INSTALLER / CONSUMER
SAFETY INFORMATION
PLEASE READ THIS MANUAL
BEFORE INSTALLING AND USING
APPLIANCE.
Jefferson®
WARNING!
Direct Vent/Natural
Vent Gas Heater
Model JDV: 2820, 2822, 2823,
2825, 2827, 2828
IF THE INFORMATION IN THIS
MANUAL IS NOT FOLLOWED
EXACTLY, A FIRE OR EXPLOSION
MAY RESULT CAUSING PROP-
ERTY DAMAGE, PERSONAL IN-
JURY OR LOSS OF LIFE.
FOR YOUR SAFETY
Installation and service must be per-
formed by a qualified installer, service
agency or the gas suppler.
WHAT TO DO IF YOU SMELL GAS:
• Do not try to light any appliance.
• Do not touch any electric switch; do
not use any phone in your building.
• Immediately call your gas supplier
form your neighbor’s phone. Follow
the gas supplier’s instructions.
• If you cannot reach your gas supplier,
call the fire department.
DO NOT STORE OR USE GASO-
LINE OR OTHER FLAMMABLE
VAPORS AND LIQUIDS IN THE
VICINITY OF THIS OR ANY OTHER
APPLIANCE.
Homeowner’s Installation
and Operation Manual
S
G
N
E
D
This appliance may be installed in an after
market permanently located manufac-
tured (mobile) home where not prohibited
by local codes.
CERTIFIED
C
E
D
R
E
I
T
I
F
Tested and listed to
ANSI Z21.88b-2001 and CSA-2.33b-2001
This appliance is only for use with the
type of gas indicated on the rating plate.
This appliance is not convertible for use
with other gases unless a certified kit is
used.
Vermont Castings, Majestic Products
410 Admiral Blvd. • Mississauga, Ontario, Canada L5T 2N6 • 905-670-7777
INSTALLER: DO NOT DISCARD THIS MANUAL - LEAVE FOR HOMEOWNER
20002191 11/02 Rev. 10
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Installation & Operating Instructions
The Jefferson Direct Vent/Natural Vent Room Heater,
WARNING: Operation of this heater when not con-
Model Nos. 2820, 2822, 2823, 2825, 2827 and 2828, is a nected to a properly installed and maintained venting
vented gas appliance listed to theANSI Standard Z21.88b- system can result in carbon monoxide (CO) poisoning
2001 and CSA-2.33b-2001 for Vented Room Heaters, and and possible death.
CSA 2.17-M91, Gas-Fired Appliances For Use at High Alti-
tudes.
The Jefferson Direct Vent/Natural Vent Room Heater,
when installed, must be electrically grounded in accordance
The installation of the Jefferson Direct Vent/Natural Vent with local codes or, in the absence of local codes, with the
Room Heater must conform with local codes, or in the ab- National Electrical Code ANSI/NFPA 70, (latest edition), or
sence of local codes, with National Fuel Gas Code, ANSI of the current Canadian Electrical Code C22.1.
Z223.1 — latest edition and CSA B-149.1 Installation Code.
Due to high temperatures this appliance should be
(EXCEPTION: Do not derate this appliance for altitude. located out of traffic and away from furniture and
Maintain the manifold pressure at 3.5 inches w.c. for Natu- draperies.
ral Gas and 10 inches w.c. for LP gas at maximum input.)
WARNING: This appliance is hot while in operation.
This appliance is only for use with the type of gas indi- Keep children, clothing, and furniture away. Contact
cated on the rating plate. This appliance is not convertible may cause burns or ignition of combustible materials.
for use with other gases unless a certified kit is used.
Childrenandadultsshouldbealertedtothehazards
Installation and replacement of gas piping, gas of high surface temperatures and should stay away to
utilization equipment or accessories, and repair and avoidburnsorclothingignition.Youngchildrenshould
servicing of equipment shall be performed only by a be carefully supervised when they are in the same
qualified agency. The term “qualified agency” means room as the appliance.
anyindividual,firm,corporation,orcompanythateither
Clothingorotherflammablematerialsshouldnotbe
in person or through a representative is engaged in placed on or near the appliance.
andisresponsiblefor (a)installationorreplacementof
Any safety screen, glass or guard removed for
gas piping, or (b), the connection, installation, repair, servicing an appliance must be replaced prior to
or servicing of equipment, who is experienced in such operating the appliance.
work, familiar with all precautions required, and has
The appliance area must be kept clear and free from
complied with all the requirements of the authority combustible materials, gasoline, and other flammable
having jurisdiction.
vapors and liquids.
The Jefferson Direct Vent/Natural Vent Room Heater
The flow of combustion and ventilation air must not
should be inspected before use and at least annually be obstructed. The installation must include adequate
by a qualified service agency. It is imperative that accessibility and clearance for servicing and proper
control compartments, burners, and circulating air operation.
passageways of the appliance be kept clean.
WARNING: DonotoperatetheRoomHeaterwiththe
The Jefferson Direct Vent/Natural Vent Room Heater glass panel removed, cracked or broken. Replacement
and its individual shut-off valve must be disconnected from of the panel should be done by a licensed or qualified
the gas supply piping during any pressure testing of that service person.
system at test pressures in excess of 1/2 psig (3.5 kPa).
Do not use this appliance if any part has been under
The Jefferson Direct Vent/Natural Vent Room Heater water. Immediately call a qualified service technician
must be isolated from the gas supply piping system by clos- to inspect the appliance and to replace any part of the
ing its individual manual shutoff valve during any pressure control system and any gas control which has been
testing of the gas supply piping system at test pressures under water.
equal to or less than 1/2 psig.
Do not burn wood, trash or any other material for
'Direct Vent' describes a sealed combustion system in which this appliance was not designed. This appliance
which incoming outside air for combustion and outgoing is designed to burn either natural gas or propane only.
exhaust enter and exit through two separate concentric
passages within the same sealed vent system. The sys- flue serving a separate solid-fuel burning appliance.
tem does not use room air to support combustion. The CAUTION: Label all wires prior to disconnection
This gas appliance must not be connected to a chimney
Direct Vent system permits the gas appliance to be vented when servicing controls. Wiring errors can cause
directly to the outside atmosphere through the side of the improper and dangerous operation.
house or vertically through the roof. Conventional venting
systems (Natural Vent) take air from the room for combus-
Verify proper operation after servicing.
Proposition 65 Warning: Fuels used in gas,
tion and vent the exhaust vertically through the roof to the woodburning or oil fired appliances, and the products of
atmosphere. combustion of such fuels, contain chemicals known to the
This appliance is approved for bedroom installations in State of California to cause cancer, birth defects and other
the U.S. and Canada.
reproductive harm.
This appliance may be installed in an aftermarket*
manufactured (mobile) home, where not prohibited by
state or local codes.
California Health & Safety Code Sec. 25249.6
* Aftermarket: Completion of sale, nor for purpose of resale,
from the manufacturer.
20002191
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Jefferson Direct Vent/ Natural Vent Stove Dimensions
28¹⁄₂"
C
L
Valve
Inlet
3"
14¹⁄₂"
24"
See Page 6 for Flue Collar
Centerline Dimensions.
8"
ST206
Fig. 1 Jefferson dimensions.
Attention
The Jefferson stove is shipped from the factory as a Direct Vent Gas Heater. This heater may be converted
into a Natural Vent unit in the field. If a Natural Vent heater is desired, the Vermont Castings Z31D00
FSDHAG Draft Hood must be directly installed to the top of the unit according to the installation
instructions. The Draft Hood Adapter is available in the 7FSKHASK stove kit or as a separate item.
When the Jefferson stove is converted to Natural Vent, it uses 4” vent pipe. For aesthetic purposes the CFM
direct vent system may be used up to the ceiling.
20002191
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Installation Requirements
The installation must conform with local codes or, in the
Direct Vent System Only
absence of local codes, with the National Fuel Gas
Code, ANSI Z223.1 - latest edition. (EXCEPTION: Do
not derate this appliance for altitude. Maintain the
manifold pressure at 3.5 inches w.c. for Natural Gas,
and 10 inches w.c. for Propane).
A
D
B
In Canada, installation must be in accordance with the
current CSA B-149.1 Installation Codes and/or local
C
codes.
The installation should be done by a qualified ser-
vice person who is familiar with the building codes
and installation techniques appropriate for your area
to accomplish a safe and effective installation.
E
Your dealer or your local gas supplier will be able to
refer a qualified service person.
D. Cross Corner
E. Flat on wall
A. Flat on corner wall
B. Room Divider
C. Island
ST207
WARNING: Due to high temperatures, the HEATER
should be located out of traffic and away from furniture
and draperies.
Fig. 2 Possible stove locations.
Clearance Requirements
The surface of the Heater Is hot when it is in use.
Young children should be watched carefully when
they are in the same room when the Heater is in use,
and they should be taught to avoid the hot surface.
Keep any objects that can burn well away from the
Heater, and observe the recommended clearances
that follow.
Minimum Clearances to Combustible Materials
Measure side clearances as shown in Figures 3 and 4
from the outer edge of the cast iron stove top. Measure
rear clearances from the outermost surface of the steel
rear skirt.
The Jefferson heater is approved for installation into an
alcove constructed of combustible materials to the
dimensions and clearances shown on the next page.
Locating the Stove
In choosing a location for the stove, consider:
• The location of outside walls;
The same clearances apply in a standard parallel instal-
lation.
• Where additional heat is needed:
• Where family members gather most often;
• The vent system requirements.
WARNING:
• Always maintain required
clearances (air spaces) to nearby combustibles
to prevent fire hazard. Do not fill air spaces with
insulation. All venting components must
maintain a 1" (25mm) clearance to combustible
materials. Maintain a 6” (150mm) clearance
when using single wall pipe.
NOTE: We do not recommend the use of wallpaper next
to this stove. Over time, radiant heat may cause the
wallpaper to shrink, or may adversely affect the binders
in the wallpaper adhesive.
• The gas appliance and vent system must be
vented directly to the outside of the building and
never be attached to a chimney serving a
separate solid fuel or gas-burning appliance.
• Refer to the manufacturer's instructions
included with the venting system for complete
installation procedures.
20002191
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Parallel Installation:
Minimum Clearance and Flue Centerline,
Direct Vent and Natural Vent
Wall Thimble Centerline from Floor
Direct Vent Only
C
L
C
A
D
A
C
L
B
ST131a
A
Stove Clearances
Pipe Centerlines
A: 4” (102mm)
B: 4” (102mm)
C: 14¹⁄₂” (369mm)
D: 9” (229mm)
Effective Minimum
Wall Thimble 58 ¹/₄” (1480mm)(CFM Majestic Pipe)
Centerline 54¹⁄₄” (1378mm) (Simpson DuraVent Pipe)
ST128a
Fig. 5 Minimum wall thimble centerline.
Fig. 3 Parallel installation, minimum back and side clearances,
Wall and Ceiling Clearances
and flue centerlines.
Corner Installation: Minimum Clearance and
Flue Centerline, Direct Vent & Natural Vent
Direct Vent Only
D
B
B
A
C
A
B
A: Rear Wall
4” (102mm)
B: Min. Clearance
43¹⁄₂” (1105mm)*
72” (1830mm)*
48” (1220mm)
4” (102mm)
C: Min. Alcove Height
D: Max. Alcove Depth
Sidewall Clearance
A
*
needed for installing DuraVent Minimum Vent Kit #2792 or
CFM/Majestic Minimum Vent Kit #7TFSDVSK.
ST101a
Stove Clearance
Pipe Centerline
A: 4” (102mm)
B: 14³⁄₄” (375mm)
Fig. 6 Dimensions and clearances to ceiling or alcove.
Hearth Requirements
ST129b
Fig. 4 Corner installation, minimum corner clearances and flue
centerline.
The Jefferson Heater must be installed on rigid flooring.
When the heater is installed directly on any combustible
surface other than wood flooring, a metal or wood panel
extending the full width and depth of the unit must be
used as the hearth. There are no other hearth require-
ments.
20002191
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Horizontal Termination -
Direct Vent ONLY
Gas Specifications
Max.
Input
Min.
Input
The vent must rise vertically a minimum of 24” (610mm)
off the top of the unit, before the first elbow. The horizon-
tal run may extend up to 20’ (6m) and include a vertical
rise of up to 40’ (12m). (Fig. 7) Horizontal termination
must also meet the criteria shown in Figures 10 through 12.
Model
JDVRN
JDVRP
Fuel Gas Control BTU/h BTU/h
Nat
Millivolt
Millivolt
28,000 20,000
28,000 19,000
Prop
Weight: Fully assembled; 350 lbs.
•
•
•
Approved vent systems must terminate above and
including the heavy line in Figure 7.
Gas Inlet and Manifold Pressures
Two 45˚ elbows may be substituted for each single
90˚ elbow.
Natural
LP (Propane)
Inlet Minimum
5.5” w.c.
11.0” w.c.
14.0” w.c.
10.0” w.c.
With a rise between 2' - 6', one 90˚ or two 45˚ elbows
may be used.
Inlet Maximum
Manifold Pressure
14.0” w.c.
3.5” w.c.
40
39
Jefferson Direct Vent/Natural Vent
Certified to:
38
37
ANSI Z21.88b-2001 / CSA 2.33b-2001
Vented Gas Fireplace Heaters
36
35
34
33
32
31
The installation of your Vermont Castings stove must
conform with local codes, or in the absence of local
codes, with the National Fuel Gas Code ANSI
Z223.1 - latest edition, or CSA B149.1 Installation
code. (EXCEPTION: Do not derate this appliance for
altitude up to 4,500 feet (1,370m). Maintain the
manifold pressure at 3.5” w.c. for Natural Gas and
10.0” w.c. for LP Gas.
30
29
28
27
May use up to
three 90° Elbows
26
25
24
23
22
21
20
19
18
16
15
14
13
12
11
10
9
High Elevations
Input ratings are shown in BTU per hour and are
certified without deration for elevations up to
4,500 feet (1,370m) above sea level.
For elevations above 4,500 feet (1,370m) in USA,
installations must be in accordance with the
current ANSI Z223.1 and/or local codes having
jurisdiction.
In Canada, please consult provincial and/or local
authorities having jurisdiction for installations at
elevations above 4,500 feet (1,370m).
8
7
6
5
4
One 90°
Elbow
3
Unacceptable
WARNING: Improper installation, adjust-
ment, alteration, service or maintenance can
cause injury or property damage. Refer to
this manual for correct installation and
operational procedures. For assistance or
additional information consult a qualified
installer, service agency, or the gas supplier.
2
Venting Configuration
1
0
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19 20
Horizontal Run (in feet)
ST134a
Fig. 7 Horizontal vent termination window.
20002191
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Vertical Termination - Direct Vent ONLY
Vent Termination Clearances
A vertical vent system must terminate no less than 8'
(2.44m) and no more than 40’ (12m) above the appli-
ance flue collar. A 2¹⁄₄" restrictor plate (supplied) must be
used, where specified, in all vertically terminated vent
systems. (Refer to Figure 8) NOTE: The restrictor plate
supplied with the vertical termination should be
discarded. Install restrictor plate supplied with the
stove directly at stove outlet. A vertically terminated
vent system must also conform to the following criteria:
When planning the installation, consider the location of
the vent terminal and clearances. Some of the most
common clearances to keep in mind are shown in Figure
10.
Important: All vent clearances must be maintained.
Check your vent termination clearances against
Figures 10 and 11.
The vent should be placed so that people cannot be
burned by accidentally touching the vent surfaces when
the stove is operating.
•
•
No more than two 90˚ elbows may be used.
Two 45˚ elbows may be substituted for one 90˚ elbow.
No more than six elbows may be used.
The vent termination should be located where it cannot
be damaged by such things as automobile doors, lawn
mowers or snowblowers and it should be located away
from areas where it could become blocked by snow, etc.
•
•
Vent must rise a minimum of 2 feet before offset is used.
Termination height must conform to roof clearance as
specified in Figure 9.
Some considerations are:
40
39
ALL VERTICAL
TERMINATIONS
REQUIRE USE
OF THE 2¹⁄₄”
RESTRICTOR
PLATE*
•
•
Obstructions or impediments to venting.
38
37
Nearby combustible materials that could come into
contact with combustion exhaust gases.
36
35
•
•
Other nearby openings {within 9" (230mm)} through
which exhaust gas could reenter the building.
34
33
32
All vegetation within 3' (.9m) that may interfere with
the draft.
31
30
29
28
27
26
Other factors that influence where the installation will be
sited include the location of outside walls, where addi-
tional heat may be desired in the home, where the family
members gather most regularly, and perhaps most
importantly, the distance limitations of the venting
system.
25
Vertical terminations
must be within this area
24
23
22
21
20
19
18
IMPORTANT
Direct Vent Only
The horizontal termination must not be recessed
into the exterior wall or siding.
Horizontal vent runs must be level toward the vent
termination.
Unacceptable
Venting Configuration
16
15
14
13
12
11
10
9
•
•
•
Clearances around the vent termination must be
maintained.
8
•
For installations using Simpson DuraVent pipe,
parallel installations with minimum wall clearance
have restricted access for connecting the Horizon-
tal Vent Cap straps to the vent pipe. See the
maker’s instructions for recommended installation
procedures.
7
6
5
4
3
2
1
0
20
1
2
3
4
5
6
7
8
9
10 11 12 13 14 15 16 17 18 19
Horizontal Run (in feet)
ST132a
Fig. 8 Vertical vent termination window.
*The Restictor Plate is used on Direct Vent
installations only.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Vent Termination Clearances - Direct Vent ONLY
There must not be any obstruction such as bushes,
garden sheds, fences, decks or utility buildings within
24" from the front of the termination hood.
Your stove is approved to be vented either through the
side wall, or vertical through the roof.
• Vermont Castings, Majestic Products does not
Do not locate termination hood where excessive snow
or ice build up may occur. Be sure to check vent termi-
nation area after snow falls, and clear to prevent
accidental blockage of venting system. When using
snow blowers, make sure snow is not directed towards
vent termination area.
require any opening for inspection of vent pipe.
• Only Vermont Castings, Majestic Products and
Simpson DuraVent venting components specifi-
cally approved and labelled for this stove may be
used.
• Minimum clearances between vent pipes and
combustible materials is one (1") inch (25 mm),
except where stated otherwise.
Location of Vent Termination
It is imperative the vent termination be located observ-
ing the minimum clearances as shown in Figure 9.
• Venting terminals shall not be recessed into a wall or
siding.
• Horizontal venting must be installed on a level plane
without an inclining or declining slope.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
General Venting Information - Termination Location
INSIDE
CORNER DETAIL
G
V
N
H
N
A
D
E
V
B
C
B
V
B
Fixed
Closed
L
V
V
B
Fixed
Closed
V
V
Operable
Operable
G
F
V
V
B
M
V
A
G
A
X
J
B
I
K
X
V
AREA WHERE TERMINAL IS NOT PERMITTED
VENT TERMINATION
X AIR SUPPLY INLET
V
CFM145a
Canadian Installations1
US Installations2
A = Clearance above grade, veranda, porch,
deck, or balcony
12 inches (30cm)
12 inches (30cm)
B = Clearance to window or door that may be
opened
6 in (15cm) for appliances
< 10,000Btuh (3kW), 12 in (30cm)
for appliances > 10,000 Btuh (3kW) and
6 in (15cm) for appliances
< 10,000 Btuh (3kW), 9 in
(23cm) for appliances > 10,000
< 100,000 Btuh (30kW), 36 inches (91cm) Btuh (3kW) and < 50,000 Btuh
for appliances > 100,000 Btuh (30kW)
(15kW), 12 in (30cm) for
appliances > 50,000 Btuh (15kW)
C = Clearance to permanently closed window
12” (305mm) recommended to
prevent window condensation
12” (305mm) recommended to
prevent window condensation
D = Vertical clearance to ventilated soffit located
above the terminal within a horizontal
distance of 2 feet (610mm) from the center
line of the terminal
18” (458mm)
18” (458mm)
E = Clearance to unventilated soffit
F = Clearance to outside corner
G = Clearance to inside corner (see next page) see next page
12” (305mm)
see next page
12” (305mm)
see next page
see next page
H = Clearance to each inside of center line
extended above meter/regulator assembly
3 feet (91cm) within a height of 15 feet
above the meter/regulator assembly
3 ft (91cm) within a height of 15 ft
above the meter/regulator assy
I = Clearance to service regulator vent outlet
3 feet (91cm)
3 feet (91cm)
J = Clearance to nonmechanical air supply inlet 6 inches (15cm) for appliances < 10,000
to building or the combustion air inlet to any Btuh (3kW), 12 inches (30cm) for
6 inches (15cm) for appliances
< 10,000 Btuh (3kW), 9 inches
(23cm) for appliances > 10,000
Btuh (3kW) and < 50,000 Btuh
(15kW), 12 inches (30cm) for
appliances > 50,000 Btuh (15kW)
other appliances
appliances > 10,000 Btuh (3kW) and <
100,000 Btuh (30kW), 36 inches (91cm)
for appliances > 100,000 Btuh (30kW)
K = Clearance to a mechanical air supply inlet
6 feet (1.83m)
3 feet (91cm) above if within 10
feet (3m) horizontally
L = Clearance above paved sidewalk or paved 7 feet (2.13m)†
driveway located on public property
7 feet (2.13m)†
M = Clearance under veranda, porch, deck or
balcony
12 inches (30cm)c
12 inches (30cm)†
N = Clearance above a roof shall extend a minimum of 24” (610mm) above the highest point when it passes through the roof
surface, and any other obstruction within a horizontal distance of 18” (450mm).
1 In accordance with the current CSA-B149 Installation Codes
2 In accordance with the current ANSI Z223.1/NFPA 54 National Fuel Gas Codes
† A vent shall not terminate directly above a sidewalk or paved driveway which is located between two single family dwellings and serves
both dwellings
‡ only permitted if veranda, porch, deck or balcony is fully open on a minimum 2 sides beneath the floor:
NOTE: 1. Local codes or regulations may require different clearances.
2. The special venting system used on Vermont Castings Direct Vent Stoves are certified as part of the appliance, with clearances
tested and approved by the listing agency.
Fig. 9 Vent termination clearances.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Termination Clearances
Termination clearances for buildings with combustible and noncombustible exteriors.
Inside Corner
Recessed Location
Outside Corner
D
B =
Combustible
6"(152mm)
C
C
A =
E
Combustible
6"(152mm)
A
Noncombustible
2"(50mm)
V
V
Noncombustible
2"(50mm)
V
B
Balcony -
with no side wall
Balcony -
with perpendicular side wall
C = Maximum depth of 48"
(1219mm) for recessed
location.
H
G
V
V
D = Minimum width for back wall
of a recessed location.
Combustible 38"(965mm)
Noncombustible 24"(610mm)
J
Combustible &
Noncombustible
G =
Combustible&
Noncombustible
12"(305mm)
E = Clearance from corner in
recessed location.
H = 24"(610mm)
Combustible 6"(152mm)
Noncombustible 2"(50mm)
J = 20"(508mm)
584-14
Fig. 10 Termination clearances.
Venting Requirements - Natural Vent Only
36
34
Venting Runs
A
B
32
= Acceptable venting configuration
= Unacceptable venting configuration
30
28
26
24
22
20
18
16
14
12
10
8
A: Vertical installations up to 36 feet (12m) in
height. Up to an 18 ft. horizontal vent run can be
installed within the vent system using a
maximum of two 90-degree elbows or four
45-degree elbows.
B: Vertical installations up to 36 feet (12m) in
height. Up to a 24 ft. horizontal vent run can be
installed within the vent system using a
maximum of two 45-degree elbows.
(Ratio = 2/3, Hor./Vert.)
4
6
8
10 12 14 16 18 20 22 24 26 28 30 32 34 36
FP567b
Horizontal Run (in feet)
Fig. 11 Vent termination window - Natural Vent ONLY.
NOTE: When using the FSDHAG, the restrictor plate
supplied with the stove is not used.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
(1) Finishing plate (CG)
(1) Finishing collar (CG)
(4) Polished Brass flue pipe rings
Venting Requirements and Options -
Direct Vent ONLY
Through the Wall Vent Kit
(1) 90-Degree Elbow (CG)
(1) 24" Straight pipe (CG)
(1) 48" Straight pipe (CG)
(1) Side Wall Termination
(1) Firestop
7TFSDVSK
Approved Vent System Components
The Stardance Heater must be vented to the outdoors
through an adjacent exterior wall or through the roof.
The venting system must be comprised of the appropri-
ate listed venting components specified on this page.
These parts are available from DuraVent Corporation or
your Vermont Castings Majestic Products Dealer.
(1) Zero-clearance sleeve
(1) Hardware package
(1) Finishing plate (CG)
(1) Finishing collar (CG)
See Figure 4 for dimensions relevant to the standard
minimum-vent kits.
(4) Polished Brass flue pipe rings
Through the Wall Vent Kit for
Below-Grade Termination
Includes all of the above parts plus
(1) Snorkel Termination
Vertical Termination Kit, 1/12-6/12 Pitch
(1) Combination Horizontal Offset / Roof Support
(1) Vertical Termination
(1) Storm Collar
(1) 1/12-6/12 Flashing
(1) Finishing Plate (CG)
(1) Finishing Collar (CG)
Simpson DuraVent Components
7TFSDVSKS
7TDVSKVA
Minimum Horizontal Vent Kit
2792
Starter Pipe Assembly (incl. inner & outer sections)
2768*
90° Elbow, Blk.
990B*
945
908B*
907B
911B
906
45° Elbow, Gal.
6” Straight, Blk.
9” Straight, Blk.
11” - 14⁵⁄₈” Adjustable Straight Section
12” Straight
24” Straight
36” Straight
48” Straight
Horizontal Vent Cap
Wall Plate*
Vinyl Siding Shield
Snorkel Termination - 14”
Snorkel Termination - 36”
Wall Strap
Cathedral Ceiling Support Box
Storm Collar
904B*
903B
902
984*
940
950
982
981
988
941
953
963
943
943S
991
(1) Polished Brass Flue Pipe Ring
(1) Hardware Package
Vertical Termination Kit, 7/12-12/12 Pitch
(1) 7/12 - 12/12 Flashing
and all of the other Vertical Termination parts.
Vertical Termination, Flat Roof
(1) Flat Flashing
and all of the other Vertical Termination parts.
Twist Lock 24" Straight Pipe (CG)
(1) 24" Non-adjustable Pipe
(1) Polished Brass Flue Pipe Ring
Twist Lock 48" Straight Pipe (CG)
(1) 48" Nonadjustable Pipe
(1) Polished Brass Flue Pipe Ring
Twist Lock 45-Degree Elbow (CG)
for vertical offsets
7TDVSKVB
7DVSKVF
7TFSDVP24
7TFSDVP48
7TFSDVT45
Firestop Spacer
Flashing 0/12 - 6/12
Flashing 6/12 - 12/12
Vertical Termination Cap
*Included in Minimum Horizontal Vent Kit #2792
(1) 45-degree Elbow
(1) Polished Brass Flue Pipe Ring
Draft Hood Adapter
NV Stove Kit
(1) 7” Diameter Polished Brass Trim Ring
(1) 48” Nonadjustable Pipe (CG)
(1) 24” Nonadjustable Pipe (CG)
(1) Finishing Plate
(1) Finishing Collar (CG)
(1) 90 Degree Elbow (CG)
Stove Kit
Includes all parts in the 7FSSK plus the Draft Hood Adapter
FSDHAG
Combination Offset/Roof Support
Attic Insulation Shield
7" Charcoal Gray Pipe Rings, (4)
7" Polished Brass Pipe Rings (4)
Wall Thimble
All DuraVent Straight vent pipe sections have a net
length 1¹⁄₂” (37mm) less than the nominal dimension;
i.e., a 6” (152mm) Straight pipe section has an
effective length of 4¹⁄₂” (115mm).
FSDHAG
7FSSK
CFM Vent Components
The following kits are available to meet the needs of
most installations. All pipe has a 7" outer diameter and
includes a 4" diameter inner section. A (CG) designa-
tion indicates the part is finished in Charcoal Gray
paint. Consult your dealer about other vent parts that
may be appropriate to complete the installation.
7FSDHASK
7DVCS
7DVAIS
7FSDRG
7FSDRP
942G
Min. Through the Wall Vent Kit
(1) 90-Degree Elbow (CG)
(1) 24" Straight pipe (CG)
(1) 36" Straight pipe (CG)
(1) Side Wall Termination
(1) Firestop
7TFSMSK
NOTE: Direct vent pipe may be used on the Natural
Vent system from the top of the draft hood adapter to
the ceiling.
(1) Zero-clearance sleeve
(1) Hardware package
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Assembly Procedures
3. Pull the top edge of the glass and frame assembly
WARNING
away from the firebox, and lift it off its supports on
the bottom of the firebox face. Place the assembly
out of the way on a flat, padded surface such as a
counter protected by a towel.
Failure to position the parts in
accordance with these diagrams or
failure to use only parts specifically
approved for use with this heater may result in
property damage or personal injury.
4. Take the logset and all other loose parts out of the
firebox, and set them aside in a protected area for
installation after the venting is complete.
This heater and components are heavy. Have
help available for assembly.
NOTE: Verify the two relief doors (located on top of
the firebox) are properly seated on the gasket. The
doors should sit flush on the gasket, and should lift
easily from the seal around the opening.
Tools Required
• Phillips screwdriver (stub)
• power drill
• utility knife
• metal drill bit: size 28 (.140”/3.5mm)
• reciprocating saw
Install the Optional Fan
If you are installing the optional convection Fan Kit
#2960 (FK28), continue here. If you will not install a
Fan Kit, go to page 14, Venting System Assembly.
Unpack the Stove
The parts bag containing this manual also includes the
following parts:
1. The fan kit includes a Blower Assembly and a
Rheostat Assembly, connected by a cable. (Fig. 14)
The Blower Assembly and the Rheostat mount to the
rear shroud of the stove. The assembly includes a
‘snapstat’ which automatically turns the fan ON (or
OFF) above (or below) approximately 109°F (43°C).
The Rheostat also provides a range of fan speed
settings from Off (which overrides the snapstat
function ) to HIGH. Unpack and inspect the Blower
assembly. Confirm that the fan spins freely.
• Remote Switch
• Switch Wire
• Cement
• Switch Bracket
• Three 1/4-20 x 3/8” screws
• Restrictor Plate
• (2) #10 sheet metal screws
The Logset and 4” Inner Vent Starter Pipe are packed
inside the firebox. Use the following procedure to
unpack these parts.
1. Lift the Stove Front up and then swing the bottom
out and away to disengage it from the stove body.
Refer to Figure 37, Page 22.
2. Attach the snapstat assembly to the snapstat bracket
with two sheet metal screws. (Fig. 18) Remove the
1/4-20 x 3/8” hex head bolt installed in the hole in the
right rear ledge of the firebox. Use that bolt to secure
the snapstat bracket to the firebox. The mounting hole
is slotted to let you adjust the bracket so that the
snapstat bracket head makes contact with the firebox.
(Fig. 13)
2. Swing open the swiveling latches at the top left and
right corners of the glass frame. (Fig. 12)
1/4-20 x 3/8”
Phillips
Screw
1/2” Sheet
Metal Screw
ST208
Fig. 12 Swivel the latches to release the glass frame from
the firebox.
Snapstat
Snapstat Bracket
ST239
Fig. 13 Snapstat assembly and installation.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
3. Attach the fan to the rear shroud by engaging the
Venting System Assembly - Direct Vent
upper flange of the fan skirt under the lower edge of
the shroud and secure the skirt with the four screws
and one star washer provided. (Fig. 14)
General Information
The Jefferson is approved for installation only with the
vent components listed on Page 12. Follow the vent
component instructions exactly.
4. The rheostat control switch attaches to the left side of
the valve bracket at the front of the stove.
• Remove the plug from the rheostat bracket.
• Insert the switch box shaft through the hole in the
back of the right side of the valve bracket, aligning
the locator pin with the smaller hole in that bracket.
• Attach the retaining nut to the switch control shaft
to secure it to the plate.
For U.S. installations: The venting system must
conform with local codes and/or the current National
Fuel Gas Code, ANSI Z223.1
For Canadian installations: The venting system must
conform to the current CSA B149.1 installation code.
• Attach the Control Knob to the rheostat shaft.
• Use the wire tie to secure the fan and rheostat
wire harnesses together.
Install the Vent Adapter Pipe
(CFM Vent Components)
1. Install the Restrictor Plate. Consult the ‘Vent Run
Specifications’ on page 8 to determine whether the
restrictor plate is needed. If so, put the restrictor
plate in place within the inner flue collar as shown in
Figure 16. NOTE: The restrictor plate supplied with
the vertical termination should be discarded. Install
restrictor plate supplied with the stove directly at
stove outlet.
Upper
Flange
to
Control
Valve
ST240
Fig. 19 The upper flange of the fan skirt should be located
behind the lower edge of the shroud.
ST210
Fig. 16 Install the restrictor plate only if required for the
venting configuration. Refer to page 8.
2. Attach Inner Starter Pipe, (found in with the
logset), to the next section of inner pipe.
• Run a bead of sealant about 1/2” from the upper
end of the Inner starter pipe and join the two sec-
tions together.
ST241
Fig. 20 Correct position of fan skirt installation.
• Drill three pilot holes into the Inner Starter and
secure the assembly with three sheet metal screws.
(Fig. 17)
3. Dry fit the Inner pipe assembly to the stove and
determine the required vent length.
• Insert the vent assembly into the flue collar, but do
not attach. Measure to determine the correct length
required for your installation and cut the upper end
of the pipe as necessary.
• Dry fit the outer vent section and cut to match the
height of the Inner assembly.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
• Side Wall Terminations: Dry fit the inner elbow
with the vertical inner vent and confirm the centerline
alignment with the wall thimble opening.
4. Attach the Inner Vent Assembly to the stove.
• Run a bead of sealant around the bottom end of
the starter pipe and attach the assembly to the stove
using three 1/4-20 x 3/8” Phillips screws provided in
the parts bag. (Fig. 18)
5. Install the Outer Adapter Pipe. Apply a 1/4” bead
of cement around the inside wall of the pipe, about
1” from the end. Insert the pipe over the stove flue
collar, keeping the vertical seam oriented to the back
of the stove. Also, be sure to align holes on the pipe
with the holes on the flue collar of the firebox.
Fasten the pipe to the holes in the flue collar with the
#12 x 1/2” sheet metal screws provided. (Fig. 19)
ST213
Fig. 19 Fasten outer pipe with #12 x 1/2” sheet metal screw.
Install the Vent Adapter Pipe
(Simpson Dura-Vent Components)
First Section of
Vent Pipe
1. Install the Restrictor Plate. Consult the ‘Vent Run
Specifications’ on page 8 to determine whether the
restrictor plate is needed. If so, put the restrictor
plate in place within the inner flue collar as shown in
Figure 16.
1/4”-20 x 1/2”
Phillips Screw
T
2. Discard the inner starter pipe shipped with the
logset. Using the starter pipe assembly listed on
page 7, slide the inner section out to allow access.
• Run a bead of sealant around the bottom end of
the starter pipe and attach the assembly to the stove
using three 1/4-20 x 3/8” Phillips screws provided in
the parts bag. (Fig. 20)
EN
EM
C
3” Inner
Starter
Pipe
ST211
Fig. 17 Connect the inner starter with the next section of
inner vent pipe.
3. Install the Outer Adapter Pipe. Apply a 1/4” bead
of cement around the outside surface, about one
inch from the crimped end. (Fig. 21) Orient the
vertical seam to the rear, and insert the crimped end
of the outer pipe into the flue collar. Fasten with
three sheet metal screws provided.
1/4-20 x 3/
Inner Adapter
8 Phillips
Pipe
CEMENT
Screws
T
N
E
M
E
C
ST212
ST355
Fig. 18 Attach inner assembly to flue collar.
Fig. 20 Simpson Dura-Vent - install inner adapter pipe.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
12”
(305mm)
Max. Length
Sleeve
#8 Sheet
Metal Screws
Firestop
ST356
ZCS103
Fig. 21 Simpson Dura-Vent - install outer adapter pipe.
Fig. 23 Assemble the wall sleeve and firestop.
Side Wall Termination Assembly
For DuraVent pipe only: Install vent pipe by aligning
the locking system together, sliding the pipes
together and twisting clockwise.
1. Locate the vent opening on the wall. Refer to Figure
5, Page 6, to determine the opening centerline. It
may be necessary to first position the stove and
measure to find the hole location. Depending on
whether the wall is made of combustible materials,
cut the opening to the size shown in Figure 22.
Combustible wall openings must be framed as
shown in Figure 22.
• Install 90° elbow. Twist lock as before.
• Slide the wall plate over horizontal run before
attaching the horizontal run to the elbow. Fasten wall
plate to wall.
4. For CFM Vent Pipe only: If necessary, measure to
determine the vertical length (X) of pipe required
from the adapter pipe to the wall cutout centerline,
including a 2” overlap at the joint. (Fig. 24) use a
hacksaw or tin snips to trim the pipe as needed.
9³⁄₈”
(240mm)
CFM System
9³⁄₈”
(240mm)
Combustible Wall
10”
(254mm)
DuraVent
System
Framing Detail
X
10”
(254mm)
7¹⁄₂”
Noncombustible Wall
VO584-100
Fig. 22 Locate vent opening.
2. Measure the wall thickness and cut the wall sleeve
sections to proper length (MAXIMUM 12”). Assemble
the sleeve with the #8 sheet metal screws supplied.
Attach the firestop plate to the sleeve end with the
holes. (Fig. 23) NOTE: The wall sleeve is required
in combustible walls only.
ST214
Fig. 24 Determine the vertical pipe length.
5. Install first the inner then the outer straight pipe
section(s), trimmed end down, to the point of the
elbow. Drill 3 holes through each joint and fasten
with sheet metal screws.
3. Install the Wall Firestop/Sleeve assembly into the
wall cutout and fasten the firestop to the wall cutout
framing members. (Fig. 23)
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
6. Seal and install the elbow using 3 sheet metal
11. For CFM only: Install Charcoal Gray Pipe Rings
(#7FSDRG) or Polished Brass Pipe Rings
(#7FSDRP) at pipe joints, if desired.
screws at each joint.
7. Measure, and cut if needed, the appropriate length
of pipe section needed to make the connection
through the wall. Include a 2” overlap; i.e. from the
elbow to the outside wall face, about 2” or the
distance required if installing a second 90° elbow.
(Fig. 25)
Seal Both
Terminal Ends
8. Slip the wall plate and trim collar over the interior
end of the horizontal pipe and install into the wall
sleeve. Seal the joint inside the wall plate if needed
to keep cold air from being drawn into the home.
9. Seal the ends and connect the horizontal pipe to the
elbow. Fasten the wall plate to the pipe with three
sheet metal screws. Slide the trim collar up against
the wall plate to cover the screws. (Fig. 26)
Caulk Plate Joint with
Weatherproof Sealant
ST217
Fig. 27 Install the vent terminal.
Vent Termination Below Grade
Install Snorkel Kit #7FSDVSKS when it is not possible
to meet the required vent termination clearances of 12”
(305mm) above grade level. The snorkel kit will allow
installation depth of down to 7” (178mm) below grade
level. The seven inches is measured from the center of
the horizontal vent pipe as it penetrates the wall. If the
venting system is installed below grade, a window
well must be installed with adequate and proper
drainage. (Fig. 28)
X
ST215
Fig. 25 Measure the horizontal length.
NOTE: Be sure to maintain side wall clearances and
vent run restrictions. Refer to Figures 3, 4, 7, and 8.
Trim Collar
1. Establish the vent hole through the wall.
2. Remove soil to a depth of approximately 16”
(400mm) below the base of the snorkel. Install a
window well (not supplied). Refill the hole with 12”
(305mm) of coarse gravel and maintain a clearance
of at least 4” (100mm) below the snorkel. (Fig. 28)
Wall
Sleeve
3. Install the vent system as described on pages 15-18.
4. Be sure to make a watertight joint around the vent
pipe joint at the inside and outside wall joints.
5. Apply high temperature sealant around the inner and
outer snorkel collars. Join the pipes and fasten the
snorkel termination to the wall with the screws
provided.
ST216
Wall Plate
Fig. 26 Install the horizontal pipe and wall plate parts.
10. For both CFM and DuraVent Systems: Install the
vent terminal. (Fig. 27) Apply high temperature
sealant one inch from the ends of the inner and
outer collars. Guide the inner and outer vent termi-
nation collars into the adjacent pipes. Double check
that the vent pipes overlap the collars by 2”. Fasten
the termination to the wall with the screws provided,
and caulk the joint with weatherproof sealant.
6. Level the soil to maintain a 4” clearance below the
snorkel.
If the foundation is recessed, use extension brackets
(not supplied) to fasten the lower portion of the
snorkel. Fasten the brackets to the wall first, and
then fasten to the snorkel with self-tapping #8 x 1/2”
sheet metal screws. Extend the vent pipes out as far
as the protruding wall face. (Fig. 29)
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
This installation will require you to first determine the
roof pitch and use the appropriate vent components.
Refer to Figures 8 and 9 on pages 8 and 9.
Wall Screws
and Anchors
Waterproof Seal
Around Pipe
Snorkel
Termination
Cap
Firestop
1. Locate the final position of the stove, observing all
clearances for both the vent and the stove.
2. Plumb to the center of the inner (4”) flue collar from
the ceiling above, and mark that location.
4” Clearance
Gravel
3. Cut the opening:
CFM System: 9³⁄₈” x 9³⁄₈” (240mm x 240mm)
DuraVent System: 10” x 10” (254mm x
254mm)
Drain
4. Plumb any additional opening through the roof or
other construction that may be needed. In all cases,
the opening must provide a minimum of 1” (25mm)
clearance to the vent pipe.
Window Well
5. Place the stove in its final position.
6. Install firestop(s) #7DVFS and Attic Insulation Shield
#7DVAIS as needed. (Fig. 30) If there is a room
above ceiling level, a firestop must be installed on
both the bottom and top sides of the ceiling joists. If
an attic is above ceiling level, an attic insulation
shield must be installed.
ST218
Fig. 28 Snorkel kit installation.
#7DVAIS
Attic Insulation
Shield
Recessed Wall
Firestop
Finishing
Collar
Sheet Metal
Screws and
Bracket
Wall Screws
and Anchors
Use Four
#7DVFS
8d Nails
Firestop in
Waterproof Seal
Around Pipe
Upper Floor
7” Pipe
Wall Plate
ST219
Fig. 29 Use extension brackets to mount snorkel against
recessed wall.
#7DVFS
Firestop in
Ceiling
ST222
Vertical (Through the Roof)
Vent Assembly
Fig. 30 Install firestops and attic insulation shield.
Note that all vertically terminated installations must
include the restrictor plate included with the stove.
Refer to Figure 8, Page 8.
7. Install the appropriate roof support and flashing,
making certain that the upper flange of the flashing
base is below the shingles. (Fig. 31)
8. Install appropriate pipe sections until the vent run
reaches above the flashing. The enlarged ends of
the vent sections always face downward.
Make certain the vent system conforms to all other
requirements for vertical termination as specified on
Page 8.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
9. Install the storm collar and seal around the joints. (Fig.
31)
CFM Direct Vent
System may be
used after Draft
Hood up to the
ceiling.
Decorative 7”
Pipe
10. Add additional vent lengths to achieve the proper
overall height.
4” B-vent
Pipe
11. Apply cement to the inner and outer termination
collars and install the terminal cap.
Draft Hood
Adapter
Use three #5
sheet metal
screws at
each joint
Sealant
Storm
Collar
Upper edge
of flange
goes under
upper
shingles
ST358
Flashing
Fig. 32 Decorative 7” pipe may be fitted around the B-vent
pipe.
#7DVSKV
(A, B, or F)
Roof Support
ST221
Operating the stove when it is not connected to a
properly installed and maintained venting system, or
tampering with or disconnecting the vent safety switch,
can result in carbon monoxide (CO) poisoning and
possible death.
Fig. 31 Roof support and flashing.
Venting System Assembly - Natural Vent
General Information
For U.S. installations: The venting system must
conform with local codes and/or the current National
Fuel Gas Code, ANSI Z22.1.
The Jefferson Heater is shipped from the factory as a
Direct Vent Heater. It may be converted to a Natural
Vent heater by installing the Vermont Castings Model
Z31D00 FSDHAG Draft Hood Adapter.
For Canadian installations: The venting system must
conform to the current CSA B149.1 installation code.
The Jefferson Heater is approved for installation as a
Natural Vent. CFM Direct Vent pipe could be used
directly after the Draft Hood Adapter up to the ceiling,
then B-vent pipe must be used. Do not mix types of B-
vent pipe; use components from one maker or the
other. Follow the vent component maker’s instructions
exactly. The heater will also accept standard or
enamelled 7” (150mm) diameter pipe, around the Type
B venting, for decorative purposes only. (Fig. 32)
Install the Vent Pipe
Apply a bead of sealant around bottom end of inner
starter pipe (found in bag with logset) and attach to
stove. Apply a bead of sealant around top of inner
starter pipe and install the Z31D00 FSDHAG Draft
Hood according to Draft Hood instructions. (Fig. 33)
Attach the first section of venting to the draft hood.
Depending on the length of the individual venting
sections and the lengths of the decorative pipe (if
installed), you may need to slip the decorative pipe over
the venting sections before attaching upper sections to
lower ones. The sections of decorative pipe should be
oriented with their seams (if any) toward the wall;
sections usually do not need to be fastened at each
joint, other than slip sections. If the layout includes a
slip section, this should be the last section of pipe
visible in the room, at the ceiling. Complete the venting
according to the vent maker’s instructions.
NOTE: The restrictor plate supplied with the stove
is not used for Natural Vent applications.
The Jefferson stove, when installed as a Natural vent
heater, includes a vent safety switch. (Fig. 64, Page 33)
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
1
3
2
CEMENT
Decorative Grate
ST223
Fig. 34 Install the back, left and right logs.
5
ST357
Fig. 33 Install draft hood adpater.
Install the Log Set
4
1. Remove the logs from their packaging, and inspect
each piece for damage. DO NOT INSTALL DAM-
AGED LOGS.
1
2. Install the rear log
by centering it side to side on
the sheet metal shelf at the back of the firebox. (Fig.
34)
3
2
3. Install the left
and right
middle logs by
engaging holes on their bottoms with pins on the
burner brackets. (Fig. 34)
4. Loosely sprinkle the lava rocks directly on top of the
burner between the decorative grate and the middle
logs. Do not place any ember material behind the
middle logs. (Fig. 35)
ST224
Lava Rock
Fig. 35 Install lava rock and upper logs.
4
5. Engage the upper log
right middle log as shown in Figure 35. Engage the
top log with the upper log and the left middle
with the rear log and the
5
log. (Fig. 35)
ST225
Fig. 36 Completed log installation.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Connect the Gas Supply Line
Burner Information
Check the Rating Plate attached by a steel cable to the
firebox, to confirm that you have the appropriate firebox
for the type of fuel to be used. The Jefferson may be
converted from one gas to another using the appropri-
ate Fuel Conversion Kit listed on page 34.
The appliance must only use the gas specified on the
rating plate, unless converted using a Vermont Cast-
ings Fuel Conversion Kit. To convert from LP to Natural
Gas use Kit #000-5021. To convert from Natural Gas to
LP use Kit #000-5022.
In the U.S.; Gas connection should be made in accor-
dance with current National Fuel Gas Code, ANSI
Z223.1. Since some municipalities have additional local
codes, be sure to consult you local authority.
Conversion instructions are provided with each kit and
beginning on Page 28 in this manual.
THIS APPLIANCE SHOULD BE CONNECTED
TO THE GAS SUPPLY ONLY BY A QUALIFIED
GAS SERVICE TECHNICIAN. FOLLOW ALL
LOCAL CODES.
In Canada; consult the local authority and CSA-B149.1
installation code.
Always check for gas leaks with a mild
soap and water solution. Do not use an
open flame for leak testing.
THERE MUST BE A GAS SHUT-OFF BE-
TWEEN THE STOVE AND THE SUPPLY.
In order to connect Natural Gas, use a fitting with 3/8”
NPT nipple on the valve side and 1/2” natural gas
supply line with an input of 28,000 BTUs at a manifold
pressure of 3.5” and minimum inlet supply for adjust-
ment of 5.5” w.c.
Light the pilot according to the directions on page 26,
before going to the next step.
CAUTION
This appliance should only be
connected by a qualified gas techni-
cian. Test to confirm manifold
pressures as specified below.
In order to connect Propane, use a fitting with 3/8”
NPT nipple on the valve side and 1/2” propane gas
supply line with an input of 28,000 BTUs at a manifold
pressure of 10.0” and minimum inlet supply for adjust-
ment of 11.0” w.c.
The Jefferson Heater and its individual shutoff
valve must be disconnected from the gas supply
piping during any pressure testing of that system
at test pressures in excess of 1/2 psig (3.5 kPa).
Air Shutter Adjustment
The Jefferson is shipped from the factory with the air
shutter adjusted to the minimum allowed opening.
Refer to Table 1. Based on the altitude where the stove
is located, a shutter adjustment is acceptable to provide
a mixed balance of flame color/glow. To adjust the
shutter opening, follow the steps below.
The Jefferson Heater must be isolated from the
gas supply piping system by closing its indi-
vidual manual shutoff valve during any pressure
testing of the gas supply piping system at test
pressure equal to or less than 1/2 psig.
There must be a gas shutoff between the stove
and the supply.
NOTE: The air shutter may only be adjusted to a more
open position. The factory setting is the minimum
allowable air shutter opening.
In order to connect Natural Gas, use a fitting with
3/8” NPT nipple on the valve side and 1/2” natural
gas supply line with an input of 28,000 BTUs at a
manifold pressure of 3.5” and minimum inlet
supply for adjustment of 5.5” w.c.
Table 1. Air Shutter Adjustment
Minimum rear injector air inlet openings.
Model
Natural Gas
LP
¹⁄₂”
1”
Direct Vent
Natural Vent
¹⁄₂”
In order to connect Propane, use a fitting with 3/
8” NPT nipple on the valve side and 1/2” propane
gas supply line with an input of 28,000 BTUs at a
manifold pressure of 10.0” and minimum inlet
supply for adjustment of 11.0” w.c.
¹⁄₂”
Air Shutter Adjustment Instructions
To adjust the air shutter, the following procedures
should be followed:
1. Remove stove front. Lift stove front up and then
swing bottom out and away to disengage from the
stove body. (Fig. 37)
2. Swing open the swiveling latches at the top left and
right corners of the glass frame. (Fig. 12, Page 13)
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
inlet to close from a minimum 1/2” opening to fully
open. (Fig. 40) You may have to try more than once
to find the correct air shutter opening for best results
depending on your altitude.
Air Shutter
(Original Position)
See Table 1
Burner
ST229a
ST352
Fig. 37 Remove stove front.
Fig. 39 Air shutter in original from-the-factory position.
3. Pull the top edge of the glass and frame assembly
away from the firebox, and lift it off its supports on
the bottom of the firebox face. Place the assembly
out of the way on a flat, padded surface such as a
counter protected by a towel.
Front Injector
Air Inlet
Air Shutter
(May be adjusted up to fully open)
Burner
4. Take the logset out of the firebox if previously in-
stalled.
5. Remove the rear log bracket by unfastening the
screw. (Fig. 38)
Rear Injector Air Inlet
6. Remove the right and left log bracket assembly by
unfastening the two screws which hold the burner in
place. (Fig. 38)
ST351
Fig. 40 Air shutter adjusted.
Rear Log Bracket
Pilot
Remove Screws
9. Refasten the two nuts and assemble the burner into
the unit by sliding the burner in at an angle with the
left side lower than the right side. Slide the left side
onto the injectors. Lower the right hand side down
into place. Make sure the burner is as far left as
possible and the injector shoulders are inside the
burner. NOTE: It is very critical to keep the left
burner leg, which holds the injectors, at a 90° angle
to the base. (Fig. 41) This keeps the orifices aligned
with tubes on the inside of the burner. Failure to do
so could affect the flame appearance and perfor-
mance of the unit.
Left & Right Log
Bracket Assembly
ST350
Fig. 38 Remove rear log bracket and left and right log
bracket assembly.
10.Refasten the right and left log bracket assembly.
11.Refasten the rear log bracket.
12.Replace logs.
7. Hold the burner at the right hand side and lift to clear
the right burner leg. Then pull to the right to clear the
injectors on the left hand side.
13.Replace glass and stove front.
8. The air shutter is located on the bottom of the burner
to the left. (Fig. 39) Unfasten the two nuts holding
the shutter in place. The shutter may be adjusted
between the factory adjusted 1/2” to fully open.
Reassemble the shutter to allow the rear injector air
Follow lighting instructions on page 26. Check flame
color appearance. NOTE: Allow stove to burn for at
least 1/2 hour to establish full flame color.
Should color need further adjustment, repeat steps 1 -
12 for air shutter adjustment.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Left Burner Leg
Injector Shoulder
ST228
90°
Fig. 43 Attach switch wires to valve.
Install the Stove Front
The Front Plate attaches to the stove by four steel tabs
that engage with corresponding cast ribs on the sides
ST353
and bottom of the stove body. Position the Front about
Fig. 41 Be sure to maintain 90° angle at left burner leg.
3” down from stove top and lift the plate to engage the
upper tabs behind the adjacent ribs on the sides. (Fig.
44) Then lower the plate into position, so that the
lower tabs engage with the corresponding ribs at the
bottom. (Fig. 45)
Complete the Assembly
•
•
Open the swiveling latches (cams) on the top left
and right corners of the glass frame.
Position the glass and frame against the firebox by
placing the bottom edge on the brackets on the
bottom face of the firebox.
When properly installed, the bottom of the Stove Front
cannot be pulled away from the sides without also
lifting it.
•
Swing the assembly against the firebox, and close
the latches firmly against the pins protruding from
the firebox top.
Upper Tabs
Install ON/OFF Switch
The switch assembly parts are found in the parts bag.
1. Attach switch assembly to left rear side of stove
shroud using two screws and existing holes in
shroud. (Fig. 42)
3”
2. Run wires down back of stove, under bottom of rear
shroud to valve.
Control Door
3. Attach wires to valve terminals. (Fig. 43)
Lower Tabs Engage
Ribs in Bottom
ST229
Fig. 44 Install Stove Front.
Switch
Assembly
Existing
Holes
Side Rib
Stove Side
Front Tab
Screws
ST279
ST315
Stove Front
Fig. 42 Attach switch assembly to rear shroud.
Fig. 45 Engage with side ribs.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Thermostat Connection (optional)
Use only a thermostat rated for 500 millivolts.
Check the table below for the appropriate gauge
thermostat wire to use for the length of lead required in
your installation.
Thermostat
Wire / Gauge
Maximum Run
20 feet
20 - 40 feet
up to 60 feet
18
16
14
1. Install the wall thermostat in the desired location and
run the wires to the stove location. Terminate these
leads with 1/4” female connectors.
2. Connect the thermostat wires to the valve. (Fig. 43)
This completes assembly of the Jefferson stove.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Operation
Your First Fire
Turn
Read these instructions carefully and familiarize
yourself with the burner controls. Locate the pilot
assembly, Figure 46. Follow the lighting instructions on
Page 28 exactly.
HI
counterclockwise
to decrease
Turn clockwise
to increase
flame height
LO
flame height
During the first fire, it is not unusual to smell some odor
associated with new logs, paint and metal being
heated. Odors should dissipate within an hour or so,
however, you can open a window to provide fresh air to
Fig. 47 Flame adjustment knob for Honeywell valve.
Flame Characteristics
It is important to periodically perform a visual check of
the pilot and the burner flames. Compare them to
Figures 48 - 50. If any of the flames appear abnormal,
call a service person.
alleviate the condition.
Pilot and Burner Inspection
Each time you light your heater check that the pilot
flame and burner flame pattern are as shown in Figure
47 or Figure 48 and Figure 49. If flame patterns are
incorrect, turn the heater off. Contact your dealer or a
qualified gas technician for assistance. Do not operate
the heater until the pilot flame is correct.
Follow regular maintenance procedures as described
on Page 30.
ST233
Fig. 48 Correct pilot flame pattern. PSE Pilot.
Pilot Assembly
CO105c
Fig. 49 Correct pilot flame pattern. SIT Valve.
Thermocouple
ST232
Fig. 46 Pilot Assembly location.
Flame & Temperature Adjustment
For stoves equipped with HI/LO valves, flame adjust-
ment is accomplished by rotating the HI/LO adjustment
knob located near the center of the gas control valve.
(Fig. 47)
ST234
Fig. 50 Correct burner flame pattern.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Lighting And Operating Instructions
FOR YOUR SAFETY READ BEFORE LIGHTING
WARNING:If you do not follow these instructions exactly, a fire or explosion
may result causing property damage, personal injury or loss of life.
A. This heater has a pilot which must be lit
manually. When lighting the pilot follow these
instructions exactly.
B. BEFORE LIGHTING smell all around the heater
area for gas. Be sure to smell next to the floor
because some gas is heavier than air and will
settle on the floor.
•
If you cannot reach your gas supplier, call the
Fire Department
C. Use only your hand to push in or turn the gas
control knob. Never use tools. If the knob will not
push in or turn by hand, do not try to repair it, call a
qualified service technician. Applying force or any
attempted repair may result in a fire or explosion.
WHAT TO DO IF YOU SMELL GAS
D. Do not use this fireplace if any part has been under
water. Immediately call a qualified service techni-
cian to inspect the heater and to replace any part of
the control system and any gas control which has
been under water.
•
•
•
•
Do not try to light any fireplace
Do not touch any electric switch
Do not use any phone in your building
Immediately call your gas supplier from a
neighbor's phone. Follow the gas supplier's
instructions.
Lighting Instructions
1. STOP! Read the safety information above.
2. Turn off all electrical power to the fireplace.
3. For MN/MP/TN/TP appliances ONLY, go on to
Step 4. For RN/RP appliances turn the On/Off
switch to “OFF” position or set thermostat to
lowest level.
10. Push the control knob all the way in and hold.
Immediately light the pilot by repeatedly
depressing the piezo spark ignitor until a flame
appears. Continue to hold the control knob in for
about one (1) minute after the pilot is lit. Release
knob and it will pop back up. Pilot should remain
lit. If it goes out, repeat steps 5 through 8.
4. Open control access panel.
5. Push in gas control knob slightly and turn
clockwise
to "OFF".
3/8" - 1/2"
OFF
PILOT
Honeywell
Euro SIT
SIT NOVA
•
If knob does not pop up when released, stop
and immediately call your service technician or
gas supplier.
6. Wait five (5) minutes to clear out any gas. Then
smell for gas, including near the floor. If you
smell gas, STOP! Follow "B" in the safety
information above. If you do not smell gas, go
to the next step.
7. Remove glass door before lighting pilot. (See
Glass Frame Removal section).
8. Visibly locate pilot by the main burner.
9. Turn knob on gas control counterclockwise
to "PILOT".
•
If after several tries, the pilot will not stay lit,
turn the gas control knob to "OFF" and call your
service technician or gas supplier.
11. Replace glass door.
12. Turn gas control knob to “ON” position.
13. For RN/RP appliances turn the On/Off switch to
“ON” position or set thermostat to desired setting.
14. Turn on all electrical power to the fireplace.
To Turn Off Gas To Heater
1. Turn the On/Off switch to Off position or set the
thermostat to lowest setting.
4. Push in gas control knob slightly and turn
clockwise
to "OFF". Do not force.
2. Turn off all electric power to the fireplace if
service is to be performed.
5. Close control access panel.
3. Open control access panel.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Troubleshooting / Honeywell #8420 Gas Control System
NOTE: Before troubleshooting the gas control system, be sure the external gas shutoff is in the “ON” position.
WARNING: REMOVE THE GLASS PANEL BEFORE PERFORMING ANY GAS CONTROL SERVICE WORK.
SYMPTOM
POSSIBLE CAUSES
CORRECTIVE ACTION
1. Spark ignitor will
not light
A. Defective or misaligned
electrode at the pilot
Using a match, light pilot. If pilot lights, turn off pilot and
push the ignitor button again. If pilot will not light, check
gap at electrode and pilot - it should be 1/8” to have a
strong spark.
B. Defective ignitor (push
button)
Push piezo ignitor button. Check for spark at electrode
and pilot. If there is no spark at the pilot, and electrode
wire is properly connected, replace ignitor.
A. Defective pilot generator
(thermocouple)
2. Pilot will not stay lit
after carefully
Check pilot flame. It must impinge on the thermocouple
or thermopile. NOTE: This pilot burner assembly uses
both a thermocouple and a thermopile. The thermo-
couple operates the pilot flame. Tighten the thermo-
couple. The thermopile operates the main valve (ON and
OFF). Clean and/or adjust pilot for maximum flame
impingement on thermocouple and thermopile.
following the
lighting instructions
B. Defective automatic valve
operator
Turn valve knob to ‘Pilot’. Maintain flow to pilot; millivolt
meter should read greater than 10mV. If the reading is
okay and the pilot does not stay on, replace the gas
valve. NOTE: An interrupter block (not supplied) must be
used to conduct this test.
A. Remote switch or wires
defective
Check rocker switch and wires for proper connection.
Use jumper wires across terminals at rocker switch. If
burner lights, replace rocker switch. If okay, use jumper
wires across rocker switch wires at the valve; if burner
lights, wires are faulty or connections are bad.
3. Pilot lights, no gas
to burner, valve
knob ON, remote
switch (rocker
switch) ON
B. Thermopile may not gener-
ate sufficient voltage
1. Be sure wire connections from thermopile at gas valve
terminals are tight and thermopile is fully inserted into
pilot bracket.
2. One of the rocker switch wires may be grounded.
Remove rocker switch wires from valve terminals. If
burner now stays lit, trace rocker switch wiring from
ground. It may be grounded to the appliance or the
gas supply line.
3. Check the thermopile with a millivolt meter. Take
reading at thermopile (“TP” and “TP/TH”) terminals of
gas valve. Should read 325 millivolts minimum while
holding valve knob depressed in PILOT position and
with rocker switch OFF. Replace faulty thermopile if
reading is below specified minimum.
C. Plugged burner orifice
Check burner orifices for debris, and remove.
D. Defective automatic valve
operator
Turn knob to ON, place rocker switch to ON, millivolt
meter should read greater than 10 mV. If the reading is
okay and the burner does not light, replace the valve.
A. Pilot flame may be too low
or high, (blowing or lifting),
causing the pilot to drop out
B. Possible blockage of the
vent terminal
4. Frequent pilot
outage
Clean and/or adjust pilot flame for maximum flame
impingement on thermocouple and thermopile.
Check the vent terminal for blockage.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Fuel Conversion Instructions
Cap
WARNING! This conversion kit shall be installed by
Lift Open
a qualified service agency in accordance with the
manufacturer’s instructions and all applicable
codes and requirements of the authority having
jurisdiction. If the information in these instructions
is not followed exactly, a fire, explosion or produc-
tion of carbon monoxide may result causing prop-
erty damage, personal injury or loss of life. The
Hi-Lo
Knob
Center Screw
CO100
qualified service agency is responsible for the
proper installation of this kit. The installation is not
proper and complete until the operation of the
converted appliance is checked as specified in the
manufacturer’s instructions supplied with the kit.
Fig. 52 Remove center screw from Hi-Lo knob.
8. Tighten screw, replace cap.
9. Remove the rear log bracket by unfastening the
screw. (Fig. 53)
10.Remove the right and left log bracket assembly by
unfastening the two screws which hold the burner in
place. (Fig. 53)
CAUTION: The gas supply shall be shut off prior to
disconnecting the electrical power, before proceed-
ing with the conversion.
11.Hold the burner at the right hand side and lift to clear
the right burner leg. Then pull to the right to clear the
injectors on the left hand side.
12.Locate pilot. (Fig. 53)
13. Replace pilot orifice.
OFF
Remove Screws
Rear Log Bracket
Main
Gas Line
Pilot
Gas Supply Inlet
ST226
Fig. 51 Attach the gas line to the left side of the valve.
Conversion Precautions
Before proceeding, turn control knob on valve to OFF
and turn gas supply OFF. Turn OFF any electricity that
may be going to the appliance.
Left & Right Log
Bracket Assembly
Conversion Procedure
ST350
1. Remove stove front. Lift stove front up and then swing
bottom out and away to disengage from the stove
body. (Fig. 59, Page 31)
Fig. 53 Remove rear log bracket and left and right log bracket
assembly.
Pilot Type 1
2. Swing open the swiveling latches at the top left and
right corners of the glass frame. (Fig. 60, Page 31)
• Remove pilot hood by lifting up. (Fig. 54) NOTE: Do
not remove snap ring to remove pilot hood. NOTE: It
is not necessary to remove the pilot tube for conver-
sion.
3. Pull the top edge of the glass and frame assembly
away from the firebox face. Place the assembly out of
the way on a flat, padded surface such as a counter
protected by a towel.
• Remove pilot orifice with allen wrench. (Fig. 55)
4. Remove the logset from the firebox.
• Install the conversion orifice.
5. Remove cap from Hi-Lo knob. This can be accom-
plished by lifting the plastic cap off the screw. (Fig. 52)
• Reinstall pilot hood. Be sure to align hood with index
tab.
6. Remove the screw from center of Hi-Lo knob with
small screwdriver turning counterclockwise. (Fig. 52)
Pilot type 2
• Loosen pilot hood by turning counterclockwise using
a 7/16” wrench. (Fig. 56) NOTE: You may use pen-
etrating oil to prevent pilot hood threads from seizing
up.
7. Insert blue painted screw when converting to natural
gas and red painted screw when converting to LP.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Pilot Hood
Pilot
Orifice
Pilot
Bracket
CO105a
Fig. 54 Remove pilot hood.
CO106b
Index Tab
Allen Wrench
Fig. 57 Remove pilot orifice.
16.Replace burner. Slide the burner in at an angle with
left side lower than the right side. Slide the left side
onto the injectors, making sure the burner leg remains
at a 90° angle to the base. Lower the right hand side
down in to place. Make sure the burner is as far left as
possible and the injector shoulders are inside the
burner.
Snap Ring
CO106a
NOTE: It is very critical to keep the left burner leg, which
holds the injectors, at a 90° angle to the base. (Fig.
58) This keeps the orifices aligned with the tubes
inside burner. Failure to do so could affect the flame
appearance and performance of the unit.
Fig. 55 Remove pilot orifice.
19.Place conversion label on valve.
20.Reinstall the right and left log bracket assembly.
21.Reinstall the rear log bracket.
22.Replace logs.
Pilot Hood
Index
Marks
23.Replace glass and stove front.
Conversion is complete.
Pilot Bracket
CO105
Fig. 56 Remove pilot hood.
• Remove pilot orifice with needlenose pliers. (Fig. 57)
NOTE: Use a wrench to hold pilot tube in place while
removing the orifice.
Left Burner Leg
• Install the conversion orifice.
Injector Orifices
• Reinstall pilot hood and tighten until mark on pilot
hood aligns with mark on pilot bracket.
14.Remove injector orifices from left burner leg using 1/
2” wrench. (Fig. 58)
90°
ST353a
15.Install conversion orifices. (Refer to Table 2)
Fig. 58 Remove and replace injector orifices.
NOTE: Be sure burner leg remains at a 90° angle to
firebox base after conversion.
Table 2. Injector Orifice Size Matrix
Conversion to Natural Gas
Part # Rear
Input (BTU/h)
Kit #
Front
Part #
Minimum Maxi,mum
000-5021 #54 / .055” 20000130 #44 / .086” 30000334
19,000
Input (BTU/h)
Minimum Maximum
20,000 28,000
28,000
Conversion to LP
Kit #
Front
Part #
Rear
Part #
000-5022 #69 / .029” 30000513 #54 / .055” 20000130
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Maintenance
Your Jefferson Gas Heater will provide years of service
with minimal upkeep. The following procedures will help
CAUTION
TURN THE PILOT OFF BEFORE PAINTING.
ALLOW THE HEATER TO COOL COMPLETELY
BEFORE PAINTING.
ensure that you stove continues to function properly.
Annual System Inspection
Have the entire heater and venting system inspected
annually by a qualified gas technician. Replace any
worn or broken parts.
Cleaning the Glass
WARNING: Let the glass cool completely before
attempting to clean.
Logset and Burner /
Cleaning and Inspection
It will be necessary to clean the glass periodically.
During start-up, condensation, which is normal, forms
on the inside of the glass and causes lint, dust and
other airborne particles to cling to the glass surface.
Also, initial paint curing may deposit a slight film on the
glass. It is therefore recommended that the glass be
cleaned two or three times with a non-ammonia house-
hold cleaner and warm water (we recommend gas
fireplace glass cleaner). After that the glass should be
cleaned two or three times during each heating season
depending on the circumstances present.
Cleanliness is critical to the proper function of the
heater. The logset and burner must all be kept free of
dust and unobstructed by debris. Inspect these areas
before each use and clean as necessary.
1. Turn the burner OFF and let the heater cool com-
pletely before cleaning.
2. Lift the Stove Front up and then swing the bottom
out to disengage it from the heater shell. (Fig. 59)
3. Carefully remove the glass and frame assembly and
place it out of the way on a flat, padded surface
such as a counter protected by a towel.
Clean glass after first two weeks of opera-
tion.
4. Carefully inspect the Logs for damage. Contact your
local dealer if any damage is evident. DO NOT
Glass Replacement
OPERATE THE HEATER WITH DAMAGED LOGS.
Replace glass only with Vermont Castings approved
parts. Refer to Page 34 for Replacement Parts. Refer
to Figure 60 and previous instructions for removal of the
damaged glass frame.
5. Use a soft bristled brush to sweep dust or debris
from the Logs, Pilot and Burner. Use care as the
logs are fragile and susceptible to damage. DO NOT
USE A VACUUM TO CLEAN THE LOGS OR
BURNER.
6. Replace the glass panel and frame assembly.
7. Replace the Stove Front.
Lift the plate
straight up and
then out to
disengage the
tabs from the
ribs at the
Care of Cast Iron
An occasional dusting with a dry rag will help keep the
painted surfaces looking new. Use high-temperature
stove paints, available through your local dealer, to
touch-up areas as needed. Clean areas to be painted
with a wire brush and be sure to cover the logs, burner
and valve assembly, glass and frame assembly. Apply
the paint sparingly; two light coats of paint will give
better results than a single heavy coat.
bottom and
sides.
Clean porcelain enamel surfaces with a soft, damp
cloth. Do not use abrasive cleaning agents. If neces-
sary, use only a cleaning agent formulated especially
for use on porcelain enamel surfaces.
ST229a
Fig. 59 Remove the Stove Front.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Inspect the Vent System Annually
Have the vent system inspected annually by a qualified
technician. Shut off the main gas supply before inspect-
ing the system. Both the inner exhaust pipe and the
outer combustion supply pipe must be checked to
confirm that they are unblocked and in good condition.
ST208a
Check the Gas Flame Regularly
Fig. 60 Release the latches to release the glass frame.
To ensure that the stove is operating properly, check
the flames periodically to confirm that they match
Figure 62. The flames will be blue during the first 15-20
minutes of operation, and will gradually turn to yellow
after that.
Gasket Replacement
The Jefferson Gas Heater uses a ‘tadpole’ type gasket
to seal between the glass panel and the frame. In time,
this gasket can become brittle and compressed and
should be replaced. New gasket is available from your
dealer.
Do not use your stove if the flame pattern differs from
that shown here. Contact your Vermont Castings dealer
or a qualified technician for help.
Shut off the gas supply and allow the stove to cool.
Wear safety goggles and a dust mask.
1. Remove the Front, Glass Frame and Glass Panel.
(Figs. 59 & 60) Remove the old gasket. Use a razor
blade to separate the glass and gasket from the
frame, and to clean the glass of any remaining
cement or bits of gasket. Use a cold chisel if neces-
sary.
2. Determine the correct length of gasket by laying it
out around the edge of the glass. Allow an extra 1 -
2” (25-50mm). Mark the spot to be cut. Use a utility
knife.
3. Starting on a long edge, remove about 6” of the
protective paper strip and apply the flat adhesive
face of the gasket around the outside-facing edge of
the panel. Continue around the panel, applying a
bout 6” at a time and being careful to not stretch the
material. Do not overlap the gasket ends. (Fig. 61)
ST234
Fig. 62 Correct flame pattern.
Stove Disassembly
4. Apply a thin bead of high temperature silicone
rubber sealant along the inside corner of the glass
frame, all around the perimeter. Place the flat
gasketed side of the glass panel back into the steel
frame. Pinch the rounded inside-facing gasket
material to bulk it up.
If there is ever a need to remove the firebox assembly
from the stove shell, support the firebox with solid
stands about 6” (150mm) tall under the left and right
outer edges of the firebox base. Do not set the firebox
assembly directly on the floor; this can damage the
control valve and/or the gas lines from the valve to the
firebox.
5. Replace the glass frame and front panel as previ-
ously described.
Before removing the firebox from the shell, disconnect
the on/off switch wires from the valve. If the assembly
includes the optional fan, disconnect the fan rheostat. If
the installation includes a wall thermostat, disconnect
the thermostat leads from valve.
Disconnection and reconnection to the gas line should
only be done by a qualified gas service technician.
Upon reinstallation, the vent system must be sealed to
the firebox as shown in the installation section, Page
14. Also be sure the logs are placed in the firebox
correctly, as shown on Page 20.
ST179
Fig. 61 Wrap the gasket material around the outside edge of
the glass.
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Wiring Diagrams
FAN
ON
OFF
POWER
CORD
On/Off Switch
Wiring
WHT
BLK
BL
K
TP/TH
Chassis
Ground
TP
TH
GRN
Black
K
ST124b
BL
BLK
Thermostat
(Optional)
Optional Thermostat
Wiring
FAN JUNCTION BOX
Strain Relief
TP/TH
ON / OFF
Rheostat
TP
TH
Black
Snapstat
ST124c
WHT
BLK
K
L
Fig. 61 Jefferson on/off switch and optional thermostat
B
circuit.
GRN
NOTE: IF ANY OF THE ORIGINAL WIRE, AS
SUPPLIED WITH THE APPLIANCE, MUST BE
REPLACED, IT MUST BE REPLACED WITH TYPE
SF-2, 200°C WIRE OR ITS EQUIVALENT.
RHEOSTAT / SNAPSTAT
BOX
Chassis Ground
ST153
Schematic Diagram
MOTOR
Draft Hood
Vent Safety Switch
BLK
SNAPSTAT
WHT
BLK
ON/OFF
RHEOSTAT
TH
Gas
Valve
TP
ST234
TH
TP
Fig. 65 Jefferson fan circuit.
ST359
Fig. 64 Draft Hood Adapter wiring.
20002191
3232
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
2
6
5a,b
4
1a
3
1b
8
7
CEMENT
10a,b
1c
11b
9
1d
12 13
14
15
11a
1e
ON
16
18
TP
TPTH
TH
22
17
19
PILOT
ADJ
21
25
20
29
28
26
23
30
27
31
2191
Vermont Castings, Majestic Products reserves the right to make changes in design, materials, specifications, prices and discontinue colors and
products at any time, without notice.
Jefferson Direct Vent/Natural Vent Gas Heater
Models 2820, 2822, 2823, 2825, 2827, 2828
Ref. Description
JDV
1. Gas Log Set - JDV
1a. Log, Back - JDV
1b. Log, Left Upper - JDV
1c. Log, Right Upper - JDV
1d. Log, Left - JDV
1e. Log, Right - JDV
2. Grille, JDV
20002182
20002183
20002187
20002186
20002185
20002184
30000685
30000665
1206122
20003739
57897
3. Screen, Grille - JDV
4. Furnace Cement
5. Manifold Assembly
6. Lava Rocks Burner
20002191
33
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Jefferson Direct Vent/Natural Vent Gas Heater (continued)
Models 2820, 2822, 2823, 2825, 2827, 2828
Ref. Description
JDV
7. Gasket, Glass - Med. Knit - RDV40
8. Glass, JDV
1203702
20002120
20002117
10001782
10001759
9. Glass Frame Assembly - JDV
10a. Valve RN Honeywell VS8420E 2038
10b. Valve RP Honeywell VS8420E 2020
11a. Pilot Assembly 3Way N/DV RN 0.199.706
Pilot Assembly 3Way N/DV RP 0.199.703
10002264
10002265
11b. Pilot, PSE - NA175
Pilot, PSE - LP175
20001115
20001116
12. Thermocouple 24”
53373
7531137
13. Electrode Ignitor w/ cable SIT24
14. Pilot Top Convertible
10001297
10002266
15. Thermopile 18” RS
51827
7533113
16. Nut Electrode SIT #0.974.144
17. Tubing Pilot w/Fittings 1/8 x 24”
18. Burner Housing Assembly NG/LP
19. Grate, Burner - JDV
57886
10001296
20002214
20002167
20. Wiring Harness - FSDV32RN/JDV
21. Switch ON/OFF - RN/RP Models
22. Front, JDV
10002582
30000874
Refer to Enamel Parts Chart Page 34
30000686
23. Door, Control - JDV
24a. Orifice Hood - #69 - Front - LP
24b. Orifice Hood - #54 - Front - NG
24c. Orifice Hood - #54 - Rear - LP
24d. Orifice Hood - #44 - Rear - NG
25. Bracket, Right Log - JDV
26. Bracket, Left Log - JDV
30000513
20000130
20000130
30000334
20002166
20002165
27. Front Handle Assembly - JDV/Parts
28. Handle, Damper - Maplewood - BLK
29. Gasket, Base Pan - JDV
5004240
1600664
20002282
30. Gasket, Base Pan Inner
20002566
31. Sensor 2450 CMG-8184-0032
10002013
Fuel Conversion Kits:
Conversion Kit, NG to LP - JDV/SDV30R
Conversion Kit, LP to NG - JDV/SDV30R
Kit #000-5022
Kit #000-5021
Shell Enamel Part Numbers
Model
Number
Color
Top
Left
End
Right
End
Front
2820, 2825
2822, 2827
2823, 2828
Classic
Midnight
Green
30000680
30000717
30000753
30000682
30000720
30000726
30000681
30000719
30000725
30000683
30000721
30000727
20002191
3434
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Vermont Castings Jefferson Direct Vent/Natural Vent Gas Heater
Optional Accessories
Fan Kits
Remote Controls
FK28 Fan
The remote control allows you to turn the heater on or
off from anywhere in the room. Refer to Page 40 for
wiring diagrams.
The FK28 fan helps distribute heated air from within
the firebox out into the room. The fan is controlled by a
snapstat that turns power on and off as the firebox
temperature rises above and falls below a preset
temperature. A rheostat provides for variable fan
speeds.
Model
Functions Controlled
MRC1
MRC2
MRC3
ON/OFF
ON/OFF and Temperature
ON/OFF and Temperature control
with a digital display and a
programmable 24 hour clock
Wall mounted thermostat control
Specifications
115 Volt / 60Hz / .75 Amps
Maintenance
IMT
Decorative Rings
The fan itself does not require regular maintenance,
however, periodic cleaning of the fan and the
surrounding area is required.
7” brass or charcoal gray rings are available to add a
decorative touch to the exposed stove pipe.
Model
Description
Installation
7FSDRG/4
7FSDRP/4
7” Charcoal Gray Rings (4)
7” Polished Brass Rings (4)
Refer to Page 13 for installation instructions.
20002191
35
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LIMITED LIFETIME WARRANTY
PRODUCT COVERED BY THIS WARRANTY
All Vermont Castings gas stoves, gas inserts, and gas fireplaces, and all Majestic or Northern Flame brand gas fireplaces
equipped with an Insta-Flame Ceramic Burner, or standard steel tube burner.
BASIC WARRANTY
•
Any part and/or component replaced under the provisions of this
warranty is covered for six months or the remainder of the original
warranty, whichever is longest.
The Vermont Castings, Majestic Products Company (hereinafter
referred to collectively as the Company) warrants that your new
Vermont Castings or Majestic Gas Fireplace/Stove is free from
manufacturing and material defects for a period of one year from the
date of purchase, subject to the following conditions and limitations.
•
This warranty is limited to the repair of or replacement of part(s) found
to be defective in material or workmanship, provided that such part(s)
have been subjected to normal conditions of use and service, after
said defect is confirmed by the Company’s inspection.
EXTENDED LIFETIME WARRANTY
•
•
Thecompanymay, at itsdiscretion, fullydischargeallobligationswith
respect to this warranty by refunding the wholesale price of the
defective part(s)
The heat exchanger, where applicable, and combustion chamber of
every Vermont Castings or Majestic gas product is warranted for life
against through wall perforation. All appliances equipped with an
Insta-Flame Ceramic Burner have limited lifetime coverage on the
ceramic burner plaque. Warrantees are made to the original owner
subject to proof of purchase and the conditions and limitations listed
on this Warranty Document
Any installation, labor, construction, transportation, or other related
costs/expensesarisingfromdefectivepart(s), repair, replacement, or
otherwise of same, will not be covered by this warranty, nor shall the
Company assume responsibility for same. Further, the Company will
not be responsible for any incidental, indirect, or consequential
damages except as provided by law.
COMPONENT WARRANTY
CAST IRON: All external and internal cast iron parts are warranted for a
period of three years.
•
SOME STATES DO NOT ALLOW FOR THE EXCLUSION OR
LIMITATIONSOFINCIDENTALANDCONSEQUENTIALDAMAGES
ORLIMITATIONSONHOWLONGANIMPLIEDWARRANTYLASTS,
SO THE ABOVE LIMITATIONS MAY NOT APPLY TO YOUR
CIRCUMSTANCES. THIS WARRANTY GIVES YOU SPECIFIC
RIGHTS AND YOU MAY HAVE OTHER RIGHTS WHICH VARY
FROM STATE TO STATE.
Note: On porcelain enamel finished external parts and accessories
The Company offers no Warranty on chipping of enamel surfaces.
Inspect all product prior to accepting it for any damage to the enamel.
The salt air environment of coastal areas or a high humidity
environment can be corrosive to the porcelain enamel finish. These
conditions can cause rusting of the cast iron beneath the porcelain
enamel finish, which will cause the finish to flake off.
•
•
•
•
Allotherwarranties-expressedorimplied-withrespecttotheproduct,
its components and accessories, or any obligations/liabilities on the
part of the Company are hereby expressly excluded.
Dye lot variations with replacement parts and/or accessories can
occur and are not covered by warranty.
The Company neither assumes, nor authorizes any third party to
assume on its behalf, any other liabilities with respect to the sale of
this Vermont Castings, Majestic product
GLASS DOORS: Glass doors are covered for a period of one year.
Glass doors are not warranted for breakage due to misuse or
accident. Glass doors are not covered for discoloration or burned in
stains due to environmental issues, or improper cleaning and
maintenance.
The warranties as outlined within this document do not apply to
chimney components or other non Vermont Castings, Majestic
accessories used in conjunction with the installation of this product..
Damage to the unit while in transit is not covered by this warranty but
is subject to claim against the common carrier. Contact the dealer
from whom you purchased your fireplace/stove (do not operate the
appliance as this might negate the ability to process the claim with the
carrier).
BRASS PLATED PARTS AND ACCESSORIES: Brass parts should be
cleaned with Lemon oil only. Brass cleaners cannot be used. Mortar
mix and masonry cleaners may corrode the brass finish. The
Company will not be responsible for, nor will it warrant any brass parts
which are damaged by external chemicals or down draft conditions.
•
•
The Company will not be responsible for:
GAS VALVES: Gas valves are covered for a period of one year
a) Down drafts or spillage caused by environmental conditions such
as near-by trees, buildings, roof tops, hills, or mountains.
b) Inadequate ventilation or negative air pressure caused by
mechanical systems such as furnaces, fans, clothes dryers, etc.
ELECTRONIC AND MECHANICAL COMPONENTS: Electronic and
mechanical components of the burner assembly are covered for one
year. All steel tube burners are warranted for one year.
ACCESSORIES: Unless otherwise noted all components and Vermont
Castings, Majestic Products company supplied accessories are covered
for a period of one year.
This warranty is void if:
a) The fireplace has been operated in atmospheres contaminated
by chlorine, fluorine, or other damaging chemicals.
b) The fireplace has been subjected to prolonged periods of
dampness or condensation
c) Any damages to the fireplace, combustion chamber, heat
exchangerorothercomponentsduetowater,orweatherdamage,
which is the result of but not limited to, improper chimney/venting
installation.
CONDITIONS AND LIMITATIONS
•
This new Vermont Castings or Majestic product must be installed by
a competent, authorized, service contractor. A licensed technician,
as prescribed by the local jurisdiction must perform any installation/
service work. It must be installed and operated at all times in
accordance with the Installation and Operating instructions furnished
with the product. Any alteration, willful abuse, accident, or misuse of
the product shall nullify this warranty.
d) Any alteration, willful abuse, accident, or misuse of the product
has occurred.
•
•
This warranty is non-transferable, and is made to the original owner,
provided that the purchase was made through an authorized supplier
of the Company.
IF WARRANTY SERVICE IS NEEDED…
1)
2)
Contact your supplier. Make sure you have your
warranty, your sales receipt, and the model/serial
number of your Vermont Castings, Majestic
product.
DONOTATTEMPTTODOANYSERVICEWORK
YOURSELF.
ThecustomermustpayforanyAuthorizedDealerin-hometravelfees
or service charges for in-home repair work. It is the dealers option
whether the repair work will be done in the customer’s home or in the
dealer’s shop.
•
If upon inspection, the damage is found to be the fault of the
manufacturer, repairs will be authorized at no charge to the customer
parts and/or labor.
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