophic bodily  
injury.  
WARNING: Indicates that a failure to observe the safety instructions could result in serious bodily injury.  
CAUTION: Indicates that a failure to observe the safety instructions could result in property damage or minor  
bodily injury.  
NOTE: Designates important information relating to the safe use of the Grill.  
IMPORTANT WARNINGS:  
Since this outdoor cooking appliance is movable, is fueled by natural or propane gas, generates very high  
temperatures for cooking and emits carbon monoxide as a by-product of combustion, prudent precautions  
must be taken to assure its safe use.  
• DANGER: This Grill has been designed for OUTDOOR use only.  
Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or  
recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide poisoning or  
asphyxiation  
• DANGER: Exposing an overfilled or a disconnected propane cylinder to heat could cause venting of fuel  
through the pressure release valve. Since propane vapor is heavier than air it tends to pool and, if ignited,  
could produce a violent fire or explosion.  
Never install a propane cylinder if it is more than 80% full, as the contents may lack adequate room for expansion  
when exposed to heat.  
Never store a spare Propane Gas Cylinder in the cylinder compartment of this Grill, because it will be exposed  
to high temperatures when the Grill is in use.  
This Gas Barbecue Grill will provide you with many hours of pleasure and enjoyment, if it is used in  
accordance with the Warnings and Safety Instructions contained in this Manual.  
The essential Warnings and Safety Instructions are located throughout the pages of this Manual, but some  
of the principal ones have been summarized below for your convenience:  
Page ii  
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Warnings  
A. SAFE LOCATIONS FOR USE OF THIS OUTDOOR GRILL  
DANGER:  
• Never use this outdoor Grill inside any building, garage, shed or breezeway, or inside any boat, trailer or  
recreational vehicle, to prevent a possible fire and to prevent the possibility of carbon monoxide  
poisoning or asphyxiation.  
WARNINGS:  
• Always confirm that this Grill is not positioned under a combustible object (e.g., an awning or umbrella)  
or in a covered area (e.g., a porch or gazebo) before lighting it, to prevent a possible fire.  
• Always confirm that this Grill is not positioned under the overhang of a house, a garage or other structure  
before lighting it. An overhang will serve to deflect flare-ups and radiated heat into the structure itself,  
which could result in a fire.  
• Always confirm that this Grill is positioned more  
than 36” (1 m) away from any combustible  
materials or surfaces before lighting it, and that no  
gasoline or other volatile substances are stored in  
the vicinity of this Grill. The temperature of a grease  
fire or of the radiated heat might otherwise be  
sufficient to ignite nearby combustibles or volatile  
substances.  
• Always locate this Grill where there will be ample  
combustion and ventilation air, but never position  
it in the direct path of a strong wind.  
• Never allow the Grill to operate while unattended,  
to prevent uncontrolled grease fires from erupting.  
Never attempt to move this Grill while it is in operation  
or while it is still hot, to prevent possible personal  
injury.  
• Never store or use gasoline or other flammable or  
volatile substances in the vicinity of this Grill or in  
Fig. 1  
the vicinity of any other heat-generating appliance,  
because of the danger of starting a fire.  
• Always confirm that the installation of this Grill conforms with the requirements of all local Codes or, in  
the absence of any applicable local Codes, with either the National Fuel Gas Code, ANSI Z223.1/NFPA54,  
or CAN/CGA-B149.1, Natural Gas and Propane Installation Code.  
Page iii  
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Warnings  
B. SAFE USE OF LP (PROPANE) GAS  
DANGER:  
• Never install a propane cylinder that is more than 80 % full, as the contents may lack adequate room for  
expansion when exposed to heat. Propane vapor may then be vented through the pressure release valve,  
which could accumulate in a pool and later result in a fire or explosion.  
Always instruct your certified propane fuel supplier to confirm by weight that your cylinder is not more  
than 80 % full. An empty cylinder will weigh about 18 lb., while a properly filled cylinder should weigh no  
more than 38 lb.  
• Never store a spare Propane Cylinder in the cylinder compartment of this Grill. Exposing a disconnected  
cylinder to heat could result in the venting of propane vapor through the pressure release valve, and the  
pooled vapor could result in a violent fire. (No hazard is posed by the connected cylinder if it is not  
overfilled, however, as it tends to refrigerate itself while it is being used.)  
Always confirm that all openings in the cylinder compartment of this Grill are free of any obstructions that  
would restrict the circulation of ventilation air. Good ventilation will prevent the pooling of leaked  
propane vapor, which is heavier than air, and which could explode if ignited.  
WARNINGS:  
Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the  
Grill. Never operate the Grill with propane gas if it has been configured to use natural gas, to  
prevent hazardous overheating.  
Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid  
soap and water to the gas supply line connectors with a brush or spray bottle, and watch for  
bubbles. Never use a match or open flame to test for gas leaks.  
Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of  
this Grill and, if necessary, install a replacement obtained from your dealer before lighting this Grill.  
Always store your spare Propane Gas Cylinders in an outdoor area that is well-ventilated, shady, cool and  
removed from any heat source. Always store those cylinders in an upright position. Never store a spare  
cylinder in the vicinity of this Grill, or in the vicinity of any other heat-generating appliance.  
C. SAFE USE OF NATURAL GAS  
• Always consult the Rating Label on the back of the Grill to confirm which fuel must be used with the Grill.  
Never attempt to operate the Grill with natural gas if it has been configured to use propane gas, to prevent  
possible bodily injury.  
• Always employ a qualified service agency to install all necessary gas supply plumbing, for safety reasons  
and to assure compliance with all applicable Codes.  
Page iv  
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Safety  
• Always promptly shut off the gas supply and immediately extinguish all flames if you smell gas. Always seek  
assistance from your gas supplier or local Fire Department if the gas smell persists, because of the danger  
of fire or explosion.  
• Always confirm that there are no gas leaks before lighting this Grill. Apply a 50/50 solution of liquid soap  
and water to the gas supply line connectors with a brush or spray bottle, and watch for bubbles. Never use  
a match or open flame to test for gas leaks.  
• Always visually inspect the gas supply line for fraying, cracking or rodent damage before each use of this  
Grill and, if necessary, install a replacement before lighting this Grill.  
• Never permit a gas supply line to contact any heated surface of this Grill.  
D.PREVENTION OF BURNS  
• Always keep children and pets under close supervision when using this Grill, and never permit them to  
come near the Grill while it is in use, as the exterior surfaces will be very hot.  
• Always wear insulated protective mitts when working at the Grill, or when attempting to close a gas supply  
valve after cooking has been completed, to prevent possible burns. Always use insulated pot holders when  
handling containers of hot food.  
• Always wear an insulated protective mitt when adding a smoking agent to a Smoker Box.  
• Never store or use gasoline or other flammable or volatile substances in the vicinity of this Grill, or in the  
vicinity of any other heat-generating appliance.  
E. ELECTRICAL SAFETY  
• Always confirm that this Grill has been grounded in accordance with local Codes or, in the absence of  
local Codes, with the National Electrical Code, ANSI/NFPA No. 70 or the Canadian Electrical Code, CSA  
C22.1, when an external electrical source is being utilized for the Rotisserie Motor.  
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie  
Motor. Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock  
hazard would then result.  
• Never permit an electrical supply cord to contact any heated surface of this Grill.  
Page v  
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Table of Contents  
Safety  
Important Warnings .................................................................. i - v  
Clearance Requirements................................................................ ii  
Table of Contents .......................................................................... 1  
Fuels ............................................................................................. 2  
Safety............................................................................................. 3  
Gas Hookup Hooking Up to the Gas Supply ....................................................... 4  
LP Gas Supply Connection ............................................................. 4  
Natural Gas Supply Connection ...................................................... 5  
Test for Leaks ................................................................................ 5  
Operation  
Control Functions .......................................................................... 6  
Lighting the Main Burners ............................................................. 7  
Turning the Burners Off................................................................. 8  
Flare-ups ....................................................................................... 8  
Match Lighting the Main Burner .................................................... 8  
Lighting the Rotisserie Burner ....................................................... 9  
Match Lighting the Rotisserie Burner............................................. 9  
Rotisserie Setup........................................................................... 10  
Lighting the Side Burner .............................................................. 11  
Shutting the Side Burner Off ........................................................ 11  
Cooking  
Methods of Cooking .................................................................... 12  
Preparing Food for the Grill ........................................................ 13  
Grilling Tips ................................................................................ 14  
Cooking Time Chart..................................................................... 15  
Care &  
Maintenance  
Burners ....................................................................................... 18  
Rotisserie Burners....................................................................... 19  
Side Burners ............................................................................... 19  
Cooking Grids ............................................................................. 19  
Drip Tray ..................................................................................... 20  
Stainless Steel Panels ................................................................... 20  
Porcelain Enamel Castings........................................................... 20  
Burner Adjustment ...................................................................... 21  
Troubleshooting Guide..................................................................................... 22  
Page 1  
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Safety  
FUELS  
WARNING: Never use Natural Gas in a Grill that has been configured to burn Propane Gas, and never use  
Propane Gas in a Grill that has been configured to use Natural Gas, to avoid possible bodily injury. Always  
consult the Rating Label on the back of your Grill to confirm which fuel must be used with the Grill.  
WARNING: Use only the pressure regulator and type I propane gas supply coupling and hose that is originally  
provided with this appliance or as specified, (see Fig. 2).  
ADDITIONAL WARNINGS:  
• Always install a 20 lb. propane cylinder that is equipped with a  
Check hose for breaks or wear  
before each use.  
type I valve outlet (see Fig. 3), and that has a 12” diameter and an  
18” height. Always use a propane cylinder that has been  
constructed and marked in conformance with either the  
specifications for LP Gas Cylinders of the U.S. Department of  
Type I  
Transportation or the specifications in the National Standard of  
Connector  
Canada, CAN/CSA-B339, Cylinder, Spheres and Tube for  
Transportation of Dangerous Goods, as applicable.  
• Always confirm that your propane cylinder is equipped with a  
shutoff valve terminating in a Type I propane cylinder valve outlet  
connection, and that it has been provided with a collar to protect  
Regulator  
the cylinder valve.  
Fig. 2  
• Never install a propane cylinder in this Grill unless it is equipped  
with a listed Overfill Protection Device (OPD).  
Shutoff Valve  
Collar  
• Always have a new propane cylinder properly purged of air by  
your certified propane gas dealer. Since a new cylinder is initially  
filled with air, the air must first be purged before it is filled with  
propane.  
• Always visually inspect the gas supply line for fraying, cracking or  
rodent damage before each use of this Grill and, if necessary,  
install a replacement obtained from your dealer prior to lighting  
this Grill.  
Fig. 3  
Page 2  
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Safety  
DANGER:  
a) Do not store a spare LP - Gas Cylinder under or near this appliance  
b) Never fill the cylinder beyond 80% full; and  
c) If the information in a) and b) is not followed exactly, a fire causing death or serious injury may occur.  
WARNING: Always confirm that the openings in the cylinder compartment of the Grill are free of any obstructions  
that would restrict the circulation of ventilation air. Good ventilation will prevent any possible accumulation of  
leaked propane vapor, which is heavier than air and which could explode if ignited.  
NOTE: Always have a certified propane gas supplier inspect and re-qualify your refillable propane gas cylinder  
prior to each refilling, in accordance with DOT or TC requirements for propane cylinders.  
ADDITIONAL WARNINGS:  
• Always handle propane cylinders with great care, as the contents are under high pressure.  
• Always close the propane cylinder valve promptly after each use of the Grill.  
• Always store propane cylinders outdoors, in an upright, secure position, out of direct sunlight, away from  
living quarters and in a well-ventilated, cool, dry area. NEVER STORE A CYLINDER IN A BUILDING,  
GARAGE OR OTHER STRUCTURE OR ENCLOSED AREA.  
• Always keep cylinders out of reach of children.  
• Always confirm that a valve dust cap has been tightly installed and that the valve itself is fully closed,  
whenever a propane cylinder has been disconnected.  
• Always transport a propane cylinder in an upright, secure position, after confirming that its valve is  
closed.  
• Always stabilize a cylinder so that it cannot move, when it is being transported in a car trunk.  
• Never transport a propane cylinder in the passenger compartment of a car or truck.  
• Never store a Gas Grill indoors, unless the propane cylinder has first been disconnected and removed  
from the Grill.  
• Never expose a propane cylinder to any heat source, never apply heat directly to a cylinder and never  
store a spare cylinder in the vicinity of this Grill.  
• Never paint a propane cylinder a dark color, as this can cause the cylinder and its contents to overheat.  
• The LP cylinder must be arranged for vapor withdrawal.  
Page 3  
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Gas Hookup  
Hooking Up to the LP (Propane) Gas Supply  
FOR YOUR SAFETY  
1. WARNING: Never store or use gasoline or any  
other volatile substance in the vicinity of this Grill.  
2. WARNING: Never store a spare propane cylinder  
in the vicinity of this Grill, or in the vicinity of any  
other potential heat source.  
LP (PROPANE) GAS SUPPLY CONNECTION  
1. Always place the propane tank in the tank locator hole in  
the bottom pan of the cylinder compartment.  
2. Always confirm that all burner control knobs are in the OFF  
position before activating the gas supply.  
3. Always connect the gas supply regulator as follows:  
• Insert the nipple of the valve coupling into the tank valve  
and tighten the connection collar by turning it clockwise  
with one hand while holding the regulator with the other  
(see Fig. 4).  
WARNING: Always conduct a leak test before lighting the Grill,  
to prevent a possible fire or explosion (see page 5).  
Fig. 4  
Fig. 5  
Page 4  
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Gas Hookup  
Natural Gas Supply Connection  
TO CONNECT:  
1. Push back the Sleeve on the Socket as shown below  
(see Fig. 6a).  
Retract Sleeve  
2. Insert Plug and release the Sleeve (see Fig. 6b).  
3. Push the Plug until Sleeve snaps forward to lock the  
Plug in the Socket.  
Fig. 6a  
Fig. 6b  
WARNING: Always conduct the following safety tests  
before lighting the Grill, to prevent a possible fire or  
explosion (see leak test below).  
TO DISCONNECT:  
ReleaseSleeve  
1. Push Sleeve back and pull the Plug out.  
TESTING FOR GAS LEAKS  
Before attempting to operate this Grill :  
1. Always confirm that all burner control knobs are in the OFF position.  
2. Always connect the gas supply hose first and then open the gas shutoff valve.  
3. Always use a brush or spray bottle to apply a 50/50 solution of liquid soap and water to all connection  
points (see Fig. 5) to test for gas leaks. Never use a match or open flame for that purpose.  
4. Always look for bubbles to appear, as the appearance of bubbles will indicate a gas leak. Always turn off  
the gas immediately and tighten the connection, if you find that a leak exists.  
5. Always repeat this procedure until no further gas leaks are found to exist, before lighting the Grill.  
6. Never attempt to light this Grill, however, if a leak cannot be stopped. Always call your gas supplier  
promptly to obtain assistance.  
WARNINGS:  
• Always consult the Rating Label on the back of the Grill to confirm that it has already been configured to burn  
Natural Gas.  
• All gas supply plumbing should be performed only by a qualified service agency. In the U.S., the supply  
connection must be made in accordance with local code or, in the absence of local codes, with the national  
fuel gas codes, ANSI Z223.1/NFPA54. In Canada, the supply connection shall be carried out in accordance with  
the provincial authorities having jurisdiction and in accordance with the requirements of the CAN/CGA 1-  
B149.1 installation code. A shutoff value must be installed between the gas grill and the main supply. For  
3
1
natural gas, use a /8” or /2” natural gas supply line capable of an a input of at least 75,000 BTUs.  
• Always disconnect the Grill and close its individual manual shutoff valve, when conducting pressure tests of the  
gas supply piping system at pressures which exceed 1/2 psi (3.5 kPa).  
• Always isolate the Grill from the gas supply piping system by closing its individual manual shutoff valve  
Page 5  
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Operation  
Control Functions  
PROPANE TANK VALVE  
WARNING: Never open the Tank Valve unless the Grill is being prepared for use, to prevent the pooling of  
propane vapor.  
Always open the Valve immediately before lighting the Grill, and always close it immediately after cooking has  
been completed.  
BURNER CONTROL VALVES (see Fig. 7)  
On Model VM400, three valves independently control gas flow to each burner, as indicated on the front  
Control Panel.  
On Model VM450, four valves independently control gas flow to each burner, as indicated on the front  
Control Panel.  
On Model VM600, there are five independent control valves for the main burners, and a separate control  
valve for the rotisserie burner.  
On Model VM750, there are six independent control valves for the main burners, and a separate control  
valve for the rotisserie burner.  
The OFF position is indicated above each knob. A full range of flame adjustment is available from High to  
Low, (by turning a knob counterclockwise).  
Activating the Igniter  
ELECTRONIC IGNITION SYSTEM  
As you push and hold the Igniter Button, you will hear a series of clicks as the igniter module generates an  
ignition spark to the burners. The burner should light within five seconds. Depending on which model you  
have, the system is powered by either a single “AA” or a single “AAA” battery. To remove or replace the  
battery, turn the push button knob counter-clockwise, and carefully pull out the spring and battery. Ensure  
that the positive end of the battery is in the down (bottom) position before replacing the knob.  
PIEZO IGNITION SYSTEM  
As you turn the Igniter Knob clockwise, you will hear a click as the Piezo module generates an ignition spark  
to the burner. Rotate the Igniter Knob until the burner lights. The burner should light within five seconds.  
Main Burners  
(3, 4, 5, or 6 )  
Rotisserie Burner Control  
(if so equipped)  
Igniter Button  
(All Models)  
(VM600 Model Shown)  
Fig. 7  
Page 6  
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Operation  
Lighting the Main Burners  
NOTE: When lighting the grill for the first time, burn  
with the main burners on HIGH for at least 30 minutes,  
to burn off any manufacturing residues.  
1. Always open the Hood completely and always inspect  
the Grill and burners to confirm that all components  
are properly positioned before lighting the main burners.  
WARNING: Never stand with your head directly over the  
Grill when preparing to light the main burners, to prevent  
possible bodily injury.  
2. Always confirm that all of the burner control knobs are  
in the OFF position before opening the gas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2  
turns) or turn on the main natural gas supply valve (see  
Fig. 8).  
4. Turn the selected Burner Control Knob to the HIGH  
position by pushing down on the knob and turning it  
counter-clockwise.  
5. Immediately activate the Igniter (see Page 6). The  
selected burner should light within five seconds. Light  
the burners sequentially from either left to right or right  
to left.  
Fig. 8  
WARNING: IF THE SELECTED BURNER DOES NOT LIGHT, immediately turn the burner control knob to the  
OFF position, to prevent gas buildup. Wait five (5) minutes for the gas to clear and then repeat the preceding  
starting procedure. If the burner will not light when using the Igniter, follow the match lighting instructions  
(see Page 8).  
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for  
the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide  
on Page 23 for corrective action.  
7. Always preheat the grill before starting cooking. Light all burners and adjust them to the HIGH position for  
5 to 10 minutes. Before placing any food on the Grill, clean the cooking grids with a brass wire brush.  
8. Adjust the Controls to a medium setting for most cooking requirements. A light coating of cooking oil on  
the cooking grids, before heating the Grill, will prevent foods from sticking to the Grill.  
Fig. 9a  
Fig. 9b  
Fig. 9c  
Out of Adjustment: Noisy, hard blue  
flames indicate too much air  
Poor Combustion: Wavy yellow  
flames indicate too little air  
Normal: Soft blue flames  
Page 7  
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Operation  
Turning the Burners Off  
1. Always turn the burner control knob(s) to the OFF position when cooking has been completed.  
2. Promptly turn OFF the gas supply valve at the propane cylinder or at the main natural gas supply line.  
3. Close the Hood of the Grill.  
FLARE-UPS  
“Flare-ups” sometimes occur when food drippings fall onto the hot sear plates or burners and ignite. Some  
flaring is normal and desirable, as it helps impart the unique flavors associated with grilled foods.  
Controlling the intensity of the flare-ups is also desirable, however, in order to avoid burned or unevenly  
cooked foods and to prevent the possibility of an accidental fire.  
WARNING: Always monitor the Grill carefully while cooking and turn the flame level down (LO), or OFF,  
if flare-ups intensify.  
MATCH LIGHTING THE MAIN BURNERS:  
1. Always open the Hood completely and inspect the  
Grill and burners to confirm that all components are  
properly positioned, before lighting the main  
burners.  
WARNING: Never stand with your head directly over  
the Grill when preparing to light the main burners, to  
prevent possible bodily injury.  
2. Always confirm that all of the burner control knobs  
are in the OFF position before opening the gas supply.  
3. Always turn on the propane gas supply valve at the  
tank (1 to 2 turns) or turn on the main natural gas  
supply valve.  
4. Insert a lit match or a butane lighter into the match  
lighting hole located on the left hand side of the base,  
(see Fig. 10).  
5. Turn the left Burner Control Knob to the HIGH  
position by pushing down on the knob and turning  
Fig. 10  
it counterclockwise.  
Page 8  
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Operation  
Lighting the Rotisserie Burner (if applicable)  
The Rotisserie burner provides the steady, even heat required to cook poultry and roasts to self-basted  
perfection.  
TO START THE ROTISSERIE BURNER:  
1. Always open the Hood completely before attempting to light the Grill.  
WARNING: Never stand with your head directly over the Grill when preparing to light the Rotisserie  
burner, to prevent possible bodily injury.  
2. Always confirm that all of the burner control knobs are in the OFF position before opening the gas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2 turns) or turn on the main natural gas supply valve.  
4. Turn the Rotisserie Burner Control Knob to the HIGH position, by pushing down on the knob and turning  
it counterclockwise.  
5. Immediately push the Igniter Button. The Rotisserie burner should light within five seconds.  
WARNING: IF THE ROTISSERIE BURNER DOES NOT LIGHT, immediately turn the burner control knob to  
the OFF position, to prevent gas buildup Wait five (5) minutes for the gas to clear and then repeat the  
preceding starting procedure. If the burner will not light when using the Igniter, follow the match lighting  
instructions below.  
6. Confirm that the burner is properly lit and that the flame pattern is as desired, (see Figs. 9a, 9b & 9c, for  
the proper flame patterns). If the flame pattern is other than normal, consult the Troubleshooting Guide  
on Page 22 for corrective action.  
7. Always preheat the Grill before starting to cook on the rotisserie.  
MATCH LIGHTING THE ROTISSERIE BURNER:  
1. Always open the Hood completely, before attempting to light the  
Grill.  
WARNING: Never stand with your head directly over the Grill  
Rotisserie  
Lighting Hole  
when preparing to light the Rotisserie Burner, to prevent possible  
bodily injury.  
2. Always confirm that all of the burner control knobs are in  
the OFF position before opening the gas supply.  
3. Turn on the propane gas supply valve at the tank (1 to 2  
turns) or turn on the main natural gas supply valve.  
4. Insert a lit match or a butane lighter into the match lighting  
hole located below the rotisserie screen (see Fig. 11).  
5. Turn the Rotisserie Control Knob to the HIGH position by pushing  
down on the knob and turning it counterclockwise.  
Fig. 11  
Page 9  
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Operation  
Rotisserie Setup (if applicable)  
The Rotisserie burner is intended to be used for rotisserie cooking only.  
WARNING: Never use the main burners while using the Rotisserie burner, as that could result in igniting the  
drippings, or overheating your Grill.  
The Rotisserie assembly includes a  
counterweight for large or irregular  
food items ; using the counterweight  
Rotisserie  
forks  
will reduce the strain on the motor.  
Bushing  
1. Remove the warming rack. Lay a flat  
Rotisserie  
support  
pan directly on the cooking grates  
Rotisserie  
motor  
to catch drippings. Large food items  
may require that you remove the  
middle cooking grate(s), and place  
the pan on the sear plates.  
2. Insert the ends of the Rotisserie  
Support into the slots of the right  
cooking grate, so that the edge of  
the support is approximately 1”  
from the right casting, and the top  
groove is in line with the rotisserie  
spit hole in the left casting (see  
Fig. 12).  
Motor  
bracket  
Fig. 12  
3. Engage the Motor Bracket to the left side of the base as per Rotisserie instructions.  
4. Engage the Rotisserie Motor in the Motor Bracket (see Fig. 12).  
5. Assemble the spit and meat forks. Adjust the retainer bushing to keep the spit in place (see Fig. 12).  
Tighten the thumbscrews with small pliers.  
NOTES: Always use the counterweight to balance the spit when cooking large or irregular food items.  
The Rotisserie Motor is rated to turn a maximum load of 12 lb.  
WARNINGS:  
• Never use the Rotisserie Motor in the rain, and never use it if it has become wet.  
• Always use a grounded three-prong outlet and a three-prong extension cord to energize the Rotisserie Motor.  
Never alter or remove the grounding prong on the Rotisserie Power Cord, as an electric shock hazard would  
then result.  
• Never permit an electrical supply cord or a gas supply line to contact any heated surface of this Grill.  
Page 10  
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Operation  
Lighting the Side Burner (if applicable)  
WARNING: Never stand with your head directly over the Grill when preparing to light the side burner, to  
prevent possible bodily injury.  
1. Turn the side burner control knob to HIGH (see Fig. 13).  
2. Turn the Igniter Knob clockwise until the burner ignites. The burner should light within four clicks of the  
igniter.  
NOTE: Observe the flame pattern. Soft blue flames are normal ; hard blue flames or wavy yellow flames are not.  
You can adjust the flame with the air shutter below the control knob (see Fig 19). If yellow flames persist, refer  
to the Troubleshooting Guide on Page 22.  
SHUTTING THE BURNER OFF  
1. Turn the control knob counterclockwise to the HIGH position, then depress it and turn it to OFF. NEVER  
force the knob without depressing it, as that can damage the valve.  
Fig. 13  
Control  
knob  
Igniter  
Page 11  
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Cooking  
Methods of Cooking  
With its combination of burners and accessories your gas grill can provide for  
virtually every conceivable style of cooking.  
The powerful Main burners deliver the middle and high range of temperatures  
desired for traditional barbecuing. This includes searing and finishing steaks,  
hamburgers, pork chops and the like, or grilling chicken parts, sausages, or  
kebabs with more moderate heat (see Fig. 14a).  
The Rotisserie burner, if equipped, delivers the succulent self-basted flavors  
of chickens, ducks and hams or pork, beef and lamb roasts that only rotisserie  
cooking can achieve. Also, the radiant infrared unit ensures that you will be  
enjoying the results much sooner (see Fig. 14b).  
Fig. 14a  
The Side burner, if equipped, boils, sautés, stir fries or warms all with equal  
aplomb. Plus its high power is more than adequate for deep frying seafood,  
vegetables and meats or hard boiling soups, lobsters or corn on the cob (see  
Fig. 14c).  
ROTISSERIE  
Fig. 14b  
Fig. 14c  
Page 12  
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Cooking  
One of the keys to extending your range of grilling capabilities is a fundamental understanding of the two  
common methods of cooking, Direct and Indirect cooking.  
In the Direct cooking method, food is placed directly above the heat source. This method is used in  
searing for example where you require high and immediate heat to quickly brown the outside layer of meats  
thereby sealing in their juices to enhance flavor. On the grill this is accomplished using one or both of your  
main burners and placing the food on the porcelain cooking grids directly over the burners. This may be  
done with the grill hood either open or closed.  
In the Indirect cooking method, food is placed on the grill offset from the heat source. With the grill lid  
closed reflected heat surrounds the food cooking it more evenly and gently. This approximates the action of a  
convection oven where heat is circulated by the use of a fan to achieve a similar result. This method is  
perfect for cooking roasts of any kind but is also useful whenever you want to slow cook or bake a wide  
variety of foods. Indirect cooking on your grill is accomplished using one of the main burners and placing  
the food on the porcelain cooking grid above the opposite burner, or on the warming rack burner. The grill  
hood should always be closed when employing the indirect cooking method  
PREPARING FOOD FOR THE GRILL:  
WARNING: Always observe safe food-handling and safe food-preparation practices when using this Grill, to  
prevent food-borne illnesses :  
Always cook foods adequately. Undercooked foods can retain bacteria, especially if thawed or exposed to  
warm conditions prior to cooking.  
Always use a meat thermometer to confirm that foods have been fully cooked.  
Always use separate plates and utensils for the handling of raw food. Never place raw food and cooked food  
on the same plate, and never place cooked food on a plate that was used for handling raw food. Always  
carefully wash all plates and utensils used to handle raw food before using them to handle cooked food.  
Always wash all vegetables, seafood and poultry before cooking.  
Always leave uncooked foods in the refrigerator until you are ready to start cooking.  
Always marinate meat in the refrigerator. Always dispose of the excess marinade, and never reuse it.  
Always preheat your Grill for 5 to 10 minutes before cooking, and clean off all grease and food residue  
before using the cooking grids.  
Page 13  
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Cooking  
Grilling Tips:  
A few helpful hints will ensure that your grilling results are perfect every time.  
• Apply a light coating of cooking oil to your cooking grids before grilling, to prevent foods from sticking.  
• Cook similar portion sizes together, so that they all cook evenly.  
• Use tongs to turn foods on the Grill.  
• Never pierce foods while they are cooking on the Grill, as this will dry them out.  
• On foods such as pork chops and steak, slit the fat strip to prevent the meat from curling during cooking.  
• Turn foods infrequently. Some chefs say that a good steak should never be turned more than once.  
• Apply sugar-based sauces such as commercial barbecue sauces only during the latter stages of cooking, to  
prevent charring.  
• Soak the string you use to tie up roasts and poultry on the Rotisserie spit to protect it from burning. Also,  
soak the wooden skewers that you intend to use for kebabs for several minutes before using them for  
cooking.  
• Use a disposable aluminum tray filled with water, fruit juice, wine or a marinade to add extra flavor and  
moisture to slow-cooked foods like roasts, whole chickens, turkeys or ducks. Place the tray on top of the  
sear plates below the Grill surface and immediately under the foods being cooked. This will buffer the  
heat from below, thereby slowing the cooking process and protecting the bottom of the food from  
overcooking. Check the tray periodically during cooking and keep it filled with liquid.  
WARNING: Never let the tray boil dry. That could be hazardous, as grease from fatty foods that have collected  
in the tray could ignite and possibly cause bodily injury or property damage.  
NOTE: Always trim excess fat from your foods to reduce the occurrence of flare-ups during cooking.  
Page 14  
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Cooking Time Chart  
Cooking  
Temperature  
Weight/  
Thickness  
Cooking Time  
Type of Food  
Beef  
Burgers  
Rare: 4–7 min.  
Medium: 7–10 min.  
Well Done: 10–12 min.  
400–450° F.  
1 inch  
Roasts  
Rare: 18–20 min./lb.  
Medium: 20–25 min./lb.  
Well Done: 25–30 min./lb.  
Blade, Sirloin Tip  
350°  
Steaks  
Rare: 4–7 min.  
Medium: 7–10 min.  
Well Done: 10–12 min.  
Maximum (To sear)  
400–450° F. (To finish)  
Porterhouse, Rib,  
Ribeye, Sirloin,  
T-Bone  
1 inch  
Rare: 15–17 min.  
Medium: 17–19 min.  
Well Done: 19–22 min.  
Filet Mignon  
Maximum (To sear)  
400–450° F. (To finish)  
2 inches  
Poultry  
Chicken, Parts  
325–350° F.  
30–45 min.  
20 min./lb.  
12–15 min.  
Chicken, Whole  
325–350° F.  
3–4 lb.  
1–2 lb.  
Chicken Breasts,  
Boneless  
325–350° F.  
1
325–350° F.  
325–350° F.  
325–350° F.  
1–1 /2 lb.  
45–60 min.  
18–20 min./lb.  
20 min./lb.  
Cornish Hens  
Duck  
4–5 lb.  
13–25 lb.  
Turkey  
Fish & Seafood  
Fish  
1
Fillets  
1–1 /2 inch  
1015 min.  
20–30 min.  
30–50 min.  
400–450° F.  
325–350° F.  
325–350° F.  
Steaks  
Whole Fish  
1–2 lb.  
2–4 lb.  
Seafood  
Lobster  
Shrimp  
1
15 min.  
400–450° F.  
325–350° F.  
1 /2–2 lb.  
5–6 min.  
Large  
Page 15  
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Cooking Time Chart  
Weight/  
Thickness  
Cooking  
Temperature  
Cooking Time  
Type of Food  
Pork  
Chops  
25–30 min.  
12–15 min.  
1 inch  
1 inch  
400–450° F.  
Ham  
Steak  
400–450° F.  
Whole ham  
12–14 lb.  
Bone in  
325–350° F.  
Medium: 20–25 min./lb.  
Well Done: 25–30 min./lb.  
4–5 lb.  
Boneless  
325–350° F.  
50–60 min.  
Ribs  
Back, Side  
5–6 lb.  
3–5 lb.  
Medium: 25–27 min./lb.  
Well Done: 27–30 min./lb.  
325–350° F.  
Roasts  
Butt, Loin, Shoulder  
1
1–1 /2 hrs.  
325–350° F.  
Tenderloin  
Medium: 30–35 min./lb.  
Well Done: 35–40 min./lb.  
375–400° F.  
325–350° F.  
12–20 min.  
Sausage  
Lamb  
Chops  
Loin, Rib, Shoulder  
Rare: 7–9 min  
Medium: 10–13 min.  
Well Done: 14–17 min.  
1 inch  
400–450° F.  
Roast  
Crown Roast  
Leg  
2–4 lb.  
5–9 lb.  
40–45 min./lb.  
30–35 min./lb.  
325–350° F.  
325–350° F.  
Page 16  
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Cooking Time Chart  
Cooking  
Temperature  
Comments  
Type of Food  
Vegetables  
Asparagus  
Cooking Time  
6–8 min.  
Cut off ends of stems. Lay across the  
grills.  
325–350° F.  
30–35 min.  
Wrap in foil with butter or margarine.  
Turn over once.  
325–350° F.  
Beans  
20–30 min.  
25–35 min.  
Cook directly on the grill.  
325–350° F.  
Carrots  
Soak in cold water for 15 minutes.  
Cook with husk on.  
325–350° F.  
Corn on the Cob  
Cut into slices and coat with oil.  
Cook directly on the grill.  
6–8 min./side  
6–8 min.  
325–350° F.  
325–350° F.  
325–350° F.  
400–450° F.  
325–350° F.  
325–350° F.  
Eggplant  
Mushrooms  
Onions  
40–45 min.  
15–20 min.  
50–60 min.  
30–40 min.  
Wrap in foil. Turn over once during  
cooking.  
Remove charred skin before eating.  
Peppers  
Wrap in foil. Turn over once.  
Potatoes  
Cut off top of bud and lightly coat with  
Olive oil. Wrap in foil.  
Roasted Garlic  
Cut in half and coat in Olive oil.  
Cut into slices and coat with oil.  
5–7 min.  
325–350° F.  
Tomatoes  
Zucchini  
6–8 min./side  
325–350° F.  
Page 17  
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Care & Maintenance  
Care & Cleaning  
WARNING: Always observe the following safety precautions, to prevent bodily injury and to assure that your  
Grill will operate properly :  
CAUTION: Always allow sufficient time for the Grill to cool fully before handling or cleaning any of its parts.  
BURNERS:  
NOTE: All of the burners should be inspected  
frequently and cleaned as often as is necessary.  
• Main Burner  
WARNING: Always inspect the air shutter screen  
periodically to confirm that it is clear of food residue,  
spider webs or other insect debris. A clogged venturi  
Rotisserie  
tube can cause a fire to occur beneath the Grill, due  
Burner  
to a flashback of gas (see Fig. 15).  
NOTE: Remove the cooking Grills and the sear plates  
to inspect the burner at least once per year, or more  
frequently if required.  
Oven  
Burner  
Loosen the burner attachment screws (from  
inside) to allow the burners to be pulled away from  
the valves far enough for a venturi brush or suitable  
cleaning device to be inserted into the burner  
venturi to clean away debris (see Fig. 15). Be  
careful not to damage the electrode ceramics.  
Spider web  
and debris  
Reinstall the burners properly over the valves  
(see Fig. 21). Use a wire brush or toothpick to  
clean the ports all around the sides of the burner  
(see Fig. 17). It is normal for some surface rust  
to appear on the burner. Severe rusting can enlarge  
the gas ports, however, which could cause changes  
in the Grill’s performance.  
Shutter screen  
Venturi brush  
Fig. 15  
Page 18  
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Care & Maintenance  
Rotisserie Burner (if applicable)  
Inspect the Rotisserie burner monthly, if it is used  
frequently. Remove the rear panel (seven screws) to  
access the burner. Confirm that the burner ports and  
air shutter screen are clear of food residue, cobwebs  
or other insect debris (see Fig. 16).  
Rotisserie Burner  
Fig. 16  
WARNING: A clogged venturi tube can cause a fire to occur beneath the  
Grill, due to a flashback of gas.  
Use a wire brush to clean all ports on the sides of the burner (see Fig. 17).  
Fig. 17  
Side Burner (if applicable)  
Inspect the air shutter screen periodically (see  
Fig. 18) and confirm that it is clear of food residue,  
cobwebs or other insect debris. The Side Burner  
ignition electrode delivers a spark to ignite the gas  
at the burner. Always keep it clear of any buildup of  
foreign material, as that can act as an insulator and  
prevent the burner from lighting.  
Adjust shutter, and  
keep screen clean  
Fig. 18  
Cooking Grids  
The cooking grids have been porcelain enameled for durability and ease of cleaning. These Grills may be  
cleaned with any nonabrasive cleaning agent formulated for kitchen use, or a brass wire brush.  
NOTE: Always handle the grids with care, as porcelain enamel is susceptible to chipping.  
Page 19  
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Care & Maintenance  
DRIP TRAY  
The drip tray and grease cup, located under the burner  
pan in the bottom of the Grill body are provided to catch  
excess cooking fats and juices.  
The drip tray is accessible from the rear of the Grill. It  
is necessary to lift up the pan slightly while pulling it  
out (see Fig. 19).  
Check it for accumulations in the grease cup after each  
use of the Grill, and clean it as necessary.  
Use lightly abrasive or nonabrasive products only for  
cleaning the drip tray.  
Fig. 19  
STAINLESS STEEL PANELS  
Stainless steel is very durable and should last indefinitely with a minimum of care. Due to the nature of its  
brushed surface, minor scratches may appear with normal use and handling. These may be removed with the  
use of a fine to medium grade Scotch-Brite* (or similar) polishing pad. Apply gentle, even pressure while  
rubbing with the grain of the steel. Do not rub against the grain, as damage to the finish can result. Never use  
steel wool on the stainless steel panels.  
Periodic cleaning with a nonabrasive cleaning compound, specifically formulated for stainless steel, will  
remove any dirt, grease, cooking residue or discoloration that may develop.  
CAUTION: Never use abrasive cleaning agents, scouring pads, or other abrasive materials to clean the stainless  
steel panels, to avoid scratching the surfaces.  
PORCELAIN ENAMEL CASTINGS  
Periodic cleaning with a dry or slightly damp cloth or soft brush will keep porcelain enamel surfaces looking  
new. Use a kitchen appliance cleaner or a polish expressly formulated for use on porcelain enamel to clean  
the porcelain enamel castings.  
CAUTION: Never use abrasive cleaning agents or abrasive materials to clean the porcelain enamel castings, as  
they will permanently scratch the porcelain enamel surfaces. to avoid scratching the surfaces.  
Page 20  
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Care & Maintenance  
Maintenance  
BURNER ADJUSTMENT  
NOTE: It may be necessary to adjust the burners periodically,  
to compensate for variables in gas characteristics. If you notice  
that the burner flame pattern is irregular (see Figs. 9a, 9b  
& 9c), it may be necessary to adjust the air shutter opening at  
the front of the venturi tubes.  
The shutters are accessible under the control panel at  
the front of the Grill (see Fig. 20).  
Use a screwdriver to loosen the locking screws. Open  
the shutter just enough to achieve the desired soft, blue  
flames. Make adjustments in small increments and allow  
the burner to come up to operating temperature  
(10 min.) before making further adjustments.  
Loosen the  
locking screw  
Turn shutter  
clockwise to open  
Fig. 20  
If burners are removed for cleaning or adjustment, always  
confirm that they have been reinstalled correctly over the valve  
outlets (see Fig. 21). The valves should extend into the burner  
Venturi tube  
1
venturis /4" minimum.  
Valve outlet  
NOTE: Similar adjustment can be made to Rotisserie and/or  
Side Burners, if so equipped.  
1/4”  
Fig. 21  
Page 21  
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Troubleshooting Guide  
PROBLEM  
POTENTIAL CAUSE  
ACTION REQUIRED  
Turn on fuel supply and retry.  
Gas supply turned off  
Burner will not light  
Confirm the flow of gas by smell or by listening for the hiss  
of gas being emitted. Allow gas to clear before attempting to  
relight.  
Out of propane  
Weigh your propane cylinder. A standard 20 lb. cylinder  
will weigh about 18 lb. when it is empty and 38 lb. when it  
is 80 % full.  
WARNING: Never take a propane cylinder indoors for any  
purpose.  
Confirm that the venturi tubes are not blocked by insects or  
other debris. Use a special venturi brush to clean (Fig. 16).  
Blockage in the gas system  
Use a pin or needle to carefully probe the orifice in the gas  
valve. Never enlarge the orifice (Fig. 18).  
Misalignment of the gas valve to  
the venturi tubes of the burner.  
Look under the front control panel and reinsert the gas  
injector into the venturi tube, if required (Fig. 22).  
Improper attachment of the  
propane hose and regulator  
Tighten the regulator’s plastic collar onto the cylinder valve.  
Hand-tighten only (Fig. 4).  
Unit won’t heat up (LP)  
For safety, the regulator coupling on your barbecue is  
equipped with a flow control mechanism. This device limits  
gas flow in the event of a sudden change in the demand for  
gas. This may be engaged inadvertently, if a burner control  
knob should be left ON when you open the propane cylinder  
valve. Rapidly opening the valve can also engage flow control.  
To resolve the problem, close your cylinder valve. Confirm that  
all burner control knobs are in the OFF position. Open the  
cylinder valve slowly (about 1 to 2 turns) and wait 5 seconds.  
Finally, turn a single burner ON and try relighting it.  
Control knob left open at startup,  
or  
turning gas on too quickly  
Wind  
Always shelter your Grill from strong winds.  
Unit won’t stay lit  
Confirm the flow of gas by smell, or by listening for the hiss  
of gas being emitted.  
Running out of fuel  
Weigh your propane cylinder. A standard 20 lb. cylinder will  
with about 18 lb. when it is empty ad 38 lb. when it is 80% full.  
WARNING: Never take a propane cylinder indoors for any  
purpose.  
Page 22  
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Troubleshooting Guide  
ACTION REQUIRED  
PROBLEM  
POTENTIAL CAUSE  
Uneven burn pattern  
or  
Flashback fire  
Blockage in the burner or gas Confirm that the venturi tubes are not blocked by insects or  
system  
other debris. Use a special venturi brush to clean (Fig. 15).  
Use a pin or needle to probe the orifice in the gas valve.  
Never enlarge the orifice (Fig. 17).  
Use a small nail or toothpick to clean the burner ports  
(Fig. 17).  
Corrosion of a gas burner can cause the solid material  
between the gas ports to deteriorate, resulting in uneven  
burning. See your retailer for the appropriate replacement  
burner.  
Corroded burner  
Improper air shutter opening Your Grill should burn with a predominantly blue flame.  
If the flame is mostly yellow, check the venturi tubes for  
obstruction and clean as shown on Page 19. If yellow flames  
still persist, adjust the opening on the air shutter of the  
venturi tube located under the front console of the Grill  
(Fig. 20).  
Excessive yellow  
flame  
Trim all excess fat from meat before cooking.  
Excessively fatty foods  
Grease buildup  
Flare-up  
Confirm that the sear plate is clean and properly installed.  
Remove excess grease from the burn chamber.  
Igniter does not spark  
Electrode fouled  
Wipe the electrode with a soft, clean cloth.  
1
3
Electrode improperly gapped  
The electrode should be located /8” to /16” from the  
burner, and positioned to spark to the edge of a gas port.  
If the gap is incorrect, or the unit is not properly  
sparking, gently bend the electrode tip into position. Use  
caution so that the ceramic insulator does not crack.  
Electrode cracked  
If the ceramic insulator on the electrode is cracked, it  
may short out. Replace the electrode.  
Lead wire is disconnected  
Confirm that the lead from the Ignitor module to the  
electrode is well seated on the termination of the  
module.  
A crack in the lead wire may result in shorting. Replace  
the wire.  
Lead wire is cracked  
Battery dead or installed wrong  
The battery in the Igniter Button may be dead or installed  
incorrectly. Correct position is positive end down.  
Page 23  
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Lifetime Warranty  
• On all exterior Stainless Steel Components, such as the cart paneling & doors,  
shelving, condiment bins and handles, if so equipped.  
• On all castings (1 year on paint).  
10 Year Warranty  
• On all porcelain on steel surfaces such as the hood and burn chamber.  
5 Year Warranty  
• On all remaining parts.  
1 Year (Accessories)  
• Rotisserie.  
• The warranty is nontransferable.  
• It does not cover failures due to misuse or improper installation or maintenance.  
• The warranty is for replacement or repair of defective parts only. CFM Home Products  
will not be responsible for incidental or consequential damages or any labor costs.  
• This limited warranty does not cover damage due to chipping and scratching of porcelain  
or painted surfaces nor does it cover corrosion or discoloring due to misuse, lack of  
maintenance, hostile environments, accident, alterations, abuse or neglect.  
• This limited warranty does not cover any scratches, dents, corrosion or discoloring by  
heat, abrasive and chemical cleaners nor chipping on porcelain enamel parts, nor any  
components used in the installation of the gas grill.  
2695 Meadowvale Blvd.  
Mississauga, Ontario, Canada L5N 8A3  
Phone: (800) 668-5323 • Fax: (905) 565-2929  
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