Vermont Casting Fan 2822 User Manual

INSTALLER / CONSUMER  
SAFETY INFORMATION  
PLEASE READ THIS MANUAL  
BEFORE INSTALLING AND USING  
APPLIANCE.  
Jefferson®  
WARNING!  
Direct Vent/Natural  
Vent Gas Heater  
Model JDV: 2820, 2822, 2823,  
2825, 2827, 2828  
IF THE INFORMATION IN THIS  
MANUAL IS NOT FOLLOWED  
EXACTLY, A FIRE OR EXPLOSION  
MAY RESULT CAUSING PROP-  
ERTY DAMAGE, PERSONAL IN-  
JURY OR LOSS OF LIFE.  
FOR YOUR SAFETY  
Installation and service must be per-  
formed by a qualified installer, service  
agency or the gas suppler.  
WHAT TO DO IF YOU SMELL GAS:  
Do not try to light any appliance.  
Do not touch any electric switch; do  
not use any phone in your building.  
Immediately call your gas supplier  
form your neighbor’s phone. Follow  
the gas supplier’s instructions.  
If you cannot reach your gas supplier,  
call the fire department.  
DO NOT STORE OR USE GASO-  
LINE OR OTHER FLAMMABLE  
VAPORS AND LIQUIDS IN THE  
VICINITY OF THIS OR ANY OTHER  
APPLIANCE.  
Homeowner’s Installation  
and Operation Manual  
S
G
N
E
D
This appliance may be installed in an after  
market permanently located manufac-  
tured (mobile) home where not prohibited  
by local codes.  
CERTIFIED  
C
E
D
R
E
I
T
I
F
Tested and listed to  
ANSI Z21.88b-2001 and CSA-2.33b-2001  
This appliance is only for use with the  
type of gas indicated on the rating plate.  
This appliance is not convertible for use  
with other gases unless a certified kit is  
used.  
Vermont Castings, Majestic Products  
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777  
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER  
20002191 11/02 Rev. 10  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Installation & Operating Instructions  
The Jefferson Direct Vent/Natural Vent Room Heater,  
WARNING: Operation of this heater when not con-  
Model Nos. 2820, 2822, 2823, 2825, 2827 and 2828, is a nected to a properly installed and maintained venting  
vented gas appliance listed to theANSI Standard Z21.88b- system can result in carbon monoxide (CO) poisoning  
2001 and CSA-2.33b-2001 for Vented Room Heaters, and and possible death.  
CSA 2.17-M91, Gas-Fired Appliances For Use at High Alti-  
tudes.  
The Jefferson Direct Vent/Natural Vent Room Heater,  
when installed, must be electrically grounded in accordance  
The installation of the Jefferson Direct Vent/Natural Vent with local codes or, in the absence of local codes, with the  
Room Heater must conform with local codes, or in the ab- National Electrical Code ANSI/NFPA 70, (latest edition), or  
sence of local codes, with National Fuel Gas Code, ANSI of the current Canadian Electrical Code C22.1.  
Z223.1 — latest edition and CSA B-149.1 Installation Code.  
Due to high temperatures this appliance should be  
(EXCEPTION: Do not derate this appliance for altitude. located out of traffic and away from furniture and  
Maintain the manifold pressure at 3.5 inches w.c. for Natu- draperies.  
ral Gas and 10 inches w.c. for LP gas at maximum input.)  
WARNING: This appliance is hot while in operation.  
This appliance is only for use with the type of gas indi- Keep children, clothing, and furniture away. Contact  
cated on the rating plate. This appliance is not convertible may cause burns or ignition of combustible materials.  
for use with other gases unless a certified kit is used.  
Childrenandadultsshouldbealertedtothehazards  
Installation and replacement of gas piping, gas of high surface temperatures and should stay away to  
utilization equipment or accessories, and repair and avoidburnsorclothingignition.Youngchildrenshould  
servicing of equipment shall be performed only by a be carefully supervised when they are in the same  
qualified agency. The term “qualified agency” means room as the appliance.  
anyindividual,firm,corporation,orcompanythateither  
Clothingorotherflammablematerialsshouldnotbe  
in person or through a representative is engaged in placed on or near the appliance.  
andisresponsiblefor (a)installationorreplacementof  
Any safety screen, glass or guard removed for  
gas piping, or (b), the connection, installation, repair, servicing an appliance must be replaced prior to  
or servicing of equipment, who is experienced in such operating the appliance.  
work, familiar with all precautions required, and has  
The appliance area must be kept clear and free from  
complied with all the requirements of the authority combustible materials, gasoline, and other flammable  
having jurisdiction.  
vapors and liquids.  
The Jefferson Direct Vent/Natural Vent Room Heater  
The flow of combustion and ventilation air must not  
should be inspected before use and at least annually be obstructed. The installation must include adequate  
by a qualified service agency. It is imperative that accessibility and clearance for servicing and proper  
control compartments, burners, and circulating air operation.  
passageways of the appliance be kept clean.  
WARNING: DonotoperatetheRoomHeaterwiththe  
The Jefferson Direct Vent/Natural Vent Room Heater glass panel removed, cracked or broken. Replacement  
and its individual shut-off valve must be disconnected from of the panel should be done by a licensed or qualified  
the gas supply piping during any pressure testing of that service person.  
system at test pressures in excess of 1/2 psig (3.5 kPa).  
Do not use this appliance if any part has been under  
The Jefferson Direct Vent/Natural Vent Room Heater water. Immediately call a qualified service technician  
must be isolated from the gas supply piping system by clos- to inspect the appliance and to replace any part of the  
ing its individual manual shutoff valve during any pressure control system and any gas control which has been  
testing of the gas supply piping system at test pressures under water.  
equal to or less than 1/2 psig.  
Do not burn wood, trash or any other material for  
'Direct Vent' describes a sealed combustion system in which this appliance was not designed. This appliance  
which incoming outside air for combustion and outgoing is designed to burn either natural gas or propane only.  
exhaust enter and exit through two separate concentric  
passages within the same sealed vent system. The sys- flue serving a separate solid-fuel burning appliance.  
tem does not use room air to support combustion. The CAUTION: Label all wires prior to disconnection  
This gas appliance must not be connected to a chimney  
Direct Vent system permits the gas appliance to be vented when servicing controls. Wiring errors can cause  
directly to the outside atmosphere through the side of the improper and dangerous operation.  
house or vertically through the roof. Conventional venting  
systems (Natural Vent) take air from the room for combus-  
Verify proper operation after servicing.  
Proposition 65 Warning: Fuels used in gas,  
tion and vent the exhaust vertically through the roof to the woodburning or oil fired appliances, and the products of  
atmosphere. combustion of such fuels, contain chemicals known to the  
This appliance is approved for bedroom installations in State of California to cause cancer, birth defects and other  
the U.S. and Canada.  
reproductive harm.  
This appliance may be installed in an aftermarket*  
manufactured (mobile) home, where not prohibited by  
state or local codes.  
California Health & Safety Code Sec. 25249.6  
* Aftermarket: Completion of sale, nor for purpose of resale,  
from the manufacturer.  
20002191  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Jefferson Direct Vent/ Natural Vent Stove Dimensions  
28¹⁄₂"  
C
L
Valve  
Inlet  
3"  
14¹⁄₂"  
24"  
See Page 6 for Flue Collar  
Centerline Dimensions.  
8"  
ST206  
Fig. 1 Jefferson dimensions.  
Attention  
The Jefferson stove is shipped from the factory as a Direct Vent Gas Heater. This heater may be converted  
into a Natural Vent unit in the field. If a Natural Vent heater is desired, the Vermont Castings Z31D00  
FSDHAG Draft Hood must be directly installed to the top of the unit according to the installation  
instructions. The Draft Hood Adapter is available in the 7FSKHASK stove kit or as a separate item.  
When the Jefferson stove is converted to Natural Vent, it uses 4” vent pipe. For aesthetic purposes the CFM  
direct vent system may be used up to the ceiling.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Installation Requirements  
The installation must conform with local codes or, in the  
Direct Vent System Only  
absence of local codes, with the National Fuel Gas  
Code, ANSI Z223.1 - latest edition. (EXCEPTION: Do  
not derate this appliance for altitude. Maintain the  
manifold pressure at 3.5 inches w.c. for Natural Gas,  
and 10 inches w.c. for Propane).  
A
D
B
In Canada, installation must be in accordance with the  
current CSA B-149.1 Installation Codes and/or local  
C
codes.  
The installation should be done by a qualified ser-  
vice person who is familiar with the building codes  
and installation techniques appropriate for your area  
to accomplish a safe and effective installation.  
E
Your dealer or your local gas supplier will be able to  
refer a qualified service person.  
D. Cross Corner  
E. Flat on wall  
A. Flat on corner wall  
B. Room Divider  
C. Island  
ST207  
WARNING: Due to high temperatures, the HEATER  
should be located out of traffic and away from furniture  
and draperies.  
Fig. 2 Possible stove locations.  
Clearance Requirements  
The surface of the Heater Is hot when it is in use.  
Young children should be watched carefully when  
they are in the same room when the Heater is in use,  
and they should be taught to avoid the hot surface.  
Keep any objects that can burn well away from the  
Heater, and observe the recommended clearances  
that follow.  
Minimum Clearances to Combustible Materials  
Measure side clearances as shown in Figures 3 and 4  
from the outer edge of the cast iron stove top. Measure  
rear clearances from the outermost surface of the steel  
rear skirt.  
The Jefferson heater is approved for installation into an  
alcove constructed of combustible materials to the  
dimensions and clearances shown on the next page.  
Locating the Stove  
In choosing a location for the stove, consider:  
• The location of outside walls;  
The same clearances apply in a standard parallel instal-  
lation.  
• Where additional heat is needed:  
• Where family members gather most often;  
• The vent system requirements.  
WARNING:  
• Always maintain required  
clearances (air spaces) to nearby combustibles  
to prevent fire hazard. Do not fill air spaces with  
insulation. All venting components must  
maintain a 1" (25mm) clearance to combustible  
materials. Maintain a 6” (150mm) clearance  
when using single wall pipe.  
NOTE: We do not recommend the use of wallpaper next  
to this stove. Over time, radiant heat may cause the  
wallpaper to shrink, or may adversely affect the binders  
in the wallpaper adhesive.  
• The gas appliance and vent system must be  
vented directly to the outside of the building and  
never be attached to a chimney serving a  
separate solid fuel or gas-burning appliance.  
• Refer to the manufacturer's instructions  
included with the venting system for complete  
installation procedures.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Parallel Installation:  
Minimum Clearance and Flue Centerline,  
Direct Vent and Natural Vent  
Wall Thimble Centerline from Floor  
Direct Vent Only  
C
L
C
A
D
A
C
L
B
ST131a  
A
Stove Clearances  
Pipe Centerlines  
A: 4” (102mm)  
B: 4” (102mm)  
C: 14¹⁄₂” (369mm)  
D: 9” (229mm)  
Effective Minimum  
Wall Thimble 58 ¹/” (1480mm)(CFM Majestic Pipe)  
Centerline 54¹⁄₄” (1378mm) (Simpson DuraVent Pipe)  
ST128a  
Fig. 5 Minimum wall thimble centerline.  
Fig. 3 Parallel installation, minimum back and side clearances,  
Wall and Ceiling Clearances  
and flue centerlines.  
Corner Installation: Minimum Clearance and  
Flue Centerline, Direct Vent & Natural Vent  
Direct Vent Only  
D
B
B
A
C
A
B
A: Rear Wall  
4” (102mm)  
B: Min. Clearance  
43¹⁄₂” (1105mm)*  
72” (1830mm)*  
48” (1220mm)  
4” (102mm)  
C: Min. Alcove Height  
D: Max. Alcove Depth  
Sidewall Clearance  
A
*
needed for installing DuraVent Minimum Vent Kit #2792 or  
CFM/Majestic Minimum Vent Kit #7TFSDVSK.  
ST101a  
Stove Clearance  
Pipe Centerline  
A: 4” (102mm)  
B: 14³⁄₄” (375mm)  
Fig. 6 Dimensions and clearances to ceiling or alcove.  
Hearth Requirements  
ST129b  
Fig. 4 Corner installation, minimum corner clearances and flue  
centerline.  
The Jefferson Heater must be installed on rigid flooring.  
When the heater is installed directly on any combustible  
surface other than wood flooring, a metal or wood panel  
extending the full width and depth of the unit must be  
used as the hearth. There are no other hearth require-  
ments.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Horizontal Termination -  
Direct Vent ONLY  
Gas Specifications  
Max.  
Input  
Min.  
Input  
The vent must rise vertically a minimum of 24” (610mm)  
off the top of the unit, before the first elbow. The horizon-  
tal run may extend up to 20’ (6m) and include a vertical  
rise of up to 40’ (12m). (Fig. 7) Horizontal termination  
must also meet the criteria shown in Figures 10 through 12.  
Model  
JDVRN  
JDVRP  
Fuel Gas Control BTU/h BTU/h  
Nat  
Millivolt  
Millivolt  
28,000 20,000  
28,000 19,000  
Prop  
Weight: Fully assembled; 350 lbs.  
Approved vent systems must terminate above and  
including the heavy line in Figure 7.  
Gas Inlet and Manifold Pressures  
Two 45˚ elbows may be substituted for each single  
90˚ elbow.  
Natural  
LP (Propane)  
Inlet Minimum  
5.5” w.c.  
11.0” w.c.  
14.0” w.c.  
10.0” w.c.  
With a rise between 2' - 6', one 90˚ or two 45˚ elbows  
may be used.  
Inlet Maximum  
Manifold Pressure  
14.0” w.c.  
3.5” w.c.  
40  
39  
Jefferson Direct Vent/Natural Vent  
Certified to:  
38  
37  
ANSI Z21.88b-2001 / CSA 2.33b-2001  
Vented Gas Fireplace Heaters  
36  
35  
34  
33  
32  
31  
The installation of your Vermont Castings stove must  
conform with local codes, or in the absence of local  
codes, with the National Fuel Gas Code ANSI  
Z223.1 - latest edition, or CSA B149.1 Installation  
code. (EXCEPTION: Do not derate this appliance for  
altitude up to 4,500 feet (1,370m). Maintain the  
manifold pressure at 3.5” w.c. for Natural Gas and  
10.0” w.c. for LP Gas.  
30  
29  
28  
27  
May use up to  
three 90° Elbows  
26  
25  
24  
23  
22  
21  
20  
19  
18  
16  
15  
14  
13  
12  
11  
10  
9
High Elevations  
Input ratings are shown in BTU per hour and are  
certified without deration for elevations up to  
4,500 feet (1,370m) above sea level.  
For elevations above 4,500 feet (1,370m) in USA,  
installations must be in accordance with the  
current ANSI Z223.1 and/or local codes having  
jurisdiction.  
In Canada, please consult provincial and/or local  
authorities having jurisdiction for installations at  
elevations above 4,500 feet (1,370m).  
8
7
6
5
4
One 90°  
Elbow  
3
Unacceptable  
WARNING: Improper installation, adjust-  
ment, alteration, service or maintenance can  
cause injury or property damage. Refer to  
this manual for correct installation and  
operational procedures. For assistance or  
additional information consult a qualified  
installer, service agency, or the gas supplier.  
2
Venting Configuration  
1
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20  
Horizontal Run (in feet)  
ST134a  
Fig. 7 Horizontal vent termination window.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Vertical Termination - Direct Vent ONLY  
Vent Termination Clearances  
A vertical vent system must terminate no less than 8'  
(2.44m) and no more than 40’ (12m) above the appli-  
ance flue collar. A 2¹⁄₄" restrictor plate (supplied) must be  
used, where specified, in all vertically terminated vent  
systems. (Refer to Figure 8) NOTE: The restrictor plate  
supplied with the vertical termination should be  
discarded. Install restrictor plate supplied with the  
stove directly at stove outlet. A vertically terminated  
vent system must also conform to the following criteria:  
When planning the installation, consider the location of  
the vent terminal and clearances. Some of the most  
common clearances to keep in mind are shown in Figure  
10.  
Important: All vent clearances must be maintained.  
Check your vent termination clearances against  
Figures 10 and 11.  
The vent should be placed so that people cannot be  
burned by accidentally touching the vent surfaces when  
the stove is operating.  
No more than two 90˚ elbows may be used.  
Two 45˚ elbows may be substituted for one 90˚ elbow.  
No more than six elbows may be used.  
The vent termination should be located where it cannot  
be damaged by such things as automobile doors, lawn  
mowers or snowblowers and it should be located away  
from areas where it could become blocked by snow, etc.  
Vent must rise a minimum of 2 feet before offset is used.  
Termination height must conform to roof clearance as  
specified in Figure 9.  
Some considerations are:  
40  
39  
ALL VERTICAL  
TERMINATIONS  
REQUIRE USE  
OF THE 2¹⁄₄”  
RESTRICTOR  
PLATE*  
Obstructions or impediments to venting.  
38  
37  
Nearby combustible materials that could come into  
contact with combustion exhaust gases.  
36  
35  
Other nearby openings {within 9" (230mm)} through  
which exhaust gas could reenter the building.  
34  
33  
32  
All vegetation within 3' (.9m) that may interfere with  
the draft.  
31  
30  
29  
28  
27  
26  
Other factors that influence where the installation will be  
sited include the location of outside walls, where addi-  
tional heat may be desired in the home, where the family  
members gather most regularly, and perhaps most  
importantly, the distance limitations of the venting  
system.  
25  
Vertical terminations  
must be within this area  
24  
23  
22  
21  
20  
19  
18  
IMPORTANT  
Direct Vent Only  
The horizontal termination must not be recessed  
into the exterior wall or siding.  
Horizontal vent runs must be level toward the vent  
termination.  
Unacceptable  
Venting Configuration  
16  
15  
14  
13  
12  
11  
10  
9
Clearances around the vent termination must be  
maintained.  
8
For installations using Simpson DuraVent pipe,  
parallel installations with minimum wall clearance  
have restricted access for connecting the Horizon-  
tal Vent Cap straps to the vent pipe. See the  
maker’s instructions for recommended installation  
procedures.  
7
6
5
4
3
2
1
0
20  
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19  
Horizontal Run (in feet)  
ST132a  
Fig. 8 Vertical vent termination window.  
*The Restictor Plate is used on Direct Vent  
installations only.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Vent Termination Clearances - Direct Vent ONLY  
There must not be any obstruction such as bushes,  
garden sheds, fences, decks or utility buildings within  
24" from the front of the termination hood.  
Your stove is approved to be vented either through the  
side wall, or vertical through the roof.  
Vermont Castings, Majestic Products does not  
Do not locate termination hood where excessive snow  
or ice build up may occur. Be sure to check vent termi-  
nation area after snow falls, and clear to prevent  
accidental blockage of venting system. When using  
snow blowers, make sure snow is not directed towards  
vent termination area.  
require any opening for inspection of vent pipe.  
Only Vermont Castings, Majestic Products and  
Simpson DuraVent venting components specifi-  
cally approved and labelled for this stove may be  
used.  
Minimum clearances between vent pipes and  
combustible materials is one (1") inch (25 mm),  
except where stated otherwise.  
Location of Vent Termination  
It is imperative the vent termination be located observ-  
ing the minimum clearances as shown in Figure 9.  
Venting terminals shall not be recessed into a wall or  
siding.  
Horizontal venting must be installed on a level plane  
without an inclining or declining slope.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
General Venting Information - Termination Location  
INSIDE  
CORNER DETAIL  
G
V
N
H
N
A
D
E
V
B
C
B
V
B
Fixed  
Closed  
L
V
V
B
Fixed  
Closed  
V
V
Operable  
Operable  
G
F
V
V
B
M
V
A
G
A
X
J
B
I
K
X
V
AREA WHERE TERMINAL IS NOT PERMITTED  
VENT TERMINATION  
X AIR SUPPLY INLET  
V
CFM145a  
Canadian Installations1  
US Installations2  
A = Clearance above grade, veranda, porch,  
deck, or balcony  
12 inches (30cm)  
12 inches (30cm)  
B = Clearance to window or door that may be  
opened  
6 in (15cm) for appliances  
< 10,000Btuh (3kW), 12 in (30cm)  
for appliances > 10,000 Btuh (3kW) and  
6 in (15cm) for appliances  
< 10,000 Btuh (3kW), 9 in  
(23cm) for appliances > 10,000  
< 100,000 Btuh (30kW), 36 inches (91cm) Btuh (3kW) and < 50,000 Btuh  
for appliances > 100,000 Btuh (30kW)  
(15kW), 12 in (30cm) for  
appliances > 50,000 Btuh (15kW)  
C = Clearance to permanently closed window  
12” (305mm) recommended to  
prevent window condensation  
12” (305mm) recommended to  
prevent window condensation  
D = Vertical clearance to ventilated soffit located  
above the terminal within a horizontal  
distance of 2 feet (610mm) from the center  
line of the terminal  
18” (458mm)  
18” (458mm)  
E = Clearance to unventilated soffit  
F = Clearance to outside corner  
G = Clearance to inside corner (see next page) see next page  
12” (305mm)  
see next page  
12” (305mm)  
see next page  
see next page  
H = Clearance to each inside of center line  
extended above meter/regulator assembly  
3 feet (91cm) within a height of 15 feet  
above the meter/regulator assembly  
3 ft (91cm) within a height of 15 ft  
above the meter/regulator assy  
I = Clearance to service regulator vent outlet  
3 feet (91cm)  
3 feet (91cm)  
J = Clearance to nonmechanical air supply inlet 6 inches (15cm) for appliances < 10,000  
to building or the combustion air inlet to any Btuh (3kW), 12 inches (30cm) for  
6 inches (15cm) for appliances  
< 10,000 Btuh (3kW), 9 inches  
(23cm) for appliances > 10,000  
Btuh (3kW) and < 50,000 Btuh  
(15kW), 12 inches (30cm) for  
appliances > 50,000 Btuh (15kW)  
other appliances  
appliances > 10,000 Btuh (3kW) and <  
100,000 Btuh (30kW), 36 inches (91cm)  
for appliances > 100,000 Btuh (30kW)  
K = Clearance to a mechanical air supply inlet  
6 feet (1.83m)  
3 feet (91cm) above if within 10  
feet (3m) horizontally  
L = Clearance above paved sidewalk or paved 7 feet (2.13m)†  
driveway located on public property  
7 feet (2.13m)†  
M = Clearance under veranda, porch, deck or  
balcony  
12 inches (30cm)c  
12 inches (30cm)†  
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof  
surface, and any other obstruction within a horizontal distance of 18” (450mm).  
1 In accordance with the current CSA-B149 Installation Codes  
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes  
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves  
both dwellings  
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:  
NOTE: 1. Local codes or regulations may require different clearances.  
2. The special venting system used on Vermont Castings Direct Vent Stoves are certified as part of the appliance, with clearances  
tested and approved by the listing agency.  
Fig. 9 Vent termination clearances.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Termination Clearances  
Termination clearances for buildings with combustible and noncombustible exteriors.  
Inside Corner  
Recessed Location  
Outside Corner  
D
B =  
Combustible  
6"(152mm)  
C
C
A =  
E
Combustible  
6"(152mm)  
A
Noncombustible  
2"(50mm)  
V
V
Noncombustible  
2"(50mm)  
V
B
Balcony -  
with no side wall  
Balcony -  
with perpendicular side wall  
C = Maximum depth of 48"  
(1219mm) for recessed  
location.  
H
G
V
V
D = Minimum width for back wall  
of a recessed location.  
Combustible 38"(965mm)  
Noncombustible 24"(610mm)  
J
Combustible &  
Noncombustible  
G =  
Combustible&  
Noncombustible  
12"(305mm)  
E = Clearance from corner in  
recessed location.  
H = 24"(610mm)  
Combustible 6"(152mm)  
Noncombustible 2"(50mm)  
J = 20"(508mm)  
584-14  
Fig. 10 Termination clearances.  
Venting Requirements - Natural Vent Only  
36  
34  
Venting Runs  
A
B
32  
= Acceptable venting configuration  
= Unacceptable venting configuration  
30  
28  
26  
24  
22  
20  
18  
16  
14  
12  
10  
8
A: Vertical installations up to 36 feet (12m) in  
height. Up to an 18 ft. horizontal vent run can be  
installed within the vent system using a  
maximum of two 90-degree elbows or four  
45-degree elbows.  
B: Vertical installations up to 36 feet (12m) in  
height. Up to a 24 ft. horizontal vent run can be  
installed within the vent system using a  
maximum of two 45-degree elbows.  
(Ratio = 2/3, Hor./Vert.)  
4
6
8
10 12 14 16 18 20 22 24 26 28 30 32 34 36  
FP567b  
Horizontal Run (in feet)  
Fig. 11 Vent termination window - Natural Vent ONLY.  
NOTE: When using the FSDHAG, the restrictor plate  
supplied with the stove is not used.  
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(1) Finishing plate (CG)  
(1) Finishing collar (CG)  
(4) Polished Brass flue pipe rings  
Venting Requirements and Options -  
Direct Vent ONLY  
Through the Wall Vent Kit  
(1) 90-Degree Elbow (CG)  
(1) 24" Straight pipe (CG)  
(1) 48" Straight pipe (CG)  
(1) Side Wall Termination  
(1) Firestop  
7TFSDVSK  
Approved Vent System Components  
The Stardance Heater must be vented to the outdoors  
through an adjacent exterior wall or through the roof.  
The venting system must be comprised of the appropri-  
ate listed venting components specified on this page.  
These parts are available from DuraVent Corporation or  
your Vermont Castings Majestic Products Dealer.  
(1) Zero-clearance sleeve  
(1) Hardware package  
(1) Finishing plate (CG)  
(1) Finishing collar (CG)  
See Figure 4 for dimensions relevant to the standard  
minimum-vent kits.  
(4) Polished Brass flue pipe rings  
Through the Wall Vent Kit for  
Below-Grade Termination  
Includes all of the above parts plus  
(1) Snorkel Termination  
Vertical Termination Kit, 1/12-6/12 Pitch  
(1) Combination Horizontal Offset / Roof Support  
(1) Vertical Termination  
(1) Storm Collar  
(1) 1/12-6/12 Flashing  
(1) Finishing Plate (CG)  
(1) Finishing Collar (CG)  
Simpson DuraVent Components  
7TFSDVSKS  
7TDVSKVA  
Minimum Horizontal Vent Kit  
2792  
Starter Pipe Assembly (incl. inner & outer sections)  
2768*  
90° Elbow, Blk.  
990B*  
945  
908B*  
907B  
911B  
906  
45° Elbow, Gal.  
6” Straight, Blk.  
9” Straight, Blk.  
11” - 14⁵⁄₈” Adjustable Straight Section  
12” Straight  
24” Straight  
36” Straight  
48” Straight  
Horizontal Vent Cap  
Wall Plate*  
Vinyl Siding Shield  
Snorkel Termination - 14”  
Snorkel Termination - 36”  
Wall Strap  
Cathedral Ceiling Support Box  
Storm Collar  
904B*  
903B  
902  
984*  
940  
950  
982  
981  
988  
941  
953  
963  
943  
943S  
991  
(1) Polished Brass Flue Pipe Ring  
(1) Hardware Package  
Vertical Termination Kit, 7/12-12/12 Pitch  
(1) 7/12 - 12/12 Flashing  
and all of the other Vertical Termination parts.  
Vertical Termination, Flat Roof  
(1) Flat Flashing  
and all of the other Vertical Termination parts.  
Twist Lock 24" Straight Pipe (CG)  
(1) 24" Non-adjustable Pipe  
(1) Polished Brass Flue Pipe Ring  
Twist Lock 48" Straight Pipe (CG)  
(1) 48" Nonadjustable Pipe  
(1) Polished Brass Flue Pipe Ring  
Twist Lock 45-Degree Elbow (CG)  
for vertical offsets  
7TDVSKVB  
7DVSKVF  
7TFSDVP24  
7TFSDVP48  
7TFSDVT45  
Firestop Spacer  
Flashing 0/12 - 6/12  
Flashing 6/12 - 12/12  
Vertical Termination Cap  
*Included in Minimum Horizontal Vent Kit #2792  
(1) 45-degree Elbow  
(1) Polished Brass Flue Pipe Ring  
Draft Hood Adapter  
NV Stove Kit  
(1) 7” Diameter Polished Brass Trim Ring  
(1) 48” Nonadjustable Pipe (CG)  
(1) 24” Nonadjustable Pipe (CG)  
(1) Finishing Plate  
(1) Finishing Collar (CG)  
(1) 90 Degree Elbow (CG)  
Stove Kit  
Includes all parts in the 7FSSK plus the Draft Hood Adapter  
FSDHAG  
Combination Offset/Roof Support  
Attic Insulation Shield  
7" Charcoal Gray Pipe Rings, (4)  
7" Polished Brass Pipe Rings (4)  
Wall Thimble  
All DuraVent Straight vent pipe sections have a net  
length 1¹⁄₂” (37mm) less than the nominal dimension;  
i.e., a 6” (152mm) Straight pipe section has an  
effective length of 4¹⁄₂” (115mm).  
FSDHAG  
7FSSK  
CFM Vent Components  
The following kits are available to meet the needs of  
most installations. All pipe has a 7" outer diameter and  
includes a 4" diameter inner section. A (CG) designa-  
tion indicates the part is finished in Charcoal Gray  
paint. Consult your dealer about other vent parts that  
may be appropriate to complete the installation.  
7FSDHASK  
7DVCS  
7DVAIS  
7FSDRG  
7FSDRP  
942G  
Min. Through the Wall Vent Kit  
(1) 90-Degree Elbow (CG)  
(1) 24" Straight pipe (CG)  
(1) 36" Straight pipe (CG)  
(1) Side Wall Termination  
(1) Firestop  
7TFSMSK  
NOTE: Direct vent pipe may be used on the Natural  
Vent system from the top of the draft hood adapter to  
the ceiling.  
(1) Zero-clearance sleeve  
(1) Hardware package  
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Assembly Procedures  
3. Pull the top edge of the glass and frame assembly  
WARNING  
away from the firebox, and lift it off its supports on  
the bottom of the firebox face. Place the assembly  
out of the way on a flat, padded surface such as a  
counter protected by a towel.  
Failure to position the parts in  
accordance with these diagrams or  
failure to use only parts specifically  
approved for use with this heater may result in  
property damage or personal injury.  
4. Take the logset and all other loose parts out of the  
firebox, and set them aside in a protected area for  
installation after the venting is complete.  
This heater and components are heavy. Have  
help available for assembly.  
NOTE: Verify the two relief doors (located on top of  
the firebox) are properly seated on the gasket. The  
doors should sit flush on the gasket, and should lift  
easily from the seal around the opening.  
Tools Required  
Phillips screwdriver (stub)  
power drill  
utility knife  
metal drill bit: size 28 (.140”/3.5mm)  
reciprocating saw  
Install the Optional Fan  
If you are installing the optional convection Fan Kit  
#2960 (FK28), continue here. If you will not install a  
Fan Kit, go to page 14, Venting System Assembly.  
Unpack the Stove  
The parts bag containing this manual also includes the  
following parts:  
1. The fan kit includes a Blower Assembly and a  
Rheostat Assembly, connected by a cable. (Fig. 14)  
The Blower Assembly and the Rheostat mount to the  
rear shroud of the stove. The assembly includes a  
‘snapstat’ which automatically turns the fan ON (or  
OFF) above (or below) approximately 109°F (43°C).  
The Rheostat also provides a range of fan speed  
settings from Off (which overrides the snapstat  
function ) to HIGH. Unpack and inspect the Blower  
assembly. Confirm that the fan spins freely.  
Remote Switch  
Switch Wire  
Cement  
Switch Bracket  
Three 1/4-20 x 3/8” screws  
Restrictor Plate  
(2) #10 sheet metal screws  
The Logset and 4” Inner Vent Starter Pipe are packed  
inside the firebox. Use the following procedure to  
unpack these parts.  
1. Lift the Stove Front up and then swing the bottom  
out and away to disengage it from the stove body.  
Refer to Figure 37, Page 22.  
2. Attach the snapstat assembly to the snapstat bracket  
with two sheet metal screws. (Fig. 18) Remove the  
1/4-20 x 3/8” hex head bolt installed in the hole in the  
right rear ledge of the firebox. Use that bolt to secure  
the snapstat bracket to the firebox. The mounting hole  
is slotted to let you adjust the bracket so that the  
snapstat bracket head makes contact with the firebox.  
(Fig. 13)  
2. Swing open the swiveling latches at the top left and  
right corners of the glass frame. (Fig. 12)  
1/4-20 x 3/8”  
Phillips  
Screw  
1/2” Sheet  
Metal Screw  
ST208  
Fig. 12 Swivel the latches to release the glass frame from  
the firebox.  
Snapstat  
Snapstat Bracket  
ST239  
Fig. 13 Snapstat assembly and installation.  
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3. Attach the fan to the rear shroud by engaging the  
Venting System Assembly - Direct Vent  
upper flange of the fan skirt under the lower edge of  
the shroud and secure the skirt with the four screws  
and one star washer provided. (Fig. 14)  
General Information  
The Jefferson is approved for installation only with the  
vent components listed on Page 12. Follow the vent  
component instructions exactly.  
4. The rheostat control switch attaches to the left side of  
the valve bracket at the front of the stove.  
Remove the plug from the rheostat bracket.  
Insert the switch box shaft through the hole in the  
back of the right side of the valve bracket, aligning  
the locator pin with the smaller hole in that bracket.  
Attach the retaining nut to the switch control shaft  
to secure it to the plate.  
For U.S. installations: The venting system must  
conform with local codes and/or the current National  
Fuel Gas Code, ANSI Z223.1  
For Canadian installations: The venting system must  
conform to the current CSA B149.1 installation code.  
Attach the Control Knob to the rheostat shaft.  
Use the wire tie to secure the fan and rheostat  
wire harnesses together.  
Install the Vent Adapter Pipe  
(CFM Vent Components)  
1. Install the Restrictor Plate. Consult the ‘Vent Run  
Specifications’ on page 8 to determine whether the  
restrictor plate is needed. If so, put the restrictor  
plate in place within the inner flue collar as shown in  
Figure 16. NOTE: The restrictor plate supplied with  
the vertical termination should be discarded. Install  
restrictor plate supplied with the stove directly at  
stove outlet.  
Upper  
Flange  
to  
Control  
Valve  
ST240  
Fig. 19 The upper flange of the fan skirt should be located  
behind the lower edge of the shroud.  
ST210  
Fig. 16 Install the restrictor plate only if required for the  
venting configuration. Refer to page 8.  
2. Attach Inner Starter Pipe, (found in with the  
logset), to the next section of inner pipe.  
Run a bead of sealant about 1/2” from the upper  
end of the Inner starter pipe and join the two sec-  
tions together.  
ST241  
Fig. 20 Correct position of fan skirt installation.  
Drill three pilot holes into the Inner Starter and  
secure the assembly with three sheet metal screws.  
(Fig. 17)  
3. Dry fit the Inner pipe assembly to the stove and  
determine the required vent length.  
Insert the vent assembly into the flue collar, but do  
not attach. Measure to determine the correct length  
required for your installation and cut the upper end  
of the pipe as necessary.  
Dry fit the outer vent section and cut to match the  
height of the Inner assembly.  
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Side Wall Terminations: Dry fit the inner elbow  
with the vertical inner vent and confirm the centerline  
alignment with the wall thimble opening.  
4. Attach the Inner Vent Assembly to the stove.  
Run a bead of sealant around the bottom end of  
the starter pipe and attach the assembly to the stove  
using three 1/4-20 x 3/8” Phillips screws provided in  
the parts bag. (Fig. 18)  
5. Install the Outer Adapter Pipe. Apply a 1/4” bead  
of cement around the inside wall of the pipe, about  
1” from the end. Insert the pipe over the stove flue  
collar, keeping the vertical seam oriented to the back  
of the stove. Also, be sure to align holes on the pipe  
with the holes on the flue collar of the firebox.  
Fasten the pipe to the holes in the flue collar with the  
#12 x 1/2” sheet metal screws provided. (Fig. 19)  
ST213  
Fig. 19 Fasten outer pipe with #12 x 1/2” sheet metal screw.  
Install the Vent Adapter Pipe  
(Simpson Dura-Vent Components)  
First Section of  
Vent Pipe  
1. Install the Restrictor Plate. Consult the ‘Vent Run  
Specifications’ on page 8 to determine whether the  
restrictor plate is needed. If so, put the restrictor  
plate in place within the inner flue collar as shown in  
Figure 16.  
1/4”-20 x 1/2”  
Phillips Screw  
T
2. Discard the inner starter pipe shipped with the  
logset. Using the starter pipe assembly listed on  
page 7, slide the inner section out to allow access.  
Run a bead of sealant around the bottom end of  
the starter pipe and attach the assembly to the stove  
using three 1/4-20 x 3/8” Phillips screws provided in  
the parts bag. (Fig. 20)  
EN  
EM  
C
3” Inner  
Starter  
Pipe  
ST211  
Fig. 17 Connect the inner starter with the next section of  
inner vent pipe.  
3. Install the Outer Adapter Pipe. Apply a 1/4” bead  
of cement around the outside surface, about one  
inch from the crimped end. (Fig. 21) Orient the  
vertical seam to the rear, and insert the crimped end  
of the outer pipe into the flue collar. Fasten with  
three sheet metal screws provided.  
1/4-20 x 3/  
Inner Adapter  
8 Phillips  
Pipe  
CEMENT  
Screws  
T
N
E
M
E
C
ST212  
ST355  
Fig. 18 Attach inner assembly to flue collar.  
Fig. 20 Simpson Dura-Vent - install inner adapter pipe.  
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12”  
(305mm)  
Max. Length  
Sleeve  
#8 Sheet  
Metal Screws  
Firestop  
ST356  
ZCS103  
Fig. 21 Simpson Dura-Vent - install outer adapter pipe.  
Fig. 23 Assemble the wall sleeve and firestop.  
Side Wall Termination Assembly  
For DuraVent pipe only: Install vent pipe by aligning  
the locking system together, sliding the pipes  
together and twisting clockwise.  
1. Locate the vent opening on the wall. Refer to Figure  
5, Page 6, to determine the opening centerline. It  
may be necessary to first position the stove and  
measure to find the hole location. Depending on  
whether the wall is made of combustible materials,  
cut the opening to the size shown in Figure 22.  
Combustible wall openings must be framed as  
shown in Figure 22.  
Install 90° elbow. Twist lock as before.  
Slide the wall plate over horizontal run before  
attaching the horizontal run to the elbow. Fasten wall  
plate to wall.  
4. For CFM Vent Pipe only: If necessary, measure to  
determine the vertical length (X) of pipe required  
from the adapter pipe to the wall cutout centerline,  
including a 2” overlap at the joint. (Fig. 24) use a  
hacksaw or tin snips to trim the pipe as needed.  
9³⁄₈”  
(240mm)  
CFM System  
9³⁄₈”  
(240mm)  
Combustible Wall  
10”  
(254mm)  
DuraVent  
System  
Framing Detail  
X
10”  
(254mm)  
7¹⁄₂”  
Noncombustible Wall  
VO584-100  
Fig. 22 Locate vent opening.  
2. Measure the wall thickness and cut the wall sleeve  
sections to proper length (MAXIMUM 12”). Assemble  
the sleeve with the #8 sheet metal screws supplied.  
Attach the firestop plate to the sleeve end with the  
holes. (Fig. 23) NOTE: The wall sleeve is required  
in combustible walls only.  
ST214  
Fig. 24 Determine the vertical pipe length.  
5. Install first the inner then the outer straight pipe  
section(s), trimmed end down, to the point of the  
elbow. Drill 3 holes through each joint and fasten  
with sheet metal screws.  
3. Install the Wall Firestop/Sleeve assembly into the  
wall cutout and fasten the firestop to the wall cutout  
framing members. (Fig. 23)  
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6. Seal and install the elbow using 3 sheet metal  
11. For CFM only: Install Charcoal Gray Pipe Rings  
(#7FSDRG) or Polished Brass Pipe Rings  
(#7FSDRP) at pipe joints, if desired.  
screws at each joint.  
7. Measure, and cut if needed, the appropriate length  
of pipe section needed to make the connection  
through the wall. Include a 2” overlap; i.e. from the  
elbow to the outside wall face, about 2” or the  
distance required if installing a second 90° elbow.  
(Fig. 25)  
Seal Both  
Terminal Ends  
8. Slip the wall plate and trim collar over the interior  
end of the horizontal pipe and install into the wall  
sleeve. Seal the joint inside the wall plate if needed  
to keep cold air from being drawn into the home.  
9. Seal the ends and connect the horizontal pipe to the  
elbow. Fasten the wall plate to the pipe with three  
sheet metal screws. Slide the trim collar up against  
the wall plate to cover the screws. (Fig. 26)  
Caulk Plate Joint with  
Weatherproof Sealant  
ST217  
Fig. 27 Install the vent terminal.  
Vent Termination Below Grade  
Install Snorkel Kit #7FSDVSKS when it is not possible  
to meet the required vent termination clearances of 12”  
(305mm) above grade level. The snorkel kit will allow  
installation depth of down to 7” (178mm) below grade  
level. The seven inches is measured from the center of  
the horizontal vent pipe as it penetrates the wall. If the  
venting system is installed below grade, a window  
well must be installed with adequate and proper  
drainage. (Fig. 28)  
X
ST215  
Fig. 25 Measure the horizontal length.  
NOTE: Be sure to maintain side wall clearances and  
vent run restrictions. Refer to Figures 3, 4, 7, and 8.  
Trim Collar  
1. Establish the vent hole through the wall.  
2. Remove soil to a depth of approximately 16”  
(400mm) below the base of the snorkel. Install a  
window well (not supplied). Refill the hole with 12”  
(305mm) of coarse gravel and maintain a clearance  
of at least 4” (100mm) below the snorkel. (Fig. 28)  
Wall  
Sleeve  
3. Install the vent system as described on pages 15-18.  
4. Be sure to make a watertight joint around the vent  
pipe joint at the inside and outside wall joints.  
5. Apply high temperature sealant around the inner and  
outer snorkel collars. Join the pipes and fasten the  
snorkel termination to the wall with the screws  
provided.  
ST216  
Wall Plate  
Fig. 26 Install the horizontal pipe and wall plate parts.  
10. For both CFM and DuraVent Systems: Install the  
vent terminal. (Fig. 27) Apply high temperature  
sealant one inch from the ends of the inner and  
outer collars. Guide the inner and outer vent termi-  
nation collars into the adjacent pipes. Double check  
that the vent pipes overlap the collars by 2”. Fasten  
the termination to the wall with the screws provided,  
and caulk the joint with weatherproof sealant.  
6. Level the soil to maintain a 4” clearance below the  
snorkel.  
If the foundation is recessed, use extension brackets  
(not supplied) to fasten the lower portion of the  
snorkel. Fasten the brackets to the wall first, and  
then fasten to the snorkel with self-tapping #8 x 1/2”  
sheet metal screws. Extend the vent pipes out as far  
as the protruding wall face. (Fig. 29)  
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This installation will require you to first determine the  
roof pitch and use the appropriate vent components.  
Refer to Figures 8 and 9 on pages 8 and 9.  
Wall Screws  
and Anchors  
Waterproof Seal  
Around Pipe  
Snorkel  
Termination  
Cap  
Firestop  
1. Locate the final position of the stove, observing all  
clearances for both the vent and the stove.  
2. Plumb to the center of the inner (4”) flue collar from  
the ceiling above, and mark that location.  
4” Clearance  
Gravel  
3. Cut the opening:  
CFM System: 9³⁄₈” x 9³⁄₈” (240mm x 240mm)  
DuraVent System: 10” x 10” (254mm x  
254mm)  
Drain  
4. Plumb any additional opening through the roof or  
other construction that may be needed. In all cases,  
the opening must provide a minimum of 1” (25mm)  
clearance to the vent pipe.  
Window Well  
5. Place the stove in its final position.  
6. Install firestop(s) #7DVFS and Attic Insulation Shield  
#7DVAIS as needed. (Fig. 30) If there is a room  
above ceiling level, a firestop must be installed on  
both the bottom and top sides of the ceiling joists. If  
an attic is above ceiling level, an attic insulation  
shield must be installed.  
ST218  
Fig. 28 Snorkel kit installation.  
#7DVAIS  
Attic Insulation  
Shield  
Recessed Wall  
Firestop  
Finishing  
Collar  
Sheet Metal  
Screws and  
Bracket  
Wall Screws  
and Anchors  
Use Four  
#7DVFS  
8d Nails  
Firestop in  
Waterproof Seal  
Around Pipe  
Upper Floor  
7” Pipe  
Wall Plate  
ST219  
Fig. 29 Use extension brackets to mount snorkel against  
recessed wall.  
#7DVFS  
Firestop in  
Ceiling  
ST222  
Vertical (Through the Roof)  
Vent Assembly  
Fig. 30 Install firestops and attic insulation shield.  
Note that all vertically terminated installations must  
include the restrictor plate included with the stove.  
Refer to Figure 8, Page 8.  
7. Install the appropriate roof support and flashing,  
making certain that the upper flange of the flashing  
base is below the shingles. (Fig. 31)  
8. Install appropriate pipe sections until the vent run  
reaches above the flashing. The enlarged ends of  
the vent sections always face downward.  
Make certain the vent system conforms to all other  
requirements for vertical termination as specified on  
Page 8.  
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9. Install the storm collar and seal around the joints. (Fig.  
31)  
CFM Direct Vent  
System may be  
used after Draft  
Hood up to the  
ceiling.  
Decorative 7”  
Pipe  
10. Add additional vent lengths to achieve the proper  
overall height.  
4” B-vent  
Pipe  
11. Apply cement to the inner and outer termination  
collars and install the terminal cap.  
Draft Hood  
Adapter  
Use three #5  
sheet metal  
screws at  
each joint  
Sealant  
Storm  
Collar  
Upper edge  
of flange  
goes under  
upper  
shingles  
ST358  
Flashing  
Fig. 32 Decorative 7” pipe may be fitted around the B-vent  
pipe.  
#7DVSKV  
(A, B, or F)  
Roof Support  
ST221  
Operating the stove when it is not connected to a  
properly installed and maintained venting system, or  
tampering with or disconnecting the vent safety switch,  
can result in carbon monoxide (CO) poisoning and  
possible death.  
Fig. 31 Roof support and flashing.  
Venting System Assembly - Natural Vent  
General Information  
For U.S. installations: The venting system must  
conform with local codes and/or the current National  
Fuel Gas Code, ANSI Z22.1.  
The Jefferson Heater is shipped from the factory as a  
Direct Vent Heater. It may be converted to a Natural  
Vent heater by installing the Vermont Castings Model  
Z31D00 FSDHAG Draft Hood Adapter.  
For Canadian installations: The venting system must  
conform to the current CSA B149.1 installation code.  
The Jefferson Heater is approved for installation as a  
Natural Vent. CFM Direct Vent pipe could be used  
directly after the Draft Hood Adapter up to the ceiling,  
then B-vent pipe must be used. Do not mix types of B-  
vent pipe; use components from one maker or the  
other. Follow the vent component maker’s instructions  
exactly. The heater will also accept standard or  
enamelled 7” (150mm) diameter pipe, around the Type  
B venting, for decorative purposes only. (Fig. 32)  
Install the Vent Pipe  
Apply a bead of sealant around bottom end of inner  
starter pipe (found in bag with logset) and attach to  
stove. Apply a bead of sealant around top of inner  
starter pipe and install the Z31D00 FSDHAG Draft  
Hood according to Draft Hood instructions. (Fig. 33)  
Attach the first section of venting to the draft hood.  
Depending on the length of the individual venting  
sections and the lengths of the decorative pipe (if  
installed), you may need to slip the decorative pipe over  
the venting sections before attaching upper sections to  
lower ones. The sections of decorative pipe should be  
oriented with their seams (if any) toward the wall;  
sections usually do not need to be fastened at each  
joint, other than slip sections. If the layout includes a  
slip section, this should be the last section of pipe  
visible in the room, at the ceiling. Complete the venting  
according to the vent maker’s instructions.  
NOTE: The restrictor plate supplied with the stove  
is not used for Natural Vent applications.  
The Jefferson stove, when installed as a Natural vent  
heater, includes a vent safety switch. (Fig. 64, Page 33)  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
1
3
2
CEMENT  
Decorative Grate  
ST223  
Fig. 34 Install the back, left and right logs.  
5
ST357  
Fig. 33 Install draft hood adpater.  
Install the Log Set  
4
1. Remove the logs from their packaging, and inspect  
each piece for damage. DO NOT INSTALL DAM-  
AGED LOGS.  
1
2. Install the rear log  
by centering it side to side on  
the sheet metal shelf at the back of the firebox. (Fig.  
34)  
3
2
3. Install the left  
and right  
middle logs by  
engaging holes on their bottoms with pins on the  
burner brackets. (Fig. 34)  
4. Loosely sprinkle the lava rocks directly on top of the  
burner between the decorative grate and the middle  
logs. Do not place any ember material behind the  
middle logs. (Fig. 35)  
ST224  
Lava Rock  
Fig. 35 Install lava rock and upper logs.  
4
5. Engage the upper log  
right middle log as shown in Figure 35. Engage the  
top log with the upper log and the left middle  
with the rear log and the  
5
log. (Fig. 35)  
ST225  
Fig. 36 Completed log installation.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Connect the Gas Supply Line  
Burner Information  
Check the Rating Plate attached by a steel cable to the  
firebox, to confirm that you have the appropriate firebox  
for the type of fuel to be used. The Jefferson may be  
converted from one gas to another using the appropri-  
ate Fuel Conversion Kit listed on page 34.  
The appliance must only use the gas specified on the  
rating plate, unless converted using a Vermont Cast-  
ings Fuel Conversion Kit. To convert from LP to Natural  
Gas use Kit #000-5021. To convert from Natural Gas to  
LP use Kit #000-5022.  
In the U.S.; Gas connection should be made in accor-  
dance with current National Fuel Gas Code, ANSI  
Z223.1. Since some municipalities have additional local  
codes, be sure to consult you local authority.  
Conversion instructions are provided with each kit and  
beginning on Page 28 in this manual.  
THIS APPLIANCE SHOULD BE CONNECTED  
TO THE GAS SUPPLY ONLY BY A QUALIFIED  
GAS SERVICE TECHNICIAN. FOLLOW ALL  
LOCAL CODES.  
In Canada; consult the local authority and CSA-B149.1  
installation code.  
Always check for gas leaks with a mild  
soap and water solution. Do not use an  
open flame for leak testing.  
THERE MUST BE A GAS SHUT-OFF BE-  
TWEEN THE STOVE AND THE SUPPLY.  
In order to connect Natural Gas, use a fitting with 3/8”  
NPT nipple on the valve side and 1/2” natural gas  
supply line with an input of 28,000 BTUs at a manifold  
pressure of 3.5” and minimum inlet supply for adjust-  
ment of 5.5” w.c.  
Light the pilot according to the directions on page 26,  
before going to the next step.  
CAUTION  
This appliance should only be  
connected by a qualified gas techni-  
cian. Test to confirm manifold  
pressures as specified below.  
In order to connect Propane, use a fitting with 3/8”  
NPT nipple on the valve side and 1/2” propane gas  
supply line with an input of 28,000 BTUs at a manifold  
pressure of 10.0” and minimum inlet supply for adjust-  
ment of 11.0” w.c.  
The Jefferson Heater and its individual shutoff  
valve must be disconnected from the gas supply  
piping during any pressure testing of that system  
at test pressures in excess of 1/2 psig (3.5 kPa).  
Air Shutter Adjustment  
The Jefferson is shipped from the factory with the air  
shutter adjusted to the minimum allowed opening.  
Refer to Table 1. Based on the altitude where the stove  
is located, a shutter adjustment is acceptable to provide  
a mixed balance of flame color/glow. To adjust the  
shutter opening, follow the steps below.  
The Jefferson Heater must be isolated from the  
gas supply piping system by closing its indi-  
vidual manual shutoff valve during any pressure  
testing of the gas supply piping system at test  
pressure equal to or less than 1/2 psig.  
There must be a gas shutoff between the stove  
and the supply.  
NOTE: The air shutter may only be adjusted to a more  
open position. The factory setting is the minimum  
allowable air shutter opening.  
In order to connect Natural Gas, use a fitting with  
3/8” NPT nipple on the valve side and 1/2” natural  
gas supply line with an input of 28,000 BTUs at a  
manifold pressure of 3.5” and minimum inlet  
supply for adjustment of 5.5” w.c.  
Table 1. Air Shutter Adjustment  
Minimum rear injector air inlet openings.  
Model  
Natural Gas  
LP  
¹⁄₂”  
1”  
Direct Vent  
Natural Vent  
¹⁄₂”  
In order to connect Propane, use a fitting with 3/  
8” NPT nipple on the valve side and 1/2” propane  
gas supply line with an input of 28,000 BTUs at a  
manifold pressure of 10.0” and minimum inlet  
supply for adjustment of 11.0” w.c.  
¹⁄₂”  
Air Shutter Adjustment Instructions  
To adjust the air shutter, the following procedures  
should be followed:  
1. Remove stove front. Lift stove front up and then  
swing bottom out and away to disengage from the  
stove body. (Fig. 37)  
2. Swing open the swiveling latches at the top left and  
right corners of the glass frame. (Fig. 12, Page 13)  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
inlet to close from a minimum 1/2” opening to fully  
open. (Fig. 40) You may have to try more than once  
to find the correct air shutter opening for best results  
depending on your altitude.  
Air Shutter  
(Original Position)  
See Table 1  
Burner  
ST229a  
ST352  
Fig. 37 Remove stove front.  
Fig. 39 Air shutter in original from-the-factory position.  
3. Pull the top edge of the glass and frame assembly  
away from the firebox, and lift it off its supports on  
the bottom of the firebox face. Place the assembly  
out of the way on a flat, padded surface such as a  
counter protected by a towel.  
Front Injector  
Air Inlet  
Air Shutter  
(May be adjusted up to fully open)  
Burner  
4. Take the logset out of the firebox if previously in-  
stalled.  
5. Remove the rear log bracket by unfastening the  
screw. (Fig. 38)  
Rear Injector Air Inlet  
6. Remove the right and left log bracket assembly by  
unfastening the two screws which hold the burner in  
place. (Fig. 38)  
ST351  
Fig. 40 Air shutter adjusted.  
Rear Log Bracket  
Pilot  
Remove Screws  
9. Refasten the two nuts and assemble the burner into  
the unit by sliding the burner in at an angle with the  
left side lower than the right side. Slide the left side  
onto the injectors. Lower the right hand side down  
into place. Make sure the burner is as far left as  
possible and the injector shoulders are inside the  
burner. NOTE: It is very critical to keep the left  
burner leg, which holds the injectors, at a 90° angle  
to the base. (Fig. 41) This keeps the orifices aligned  
with tubes on the inside of the burner. Failure to do  
so could affect the flame appearance and perfor-  
mance of the unit.  
Left & Right Log  
Bracket Assembly  
ST350  
Fig. 38 Remove rear log bracket and left and right log  
bracket assembly.  
10.Refasten the right and left log bracket assembly.  
11.Refasten the rear log bracket.  
12.Replace logs.  
7. Hold the burner at the right hand side and lift to clear  
the right burner leg. Then pull to the right to clear the  
injectors on the left hand side.  
13.Replace glass and stove front.  
8. The air shutter is located on the bottom of the burner  
to the left. (Fig. 39) Unfasten the two nuts holding  
the shutter in place. The shutter may be adjusted  
between the factory adjusted 1/2” to fully open.  
Reassemble the shutter to allow the rear injector air  
Follow lighting instructions on page 26. Check flame  
color appearance. NOTE: Allow stove to burn for at  
least 1/2 hour to establish full flame color.  
Should color need further adjustment, repeat steps 1 -  
12 for air shutter adjustment.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Left Burner Leg  
Injector Shoulder  
ST228  
90°  
Fig. 43 Attach switch wires to valve.  
Install the Stove Front  
The Front Plate attaches to the stove by four steel tabs  
that engage with corresponding cast ribs on the sides  
ST353  
and bottom of the stove body. Position the Front about  
Fig. 41 Be sure to maintain 90° angle at left burner leg.  
3” down from stove top and lift the plate to engage the  
upper tabs behind the adjacent ribs on the sides. (Fig.  
44) Then lower the plate into position, so that the  
lower tabs engage with the corresponding ribs at the  
bottom. (Fig. 45)  
Complete the Assembly  
Open the swiveling latches (cams) on the top left  
and right corners of the glass frame.  
Position the glass and frame against the firebox by  
placing the bottom edge on the brackets on the  
bottom face of the firebox.  
When properly installed, the bottom of the Stove Front  
cannot be pulled away from the sides without also  
lifting it.  
Swing the assembly against the firebox, and close  
the latches firmly against the pins protruding from  
the firebox top.  
Upper Tabs  
Install ON/OFF Switch  
The switch assembly parts are found in the parts bag.  
1. Attach switch assembly to left rear side of stove  
shroud using two screws and existing holes in  
shroud. (Fig. 42)  
3”  
2. Run wires down back of stove, under bottom of rear  
shroud to valve.  
Control Door  
3. Attach wires to valve terminals. (Fig. 43)  
Lower Tabs Engage  
Ribs in Bottom  
ST229  
Fig. 44 Install Stove Front.  
Switch  
Assembly  
Existing  
Holes  
Side Rib  
Stove Side  
Front Tab  
Screws  
ST279  
ST315  
Stove Front  
Fig. 42 Attach switch assembly to rear shroud.  
Fig. 45 Engage with side ribs.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Thermostat Connection (optional)  
Use only a thermostat rated for 500 millivolts.  
Check the table below for the appropriate gauge  
thermostat wire to use for the length of lead required in  
your installation.  
Thermostat  
Wire / Gauge  
Maximum Run  
20 feet  
20 - 40 feet  
up to 60 feet  
18  
16  
14  
1. Install the wall thermostat in the desired location and  
run the wires to the stove location. Terminate these  
leads with 1/4” female connectors.  
2. Connect the thermostat wires to the valve. (Fig. 43)  
This completes assembly of the Jefferson stove.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Operation  
Your First Fire  
Turn  
Read these instructions carefully and familiarize  
yourself with the burner controls. Locate the pilot  
assembly, Figure 46. Follow the lighting instructions on  
Page 28 exactly.  
HI  
counterclockwise  
to decrease  
Turn clockwise  
to increase  
flame height  
LO  
flame height  
During the first fire, it is not unusual to smell some odor  
associated with new logs, paint and metal being  
heated. Odors should dissipate within an hour or so,  
however, you can open a window to provide fresh air to  
Fig. 47 Flame adjustment knob for Honeywell valve.  
Flame Characteristics  
It is important to periodically perform a visual check of  
the pilot and the burner flames. Compare them to  
Figures 48 - 50. If any of the flames appear abnormal,  
call a service person.  
alleviate the condition.  
Pilot and Burner Inspection  
Each time you light your heater check that the pilot  
flame and burner flame pattern are as shown in Figure  
47 or Figure 48 and Figure 49. If flame patterns are  
incorrect, turn the heater off. Contact your dealer or a  
qualified gas technician for assistance. Do not operate  
the heater until the pilot flame is correct.  
Follow regular maintenance procedures as described  
on Page 30.  
ST233  
Fig. 48 Correct pilot flame pattern. PSE Pilot.  
Pilot Assembly  
CO105c  
Fig. 49 Correct pilot flame pattern. SIT Valve.  
Thermocouple  
ST232  
Fig. 46 Pilot Assembly location.  
Flame & Temperature Adjustment  
For stoves equipped with HI/LO valves, flame adjust-  
ment is accomplished by rotating the HI/LO adjustment  
knob located near the center of the gas control valve.  
(Fig. 47)  
ST234  
Fig. 50 Correct burner flame pattern.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Lighting And Operating Instructions  
FOR YOUR SAFETY READ BEFORE LIGHTING  
WARNING:If you do not follow these instructions exactly, a fire or explosion  
may result causing property damage, personal injury or loss of life.  
A. This heater has a pilot which must be lit  
manually. When lighting the pilot follow these  
instructions exactly.  
B. BEFORE LIGHTING smell all around the heater  
area for gas. Be sure to smell next to the floor  
because some gas is heavier than air and will  
settle on the floor.  
If you cannot reach your gas supplier, call the  
Fire Department  
C. Use only your hand to push in or turn the gas  
control knob. Never use tools. If the knob will not  
push in or turn by hand, do not try to repair it, call a  
qualified service technician. Applying force or any  
attempted repair may result in a fire or explosion.  
WHAT TO DO IF YOU SMELL GAS  
D. Do not use this fireplace if any part has been under  
water. Immediately call a qualified service techni-  
cian to inspect the heater and to replace any part of  
the control system and any gas control which has  
been under water.  
Do not try to light any fireplace  
Do not touch any electric switch  
Do not use any phone in your building  
Immediately call your gas supplier from a  
neighbor's phone. Follow the gas supplier's  
instructions.  
Lighting Instructions  
1. STOP! Read the safety information above.  
2. Turn off all electrical power to the fireplace.  
3. For MN/MP/TN/TP appliances ONLY, go on to  
Step 4. For RN/RP appliances turn the On/Off  
switch to “OFF” position or set thermostat to  
lowest level.  
10. Push the control knob all the way in and hold.  
Immediately light the pilot by repeatedly  
depressing the piezo spark ignitor until a flame  
appears. Continue to hold the control knob in for  
about one (1) minute after the pilot is lit. Release  
knob and it will pop back up. Pilot should remain  
lit. If it goes out, repeat steps 5 through 8.  
4. Open control access panel.  
5. Push in gas control knob slightly and turn  
clockwise  
to "OFF".  
3/8" - 1/2"  
OFF  
PILOT  
Honeywell  
Euro SIT  
SIT NOVA  
If knob does not pop up when released, stop  
and immediately call your service technician or  
gas supplier.  
6. Wait five (5) minutes to clear out any gas. Then  
smell for gas, including near the floor. If you  
smell gas, STOP! Follow "B" in the safety  
information above. If you do not smell gas, go  
to the next step.  
7. Remove glass door before lighting pilot. (See  
Glass Frame Removal section).  
8. Visibly locate pilot by the main burner.  
9. Turn knob on gas control counterclockwise  
to "PILOT".  
If after several tries, the pilot will not stay lit,  
turn the gas control knob to "OFF" and call your  
service technician or gas supplier.  
11. Replace glass door.  
12. Turn gas control knob to “ON” position.  
13. For RN/RP appliances turn the On/Off switch to  
“ON” position or set thermostat to desired setting.  
14. Turn on all electrical power to the fireplace.  
To Turn Off Gas To Heater  
1. Turn the On/Off switch to Off position or set the  
thermostat to lowest setting.  
4. Push in gas control knob slightly and turn  
clockwise  
to "OFF". Do not force.  
2. Turn off all electric power to the fireplace if  
service is to be performed.  
5. Close control access panel.  
3. Open control access panel.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Troubleshooting / Honeywell #8420 Gas Control System  
NOTE: Before troubleshooting the gas control system, be sure the external gas shutoff is in the “ON” position.  
WARNING: REMOVE THE GLASS PANEL BEFORE PERFORMING ANY GAS CONTROL SERVICE WORK.  
SYMPTOM  
POSSIBLE CAUSES  
CORRECTIVE ACTION  
1. Spark ignitor will  
not light  
A. Defective or misaligned  
electrode at the pilot  
Using a match, light pilot. If pilot lights, turn off pilot and  
push the ignitor button again. If pilot will not light, check  
gap at electrode and pilot - it should be 1/8” to have a  
strong spark.  
B. Defective ignitor (push  
button)  
Push piezo ignitor button. Check for spark at electrode  
and pilot. If there is no spark at the pilot, and electrode  
wire is properly connected, replace ignitor.  
A. Defective pilot generator  
(thermocouple)  
2. Pilot will not stay lit  
after carefully  
Check pilot flame. It must impinge on the thermocouple  
or thermopile. NOTE: This pilot burner assembly uses  
both a thermocouple and a thermopile. The thermo-  
couple operates the pilot flame. Tighten the thermo-  
couple. The thermopile operates the main valve (ON and  
OFF). Clean and/or adjust pilot for maximum flame  
impingement on thermocouple and thermopile.  
following the  
lighting instructions  
B. Defective automatic valve  
operator  
Turn valve knob to ‘Pilot’. Maintain flow to pilot; millivolt  
meter should read greater than 10mV. If the reading is  
okay and the pilot does not stay on, replace the gas  
valve. NOTE: An interrupter block (not supplied) must be  
used to conduct this test.  
A. Remote switch or wires  
defective  
Check rocker switch and wires for proper connection.  
Use jumper wires across terminals at rocker switch. If  
burner lights, replace rocker switch. If okay, use jumper  
wires across rocker switch wires at the valve; if burner  
lights, wires are faulty or connections are bad.  
3. Pilot lights, no gas  
to burner, valve  
knob ON, remote  
switch (rocker  
switch) ON  
B. Thermopile may not gener-  
ate sufficient voltage  
1. Be sure wire connections from thermopile at gas valve  
terminals are tight and thermopile is fully inserted into  
pilot bracket.  
2. One of the rocker switch wires may be grounded.  
Remove rocker switch wires from valve terminals. If  
burner now stays lit, trace rocker switch wiring from  
ground. It may be grounded to the appliance or the  
gas supply line.  
3. Check the thermopile with a millivolt meter. Take  
reading at thermopile (“TP” and “TP/TH”) terminals of  
gas valve. Should read 325 millivolts minimum while  
holding valve knob depressed in PILOT position and  
with rocker switch OFF. Replace faulty thermopile if  
reading is below specified minimum.  
C. Plugged burner orifice  
Check burner orifices for debris, and remove.  
D. Defective automatic valve  
operator  
Turn knob to ON, place rocker switch to ON, millivolt  
meter should read greater than 10 mV. If the reading is  
okay and the burner does not light, replace the valve.  
A. Pilot flame may be too low  
or high, (blowing or lifting),  
causing the pilot to drop out  
B. Possible blockage of the  
vent terminal  
4. Frequent pilot  
outage  
Clean and/or adjust pilot flame for maximum flame  
impingement on thermocouple and thermopile.  
Check the vent terminal for blockage.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Fuel Conversion Instructions  
Cap  
WARNING! This conversion kit shall be installed by  
Lift Open  
a qualified service agency in accordance with the  
manufacturer’s instructions and all applicable  
codes and requirements of the authority having  
jurisdiction. If the information in these instructions  
is not followed exactly, a fire, explosion or produc-  
tion of carbon monoxide may result causing prop-  
erty damage, personal injury or loss of life. The  
Hi-Lo  
Knob  
Center Screw  
CO100  
qualified service agency is responsible for the  
proper installation of this kit. The installation is not  
proper and complete until the operation of the  
converted appliance is checked as specified in the  
manufacturer’s instructions supplied with the kit.  
Fig. 52 Remove center screw from Hi-Lo knob.  
8. Tighten screw, replace cap.  
9. Remove the rear log bracket by unfastening the  
screw. (Fig. 53)  
10.Remove the right and left log bracket assembly by  
unfastening the two screws which hold the burner in  
place. (Fig. 53)  
CAUTION: The gas supply shall be shut off prior to  
disconnecting the electrical power, before proceed-  
ing with the conversion.  
11.Hold the burner at the right hand side and lift to clear  
the right burner leg. Then pull to the right to clear the  
injectors on the left hand side.  
12.Locate pilot. (Fig. 53)  
13. Replace pilot orifice.  
OFF  
Remove Screws  
Rear Log Bracket  
Main  
Gas Line  
Pilot  
Gas Supply Inlet  
ST226  
Fig. 51 Attach the gas line to the left side of the valve.  
Conversion Precautions  
Before proceeding, turn control knob on valve to OFF  
and turn gas supply OFF. Turn OFF any electricity that  
may be going to the appliance.  
Left & Right Log  
Bracket Assembly  
Conversion Procedure  
ST350  
1. Remove stove front. Lift stove front up and then swing  
bottom out and away to disengage from the stove  
body. (Fig. 59, Page 31)  
Fig. 53 Remove rear log bracket and left and right log bracket  
assembly.  
Pilot Type 1  
2. Swing open the swiveling latches at the top left and  
right corners of the glass frame. (Fig. 60, Page 31)  
Remove pilot hood by lifting up. (Fig. 54) NOTE: Do  
not remove snap ring to remove pilot hood. NOTE: It  
is not necessary to remove the pilot tube for conver-  
sion.  
3. Pull the top edge of the glass and frame assembly  
away from the firebox face. Place the assembly out of  
the way on a flat, padded surface such as a counter  
protected by a towel.  
Remove pilot orifice with allen wrench. (Fig. 55)  
4. Remove the logset from the firebox.  
Install the conversion orifice.  
5. Remove cap from Hi-Lo knob. This can be accom-  
plished by lifting the plastic cap off the screw. (Fig. 52)  
Reinstall pilot hood. Be sure to align hood with index  
tab.  
6. Remove the screw from center of Hi-Lo knob with  
small screwdriver turning counterclockwise. (Fig. 52)  
Pilot type 2  
Loosen pilot hood by turning counterclockwise using  
a 7/16” wrench. (Fig. 56) NOTE: You may use pen-  
etrating oil to prevent pilot hood threads from seizing  
up.  
7. Insert blue painted screw when converting to natural  
gas and red painted screw when converting to LP.  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Pilot Hood  
Pilot  
Orifice  
Pilot  
Bracket  
CO105a  
Fig. 54 Remove pilot hood.  
CO106b  
Index Tab  
Allen Wrench  
Fig. 57 Remove pilot orifice.  
16.Replace burner. Slide the burner in at an angle with  
left side lower than the right side. Slide the left side  
onto the injectors, making sure the burner leg remains  
at a 90° angle to the base. Lower the right hand side  
down in to place. Make sure the burner is as far left as  
possible and the injector shoulders are inside the  
burner.  
Snap Ring  
CO106a  
NOTE: It is very critical to keep the left burner leg, which  
holds the injectors, at a 90° angle to the base. (Fig.  
58) This keeps the orifices aligned with the tubes  
inside burner. Failure to do so could affect the flame  
appearance and performance of the unit.  
Fig. 55 Remove pilot orifice.  
19.Place conversion label on valve.  
20.Reinstall the right and left log bracket assembly.  
21.Reinstall the rear log bracket.  
22.Replace logs.  
Pilot Hood  
Index  
Marks  
23.Replace glass and stove front.  
Conversion is complete.  
Pilot Bracket  
CO105  
Fig. 56 Remove pilot hood.  
Remove pilot orifice with needlenose pliers. (Fig. 57)  
NOTE: Use a wrench to hold pilot tube in place while  
removing the orifice.  
Left Burner Leg  
Install the conversion orifice.  
Injector Orifices  
Reinstall pilot hood and tighten until mark on pilot  
hood aligns with mark on pilot bracket.  
14.Remove injector orifices from left burner leg using 1/  
2” wrench. (Fig. 58)  
90°  
ST353a  
15.Install conversion orifices. (Refer to Table 2)  
Fig. 58 Remove and replace injector orifices.  
NOTE: Be sure burner leg remains at a 90° angle to  
firebox base after conversion.  
Table 2. Injector Orifice Size Matrix  
Conversion to Natural Gas  
Part # Rear  
Input (BTU/h)  
Kit #  
Front  
Part #  
Minimum Maxi,mum  
000-5021 #54 / .055” 20000130 #44 / .086” 30000334  
19,000  
Input (BTU/h)  
Minimum Maximum  
20,000 28,000  
28,000  
Conversion to LP  
Kit #  
Front  
Part #  
Rear  
Part #  
000-5022 #69 / .029” 30000513 #54 / .055” 20000130  
20002191  
29  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Maintenance  
Your Jefferson Gas Heater will provide years of service  
with minimal upkeep. The following procedures will help  
CAUTION  
TURN THE PILOT OFF BEFORE PAINTING.  
ALLOW THE HEATER TO COOL COMPLETELY  
BEFORE PAINTING.  
ensure that you stove continues to function properly.  
Annual System Inspection  
Have the entire heater and venting system inspected  
annually by a qualified gas technician. Replace any  
worn or broken parts.  
Cleaning the Glass  
WARNING: Let the glass cool completely before  
attempting to clean.  
Logset and Burner /  
Cleaning and Inspection  
It will be necessary to clean the glass periodically.  
During start-up, condensation, which is normal, forms  
on the inside of the glass and causes lint, dust and  
other airborne particles to cling to the glass surface.  
Also, initial paint curing may deposit a slight film on the  
glass. It is therefore recommended that the glass be  
cleaned two or three times with a non-ammonia house-  
hold cleaner and warm water (we recommend gas  
fireplace glass cleaner). After that the glass should be  
cleaned two or three times during each heating season  
depending on the circumstances present.  
Cleanliness is critical to the proper function of the  
heater. The logset and burner must all be kept free of  
dust and unobstructed by debris. Inspect these areas  
before each use and clean as necessary.  
1. Turn the burner OFF and let the heater cool com-  
pletely before cleaning.  
2. Lift the Stove Front up and then swing the bottom  
out to disengage it from the heater shell. (Fig. 59)  
3. Carefully remove the glass and frame assembly and  
place it out of the way on a flat, padded surface  
such as a counter protected by a towel.  
Clean glass after first two weeks of opera-  
tion.  
4. Carefully inspect the Logs for damage. Contact your  
local dealer if any damage is evident. DO NOT  
Glass Replacement  
OPERATE THE HEATER WITH DAMAGED LOGS.  
Replace glass only with Vermont Castings approved  
parts. Refer to Page 34 for Replacement Parts. Refer  
to Figure 60 and previous instructions for removal of the  
damaged glass frame.  
5. Use a soft bristled brush to sweep dust or debris  
from the Logs, Pilot and Burner. Use care as the  
logs are fragile and susceptible to damage. DO NOT  
USE A VACUUM TO CLEAN THE LOGS OR  
BURNER.  
6. Replace the glass panel and frame assembly.  
7. Replace the Stove Front.  
Lift the plate  
straight up and  
then out to  
disengage the  
tabs from the  
ribs at the  
Care of Cast Iron  
An occasional dusting with a dry rag will help keep the  
painted surfaces looking new. Use high-temperature  
stove paints, available through your local dealer, to  
touch-up areas as needed. Clean areas to be painted  
with a wire brush and be sure to cover the logs, burner  
and valve assembly, glass and frame assembly. Apply  
the paint sparingly; two light coats of paint will give  
better results than a single heavy coat.  
bottom and  
sides.  
Clean porcelain enamel surfaces with a soft, damp  
cloth. Do not use abrasive cleaning agents. If neces-  
sary, use only a cleaning agent formulated especially  
for use on porcelain enamel surfaces.  
ST229a  
Fig. 59 Remove the Stove Front.  
20002191  
3030  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Inspect the Vent System Annually  
Have the vent system inspected annually by a qualified  
technician. Shut off the main gas supply before inspect-  
ing the system. Both the inner exhaust pipe and the  
outer combustion supply pipe must be checked to  
confirm that they are unblocked and in good condition.  
ST208a  
Check the Gas Flame Regularly  
Fig. 60 Release the latches to release the glass frame.  
To ensure that the stove is operating properly, check  
the flames periodically to confirm that they match  
Figure 62. The flames will be blue during the first 15-20  
minutes of operation, and will gradually turn to yellow  
after that.  
Gasket Replacement  
The Jefferson Gas Heater uses a ‘tadpole’ type gasket  
to seal between the glass panel and the frame. In time,  
this gasket can become brittle and compressed and  
should be replaced. New gasket is available from your  
dealer.  
Do not use your stove if the flame pattern differs from  
that shown here. Contact your Vermont Castings dealer  
or a qualified technician for help.  
Shut off the gas supply and allow the stove to cool.  
Wear safety goggles and a dust mask.  
1. Remove the Front, Glass Frame and Glass Panel.  
(Figs. 59 & 60) Remove the old gasket. Use a razor  
blade to separate the glass and gasket from the  
frame, and to clean the glass of any remaining  
cement or bits of gasket. Use a cold chisel if neces-  
sary.  
2. Determine the correct length of gasket by laying it  
out around the edge of the glass. Allow an extra 1 -  
2” (25-50mm). Mark the spot to be cut. Use a utility  
knife.  
3. Starting on a long edge, remove about 6” of the  
protective paper strip and apply the flat adhesive  
face of the gasket around the outside-facing edge of  
the panel. Continue around the panel, applying a  
bout 6” at a time and being careful to not stretch the  
material. Do not overlap the gasket ends. (Fig. 61)  
ST234  
Fig. 62 Correct flame pattern.  
Stove Disassembly  
4. Apply a thin bead of high temperature silicone  
rubber sealant along the inside corner of the glass  
frame, all around the perimeter. Place the flat  
gasketed side of the glass panel back into the steel  
frame. Pinch the rounded inside-facing gasket  
material to bulk it up.  
If there is ever a need to remove the firebox assembly  
from the stove shell, support the firebox with solid  
stands about 6” (150mm) tall under the left and right  
outer edges of the firebox base. Do not set the firebox  
assembly directly on the floor; this can damage the  
control valve and/or the gas lines from the valve to the  
firebox.  
5. Replace the glass frame and front panel as previ-  
ously described.  
Before removing the firebox from the shell, disconnect  
the on/off switch wires from the valve. If the assembly  
includes the optional fan, disconnect the fan rheostat. If  
the installation includes a wall thermostat, disconnect  
the thermostat leads from valve.  
Disconnection and reconnection to the gas line should  
only be done by a qualified gas service technician.  
Upon reinstallation, the vent system must be sealed to  
the firebox as shown in the installation section, Page  
14. Also be sure the logs are placed in the firebox  
correctly, as shown on Page 20.  
ST179  
Fig. 61 Wrap the gasket material around the outside edge of  
the glass.  
20002191  
31  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Wiring Diagrams  
FAN  
ON  
OFF  
POWER  
CORD  
On/Off Switch  
Wiring  
WHT  
BLK  
BL  
K
TP/TH  
Chassis  
Ground  
TP  
TH  
GRN  
Black  
K
ST124b  
BL  
BLK  
Thermostat  
(Optional)  
Optional Thermostat  
Wiring  
FAN JUNCTION BOX  
Strain Relief  
TP/TH  
ON / OFF  
Rheostat  
TP  
TH  
Black  
Snapstat  
ST124c  
WHT  
BLK  
K
L
Fig. 61 Jefferson on/off switch and optional thermostat  
B
circuit.  
GRN  
NOTE: IF ANY OF THE ORIGINAL WIRE, AS  
SUPPLIED WITH THE APPLIANCE, MUST BE  
REPLACED, IT MUST BE REPLACED WITH TYPE  
SF-2, 200°C WIRE OR ITS EQUIVALENT.  
RHEOSTAT / SNAPSTAT  
BOX  
Chassis Ground  
ST153  
Schematic Diagram  
MOTOR  
Draft Hood  
Vent Safety Switch  
BLK  
SNAPSTAT  
WHT  
BLK  
ON/OFF  
RHEOSTAT  
TH  
Gas  
Valve  
TP  
ST234  
TH  
TP  
Fig. 65 Jefferson fan circuit.  
ST359  
Fig. 64 Draft Hood Adapter wiring.  
20002191  
3232  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
2
6
5a,b  
4
1a  
3
1b  
8
7
CEMENT  
10a,b  
1c  
11b  
9
1d  
12 13  
14  
15  
11a  
1e  
ON  
16  
18  
TP  
TPTH  
TH  
22  
17  
19  
PILOT  
ADJ  
21  
25  
20  
29  
28  
26  
23  
30  
27  
31  
2191  
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and  
products at any time, without notice.  
Jefferson Direct Vent/Natural Vent Gas Heater  
Models 2820, 2822, 2823, 2825, 2827, 2828  
Ref. Description  
JDV  
1. Gas Log Set - JDV  
1a. Log, Back - JDV  
1b. Log, Left Upper - JDV  
1c. Log, Right Upper - JDV  
1d. Log, Left - JDV  
1e. Log, Right - JDV  
2. Grille, JDV  
20002182  
20002183  
20002187  
20002186  
20002185  
20002184  
30000685  
30000665  
1206122  
20003739  
57897  
3. Screen, Grille - JDV  
4. Furnace Cement  
5. Manifold Assembly  
6. Lava Rocks Burner  
20002191  
33  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Jefferson Direct Vent/Natural Vent Gas Heater (continued)  
Models 2820, 2822, 2823, 2825, 2827, 2828  
Ref. Description  
JDV  
7. Gasket, Glass - Med. Knit - RDV40  
8. Glass, JDV  
1203702  
20002120  
20002117  
10001782  
10001759  
9. Glass Frame Assembly - JDV  
10a. Valve RN Honeywell VS8420E 2038  
10b. Valve RP Honeywell VS8420E 2020  
11a. Pilot Assembly 3Way N/DV RN 0.199.706  
Pilot Assembly 3Way N/DV RP 0.199.703  
10002264  
10002265  
11b. Pilot, PSE - NA175  
Pilot, PSE - LP175  
20001115  
20001116  
12. Thermocouple 24”  
53373  
7531137  
13. Electrode Ignitor w/ cable SIT24  
14. Pilot Top Convertible  
10001297  
10002266  
15. Thermopile 18” RS  
51827  
7533113  
16. Nut Electrode SIT #0.974.144  
17. Tubing Pilot w/Fittings 1/8 x 24”  
18. Burner Housing Assembly NG/LP  
19. Grate, Burner - JDV  
57886  
10001296  
20002214  
20002167  
20. Wiring Harness - FSDV32RN/JDV  
21. Switch ON/OFF - RN/RP Models  
22. Front, JDV  
10002582  
30000874  
Refer to Enamel Parts Chart Page 34  
30000686  
23. Door, Control - JDV  
24a. Orifice Hood - #69 - Front - LP  
24b. Orifice Hood - #54 - Front - NG  
24c. Orifice Hood - #54 - Rear - LP  
24d. Orifice Hood - #44 - Rear - NG  
25. Bracket, Right Log - JDV  
26. Bracket, Left Log - JDV  
30000513  
20000130  
20000130  
30000334  
20002166  
20002165  
27. Front Handle Assembly - JDV/Parts  
28. Handle, Damper - Maplewood - BLK  
29. Gasket, Base Pan - JDV  
5004240  
1600664  
20002282  
30. Gasket, Base Pan Inner  
20002566  
31. Sensor 2450 CMG-8184-0032  
10002013  
Fuel Conversion Kits:  
Conversion Kit, NG to LP - JDV/SDV30R  
Conversion Kit, LP to NG - JDV/SDV30R  
Kit #000-5022  
Kit #000-5021  
Shell Enamel Part Numbers  
Model  
Number  
Color  
Top  
Left  
End  
Right  
End  
Front  
2820, 2825  
2822, 2827  
2823, 2828  
Classic  
Midnight  
Green  
30000680  
30000717  
30000753  
30000682  
30000720  
30000726  
30000681  
30000719  
30000725  
30000683  
30000721  
30000727  
20002191  
3434  
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater  
Optional Accessories  
Fan Kits  
Remote Controls  
FK28 Fan  
The remote control allows you to turn the heater on or  
off from anywhere in the room. Refer to Page 40 for  
wiring diagrams.  
The FK28 fan helps distribute heated air from within  
the firebox out into the room. The fan is controlled by a  
snapstat that turns power on and off as the firebox  
temperature rises above and falls below a preset  
temperature. A rheostat provides for variable fan  
speeds.  
Model  
Functions Controlled  
MRC1  
MRC2  
MRC3  
ON/OFF  
ON/OFF and Temperature  
ON/OFF and Temperature control  
with a digital display and a  
programmable 24 hour clock  
Wall mounted thermostat control  
Specifications  
115 Volt / 60Hz / .75 Amps  
Maintenance  
IMT  
Decorative Rings  
The fan itself does not require regular maintenance,  
however, periodic cleaning of the fan and the  
surrounding area is required.  
7” brass or charcoal gray rings are available to add a  
decorative touch to the exposed stove pipe.  
Model  
Description  
Installation  
7FSDRG/4  
7FSDRP/4  
7” Charcoal Gray Rings (4)  
7” Polished Brass Rings (4)  
Refer to Page 13 for installation instructions.  
20002191  
35  
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LIMITED LIFETIME WARRANTY  
PRODUCT COVERED BY THIS WARRANTY  
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces  
equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.  
BASIC WARRANTY  
Any part and/or component replaced under the provisions of this  
warranty is covered for six months or the remainder of the original  
warranty, whichever is longest.  
The Vermont Castings, Majestic Products Company (hereinafter  
referred to collectively as the Company) warrants that your new  
Vermont Castings or Majestic Gas Fireplace/Stove is free from  
manufacturing and material defects for a period of one year from the  
date of purchase, subject to the following conditions and limitations.  
This warranty is limited to the repair of or replacement of part(s) found  
to be defective in material or workmanship, provided that such part(s)  
have been subjected to normal conditions of use and service, after  
said defect is confirmed by the Company’s inspection.  
EXTENDED LIFETIME WARRANTY  
Thecompanymay, at itsdiscretion, fullydischargeallobligationswith  
respect to this warranty by refunding the wholesale price of the  
defective part(s)  
The heat exchanger, where applicable, and combustion chamber of  
every Vermont Castings or Majestic gas product is warranted for life  
against through wall perforation. All appliances equipped with an  
Insta-Flame Ceramic Burner have limited lifetime coverage on the  
ceramic burner plaque. Warrantees are made to the original owner  
subject to proof of purchase and the conditions and limitations listed  
on this Warranty Document  
Any installation, labor, construction, transportation, or other related  
costs/expensesarisingfromdefectivepart(s), repair, replacement, or  
otherwise of same, will not be covered by this warranty, nor shall the  
Company assume responsibility for same. Further, the Company will  
not be responsible for any incidental, indirect, or consequential  
damages except as provided by law.  
COMPONENT WARRANTY  
CAST IRON: All external and internal cast iron parts are warranted for a  
period of three years.  
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR  
LIMITATIONSOFINCIDENTALANDCONSEQUENTIALDAMAGES  
ORLIMITATIONSONHOWLONGANIMPLIEDWARRANTYLASTS,  
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR  
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC  
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY  
FROM STATE TO STATE.  
Note: On porcelain enamel finished external parts and accessories  
The Company offers no Warranty on chipping of enamel surfaces.  
Inspect all product prior to accepting it for any damage to the enamel.  
The salt air environment of coastal areas or a high humidity  
environment can be corrosive to the porcelain enamel finish. These  
conditions can cause rusting of the cast iron beneath the porcelain  
enamel finish, which will cause the finish to flake off.  
Allotherwarranties-expressedorimplied-withrespecttotheproduct,  
its components and accessories, or any obligations/liabilities on the  
part of the Company are hereby expressly excluded.  
Dye lot variations with replacement parts and/or accessories can  
occur and are not covered by warranty.  
The Company neither assumes, nor authorizes any third party to  
assume on its behalf, any other liabilities with respect to the sale of  
this Vermont Castings, Majestic product  
GLASS DOORS: Glass doors are covered for a period of one year.  
Glass doors are not warranted for breakage due to misuse or  
accident. Glass doors are not covered for discoloration or burned in  
stains due to environmental issues, or improper cleaning and  
maintenance.  
The warranties as outlined within this document do not apply to  
chimney components or other non Vermont Castings, Majestic  
accessories used in conjunction with the installation of this product..  
Damage to the unit while in transit is not covered by this warranty but  
is subject to claim against the common carrier. Contact the dealer  
from whom you purchased your fireplace/stove (do not operate the  
appliance as this might negate the ability to process the claim with the  
carrier).  
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be  
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar  
mix and masonry cleaners may corrode the brass finish. The  
Company will not be responsible for, nor will it warrant any brass parts  
which are damaged by external chemicals or down draft conditions.  
The Company will not be responsible for:  
GAS VALVES: Gas valves are covered for a period of one year  
a) Down drafts or spillage caused by environmental conditions such  
as near-by trees, buildings, roof tops, hills, or mountains.  
b) Inadequate ventilation or negative air pressure caused by  
mechanical systems such as furnaces, fans, clothes dryers, etc.  
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and  
mechanical components of the burner assembly are covered for one  
year. All steel tube burners are warranted for one year.  
ACCESSORIES: Unless otherwise noted all components and Vermont  
Castings, Majestic Products company supplied accessories are covered  
for a period of one year.  
This warranty is void if:  
a) The fireplace has been operated in atmospheres contaminated  
by chlorine, fluorine, or other damaging chemicals.  
b) The fireplace has been subjected to prolonged periods of  
dampness or condensation  
c) Any damages to the fireplace, combustion chamber, heat  
exchangerorothercomponentsduetowater,orweatherdamage,  
which is the result of but not limited to, improper chimney/venting  
installation.  
CONDITIONS AND LIMITATIONS  
This new Vermont Castings or Majestic product must be installed by  
a competent, authorized, service contractor. A licensed technician,  
as prescribed by the local jurisdiction must perform any installation/  
service work. It must be installed and operated at all times in  
accordance with the Installation and Operating instructions furnished  
with the product. Any alteration, willful abuse, accident, or misuse of  
the product shall nullify this warranty.  
d) Any alteration, willful abuse, accident, or misuse of the product  
has occurred.  
This warranty is non-transferable, and is made to the original owner,  
provided that the purchase was made through an authorized supplier  
of the Company.  
IF WARRANTY SERVICE IS NEEDED…  
1)  
2)  
Contact your supplier. Make sure you have your  
warranty, your sales receipt, and the model/serial  
number of your Vermont Castings, Majestic  
product.  
DONOTATTEMPTTODOANYSERVICEWORK  
YOURSELF.  
ThecustomermustpayforanyAuthorizedDealerin-hometravelfees  
or service charges for in-home repair work. It is the dealers option  
whether the repair work will be done in the customer’s home or in the  
dealer’s shop.  
If upon inspection, the damage is found to be the fault of the  
manufacturer, repairs will be authorized at no charge to the customer  
parts and/or labor.  
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